CONTRACT NO : SP-390/PG0330/2011-SO

JASA KONSULTANSI PERANCANGAN DAN PERIJINAN PRA PSIT UGM PLRT FT UNDIP

KONSTRUKSI CONSORTIUM
PEMBANGUNAN PIPA TRANSMISI GAS GRESIK -SEMARANG

CIVIL - CALCULATION SHEET

FOR
PIPE SUPPORT

DOCUMENT NUMBER : GCMT-13-CIV-CN-011

REV DATE DESCRIPTION PREP'D CHK'D APP'D CLIENT

A 30-Mar-12 ISSUED FOR REVIEW RN JW

0 30-Mar-12 ISSUED FOR BID RN JW
 Document number :
CIVIL - CALCULATION SHEET GCMT-13-CIV-CN-011
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Rev. Date : 30-Mar-12
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 Document number :
CIVIL - CALCULATION SHEET GCMT-13-CIV-CN-011
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Table Of Contents

Page
1.0 INTRODUCTION
……………………………………………………………................................................. 3
2.0 CODES AND
……………………………………………………………………….......................................
REFERENCES 3
2.1 Applicable……………………………………………………………………….........................................
Documents 3
2.2 International Code
……………………………………..…………………...................................................... 3
2.3 Reference ………………………...…………....................................................................... 3
3.0 GENERAL………………………………………………………………...…………………………............
REQUIREMENTS 3
3.1 Material ……………………………………………………………..……........................................... 3
3.2 Unit Weight ………………………………………………………...…................................................ 4
4.0 DESIGN………………………………………………………………………….......................................
LOAD 4
4.1 Dead Load
……………………………………………………………………….........................................
( DL ) 4
4.2 Operating Load
…………………………………………………………….................................................
(O) 4
4.3 Test Load ( T…………………………………………………………….................................................
) 4
4.4 Seismic Load…………………………………………………………….................................................
( SL ) 4
4.5 Load Combination
……………………………………………………………................................................. 5
5.0 DESIGN
…………………………………………………………………………….....................................
PRIMARY STRUCTURES 5
5.1 Loading Analysis……………………………………………………………………………………………. 5
5.2 Load Applied to Member
……………………………………………………………………………………………. 5
5.3 Load Data ……………………………………………………………................................................. 6
5.4 Input SAP2000
……………………………………………………………................................................. 6
### ### ……………………………………………………………................................................. 8
### ### ……………………………………………………………................................................. 8
### ### ……………………………………………………………................................................. 8
### ### ……………………………………………………………………………………........................... 9
5.7.2 Support……………………………………………………………………………………...........................
Maximum Reaction 10
5.7.3 Deflection
…………………………………………………………………………....................................... 10
5.8 Sketch …………………………………………………………………………....................................... 10
5.8.1 Profile Section
…………………………………………………………………………....................................... 10
### ### …………………………………………………………………………....................................... 11
6.0 VESSEL………………………………………………………………………….......................................
FOUNDATION DESIGN 11
6.1 Material ………………………………………………………………………….......................................
Data 11
6.2 Load and………………………………………………………………………….......................................
Soil Data 11
6.3 Foundation
………………………………………………………………………….......................................
Plan 12
6.4 Analysis………………………………………………………………………….......................................
and Design 12
7.0 APPENDIX
…………………………………………………………………………....................................... 19
 Document number :
CIVIL - CALCULATION SHEET GCMT-13-CIV-CN-011
PIPE SUPPORT Revision : 0 Status : IFB
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1.0 INTRODUCTION
The purpose of this calculation is to design Pipe Support at Gresik station owned by PT. Pertamina Gas
( PERTAGAS ).

2.0 CODES AND REFERENCES

2.1 Applicable Documents
PTG-00-CIV-DB-40001 : Civil and Structural Design Basis
PTG-30-CIV-SPC-40001 : Specification for Steel Design and Materials
PTG-30-CIV-SPC-40002 : Specification for Concrete Design and Materials
PTG-30-CIV-SPC-40004 : Specification for Foundation

2.2 International Code

a. ASCE 7-02 : Minimum Design Loads for Buildings and other
structures
b. UBC 97 : Uniform Building Code
c. ANSI/AISC 360-05 : Specification for Structural Steel Buildings

2.3 Reference
a. Soil Report : -
b. Principles of Foundation Engineering by Braja M Das, 1990
c. Detail Drawings
d. Steel Design

3.0 GENERAL REQUIREMENTS

3.1 Material
a) Steel :
Structural steel shall comply ASTM A36, JIS G3101 SS400 with yield strength 250 MPa, and tensile
strength 400 MPa
b) Bolt Connector :

Bolts shall comply with ASTM A307 Grade A, JIS B1180 Class 4.6 with tensile minimum is 413 MPa.

c) Concrete :
● Concrete, 28 days cylinder compressive strength : 350 kg/cm2
● Cement for upper ground portion : ASTM C150 Type I
● Cement for under ground portion : ASTM C150 Type II
c) Rebar Reinforcement :
● Deformed high yield steel bar : ASTM A615 Gr. 60 or equal
 Document number :
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● Plain round steel bar : ASTM A615 Gr. 40 or equal

3.2 Unit Weight

Unit weight of major construction materials shall be as follows :
● Steel : 7860 kg/m3
● Mortar : 2000 kg/m3
● Reinforcement Concrete : 2400 kg/m3
● Plain Concrete : 2200 kg/m3
● Soil : 1500 kg/m3
Unit weight other than above mentioned shall be as per "Pedoman Perencanan Pembebanan
Untuk Rumah dan Gedung 1987".

4.0 DESIGN LOAD

Load applied to this structure based on stress analysis by piping engineer.

4.1 Dead Load ( DL )

a. Selfweight
Calculated by program.
b. Pipe 28" sch 10
Empty pipe weight load = 137.32 kg/m
c. Soil Weight
Weight per unit volume = 1500 kg/m3

4.2 Operating Load ( O )

Due to stress analysis, force applied to pipe support = 869.49 kg/m

4.3 Test Load ( T )

Due to stress analysis, force applied to pipe support = 345 kg/m

4.4 Seismic Load ( SL )

The Earthquake load is generated by STAAD PRO based on these parameters:
● Seismic Zone Area : 2 (Based on SNI Gempa 03-1726-2003)
2A (Based on UBC 1997)
● Earthquake Zone Factor : 0.15 G
● Importance Factor ( I ) : 1.25 (Table 16-K UBC 1997)
● Soil Profile Type : Sd
● Structural System ( R ) : 5.5 (Table 16-N UBC 1997)
● Seismic Coefficient Ca : 0.22 (Table 16-Q UBC 1997)
 Document number :
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● Seismic Coefficient Cv : 0.32 (Table 16-R UBC 1997)

● Near source factor ; Na : 1 (Table 16-S UBC 1997)
Nv : 1 (Table 16-T UBC 1997)

● The Value T may be approximated from the following formula:

T = Ct (hn)3/4 = 0.1435
Where :
hn = 2 m
Ct = 0.0853

4.5 Load Combination

6 1.4 DL
7 DL + SL-X
8 DL + SL-Y
9 DL + O + SL-X
10 DL + O + SL-Y
11 DL + TL
It can be increased by 30% to determine the temporary load such as wind and seismic.

5.0 DESIGN PRIMARY STRUCTURES

5.1 Loading Analysis
Pipe Length = 4.25 m

● Axial Load
Dead Load = 4.25 x 137.32 = 583.61 kg = 5.8361 kN
Operating Load = 4.25 x 869.492 = 3695 kg = 36.953 kN
Test Load = 4.25 x 345.034 = 1466 kg = 14.664 kN

● Horizontal Load
Seismic Load = Analyzed by program

5.2 Load Applied to Member

DL + O + T

SL
®
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5.3 Load Data

Load Working on
No Load Source Type Load Calculation Unit
Value Member/Node

1. Load 1 ( Seismic x-dir) - Calculated by program All member

2. Load 2 ( Seismic z-dir) - Calculated by program All member

3. Load 3 (Dead Load)

Selfweight Y -1 Calculated by program All member
Pipe 28" sch 10 GY 4.25 x 137.32 5.8361 kN Node 2

4. Load 4 (Operating Load) GY 4.25 x 869.49244982240736.953 kN Node 2

5. Load 5 (Test Load) GY 4.25 x 345.03437697911 14.664 kN Node 2

5.4 Input SAP2000

6.0 STRUCTURAL MODELING

3m
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1m

5.4 SAP2000 PROGRAM OUTPUT

5.4 Design Color meaning

design isn't strong enough

strong

safe

10.2 Pipe Support Program Output

5.7.2 Support Maximum Reaction

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No Load Type Force - X * Force - Y * Force - Z *

7 1D+1Op+1Ey 0.00 0.00 8.79

8 1D+1Op+1Ey 0.00 0.00 41.15
4 1D+1Op+1Ey -0.04 0.00 44.75
9 1D+1Op+1Ey 0.00 0.00 79.64
* unit in kN (kilo Newton)

5.7.3 Deflection
● Beam Displacement
Maximum vertikal displacement, dmax = -0.408 mm ( Node 2 )
Beam span, L = 500 mm
L
Allowable deflection, dall = = 2.0833 mm
240
Checking : dmax < dmax , OK !
● Coloumn Sway
Coloumn length = 3000 mm
H
Sway limits = = 9.2308 mm
325
Sway in x-direction = 0.389 mm
Sway in z-direction = 0.31 mm
® OK

5.8 Sketch
5.8.1 Profile Section
Type : SNI H 200X200x8x12
A = 10.6 mm
d = 200 mm
tw = 8 mm
bf = 200 mm
tf = 12 mm
k = 13 mm

L X+d
X
d
Y
+

G G J LX LK
B YY BB W
5.0 MATERIAL PROPERTIES
5.1 Concrete (Pedestal and middle foundation)
fc' = 25 MPa
Ec = 23500 MPa

5.2 Rebar Reinforcement

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fy = 400 MPa for rebar diameter > 12 mm

fy = 240 MPa for rebar diameter < 12 mm

6.0 PEDESTAL DESIGN

Bp = 3000 mm
Lp = 800 mm
Hp = 500 mm
Wp = 28.8 kN
Check condition :
Pedestal Height 500
Ratio = = = 0.17 < 2.50 ® Pedestal
Pedestal Width 3000
Rebar requirement
As = ro x B x L = 0.005 x 3000 x 800 = 12000 mm2
Used diameter = 16 mm ; Ab = 201.062 mm2
number of bar = 60 ea
Used rebar : 60 D 16

7.0 FOUNDATION DESIGN

4.1 Load

Permanent load applied to structure comes from load during operation.

Axial Load , Pp = 174.33 kN

Horizontal Load , Hp = 0.07 kN
Moment Load , Mp = 0.00 kN-m

4.2 Temporary Load

Temporary load applied to structure comes from load during hydrotest and load caused by the effect of earthquake
at area.
Axial Load , Pt = 84.53 kN
Horizontal Load , Ht = 0.07 kN
Moment Load , Mt = 0 kN-m

4.3 Load from Pile Cap

Height , Hpc = 600 mm

Length , Lpc = 1200 mm
Breadth , Bpc = 3000 mm
Weight Wpc = 51.84 kN
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600 mm

3000 mm

5.0 SOIL DATA PROPERTIES

Unit weight of soil, g = 18 kN/m3
Soil cohessivity, cu = 30 kN/m2
Internal angle friction, j = 00
Coefficient of friction, m = 0.2 ~ 0.3
= 0.2
Active Pressure Coeff, Ka = tan2 (45 - j/2) = 1
Passive Pressure Coeff, Kp = 1/Ka = 1

6.0 PILING DESIGN

6.1 Spun Pile Properties
Mini Pile Properties : Mini Pile D = 250 x 250

- Width of pile b = 0.25 m

- Perimeter of pile, p = 4.b p = 1 m
- Section Area A = 0.0625 m2
- Thickness t = 0.09 m
- Selfweight of pile g = 1.5 kN/m
The pile will be at level -0.30 to -18.3 meter, and embedded into the pile cap 0.3
so the length is 18.00 meter. Level ov pile decided by considered the data from SPT

6.6 Resume Allowable Capacity

Parameter Symbol Unit Permanent Condition Temporary Condition
Compressive Capacity Pa kN 300 450
Tension Capacity Ta kN 300 150
Lateral Force Capacity Ha kN 30 45
Displacement d cm 0.683

6.7 Pile Group Plan

Number of piles needed due to permanent condition
Pp + Wpc + Wpd 174.332 + 51.84 + 28.8
n = = = 0.85 units
Pa 300.000
Number of piles needed due to temporary condition
Pt + Wpc + Wpd 84.534 + 51.84 + 28.8
n = = = 0.37 units
 Document number :
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n = = = 0.37 units
Pa 450.000
For foundation stability reason, used 3 units of pile, with the plan below :

400 mm

400 mm

400 mm

750 mm 1500 750 mm

Control pile safety due to moment and horizontal load

Permanent Load
Pp Mp . X
Pmaks = +
n ∑x2
174.33 0x0.2
= + = 58.11066667 < Pall = 300 Ok
3 4
Pp Mp . X
Pmin = -
n ∑x2
174.33 0x0.2
= - = 58.11066667 < Pall tens= 300
3 4
Horizontal Load
Hp
H =
n
0.07
= = 0.024 kN < 30.0 kN Ok
3

Temporary Load
Pt Mt . X
Pmaks = +
n ∑x2
84.53 0x0.2
= + = 28.178 < Pall = 450.000 Ok
3 4
Pp Mp . X
Pmin = -
n ∑x2
84.53 0x0.2
= - = 28.178 < Pall Tens = 150.00
3 4
Horizontal Load
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Hp
H =
n
0.07
= = 0.024 kN < 45.0 kN Ok
3

7.0 PILE CAP REINFORCEMENT

qdl
a = 400
a1 = 350
b = 10500

Weight of Top Pile Cap 28.80

qpd = x s = x 1500 = 0.018 kN/m
Pedestal Width 2400000
Weight of Bottom Pile Cap = 51.84 x 1500 = 0.0216 kN/m
qpc = x s
Pedestal Width 3600000
0.3009
To find the maximum moment on the pile cap, used SAP 2000.
Moment of pile cap

Max Mu- = 0 kNm Max Mu+ = 41.83 kNm

Reinforcement Neccesity
fy = 400 MPa B = 1200 mm
f c' = 25 MPa L = 3000 mm
dia = 16 mm cv = 75 mm
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Mu = 41.83 kNm d = 525 mm

fy
m = = 18.82353
0.85 fc'
Mu 41830000
Rn = = = 0.148788404
f B d2 0.85 x 1200 x 525^2

= 0.00445316
ruse = 1.33rr = 0.0059227022

1.4
rmin = = 0.0035
fy rmin = 0.003500
√𝑓𝑐/
rmin = (4.𝑓𝑦) = 0.00313

As = rmin B d = 2205 mm2

Ab = 0.25 p dia2 = 201.0619 mm2
As
n = = 11
Ab
spacing, s = 100 mm
smax = 2d D16 - 100 2 Layer
Use = 200 mm

8.0 SKETCH

D 16 - 100 D 16 - 100

0.2 m

0.3 m
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0.3 m

D 16 - 100

18 m

Dia. = 0.3 m

9.0 APPENDIX
Borlog
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ertamina Gas

a, and tensile

m is 413 MPa.
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Pembebanan
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Working on
Member/Node

member

member

member
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e effect of earthquake
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m depth,

orary Condition
450
150
45
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Ok

Ok

Ok

Ok
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mm
mm
mm
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