HOW TO USE THIS CATALOGUE ‘This catalogue is only valid for the machine which has the same serial number €& that printed on the cover page Each device of the machine has been subdivided into sections and the. parts ofeach section have been photographed and individually numbered. When ordering spare parts, the order should include the following: EXAMPLE MF 200 |ACHINE TYPE. lsERIAL NUMBER t 33 DEVICE DESCRIPTION = UNWINDING DEVICE WEB TENSION CONTROL UNIT 4 MFO101 BELT 4INDEX 2025 LINE 04/06/2004 INDEX | 4, INTRODUCTION 44 44 PURPOSE OF MANUAL 4-4 1.2 STRUCTURE OF MANUAL 4-4 4 13 CONSULTATION OF ATTACHED DOCUMENTS 4-2 tl 14 SAFEKEEPING OF MANUAL 4-2 oh, 415 UPDATING MACHINE AND MANUALS 12 {i 1.6 COPYWRITE PROTECTION 4-2 {} 2 GENERAL \NFORMATION 241 ti 24 DEFINITION 2-4 22 MACHINE IDENTIFICATION 24 i 23 ADDRESSES AND INFORMATION 25 U 2.3.4 Constructor 25 . 23.2 Seller 2-5 t 24 INFORMATION ON TECHNICAL ASSISTANCE. 26 | ' 25 GUARANTEE 2-6 2.6 LIMIT OF LIABILITY 27 3, DECLARATION OF CONFORMITY 34 | 4, PRELIMINARY INFORMATION ABOUT THE MACHINE as at GENERAL 44 42 OPERATING FLOW At 43 TECHNICAL CHARACTERISTICS 43 44 INTENDED USE AS TAU MACHINES S.r.l. OPERATING MANUAL i Massa e Cozzile, Italy{NDEX 2025 LINE 04/06/2004 5, SAFETY 5-1 54 GENERAL SAFETY RULES 5-1 5.2 CHOICE AND: QUALIFICATIONS OF STAFF 52 5.3 SAFETY RULES FOR USE 5-3 5A SAPETY RULES FOR INSTALLATION, 5-43 MAINTENANCE AND REPAIRS 5.5 SAFETY RULES FOR OPERATIONS DURING USE 5-13 56 SUPPLEMENTARY REGULATIONS FOR: WORK CARRIED 6-14 OUT ON ELECTRICAL COMPONENTS: 57 SEALING UNITS: 5-14 58 SAFETY DEVICES PRESENT ON THE MACHINE 6-14 6. INSTALLATION 6-1 6.1 TRANSPORTATION 6-1 62 ANCHORING POINTS FOR LIFTING MF200 62 63 ANCHORING POINTS FOR LIFTING CF200 64 6A POSITIONING OF THE. MACHINE 6-6 6.4.1. Resting Points of the Machine 6-7 65 CONNECTING UP TO POWER SOURCES 6-9 65.1 Connecting up the Pneumatic Network 6-9 6.5.2 Connecting up the Electrical Network 6-10 6.5.3 Connecting up to the Vacuum Pumps 6-11 Ja. DESCRIPTION AND REGULATION OF FOLDING Ta‘ MACHINE MF200 Ja.4 UNWINDING DEVICE Tat 7a.1.1 Lifting section Tat 7a.1.2. Roll Unwinding Jal AU MACHINES S.r1. OPERATING MANUAL ii Massa ¢ Cozzile, Italy2025 LINE INDEX 94/06/2004 7a.1.3 Unwinding Arm Tat 7aA.4 Automatic Coupler a2 7.1.5 Web Aligning System a2 7a1.6 Web Tension Roller Ta2 a2 CHANING PARENT ROLL Tat 7a3 CALENDER DEVICE Tad 724 WEB TENSION CONTROL DEVICE Tas 7a EMBOSSING DEVICE 729 Ta.6.4. Procedure for regulating the embossing roller pressure 7at0 7a6 LONGITUDINAL CUTTING DEVICE Tat 7a7 LONGITUDINAL FOLDING DEVICE Tat4 7a8 CROSS CUTTING AND FOLDING DEVICE Tal? 72.8.1 Regulation of the blades Tanto 72.8.2 Procedure for the reguiation of the cross cutting blades 72-20 7a.8.3 Radial regulation of cutting cylinder Ta24 72.8.4 Substitution of fly blades Ta22 70.8.5 Substitution of Anvils 7a-24 7a.8.6 Regulation of cutting cylinder Ta-25 70.8.7 Regulation of counterfold cylinders Ta2T 7a.8.8 Positioning of the suction control valve Ta-30 and the folding cylinder 72.8.9 Transfer cylinder 70-31 7a.9 COLLECTING AND COUNTING DISKS 7a32 7a9.4 Transport chain 7a-33 7b DESCRIPTION AND REGULATION OF CF200 MACHINE 7b-1 7.4 PRODUCT FEED Tot TAU MACHINES S.t.]. OPERATING MANUAL Massa e Cozzile, Italy iilINDEX 2025 LINE } 4ioe/2004 : 7b.2 UNWINDING PHASE To-2 7b3 DIE CUTTER FOR RECLOSABLE OPENING Tb-5 } 7b.4 PRINT CONTROL PHOTOCELL ToT : 7b FILM FEED DEVICE Th-B : 7b.6 CUTTING DEVICE 7-9 7.6.1 Regulation of the position of the film 7b-9 con the wrapping wheel 7b.7 WRAPPING WHEEL Tht 7b.8 FILM CROSS FOLDING UNIT 7-12 7b.9 CROSS SEALING UNIT 7b-12 it 7,10 LONGITUDINAL FOLDING DEVICE 7-18 : 76.11 LONGITUDINAL SEALING DEVICE 7b? ( 7b.12 QUALITY CONTROL DEVICE 7-19 U 7.12.1 Waste outlet 7-20 ra 7b.12.2Produet safety outlet 7b-20 § 7b.13 LABELLING DEVICE 7o-24 7.43.4 Technical characteristics 7-22 7b.13.2Procedure for loading the label rolls 7-22 7b.13.3Regulation of the unit Tb-24 7b.43.4Deseription of the labelling unit control panel 7b-28 7c. CHANGE OF FORMAT Te-1 7c1 SIZE CHANGE To! 7.2 CHANGE OF NUMBER OF HANDKERCHIEFS PER PILE To-14 8. CONTROL PANELS 8-1 ~ 84 INDICATIONS AND FUNCTIONS OF MF200 8-2 AND CF200 DISPLAY TAU MACHINES S.r.1. OPERATING MANUAL wv Massa e Cozzile, italy10. 41. 42. INDEX 04/06/2004 8.2 ERROR MESSAGES MF200 AND (F200 MAGHINES MACHINE START UP AND SHUT DOWN 4 FIRST START UP 92 PHASE 1 9.3 PHASE 2 9.4 PHASE 3 95 PHASE 4 9.6 PHASE 5 O7 PHASE 6 9.8 PHASE 7 9.9 PHASE 8 9.10 STOPPING THE VARIOUS MACHINES: 9.11 ‘TEMPORARY STOPPAGE OF MF200 AND CF200 MAINTENANCE 10.1 GENERAL RULES 10.2 CENTRAL VACUUM PUMPS: 10.3 FOLDING DEVICE 10.4 ELECTRICAL COMPONENTS: PHASE REGULATION MACHINE LUBRICATION 42.4 OLEODYNAMIC UNIT 12.2 AUTOMATIC LUBRICATING SYSTEM 12.3 CALENDER DEVICE 12.4 EMBOSSING DEVICE. 12.5 FOLDING DEVICE 2025 LINE as o-1 9-1 92 92 a2 2 9-3 93 94 o4 94 10-1 10-4 10-1 10-4 10-5 41-4 12-1 124 12-2 12-4 12-6 12-6 TAU MACHINES S.r.. OPERATING MANUAL Massa e Cozzile, Italy; 2025 LINE INDEX oain6/2004 12.6 COUNTING DEVICE 12-9 12.7 PILE EXTRACTOR DEVICE 12-11 42.8 TRANSPORT CHAIN 4212 12.9 PRODUCT FEED DEVICE 12-13 42.10 PRODUCT FEED BELTS 12-14 42.11 WRAPPING WHEEL 42-45, 42.12 FILM ROLL HOLDER 12-16 42.43 PRODUCT EXIT AND FOLDING PLATES GF200 12-47 42.14 PRODUCT REJECT 12-18 42.15 VACUUM PUMPS UNIT 12-49 12.16 LUBRICANTS TABLE 2025 LINE 12-20 APPENDICES APPENDIX 1 — PAPER ALIGNING UNIT MANUAL BST BLADE DRAWINGS: PAPER FLOW TAU MACHINES S.r.. ‘OPERATING MANUAL Massa ¢ Cozzile, \taly vii 3 i i CHAPTER 4 - INTRODUCTION 2025 LINE oaiog/2004 1, INTRODUCTION 14 PURPOSE OF MANUAL This manual for instaliation, maintenance and use is valid for the machine with the serial number indicated on the cover sheet and is for the attention of the Owner, the User and those responsible for installation, maintenance and overseeing of the said machine. “The purpose of this manual is: to indicate the correct use of the machine according to the design; list the technical characteristics; provide instructions for installation, assembly, regulation, use; give information for staff training; provide a guide to maintenance work; faclitate ordering of spare parts; provide information on residual risks. However; the manual can never substitute a suitable professional experience and preparation of personnel in charge of operating and maintaining the machine. This is only a guide for the operator to be-able to carry out the general installation, use and maintenance work. To carry out any operation that is particularly difficult, itis necessary to use trained and technically prepared staff. 4.2. STRUCTURE OF MANUAL ‘This manual comprises: an identification page a table of contents the Declaration of Conformity to Community Directives instructions and notes on product enclosures and contains information on:- safely regulations and protection devices technical data transport, installation control and visual elements start up and use basic regulation size change maintenanes and repairs focalization of anomalies list of spare parts technical documentation of external devices on machine The photographs and diagrams in this manual are purely indicative and are only there to render the argument clearer. ‘TAU MACHINES 8. ‘OPERATING MANUAL 41 Massa e Cozzile, Italyi CHAPTER 1 - INTRODUCTION 2025 LINE 0406/2004 1.3 44 15 16 CONSULTATION OF ATTACHED DOCUMENTS. Together with this manual there are electrical and pneumatic jayouts and technical documentation of components provided by other companies. These attached documents complete the instructions and will be referred to in the manual where necessary. SAFEKEEPING OF MANUAL The instruction manual is to be considered an integral part of the machine, according to Directive 392/89 CEE and technical regulation UNI EN 202/1-2. It must be kept ina safe place and must always be kept near to the machine for easy reference. ‘Should it be necessary the user can request a copy of the manual directly from the manufacturer, stating the model, the serial number and the year of construction of the machine. It should be noted that this instruction manual reflects the current technological state at the moment the machine came onto the market and the manual shall not be considered inadequate if it has.to be updated at a tater date due to technological progress. Should the machine be transferred or sold the manual must be handed over to the new user. UPDATING OF MACHINE AND MANUALS TAU MACHINES 8.1. reserve the right to update the fine and the manuals without being obligated to update pieceding machines and manuals, unless in exceptional circumstances. COPYWRITE PROTECTION This manual must'be treated as strictly confidential. The use of this manual is limited only io people authorized by your company. “The entire dacument is covered by the laws governing Copywrite. The reproduction or passing on to third parties, even if only partial, including disclosure of contents to third parties, even if only partial, including disclosure of contents to third parties, is forbidden, except in cases there explicit written authorization has been granted by TAU MACHINES 8.1. Any violation of this rule will be punished under the terms laid down by the law. ‘TAU MACHINES S. OPERATING MANUAL 12 Massa e Cozzile, Italyt j heel eel a 1 J CHAPTER 2 - GENERAL INFORMATION 2025 LINE oaioei2004 2. GENERAL INFORMATION 2.1 DEFINITION Itis fundamental that all operations described in this manual are carried out safely by qualified and responsible personnel, respecting the directives provided by TAU MACHINES S.r.1. It is obligatory that all operations described in the manual be carried out by adequately qualified personnel. Each time it is necessary to carry out operations that require specific training or particular knowledge, these will be highlighted by the symbol relative tothe most suitable operator in relation to the expertise required. Those operations which must be carried out with particular care, or which presenta residual risk for the health of the operator, or for the integrity of the machine, will be highlighted with a special symbol. Below is a list of the required skills to operate this machine and a list of the symbols used to highlight the risk of eventual damage to persons or objects. LIST 1 - CLASSIFICATION OF PERSONNEL ~) MANUAL OPERATOR Personnel without specific skills, able to carry out work that does not require specific knowledge, who must carry out simple work on the machine, for ‘example, operate contro} panels to start up and shut down the machine, carry ‘out substitution of raw materials used in the- production process, control the correet flow of the product etc: SPECIALISED OPERATOR Qualified personne|, abie to carry out, other than the work of the manual operator, those operations that require a knowledge of the machine and of the § | production process, for example, programming the working parameters on the electronic control board, control of product flow and regulation even with the '—— machine in manual drive etc. Authorised to carry out operations on the machine with FIRST LEVEL protections and safety devices disconnected. MECHANICAL MAINTENANCE OPERATORS Personnel competent in the field of mechanics, with a good knowledge of hie fnachine and the production process. Authorised to carry aut all ordinary maintenanes and control operations, even with the FIRST and SECOND level safety devices disconnected, Not authorised to.carry out electrical, electronic and software operations. TAU MACHINES S.r.1. ‘OPERATING MANUAL 24 Massa e Cozzile, ItalyCHAPTER 2~ GENERAL INFORMATION 2025 LINE eaiogiz004 ELECTRICAL MAINTENANCE OPERATORS {< Slaif skilled in electrical and electronic fieids and with a good knowledge of i the machine and the production process. Authorised to carry out all normal | control and maintenance operations on electrical and electronic paits, even with the FIRST and SECOND level paris disconnected. Not authorised to u carry out work’of a mechanical nature or work an software. QUALIFIED MECHANICAL OPERATORS Personnel with specific skills in the field of mechanics and a detailed knowledge of the machine and of the production process. Authoriséd to carry cut all operations of control, repairs, usual and unusual maintenance on the mechanical parts, even with the FIRST and SECOND level security devices disconnected. Also authorised to carry out regulation and adjustment of machine devices or parts. Not authorised to carry out operations of an electrical, electronic or software nature. QUALIFIED ELECTRICAL/ELECTRONIC OPERATORS Personnel with specific skills in the electrical, electronics and software field and a detailed knowledge of the machine and production process. Authorised to carry out all controls, repairs, maintenance, both usual and unusual, on the electrical and electronic parts and on the software, even with the FIRST and 2 SECOND level security devices disconnected. Also authorised to carry out regulation and adjustment of electrical and/or electronic devices. Not authorised by carry out operations of a mechanical nature. ‘TECHNICAL PERSONNEL - TAU MACHINES: Technical personnel authorised by the manufacturer of the machine or plant, able to carry out all operations that cannot be carried out by the other operators, due to their complexity or difficulty. ‘TAU MACHINES S.r.1 OPERATING MANUAL 22 Massa e Cozzile, Italy: CHAPTER 2- GENERAL INFORMATION 2025 LINE oarosi2004 LIST 2- DANGER AND WARNING SYMBOLS FORBIDDEN SYMBOL. =, | Identifies work procedure or operations that MUST NOT be carried out because they can put the operator at risk WORK SAFETY ATTENTION SYMBOL This symbol is to be found in conjunction with instructions for carrying out operations where there is a risk of injury. The instructions attached to this symbol must always be carried out with the maximum care and attention, respecting the general rules of accident prevention and warnings contained in this manual. WARNING SYMBOL Identifies the method of working which must be scrupulously observed to avoid possible damage to the machine ar to tools. /) A ‘Warring DANGER SYMBOL INDICATING PRESENCE OF ELECTRICAL CURRENT i Identifies the instructions for carrying out work which presents a risk of electrical ‘shook for the operators. The operations indicated with this signal can only be | carried out by qualified electricians. ‘TAU MACHINES S.t.. OPERATING MANUAL 23 Massa e Cozzile, Italyj Levee Beenie Cat } 4 CHAPTER 2 ~ GENERAL INFORMATION 2025 LINE 4so6/2004 22 MACHINE IDENTIFICATION A metallic identification plate is attached to each component machine making up the 2040 Line. Should assistance be needed, the information on the identification plate should be stated. ‘The information on the metallic plate indicates: - MACHINE MODEL MACHINE TYPE SERIAL NUMBER TAU MAGHINES S.r.. OPERATING MANUAL 2b Massa e Cozzile, Italyi CHAPTER 2 ~ GENERAL INFORMATION 2025 LINE osioe/2004 2.3. ADDRESSES AND INFORMATION 23.4 Construtor TAU MACHINES S.r1. Via Garibaldi 5/C 51010 Massa e Cozzile (PT) italy +39 0972 911724 #39 0572 911874 Website: www. taumachines. E-Mail info@taumachines.| 2.3.2 Seller TAU MACHINES S.r.l. Via Garibaldi $/C 51010 Massa e Cozzile (PT) +39 0572 911721 +39 0572 911874 yaww.taumachines.it info@taumachines.it TAU MACHINES 8.1.1, ‘OPERATING MANUAL 25 Massa 0 Cozzile, ItalyCHAPTER 2— GENERAL INFORMATION 2026 LINE o4yoe/2004 2.4 INFORMATION ON TECHNICAL ASSISTANCE 25 TAU MACHINES S.r.l. customer serivice is at your disposition for any technical information regarding our product parts and for any problems regarding the fitting of these into complete systems., In your enquiries or on ordering spare parts please always give the type, the serial number and the year of construction to be found on the identification plate. Correct technical information and spare paris can then be provided that are suitable for your machine. GUARANTEE The machine is guaranteed for 12 months from the date the machine is put into production. Within this period any components that, on the judgement of our technicians, prove. to be defective will be substituted or repaired free of charge. Not noluded in the guarantee are materials or components that, because of their characteristics, are subject to wear. Any eventual requests for work to be carried out during the guarantee must be reported as soon as the fault is discovered, indicating the fault, the model of machine, the serial sumber and the year of construction. The guarantee is not applicable in the following cases:- 1 Damage to components during transport (where the transport costs are borne by the buyer). 2. Installation which does not conform to the indications in the installation manual (where installation is carried out the by the buyer). 3. Improper use of the machine or not respecting the indications and warnings in the operating manual. 4, Insufficient or incorrect maintenance. 5. Use of non-original spare parts or accessories. 6. Modifications carried out on the machine without written authorisation by TAU MAGHINES S.r.t, 7. Damage due to defects, breakdowns or deficiencies in the electrical or pneumatic system installed in the building upstream of the machine ‘TAU MACHINES S.r.1. ‘OPERATING MANUAL 26 Massa 6 Cozzile, ItalyCHAPTER 2 ~ GENERAL INFORMATION 2025 LINE oaio8/2004 2.6 LIMIT OF LIABILITY This manual contains all the information and regulations that must be observed fora correct use of the machine, therefore it must be carefully read before installation, slart- up, use and maintenance. TAU MACHINES S.r1, dectine any responsibilty or liability for damage to persons or objects and for operating faults resulting from the non-adherence to the above. Information, data and rules contained in this manual regarding use and maintenance of the machine.are up to date on the date of printing and are based on technical knowledge and our technological know-how of that time. TAU MACHINES S.r. reserve the right fo make any eventual modifications and technical improvements that may emerge fram their resoarch and development. TAU MACHINES S.r.1, decline any responsibillly for damage and operating faults ariving from operating errors, non-observance of the operating instructions or incorrect repairs carried out by unauthorised technicians, ‘The company furthermore dectare that only original spare parts and accessories may be used, both for specific machine components and for components’ built by other producers that may have been installed. ‘The assembly and use of products by third parties, or unauthorised modifications or changes can prejudice the smooth running of the machine and personnel safety. Therefore, TAU MACHINES S.,.l. decline any responsibility for any direct or indirect damage caused as a result of the non-observance of the above. Ifnot otherwise specified, the designs and the graphic figures in this manual are not to scale but are purely indicative inform and dimension. TAU MACHINES S.r.1, reserve the right to carry out, at any time, any modification it sees fit, both to the machine and to this manual. TAU MACHINES 5.r. OPERATING MANUAL, 27 Massa 6 Cozzile, italyCHAPTER 3 — DECLARATION OF CONFORMITY 2025 LINE 07/06/2004 CE DECLARATION OF CONFORMITY FOR MACHINERY {Directive 89/392 CE Annex II Part A) ‘The undersigned, TOMMASI RENZO, as legal representative of the company: TAU MACHINES S.r.1. Via Garibaldi 6 51010 MASSA E COZZILE (PT) italia declares at his own liability that the plant for the production and packaging of paper handkerchiefs: Model: 2025 LINE Serial Numbers: M200 - 33 CF200 - 34 ‘Year of Construction: 2004 Comprising the following machines: MF200 folding machine F200 wrapping machine conforms to the provisions of the directives: 89/392/CEE - 91/368/CEE - 94/44/CEE - 93/68/CEE (Machinery Directive) 89/336/CEE - 92/31/CEE (Electromagnetic Compatibility Directive) 73/23/CEE (Low Tension Directive) Massa e Cozzile ‘TAU MAGHINES S.t. OPERATING MANUAL 34 Massa Cozzite, italyCHAPTER 4 ~ PRELIMINARY INFORMATION ABOUT THE MACHINE. 2025 LINE oaioe/2004 4. 44 42 PRELIMINARY INFORMATION ABOUT THE MACHINE GENERAL ‘The “2025 LINE" plant for the production of handkerchiefs comprises the following: A high production folding machine, mode! MF200, able to produce standard and compact type handkerchiefs Ahiigh velocity wrapping machine, model CF200, for wrapping packets with reclosabie opening The three machines are completely integrated into a single system, characterised by its extreme compactness, flexibility and simplicity of use, OPERATING FLOW ME200 MACHINE (FIG.4.1) The MF200 machine carries out the production and formation of piles of handkerchiefs. The product, in the form of a reel, is attached to the unwinder via a semiautomatic loader. It then passes through a coupling device to enable the joining of the web end, then through a device for aligning the web, where it passes into @ calender for smoothing the material. From here it passes into the embossing section which embosses the design onto the handkerchief and then moves on to the cutting and folding section, After the folding, a counting section counts the handkerchiefs into pites which are then sentto the exit towards the CF400 for wrapping. (CF200 MACHINE (FIG.4.2) The input system of the CF200 machine feeds the product into the wrapping section, set to take either “standard” or “compact" size packets. The film has a feeding device, comprising a cutting and perforating device. ‘The product exit section’ transports the packets to a conveyer belt provided with a labelling device which closes the packet with a self-adhesive label. TAU MACHINES S.r.1. OPERATING MANUAL 4-1 Massa e Cozzile, italyCHAPTER 4 PRELIMINARY INFORMATION ABOUT THE MACHINE 2025 LINE : 04/06/2004 FIG.4.1 i ‘TAU MACHINES: ‘OPERATING MANUAL 4-2 Massa e Cozzile, italyCHAPTER 4 — PRELIMINARY INFORMATION ABOUT THE MACHINE 2025 LINE i 04/08/2004 4.3 TECHNICAL CHARACTERISTICS MF200 machine Unwinder , Reel diameter 41800 mm ' ‘Support shaft 78 mm Reel width 420 mm Automatic coupler ‘Automatic coupling system for end of reel Web Aligning System | Max, adjustment +/- 25 mm Smoothing Section ‘Smoothing system with electronic pressure control Embossing Section Stee|-match-stee! rollers with web tension contro! Longitudinal Folding Section Types of folds possible from 75 mm to 105 mm in length Crossfolding and Cutting Section “Type of fold possible 55 mm in width Feeding Section Feeding system with exit onto transport chain Production 2800/3000 handkerchiefs per minute TAU MACHINES S.r.L. OPERATING MANUAL, 4-3 Massa e Cozzile, ItalyCHAPTER 4 ~ PRELIMINARY INFORMATION ABOUT THE MACHINE 2025 LINE oarosi2z004 F200 MACHINE i [ J infeed System New continuous product infeed system Perforating Section = Continuous perforation pull-off opening - Reclosable opening with sticky label Wrapping Device 55 mm width — 105 mm length standard size packet, 55 mm width ~ 75 mm length compact size packet : Exit Section . | Product exit section — adjustable for different sizes Labelling Device Electronically controlled tabelling system } Global electronic control with diagnostic display Production 280/300 packets of 10 handkerchiefs per minute TAU MACHINES S.r.1. OPERATING MANUAL. 44 Massa e Cozzile, Italy| CHAPTER -4 ~ PRELIMINARY INFORMATION ABOUT THE MACHINE. 2025 LINE o4ioe/2004 44 INTENDED USE The 2025 LINE has been built and designed solely for the production and wrapping of paper handkerchiefs, ‘Type of paper that can be used:- = 2 ply weight 20 grams mt - 3 ply—we - 4ply~ weight 1 grams mt? It must be noted that in the production of handkerchiefs the quality and uniformity of the raw material is fundamental in order to achieve high speed production and a good quality product. We therefore advise that this be considered carefully when choosing the paper. ‘TAU MACHINES S.r.1, OPERATING MANUAL 26 Massa e Cozzile, ItalyCHAPTER 5 - SAFETY 2025 LINE g4106/2004 5. 5.4 SAFETY GENERAL SAFETY RULES In order to ensure ttie maximum working reliability, TAU MACHINES Sr. has made a careful choice of the materials and components to be used in the construction of the machine, subjecting it to a complete running test before delivery. The constant running efficiency of the machine as time passes depends on the correct use of the machine and adequate preventive maintenance according to the instructions in this manual. All the parts, connections and controls have been pianned and build with a degree of safety to withstand stress, both of normal use and in any reasonably predictable breakdowns. The materiais are of the best quality and the various working phases in the factory are constantly controlled to guarantee the quality of the product. However, for safety reasons, it should be remembered that: ‘The machine should not be. used and no operation should be carried out if this manual has not first been carefully read and understood. People under the effect of drugs, alcohol or madicines that affect speed of the reflexes must not be allowed to operate the machine, nor carry out assembly, start-up, maintenance, repairs or disassembly, Whilst using the machine or during maintenance and repair work the national accident prevention and the general accident prevention rules must be observed. ‘The staff must not wear long hair loose, clothing, jewellery.or rings that could constitute a danger if they were to get caught or hooked to moving parts. It is forbidden to tamper with, alter or modify, even partially, the plant or machinery described in this instruction manual, and in particular the safety devices installed to protect people. ‘The machine must be immediately shut down should any operating defect or anomaly be found which poses a risk to members of staff. The shutdown must be" SAFE" (e.g. by disconnecting the electrical current). Special signs indicating that it is forbidden to restart the machine must be placed in full view. TAU MACHINES S.r.L. OPERATING MANUAL a4 Massa e Cozzita, Italyq 1 | CHAPTER 5 - SAFETY 2025 LINE 4/08/2004 A\l periodic control operetions set down in this manual and by the current law regarding safety in the workplace must be carried out. Itis absolutely forbidden for the operating staff to start up the machine in| automatic mode when people are present inside the cabin. Before each working shift the staff MUST control that all electrical safety devices are working. Itis forbidden to carry out repairs, maintenance or setting on moving parts and without having switched off the current on the electrical mains panel. During assembly with machine in movement it is forbidden to carry out any regulation without protective covers on all rotating parts and feed rollers. During work onthe machine special signs posted in full view must indicate that the machine is undergoing maintenance and that il is forbidden to restart it. The crankcases that can be opened or removed only by using tools or special spanners are not protected by emergency microswitches that stop the machine ‘on opening. The removal of these protective devices must be carried.out only by authorised staff and only when absolutely necessary. In any case, itis absolutely forbidden to start up the machine without protection devices. 8.2 CHOICE AND QUALIFICATIONS OF STAFF For any machine operation and maintenance repair work needing to be carried out unsupervised, the user must employ only operators who: are 18 years of age or more are mentally and physically capable: have been appropriately trained for the use or maintenance of the machine and have subsequently demonstrated to be capable of carrying out the work designated to them The user must also verify that the staff have read and understood the instructions in this manual, paying particular attention to SAFETY, chapter 5. TAU MACHINES §.r1. OPERATING MANUAL 6-2 Massa e Cazzile, Italy‘CHAPTER 6 - SAFETY 2025 LINE 04/06/2004 j §.3 SAFETY RULES FOR USE } Before starting work the operator must control that the safety and emergency devices : are functioning, All steps to be taken and warnings regarding the safety of staff and machines must be rigorously adhered to, including the points regarding general safety and accident prevention. In the presence of defects relevant to safety and reliability the machine should be shut down immediately. It is forbidden to tamper with or disable the safety devices. ‘The machine can be restarted by trained operators only if all the protection and safely devices ere applied and working, j Whoever notices the presence of imminent danger to personnel must immediately { press the emergenoy stop button. After an emergency stop the operator can switch on and restart the machine only when technician has made sure that the cause of the fault hes been eliminated and that the plant can continue to function in complete safety. | Before starting up the machine make sure that no-one is put al risk because of this. IMPORTANT! During machine loading the safety devices are not in operation. ‘The operator carrying out the loading of the raw material must therefore have in one hand the Jog control, which makes the ‘Aifention || machine move manually by small amounts, and with the other hand should insert the tissue or the wrapping film into the machine (see photos §.1-5.15) It is absolutely forbidden to carry out this operation without adhering to the above mentioned procedure. Ignoring this procedure could put the operator at grave risk. - This procedure must be carried out by adequately trained personnel. TAU MACHINES S.ri. OPERATING MANUAL 83 Massa e Cozzile, italy2 } i CHAPTER 5 - SAFETY 2026 LINE 04/06/2004 EMBOSSING ROLLERS Risitan| DANGER! Maximum care must be taken during the loading of the paper between the embossing rollers, The procedure involves opening up the nip of the rollers with the machine stopped and the insertion of the paper with the (ool provided for this operation, as indicated in photos 5.2, 5.3, 5.4, 5.5. ‘Once the paper is inserted, carry out the loading using the ‘jog’ command. ttis important that the loading is cerried out by one operator only using the “jog” command with one hand and using the other to feed the paper through the machine (photos 5.6, 5.7) ‘TAU MACHINES S.r.1. OPERATING MANUAL 6-4 Massa e Cozzile, ItalyCHAPTER 6 - SAFETY 04/08/2004 FIG.5.2, TAU MACHINES S.r.. Massa e Cozzile, Italy OPERATING MANUAL 2025 LINECHAPTER 5 - SAFETY 2025 LINE 04/06/2004 FIG.5.4 FIGS. TAU MACHINES 5... ‘OPERATING MANUAL, 5-6 Massa e Cozzile, ItalyCHAPTER 5 - SAFETY 04/06/2004 FIG.5.6 2025 LINE TAU MACHINES S.r.. Massa e Cozzile, Italy OPERATING MANUAL 5-7CHAPTER 5 - SAFETY 2025 LINE 04/06/2004 LONGITUDINAL CUTTING UNIT FIG.6.8 A Attention DANGER! During paper loading or during maintenance or cleaning there is a risk of cuts of upper limbs between the cutting blade and the contrast blade. It is therefore indispensable to use protective gloves in this area. TAU MACHINES S.r.1. OPERATING MANUAL, 58 Massa e Cozzile, ItalyCHAPTER 5 - SAFETY 04/06/2004 2025 LINE LONGITUDINAL FOLDING UNIT FIG.5.10 iN Attention DANGER! Risk of crushing/catching of upper limbs and/or garments. Maximum care must be taken during paper loading. TAU MACHINES Massa e Cozztle, Itely OPERATING MANUAL, 6-9CHAPTER 5 - SAFETY 2025 LINE 04/06/2004 CROSS CUTTING AND FOLDING UNIT FIG.5.11 => ! Fiention ]| DANGER! Great care must be taken during loading of paper or during maintenance or cleaning, ‘There is a risk of cutting upper limbs and of limbs or garments being dragged into the machinery. TAU MACHINES S.r.l. OPERATING MANUAL 8-10 Massa e Cozzile, ItalyCHAPTER 5 - SAFETY 2025 LINE 4106/2004 LOADING POLYETHYLENE ONTO CF400 WRAPPING MACHINE FIG.5.12 FIG.5.14 TAU MACHINES 8... OPERATING MANUAL 6-14 Massa e Cozzile, ItalyaS CHAPTER 5 - SAFETY o4i06/2004 FIG.5.15 DANGER! Aitention 2025 LINE Risk of crushing upper limbs and of upper limbs or garments being caught in the machinery (see photos 5.12, 5.13, 5.14, 5.15) TAU MACHINES S.r.. Massa © Cozzlle, Italy OPERATING MANUAL 6-12| CHAPTER 5 - SAFETY 2025 LINE 04/08/2004 6.4 SAFETY RULES FOR INSTALLATION, MAINTENANCE AND REPAIRS. ‘The user must define clearly the duties of the staff regarding use, maintenance and repairs. Mechanical and electrical repairs and regulation must only be carried out by trained technicians in their field and in any event by personnel with the necessary experience ta use the specific tools normally used by maintenance personnel. Regulation, maintenance, control and inspection work set by the service instructions must be carried out within the stated time period. ‘Before carrying out operations on the electrical plant and devices it is essential to make sure that the parts needing work are without electrical current. It is absolutely forbidden to restart the machine whilst people ars inside the sound proof cabin or with the protective covers or devices removed. During these operations it must be guaranteed that: the machine is disconnected from the electrical current the moving parts cannot be started up during the work it is not possible to accidentally reconnect the electrical current ‘the environmental protection regulations regarding the elimination of waste materials and damaged parts are observed. SAFETY RULES FOR OPERATIONS DURING USE The user, or the person employed by the same, before carrying out any work on the machine, must check if the work required can be carried out while the machine's in use, without endangering the personnel. Should this not be so, the personnel operating the machine must be informed and the procedure carried out to safely shut down the machine and block it with a key switch. ‘Should any complex work need to be carried out the work area should be cordoned off with a red and white coloured tape and danger signs displayed. During the work do not touch rotating parts and keep at a safe distance to avoid hair or clothing being caught up. Should solvents be used and in the proximity of combustible materials, naked flames and high temperatures should be avoided, The non-observance of these-tules can’ ‘cause risk of fre, the development of noxious gases or the destruction of the insulation of the electrical plant. ‘TAU MAGHINES S.r.l. OPERATING MANUAL B43 Massa e Cozzile, Italy| | CHAPTER 5 - SAFETY 2025 LINE oarosiz004 5.6 SUPPLEMENTARY REGULATIONS FOR WORK CARRIED OUT ON ELECTRICAL COMPONENTS In the case of electrical faults the machine must be immediately disconnected, Any work on electronic or electrical parts must bs carried out exclusively by qualified electricians. Any maintenance or repair work should be carried out with the machine disconnected from the electrical mains. The electrical equipment must be checked and controlled periodically. Defects such as loase cable connections, damaged cables and damaged safety contacts must be immediately eliminated, ‘Should work need to be carried out on live parts another person should be present so as.to work the mains switch in case of emergency. This person must have training in resuscitation, All tools used when carrying out the above work must be insulated against the maximum level of tension on the machine. SEALING UNITS ‘The sealing units operate at temperatures above 180°. It is therefore imperative to switch off the electrical supply and switch off the heating elements and wait for a minimum period of time to allow the elements to coo! before carrying out any maintenance or cleaning. SAFETY DEVICES PRESENT ON THE MACHINE The safety devices present on the machine are indicated in Fig.5.1 overteaf. On the outside of the machine there is an intermittent acoustic signal which indicates that the machine is about to start running. Check periodically that this signal is operational. INDEX 1/5. Safety microswitch on unwinder gate Safety microswitch - cabin door safety microswitch - cabin door Safety microswitch — cabin door Safety microswitch — cabin door Safety microswitch — acoustic alarm NOR SN The following switches are present on the machine for an emergency shut down FA. Emergency switch £2. Emergency switch E3, Emergency switch control panel MF200/CF200 ‘The mains switch causes an immediate shut down of the machine, with phase ioss and loss of synchronization of moving parts, possible jamming of feeding devices and damage to components. This switch must be deactivated only after the machine has stopped. ‘TAU MACHINES S.r.L is not responsible for damage to persons or things deriving from an improper use of the emergency stop switches. TAU MAGHINES S.r1. OPERATING MANUAL a4 Massa e Cozzile, Italy2025 LINE CHAPTER 5- SAFETY 04/08/2004 FIG5.4 Jane 5-15 OPERATING MANUAL, Massa o Cozzile, Htaly ‘TAU MACHINES §.r.1.i i CHAPTER 6 - INSTALLATION 2025 LINE oaiog/2004 6. 64 INSTALLATION TRANSPORTATION For transportation to the customer's factory the plant is divided up into the main machines, which in turn are subdivided for ease of assembly. The placing and assembly of the parts is carried out directly by TAU Machines S.r1., therefore in this manual only the hook-up points on machines that need to be moved by cranes or overhead travelling cranes will be indicated, and parts that can be transported or moved by foriclift trucks (transpaltet). Check carefully that electrical cables, conduits and hydraulic or pneumatic pipes are not compressed or squashed during lifting and positioning of the machine. Make sure that the forks of the forklift truck are correctly positioned in the centre of the parts to be moved or lifted. (AX Attention Adhere strictly to the safety prevention regulations {tis imperative that only staff trained in transport and unloading work in the area during transport or movement of the various parts that make up the 2025 LINE. This is to ensure that safety regulations are: respected and therefore ensure the safely of those carrying out this phase of the job. fai]| TAU Machines 8.c1. takes no responsiblity for any event caused by Attention || ice nomadherencs to the above TAU MACHINES 6.1.1. MANUALE OPERATIVO 6-1 Massa e Cozzile, italyCHAPTER 6 - INSTALLATION 2025 LINE o4so612004 6.2 ANCHORING POINTS FOR LIFTING MF200 ‘The MF200 machine is subdivided into two large blocks, the unwinding block and the main block, plus other accessory parts. These blocks are indicated in Figs 6.1, 6.2 and Figs. 6.3, 6.4 For the lifting of the two parts refer to the diagrams, keeping in mind that the hook-up points are indicated by the letter C. (Once the parts have been placed in position, the hooks can be removed by unscrewing them from their base. Lifting Points Main Block — F200 FIG.6.1 - Side View FIG.6.2 ~ Overhead View Weight 7.5 Tons TAU MACHINES S.r.. MANUALE OPERATIVO 6-2 Massa ¢ Cozzile, ItalyCHAPTER 6 - INSTALLATION 2025 LINE 0406/2004 Li ing Points — MF200 Unwinding Block | | gi FIG. 6.3 g | @ | Side View | 3 i FIG. 6.4 oO Overhead View | — [| i | ' Weight: 4 Ton Itis imperative that only staff trained in transport and unloading work in ‘the area during transport or movement of the various parts that make up the 2025 LINE. This is to ensure thal safety regulations are respected and therefore ensure the safety of those carrying out this phase of the job. = TAU Machines S.r. takes no responsibility for any event caused by the [Atention j] nonadherence to the above. ‘TAU MACHINES S.r.1. MANUALE OPERATIVO 63 Massa ¢ Cozzile, Italy‘CHAPTER 6 - INSTALLATION 2025 LINE 04/06/2004 6.3 ANCHORING POINTS FOR LIFTING CF200 For the lif ing of the CF200 refer to Figs. 6.5 and 6.6, keeping in mind that the hook-up Points are indicated by the letter C, The machine parts must be precisely placed and ‘this will be indicated by the staff of TAU Machines S.r.l., who will connect the various units with regards to both mechanical and electrical and/or pneumatic parts. For the lifting of the part refer to the diagrams, keeping in mind that the hook-up points are indicated by the letter C: Once the part has been placed in position, the hooks can be removed by unscrewing ‘them from their base. Lifting Points CF200 FIG. 6.6 Overhead View 2070 Weight 2.5 Tons TAU MACHINES §.r.l. MANUALE OPERATIVO Ld Massa e Cozzile, italy; | l CHAPTER 6 - INSTALLATION 2025 LINE 94/06/2004 (AN Attention \tis imperative that only staff trained in transport and unloading work in the area during transport or movement of the various parts that make up the 2025 LINE. This is to ensure that safety regulations are respected and therefore ensure the safely of those carrying out this, phase of the job. TAU Machines 8.1.1. takes no responsibtity for any event caused by the non-adinerence to the above. TAU MACHINES S.rl. Massa e Cozile, taly MANUALE OPERATIVO 65CHAPTER 6 - INSTALLATION 2025 LINE o4rn6/2004 6.4 POSITIONING OF THE MACHINE The positioning of the machine on the factory floor in the first instance will bs carried out by the staff of TAU Machines S.r. Before placing the machine in position one needs to ensure that the floor surface is able to support the weight of the machine. Apart from the unwinding unit, it is not necessary to bolt the rest of the machine to the floor as the movement of the machine is gentle and dynamically well balanced, Fig.6.7 ASSEMBLY LAYOUT 2025 LINE INDEX REEL SAFETY CAGE SOUND-PROOFING CABIN VACUUM PUMPS ELECTRICAL CUPBOARD MF200-CF200 CONTROL PANEL fF200-CF200 EABELLING UNIT NOM AENS ‘TAU MACHINES 8.1.1, MANUALE OPERATIVO 66 Massa e Cozzile, ItalyCHAPTER 6 - INSTALLATION 2025 LINE oaiosi2004 6.4.1 Resting Points of the Machine ‘The machine must rest on the ficor surface uniformly and must be perfectly level. To ensure this use a level and adjust the height of the feet, Fig, 6.8 — Feet of MF200 — Main Block 275120 Fig. 6.9 — Feet of MF200 - Unwinder ‘TAU MACHINES S.r.. MANUALE OPERATIVO 6-7 Massa e Cazzile, ItalyCHAPTER 6 - INSTALLATION 2025 LINE 04/06/2004 Fig. 6,10 Fest of CF200 Machine f u - 7 go 5 Bi eS lL E + an | oO i yo { N : oe | i 330,280 7: 3 TAU MACHINES S.r.L. MANUALE OPERATIVO 6-3 Massa e Cozzile, ItalyCHAPTER 6 - INSTALLATION 2025 LINE 4106/2004 6.5 CONNECTING UP TO POWER SOURCES The connecting up of the various machines to the main distribution networks must fulfil the installation and safety regulations and must be proportionate to the electrical and pneumatic values stipulated when the plant was ordered. 6.5.1 Connecting up the Pneumatic Network The initial connection work will be carried out by specialised technicians of TAU Machines S.r. who will work together with the client company technicians skilled in this type of operation. Pipes and electrical cables that connect up to the machinery must be protected using ducts and raised platforms. Maximum care and attention must be taken at this stage because there will be various operators ‘working around the machinery. Fig. 6.14 TAU MACHINES S.r.1. MANUALE OPERATIVO 69 Massa e Cozzile, ItalyCHAPTER 6 - INSTALLATION 2025 LINE 04/06/2004 65.2 Connecting up the Electrical Network Attention The initial connection work will be carried out by specialised technicians of TAU Machines S.r.|. who will work together with the client company technicians skilled in this type of operation. Pipes and electrical cables that connect up to the machinery must be protected using ducts and raised platforms. Maximum care and attention must be taken at this stage because there will be various operators working around the machinery Fig. 6.12 Electrical connections MF200 & CF200 machines TAU MACHINES S.r.1. MANUALE OPERATIVO 6-10 Massa e Cozzile, ItalyCHAPTER 6 - INSTALLATION 2025 LINE 04/08/2004 6.5.3 Connecting up to the Vacuum Pumps Insert the pipes coming from the vacuum pumps into the pipe joints indicated as in Fig.6.13, It should be remembered that the air has to pass through the three large filters placed near the machine (Fig.6.14) which, because of the accumulation of dust and residual paper, need to be cleaned periodically. Fig. 6.13 Fig. 6.14 TAU MACHINES S.r.1. MANUALE OPERATIVO 6-14 Massa e Gozzile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a. DESCRIPTION AND REGULATION OF FOLDING MACHINE MF200 Before removing protective devices to carry out any regulations make sure that the machine is switched off and cennot be restarted. If necessary shut down the electrical current at the mains. ‘Attention ]| Observe the general safety rules All mechanical regulations described in this chapter must be carried out by qualified technicians. All electrical and electronic regulations described in this chapter must be carried out by qualified technicians. 7a.1_ UNWINDING DEVICE 7a4d Tadd 7a.43 Lifting Section This section allows the lifting of the paper reel up to the turret shaft of the MF200 machine. The lifting device runs on wheels. The reel is loaded on, lifted to the required height and piaced on the support shaft. Rolf Unwinding The unwinding section is supplied with a revolving turret for the rapid substitution of the parent roll. This means that, whilst one tissue roll is in production a second roll can be mounted at the same time, ready for substitution at end of roll. Unwinding Arm The unwinding of the material is operated by the belts of the unwinding arm. As the roll diameter gets smaller, the unwinding arm is lifted via a pneumatic cylinder, so that the belt always remains in contact with the material. TAU MACHINES S.r.. OPERATING MANUAL Tat Massa e Cozzile, Italyj Ca CHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 2025 LINE 4106/2004 7a.14 72.1.6 Automatic Coupler This device allows the rapid joining of the web ends which guarantees minimum stoppage of the machine during substitution of the parent roll, or if the web should accidentally tear. Web Aligning System This is an electronic device whose function is to align the web between the parent roll and the machine. (To regulate see the operating manual “BST” in Appendix 1) Web Tension Roller This device is used to maintain a constant tension between the roll and the machine. This is controlled electronically. During operation the correct position of the arm is about the middle of its range of movement. To correctly Position the dancer roller arm, use the control sensor found on the inside of the unwinder. (Fig.7a.1.1) Fig.7a.1 ‘TAU MACHINES S. OPERATING MANUAL 7a-2 Massa e Cozzile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE 4106/2004 The regulation of the web tension is controlled by the pressure indicator on the side of the coupling device (Fig.7a.2). The correct value is between 2 and 4 ber, depending on the type of paper used. Fig.7a.2 TAU MACHINES S.r.. ‘OPERATING MANUAL Ta-3 Massa e Cozzile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a.2_ CHANGING PARENT ROLL. a | Before commencing carefully read and observe the | t | : points in Chapter 5 - ‘Safety’, i Aitfention ‘Open the protective cage. (The unwinder has an extemal protective cage with a safety microswitch). The machine will not operate with the cage open. c= c Activate the coupler rollers using the control panel. Lower the unwinding arm Lift the revolving turret using the control panel ‘Tum by hand unti itis in the unwinding position Lower the turret again using the contro! panel. The turret will automatically return to its correct position Manually unwind the rolt to position No.1(Fig.7a.3) Join the tissue layers inserting the end of the new roll between the upper and lower layers of the existing rol. Lift the unwinding arm using the control on the side panel Close the protective cage Move the tissue join forward in the manual ‘jog mode until it reaches the transport chain Remove the packets produced with the paper join f Start the machine up in automatic mode ‘While the machine is operating lift up the new parent roll and insert it on to its support shaft Block the roll with the blocking plates TAU MACHINES S.rL OPERATING MANUAL Fad Massa e Cozzile, Italy2 CHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE i 04/06/2004 Fig.72.3 i 7a.3 CALENDER DEVICE The openiciose control is on the panel at the side of the unwinder unit, Use the control to feed the paper through the device. The calender is for smoothing the paper and for controlling the volume (height) of the packet. In the upper part on the right and left there are two drive pistons, each one regulated by a pressure regulator and indicator (Fig.7a.4). The operating pressure valves vary from 10 to 40 Bar, depending on the type of paper and the desired height of the packet, te i Fig.7a4 TAU MACHINES S.r.. ‘OPERATING MANUAL Ta5 Massa e Cozzi, Italybona j i baste CHAPTER 7a~ DESCRIPTION AND REGULATION OF MF200 2025 LINE a4/o6i2004 (On the side of the two rollers there are two cleaning blades as indicated in Fig.7a.5.1. Ensure that the contact between the blade and the roller is correct and that no cellulose residue remains stuck to the rollers. Fig.7a.5 TAU MACHINES S.r.l. ‘OPERATING MANUAL Tas Massa ¢ Cozile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE oatog/2004 Regulation of the Floating roller 3 The floating roller, because of its curvature, stretches the paper out towards the edges of the roller and eliminates any creases in the material. Regulate using the appropriate contro! wheel until the paper is well spread out. Ems 7 1 Fig.7a.6 ‘TAU MACHINES S.r.. OPERATING MANUAL Ta? Massa e Gozzile, Italy‘CHAPTER 7a - DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a.4 WEB TENSION CONTROL DEVICE This unit controis the paper tension between the calender and the embossing rollers. | ‘The correct position of the arm is around the middle of its movement. To regulate move the contral sensor (Fig.7a.8.1) found on the base of the embossing unit nearer or further away. | Fig.7a.8 ‘TAU MACHINES S.r.|. OPERATING MANUAL 7a-8 Massa e Cozzile, ttalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025:LINE 04/06/2004 7a.5 EMBOSSING DEVICE . 4 ‘This machine has steel/steel type embossing rollers. It is a very precise system and the regulation of this unit should be carried out by specialised personnel of TAU Machines 8.1.1. | On the exit side of the rolters there are falt strips for cleaning and fubrication of the rollers (Fig.7a.9.1 ¢ Fig.7a.9.2}, i Make sure that these are correcily positioned against the rollers. If needed, regulate using the screws. Clean externally after each working shift. Each week open the supports (Fig.7a.10.3) and carry out a more thorough cleaning. lr there is a break in the paper which results in paper wrapping around the embossing rollers the safety pliotocells, positioned on the exit side of the rollers, remove the roller pressure. Remove the paper and camry out the start-up procedure using the control panel. ff the tissue plies should stick to the rollers increase the lubrication frequency by changing this parameter on the main contro! panel. TAU MACHINES S.r1. OPERATING MANUAL 72-9 Masea © Cozzilo, ItalyCHAPTER 7a - DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 74.5.1 Procedure for regulating the embossing roller pressure ‘Atiention Before beginning regulation mark the original position of components 2 and 3 (see Fig.7a.10) in order to have an initial reference, This operation should be carriad out without hydraulic pressure on the piston (Pos.3, Fig.7a.10) 4. Unscrew the screw (Pos. 2) by small amounts for about 60° (or one side of the nut) then turn the nut (Pos.1). Please note that for each 60° turn of the nut the ‘embossing roller is lowered by 0,025 mm. 2. Carry out the regulation one step at a time and do not exceed two or 3 turns max, Check each turn if the quality of the embossing is sufficient. 3. To take the rollers back to their original position carry out the operation in reverse order. Fig.7a.10 TAU MAGHINES §.r.. OPERATING MANUAL. Ta-10f ( : CHAPTER 7a DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/08/2004 7a.6 LONGITUDINAL CUTTING DEVICE This device divides the paper into two halves before the longitudinal folding section. The device comprises and anvil on the support roller and a fly knife. on its own support. The fly knife can be engaged and removed using the pneumatic control (Fig.7a.11.1). 1. To substitute the blades proceed as follows: Anvil Remove the bearing and support using the extraction screws (Fig.7a.12.1). Remove the bracket (Fig.7a.12.2). Unscrew.the collar of the roller and pull out the roller (Fig.7a.12.3). Substitute the anvil and reassemble the parts. 2 Fly Knife Unscrew the screws an the blocking flange (Fig.7a.13.1). Tum in a clockwise direction, remove the flange and substitute the disk. After substitution reassemble and make sure the screws are tightened correctly. TAU MACHINES §.r., OPERATING MANUAL Fatt Massa e Cazzile, ItalyCHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 Fig.7a.12 Fig.7a.13 TAU MACHINES S.r.1. OPERATING MANUAL Ta-12 Massa e Cozzile, Italy: CHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 2025 LINE i 94/06/2004 Fly Knife Regulation Fig.7a.14 : TAU MAGHINES S.J, OPERATING MANUAL 7a-13 Massa e Cozzile, ItalyCHAPTER 7a - DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a.7_ LONGITUDINAL FOLDING DEVICE This device carries out the longitudinal folds of the paper and the longitudinal regulation of the embossing design. On the paper infeed side there are two regulation levers, these being controlled by a motor. The angular movement of the arms regulates the longitudinal phase of the embossing design. This is carried out using the appropriate display parameter on the main control panel. The design embossed onto the paper is offset by 120° between the right hand and left hand webs. To realign the two before going into the cutting and folding device there are two regulators on the top of the arms as shown in Fig.7a.15 (1 & 2). Adjust using the screws until the two designs are perfectly aligned. Fig.7a.15 TAU MACHINES S.r.1. OPERATING MANUAL Tat4 Massa ¢ Cozzile, ItalyCHAPTER 7a - DESCRIPTION AND REGULATION OF MF200 2025 LINE o4i06/2004 Folding Plates The first pair of plates make the longitudinal fold as in Fig.7a.17. Turning wheels 1 and 2 in Fig.7a.16 regulates the fold of Position A Fig.7a.17. Turning wheels 3 and 4 regulates the fold of Position B. The result of the regulation will be as shown in Fig.7a.18, where the folds will be aligned and have a width of 105 mm +/- 1mm. Fig.7a.16 TAU MACHINES S.r.1. OPERATING MANUAL Ta-5 Massa e Cozzile, ItalyCHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 Fig,7a.17 Fig.7a.18 / }2 a 98 Ta-16 TAU MACHINES S.r.1. Massa ¢ Cozzile, Italy OPERATING MANUAL& Ee & en CHAPTER Ta — DESCRIPTION AND REGULATION OF MF200 2025 LINE 94/06/2004 7a.8 CROSS CUTTING AND FOLDING DEVICE ‘This device is for the cross cutting and folding of the material. On the material infeed side there are feed rollers. These maintain a constant feed of the folded tissue to the cutting unit. Fig.7a.19 Subsequently the tissue crosses the cutting oylinder where it is cut into segments and deposited onto the folding cylinder. The fist fold is then carried out with the aid of the first counterfold cylinder (Fig.7a.20.1). Then the second crossfold is carried out with the aid of the second counterfold cylinder (fig.7a.20.2) Fig.7a.20 TAU MACHINES S.r.l, OPERATING MANUAL : Tat7 Massa e Cozile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE | 04i06/2004 ‘The material thus folded is collected by the transfer cylinders and deposited onto the collecting disks. The paper that passes through the cutting cylinder is held in place by suction holes. This means that after a certain period of time there will be a build up of dust which blocks up the holes. The machine is furbished with an automatic cleaning system. Periodically, during a paper roll change, itis advisable to give the machine a clean. This can be carried out by using the control panel. Carry out this operation with the Li ‘machine in manual and in the "jog" mode. It should be left to the operator's discretion how often to clean the machine, depending on the type of material used. aa Periodically the machine should be checked to make sure that the cut is clean. If not then the blades need to be regulated. This is an extremely delicate operation and should only be carried out by qualified and trained personnel. TAU MACHINES S. ‘OPERATING MANUAL Tats Massa e Cozzile, Italyco Ga co ooo op oo faxed CHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 * 2025 LINE oatogi2004 Fig.7a.22 72.8.1 Regulation of the blades Proceed as follows, observing Fig.7a.22 Unscrew screws 1 and 2 then loosen screws 3, 4 and:6, making sure that they remain attached to the blade supports, Regulate blades by adjusting screws 6 and 7 by small amounts, around §-10° each time. After each adjusiment tighten all the screws and check that the blade cuts correctly. Repeat the operation until the required result is obtained. This solves the problem of an imperfect cut at the extremities A or B of the blade. if there is.a defect in the cut in the ceniral area of the blade Icosen the screw nearest the are where the cut is nat clean (8, 9 or 10) and tighten the corresponding match screw (3, 4 or 5) always by small amounts at a time until the required result is obtained. It could be that only one blade out of the six does not cut. To identify the blade concerned foltow the instructions overleaf. ‘TAU MACHINES S.r.1. OPERATING MANUAL Ta19 Massa e Cozzile, Italy: CHAPTER 7a - DESCRIPTION AND REGULATION OF ME200 2025 LINE E oaioei2004 Fig.7a.23 f 7a,8.2 Procedure for the regulation of the cross cutting blades [ Position the handkerchiefs that are imperfectly cut on the collecting disk as in Pos. 1 and Pos. 2. | Check that the imperfection is on edge “B” of Pos. and at the same time on edge “A* of Pos.2. { Follow the regulation as described in the preceding page on the operating blade indicated in the above diagram. TAU MACHINES S.r.. ‘OPERATING MANUAL 7a-20 Massa @ Cozzile, Italyext CHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a.8.3 Radial Regulation of Cutting Cylinder After dismantling of cleaning position the. vacuum open valve in its original Position (Fig.7a.24). Fig.7a.24 TAU MACHINES S.r. ‘OPERATING MANUAL, Ta-21 Massa e Cozzile, Italy; CHAPTER 7a— DESCRIPTION AND REGULATION OF MF200 2025 LINE | j avosre004 i ! 7a.8.4 Substitution of Fly Blades Ea Fig.7a.25 Unscrew screws 1 and 2 Unscrew screws 3, 4 and 5 Remove the blade support Tum the blade around by 180° and repiace in its originat position. For the next . substitution, turn the blade over by 180° and replace and for the last fi substitution turn the blade round again by 180°, ‘This utilises all four blade i edges. L | TAU MACHINES Sr. ‘OPERATING MANUAL 7a-22 Massa e Cozzile, italy[ [ t ca =z 3 — CHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE o4jo612004. The position of the fly blades on'the cylinder is shawn in Fig.7a.26. To regulate the height use the blade support screws 6 and 7 until the quota indicated in the drawing is obtained, Fig.7a.26 TAU MAGHINES S.r.l ‘OPERATING MANUAL Ta23 Massa e Cozzile, italy .CHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a.8.5 Substitution of Anvils Unscrew screws 1, 2 and 3 (Fig.7a.27) adjacent to the anvil on the cutting cylinder. Insert the extraction screws in positions 4 and 5. Remove the anvil, replace and tighten the screws, without changing the position of the inserts. The inserts are numbered on the underside. Tighten well in a parallel position. Check that the height of the blades is 29 mm after sharpening. Adjust the height using the regulating screws (see diagram Blade 1 attached). Fig.7a.27 ‘TAU MACHINES S.r.l. OPERATING MANUAL Ta-24 Massa e Cozzile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE 4108/2004 72.8.6 Regulation of Cutting Cylinder Regulation of cutting cylinder for correcting the alignment of the handkerchief margins as in Fig.7a.28. — see Figs.7a.28a, 7a.29, 7,298 Fig.7a.28 Dheainet mat Foting per ecton ot iten ‘Cioran ecseh ——— Fig.7a.28a TAU MACHINES 5... OPERATING MANUAL Ta-25 Massa e Cozzile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE o4to6/2004 Manually turn the machine until the groove on the pulley support (Fig.7a.29.1) i is aligned with the first bore hole on the pulley. Using the appropriate spanner } remove the cover on the crankcase and loosen the first screw of the cutting roller gear (Fig.7a.29a). Remove the spanner and manually tum the machine 1 Until the groove is in line with the next hole. Repeat the operation above unt! : all 4 screws are loosened. Then move the folding cylinder backwards or forwards with respect to the cutting cylinder until the fold is perfectly aligned. Tighten up the screws and close the cover. Fig.7a.29, ms) Fig.7a.29a ‘TAU MACHINES S.J. ‘OPERATING MANUAL 7a-26 Massa e Cazzile, ItalyCHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 2025 LINE ‘04i06/2004 Regulation of the Counterfold Cylinders The cylinders are pre-regulated during assembly to a distance of 1.6 mm (Fig.7a.30 Pos.1). Regulate the suction holes cn the counterfold cylinder as in Pos 2. For any regutation unscrew the blacking ring in Fig.7a.31 and carry out the regulation. Reassemble and tighten well. TAU MACHINES S.r.1. OPERATING MANUAL Ta-27 Massa e Cozzile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE oasos/2004 Fig.7a.34 ‘TAU MACHINES S.r1. ‘OPERATING MANUAL 7a-28 Massa e Cozzilo, ItalyCHAPTER 7a - DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 ‘The scoring blades on the counterfold cylinder should be regulated with a thickness gage to 0,3-0,4 mm (Fig.7a.30 Pos.3(B) for the first counterfold cylinder 1/4 fold and 0,4-0,6mm (Fig.7a.30 Pos 4(B) for the second counterfold cylinder 1/8 fold. To regulate loosen the screws (Fig.7a.32 Pos.1) so that they remain attached to the scoring blade. Unscrew the screws (Fig.7a.32 Pos2) then regulate the height of the blade using the eccentric screws (Pos 3). Check the correct Position with a thickness gage. If the blade goes beyond the required position {urn the eccentric screws Pos 3 in the reverse direction and knock the blade back using a plastic hammer, then repeat the regulation. Fig.7a.32 ‘TAU MACHINES S.r1. OPERATING MANUAL 7a-29 Massa e Cozzile, ItalyCHAPTER 7a - DESCRIPTION AND REGULATION OF MF200 2025 LINE 4106/2004 7.8.7 Positioning of the Suction Control Valve and the Folding Cylinder ‘Should the part be dismantled in order to clean the valve, make sure to reassemble in its original position, as shown in Fig.7a.33. I Fig.7a.33 ‘TAU MACHINES S.r.1. OPERATING MANUAL 7a-30 Massa e Cozzile, ItalyCHAPTER 7a — DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004. 7288 Transfer Cylinder This cylinder transfers the folded handkerchiefs from the folding cylinder to the collecting disks. For the correct position see Chapter 11, Phase Regulation No. 2. ‘The handkerchief extracted from the foiding cylinder is inserted into the forks of the collecting disks. For the correct position of the collecting disks see Chapter a ‘Should the aspiration valve need to be dismantled reposition as in Fig.7a.34. Fig.7a.34 ‘TAU MACHINES 8.1.1, OPERATING MANUAL 78-31 Massa e Cozzile, ItalyCHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a.9 COLLECTING AND COUNTING DISKS This device collects the handkerchiefs, counts them and sends the piles into the transport chain. The dividing forks positioned in the lower parts of the collecting disks divide the handkerchiefs into piles of 10 or another number. To control the correct phase position between the disks check the dividing fork coincides with the corresponding collecting fork as in Drawing 3a, Chapter 11, Phase Regulation. After the counting phase the product is removed from the counting disks and inserted into the lateral transport chain. Any product jam during product transfer will be picked up by the product pile support fingers which send a signal to the control panel every time there is a jam. The extractor arm expels the product from the disks. The correct position is as in Drawing 9, Chapter 11, Phase Regulation. Fig.7a.35 TAU MACHINES S. OPERATING MANUAL Ta-32 Massa e Cozzile, ItalyCHAPTER 7a ~ DESCRIPTION AND REGULATION OF MF200 2025 LINE 04/06/2004 7a.9.1 Transport Chain ‘The transport chain transfers the piles of handkerchiefs to the wrapping machine. There is a control photocell inserted at about halfway along the chain which signals any jams during product transfer or if there is a deformity in the handkerchief pile, There are two brushes for stack alignment on the chain (Fig.7a.36). These are regulated so that the end of the brush knocks against the handkerchief pile for approximately 8-10 mm. The pile must have a thickness of 54-55 mm. Fig.72.36 TAU MACHINES S.r.1. OPERATING MANUAL Ta-33 Massa e Cozzile, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE 94/08/2004 7b. DESCRIPTION AND REGULATION OF CF200 MACHINE Before carrying out any regulation make sure that the machine is switched off and cannot be restarted. If necessary, shut off the elecirical current at the mains.. ‘Observe the general safety rules. All mechanical regulations described in this chapter must be carried out by qualified technicians. All electrical and electronic regulations described in this chapter must be carried out by qualified technicians. The machine receives the pites of 10 handkerchiefs or other number and weaps'the ' product, makes the perforated reclosable opening and applies the self adhesive u label. [ | 7b.1 PRODUCT FEED This device, as shown in fig.7b.1, compresses the handkerchief piles airiving from L the transport chain and inserts them into the feed betts, The height of compression is. regulated by the connecting red and by regulating the connecting rod screws. TAU MACHINES S.r.1 OPERATING MANUAL 7b-1 Massa ¢ Cozzile, ItalyCHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/08/2004 After compression the feed arm inserts the product onto the belts. The feed arm control is protected by a safety joint in case of product jam. ' ‘Any malfunction is indicated by the control panel. Remove the product and bring the. connecting rod back into phase. { 7b.2 UNWINDING PHASE ' ‘The unwinding device has a film roll shaft with a pneumatic roll blocking system. Fig.7b.3 TAU MACHINES 8... OPERATING MANUAL. Tb-2 Massa e Cozzile, ItalyCHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/06/2004 To insert the film roll use the control indicated in Fig.7b.4 below. 7b.4 For a correct alignment of the film with respect to the wrapping wheel move the film roll whilst the machine is in operation towards the inside or towards the outside of the machine using the wheel in Fig.7b.5.1, until the desired result is obtained. Fig. 76.5 TAU MACHINES S.r.1. ‘OPERATING MANUAL 7b-3 Massa e Cozzi, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/06/2004 The film should be loaded as in Fig.7b.6 below. Dancer roller The film passes over an unwind control dancer roller. The correct position of the dancer roller arm is around the middle of its range of movement. To regulate the position of the arm use the control sensor found on the side of the machine. Adjust i by small amounts until the correct position is obtained, Fig.7b.7 TAU MACHINES S.r.1. OPERATING MANUAL Th-4 Massa e Cozzi, Italy‘CHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE oajog/2004 7b.3. DIE CUTTER FOR RECLOSABLE OPENING Bofore carrying out the operation remove the transmission belt. Procedure for substitution of the perforating blades Remove the screws (Fig.7b.8 pos A) and proceed to remove the two blade inserts Fig.7b.8 ‘TAU MACHINES S.r.1. ‘OPERATING MANUAL 7b-5 Massa e Cozzile, ItalyCHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE 4106/2004 Procedure for the substitution of the ceramic bar Loosen the blocking screws of the ceramic bar (Fig.7b.8a pos A). To remove the bar tum the screws anticlockwise (Fig.7b.8b pos A) Insert the new bar. Lightly tighten the screws (Fig.7b.8 pos A). Manually turn axis C (Fig.7b.8) and regulate by small amounts the regulating screws A (fig.7b.8) until a light contact pressure is felt on the ceramic bar. Then correctly tighten the screws B (Fig.7b.8) Fig.7b.8b ‘TAU MACHINES 5.1. OPERATING MANUAL 7b-6 Massa e Cozzile, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE 4706/2004 7b.4 PRINT CONTROL PHOTOCELL ‘This reads the reference mark on the film and sends a signal to the electronic position controf unit. FOTOCELL, SICK_K126-283711 Fig.7b.9 The correct position is shown in Fig.7b.9. The lateral position must be at approximately half the length of the reference mark. Move the photocell to the correct position by loosening the screws. Regulate the stability of the photocell using the regulating screws the LED control must remain constantly lit (red). ‘The indicator light must switch off as the reference mark passes over it. ‘TAU MACHINES Srl. OPERATING MANUAL Th-7 Massa e Cozzile, italyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE oajosrz004 7b.6 FILM FEED DEVICE This device correctly feeds the film onto the cutting cylinder. To pass the film open the feed rollers using the control lever (Fig.7b.10.1) U Fig.7b.10 The feed rollers also control there is no film jam on the feed device. This is shown on ‘the control panel under the caption "POLYETHYLENE JAM WRAPPING MACHINE”. TAU MACHINES S.rl. OPERATING MANUAL 7b-8 Massa e Cozile, ttalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE osioe/2004 7b.6 CUTTING DEVICE This device cuts the film crosswise into segments. There are three anvils on the cutting cylinder. These come into contact with the fly knife positioned undemeath. To regulate the fly knife loosen the screws Fig.7b.11.2 and move the support nearer by small amounts using the match screws (Fig.7b.11.3). This is a delicate operation and musf be carried out by trained and experienced staff, Fig.7b.14 For the blade measurements for sharpening see diagram Blade d attached. 7b.6.1 Regulation of the Position of the Film on the Wrapping Wheel. The cutting cylinder enables the regulation of the offset position of the film segment on the wrapping wheel. To carry out this regulation, loosen the screw [ {Fig.7b.11.1}, manually move the cylinder to the desired position and replace the screws. The correct position is as in Fig, 7b.12. TAU MACHINES S.r.i. OPERATING MANUAL, 7-9 Massa ¢ Cozzile, ItalyCHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/06/2004 e Fig. 76.12 TAU MAGHINES S.r. OPERATING MANUAL ‘7-10 Massa e Gozalle, ttalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE 4106/2004 7b.7 WRAPPING WHEEL. This device carries out the wrapping of the packet. The insertion and exit of the Product into and from the wrapping wheet is carried out via infeed and exit belts. ‘These belts are supported by oscillating arms. To ensure perfect product wrapping the offset between the feed belis and the pockets of the wheel must be correct, To regulate the arms loosen the screws on the connecting rod (Fig.7b.13.1). Position the machine using the manual wheel in the upward phase of the arm on the infeed side. Check that the arm is aligned with the pockets of the wrapping wheel (Fig.7b.13.2). See also Phase Regulation, Chapter 11. Fig.7b.13 Ifthere is a defect in the packet wrapping see Chapter 11, Phase Regulation. TAU MACHINES $8.1. OPERATING MANUAL 7b-14 Massa e Cozzi, ItalyCHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE 4106/2004 7b.8 FILM CROSS FOLDING UNIT This device carries out the cross fold of the film before the sealing unit. Any regulation should be carried out as in Diagram 10, Chapter 11, Phase Regulation. 7b.9 CROSS SEALING UNIT This device carries out the cross sealing of the packet on the wrapping wheel. ‘Should there be any imperfections in the seal, regulate the height of the sealers using the screw in Fig.7b.14.1 and the tension of the teflon belts (Fig.7b.15.3). Fig.7b.14 TAU MACHINES S.r. OPERATING MANUAL 7b-12 Massa e Cozzile, italyCHAPTER 7b - DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/06/2004 The sealing is carried out by a rotating teflon belt as shown in Fig.7b.15.1. Fig.7b.15 The belt is centred on the control rollers by regulating the screw shown in Fig.7b.15.2 on the oscillating cylinder. ‘The belt tension Is assured by regulating the counterweight shown in Fig.7b.15.3 on the tension roller. L If there are defects in the packet seal, a more pronounced seal on the outer part than ‘on the inner part, the heating element support should be adjusted to the correct i position using the screws shown in Fig.7b.15.4. ‘TAU MACHINES S.r.1 OPERATING MANUAL 7b-13 Massa e Cozzile, ItalyCHAPTER 7b - DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/08/2004 After a period of time it may be necessary to substitute the sealing belts. To substitute proceed as follows: Lift the sealing unit and place in the support bracket (Fig.7b.16.1) Remove the external support flange (Fig.7b.17.1) remove the connection spacer (Fig.7b.17.2) Insert the new belt and reassemble Fig.7b.16 ‘TAU MACHINES S.r.1. OPERATING MANUAL 7b-14 Massa e Cozile, ItalyCHAPTER 7b - DESCRIPTION AND REGULATION OF GF200 2025 LINE oatoe/2004 7b.10 LONGITUDINAL FOLDING DEVICE This device carries out the end folds of the fm. The packets, on leaving the wrapping wheel, pass two pins which carry out the posterior fold of the packet (Fig.7b.18.1). These are connected fo the folding plates by a nylon guide. if there are defects in the packet check the correct position of the pins. This operation should be carried out exclusively by trained and qualified staff. Fig.7b.18 TAU MACHINES OPERATING MANUAL 7bAS Massa © Cozzile, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE } o4i06/2004 After leaving the wheel the packet is transported to the longitudinal folding plates. Check that the space between the opposite plates is 105-108 mm (for standard size) or 76-78 mm (for compact size). Control that the transport belts apply pressure to the packet to guarantee that the packel passes through the plales correctly. If a jam ‘occurs on the belts, regulate the height with the appropriate screws (Fig.7b.19.1). Any product jam will be indicated by the control panel. In order for the machine to function correctly each packet must be spaced apart from the other at the belt exit, ao = TAU MACHINES §.r.1, OPERATING MANUAL 76-16 Massa o Cozzile, ItalyCHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/08/2004 7b.11 LONGITUDINAL SEALING DEVICE This device seals the top and bottom of the packets, The packet at the exit of the folding plates is transported to the longitudinal sealing unit. The sealing is carried out by rotating Teflon belts. The sealing takes place in the first part of the device and cooling takes place in the second part, where the labelling units are also positioned. To regulate the distance between the sealing belts adjust wheels shown in Fig.7b.20 e Fig.7b.21. Fig.7b.20 Fig.7b.24 TAU MACHINES S.r1. ‘OPERATING MANUAL 7b-17 Massa e Cozzile, ItalyCHAPTER 7b - DESCRIPTION AND REGULATION OF CF200 2025 LINE o4iogi2004 Check that the packet is not too compressed when it passes through the sealing belts, then regulate the temperature of the heating elements until a perfect seal is obtained. After a certain period of operating the machine it may be necessary to change the Teflon belts. To substitute proceed as follows: Remove the three safety devices and subistitute the belts, The belt tension is controlled automatically by a spring. The belt can be regulated upwards or downwards as necessary. It. could be that the packets on the transport belts remain stuck to each other because of the sealing. Increase the cooling air pressure using the knob shown in Fig.7b.22 until the problem is solved. Fig.7b.22 TAU MACHINES S.r.l. OPERATING MANUAL 76-18 Massa e Cozzile, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF GF200 2025 LINE 04/06/2004 7b.12 QUALITY CONTROL DEVICE This checks the height of the packet. If there is a malfunction during the cross sealing, the packet will not be correctly sealed and will therefore be ejected. To regulate this apparatus adjust using the knob in Fig.7b.23.1. u Fig.7b.23 TAU MACHINES S.r.1. OPERATING MANUAL 75-19 ‘Massa e Cozzile, ItalyCHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE | 04/06/2004 7b.12.1 Waste Outlet At each startup the machine produces a number of imperfect packets. The number of packets to be rejected can be set on the contro! panel using the appropriate parameter and these will be éxpelied on the underside of the belt. 7 Fig.7b.24 7b.12.2 Product Safety Outlet On the transport belts there is a product exit outlet. When the machine is rn operating in automatic at high speed and a jam occurs on the bundle wrapping tl machine C840, as soon as the product arrives at the photocell on the belt the . mouth of the outlet will open and the folding machine will operate at low speed. coe Al the product will pass through the opening of the safety outlet, Affer having | corrected the problem on the C40 and increased the speed of the folding t machine the outlet will close automatically. ‘TAU MACHINES S.r.1. ‘OPERATING MANUAL 7b-20 Massa e Cozzile, Italy aCHAPTER 7b - DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/08/2004 7b.13 LABELLING DEVICE ‘The automatic applicator for self-adhesive labels is a simple but robust and fast, labeling system. The device comprises 2 applicators assembled on the CF400, wrapping machine. ‘The system is managed by a control panet which controls the operation af the device and indicates any eventual anomalies. The operator conirols the working parameters via @ display. TAU MACHINES Sr. OPERATING MANUAL 7b-24 Massa e Cozzile, ItalyGo OD ED CHAPTER 7b ~ DESCRIPTION AND REGULATION OF CF200 2025 LINE 4106/2004 7b.13.1 Technical Characteristics Electrical data ‘The unit should be connected to a socket with the following tension: 220 50 Hz " For safety reasons and to ensure the unit functions correctly it is necessary to have an efficient earth connection on the electrical socket. 7b.13.2 Procedure for loading the Label rolls Remove the flanged disk (Fig.7b.25) and load the roll onto the shaft Fig.7b.25 ‘TAU MACHINES S.r.L. OPERATING MANUAL, 7h-22 Massa e Cozzile, ItalyGHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE oaiogi2004 To carry out the roll loading see Fig.7b.26. This drawing is also printed on the unit itself for easy reference. Fig.7b.26 Atter this operation remember to replace the flanged disk TAU MACHINES S.r.1, OPERATING MANUAL 7-23 Massa e Cozzile, italyGHAPTER 7b— DESCRIPTION AND REGULATION OF CF200 2025 LINE oaiog/2004 Check that the oscillating counter pressure roller (Fig.7b.29 pos A) in its closed position applies a moderate pressure on the traction rubber roller (pos 8). Fig.7b.29 Regulation of oscillating roller pressure Disconnect the roller indicated in Fig.7b.30 pos A. Loosen the screw at the rear of the machine (Fig.7b.31 pos A) Turn the pin (Fig.7b.30 pos 8) untii the desirad Pressure is obtained, then relighlen the screw (Fig.7b.31 pos A) Fig.7b.30 ‘TAU MACHINES S.r.1, OPERATING MANUAL, 76-25 Massa e Cazzile, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/06/2004 Fig.7b.34 Me When the machine corectly unwinds the tape check that the position af the label on the deposit blade. If the position of the label does not reflect the hi measurement indicated in Fig.7b.32, change the position of the Stop photocell Me (Fig.7b,33 pos A) using the regulating scrow B untit the position indicated in Fig.7b.32 is obtained. Fig. 7b.32 TAU MACHINES S.r:1. OPERATING MANUAL ‘7b-26 Massa e Gozzile, ItalyCHAPTER 7b - DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/06/2004 Fig.7b.33 If there is a difference in the height of the product check each time that the pressure roller (Fig.7b.34 pos A) is in contact with the packet. To change the height of the roller use screws B and C. Fig.7b.34 TAU MACHINES S.r.1, OPERATING MANUAL 7b-27 Massa e Cozzile, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE os/oer2004 76.134 Description of the Labelling Unit Control Panel te L Check that the unit is switched on (conirol the"POWER" switch at the rear af the control panel, i Start the machine by pressing POWER ON, READY 4 or READY 2 will ight up depending on how the main control panel is set. ul TEST 4 and TEST 2 are used to check the correct operation of the units after “ roll changeover. i If there is a malfunction of the machine that is not indicated on the display ‘ check the electrical connections at the rear of the panel. “POWER ON” BUTTON The system is functioning correctly if the indicator is permanently fit | READY # Indicates the label unit No.1 is ready for use READY 2 Indicates the label unit No.2 is ready for use TEST 4 Pressing this button turns the label roll of unit No.1 TEST 2 Pressing this button turns the label roll of unit No.2 ‘TAU MACHINES S.r.i, OPERATING MANUAL ‘76-28 Massa e Cozzile, ItalyCHAPTER 7b — DESCRIPTION AND REGULATION OF CF200 2025 LINE 04/06/2004 LED DISPLAY OF CONTROL PANEL ET2 Ft Press to go to next page F2 Press to go back to previous page F3 Increases the value of the parameters set F4 Decreases the value of the parameters set FS Tums the parameter values to zero LED PAGES PAGINA 2 2#REG. SPEED LABEL N-14 This page shows the speed of label unit No.1. To regulate press F3 to increase the value (+) or F4 to decrease the vaiue (-). If the speed is changed make sure that the speeds for both label 1 and label 2 are the same. ‘TAU MACHINES S.r.l. OPERATING MANUAL, 76-29 Massa e Cozzile, ItalyCHAPTER 7b - DESCRIPTION AND REGULATION OF CF200 2025 LINE o4/a6i2004 PAGE 3 3#REG SPEED LABEL N -2 Page 3 shows the speed of label unit No.2. To regulate press F3(+) or F4(-). If the speed is changed make sure that the speeds for both label 1 and label 2 are the. same. PAGE 4 4% DELAY START LABELN-1 Page 4 sels Ihie label deposit delay on label unitNo.1. The value indicated is in 100° of asecond. To set press F3(+) or F4(-). However we advise you keep the delay at the minimum value and instead move the Start photocell using the regulator in Fig.7.35 pos A, PAGE 5 5 # DELAY START LABEL N -2 Page 5 sets the label deposit delay on label unit No.2. The value indicated is in 100" of a second. To set press F3(+) or F4(-). However, we advise you keep the delay at the minimum value and instead move the Start photocell using the regulator in Fig.7b.35 pos A. TAU MACHINES S.r.1, OPERATING MANUAL, 76-30 Massa e Cozzila, ItalyCHAPTER 7b - DESCRIPTION AND REGULATION OF CF200 2025 LINE oai0g/2004 Fig.7b.35, ALARMS ALARM REEL END NO.1 Signals end of label reel on label unit No.1 fy ALARM REEL END NO.2 Signals end of label reel on label unit No.2 ALARM SERVO DRIVE NO.1 There Is a fault on the-drive on label unit No.1 ALARM SERVO DRIVE NO.2 ‘There is a fault on-the drive on label unit No.2 ‘TAU MACHINES S.r.1. ‘OPERATING MANUAL 7b-31 Massa e Cozzile, Italy1 3 —S ‘Ny CHAPTER 7c ~ CHANGE OF FORMAT 2025 LIN eai6/2004 7c. CHANGE OF FORMAT This chapier explains how to change the packet size from pocket to compact and vice versa, It alse describes the procedure for chianging the number of pieces of the pile of handkerchiefs in the counting area at the exit of the MF260 machine. Before removing protective devices to carry out any regulations make sure that the machine is switched off and cannot be restarted. If necessary shut down the electrical current at the mains. Tieton | Observe the general safety rules All mechanical regulations described in this chapter must be carried out by qualified technicians. All electrical and electronic regulations described in this chapter must be carried out by qualified technicians, 7.4 SIZE CHANGE Move the folding plates closer together to a distance of 70 mm between the two (Fig.7c. 1).using the wheels positioned on the side of the unit (Fig.7c.2) Fig.70.4 TAU MACHINES S.r3, OPERATING MANUAL 76-4 Massa e Cozzile, ttaly ‘NyCHAPTER Tc ~ CHANGE OF FORMAT 2025 LINE o4iogiz004 Fig.7¢.2 ‘Screw MS grains into the cutting cylinder to close off the four external aspiration holes. (Fig.70.3) Fig.7¢.3 TAU MACHINES S.r. OPERATING MANUAL Te -2 Massa e Cozzile, ItalyCHAPTER Te ~ CHANGE OF FORMAT 2025 LINE o4/asi2004 Screw grains into the 2 external holes of the first counterfolding oylinder (Fig.7¢.4) Fig.7c.4 Substitute the inserts on the folding cylinder (Fig.7c:5) TAU MACHINES S.r.1, ‘OPERATING MANUAL Te -3 Massa e Cozzile, italyCHAPTER 7c ~ CHANGE OF FORMAT o4i06/2004 ‘Substitute the product support plates at product extraction (Fig.7¢.8) 2025 LINE ‘TAU MACHINES 5... OPERATING MANUAL, Massa e Cozzile, Italy Te-5(CHAPTER 7¢ ~ CHANGE OF FORMAT 2025 LINE 04/06/2004 Put the feet of the chain in phase (see. chapter 11 — transport chain phase and extractor phase Fig.7c.10 Substitute the pressing plates of the CF250 wrapping machine (Fig.7c.11) Fig 70.11 TAU MACHINES S.r.. OPERATING MANUAL, Te -6 Massa e Cozzile, Italyi CHAPTER 7c — CHANGE OF FORMAT 2025 LINE 04/06/2004 ‘Substitute the pushing plate of the CF250 (Fig.7¢.12) Fig.70.12 Close off the suction holes on'the film cutting roller using the appropriate screws (Fig.7¢.13) Fig.76.13 TAU MACHINES S.r.l. OPERATING MANUAL Te+T Massa e Cozzile, ItalyCHAPTER 7c - GHANGE OF FORMAT 2025 LINE oaloei2004 Close off the aspiration holes of the wrapping wheel using the appropriate screws (Fig.70.14) Fig.70.14 } i Regulate the packet guide to measure 75 mm (Fig.7¢.15) Fig.70.15 TAU MACHINES S.r.1 OPERATING MANUAL Te -8 Massa e Cozzile, ItalyCHAPTER 7c - CHANGE OF FORMAT 2025 LINE 94/06/2004 Loosen the belt tension system (Fig.7¢.16) Fig.70.16 Loosen the screws indicated in Fig.76.17 and move the die cutting unit 15 mm. TAU MACHINES S.r.1. OPERATING MANUAL. Te-9 ‘Massa ¢ Cozzile, Italyi 5 1 CHAPTER 7c — CHANGE OF FORMAT 2026 LINE o4iasi2004 Substitute the lower packet extraction roller (Fig.7c.18) Fig. 70.18 Move the exit belts in Fig.7¢.19 to the position indicated in Fig.7¢.20 oe Fig.7.19 TAU MACHINES S.r. OPERATING MANUAL 7e~10 Massa @ Cozzllo, ItalyCHAPTER 7c — CHANGE OF FORMAT 2025 LINE oarnsi2004 i Fig.7¢.20 Fig.7c.21 TAU MACHINES S.r1. ‘OPERATING MANUAL Te-14 Massa e Gozzite, Italy! CHAPTER 7c - CHANGE OF FORMAT 94/06/2004 Substitute tower support and batt (Fig.7¢.22) Fig. 76.22 Substitute upper folding plates belt guides (Fig.7c.23) Fig.70.23, 2025 LINE TAU MAGHINES S.r.1. OPERATING MANUAL Massa e Cozzile, Italy Te 12CHAPTER 7c — CHANGE OF FORMAT 2025 LINE 04/06/2004 Reguiate the guides of the sealing bells using the wheel indicated in Fig.7¢.24) | i i TAU MACHINES S.r.. OPERATING MANUAL Te-13 Massa e Cazzile, ttalyCHAPTER 7c ~ CHANGE OF FORMAT 2025 LINE o7jo8/2004 7c.2 CHANGE OF NUMBER OF HANDKERCHIEFS PER PILE Ifthe machine is switched off, carry out the following procedure: 4. Press START MOTOR, The caption, initially green, will turn white, Press again. 2. Screen will automatically pass to next menu, as indicated below. Insert the number of handkerchiefs per pile using the +/- sign, Operate the machine using the Jog button until the caption MACHINE AXIS PHASE CARRIED OUT tums red, then reléase the jog button and press this caption. 3. The following screen will appear.. Press Jog button until the machine stops. ATENTION: DIMERANSRESET ES | PRESS JOGBUTION UNTILMAGHIE STOPS | Press AXIS ZEROED CF200. The caption AXIS IN PHASE will ight up — press EXIT PROCEDURE IS TERMINATED TAU MACHINES 6.r1. ‘OPERATING MANUAL Te-14 Massa e Cozzile, ItalyCHAPTER 7c ~ CHANGE OF FORMAT 2025 LINE 04/06/2004 If the machine is already operating, using the selector switch on the main control panei, select Manual. The following menu will appear on the display. Press EXIT. TAU MacHives PTITALY Comer (oea Chane: eres | aos (es) (si) Press RESET AXES and keep pressed for 3 seconds, then press EXIT to return to the initial display. Then proceed to carry out points 1-4, indicated above. TAU MACHINES S.r1. OPERATING MANUAL 7e-18 Massa e Cozzile, ItalyCHAPTER 8 ~ CONTROL PANELS: 4706/2004 8. CONTROL PANELS FLOWCHART MF2s0 oe) A 2025 LINE ‘TAU MACHINES Su OPERATING MANUAL Massa ¢ Cozzile, ItalyCHAPTER 8 - CONTROL PANELS 2025 LINE — awos/2008 8.41 INDICATIONS AND FUNCTIONS OF MF200 AND CF200 DISPLAY It should be noted that the display on the control panel of the MF200 and CF200 machines Is a touch-screen, liquid crystal display, which means that one needs only to press the caption on the screen itseif to carry out e function. Let's analyse these menus in detail TAU MACHINES PTITALY t START/STOP MOTOR Press the caption START MOTOR to begin the pre-start of the machine; the background of the caption will ight up. The machine is ready when the background of the caption remains constantly illuminated STARTISTOP HEATING ELEMENTS Press START HEATING ELEMENTS fo switch on the sealing elements of the CF200 wrapping machine. The temperature is reached when the background of the caption remains.constantly iluminated. PARAMETERS Press the two captions MENU MENU fogether, the menu for setting the machine parameters will appear. PRESS START MOTOR TO GO TO NEXT MENU TAU MACHINES 8.11. OPERATING MANUAL B-2 Massa e Cozzile, ItalyCHAPTER 8 - CONTROL PANELS: 2025 LINE 04/06/2004 MENU NO.2 Q Keep jog pressed down for a few seconds, ARTENTION until the machine automatically stops in A] bimperangreset fl.) Position. PRESS JOG BUTTON : UNTIL MACHINE STOPS : oa RPANDKERCHIEF SH COLLECTING DISKS, samen cewaines, Ce10F=) CRS PRS CARED OT RESET MACHINE To commence machine phasing CHECK HANDKERCHIEF ON COLLECTING DISKS Check that paper is present at the product exit of the.collecting disks [ NUMBER OF HANKIES To set the number of hankies desired in each packet MAGHINE AXIS PHASE CARRIED OUT Start the procedure of setting the axes to zero by pressing the caption. PASSES AUTOMATICALLY TO THE NEXT MENU TAU MACHINES S.r. ‘OPERATING MANUAL, B-3 Massa e Cozzile, ItalyCHAPTER 8 - CONTROL PANELS. oaio6i2004 MENU NO.4 MENU NO.5 aR asa ‘mis HOSE WRAPPING MACHINE PHASING Press to set to zero the axis of the CF200 wrapping machine AXIS IN PHASE 2025 LINE Keep jog pressed down for a few seconds until the machine automatically stops in position. [PASSES AUTOMATICALLY TO THE NEXT MENU ‘Once the counting axis of the CF200 machine is at zero this caption will light up. EXIT Press to retum to menu no. TAU MACHINES 8.1.1. OPERATING MANUAL 8-4 Massa e Cozzile, italyCHAPTER 8 ~ CONTROL PANELS 2025 LINE o4io812004 TAU MACHINES : PriTaly i jem jenn Esse Eon t zorstive [iil fae) t PRESS MENU MENU TO SET ANY NEW MACHINE PARAMETERS 5 5 PARAMETERS MENU Press numerical caption of the item to be programmed, a keyboard will appear to tnecttrmutnr meme] insert value. Usermenase | Samaners LUBRICATION EMBOSSER Sels the frequency of lubrication of the embossing devices LUBRICATION WRAPPING Sets the frequenoy of the lubrication of the CF200 wrapping machine LUBRICATION BLADES Sets the frequency of lubrication oni the felts of the cross cutting blades MF200. TAU MAGHINES 8.1. OPERATING MANUAL B-5 Massa e Cozile, Italy