CERTIFICATES

MTQ JOB
QTY DESCRIPTION
NO.
SUPPLY OF CLOVER PNEUMATIC TESTUNIT (20,000 PSI PRESSURE RATING) AIR
T08493/1 1EA OPERATED, DUAL PUMP TEST UNIT
PART NUMBER: C53500-21, SERIAL NUMBER: 03242301

CUSTOMER : ADES SAUDI LIMITED CO.

PURCHASE ORDER No. : 91973

MTQ JOB No. : T08493/1

(PART NUMBER: C53500-21, SERIAL NO.: 03242301)

MTQ OILFIELD SERVICES WLL

BUILDING 498, ROAD 1508, HIDD 115
P.O. BOX 60095, MANAMA
KINGDOM OF BAHRAIN
TEL: (+973) 17166800 FAX: (+973) 17166801
 35002 COOPER RD
BROOKSHIRE, TX 77423
OFFICE: (281)561-5600
clover@clovertool.com
www.clovertool.com

PNEUMATIC TEST UNIT

OPERATIONS AND MAINTENANCE MANUAL
PURCHASE ORDER: PSL-07688
XXX
SALES ORDER: 26854
XXX
SERIAL NUMBER: 03242301
XXX
PART NUMBER: C53500-21
DESCRIPTION: UNIT ASSY, CTU-SAT,20K
 CLOVER TOOL COMPANY

TABLE OF CONTENTS

1 Preface

2 Recommended Safety Guidelines

3 Operation

4 Pump Maintenance

5 System Drawings

6 Manufacturer’s Certifications

7 FAT Reports

8 Third Party Approvals

MC53500-21
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 CLOVER TOOL COMPANY

1 PREFACE

MC53500-21
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 1. Product: Oceanic EPF / Equipment Preservation Fluid.
A hydraulic fluid used for equipment preservation in the Offshore Oil and Gas Industry
2. Composition / Information on Hazardous Ingredients
Material % Health Risk CAS No.
Ethylene Glycol 25 - 50 Xn R22 107-21-1
3. Hazards Identification
The product is harmful if swallowed.
4.0 First Aid Treatment of Over Exposure By:
Effects of Over Exposure By: 4.5 Eye Contact
4.1 Eye Contact Rinse the eye with fresh water for at least 15
May cause discomfort and/or stinging. minutes. If discomfort persists seek medical
4.2 Skin Contact attention.
May cause itching on prolonged contact. 4.6 Skin Contact
4.3 Inhalation Wash with soap and water. Launder
contaminated clothing before re-use. If irritation
Not applicable unless as mist. If misting occurs
occurs seek medical attention.
the product will irritate the nose and upper
respiratory tract. 4.7 Inhalation
4.4 Ingestion Remove to fresh air.
May cause nausea and/or vomiting. Ingestion of 4.8 Ingestion
100ml. of ethylene glycol has been proved to be Give milk or water to drink. DO NOT induce
fatal. vomiting, although the casualty may be allowed
to vomit naturally. Seek medical attention
urgently.
5.0 Fire-Fighting Measures 5.3 Exposure Hazards
5.1 Suitable Extinguishing Media None known.
Not applicable as the product is non-flammable. 5.4 Protective Equipment for Fire-Fighters
5.2 Unsuitable Extinguishing Media Not required.
6.0 Accidental Release Measures 6.3 Clean-Up and Neutralisation Methods
6.1 Personal Precautions Small spillages may be flushed away with a large
Gloves and eye protection should be worn when volume of water. Large spillages should be
handling the product. absorbed using sand, earth or other absorbent
6.2 Environmental Precautions material. Place all absorbed waste into suitable
containers for disposal.
Prevent the spillage entering drains and
watercourses.
7.0 Handling and Storage 7.2 Storage Precautions
7.1 Precautions for Safe Handling Store away from foodstuffs.
Gloves and eye protection should be worn when Store out of direct sunlight.
handling the product. 7.3 Other Information
8.0 Exposure Controls / Personal Protection Eye / Face Protection
8.1 Components with Workplace exposure limits Goggles or a face shield are recommended
(EH40) where there is a risk of accidental splashing.
Ethylene Glycol Hand Protection
LTEL = 10 mg/m3 (particulate) PVC gloves should be worn if there is a risk of
LTEL = 52 mg/m3 (vapour) contact with the skin.
3
STEL = 104 mg/m (vapour) Skin Protection
8.2 Personal Protection
Overalls should be worn when handling the
Respiratory Protection
product.
Not required under normal conditions of use.

MacDermid Offshore Solutions Oceanic EPF

Cale Lane, New Springs, Wigan, WN2 1JR, U.K. Page 1 of 2
International Code: +44, Local Dialling code (0) 1942 Issue No: 4
Main Switchboard 501000 Main Fax 501110 Date Reviewed: 02.10.06
Technical Services 501048, Sales Office 501111 Sales Office Fax 501112
E-mail macdermid_wigan@macdermid.com – Web Site http://www.macdermid.co.uk/offshore
 9.0 Physical and Chemical Properties 9.11 Vapour Pressure 2.33 KN.m
-2

9.1 Physical State Mobile liquid 9.12 Vapour Density

9.2 Colour Dark fluorescent green 9.13 Relative density/Specific Gravity
9.3 Odour Mild amine Specific Gravity = 1.070 at 15.6oC.
9.4 pH Value 9.5 at 100% 9.14 Solubility
9.5 Boiling Point/Range 100 Co 9.15 Solubility in Water Soluble.
9.6 Flammability Non-flammable. 9.16 Solubility in Fats and Oils Partially soluble.
9.7 Flashpoint Not applicable. 9.17 Partition Coefficient (n-Octanol / Water)
9.8 Autoignition Temperature Not applicable. Not determined.
9.9 Explosive Limits Not applicable. 9.18 Viscosity At 20oC = 3 centistokes approx.
9.10 Oxidising Properties Not known. 9.19 Other Information
10.0 Stability and Reactivity 10.2 Materials to Avoid
Stable No special precautions.
10.1 Conditions to Avoid 10.3 Hazardous Decomposition Products
No special precautions. None known.
11.0 Toxicological Information (Parcom Tests)
Skeletonema Costatum (Algae) 72h EC50 = 1069.9 mg/1
Acartia Tonsa (Crustacean) 48h LC50 = >10000 mg/1
Corophium Volutator (Sediment Reworker) 10 day LC50 16303 mg/kg
Scophthalmus maximus (Fish Test) 96h LC50 = >3000 mg/l
12.0 Ecological Information
No data available.
13.0 Disposal Considerations
Dispose in accordance with local regulations
14.0 Transport Information: N/A 14.2 Packaging Group: N/A
14.1 UN Number: N/A 14.3 Shipping Name: N/A
ROAD & RAIL SEA AIR
Hazard Symbols: N/A Hazard Symbols: N/A Hazard Symbols: N/A
ADR/RID Class: N/A IMDGCODE: N/A ICAO/IATA Class: N/A
Hazard No: N/A EMS No.: N/A
Other: N/A MFAG No: N/A
15.0 Regulatory Information 15.3 Safety Phrases
15.1 Classification S2 - Keep out of reach of children.
Xn - Harmful 15.4 Specific EC Controls
15.2 Risk Phrases 15.5 Relevant UK Legislative Controls
R22 - Harmful if swallowed. UK Offshore Notification Scheme for Chemicals
Discharged Offshore.
16.0 Other Information 16.3 Further Information
16.1 Training Advice 16.4 Sources of Key Data
16.2 Recommended Uses and Restrictions Suppliers' safety data sheets; CHIP 3.1
The product is a subsea production control Regulations (Amendment) 2005.
hydraulic fluid.
Every effort has been made to ensure that the information in this Safety Data Sheet is accurate and reliable, but the company cannot accept liability for
any loss, injury or damage resulting from its use. The data given in this Safety Data Sheet is solely for the guidance in safe handling and use of the
product by customers - it does not constitute a specification. Customers are reminded that there may be applications of our products protected by
patent, under which they have no rights whatsoever. If any difficulties should arise, we will be happy to discuss them. Customers are encouraged to
carry out their own tests prior to using any product. Please read the label carefully.

MacDermid Offshore Solutions Oceanic EPF

Cale Lane, New Springs, Wigan, WN2 1JR, U.K. Page 2 of 2
International Code: +44, Local Dialling code (0) 1942 Issue No: 4
Main Switchboard 501000 Main Fax 501110 Date Reviewed: 02.10.06
Technical Services 501048, Sales Office 501111 Sales Office Fax 501112
E-mail macdermid_wigan@macdermid.com – Web Site http://www.macdermid.co.uk/offshore
 CLOVER TOOL COMPANY

35002 COOPER RD
BROOKSHIRE, TX 77423
OFFICE: (281)561-5600
clover@clovertool.com
www.clovertool.com

“Providing Excellence Since 1981”

MC53500-21
5/15/23 REV 00
 CLOVER TOOL COMPANY

CAUTION
PLEASE READ

DUE TO VIBRATION DURING TRANSPORT, BEFORE

STARTING EQUIPMENT PLEASE CHECK ALL HIGH
PRESSURE CONNECTIONS TO CONFIRM THEY ARE TIGHT.

MC53500-21
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 CLOVER TOOL COMPANY

2 RECOMMENDED SAFETY GUIDELINES

MC53500-21
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 CLOVER TOOL COMPANY

SECTION 2
RECOMMENDED SAFETY GUIDELINES

2.1 Overview

Clover Tool Company products are sold with the understanding that the purchaser
agrees to thoroughly train all operating and maintenance personnel in the correct and
safe installation, operation and maintenance of supplied equipment and to provide
adequate supervision of personnel at all times.

Additional safety information and updates may be obtained from the Waterjet
Technology Association website at www.wjta.org.

2.2 General Guidelines

Clover Tool Company high pressure pumping systems are designed to produce
specifically related flows and pressures. Use caution when selecting nozzles and
adjusting pressures to match the flow and working pressure of the specific pump model
in service.

NEVER EXCEED DESIGNATED SYSTEM OPERATING PRESSURES

1. Use only products intended for designated use. No product should be altered
without the written consent of the manufacturer
2. Read and follow all manufacturers’ instructions prior to using any product.
Contact the manufacturer should questions remain.
3. Inspect the condition of all components prior to use. Do not use an item in
questionable condition.

MC53500-21
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 CLOVER TOOL COMPANY

Operational Safety

Never direct high pressure fluid jets toward anyone or to any part of your body. High
pressure water will penetrate all parts of the human body. The liquid stream and the
material ejected by the extreme pressure can result in severe injury.

1. With the system operating properly, increase pump pressure slowly until the
operating pressure is reached and adjusted. Pressure adjustments should
always be made slowly.
2. If equipment or system malfunction is suspected, immediately stop testing
activities and relieve the pressure in the system and perform necessary lock
out tag out procedures before attempting any repairs. Always follow the
manufacturers’ repair instructions.
3. Following any repairs, operate the pump at a low pressure to test the
system. Bring the system up to the operating pressure slowly.
4. If the system is shutdown, even for a brief periods, in freezing conditions,
drain the water from all components. Prior to startup in freezing conditions,
the operation of all components must be carefully checked to ensure they
are not frozen and will operate properly.

2.3 Pressure Relief Devices

Properly adjusted and maintained pressure relief devices are imperative for the protection of both
operator and the equipment against dangerous over pressurization.

Operating systems include pressure relief protection consisting of a rupture disc, and/or
pressure relief valve. Set points for pressure relief are established at levels acceptable to
prevent machinery reaching an over pressurized state.

If a rupture disc assembly is used it should contain a manufacturers’ approved disc.

MC53500-21
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 CLOVER TOOL COMPANY

Never adjust relief valves while the pump is operating under pressure

1. Relief devices should never be mounted so that discharge could strike personnel.
2. NEVER install a shut-off/blocking valve between the pump and the relief device.
3. Set pressure must be prominently displayed on all relief devices. Never install a relief
device unless its set pressure is known.
4. The operation of relief valves and the accuracy of the set pressure should be field
checked in accordance with manufacturers’ instructions at regular intervals.
5. Do not attempt to correct a leaking relief valve by increasing spring tension. This will
increase the set pressure.
6. Do not use a pressure relief valve as a combination relief and throttling device.
7. Keep relief valves dry during freezing conditions.

2.4 High Pressure Hose Assemblies

The minimum burst rating for high pressure hoses must be a minimum of 2.5 times the
operating pressure. Do Not use a high pressure hose with an unknown burst rating or
manufacturers’ operating pressure rating.

Position the wrench on the wrench flats when making threaded connections. Do
Not position wrench on the fitting ferrule (collar).

Protect the hose from contact with sharp objects, abrasive surfaces and foot or
wheel traffic.

Support hoses, pipe and fittings to prevent excessive sway and/or wear created
by vibration or stress on the end connections.

Inspect hoses for damage, wear or imperfections prior to and periodically during
operation.

Disconnect, drain, coil and store hoses properly after use.

Never attempt to repair or re-couple hoses in the field. High pressure hose fittings are permanently
crimped and should only be repaired by trained individuals with approved equipment.

MC53500-21
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 CLOVER TOOL COMPANY

Hoses must be removed from service if the;

 Cover is damaged, i.e. exposed reinforcing wires
 Cover is loose, has blisters or bulges
 Hose has been crushed or kinked
 End fittings show evidence of damage, slippage or leakage
 Hose has been exposed to pressures greater than 50% of burst rating
 Hose is three or more years old, regardless of condition

2.5 Personal Protective Equipment (PPE)

Protective equipment may not prevent injuries to operators and other workers caused by the direct
impact of high pressure waterjets or from debris that may be thrown out by the impact of the jet.

Proper safety apparel should be provided to all operators. It is strongly recommended

that instructions be given regarding when and how specific clothing and other types of
PPE should be worn or used.

 Eye Protection
Eye protection should be provided to and worn by all operators of high pressure
equipment and all visitors to within the working area. Eye protection must
provide the protection needed and must fit properly. Eye protection shall meet
appropriate ANSI requirements for that type of PPE. Side shields to glasses and
goggles should prevent liquids from getting through.

In some cases, liquids may be in use that can cause eye damage. In those cases a combination visor
and goggles or a full hood with shield should be used.

 Hearing Protection
Machinery may generate considerable noise; both in the air and under water. All
operators and visitors shall be issued and shall wear hearing protection while in
the working area. Hearing protectors should be regularly inspected and properly
maintained, and should comply with federal and/or state OSHA standards.

MC53500-21
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 CLOVER TOOL COMPANY

All personnel, operators and others in the vicinity of equipment should be taught
how to fit and properly use ear protection so that their exposure to noise does
not exceed OSHA or other regulatory limits.

Waterjets can penetrate clothing, most protective suits, skin, and cause serious injury.

 Body Protection
Protective clothing should be waterproof and have an outer layer that repels
casual rebounding water. Protective clothing should also provide some
protection from the impact of rebounding debris from the jet impact point
where this may be a hazard to the operator

Everyone working around high pressure equipment should be provided with, and
should wear, sufficient waterproof clothing to provide protection from the type
of exposure to water and debris that the work might create. Garments should
completely cover the operator.

Liquid or chemical resistant suits shall be worn when there is a reasonable

chance such equipment can prevent an injury.

 Hand Protection
Operators should be provided with adequate means to protect their arms and
hands. This protective equipment shall be worn when there is a reasonable
chance it can prevent an injury.

 Foot Protection
All operator and workers in the vicinity of high pressure and/or heavy equipment
should be supplied with, and shall wear, waterproof non-skid boots that have
been fitted with safety toe caps.

 Respiratory Protection
A respiratory program shall be implemented where there is a reasonable chance
it can prevent injury.

MC53500-21
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 CLOVER TOOL COMPANY

2.6 Safety
All personnel operating, servicing or working near the equipment shall adhere to the
following safety precautions.
 Only trained, qualified personnel shall service and maintain the equipment.
 The work area around the pump shall be clean and free of debris.
 All protective guards, shields or covers shall be in place on the equipment during
operation.
 Proper personal protective equipment should be worn at all times.
2.7 Tagout Procedure
This lockout/tagout procedure is designed to protect all employees from injuries caused
by the unexpected energizing or startup of the machine, or the release of stored energy
during service and maintenance.

This is accomplished with energy isolating devices that prevent the transmission or
release of energy. An energy source is any source of electrical, mechanical, hydraulic,
pneumatic, chemical, thermal, or other energy source that could cause injury to
personnel.

A lockout device utilizes a lock and key to hold an energy isolating device in the safe
position and prevents the machine from being energized. A tagout device is a prominent
warning device that can be securely attached to the machine warning personnel not to
operate the energy isolating device. This procedure requires the combination of a
lockout device and a tagout device.
The lockout/tagout procedure applies to any employee who operates and/or performs
service or maintenance on the machine. Before any maintenance or repairs are
performed, the machine shall be isolated, and rendered inoperative as follows.

2.8 Worldwide Product Support

The Clover Tool Company customer service department is available to answer your
questions regarding equipment installation and service. Technical assistance is available
by phone and on-site support is available upon request.

On-site technical assistance is available during equipment installation and startup.

Additionally, technical support for service and maintenance issues and training of
operators and personnel is available. Periodic training sessions are also conducted to
Clover Tool Company designated locations.

Contact the Clover Tool Company Customer Service Department for additional
information.

Clover Tool Company, Inc. Phone: 281-561-5600

35002 Cooper Rd. Fax: 281-561-5672
Brookshire, TX 77423 Email: clover@clovertool.com

MC53500-21
5/15/23 REV 00
 CLOVER TOOL COMPANY

35002 COOPER RD
BROOKSHIRE, TX 77423
OFFICE: (281)561-5600
clover@clovertool.com
www.clovertool.com

MC53500-21
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 CLOVER TOOL COMPANY

3 OPERATION

MC53500-21
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 CLOVER TOOL COMPANY

SECTION 3
OPERATION

3.1 Overview
Commissioning requirements and procedures are detailed in this section. These
procedures require a thorough understanding of the individual components, safety
issues, and the overall operation of the system.
All personnel involved in the operation and/or service of the system must carefully
review this manual prior to commissioning an operating the machine.
The Technical Service Department at Clover Tool Company is available to assist in the
commissioning and operation process. Service and repair training for maintenance
personnel is also available. (Section 2.7 contact information)

Do not attempt to tighten high pressure connections when the system is pressurized. Remove all
pressure from the system before tightening connections.

3.2 Transporting
The weight of the machine is not evenly distributed from one end to the other. Do Not
attempt to lift the machine from either end. When lifting and moving equipment with a
forklift, center of gravity should be considered and positioned accordingly.
All local regulations must be adhered to for recycling and decontamination before pump
is decommissioned and taken out of service for any reason. Flush system completely
and drain leaving all valves open to prevent damage due to expansion of solutions. Do
Not leave system with any internal unidentified pressure locks.

3.3 System Storage

If the system will be idle for an extended period of time it must be prepared for storage
as detailed below.

Cold Weather Storage

1. Introduce anti-freeze into the suction line/reservoir and flush the system to mix
any fluid remaining in the system with anti-freeze.

Wear proper personal protective equipment (PPE) when working with compressed air and solutions
MC53500-21
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 CLOVER TOOL COMPANY

Startup After Storage

A system that is removed from storage must be thoroughly inspected for
damage before it is returned to service. Verify that all component parts are in
working order.
1. Open and inspect under all covers to verify unit is free of any debris or foreign
matter.
2. Verify proper torque of bolts, nuts and fluid connections.
3. Follow standard startup and operations instructions detailed in Section 3.4.

3.4 Installing the System

1. Verify installation location allows for access to all necessary controls and does
not interfere with any system operations.
2. Set on a firm level surface.
3. Verify that the pressure rating stamped on the application tag for the pump
matches the desired pressure and accessories to be used on the unit.
4. Verify proper air supply and fluid supply. If utilizing a unit with supply reservoir,
ensure proper fluid level.
5. Verify that an adequate drain is available.
6. Verify that connections on the suction and discharge manifolds are tight and do
not leak.
7. If supplied, verify that the pressure relief device is operational and set at 5% to
25% above the specified working pressure.

3.5 System Operation

Prior to starting the system review all manufacturers’ manuals, operating procedures,
and safety guidelines for equipment. Setup unit as follows:
1. Set test unit valves as follows:
 AIR PUMP INLET SUPPLY VALVES (2) – Off, turn fully clockwise
 AIR SUPPLY – Close, turn fully counter clockwise
 BLEEDER VALVE – Open, fully counter-clockwise
 LP ISOLATION VALVE – Open, fully counter-clockwise
 ISOLATOR VALVE – Open, fully counter-clockwise
2. Connect an air supply hose capable of 90 PSI min to the unit air inlet,
labeled AIR SUPPLY.

MC53500-21
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 CLOVER TOOL COMPANY

3. Connect the HIGH PRESSURE OUTLET to a proper rated test piece.

4. Unless using external chart recorders, install and tighten 9/16 HP AE
plugs into the two RECORDER OUTLET ports.
5. Verify proper solution (water/glycol unless otherwise approved) is
utilized to fill the reservoir through the FLUID INLET Port. Verify quantity
utilizing the tank level indicator.
6. Pre fill test piece with water / glycol.
7. Slightly open the work piece test hose at the work piece, to bleed air
from the system. Open fully both of the AIR PUMP INLET SUPPLY VALVES
(2) at the air pump inlets. Slowly open the AIR SUPPLY regulator by
turning the knob clockwise until both the pumps just begin to cycle.
8. When all air is expelled from the work hose at the test piece, close the
AIR PUMP INLET SUPPLY VALVES (2), tighten the hose end, and close
BLEEDER VALVE.

LOW PRESSURE TESTING

9. Install proper chart into recorder and start the chart rotation.
10. Open AIR PUMP INLET SUPPLY VALVES (2). Slowly open AIR SUPPLY air
regulator by turning the knob clockwise to begin pressurizing the test
piece.
11. Once test pressure is achieved turn the AIR PUMP INLET SUPPLY VALVES
(2) to the off position. Close the panel HIGH PRESSURE ISOLATION
VALVE to hold and record the low-pressure test.
12. Once the test is complete open the BLEED VALVE to return the test fluid
to the reservoir. Once pressure reads zero on the TEST PRESSURE gauge,
connections can be removed.

HIGH PRESSURE TESTING

13. Install proper chart into recorder and start the chart rotation.
14. Set test unit valves as follows:
 BLEEDER VALVE – Closed, fully clockwise
 ISOLATOR VALVE – Open, fully counter-clockwise

MC53500-21
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 CLOVER TOOL COMPANY

15. Open AIR PUMP INLET SUPPLY VALVES (2). Slowly open AIR SUPPLY air
regulator by turning the knob clockwise to begin pressurizing the test
piece.
15. Once test pressure is achieved turn the AIR PUMP INLET SUPPLY VALVES
(2) to the off position. Close the ISOLATION VALVE to hold and record
the high pressure test.
12. Once the test is complete open the BLEED VALVE to return the test fluid
to the reservoir. Once pressure reads zero on the TEST PRESSURE gauge,
connections can be removed.

MC53500-21
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 CLOVER TOOL COMPANY

PUMP MAINTENANCE
4

MC53500-21
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 CLOVER TOOL COMPANY

Section 4
Pump Maintenance

4.1 Overview

In order to keep the equipment in optimum operating condition, routine and preventive
maintenance is essential.

Only trained personnel should be authorized to perform maintenance or repairs to the

equipment. All manufacturers’ repair instructions, including tool, torque, clearance and
lubrication recommendations should be followed. Do not attempt to install or use a
part whose dimensions, clearances, function or use are suspect.

Repaired equipment must be carefully and thoroughly tested before it is returned to

service. Do not put any piece of repaired equipment in service if its performance is
questionable.

Daily Inspection/Maintenance

The following inspection procedures should be performed each day. If problems are
detected, they should be remedied before placing the equipment in service.

 Prior to startup, check that inlet and/or discharge valves are open.
o Check all system connections to ensure they are tight and leak proof.
o Review Section 3 and relevant sections of the drive train manual.
 As the machine is started and running, monitor differential pressure gauge (if
applicable) to determine if filters are due for replacement. If plugged or
differentiation of pressures is noticeable replacement of filter elements is
recommended.

Monthly Inspection/Maintenance

A number of factors can contribute to component failure; fluid quality, operating

conditions, or improper maintenance procedures. Maintaining a service log can be a
useful method of tracking component life and maintenance trends. Analyzing service
intervals will assist in preparing a preventive maintenance schedule tailored to your
specific requirements. Periodic maintenance, at regularly scheduled intervals, will
minimize unscheduled downtime and premature component failure.

Improper assembly can lead to the premature failure of components. Maintenance

procedures must be followed carefully; components must be properly cleaned prior to
assembly and tightened to the correct torque specifications.

o Degrease, wash and clean the system monthly.

o Check studs, nuts, bolts and plumbing for tightness and tighten as required
o Check gaskets for leaks and replace as required.

MC53500-21
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 CLOVER TOOL COMPANY

To avoid unsafe conditions and the risk of equipment damage, operating personnel and
service technicians must carefully read and follow operating and maintenance
procedures.

Any questions or concerns relevant to pump maintenance or service procedures can be

answered by the Clover Tool Technical Service team.

35002 COOPER RD
BROOKSHIRE, TX 77423
OFFICE: (281)561-5600
clover@clovertool.com
www.clovertool.com

4.2 Filters and Strainers

Regular checks should be made of all fluid filters to ensure they are not blocked or
damaged. Care should be taken when examining, changing or cleaning filters to ensure
that no solid particles escape into the supply lines to the pump and the discharge line.
Solid particles can damage the pump and the equipment which uses the fluid being
filtered.

4.3 High Pressure Hoses

Hose assemblies must be visually inspected prior to each use and thoroughly tested
every six (6) months or sooner, regardless of whether they were in use or not.

A visual inspection should be made at periodic intervals to determine if a hose assembly

is suitable for continued service.

The visual inspection must include checking for loose covers, kinks, bulges or soft spots
that might indicate broken or displaced reinforcement. Couplings or fittings must be
closely examined and, if there is an indication of displacement of the hose from the
couplings, the hose must be removed from service.

Hydrostatic Testing

A hydrostatic test should be performed at periodic intervals to determine if a hose

assembly is suitable for continued service. Hose assemblies must be hydrostatically
tested for one minute for 1.5 times of the recommended working pressure every six (6)
months.

MC53500-21
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Water is the usual test medium. During the hydrostatic test, the hose should be straight,
not coiled or in a kinked position. A regular schedule for testing hose assemblies must be
established and verified with formal Inspection Records maintained in a permanent and
accessible file.

Prior to hydrostatic testing the hose assembly must be depressurized and laid out straight
for visual inspection.

 Look for cuts, gouges or worn spots in the hose cover that expose the wire
reinforcement. Remove hose with exposed reinforcement from service.
 Look for bulges in the hose cover, or for sections with mashed flats or kinks.
Remove hose showing any of these faults from service.
 Inspect for hose cover blisters or loose outer cover. Remove hose showing either
of these faults from service.
 If possible, inspect the inside of the hose assembly for blisters and soft or
gummy spots. Remove hose showing any of these internal faults from service.
 Check couplings for damage. Replace all damaged couplings and hydrostatically
test the hose assembly before returning it to service.
 Check couplings for worn threads. Replace all damaged couplings and
hydrostatically test before returning to service.
 Examine the 18-inch length of hose adjacent to the coupling carefully for
damage, such as kinks, soft spots, cover cracks or permanent deformation.
Remove hose showing any of these faults from service.

Only trained personnel, using proper tools and procedures, should perform hose maintenance.

Proper Hose Storage

Hose assemblies in storage can be affected adversely by temperature, humidity, ozone,

sunlight, oils, solvents, corrosive liquids and fumes, insects, rodents and radioactive
materials.

The appropriate method for storing hose depends largely on the diameter and length,
the quantity to be stored and the way it is packaged. Hose should not be piled or
stacked to the extent that the weight of the stack creates distortions on the lengths at
the bottom. Hoses with a very thin wall will not support as much load as hoses with a
heavier wall or wire reinforcement. Hose that is shipped in coils or bales should be
stored so the coils lie flat on a horizontal plane.

Hose assemblies should be stored in a container. Containers can provide protection

against the deteriorating effects of oils, solvents and corrosive liquids. Containers also
give some protection against ozone and sunlight.

The ideal temperature for storing hose assemblies ranges from 35° to 80°F (2° to 27°C)
with a maximum limit of 100°F (38°C). If stored below 32°F (0°C) some hose will become

MC53500-21
5/15/23 REV 00
 CLOVER TOOL COMPANY

stiff and will require warming before being placed in service. Hose assemblies should
not be stored near sources of heat, such as radiators or space heaters.

Installation and service should be completed by qualified personnel

MC53500-21
5/15/23 REV 00
 CLOVER TOOL COMPANY

5 SYSTEM DRAWINGS

MC53500-21
5/15/23 REV 00
 8 7 6 5 4 3 2 1
REVISIONS
2 65
ZONE REV. DESCRIPTION DATE APPRVD

01 CHANGED ITEM 81 TO 2.50" LONG 5/15/23 MBM

(PUMP DISCHARGE DETAIL) 72 33 37 38 72 FLUID INLET

D D
10
12

12

9
8 44

40 21 73 12 12 13 23
22
62

58 59 59 75 49 74
C 76 STRAINER C
81 37 79 36 26 41 33 66 43 33 26
39
TEST PRESSURE 37
34
38 36 37 RUPTURE DISC
77 86 87 88 5 7 50 70
60 55
DO NOT PLUG
78 40 21 12 17 14 18
7 6
52 57 47 27
RECORDER OUTLET
4 67 (9/16 HP AE)
56.19 31 20 19
33 36 29
71 28
AIR SUPPLY
(1/2" NPT) 46 39 89 85
53 58 48 16
NOTE:
83 82 19 20
33 24
1. UNIT WEIGHT: APROXIMATELY 550 LB EMPTY, 960 LB FULL.
ISOLATOR VALVE 33 2. 100 PSI SUPPLY AIR REQUIRED
B 45 B
3. MAX PRESSURE 20,000 PSI
RUPTURE DISC 33
24 4. GLYCOL OR POTABLE WATER ONLY.
DO NOT PLUG 5. SYSTEM SPARE PARTS KIT: C54450-211
63 64 13
BLEEDER VALVE 38 80 6. PUMP REPAIR KITS:
3 LOW PRESSURE PUMP: C51501-009
54 59 49 51 61 56 7 3/8" AIR MOTOR REPAIR KIT: C80003-039
12 15 12 15 12 10 12 73 C80008-000 FLUID END REPAIR KIT: C80008-024
38 25 70 30 32 1 HIGH PRESSURE PUMP: C51501-007
32.25 PRV1 20KPSI 18 17 11 7 3/8" AIR MOTOR REPAIR KIT: C80003-039
61.50 C80006-000 FLUID END REPAIR KIT: C80006-013
RECORDER OUTLET
LP ISOLATION
(9/16 HP AE) CUSTOMER:
VALVE UNLESS OTHERWISE SPECIFIED: NAME DATE
HIGH PRESSURE OUTLET PROPRIETARY NOTICE MATERIAL:
TOLERANCES (IN (mm)): DRAWN DRD 2/23/2021
(9/16 HP AE) x/x 1/16" (1.59) HEAT TREAT: TITLE:
THE INFORMATION CONTAINED IN THIS --
x.x 0.063 (1.59 CHECKED
DRAWING IS THE SOLE PROPERTY OF
A CLOVER TOOL CO. ANY x.xx 0.015 (0.38)
ENG APPR. -- HARDNESS: UNIT ASSY,CTU-SAT,20K,SST RES,RLF A
REPRODUCTION IN PART OR AS A WHOLE x.xxx 0.005 (0.13)
WITHOUT THE WRITTEN PERMISSION OF ANGULAR: 2 DEG
CLOVER TOOL CO. IS PROHIBITED.
GD&T PER: ANSI Y14.5M
SURFACE FINISH 63 RMS (1.6 μ )
BREAK ALL SHARP EDGES
COPYRIGHT 2013
AND CORNERS 0.015
0.015" SIZE DWG. NO. REV

B
CLOVER TOOL CO.

C53500-21 01
ALL RIGHTS RESERVED

DO NOT SCALE DRAWING

WEIGHT EST:
SHEET 1 OF 2
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
BOM Table BOM Table
ITEM PartNo DESCRIPTION QTY. UoM ITEM PartNo DESCRIPTION QTY. UoM
1 C70000-50 WLDMNT-SKID,PNEU TEST 1 EACH 49 FB01E03-0616-1.5 SCR-HX, 3/8-16, SST, 1.50 LG, 8 EACH
2 C70250-19 TANK WLDMNT-60 GAL,AIR UNIT,SST 1 EACH 50 FB01E03-0813-2.00 SCR-HX, 1/2-13, SST, 2.00 LG, 8 EACH
3 C70301-67 BRKT-MNTG,DISCH,PNEU SKID W TANK 1 EACH 51 FB01E03-1011-1.75 SCR-HX, 5/8-11, SST, 1.75 LG, 4 EACH
4 C70301-66 BRKT-MNTG,GA,6 IN,90 DEG 1 EACH 52 FN02E03-#1024 NUT-NYLOCK,#10-24,SST 3 EACH
D D
5 C51501-009 PMP-INTSFR,R30, 7.38 DIA, .50 NPT 1 EACH 53 FN01E03-0420 NUT-HX, 1/4-20, SST 2 EACH
6 C51501-007 PMP-INTSFR,R215,7.38 DIA,.56HP 1 EACH 54 FN01E03-0616 NUT-HX, 3/8-16, SST 4 EACH
7 C21000-220 BRKT-MNTG,INTENSIFIER PMP 2 EACH 55 FN01E03-0813 NUT-HX, 1/2-13, SST 8 EACH
8 C20370-021-20K VLV PRESS REG,20KPSI,ADJ,SST,.56MP,SST 1 EACH 56 FN01E03-1011 NUT-HX, 5/8-11, SST 4 EACH
9 C20100-004 ADPTR,HP-HP,.56X.25,MF,60K,SST 2 EACH 57 FW01E03-#10 WSHR-FL,#10,SST 3 EACH
10 C20100-011-G VLV-NDL-3W2P,HP,.56,40K 2 EACH 58 FW01E03-04 WSHR-FL,1/4,SST 16 EACH
11 C20100-021 TBE-HP,.56OD,BENT,C53500-11 CRSOVR 10 INCH 59 FW01E03-06 WSHR-FL,3/8,SST 20 EACH
12 C20100-023 NPL, HP, .56 X 4.0, 60KPSI 9 EACH 60 FW01E03-08 WSHR-FL,1/2,SST 16 EACH
13 C20100-044-G VLV-CHK,HP,.56,66K,SST,O-RNG 2 EACH 61 FW01E03-10 WSHR-FL,5/8,SST 8 EACH
14 C20100-048 ELB-HP,.56,60K,SST 1 EACH 62 C40000-122 KIT-LBL,CTU SAT,C53500-21 1 EACH
15 C20100-063 CROSS-HP,.56,40KSI,SST 2 EACH 63 C10700-030 LABEL,-SST,ID TAG,PNEU PMP ASSY 1 EACH
16 C20100-065-G VLV-NDL,HP,.56,40K,2W STR,SST 1 EACH 64 FR01E03-02 RVT-BLIND,.13DX.063-.125T,SST 4 EACH
C 17 C20100-090 NUT-GLND,HP,.56 2 EACH 65 C21000-181 CAP,FUEL,VENTED,2 1 EACH
C
18 C20100-091 CLR-HP,.56,SST 2 EACH 66 C21000-229 GA-LVL,FLUID,SITE GL,24 IN 1 EACH
19 C20100-212 GLND-.25HP 2 EACH 67 C20200-748 PLUG-PIPE,4,150 PSI,BRASS 2 EACH
20 C20100-235 CLR,HP,.25 2 EACH 68 C20200-527 PLUG-PIPE,.25,SST,SKT HD 1 EACH
21 C20101-003 HLDR RPT DISC,.56 HP,.25 ANG 2 EACH 69 C40000-054 LBL-CLOVER TOOL CO.,8.0X8.0,ADHSVE,CLR BLK 1 EACH
22 C20373-21K DISC-RUPT,.25 ANGL,21KSI,INCONEL 1 EACH 70 C20200-565 NPL-PIPE,CLS,.50,CS 2 EACH
23 C20101-010 ADPTR,HP-HP,.56X.56,MM,60K 1 EACH 71 C21000-378 PLUG,PIPE,.13NPT,GALV STL 1 EACH
24 C20101-109 ADPTR,HP-PIPE,.56X.50,MF 2 EACH 72 C20200-548 PLUG-PIPE,.75,HEX,150 PSI,SST 2 EACH
25 C20400-034 VLV ASSY-BALL,3 WAY,.5 NPT,BRS 1 EACH 73 C20100-015 TEE-HP,.56,66K,SST 2 EACH
26 C20400-016 VLV BALL,2 WAY,.5NPT,150 PSI,BRS 2 EACH 74 C70301-102 BRKT-MNTG,CHRT REC,CTU-SAT 1 EACH
GA-PRESS,30K,.25HP,BTM CONN,6.0 BACK 75 FN02E03-0616 NUT-NYLOCK, 3/8-16, SST 4 EACH
27 C20300-665 1 EACH
MNT,SST,GLY,CAL 76 C54450-188 ASSY-CHRT REC MNTG 1 EACH
28 C20370-030 REG,AIR,0.50,NPT 1 EACH CHRT REC-AN,DUAL,1K-
77 C21000-409 1 EACH
B 29 C20370-031 LUBRICATOR,AIR,0.50,NPT 1 EACH 30K,BTM,.25FHP,BAT NOTE: B
30 C20200-572 STRAINER-PIPE,0.50,CS 1 EACH 78 C20373-.761K DISC-RUPT,.25 ANGL,761PSI,INCONEL 1 EACH MASK AND PAINT ALL CARBON STEEL FITTINGS AND
31 C20300-523 TBE-.25HP,HP GAGE 2,C53500-21 18 INCH 79 C20200-044 ELB-PIPE,.50,F-F,150PSI,SST 1 EACH COMPONENT TO PREVENT CORROSION AFTER ASSEMBLY
32 C20200-576 NPL-PIPE,.50X6.0,STL,SCH40 1 EACH 80 C20200-503-P BSHG PIPE,1.0X.50,MF,150 PSI,SST 1 EACH
33 C20200-153 ADPTR,TBE-PIPE,.50X.50,F-M,7700PSI,SST 8 EACH 81 C20200-567 NPL-PIPE,0.50X2.50,CS 1 EACH
34 C20200-559 UNION-PIPE,0.50,FF,3KSI,CS 1 EACH 82 C20100-213 NPL-HP,.25X2.5,SST 1 EACH
35 C20200-325 CLAMP-DBL LINE,.50 OD,PLTD STL 1 EACH 83 C20100-208 TEE-HP,.25,60K 1 EACH
36 C20200-562 NPL-PIPE,0.50X1.50,STL,SCH80 3 EACH 84 C20300-523 TBE-.25HP,HP GAGE,C53500-21 48 INCH
37 C20200-563 BSHG-PIPE,.75X.50,CS 4 EACH 85 C20300-523 TBE-.25HP,LP GAGE,C53500-21 24 INCH
38 C20200-564 ELB-PIPE,.50,M-F,CS 4 EACH 86 CRC-1K-30K/100- TEST CHART,0-1KSI X 0-30KSI,DUAL PEN,96
1 EACH
96MIN MIN ROT
39 C20200-574 NPL-PIPE,.50X4.0,STL,SCH80 2 EACH
PENS,RED,FOR CHART RECORDER (6 CUSTOMER:
40 C20200-651 ELB PIPE,.38,MXF,150 PSI,SST 2 EACH 87 CRP-R6 PACK)
1 EACH
41 C20201-169 TEE,PIPE,RUN..50,FFM,STL 1 EACH PENS,BLUE,FOR CHART RECORDER (6 TITLE:
88 CRP-B6 1 EACH
42 C20300-519 TBE-LP,.50 X .065,SST,C53500-11 AIR INL 48 INCH PACK) A
A
PROPRIETARY NOTICE
43 C20300-519 TBE-LP,.50X.065,7.0 LG 7.0 INCH 89 C20100-224 ADPTR HP-PIPE,.25X.25,FXM 1 EACH
44 C20300-519 TBE-LP,.50 X .065,SST,RET C53500-11 40 INCH
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF UNIT ASSY,CTU-SAT,20K,SST RES,RLF
CLOVER TOOL CO. ANY
45 C20300-593 TBE-LP,.50X.083 W,SST C53500-11 13 INCH REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
SIZE DWG. NO. REV

B
46 C20890-06 U-BOLT,0.25-20NC,1.0ID,1.75,PLTD 1 EACH CLOVER TOOL CO. IS PROHIBITED.
C53500-21
47 FB03E03-#1024-1.0 SCR-PAN,PHIL,#10-24,SST,1.00LG 4 EACH COPYRIGHT 2013
CLOVER TOOL CO.
01
48 FB01E03-0420-2.50 SCR-HX, 1/4-20, SST, 2.50 LG, 2 EACH ALL RIGHTS RESERVED
DO NOT SCALE DRAWING SHEET 2 OF 2
8 7 6 5 4 3 2 1
 DWG. NO. SHT. REV.
C10200-057 1 00
REVISIONS
NO DESCRIPTION DATE APPROVED

NEEDLE VLV
A1 A2
3 WAY 1 ON PRESSURE
B1 NEEDLE VLV
A1 B1
3 WAY 2 ON PRESSURE
A2 NEEDLE VLV

CHECK VLV

FILTER
JJ

LUBRICATOR

BLEEDER BALL VLV, 2 WAY

VALVE
TEST BALL VLV, 3 WAY
PRESSURE
50 GALLON PUMP
TANK HH
LP ISOLATION
ISOLATOR CC RLF VLV
VALVE
VALVE
DD DD KK HH HH B1 A1 HH B1 A1

FLUID INLET A2 HH HH A2 AIR LIQUID PUMP

STRAINER

AA 9/16" MP AE
(20,000 PSI RATED)
RUPTURE HH RUPTURE HH
JJ JJ DISC DISC BB 1" LOW PRESSURE
LP PUMP AIR HP PUMP AIR PRV 1
(MIN 150 PSI RATED)
SUPPLY VALVE SUPPLY VALVE 20KPSI
CHART
CC 1/4" HP AE
RECORDER
(40,000 PSI RATED)
AIR SUPPLY DD JJ
DD 1/2" LOW PRESSURE
(MIN 150 PSI RATED)

FF 3/8" HP AE
(40,000 PSI RATED)
CC CC
GG 1" HP AE
HH HH HH (MIN 43,000 PSI)

HH 9/16" HP AE
RECORDER RECORDER (40,000 PSI RATED)
HIGH PRESSURE
OUTLET OUTLET OUTLET
JJ .5 X .065W TUBE

KK .5 X .083W TUBE

TM ACAD
Copyright C 2014
PROPRIETARY NOTICE STANDARD GD&T TO ASME Y14.5M 1994
TITLE

Clover Tool Company TOLERANCES

REF. DWG
All Rights Reserved UNLESS OTHERWISE NOTED:
This document contains confidential and trade secret infor- ALL DIMENSIONS -
mation, is the property of Clover Tool Company, and is ALL DIAMETERS ON
COMMON CENTERLINE IN INCHES [mm]
- SCHEMATIC-HYDRAULIC
given to the receiver in confidence. The receiver by recep- DRAWN BY & DATE
tion and retention of the document accepts the document
COAXIAL TO .005
MATERIAL CTU-SAT,20K_1K,W RELIEF
in confidence and agrees that, except as authorized in DRD
WARNING ! writing by Clover Tool Company, it will (1) not use the
BREAK SHARP EDGES
AND CORNERS .015 - 5/17/2023
document on any copy thereof or the confidential or the CHECKED BY & DATE
The export or reexport of this CLOVER TOOL COMPANY
trade secret information therein; (2) not copy the document SURFACE FINISH XX HEAT TREAT
drawing or a product produced (3) not disclose to others either the document or the MBM
STANDARD TOLERANCES
by this drawing is subject to U.S. confidential or trade secret information therein; and (4) - 5/17/2023 DWG. NO. REV.

Export Administration regulations

and other applicable governmental
upon completion of the need to retain the document, or
upon demand return the document, all copies thereof, and
X.X = ±.063
X.XX = ±.015 HARDNESS
ENG. APPROVAL & DATE
THIRD ANGLE PROJECTION
C10200-057 00
restrictions or regulations. X.XXX = ±.005 DRD
NEXT ASSEMBLY all material copied therefrom.
ANGLE = ±2°
- 5/17/2023 SCALE: NA TITLE BLOCK REVISION: 2 SHEET 1 OF 1
C80008-000 LP FLUID END, EXPLODED VIEW
ITEM PART NO. DESCRIPTION QTY
1 C80007-001 CONNECTION ROD 1
2 C80005-002 COUPLING NUT 1
3 C80005-003 STANCHION WASHER 6
4 C80005-004 STANCHION 2
5 C80007-005 JAM NUT 1
6 C80008-006 PUMP BLOCK 1
7 C80008-007 UPPER PACKING SET 1
8 C80005-008 STANCHION NUT 2
9 C80008-009 UPPER PACKING SPRING 1
10 C80008-010 PLUNGER ROD 1
11 C80008-011 PISTON SEAT BALL, SMALL 1
12 C80008-012 SPRING RETAINER 1
13 C80008-013 LOWER PACKING SPRING 1
14 C80008-014 LOWER PACKING SET 1
15 C80008-015 PISTON SEAT ASSEMBLY 1
16 C80008-016 O-RING 2
17 C80008-017 PUMP CYLINDER 1
18 C80008-018 BALL STOP CAGE 1
19 C80008-019 BALL STOP PIN 1
20 C80008-020 FOOT VALVE BALL, LARGE 1
21 C80008-021 O-RING 1
22 C80008-022 FOOT VALVE ASSEMBLY 1
23 C80008-023 MINOR REPAIR KIT, INCLUDES ITEMS:
7,11,14,16,20,21
24 C80008-024 REPAIR KIT, INCLUDES ITEMS:
7,9,11,13,14,16,20,21

SUCTION: 1” NPTF
DISCHARGE: 1/2” NPTF
RATIO: 30:1 (7 3/8”) 40:1 (8 ½”)
MAX. PRESSURE: 5,500 PSI
RATED FLOW: 4.0 GPM (Based On 100 psi Air)
DIMENSIONS: 4” x 9” x 16” (Less Stanchion)
WEIGHT: 26 lbs (With Stanchion)
22 lbs (Without Stanchion)

(Reference Heritage PN: 14000)

LP FLUID END, 4.0 GPM Page 1 of 1 C80008-000

Clover Tool Company www.clovertool.com
Email: clover@clovertool.com phone: 281.561.5600
 Section 4
Pump Maintenance
4.5 High Pressure Fluid End Assemblies

C80006-000 HP FLUID END, EXPLODED VIEW

ITEM PART NO. DESCRIPTION QTY
1 C80006-001 PUMP ROD 1
2 C80005-003 STANCHION WASHER 6
3 C80005-004 STANCHION 2
4 C80005-002 COUPLING NUT 1
5 C80006-005 PACKING GLAND NUT 1
6 C80006-006 PUMP BODY 1
7 C80005-008 STANCHION NUT 2
8 C80006-008 SPACER 1
9 C80006-009 PACKING SET 1
10 C80006-010 ROD SLEEVE 1
11 C80006-011 O-RING 1
12 C80006-012 PLUG 1
13 C80006-013 REPAIR KIT, INCLUDES ITEMS:
1,5,8,9,10,11

SUCTION: 9/16” HP AUTOCLAVE

DISCHARGE: 9/16” HP AUTOCLAVE
RATIO: 215:1 (7 3/8”) 290:1 (8 ½”)
MAX. PRESSURE: 40,000 PSI
RATED FLOW: 0.25 GPM (Based On 100 psi Air)
DIMENSIONS: 5” x 9” x 13” (Less Stanchion)
WEIGHT: 35 lbs (With Stanchion)
31 lbs (Without Stanchion)

4-3
 Section 4
Pump Maintenance

4.6 Air Motor Assemblies

C80003-000 7-3/8” AIR MOTOR, EXPLODED VIEW

ITEM PART NO. DESCRIPTION QTY
1 C80003-001 CYLINDER HEAD 1
2 C80003-002 TRIP SPRING RETAINER NUT 2
3 C80003-003 CYLINDER TIE BOLT 6
4 C80003-004 VALVE BALL 2
5 C80003-005 TRIP SPRING RETAINER 2
6 C80003-006 O-RING 2
7 C80003-007 TRIP SPRING 2
8 C80003-008 PLUG, ¾” NPT 2
9 C80003-009 TRIP SPRING RETAINER BOLT 2
10 C80003-010 ADAPTER 2
11 C80003-011 AIR LINE ASSEMBLY 1
12 C80003-012 PLUG, ¼” NPT 2
13 C80003-013 MUFFLER 2
14 C80003-014 VALVE SLEEVE 1
15 C80003-015 VALVE SLEEVE O-RING 5
16 C80003-016 STOP NUT 1
17 C80003-017 UPPER VALVE KEEPER 1
18 C80003-018 AIR VALVE 1
19 C80003-019 AIR VALVE O-RING 2
20 C80003-020 LOWER VALVE KEEPER 1
21 C80003-021 BUSHING 1
22 C80003-022 TRIP-ROD O-RING 1
23 C80003-023 RETAINER RING 1
24 C80003-024 PISTON NUT 1
25 C80003-025 CYLINDER GASKET 2
26 C80003-026 CYLINDER 1
27 C80003-027 TRIP ROD ASSEMBLY 1
28 C80003-028 PISTON NUT WASHER 1
29 C80003-029 PISTON 1
30 C80003-030 PISTON O-RING 1
31 C80003-031 VALVE TRIP COLLAR 1
32 C80003-032 PISTION ROD 1
33 C80003-033 O-RING 1
34 C80003-034 CYLINDER BASE 1
35 C80003-035 CYLINDER TIE NUT 6
36 C80003-036 TRIP ROD KIT, INCLUDES ITEMS:
27,16,31
37 C80003-037 SEAL KIT, INCLUDES ITEMS:
4,6,7,15,16,19,22,25,30,33
38 C80003-038 REPAIR KIT, INCLUDES ITEMS:
36,14,17,18,20,23,37
39 C80003-039 REPAIR KIT, INCLUDES ITEMS:
38,26

AIR INLET: ¾” NPTF

MAX. AIR SUPPLY: 125 PSI
DIMENSIONS: 18-1/4”H x 12-3/4”W x 9” D
WEIGHT: 29 lbs
4-7
 CLOVER TOOL COMPANY

6 MANUFACTURERS’ CERTIFICATIONS

MC53500-21
5/15/23 REV 00
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV. DESCRIPTION DATE APPROVED
01 ADD ADDRESS 9/16/2020 DRD
02 SIMPLIFIED FOR LARGER LETTERING 8/16/2021 DRD

D D

4.00

.19 3.63

.136
C C

2.75

03242301 2023
2.38

CTU-SAT,20K C53500-21

.19

B B

UNLESS OTHERWISE SPECIFIED: NAME DATE CUSTOMER:

PROPRIETARY NOTICE MATERIAL:
TOLERANCES (IN (mm)): DRAWN MBM 9/15/2020
THE INFORMATION CONTAINED IN THIS x/x 1/16" (1.59)
--
HEAT TREAT: TITLE:
CHECKED
A NOTE: DRAWING IS THE SOLE PROPERTY OF
CLOVER TOOL CO. ANY
x.x
x.xx
0.063 (1.59
0.015 (0.38) -- HARDNESS: LABEL,-SST,ID TAG,PNEU PMP ASSY A
1. MATERIAL: 20 GA SST #4 FINISH REPRODUCTION IN PART OR AS A WHOLE x.xxx 0.005 (0.13)
ENG APPR.
ANGULAR: 2 DEG
2. TEXT AND LINES TO BE ETCHED AND FILLED BLACK WITHOUT THE WRITTEN PERMISSION OF
CLOVER TOOL CO. IS PROHIBITED.
3. CLOVER TOOL CO. LOGO TO BE ETCHED AND GD&T PER: ANSI Y14.5M
SURFACE FINISH 63 RMS (1.6 μ )
FILLED RAL 6001 GREEN. COPYRIGHT 2013
BREAK ALL SHARP EDGES
AND CORNERS 0.015
0.015" SIZE DWG. NO. REV

B
CLOVER TOOL CO.

C10700-030 02
ALL RIGHTS RESERVED

DO NOT SCALE DRAWING

WEIGHT EST:
SHEET 1 OF 1
8 7 6 5 4 3 2 1
 CLOVER TOOL COMPANY

7 FAT REPORTS

MC53500-21
5/15/23 REV 00
 CLOVER TOOL COMPANY

8 THIRD PARTY APPROVALS

MC53500-21
5/15/23 REV 00