Transfer switch OTEC

open transition

40 - 1200 Amp

Description Features
OTEC transfer switches are designed for operation and Microprocessor control - Easy-to-use, standard
switching of electrical loads between primary power and control. LEDs display transfer switch status; pushbuttons
standby generator sets. They are suitable for use in allow operator to activate control test, exercise timing
emergency, legally required, and optional standby and transfer mode.
applications. The switches monitor both power sources,
signal generator set startup, automatically transfer Programmed transition – Open transition timing can
power, and return the load to the primary power source be adjusted to completely disconnect the load from both
once a stable utility is available. sources for a programmed time period, as recommended
by NEMA MG-1 for transfer of inductive loads.
The fully integrated controller is designed for practical
Advanced transfer switch mechanism - Unique bi-
functionality, with LED indicators and digital pushbuttons
directional linear actuator provides virtually friction-free,
for ease of operator use.
constant force, straight-line transfer switch action during
All switches are UL 1008 Listed with UL Type automatic operation.
Rated cabinets and UL Listed CU-AL Manual operation - Manual operating handles,
terminals. shielded termination, and over-center contact
mechanisms allow effective manual operation under de-
All switches are certified to CSA 282
energized conditions.
Emergency Electrical Power Supply for
Buildings, up to 600 VAC. Positive interlocking - Mechanical and electrical
interlocking prevent source-to-source connection
Equipment shall be suitable for use in systems through the power or control wiring.
NEC compliant to 700, 701 and 702.
Main contacts - Heavy-duty silver alloy contacts with
All switches comply with NFPA 70, 99 and
multi-leaf arc chutes are rated for 100% load interruption.
110. They require no routine contact maintenance and provide
100% continuous current ratings.
Easy service/access - Single-plug harness connection
All switches comply with NEMA ICS 10.
and compatible terminal markings simplify servicing.
Access space is ample. Door-mounted controls are field-
All switches comply with IEEE 446 programmable; no tool is required.
Recommended Practice for Emergency and
Standby Power Systems. Complete product line - Cummins Power Generation
offers a wide range of equipment, accessories and
This transfer switch is designed and services to suit virtually any backup power application.
manufactured in facilities certified to ISO9001. Warranty and service - Products are backed by a
comprehensive warranty and a worldwide network of
distributors with factory-trained service technicians.

©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins
Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. . Specifications are subject to change
without notice
S-1464n (7/10)
Transfer switch mechanism
• Transfer switch mechanism is electrically operated and mechanically held
in the Source 1 and Source 2 positions. The transfer switch incorporates
electrical and mechanical interlocks to prevent inadvertent
interconnection of the sources.
• Independent break-before-make action is used for both 3-pole and
4-pole/switched neutral switches. This design allows use of sync check
operation when required, or control of the operating speed of the transfer
switch for proper transfer of motor and rectifier-based loads
(programmed transition feature).
• True 4-pole switching allows for proper ground (earth) fault sensing and
consistent, reliable operation for the life of the transfer switch. The
neutral poles of the transfer switch have the same ratings as the phase
poles and are operated by a common crossbar mechanism, eliminating
the possibility of incorrect neutral operation at any point in the operating
cycle, or due to failure of a neutral operator.
• Electrical interlocks prevent simultaneous closing signals to normal and
emergency contacts and interconnection of normal and emergency
sources through the control wiring.
• High pressure silver alloy contacts resist burning and pitting. Separate
arcing surfaces further protect the main contacts. Contact wear is
reduced by multiple leaf arc chutes that cool and quench the arcs.
Barriers separate the phases to prevent interphase flashover. A
transparent protective cover allows visual inspection while inhibiting
inadvertent contact with energized components.
• Switch mechanism, including contact assemblies, is third-party certified
to verify suitability for applications requiring high endurance switching
capability for the life of the transfer switch. Withstand and closing ratings
are validated using the same set of contacts, further demonstrating the
robust nature of the design.

Specifications

Voltage rating Transfer switches rated from 40 A through 1200 A are rated up to 600 VAC, 50 or 60 Hz.
Arc interruption Multiple leaf arc chutes cool and quench the arcs. Barriers prevent interphase flashover.
Neutral bar A full current-rated neutral bar with lugs is standard on enclosed 3-pole transfer switches.
Two contacts (one for each source) are provided for customer use. Wired to terminal block for easy
Auxiliary contacts access. Rated at 10A continuous and 250 VAC maximum.
o o o o
Operating temperature -22 F (-30 C) to 140 F (60 C)
Storage temperature -40 °F (-40 °C) to 140 °F (60 °C)
Humidity Up to 95% relative, non-condensing
Altitude Up to 10,000 ft (3,000 m) without derating
Total transfer time (source- Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without delayed
to-source) transition enabled.
Transfer switches are equipped with permanently attached operating handles and quick-break, quick-
Manual operation handles make contact mechanisms suitable for manual operation under de-energized conditions.

Open transition/programmed – Controls the time required for the device to switch from source to source, so that the
load-generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA
MG-1 to prevent nuisance tripping breakers and load damage. Adjustable 0-60 seconds, default 0 seconds.
Open transition/in-phase – Initiates open transition transfer when in-phase monitor senses both sources are in
phase. Operates in a break-before-make sequence. Includes ability to enable programmed transition as a backup. If
sources are not in phase within 120 seconds, the system will transfer using programmed transition.

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©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins
Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. . Specifications are subject to change
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S-1464n (7/10)
Microprocessor control
• Simple, easy-to-use control provides transfer switch information and operator
controls
• LED lamps for source availability and source connected indication, exercise
mode, and test mode. LED status lamps also provided for control set-up and
configuration.
• Pushbutton controls for initiating test, overriding time delays and setting
exercise time.
• Field-configurable for in-phase open or programmed open transition.
• Integral exerciser clock
• Control is prototype-tested to withstand voltage surges per EN 60947-6-1.
• Gold-flashed generator start contacts

Control functions
Voltage sensing: All phases on the normal source and single phase on generator source. Normal Source Pickup:
adjustable 90-95%, Dropout: adjustable 70-90% of nominal voltage; Generator Source Pickup: 90%, dropout: 75% of
nominal voltage.
Frequency sensing: Generator Source Pickup: 90% of nominal frequency; Dropout: 75% of nominal frequency.
Exerciser clock: Switch is furnished with an integral engine exerciser configurable for operation on a 7, 14, 21, or 28-
day cycle with a fixed exercise period duration of 20 minutes. A 12-hr exerciser time offset allows for the convenient
setting of exercise time without the need to activate the timer at the exact time that you need to schedule the generator
exercise for. Software selectable capability allows for the exercising of the generator with or without load.

Time-delay functions
Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Adjustable: 0-10
seconds; default: 3 seconds.
Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption if
normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems.
Adjustable 0-300 seconds, default 5 seconds.
Retransfer emergency to normal: Allows the utility to stabilize before retransfer of load. Prevents needless power
interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch
systems. Adjustable 0-30 minutes, default 10 minutes.
Genset stop: Maintains availability of the genset for immediate reconnection in the event that the normal source fails
shortly after transfer. Allows gradual genset cool down by running unloaded. Adjustable 0-30 minutes, default 10
minutes.
Delayed (programmed) transition: Controls the speed of operation of the transfer switch power contacts to allow
load generated voltages from inductive devices to decay prior to connecting a live source. Adjustable 0-10 seconds,
default 0 seconds.
Elevator signal: Provides a relay output contact for the elevator signal relay (load disconnect). The signal can also be
configured to provide a post transfer delay of the same duration. Adjustable: 0-300 seconds (requires optional elevator
signal relay for use).

Options
Elevator signal relay: Provides a relay output contact for the signal relay function
Programmable exerciser clock: Provides a fully-programmable 7-day clock to provide greater flexibility in
scheduling exercise periods than standard integral exerciser. Time-of-day setting feature operates generator during
periods of high utility rates.

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©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins
Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. . Specifications are subject to change
without notice
S-1464n (7/10)
UL withstand and closing ratings
The transfer switches listed below must be protected by circuit breakers or fuses. Referenced drawings include detailed
listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your
distributor/dealer to obtain the necessary drawings. Withstand and Closing Ratings (WCR) are stated in symmetrical
RMS amperes.
MCCB protection Special circuit breaker protection
WCR at volts
max with
Transfer specific With specific
switch manufacturers Max MCCB Drawing current limiting Max CLB
ampere MCCBs rating reference breakers (CLB) rating Drawing reference
40, 70, 125
14,000 at 600 225 A 098-6885 200,000 @ 600 225 A 098-6918
3-pole
40, 70, 125
30,000 at 600 225 A 098-6885 200,000 @ 600 225 A 098-6918
4-pole
150, 225, 260 30,000 at 600 400 A 098-6886 200,000 @ 600 400 A 098-6919

300, 400, 600 65,000 at 600 1200 A 098-6887 200,000 @ 600 1200 A 098-6920
65,000 at 480
800, 1000 1400 A 098-6888 200,000 @ 600 1400 A 098-6921
50,000 at 600
85,000 at 480
1200 1600 A A030U183 200,000 @ 600 1600 A A030U185
65,000 at 600

Fuse protection
WCR at volts
Transfer max. with
switch current limiting
ampere fuses Max fuse, size and type Drawing reference
40, 70, 125
200,000 at 600 200 A Class, J, RK1, RK5, T 098-6885
3- and 4-pole

150, 225, 260 200,000 at 600 1200 A Class L or T, or 600 A class J, RK1, RK5 098-6886

300, 400, 600 200,000 at 600 1200 A Class L or T, or 600 A Class, J, RK1, RK5 098-6887

800, 1000 200,000 at 600 2000 A Class L or 1200 A class T or 600 A class J, RK1, RK5 098-6888

1200 200,000 at 600 2000 A Class L or 1200 A class T or 600 A class J, RK1, RK5 A030U183

3-cycle ratings
Transfer WCR at volts
switch max 3-cycle
ampere rating Max MCCB rating Drawing reference

1200 42,000 at 600 2000 amps A030U183

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©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins
Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. . Specifications are subject to change
without notice
S-1464n (7/10)
Enclosures
The transfer switch and control are wall-mounted in a key-locking enclosure. Wire bend space complies with 2008 NEC.
Dimensions - transfer switch in UL type 1 enclosure
Depth
Height Width Door closed Door open Weight Outline drawing
Amp rating in mm in mm in mm in mm lb kg
40, 70, 125
27.0 686 20.5 521 12.0 305 31.5 800 82 37 0310-0544
3-pole
40, 70, 125
35.5 902 26.0 660 16.0 406 41.0 1042 165 75 0500-4896
4-pole
150, 225 35.5 902 26.0 660 16.0 406 41.0 1042 165 75 0310-0414
260 43.5 1105 28.5 724 16.0 406 43.0 1093 170 77 0310-0540
300, 400, 600 54.0 1372 25.5 648 18.0 457 42.0 1067 225 102 0310-1307
800, 1000 68.0 1727 30.0 762 19.5 495 48.5 1232 360 163 0310-0417
1200 90.0 2286 39.0 991 27.0 698 63.0 1600 730 331 A030L411

Dimensions - transfer switch in UL type 3R, 4, 4X, or 12 enclosure

Depth Cabinet Outline
Height Width Door closed Door open Weight type drawing
Amp rating in mm in mm in mm in mm lb kg
3R, 12 0310-0453
40, 70, 125 34.0 864 26.5 673 12.5 318 36.5 927 125 57
4 0310-0445
3-pole
46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
3R, 12 0500-4896
40, 70, 125 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97
4 0500-4896
4-pole
46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
3R, 12 0310-0454
42.5 1080 30.5 775 16.0 406 44.0 1118 215 97
150, 225 4 0310-0446
46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
3R, 12 0310-0455
260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4 0310-0447
4X 0500-4184
3R, 12 0310-1315
59.0 1499 27.5 699 16.5 419 41.5 1054 275 125
300, 400, 600 4 0310-1316
73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 0500-4185
3R, 12 0310-0457
800, 1000 73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4 0310-0449
4X 0500-4185
1200 90.0 2286 39.0 991 27.0 698 63.0 1600 730 331 3R, 12, 4, 4X A030L411

Transfer switch lug capacities

All lugs accept copper or aluminum wire unless indicated otherwise.
Transfer
switch Cables per
ampere phase Size
40, 70, 125 1 #12 AWG-2/0
3-pole
40 1 #12 AWG-2/0
4-pole
70, 125 1 #6 AWG - 300 MCM
4-pole
150, 225 1 #6 AWG - 300 MCM
260 1 #6 AWG - 400 MCM
300, 400 1 3/0 - 600 MCM

300, 400 2 3/0 - 250 MCM

600 2 250 - 500 MCM
800 4 250 - 500 MCM
1000,1200 4 #2 AWG-750 MCM

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©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins
Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. . Specifications are subject to change
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S-1464n (7/10)
Submittal detail
Amperage ratings Control voltage
… 40 … M033 12V, Genset starting voltage
… 70 … M034 24V, Genset starting voltage
… 125
Control options
… 150
… J030 External exercise clock
… 225
… M032 Elevator signal relay
… 260
… 300 Battery chargers
… 400 … K001 2 amps, 12/24 volts
… 600 … KB59 15 amps, 12 volts
… 800 … KB60 12 amps, 24 volts
… 1000
… 1200 Auxiliary relays
Relays are UL Listed and factory installed. All relays provide (2)
Voltage ratings normally closed isolated contacts rated 10 A @ 600 VAC. Relay
… R020 120 terminals accept (1) 18 gauge to (2) 12 gauge wires per terminal.
… R038 190
… R021 208 … L101 24 VDC coil - installed, not wired (for customer use).
… R022 220 … L102 24 VDC coil - emergency position - relay energized when
… R023 240 switch is in source 2 (emergency) position.
… R024 380 … L103 24 VDC coil - normal position - relay energized when switch
… R025 416 is in source 1 (normal) position
… R035 440 … L201 12 VDC coil installed, not wired (for customer use)
… R026 480 … L202 12 VDC coil - emergency position - relay energized when
… R027 600 switch is in source 2 (emergency) position
… L203 12 VDC coil - normal position - relay energized when switch
Pole configuration is in source 1 (normal) position
… A028 Poles - 3 (solid neutral)
… A029 Poles - 4 (switched neutral) Miscellaneous options
… C027 Cover - guard
Frequency … M003 Terminal block - 30 points (not wired)
… A044 60 Hertz
… A045 50 Hertz Optional lug kits
… N032 Lug adapters, compression, ½ stab
Application … N045 Cable lugs, mechanical, 600 MCM, 4 per pole
… A035 Utility to genset … N066 Cable lugs, mechanical, 750 MCM, 4 per pole
System options Warranty
… A041 Single phase, 2-wire or 3-wire … G009 1 year comprehensive
… A042 Three phase, 3-wire or 4-wire … G004 2 year comprehensive
… G006 5 year basic
Enclosure
… G007 5 year comprehensive
… B002 Type 3R: intended for outdoor use, provides some
… G008 10 year major components
protection from dirt, rain and snow (similar to IEC Type
IP34) Shipping
… B003 Type 4: indoor or outdoor use, provides some protection … A051 Packing - export box (800-1000 A)
from wind-blown dust and water spary (similar to IEC
Type IP65) Accessories
… B010 Type 12: indoor use, some protection from dust (similar to … AC-170 Accessories specifications sheet
IEC Type IP61)
… B025 Type 4X: stainless steel, indoor or outdoor use, provides
some protection from corrosion (similar to IEC Type IP65)
Standards
… A046 UL 1008/CSA certification
… A080 Seismic certification

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©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins
Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. . Specifications are subject to change
without notice
S-1464n (7/10)