Inline Filter With Filter Element According To DIN 24550: Features
Inline Filter With Filter Element According To DIN 24550: Features
Inline Filter With Filter Element According To DIN 24550: Features
RD 51448-2X
Type 110LEN0040-0400-2X/ Edition: 2021-04
Features Contents
Ordering code
Filter
01 02 03 04 05 06 07 08 09 10 10 10
110LE N – 2X – A00 – – – – – –
Frame size
01 Inline filter 110 bar [1595 psi] 110LE
Filter element
02 with filter element according to DIN 24550 N
Size
03 LEN… 0040
(filter element according to DIN 24550) 0063
0100
0160
0250
0400
04 Component series 20 … 29 (20 … 29: unchanged installation and connection dimensions) 2X
Filter rating in μm
05 Absolut (ISO 16889) Non-woven glass fiber media, not cleanable PWR3
PWR6
PWR10
PWR20
Nominal Stainless steel wire mesh, cleanable G10
G25
G40
G60
G100
Differential pressure
06 max. admissible pressure differential of the filter element 30 bar [435 psi], with bypass valve A00
Maintenance indicator
07 Maintenance indicator, mech./visual, switching pressure 0.8 bar [11.6 psi] - bypass cracking pressure 2.5 bar [36 psi] V0,8
Maintenance indicator, mech./visual, switching pressure 1.5 bar [21.8 psi] - bypass cracking pressure2.5 bar [36 psi] V1,5
Maintenance indicator, mech./visual, switching pressure 2.2 bar [32 psi] - bypass cracking pressure 3.5 bar [51 psi] V2,2
Maintenance indicator, mech./visual, switching pressure 5.0 bar [72.5 psi] - bypass cracking pressure 7 bar [102 psi] V5,0
Seal
08 NBR seal M
FKM seal V
Connection
09 Frame size
0040 0063-0100 0160-0400
Connection
G 3/4 ● X R3
G1 X ● R4
Pipe thread according to ISO 228
G 1 1/4 R5
G 1 1/2 ● R6
SAE 12 X X U4
SAE 16 Pipe thread according to SAE J1926 U9
SAE 24 X U6
● Standard port
X Alternative connection possibility
Ordering code
Filter
01 02 03 04 05 06 07 08 09 10 10 10
110LE N – 2X – A00 – – – – – –
1) Attention: If this option is selected and the switching signal of the maintenance indicator is not observed during operation, the filter
element may collapse in case of pressure differentials of more than 30 bar [435 psi]
Order example:
110LEN0400-2X/PWR10A00-V5,0-M-R6
Preferred types
1) An appropriate differential pressure via the filter and measuring device according to ISO 3968. The differential pressure measured on
the maintenance indicator is lower.
Filter design
Easy selection of the filter size is made possible by the FilterSelect online tool. The filter can be designed using the
operating pressure, flow and fluid system parameters. The required filter rating is based on the application,
the sensitivity to contamination of the components and the environmental conditions.
A documentation of the filter selection can finally be created in the form of a PDF file. This file contains the entered
parameters, the designed filter with material number including spare parts, and the pressure loss curves.
Link FilterSelect:
http://www.filterselect.de
Ordering code
Accessories (dimensions in mm [inch])
Maintenance indicator
01 electronic switching element WE
Type of signal
02 1 switching point 1SP
2 switching points, 3 LED 2SP
2 switching points, 3 LED and signal suppression up to 30 °C [86 °F] 2SPSU
Connector
03 Round plug-in connection M12x1, 4-pole M12x1
Rectangular connector, 2-pole, design A according to EN-175301-803 EN175301-803
with screw connection, cable gland Pg9.
Mating connector suitable for K24-3m 4-pole, M12x1
with potted-in PVC cable, 3 m long.
Order example:
Inline filter with mechanical/optical maintenance indicator for pnom. = 110 bar [1595 psi] with bypass valve, size 0250,
with filter element 10 μm and electronic switching element M12x1 with 1 switching point.
Filter: 110LEN0250-2X/PWR10A00-V5,0-M-R6 Material no. R928058081
Maintenance indicator: WE-1SP-M12x1 Material no. R928028409
Mating connector: Mating connector suitable for K24 4 pole, M12x1 Material no. R900031155
Symbols
3(–)
2
4
1(+)
WE-1SP-M12x1
Inline filter
with bypass and
mechanical indicator
A WE-1SP-EN175301-803
Switching point
100% 100%
B LED red
2
Electronic switsching element 75% 4
Switching point
for clogging indicator 75%
LED yellow
A 1(+)
Readiness
LED green
3(–)
WE-2SP-M12x1
B
Inline filter
without bypass with Switching element Contacts
mechanical indicator
Switching point
100%
LED red
K2 2
100%
Switching
30 °C / 20 °C point 4
[86 °F]/[68 °F] K1 75%
on / off 75% LED yellow 1(+)
S1
75% S2-100% Readiness
LED green 3(–)
K1 K2
WE-2SPSU-M12x1
Function, section
4
As of size 0160, it is possible to order the filters with
threaded couplings (8) for separate pressure differential
measurement. Only then will the filter head be drilled 5
accordingly.
WARNING!
If the maintenance indicator is not observed while the 2
Technical data
(For applications outside these values, please consult us!)
general
Installation position Vertical
Ambient temperature range °C [°F] ‒10 … +65 [+14 … +149] (short periods down to ‒30 [‒22])
Storage conditions – Seal NBR °C [°F] ‒40 … +65 [-40 … +149]; max. relative air humidity 65 %
– Seal FKM °C [°F] ‒0 … +65 [+32 … +149]; max. relative air humidity 65 %
Weight NG 0040 0063 0100
kg [lbs] 1.1 [2.4] 1.3 [2.9] 1.5 [3.3]
NG 0160 0250 0400
kg [lbs] 3.5 [7.7] 4.2 [9.3] 4.9 [11]
Volume NG 0040 0063 0100
l [US gal] 0.3 [0.08] 0.4 [0.11] 0.6 [0.16]
NG 0160 0250 0400
l [US gal] 1.4 [0.37] 1.9 [0.50] 2.9 [0.77]
Material – Filter head Aluminum
– Filter bowl Aluminum
– Bypass valve PA6 / steel / POM
– Seals NBR / FKM
– Optical maintenance V0,8; V1,5; V2,2 Aluminum
indicator
V5,0 brass
– Electronic switching element Plastic PA6
hydraulic
Maximum operating pressure bar [psi] 110 [1595]
Hydraulic fluid temperature range °C [°F] –10 to +100 [+14 to +212]
Fatigue strength according to ISO 107711) Load cycles > 106 with operating pressure
Type of pressure measurement of the maintenance indicator Differential pressure
Assignment: Response pressure of the maintenance Response pressure of the Cracking pressure of the
indicator / cracking pressure of the bypass valve maintenance indicator bypass valve
bar [psi] 0.8 ± 0.15 [11.6 ±2.2] 2.5 ± 0.25 [36.3 ±3.6]
1.5 ± 0.2 [21.8 ±2.9] 2.5 ± 0.25 [36.3 ±3.6]
2.2 ± 0.3 [31.9 ± 4.4] 3.5 ± 0.35 [50.8 ±5.1]
5.0 ± 0.5 [72.5 ±7.3] 7.0 ± 0.5 [101.5 ±7.3]
Technical data
(For applications outside these values, please consult us!)
Filter element
Glass fiber material PWR... Single-use element on the basis of inorganic fiber
Filtration ratio according to Achievable oil cleanliness
ISO 16889 up to Δp = 5 bar according to ISO 4406
[72.5 psi] [SAE-AS 4059]
Particle separation PWR20 β20(c) ≥ 200 β21(c) ≥ 1000 19/16/12 … 22/17/14
PWR10 β10(c) ≥ 200 β11(c) ≥ 1000 17/14/10 … 21/16/13
PWR6 β6(c) ≥ 200 β8(c) ≥ 1000 15/12/10 … 19/14/11
PWR3 β5(c) ≥ 200 β6(c) ≥ 1000 13/10/8 … 17/13/10
Admissible pressure differential – A00 bar 30 [435]
[psi]
Important information on hydraulic fluids! may be lower than expected. Filter materials made of filter paper
▶ For further information and data on the use of other hydraulic P (cellulose) must not be used, filter elements with glass fiber
fluids, please refer to data sheet 90220 or contact us! material (Pure Power PWR... or wire mesh G) must be used
▶ Flame-resistant - containing water: due to possible chemical instead.
reactions with materials or surface coatings of machine and ▶ Bio-degradable: If filter materials made of filter paper are used,
system components, the service life with these hydraulic fluids the filter life may be shorter than expected due to material
incompatibility and swelling.
B1
W1
W5 Z
D6
C1
C2
A2
A1
A4
A31)
SW
B3
D3 D4
W3 W2
2
B4
xD
Z
D1
1:1
D5
B2
1) Servicing height
Z
W5
Y5
D6
Y4
C1
C2
A2
A1
A4
A31)
SW
B3
D3 D4
W3 W2
2
xD Z
D1 4:5
D5
B4
B2
1) Servicing height
Maintenance indicator
(dimensions in mm [inch])
Pressure differential indicator with mounted switching Pressure differential indicator with mounted switching
element M12x1 element EN-175301-803
Ordering code
Spare parts
Filter element
01 02 03 04 05 06 07
2. – – 0 – –
Filter element
01 Design 2.
Size
02 LEN... 0040
(Filter element according to DIN 24550) 0063
0100
0160
0250
0400
LE... 0130
(Filter element according to Hengst Standard) 0150
Filter rating in µm
03 Absolute Glass fiber material, not cleanable PWR3
(ISO 16889; βx(c) ≥ 200) PWR6
PWR10
PWR20
Nominal Stainless steel wire mesh, cleanable G10
G25
G40
G60
G100
Differential pressure
04 Max. admissible diff erential pressure of the filter element 30 bar [435 psi], filter with bypass valve A
Max. admissible diff erential pressure of the filter element 330 bar [4786 psi], filter with bypass valve B
Element design
05 Standard adhesive in connection with material steel, tin-plated 00
Bypass valve
06 Without bypass valve 0
Seal
07 NBR seal M
FKM seal V
Order example:
2.0100 H10XL-A00-0-M
Material no. R928006755
For further information on Hengst filter elements, please refer to data sheet 51520.
Ordering code
Spare parts
01 Maintenance indicator W
02 mechanical/optical indicator O
Version
03 Design pressure differential M20x1.5 D01
Switching pressure
04 0.8 bar [11.6 psi] 0,8
1.5 bar [22 psi] 1,5
2.2 bar [32 psi] 2,2
5.0 bar [72.5 psi] 5,0
Seal
05 NBR seal M
FKM seal V
Ordering code
Spare parts
Seal kit
01 02 03 04
D 110LEN –
01 Seal kit D
Size
03 0040-0100 0040-0100-2X/
0160-0400 0160-0400-2X/
Seal
04 NBR seal M
FKM seal V
Seal kit
Material no. Description
R928046935 D110LEN0040-0100-2X/-M
R928051953 D110LEN0160-0400-2X/-M
R928051951 D110LEN0040-0100-2X/-V
R928046937 D110LEN0160-0400-2X/-V
Ordering code
Accessories
Assembly Maintenance
▶ The maximum operating pressure of the system must ▶ If at operating temperature, the red indicator pin
not exceed the maximum admissible operating pressure reaches out of the mechanical/visual maintenance
of the filter (see name plate). indicator and/or if the switching process in the electro-
▶ During assembly of the filter (see also chapter „Tighte- nic switching element is triggered, the filter element is
ning torque“), the flow direction (direction arrows) and contaminated and needs to be replaced and cleaned
the required servicing height of the filter element (see respectively. More details see data sheet 51450.
chapter „Dimensions“) are to be considered. ▶ The material number of the corresponding replacement
▶ Easy filter element exchange is guaranteed in the instal- filter element is indicated on the name plate of the
lation position filter bowl vertically downwards. The complete filter. It must comply with the material num-
maintenance indicator must be arranged in a well ber on the filter element.
visible way. ▶ Decommission the system.
▶ Remove the plastic plugs in the filter inlet and outlet. ▶ The operating pressure is to be built up on the system
side.
▶ Ensure that the system is assembled without tension
stress.
▶ The optional electronic maintenance indicator is Notice:
connected via the electronic switching element with There is no bleeding provided at the filter. However,
1 or 2 switching points, which is attached to the mecha- some sizes have optional measuring ports which may
nical optical maintenance indicator and held in place by also be used for bleeding.
means of the locking ring. Caution, risk of burning!
During any work at the filter, e.g. filter element
Commissioning exchange and cleaning, any hot operating fluids must
Commission the system. be observed. The safety instructions of the machine
end-user must be observed.
Notice:
There is no bleeding provided at the filter. However, ▶ Via the drain screw (from NG0160 fitted by default), the
some sizes have optional measuring ports which may oil on the dirt side can be drained.
also be used for bleeding. ▶ Screw off the filter bowl.
Caution, risk of burning! ▶ Remove the filter element from the spigot by rotating it
During any work at the filter, e.g. filter element slightly.
exchange and cleaning, any hot operating fluids must ▶ Clean the filter components if necessary.
be observed. The safety instructions of the machine ▶ Check the seals at the filter bowl for damage and renew
end-user must be observed. them, if necessary.
For suitable seal kits refer to chapter „Spare parts“.
▶ Filter elements made of wire mesh can be cleaned. The
efficiency of the cleaning depends on the type of dirt
and the amount of the pressure differential before the
filter element exchange.
If the pressure differential after the filter element
exchange exceeds 150% of the value of a brand-new
filter element, the filter element made of wire mesh
(G...) also needs to be replaced, if necessary. For
detailed cleaning instructions, refer to data sheet
51420.
▶ Install the new or cleaned filter element on the spigot
again by slightly rotating it.
▶ The filter is to be assembled in reverse order.
▶ The torque specifications („Tightening torques“ section)
are to be observed.
▶ Commission the system.
Warning!
▶ Assembly and disassembly work may only take place ▶ If the flow direction is not considered during the
when the system is depressurized! assembly, the filter element will be destroyed. Parti-
▶ Filter is under pressure! cles will get into the system and damage downstream
▶ Remove the filter bowl only if it is depressurized! components.
▶ Do not exchange the maintenance indicator while the
filter is under pressure!
Notices:
▶ Work on the filter may only be carried out by trained ▶ Warranty becomes void if the delivered item is
specialists. changed by the ordering party or third parties or
▶ Functional and safety warranty only applicable when improperly mounted, installed, maintained, repaired,
using genuine Hengst spare parts! used or exposed to environmental condition that do
not comply with the installation conditions.
Tightening torques
(Dimension in mm [inch])
Fastening
Series 110 ... LEN0040 LEN0063 LEN0100 LEN0160 LEN0250 LEN0400
Screw/tightening torque
M6/4.5 Nm [3.3 lb-ft] ± 10 % M12/35 Nm [26 lb-ft] ± 10 %
with µtotal = 0,14
Quantity 4
Recommended property class of screw 8.8
Minimum screw-in depth 7.8 mm [0.31 inch] 14 mm [0.55 inch]
Product validation
Hengst filters, the filter elements built into them and filter accessories are tested and quality-monitored according to
different ISO test standards:
The development, manufacture and assembly of Hengst industrial filters and Hengst filter elements is carried out within
the framework of a certified quality management system in accordance with ISO 9001:2015.
WARNING!
▶ Explosion hazard due to high temperature!
▶ When using the duplex filters according to 51482 in
The temperature depends on the temperature of the
potentially explosive areas, sufficient equipotential
medium in the hydraulic circuit and must not exceed
bonding must be ensured. The filter should ideally be
the value specified here. Measures are to be taken to
earthed via the mounting screws. In this respect,
ensure that the maximum admissible ignition tempera-
please note that paintwork and oxidic protective
ture is not exceeded in the potentially explosive
layers are not electrically conductive.
atmosphere.
▶ When exchanging the filter element, the packaging
material is to be removed from the replacement ele-
ment outside the potentially explosive atmosphere.
Notices:
▶ Functional and safety warranty is only valid when
▶ Maintenance by specialist staff only. Instruction by the
using genuine Hengst spare parts.
machine end-user according to DIRECTIVE 1999/92/
EC appendix II, section 1.1
Use
Hengst Filtration GmbH © This document, as well as the data, specifications and other information
Hardtwaldstr. 43 set forth in it, are the exclusive property of Hengst Filtration GmbH. It may not
68775 Ketsch, Germany be reproduced or given to third parties without consent of Hengst Filtration
Phone +49 (0) 62 02 / 6 03-0 GmbH. The data specified above only serve to describe the product. No
hydraulicfilter@hengst.de statements concerning a certain condition or suitability for a certain application
www.hengst.com can be derived from our information. The information given does not release the
user from the obligation of own judgment and verification. It must be
remembered that our products are subject to a natural process of wear and
aging.