Inline Filter With Filter Element According To DIN 24550: Features

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Inline filter

with filter element according to DIN 24550

RD 51448-2X 
Type 110LEN0040-0400-2X/ Edition: 2021-04

▶ Size according to DIN 24550: 0040 to 0400


▶ Nominal pressure 110 bar [1595 psi]
▶ Connection up to 1 1/2”
▶ Operating temperature –10 °C to +100 °C [14 °F to 212 °F]

Features Contents

Inline filters are used in hydraulic systems for separating Features 1


solid materials from the fluids and lubricating oils. They Ordering code, filter 2, 3
are intended for attachment in pipelines. Preferred types 4
Filter design 5
They distinguish themselves by the following: Ordering code, accessories 6
▶ Filters for inline installation Symbols 7
▶ Filtration support by means of cyclone-shaped flow Function, section 8
path Technical data 9, 10
▶ Highly efficient filter materials Compatibility with permitted hydraulic fluids 10
▶ High collapse resistance of the filter elements Dimensions 11, 12
▶ Equipped with mechanical/optical maintenance indica- Maintenance indicators 13
tor with memory function by default Ordering code, spare parts 14 ... 16
▶ Optional equipment with various electrical switching Assembly, commissioning, maintenance 17, 18
elements, modular design Tightening torques 19
▶ Optional bypass valve integrated in the filter housing Directives and standardization 19, 20
Intended use 21
Environment and recycling 22

RE 51448-2X, Edition: 2021-04, Hengst Filtration GmbH


2/22 110LEN0040-0400-2X/ | RE 51448-2X

Ordering code
Filter

01 02 03 04 05 06 07 08 09 10 10 10
110LE N – 2X – A00 – – – – – –

Frame size
01 Inline filter 110 bar [1595 psi] 110LE

Filter element
02 with filter element according to DIN 24550 N

Size
03 LEN… 0040
(filter element according to DIN 24550) 0063
0100
0160
0250
0400
04 Component series 20 … 29 (20 … 29: unchanged installation and connection dimensions) 2X

Filter rating in μm
05 Absolut (ISO 16889) Non-woven glass fiber media, not cleanable PWR3
PWR6
PWR10
PWR20
Nominal Stainless steel wire mesh, cleanable G10
G25
G40
G60
G100

Differential pressure
06 max. admissible pressure differential of the filter element 30 bar [435 psi], with bypass valve A00

Maintenance indicator
07 Maintenance indicator, mech./visual, switching pressure 0.8 bar [11.6 psi] - bypass cracking pressure 2.5 bar [36 psi] V0,8
Maintenance indicator, mech./visual, switching pressure 1.5 bar [21.8 psi] - bypass cracking pressure2.5 bar [36 psi] V1,5
Maintenance indicator, mech./visual, switching pressure 2.2 bar [32 psi] - bypass cracking pressure 3.5 bar [51 psi] V2,2
Maintenance indicator, mech./visual, switching pressure 5.0 bar [72.5 psi] - bypass cracking pressure 7 bar [102 psi] V5,0

Seal
08 NBR seal M
FKM seal V

Connection
09 Frame size
0040 0063-0100 0160-0400
Connection
G 3/4 ● X R3
G1 X ● R4
Pipe thread according to ISO 228
G 1 1/4 R5
G 1 1/2 ● R6
SAE 12 X X U4
SAE 16 Pipe thread according to SAE J1926 U9
SAE 24 X U6
● Standard port
X Alternative connection possibility

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 3/22

Ordering code
Filter

01 02 03 04 05 06 07 08 09 10 10 10
110LE N – 2X – A00 – – – – – –

Supplementary information (multiple specifications possible)


10 additional threaded couplings, G 1/4, lateral at clean and dirt side (from NG0130) M
without bypass valve (only possible in connection with filter element version „A00”) 1) NB
Manufacturer‘s inspection certificate M according to DIN 55350 T18 Z1

1) Attention: If this option is selected and the switching signal of the maintenance indicator is not observed during operation, the filter
element may collapse in case of pressure differentials of more than 30 bar [435 psi]

Order example:
110LEN0400-2X/PWR10A00-V5,0-M-R6

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Preferred types

110LEN0040-0400, Flow specifications for 30 mm2/s [143 SUS]

Inline filter 110 LE(N), Filter rating 3 μm


Typ Flow Flow Filter material no. Replacement
in l/min [gpm] in l/min [gpm] filter
at Δp = 0.8 bar at Δp = 0.5 bar element
[11.6 psi]1) [7.3psi] 1) material no.
110LEN0040-2X/PWR3A00-V5,0-M-.. 18 [4.76] 12 [3.17] ..R3 R928046899 ..U4 R928046914 R928006645
110LEN0063--2X/PWR3A00-V5,0-M-.. 27 [7.13] 18 [4.76] ..R4 R928046901 ..U4 R928046915 R928006699
110LEN0100--2X/PWR3A00-V5,0-M-.. 38 [10.04] 27 [7.13] ..R4 R928046903 ..U4 R928046916 R928006753
110LEN0160--2X/PWR3A00-V5,0-M-.. 100 [26.4] 68 [18.0] ..R6 R928058079 ..U6 R928058091 R928006807
110LEN0250--2X/PWR3A00-V5,0-M-.. 140 [37.0] 95 [25.1] ..R6 R928058083 ..U6 R928058094 R928006861
110LEN0400--2X/PWR3A00-V5,0-M-.. 200 [52.8] 143 [37.8] ..R6 R928058087 ..U6 R928058097 R928006915

Inline filter 110 LE(N), Filter rating 6 μm


Typ Flow Flow Filter material no. Replacement
in l/min [gpm] in l/min [gpm] filter
at Δp = 0.8 bar at Δp = 0.5 bar element
[11.6 psi]1) [7.3psi] 1) material no.
110LEN0040-2X/PWR6A00-V5,0-M-.. 20 [5.28] 14 [3.70] ..R3 R928050256 ..U4 R928050257 R928006646
110LEN0063-2X/PWR6A00-V5,0-M-.. 30 [7.93] 21 [5.55] ..R4 R928050336 ..U4 R928050337 R928006700
110LEN0100-2X/PWR6A00-V5,0-M-.. 42 [11.10] 30 [7.93] ..R4 R928050416 ..U4 R928050417 R928006754
110LEN0160-2X/PWR6A00-V5,0-M-.. 115 [30.4] 80 [21.10] ..R6 R928058080 ..U6 R928058092 R928006808
110LEN0250-2X/PWR6A00-V5,0-M-.. 160 [42.3] 110 [29.1] ..R6 R928058084 ..U6 R928058095 R928006862
110LEN0400-2X/PWR6A00-V5,0-M-.. 200 [52.8] 160 [42.3] ..R6 R928058088 ..U6 R928058098 R928006916

Inline filter 110 LE(N), Filter rating 10 μm


Typ Flow Flow Filter material no. Replacement
in l/min [gpm] in l/min [gpm] filter
at Δp = 0.8 bar at Δp = 0.5 bar element
[11.6 psi]1) [7.3psi] 1) material no.
110LEN0040-2X/PWR10A00-V5,0-M-.. 26 [6.87] 17 [4.50] ..R3 R928046922 ..U4 R928046923 R928006647
110LEN0063-2X/PWR10A00-V5,0-M-.. 35 [9.25] 25 [6.60] ..R4 R928041640 ..U4 R928046924 R928006701
110LEN0100-2X/PWR10A00-V5,0-M-.. 47 [12.4] 35 [9.25] ..R4 R928041641 ..U4 R928046925 R928006755
110LEN0160-2X/PWR10A00-V5,0-M-.. 138 [36.5] 95 [25.1] ..R6 R928058077 ..U6 R928058089 R928006809
110LEN0250-2X/PWR10A00-V5,0-M-.. 183 [48.3] 124 [32.8] ..R6 R928058081 ..U6 R928058093 R928006863
110LEN0400-2X/PWR10A00-V5,0-M-.. 240 [63.4] 175 [46.2] ..R6 R928058085 ..U6 R928058096 R928006917

1) An appropriate differential pressure via the filter and measuring device according to ISO 3968. The differential pressure measured on
the maintenance indicator is lower.

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 5/22

Filter design

Easy selection of the filter size is made possible by the FilterSelect online tool. The filter can be designed using the
operating pressure, flow and fluid system parameters. The required filter rating is based on the application,
the sensitivity to contamination of the components and the environmental conditions.

The program leads you through the menu on a step-by-step basis.

A documentation of the filter selection can finally be created in the form of a PDF file. This file contains the entered
parameters, the designed filter with material number including spare parts, and the pressure loss curves.

Link FilterSelect:
http://www.filterselect.de

Other languages can be selected using the page navigation.

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Ordering code
Accessories (dimensions in mm [inch])

Electronic switching element for maintenance indicators


01 02 03
WE – –

Maintenance indicator
01 electronic switching element WE

Type of signal
02 1 switching point 1SP
2 switching points, 3 LED 2SP
2 switching points, 3 LED and signal suppression up to 30 °C [86 °F] 2SPSU

Connector
03 Round plug-in connection M12x1, 4-pole M12x1
Rectangular connector, 2-pole, design A according to EN-175301-803 EN175301-803

Material numbers of the electronic switching elements


Material no. Type Signal Switching points Connector LED
R928028409 WE-1SP-M12x1 Changeover 1 none
R928028410 WE-2SP-M12x1 Normally open (at 75%) / normally M12x1
2 3 pieces
R928028411 WE-2SPSU-M12x1 closed contact (at 100%)
WE-1SP-
R928036318 Normally closed contact 1 EN 175301-803 none
EN175301-803

Mating connectors (max. admissible voltage: 50 V)

for electronic switching element with round plug-in connection M12x1

Mating connector suitable for K24 4-pole, M12x1

 

with screw connection, cable gland Pg9.

Material no. R900031155

 
Mating connector suitable for K24-3m 4-pole, M12x1
with potted-in PVC cable, 3 m long.
 


Line cross-section: 4 x 0.34 mm2


Core marking: 1 brown 2 white
3 blue 4 black
Material no. R900064381
 
For further round plug-in connections and technical data, refer to data sheet 08006.

Order example:
Inline filter with mechanical/optical maintenance indicator for pnom. = 110 bar [1595 psi] with bypass valve, size 0250,
with filter element 10 μm and electronic switching element M12x1 with 1 switching point.
Filter: 110LEN0250-2X/PWR10A00-V5,0-M-R6 Material no. R928058081
Maintenance indicator: WE-1SP-M12x1 Material no. R928028409
Mating connector: Mating connector suitable for K24 4 pole, M12x1 Material no. R900031155

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 7/22

Symbols

Switching element Contacts

3(–)
2
4

1(+)
WE-1SP-M12x1

Switching element Contacts

Inline filter
with bypass and
mechanical indicator
A WE-1SP-EN175301-803

Switching element Contacts

Switching point
100% 100%
B LED red
2
Electronic switsching element 75% 4
Switching point
for clogging indicator 75%
LED yellow
A 1(+)
Readiness
LED green
3(–)

WE-2SP-M12x1

B
Inline filter
without bypass with Switching element Contacts
mechanical indicator
Switching point
100%
LED red
K2 2
100%
Switching
30 °C / 20 °C point 4
[86 °F]/[68 °F] K1 75%
on / off 75% LED yellow 1(+)
S1
75% S2-100% Readiness
LED green 3(–)
K1 K2

WE-2SPSU-M12x1

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8/22 110LEN0040-0400-2X/ | RE 51448-2X

Function, section

Inline filters are used in hydraulic systems for separating 110LEN0040-0100 7


solid materials from the fluids and lubricating oils. They
are intended for attachment in pipelines.

The 110LE(N) inline filter is suitable for direct installation 4


into pressure lines. It is installed upstream components to
be protected.
It basically consists of filter head (1), a screwable filter
bowl (2), filter element (3) as well as mechanical/visual 5
maintenance indicator (4). In case of filters with low-pres-
sure-differential-stable filter elements (= code letter pres-
sure differential A), there is an assembled bypass valve (5)
by default.
1
Via the inlet, the fluid reaches the filter element (3) where
it is cleaned. The dirt particles filtered out settle in the
filter bowl (2) and in the filter element (3). Via the outlet,
the filtered fluid enters the hydraulic circuit.
The filter housing and all connection elements are desig- 3
ned so that pressure peaks - which may occur in the case
of the abrupt opening of large control valves due to the
accelerated fluid quantity - can be securely absorbed. As
2
of size 0160, the standard equipment comprises a drain
screw (6).

By default, the filter is equipped with mechanical/optical


maintenance indicator (4). The electronic switching ele-
ment (6) which has to be ordered separately is attached to
110LEN0160-0400
the mechanical/optical maintenance indicator (4) and held
by means of a locking ring. 7

The electronic switching elements with 1 or 2 switching


points are connected via a mating connector according to Connections for threaded
8
IEC 60947-5-2 or via a cable connection according to couplings optionally drilled
and closed with optional
EN 17301-803. threaded couplings

4
As of size 0160, it is possible to order the filters with
threaded couplings (8) for separate pressure differential
measurement. Only then will the filter head be drilled 5
accordingly.

High filtration performance due to the tangential cyclone- 1


effect flow path in the filter housing in connection with a
slowdown zone at the bottom of the filter bowl.
3

WARNING!
If the maintenance indicator is not observed while the 2

element is exchanged, the bypass valve will open if the


pressure differential increases. In this way, part of the
flow reaches the clean side of the filter without being 6
filtered. Thus, effective filtration is no longer
guaranteed.

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 9/22

Technical data
(For applications outside these values, please consult us!)

general
Installation position Vertical
Ambient temperature range °C [°F] ‒10 … +65 [+14 … +149] (short periods down to ‒30 [‒22])
Storage conditions – Seal NBR °C [°F] ‒40 … +65 [-40 … +149]; max. relative air humidity 65 %
– Seal FKM °C [°F] ‒0 … +65 [+32 … +149]; max. relative air humidity 65 %
Weight NG 0040 0063 0100
kg [lbs] 1.1 [2.4] 1.3 [2.9] 1.5 [3.3]
NG 0160 0250 0400
kg [lbs] 3.5 [7.7] 4.2 [9.3] 4.9 [11]
Volume NG 0040 0063 0100
l [US gal] 0.3 [0.08] 0.4 [0.11] 0.6 [0.16]
NG 0160 0250 0400
l [US gal] 1.4 [0.37] 1.9 [0.50] 2.9 [0.77]
Material – Filter head Aluminum
– Filter bowl Aluminum
– Bypass valve PA6 / steel / POM
– Seals NBR / FKM
– Optical maintenance V0,8; V1,5; V2,2 Aluminum
indicator
V5,0 brass
– Electronic switching element Plastic PA6

hydraulic
Maximum operating pressure bar [psi] 110 [1595]
Hydraulic fluid temperature range °C [°F] –10 to +100 [+14 to +212]
Fatigue strength according to ISO 107711) Load cycles > 106 with operating pressure
Type of pressure measurement of the maintenance indicator Differential pressure
Assignment: Response pressure of the maintenance Response pressure of the Cracking pressure of the
indicator / cracking pressure of the bypass valve maintenance indicator bypass valve
bar [psi] 0.8 ± 0.15 [11.6 ±2.2] 2.5 ± 0.25 [36.3 ±3.6]
1.5 ± 0.2 [21.8 ±2.9] 2.5 ± 0.25 [36.3 ±3.6]
2.2 ± 0.3 [31.9 ± 4.4] 3.5 ± 0.35 [50.8 ±5.1]
5.0 ± 0.5 [72.5 ±7.3] 7.0 ± 0.5 [101.5 ±7.3]

1) The service life of the components is e.g. influenced by:


▶ The individual load frequency of the application
▶ The actually occuring pressure increase rate
The technical specifications apply complying with the specified performance limits. Extended operational resistance/load change upon
request.

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Technical data
(For applications outside these values, please consult us!)

electric (electronic switching element)


Electrical connection Round plug-in connection M12x1, 4-pole Standard connection
EN 175301-803
Version WE-1SP- WE-2SP- WE-2SPSU- WE-1SP-
M12x1 M12x1 M12x1 EN175301-803
Contact load, direct voltage Amax. 1
Voltage range Vmax. 150 (AC/DC) 10 ... 30 (DC) 250 (AC)/200 (DC)
max. switching power with resistive load W 20 70
Switching type – 75% signal – Normally open contact –
– 100% signal Changeover Normally closed contact Normally closed
contact
– 2SPSU Signal
interconnection
at 30 °C[86 °F],
return switching
at 20 °C [68 °F]
Display via LEDs Stand-by (LED green);
in the electronic switching element 2SP... 75% switching point (LED yellow)
100% switching point (LED red)
Protection class according to EN 60529 IP 67 IP 65
Ambient temperature range °C [°F] –25 … +85 [–13 … +185]
For direct voltage above 24 V, spark extinguishing is to be provided in order to protect the switching contacts.
Weight electronic switching element kg 0.1 [0.22]
[lbs]

Filter element
Glass fiber material PWR... Single-use element on the basis of inorganic fiber
Filtration ratio according to Achievable oil cleanliness
ISO 16889 up to Δp = 5 bar according to ISO 4406
[72.5 psi] [SAE-AS 4059]
Particle separation PWR20 β20(c) ≥ 200 β21(c) ≥ 1000 19/16/12 … 22/17/14
PWR10 β10(c) ≥ 200 β11(c) ≥ 1000 17/14/10 … 21/16/13
PWR6 β6(c) ≥ 200 β8(c) ≥ 1000 15/12/10 … 19/14/11
PWR3 β5(c) ≥ 200 β6(c) ≥ 1000 13/10/8 … 17/13/10
Admissible pressure differential – A00 bar 30 [435]
[psi]

Compatibility with permitted hydraulic fluids

Hydraulic fluid Classification Suitable Standards


sealing materials
Mineral oil HLP NBR DIN 51524
Bio-degradable – insoluble in water HETG NBR
VDMA 24568
HEES FKM
– soluble in water HEPG FKM VDMA 24568
Flame-resistant – water-free HFDU, HFDR FKM VDMA 24317
– containing water HFAS NBR
DIN 24320
HFAE NBR
HFC NBR VDMA 24317

Important information on hydraulic fluids! may be lower than expected. Filter materials made of filter paper
▶ For further information and data on the use of other hydraulic P (cellulose) must not be used, filter elements with glass fiber
fluids, please refer to data sheet 90220 or contact us! material (Pure Power PWR... or wire mesh G) must be used
▶ Flame-resistant - containing water: due to possible chemical instead.
reactions with materials or surface coatings of machine and ▶ Bio-degradable: If filter materials made of filter paper are used,
system components, the service life with these hydraulic fluids the filter life may be shorter than expected due to material
incompatibility and swelling.

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 11/22

Dimensions: NG0040 - NG0100


(dimensions in mm [inch])

B1
W1
W5 Z
D6

C1
C2
A2
A1

A4
A31)

SW
B3

D3 D4
W3 W2
2
B4

xD

Z
D1

1:1
D5

B2

Lengths / Heights Widths / depths Ports


Type
A1 A2 A31) A4 B1 B2 B3 B4 C1 connection C2
110LEN0040 212 [8.35] 167 [6.57] G3/4 Ø37 [1.46]
90 80 98.5 44.25 Ø58 80
110LEN0063 272 [10.71] 227 [8.94] G1 Ø44 [1.73]
[3.54] [3.15] [3.88] [1.74] [2.28] [3.15]
110LEN0100 362 [14.25] 317 [12.48] 1 1/16-12 UN-2B Ø41 [1.61]

Fastening Maintenance indicator


Type
D1 D2 D3 D4 D5 D6 W1 W2 W3 W5 SW
110LEN0040
8 35 45 25 27 Ø32 Ø33 10 52 17
110LEN0063 M6
[0.31] [1.38] [1.77] [0.98] [1.06] [1.26] [1.33] [0.39] [2.05] [0.67]
110LEN0100

1) Servicing height

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12/22 110LEN0040-0400-2X/ | RE 51448-2X

Dimensions: NG0160 - NG0400


(dimensions in mm [inch])

Connections for threaded


couplings optionally drilled
and closed with optional
threaded couplings B1
Y1
Y2 W1 Y3

Z
W5

Y5
D6
Y4

C1
C2
A2
A1

A4
A31)

SW
B3

D3 D4
W3 W2

2
xD Z
D1 4:5
D5
B4

B2

Lengths / Heights Widths / depths Ports


Type
A1 A2 A31) A4 B1 B2 B3 B4 C1 connection C2
110LEN0160 315.5 [12.4] 257 [10.1]
129.5 140 153.5 71.75 Ø102 150 G1 1/2 Ø60 [2.36]
110LEN0250 405.5 [16] 347 [13.7]
[5.1] [5.51] [6.04] [2.82] [4.02] [5.91] 1 7/8-12 UN-2B Ø65 [2.56]
110LEN0400 555.5 [21.9] 497 [19.6]

Fastening Maintenance indicator Minimess


Type
D1 D2 D3 D4 D5 D6 W1 W2 W3 W5 SW Y1 Y2 Y3 Y4 Y5
110LEN0160
14 35 45 40 50 Ø32 Ø39 5 52 27 14.25 14.25 45 30
110LEN0250 M12 G1/4
[0.55] [1.38] [1.77] [1.57] [1.97] [1.26] [1.54] [0.2] [2.05] [1.06] [0.56] [0.56] [1.77] [1.18]
110LEN0400

1) Servicing height

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 13/22

Maintenance indicator
(dimensions in mm [inch])

Pressure differential indicator with mounted switching Pressure differential indicator with mounted switching
element M12x1 element EN-175301-803

1 Mechanical optical maintenance indicator; max. tightening


torque MA max = 50 Nm [36.88 lb-ft] Notes:
2 Switching element with locking ring for electrical maintenance The drawing shows the mechanical/optical
indicator (rotatable by 360°); maintenance indicator (1) and the electronic switching
round plug-in connection M12x1, 4-pole element (2) (3).
3 Switching element with locking ring for electrical maintenance
indicator (rotatable by 360°);
rectangular plug-in connection EN175301-803
4 Housing with three LEDs: 24 V =
green: stand-by
yellow: switching point 75%
red: switching point 100%
5 Optical indicator with memory function
6 Locking ring DIN 471-16x1,
material no. R900003923
7 Name plate

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14/22 110LEN0040-0400-2X/ | RE 51448-2X

Ordering code
Spare parts

Filter element
01 02 03 04 05 06 07
2. – – 0 – –

Filter element
01 Design 2.

Size
02 LEN... 0040
(Filter element according to DIN 24550) 0063
0100
0160
0250
0400
LE... 0130
(Filter element according to Hengst Standard) 0150

Filter rating in µm
03 Absolute Glass fiber material, not cleanable PWR3
(ISO 16889; βx(c) ≥ 200) PWR6
PWR10
PWR20
Nominal Stainless steel wire mesh, cleanable G10
G25
G40
G60
G100

Differential pressure
04 Max. admissible diff erential pressure of the filter element 30 bar [435 psi], filter with bypass valve A
Max. admissible diff erential pressure of the filter element 330 bar [4786 psi], filter with bypass valve B

Element design
05 Standard adhesive in connection with material steel, tin-plated 00

Bypass valve
06 Without bypass valve 0

Seal
07 NBR seal M
FKM seal V

Order example:
2.0100 H10XL-A00-0-M
Material no. R928006755
For further information on Hengst filter elements, please refer to data sheet 51520.

Preferred program replacement element

Replacement element 3 micron Replacement element 6 micron Replacement element 10 micron


R928006645 2.0040 PWR3-A00-0-M R928006646 2.0040 PWR6-A00-0-M R928006647 2.0040 PWR10-A00-0-M
R928006699 2.0063 PWR3-A00-0-M R928006700 2.0063 PWR6-A00-0-M R928006701 2.0063 PWR10-A00-0-M
R928006753 2.0100 PWR3-A00-0-M R928006754 2.0100 PWR6-A00-0-M R928006755 2.0100 PWR10-A00-0-M
R928006807 2.0160 PWR3-A00-0-M R928006808 2.0160 PWR6-A00-0-M R928006809 2.0160 PWR10-A00-0-M
R928006861 2.0250 PWR3-A00-0-M R928006862 2.0250 PWR6-A00-0-M R928006863 2.0250 PWR10-A00-0-M
R928006915 2.0400 PWR3-A00-0-M R928006916 2.0400 PWR6-A00-0-M R928006917 2.0400 PWR10-A00-0-M

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 15/22

Ordering code
Spare parts

Mechanical/optical maintenance indicator


01 02 03 04 05 06
W O – D01 – – –

01 Maintenance indicator W

02 mechanical/optical indicator O

Version
03 Design pressure differential M20x1.5 D01

Switching pressure
04 0.8 bar [11.6 psi] 0,8
1.5 bar [22 psi] 1,5
2.2 bar [32 psi] 2,2
5.0 bar [72.5 psi] 5,0

Seal
05 NBR seal M
FKM seal V

Max. operating pressure


06 Switching pressure 0.8 bar [11.8 psi], 160 bar [2321 psi] 160
Switching pressure 1.5 bar [21.8 psi], 160 bar [2321 psi] 160
Switching pressure 2.2 bar [31.9 psi], 160 bar [2321 psi] 160
Switching pressure 5.0 bar [72.5 psi], 450 bar [6527 psi] 450

Mechanical/optical maintenance indicator


Mechanical/optical
Material no.
maintenance indicator
WO-D01-0,8-M-160 R928038779
WO-D01-1,5-M-160 R928038781
WO-D01-2,2-M-160 R901025312
WO-D01-5,0-M-450 R901025313
WO-D01-0,8-V-160 R928038778
WO-D01-1,5-V-160 R928038780
WO-D01-2,2-V-160 R901066233
WO-D01-5,0-V-450 R901066235

RE 51448-2X, Edition: 2021-04, Hengst Filtration GmbH


16/22 110LEN0040-0400-2X/ | RE 51448-2X

Ordering code
Spare parts

Seal kit
01 02 03 04
D 110LEN –

01 Seal kit D

02 Series 50LE and 110LE 110LEN

Size
03 0040-0100 0040-0100-2X/
0160-0400 0160-0400-2X/

Seal
04 NBR seal M
FKM seal V

Seal kit
Material no. Description
R928046935 D110LEN0040-0100-2X/-M
R928051953 D110LEN0160-0400-2X/-M
R928051951 D110LEN0040-0100-2X/-V
R928046937 D110LEN0160-0400-2X/-V

Ordering code
Accessories

Threaded coupling incl. hose for bleeding Material no.


DN2-400/MCS20-MOS-G1/4/630ST3N00Z-P (NBR) R901360230
DN2-400/MCS20-MOS-G1/4/630ST3F00Z-P (FKM) R901360231

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 17/22

Assembly, commissioning, maintenance

Assembly Maintenance
▶ The maximum operating pressure of the system must ▶ If at operating temperature, the red indicator pin
not exceed the maximum admissible operating pressure reaches out of the mechanical/visual maintenance
of the filter (see name plate). indicator and/or if the switching process in the electro-
▶ During assembly of the filter (see also chapter „Tighte- nic switching element is triggered, the filter element is
ning torque“), the flow direction (direction arrows) and contaminated and needs to be replaced and cleaned
the required servicing height of the filter element (see respectively. More details see data sheet 51450.
chapter „Dimensions“) are to be considered. ▶ The material number of the corresponding replacement
▶ Easy filter element exchange is guaranteed in the instal- filter element is indicated on the name plate of the
lation position filter bowl vertically downwards. The complete filter. It must comply with the material num-
maintenance indicator must be arranged in a well ber on the filter element.
visible way. ▶ Decommission the system.
▶ Remove the plastic plugs in the filter inlet and outlet. ▶ The operating pressure is to be built up on the system
side.
▶ Ensure that the system is assembled without tension
stress.
▶ The optional electronic maintenance indicator is Notice:
connected via the electronic switching element with There is no bleeding provided at the filter. However,
1 or 2 switching points, which is attached to the mecha- some sizes have optional measuring ports which may
nical optical maintenance indicator and held in place by also be used for bleeding.
means of the locking ring. Caution, risk of burning!
During any work at the filter, e.g. filter element
Commissioning exchange and cleaning, any hot operating fluids must
Commission the system. be observed. The safety instructions of the machine
end-user must be observed.

Notice:
There is no bleeding provided at the filter. However, ▶ Via the drain screw (from NG0160 fitted by default), the
some sizes have optional measuring ports which may oil on the dirt side can be drained.
also be used for bleeding. ▶ Screw off the filter bowl.
Caution, risk of burning! ▶ Remove the filter element from the spigot by rotating it
During any work at the filter, e.g. filter element slightly.
exchange and cleaning, any hot operating fluids must ▶ Clean the filter components if necessary.
be observed. The safety instructions of the machine ▶ Check the seals at the filter bowl for damage and renew
end-user must be observed. them, if necessary.
For suitable seal kits refer to chapter „Spare parts“.
▶ Filter elements made of wire mesh can be cleaned. The
efficiency of the cleaning depends on the type of dirt
and the amount of the pressure differential before the
filter element exchange.
If the pressure differential after the filter element
exchange exceeds 150% of the value of a brand-new
filter element, the filter element made of wire mesh
(G...) also needs to be replaced, if necessary. For
detailed cleaning instructions, refer to data sheet
51420.
▶ Install the new or cleaned filter element on the spigot
again by slightly rotating it.
▶ The filter is to be assembled in reverse order.
▶ The torque specifications („Tightening torques“ section)
are to be observed.
▶ Commission the system.

RE 51448-2X, Edition: 2021-04, Hengst Filtration GmbH


18/22 110LEN0040-0400-2X/ | RE 51448-2X

Assembly, commissioning, maintenance

Warning!

▶ Assembly and disassembly work may only take place ▶ If the flow direction is not considered during the
when the system is depressurized! assembly, the filter element will be destroyed. Parti-
▶ Filter is under pressure! cles will get into the system and damage downstream
▶ Remove the filter bowl only if it is depressurized! components.
▶ Do not exchange the maintenance indicator while the
filter is under pressure!

Notices:
▶ Work on the filter may only be carried out by trained ▶ Warranty becomes void if the delivered item is
specialists. changed by the ordering party or third parties or
▶ Functional and safety warranty only applicable when improperly mounted, installed, maintained, repaired,
using genuine Hengst spare parts! used or exposed to environmental condition that do
not comply with the installation conditions.

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 19/22

Tightening torques
(Dimension in mm [inch])

Fastening
Series 110 ... LEN0040 LEN0063 LEN0100 LEN0160 LEN0250 LEN0400
Screw/tightening torque
M6/4.5 Nm [3.3 lb-ft] ± 10 % M12/35 Nm [26 lb-ft] ± 10 %
with µtotal = 0,14
Quantity 4
Recommended property class of screw 8.8
Minimum screw-in depth 7.8 mm [0.31 inch] 14 mm [0.55 inch]

Filter bowl and maintenance indicator


Series 110 ... LEN0040 LEN0063 LEN0100 LEN0160 LEN0250 LEN0400
Tightening torque filter bowl
30 Nm +10 Nm [1528 lbf-ft + 7.4 lb-ft]
by means of a 6 sided ring wrench
Tightening torque maintenance indicator 50 Nm [37 lb-ft]
Tightening torque cubic connector screw
M3/0.5 Nm [0.37 lb-ft]
Switching element EN-175301-803

Directives and standardization

Product validation
Hengst filters, the filter elements built into them and filter accessories are tested and quality-monitored according to
different ISO test standards:

Pressure pulse test ISO 10771:2015-08


Filtration performance test (multipass test) ISO 16889:2008-06
Δp (pressure loss) characteristic curves ISO 3968:2001-12
Compatibility with hydraulic fluid ISO 2943:1998-11
Collapse pressure test ISO 2941:2009-04

The development, manufacture and assembly of Hengst industrial filters and Hengst filter elements is carried out within
the framework of a certified quality management system in accordance with ISO 9001:2015.

Classification according to the Pressure Equipment


Directive
The duplex filters for hydraulic applications according to For classification, fluids from the chapter „Compatibility
51482 are pressure holding equipment according to article with permitted hydraulic fluids“ have been taken into
2, section 5 of the Pressure Equipment Directive 2014/68/ consideration.
EU (PED). However, due to the safety requirements fulfilled The intended use is only admissible with fluids of group 2
in article 4, section 3, hydraulic filters are exempt from the and within the specified limitations of use (see chapter
PED if they are not classified higher than category I. „Technical data“).
Therefore, these filters are not provided with the CE mark.
Use in potentially explosive areas according to directive
2014/34/EU
These duplex filters are not equipment or components in According to DIN EN 60079-14:2014, in intrinsically safe
terms of Directive 2014/34/EU and are not provided with electric circuits (Ex ib), this simple, electronic operating
the CE mark. It has been proven with the ignition risk equipment may be used in systems without marking and
analysis that these inline filters do not have own ignition certification.
sources acc. to DIN EN ISO 80079-36. The duplex filters and electronic maintenance indicators
The electronic maintenance indicators with one switching described here can be used for the following potentially
point: explosive areas.
WE-1SP-M12x1 R928028409
WE-1SP-EN175301-803 R928036318 Zone suitability
are, according to DIN EN 60079-11:2012, simple, electro- Gas 1 2
nic operating equipment without own voltage source. Dust 21 22

RE 51448-2X, Edition: 2021-04, Hengst Filtration GmbH


20/22 110LEN0040-0400-2X/ | RE 51448-2X

Directives and standardization

Complete filter with mechanical / optical maintenance indicator


Use /assignment Gas 2G Dust 2D
Assignment Ex h IIC T4...T1 Gb Ex h IIC T100°C...T450°C Db
Conductivity of the medium pS/m min 300
Dust accumulation max ‒ 0,5 mm

Electronic switching element in the intrinsically safe electric circuit


Use /assignment Gas 2G Dust 2D
Assignment Ex II 2G Ex ib IIB T4 Gb Ex II 2D Ex ib IIIC T100°C Db
adm. intrinsically safe electric circuits Ex ib IIC, Ex ic IIC Ex ib IIIC
Technical data Values only for intrinsically safe electric circuit
Switching voltage Ui max 150 V AC/DC
Switching current Ii max 1.0 A
Switching power Pi max 1.3 W T4 Tmax 40 °C 750 mW Tmax 40 °C
max 1.0 W T4 Tmax 80 °C 550 mW Tmax 100 °C
Surface temperature 1) max ‒ 100 °C
inner capacity Ci neglectable
inner inductivity Li neglectable
Dust accumulation max ‒ 0.5 mm
1) The temperature depends on the temperature of the medium in the filter and must not exceed the value specified here.

Possible circuit according to DIN EN 60079-14 Potentially explosive


atmosphere, zone 1
related
operating media

Intrinsically safe
 Ex ib
operating medium

WARNING!
▶ Explosion hazard due to high temperature!
▶ When using the duplex filters according to 51482 in
The temperature depends on the temperature of the
potentially explosive areas, sufficient equipotential
medium in the hydraulic circuit and must not exceed
bonding must be ensured. The filter should ideally be
the value specified here. Measures are to be taken to
earthed via the mounting screws. In this respect,
ensure that the maximum admissible ignition tempera-
please note that paintwork and oxidic protective
ture is not exceeded in the potentially explosive
layers are not electrically conductive.
atmosphere.
▶ When exchanging the filter element, the packaging
material is to be removed from the replacement ele-
ment outside the potentially explosive atmosphere.

Notices:
▶ Functional and safety warranty is only valid when
▶ Maintenance by specialist staff only. Instruction by the
using genuine Hengst spare parts.
machine end-user according to DIRECTIVE 1999/92/
EC appendix II, section 1.1

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04


RE 51448-2X | 110LEN0040-0400-2X/ 21/22

Use

Intended use Improper use


The filters consist of a filter housing, filter element and Any use deviating from the intended use is improper and
maintenance indicator, which serve as components in the not therefore admissibble.
sense of the EC Machinery Directive 2006/42/EC in
hydraulic machinery for the separation of dirt particles. Improper use of the filters includes:
▶ Incorrect storage
The filters are used under the following boundary ▶ Incorrect transport
conditions and limits: ▶ Lack of cleanliness during storage and assembly
▶ Only in systems with fluids of group 2, according to ▶ Incorrect installation
Pressure Equipment Directive 2014/68/EU. ▶ Use of inappropriate/non-admissible hydraulic fluids
▶ Only according to the application and environmental ▶ Exceeding the specified maximum pressures and load
conditions in the section „Technical data“. cycles
▶ Only in compliance with the specified performance ▶ Operation outside the approved temperature range
limits in the section „Technical data“; extended ▶ Installation and operation in an inadmissible device
operational durability/load cycles upon request. group or category
▶ Only with hydraulic fluids and the intended seals ▶ Operation outside the specified limits for the operating
according to the section „Compatibility with hydraulic voltage, see the section „Technical data“
fluids“
▶ Use in potentially explosive areas according to the Hengst Filtration GmbH does not assume any liability for
section „Directives and standardization“. damage caused by improper use. The user assumes
▶ The notes regarding the operating modes according to responsibility for all risks surrounding improper use.
the section „Assembly, commissioning, maintenance“
must be observed.
▶ Compliance with application and environmental
conditions according to the technical data.
▶ Compliance with the specified performance limits.
▶ Use in the original condition, without damage.
▶ Maintenance work, such as the replacement of seals,
filter elements and optical indicators with original
Hengst spare parts, is admissible. Repair work by the
customer, particularly on pressurized components, is
inadmissible.
▶ The filters are intended for professional use only and
are not for private use.

RE 51448-2X, Edition: 2021-04, Hengst Filtration GmbH


22/22 110LEN0040-0400-2X/ | RE 51448-2X

Environment and recycling

▶ The used filter element must be disposed of according


to the country-specific statutory environmental
protection regulations.
▶ At the end of the service life of the filter, the filter
components can be recycled according to the country-
specific statutory environmental protection regulations.

Hengst Filtration GmbH © This document, as well as the data, specifications and other information
Hardtwaldstr. 43 set forth in it, are the exclusive property of Hengst Filtration GmbH. It may not
68775 Ketsch, Germany be reproduced or given to third parties without consent of Hengst Filtration
Phone +49 (0) 62 02 / 6 03-0 GmbH. The data specified above only serve to describe the product. No
hydraulicfilter@hengst.de statements concerning a certain condition or suitability for a certain application
www.hengst.com can be derived from our information. The information given does not release the
user from the obligation of own judgment and verification. It must be
remembered that our products are subject to a natural process of wear and
aging.

Hengst Filtration GmbH, RE 51448-2X, Edition: 2021-04

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