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    Timing Belt Removal

    Uploaded by

    renimo
    The document provides step-by-step instructions for removing the timing belt from a 2006-2010 Hiace vehicle. It details 20 steps for draining coolant, removing various pulleys and brackets, and setting the engine to top dead center in order to remove the timing belt. Special service tools are required to remove the crankshaft pulley. The timing belt removal process involves loosening an idler bolt and relieving tension on the belt before it can be fully removed from the engine.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Timing Belt Removal

    Uploaded by

    renimo
    85 views4 pages
    The document provides step-by-step instructions for removing the timing belt from a 2006-2010 Hiace vehicle. It details 20 steps for draining coolant, removing various pulleys and brackets, and setting the engine to top dead center in order to remove the timing belt. Special service tools are required to remove the crankshaft pulley. The timing belt removal process involves loosening an idler bolt and relieving tension on the belt before it can be fully removed from the engine.

    Original Title

    TIMING BELT REMOVAL

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    The document provides step-by-step instructions for removing the timing belt from a 2006-2010 Hiace vehicle. It details 20 steps for draining coolant, removing various pulleys and brackets, and setting the engine to top dead center in order to remove the timing belt. Special service tools are required to remove the crankshaft pulley. The timing belt removal process involves loosening an idler bolt and relieving tension on the belt before it can be fully removed from the engine.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    85 views4 pages

    Timing Belt Removal

    Uploaded by

    renimo
    The document provides step-by-step instructions for removing the timing belt from a 2006-2010 Hiace vehicle. It details 20 steps for draining coolant, removing various pulleys and brackets, and setting the engine to top dead center in order to remove the timing belt. Special service tools are required to remove the crankshaft pulley. The timing belt removal process involves loosening an idler bolt and relieving tension on the belt before it can be fully removed from the engine.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    5L-E ENGINE MECHANICAL: TIMING BELT: REMOVAL (2006-2010 Hiace) Page 1 of 4

    Last Modified: 9-29-2009 5.6 A From: 200501

    Model Year: 2006 Model: Hiace Doc ID: RM00000126J000X

    Title: 5L-E ENGINE MECHANICAL: TIMING BELT: REMOVAL (2006-2010 Hiace)

    REMOVAL
    1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    2. DRAIN ENGINE COOLANT

    3. REMOVE FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)

    HINT:

    Use the same procedures described for the LH side.

    4. REMOVE FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)

    HINT:

    Use the same procedures described for the LH side.

    5. REMOVE FRONT DOOR SCUFF PLATE RH

    6. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY

    7. REMOVE RADIATOR HOSE INLET

    8. REMOVE VANE PUMP V BELT

    9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1

    10. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning)

    11. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning)

    12. REMOVE FAN PULLEY


    (a) Remove the 4 nuts, fan spacer and fan pulley.

    13. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning)

    14. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning)

    https://techinfo.toyota.com/t3Portal/document/rm/RM04Z3E/xhtml/RM00000126J000X.... 12/28/2010
    5L-E ENGINE MECHANICAL: TIMING BELT: REMOVAL (2006-2010 Hiace) Page 2 of 4

    15. REMOVE VANE PUMP DRIVE PULLEY

    (a) w/o Air conditioning:

    (1) Remove the 4 bolts, vane pump drive pulley and the
    vane pump drive pulley spacer.

    (b) w/ Air conditioning:

    (1) Remove the 4 bolts, 2 vane pump drive pulleys.

    16. REMOVE CRANKSHAFT PULLEY

    (a) Using SST, remove the pulley bolt.

    SST: 09213-54015
    91651-60855
    SST: 09330-00021

    (b) Using SST, remove the pulley.

    SST: 09950-50013
    09951-05010
    09952-05010
    09953-05020
    09954-05021
    SST: 09950-60010
    09951-00490
    SST: 09950-40011
    09957-04010

    17. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY

    https://techinfo.toyota.com/t3Portal/document/rm/RM04Z3E/xhtml/RM00000126J000X.... 12/28/2010
    5L-E ENGINE MECHANICAL: TIMING BELT: REMOVAL (2006-2010 Hiace) Page 3 of 4

    (a) Remove the 11 bolts, washers, timing belt cover and 2


    gaskets.

    18. REMOVE TIMING BELT GUIDE


    (a) Remove the timing belt guide.

    19. SET NO.1 CYLINDER TO TDC/ COMPRESSION

    (a) Using the crankshaft pulley bolt, align its groove with
    the timing pointer by turning the crankshaft clockwise.

    (b) Check that the timing marks of the camshaft timing


    pulley and No.2 timing belt cover are aligned.

    If not, turn the crankshaft 1 revolution (360°).

    20. REMOVE TIMING BELT

    https://techinfo.toyota.com/t3Portal/document/rm/RM04Z3E/xhtml/RM00000126J000X.... 12/28/2010
    5L-E ENGINE MECHANICAL: TIMING BELT: REMOVAL (2006-2010 Hiace) Page 4 of 4

    (a) Remove the timing belt.

    HINT:

    If reusing the timing belt, draw a direction arrow on the


    timing belt (in the direction of engine revolution), and place
    matchmarks on the pulleys and timing belt.

    (b) Turn the crankshaft 90° counterclockwise, and put the


    timing mark of the crankshaft timing pulley with the
    protrusion of the timing gear case.

    NOTICE:
    If the timing belt is disengaged, having the crankshaft
    timing pulley at the wrong angle can cause the piston
    head and valve head to come into contact with each
    other when you remove the camshaft timing pulley,
    causing damage. So always set the crankshaft pulley at
    the correct angle.

    (c) Loosen the timing belt idler No.1 bolt (A), and shift the
    idler to the left as far as possible.

    (d) Temporarily tighten the pulley bolt (A), and then relieve the timing belt tension.

    (e) Remove the timing belt.

    https://techinfo.toyota.com/t3Portal/document/rm/RM04Z3E/xhtml/RM00000126J000X.... 12/28/2010

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