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8961A020W

This document provides test specifications and procedures for a John Deere Agri pump. It outlines: - Pump specifications including rotation direction, governor type, and plunger diameter. - ISO test conditions including test fluid, inlet pressure, nozzles, and test benches. - Pre-test notes including transfer pressure adjustment and advance settings. - A 24-step ISO test procedure specifying operations, speed/control settings, and performance requirements for tests like priming, stabilization, transfer pressure, advance settings, maximum delivery, governor function, and backleakage.

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LTurbo
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82 views2 pages

8961A020W

This document provides test specifications and procedures for a John Deere Agri pump. It outlines: - Pump specifications including rotation direction, governor type, and plunger diameter. - ISO test conditions including test fluid, inlet pressure, nozzles, and test benches. - Pre-test notes including transfer pressure adjustment and advance settings. - A 24-step ISO test procedure specifying operations, speed/control settings, and performance requirements for tests like priming, stabilization, transfer pressure, advance settings, maximum delivery, governor function, and backleakage.

Uploaded by

LTurbo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

8961A020 Edição: 2

Test Plan:
John Deere Agri 8961A020 Data de publicação:

PUMP SPECIFICATION
Rotation: Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 41.50 ± 0.5 mm.
Governor spring position : See nameplate code.
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure adjuster in end plate.
Advance Type: Automatic speed.
Scroll plate max. fuel delivery adjustment.
Boost control.
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: Setting Code: 110L700/2/2390

ISO TEST CONDITIONS.


This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA1150/HA1100MkII/HA875
HA700/HA400/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 0.1 bar.
Backleak pressure: 0 bar.
Nozzles: ISO 4010.
Nozzle Opening Pressure: 172 + 3 - 0 bar.
H.P. pipes: 6 x 2 x 845 mm (ISO 4093.2).

PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then 1.5 turns
in before commencing test.
Torque screw flush with inside of governor cover.
Advance Reading: Off the advance device.
Fit auto-advance gauge and set to zero.
A 2.0mm shim is fitted to the piston spring cap on assembly.
This must NOT be removed.
Additional shimming of (0.5 to 3.5 mm), may be required.

ISO TEST PROCEDURE


Test Operation S/C RPM Requirements
1. Priming (C) 200 Obtain delivery from all injectors
and backleak.
2. Stabilisation (C) 800 Run pump for 3 minutes to stabilise.
When adjusting transfer pressure, adjusting tool must be
disengaged before taking a reading. See SIN D032.
3. Transfer Press (C) 100 Minimum 0.7 bar, ( 10psi).
4. Advance (S) 200 0.5 ° (0.3 mm)Adjust TP
5. Advance (C) 400 1.8 to 2.3°, ( 1.1 to 1.4 mm).
6. Advance (C) 200 0 to 1.0°, ( 0 to 0.6 mm).
7. Transfer Press (C) 1100 7.2 to 7.9 bar (105 to 115 psi)
Sto p test machine.
Remove pressure gauges and fit stop solenoid or plug.
Prime as at test (1).
8. Delivery (S) 700 83.0± 0.5m3/st.
9. Max. Delivery (S) 700 Code ± 1.0mm3/st.
Max. spread 1.0mm3/st.
Set with adjuster in boost capsule.
10. Torque Screw (S) 1100 As test ( 9) - 14.0 ± 0.5 mm3/st.
Set boost pressure to 0.5 bar (7.2 psi).
11. Delivery (C) 1100 As test (10) ± 0.5 mm3/st.
Set boost pressure to zero.
12. Delivery (C) 700 As test ( 8) ± 0.5 mm3/st.
If correct continue with test (13), if not, reset stroke adjuster
and fit tool 7244-581. Then repeat tests (9 to 11 ).
Set boost pressure to 0.15 bar (2.1 psi).
13. Delivery (C) 700 As test (12) ± 0.5 mm3/st.
If incorrect or adjusted, stop machine and repeat from test (10).
Set boost pressure to 0.5 bar (7.2 psi).
14. Delivery (C) 700 As test ( 9) ± 0.5 mm3/st.
15. Delivery (C) 1100 As test (10) ± 1.0 mm3/st.
16. Idle delivery (S) 600 5.0 to 10.0 mm3/st. Throttle closed.

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8961A020 Edição: 2
Test Plan:
John Deere Agri 8961A020 Data de publicação:

ISO TEST PROCEDURE


Test Operation S/C RPM Requirements
17. Delivery (C) 100 Minimum as test ( 9) - 30 mm3/st.
18. Delivery (C) 1100 Record delivery mm3/st.
19. Governor (S) 1195 10.0 to 15.0 mm3/st.
20. Delivery (C) 1240 Throttle as test(19) Max. 2 mm3/st
21. Delivery (C) 1100 Minimum as test (18) - 0.5 mm3/st.
22. Backleakage (C) 800 10 to 75 cm3 per 100 strokes.
Flow rate 80 to 600 cm3/min.
23. Shut-off - (C) 400 De-energise solenoid, wait 5 seconds.
Solenoid Maximum 3.0 mm3/st.
24. Timing S/C Outlet 'V ', Pressure 55 bar
Indexing tool at 159°, Scribe line.
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.

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