Sprinkler Irrigation System
Sprinkler Irrigation System
Sprinkler Irrigation System
In the sprinkler method of irrigation, water is sprayed into the air and allowed to
fall on the ground surface somewhat resembling rainfall. The spray is developed
by the flow of water under pressure through small orifices or nozzles. The
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pressure is usually obtained by pumping. With careful selection of nozzle sizes,
operating pressure and sprinkler spacing the amount of irrigation water required
to refill the crop root zone can be applied nearly uniform at the rate to suit the
infiltration rate of soil.
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Crops germinated with sprinkler irrigation may later be surface
irrigated with deeper applications.
Labour is used for only a short period daily in each field.
Mechanization and automation are practical to reduce labor.
Fixed systems can eliminate field labor during the irrigation
season.
Unskilled labor can be used because decisions are made by the manager,
rather than by the irrigator. Weather extremes can be modified by
increasing humidity, cooling crops, and alleviating freezing by use of
special designs.
Plans for intermittent irrigation to supplement erratic or deficient rainfall
or to start early grain or pasture can be made with assurance of adequate
water.
Salts can be effectively leached from the soil.
High application efficiency can be achieved by a properly designed and
operated system.
Tall, dense crops can be adequately watered with sprinklers.
Chemigation and fertigation (application of agricultural chemicals) is
convenient.
The effective land application of treated animal, municipal, and industrial
effluent is possible.
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Surface irrigation methods on suitable soils and slopes may have higher
potential irrigation efficiency. Water supply must be capable of being cut
off at odd hours when the soil moisture deficiency is satisfied.
Careful management and maintenance must be exercised to obtain the
high potential efficiency of the method.
Systems must be designed by a competent specialist with full
consideration for efficient irrigation, economics of pipe sizes and
operation, and convenience of labor.
Water quality can introduce problems.
When used in overhead sprinklers on fruit crops, irrigation water that has
high concentrations of bicarbonates may affect the production quality.
Saline water may cause problems because salt may be absorbed by the
leaves of some crops.
Careful filtration of surface water supplies is necessary to prevent
clogging.
Corrosion of metal components and resultant clogging can be
problematic.
Some types of sprinkle irrigation systems, when not in operation, are
susceptible to movement by wind.
Pressure regulation and or flow control nozzles are required to achieve
adequate water application uniformity on significantly undulating
topographies.
There may be increased evaporation losses from wet soil and plant
surfaces due to more frequent irrigation.
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The components of portable sprinkler system are shown through fig.
A sprinkler system usually consists of the following components
(i) A pump unit
(ii) Tubings- main/submains and laterals
(iii) Couplers
(iv) Sprinker head
(v) Other accessories such as valves, bends, plugs and risers.
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a turbine pump is suggested. The driving unit may be either an electric
motor or an internal combustion engine.
(iii) Couplers: Couplers are used for connecting two pipes and uncoupling
quickly and easily. Essentially a coupler should provide
(a) a reuse and flexible connection
(b) not leak at the joint
(c) be simple and easy to couple and uncouple
(d) be light, non-corrosive, durable.
(iv) Sprinkler Head: Sprinkler head distribute water uniformly over the
field without runoff or excessive loss due to deep percolation.
Different types of sprinklers are available. They are either rotating or
fixed type. The rotating type can be adapted for a wide range of
application rates and spacing. They are effective with pressure of
about 10 to 70 m head at the sprinkler. Pressures ranging from 16 to
40 m head are considered the most practical for most farmers. Fixed
head sprinklers are commonly used to irrigate small lawns and
gardens. Perforated lateral lines are sometimes used as sprinklers.
They require less pressure than rotating sprinklers. They release more
water per unit area than rotating sprinklers. Hence fixed head
sprinklers are adaptable for soils with high intake rate.
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(v) Fittings and accessories: The following are some of the important
fittings and accessories used in sprinkler system.
Water meters: It is used to measure the volume of water delivered.
This is necessary to operate the system to give the required quantity
of water.
Flange, couplings and nipple used for proper connection to the pump,
suction and delivery.
Pressure gauge: It is necessary to know whether the sprinkler system
is working with desired pressure to ensure application uniformity.
Bend, tees, reducers, elbows, hydrants, butterfly valve and plugs.
Fertilizer applicator: Soluble chemical fertilizers can be injected into
the sprinkler system and applied to the crop. The equipment for
fertiliser application is relatively cheap and simple and can be
fabricated locally. The fertilizer applicator consists of a sealed
fertilizer tank with necessary tubings and connections. A venturi
injector can be arranged in the main line, which creates the
differential pressure suction and allows the fertilizer solution to flow
in the main water line.
The sprinkler system capacity is the flow rate needed to adequately irrigate an
area and is expressed in liters per minute per acre. The system capacity depends
upon on the: Peak crop water requirements during the growing season; effective
crop rooting depth; texture and infiltration rate of the soil; the available water
holding capacity of the soil; pumping capacity of the well or wells (if wells are
the water source).
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(iii) Highly impermeable soils are not suitable
(iv) Initial cost is high
(v) Proper design
(vi) Lack of Package of practices
(vii) Lack of awareness
(viii) Lack of social concern to save natural resources
(ix) High water pressure required in sprinkler (>2.5kg/cm2)
(x) Difficulty in irrigation during wind in sprinkler
Proper design of a sprinkler system does not in itself ensure success. It should
be ensured that the prime mover and the pump are in alignment, particularly in
the case of tractor-driven pumps. For these the drive shaft as well as the pump
shaft should lie at nearly the same height to prevent too great an angle on the
universal shaft.
While laying the main and lateral pipes, always begin laying at the pump. This
necessarily gives the correct connection of all quick coupling pipes. While
joining couplings, it is ensured that both the couplings and the rubber seal rings
are clean.
In starting the sprinkler system, the motor or engine is started with the valves
closed. The pump must attain the pressure stated on type-plate or otherwise
there is a fault in the suction line. After the pump reaches the regulation
pressure, the delivery valve is opened slowly. Similarly, the delivery valve is
closed after stopping the power unit.
The pipes and sprinkler-lines are shifted as required after stopping. Dismantling
of the installation takes place in the reverse order to the assembly described
above.
Maintenance
General principles regarding the maintenance of the pipes and fittings and
sprinkler heads are given below:
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(a) Occasionally clean any dirt or sand out of the groove in the coupler in
which the rubber sealing ring fits. Any accumulation of dirt or sand will
affect the performance of the rubber sealing ring.
(b) Keep all nuts and bolts tight.
(c) Do not lay pipes on new damp concrete or on piles of fertilizer. Do
not lay fertilizer sacks on the pipe.
2. Sprinkler heads
The sprinkler heads should be given the following attention:
(a) When moving the sprinkler lines, make sure that the sprinklers are not
damaged or pushed into the soil.
(b) Do not apply oil, grease or any lubricant to the sprinklers. They are
water lubricated and using oil, grease or any other lubricant may stop
them from working.
(c) Sprinklers usually have a sealed bearing and at the bottom of the
bearing there are washers. Usually it is the washers that wear and not the
more expensive metal parts.
Check the washers for wear once a season or every six months which is
especially important where water is sandy. Replace the washers if worn.
(d) After several season's operation the swing arm spring may need
tightening. This is done by pulling out the spring end at the top and
rebending it. This will increase the spring tension.
In general, check all equipment at the end of the season and make any
repairs and adjustments and order the spare parts immediately so that the
equipment is in perfect condition to start in the next season.
Storage
The following points are to be observed while storing the sprinkler equipment
during the off season:
(a) Remove the sprinklers and store in a cool, dry place.
(b) Remove the rubber sealing rings from the couplers and fittings and store
them in a cool, dark place.
(c) The pipes can be stored outdoors in which case they should be placed in
racks with one end higher than the other. Do not store pipes along with
fertilizer.
(d) Disconnect the suction and delivery pipe-work from the pump and pour in a
small quantity of medium grade oil. Rotate the pump for a few minutes. Blank
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the suction and delivery branches. This will prevent the pump from rusting.
Grease the shaft.
(e) Protect the electric motor from the ingress of dust, dampness and rodents.
Trouble Shooting
The following are the general guidelines to identify and remove the common
troubles in the sprinkler systems:
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the pipes are automatically emptied and ready to be moved. With full
pressure in the system the couplers and fittings will be effectively leak-
free. If, however, there is a leakage, check the following:
(a) There is no accumulation of dirt or sand in the groove in the coupler
in which the sealing ring fits. Clean out any dirt or sand and refit the
sealing ring.
(b) The end of the pipe going inside the coupler is smooth, clean and not
distorted.
(c) In the case of fittings such as bends, tees and reducers ensure that the
fitting has been properly connected into the coupler.
A plan of the system should be furnished to the farmer which includes a map of
the design area or areas showing the location of the water supply and pumping
plant; location of supply lines, mainlines, and submains; location and direction
of movement of lateral lines; spacing of sprinklers; and pipe sizes and length of
each size required. While it is not necessary to furnish a complete list of
materials, minimum equipment specifications should be furnished. These
include the discharge, operating pressure, and wetted diameter of the sprinklers;
the capacity of the pump at the design dynamic head; and the horsepower
requirements of the power unit. Fittings for continuous operation should be
specified where applicable.
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to emphasize the necessity of purchasing a satisfactory system. A sprinkler
system should give suitable uniformity, have the capacity to supply crop water
requirements throughout the season, and be designed to conserve energy.
The farmer should be given instruction in the layout of mainlines and laterals,
spacing of sprinklers, movement of lateral lines, time of lateral operation, and
maintenance of design operating pressures.
Irrigation scheduling should be guided either by devices that indicate the soil-
plant water status or by estimations of climatic evaporative demand. For
example, soil-water sensors can be installed at representative field sites and
connected to a data logger or telemetry system for recording and or real-time
monitoring of field conditions. Computerized and internet-based scheduling
services based on climatic demand prove to be an ideal tool for managing
sprinkler systems.
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screen from the rest of the system. These screens can be self-cleaning or
manually cleaned. There should be a pressurized water supply for a hose to
manually wash the screen in both cases.
Suitable crops
Sprinkler irrigation is suited for most row, field and tree crops and water can be
sprayed over or under the crop canopy. However, large sprinklers are not
recommended for irrigation of delicate crops such as lettuce because the large
water drops produced by the sprinklers may damage the crop.
Suitable slopes
Sprinkler irrigation is adaptable to any farmable slope, whether uniform or
undulating. The lateral pipes supplying water to the sprinklers should always be
laid out along the land contour whenever possible. This will minimize the
pressure changes at the sprinklers and provide a uniform irrigation.
Suitable soils
Sprinklers are best suited to sandy soils with high infiltration rates although they
are adaptable to most soils. The average application rate from the sprinklers (in
mm/hour) is always chosen to be less than the basic infiltration rate of the soil
(see Annex 2) so that surface ponding and runoff can be avoided.
Sprinklers are not suitable for soils which easily form a crust. If sprinkler
irrigation is the only method available, then light fine sprays should be used.
The larger sprinklers producing larger water droplets are to be avoided.
Suitable irrigation water
A good clean supply of water, free of suspended sediments, is required to avoid
problems of sprinkler nozzle blockage and spoiling the crop by coating it with
sediment.
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i. Rotating head or revolving sprinkler system.
ii. Perforated pipe system.
i) Rotating Head: In this type of system small spraying size nozzles are placed
on pipes of certain height known as riser pipes. The nozzles mounted on the
riser pipes are fixed at uniform intervals along the length of the pipe laid on the
ground surface called as lateral pipes. Water is supplied from the source to
laterals through network of pipes consisting of mainline and sub mainline,
called as main and sub main. Water with pressure is supplied to main; main to
sub main and sub main to laterals using a pump. The sprinkler heads mounted
on the risers which are above the crop height and rotated through 90 o to 360o, to
irrigate a rectangular strip. In rotating type sprinklers, the most common device
to rotate the sprinkler nozzle is a small hammer activated by the thrust of water
striking against a vane connected to it. The pressure requirement varies from 2.0
to 4.0 kg cm-2 with application rate from 4.0 to 20.0 mm hr-1 depending on the
nozzle size, spacing etc. Fig. shows different type of rotating type sprinkler
irrigation systems.
ii) Perforated Pipe System: This system consists of pipes having holes or
nozzles along its length through which water is sprayed under pressure. This
system is usually designed for relatively low pressure (1 kg cm-2). The
application rate ranges from 1.25 to 5 cm per hour for various pressure and
spacing. The example shown in the Fig.
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Fig. Perforated pipe type of sprinkler system.
(Source: http://nptel.iitm.ac.in & www.sherriffgrasscare.co.uk)
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pumping unit. The mainlines and/or submains are usually buried. The risers are
located for nozzle connections at suitable intervals to connect with laterals.
v) Solid Set System: In case of a solid set system, the movement of laterals is
eliminated at least for one crop season their movement. The laterals are
positioned in the field before the crop season starts and kept there for the whole
crop season. This system is beneficial when frequent moving of the laterals is
not required crops need frequent irrigation in small depth.
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Usually a tractor is hooked to the mainline end attached with lateral and the
lateral is dragged in the other direction across the mainline in an opposite S-
shaped curve. The moves are made easier when mainlines are buried.
Tow-move systems are not used extensively because moving the lateral is
tedious. It requires careful attention and may damage crops. Tow-move systems
are suitable to forage and row crops.
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