Rasmussen L Ed Electroactivity in Polymeric Materials

Electroactivity in Polymeric Materials
Lenore Rasmussen
Editor
Electroactivity in Polymeric
Materials
123
Lenore Rasmussen
Ras Labs, LLC, Intelligent Materials for Prosthetics and Automation
Plasma Surface Modification Experiment
US Department of Energy’s Princeton
Plasma Physics Laboratory at Princeton University
Room L-127, 100 Stellarator Road
Princeton
NJ 08543
USA
ISBN 978-1-4614-0877-2 e-ISBN 978-1-4614-0878-9

DOI 10.1007/978-1-4614-0878-9
Springer New York Heidelberg Dordrecht London
Library of Congress Control Number: 2012932404
Ó Springer Science+Business Media New York 2012

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Preface
The thoughts of making a theoretical textbook style book in electroactive materials

began when I started getting more students in the laboratory. When new students
join the project, I invariably give them a stack of journal articles to wade through,
so began thinking how helpful it would be to give them a concise book to start
with. This book is designed as a starting point, particularly to get a handle on ‘‘how
does electroactive movement happen?’’
The goal of this book was to capture the theory—how electroactivity works—
balanced with applications—how can electroactivity be used, drawing inspiration
from our manmade mechanical world and the natural world around us. This book
takes a small step at capturing the fascinating field of electroactive materials and
actuators. I’m already putting thoughts together on how to make the second
volume even more informative while retaining concision and clarity.
The Artificial Muscle Project draws people from a variety of disciplines.
Indeed, the field of electroactivity is extremely interdisciplinary. Case in point: for
my first patent in this area, the examiner from the USPTO called me. Evidently,
they had several meetings trying to decide which patent classification code it came
under—chemistry or electrical engineering? So they resolved the matter by putting
the question to me. We chatted and I agreed that it was on the fence between the
two areas, but since my background was stronger in chemistry, the main classi-
fication was placed in class 523/113, synthetic resins, subclass composition suit-
able for use as tissue or body member replacement, restorative, or implant.
Fundamentally, the thorough understanding of electroactivity is important
because of the ability of bending, contraction, and expansion to produce smooth,
controllable, life-like biomimetic motion. By combining electroactive materials
with fuel cells and other technologies, electroactive actuation and its reciprocal
action can also provide for extremely energy efficient motion, energy generation,
and energy harvesting. Electroactivity offers new ways of thinking about and
configuring devises, machines, implants, and surfaces, for futuristic mobility by
land, air, and sea.
v
Acknowledgments
The editor would like to thank everyone who contributed to this effort, both for
advancing the field of electroactivity as well as those who helped with the prep-
aration of this book. The editor would like to thank the other co-authors: Prof. Iain
Anderson and his group including Todd Gisby and Ben O’Brien; Prof. Mohsen
Shahinpoor and his group including Yousef Bahramzadeh; Prof. Qibing Pei and
his group including Paul Brochu; Dr. Roy Kornbluh, Ron Pelrine, Harsha Prahad,
Annjoe Wong-Foy, Brian McCoy, Susan Kim, Joseph Eckerle, and Tom Low of
SRI International; and others who have made so many strides in the field of
electroactivity: Dr. Yoseph Bar-Cohen, Profs. Yoshihito Osada and Jian Ping
Gong, Prof. Toyoichi Tanaka, Prof. John Madden, Prof. Elizabeth Smela,
Prof. Federico Carpi, Prof. Giovanni Pioggia, Prof. Danilo de Rossi, Prof. Cynthia
Breazeal, Dr. Emilio Calius, Prof. Selahattin Ozcelik, Prof. Alexie Khokhlov,
Prof. Donald Leo, Prof. Timothy E. Long, Prof. Roger Moore, Prof. Qiming
Zhang, and many, many others. Together, all of us collectively, are making science
fiction a reality.
Paramount to the success of this book was the United States Department of
Energy’s Princeton Plasma Physics Laboratory at Princeton University. I would
like to personally thank Lewis Meixler, Charles Gentile, George Ascoine, Yevg-
eny Raitses, Eliot Feibush, Philip Efthimion, Adam Cohen, Stewart Prager,
Anthony DeMeo, Kitta McPherson, Patricia Wieser, Jim Taylor, Stephan
Jurczynski, Carl Tilson, Sue Hill, Gary D’Amico, William Zimmer, John
Trafalski, and many others for their support, encouragement, expertise, and state-
of-the-art scientific capabilities. I would also like to thank the professors and their
laboratories at Princeton University that have helped so much with this endeavor:
Prof. Robert Cava and Dr. Anthony Williams for help in the solid state laboratory;
Prof. Steven L. Bernasek and Dr. Esta Abelev for their help with X-ray photo-
electron spectroscopy; and Jane Woodall and Prof. Nan Yao for their help with
scanning electron microscopy at the Image and Analysis Center. I would like to
thank Frank Cozzarelli, Jr., for his patent expertise and insights. A special heartfelt
thanks goes to Thomas Brown of the Federal Laboratory Consortium.
vii
viii Acknowledgments
I would like to thank all the interns and continuing education teachers who
have contributed to the Artificial Muscle Project over the years: Alice Kirk,
Erich Schramm, Carl J. Erickson, David Schramm, Kelsey Pagdon, Dan Pearlman,
Kevin Mulally, Sarah Newbury, Aparna Panja, Victoria Jones, and my two sons,
who had no choice but to dragged into the business, Paul and Lars Rasmussen.
Your laboratory technique, persistence, inquiring minds, and questions that made
me think and re-think, made this project a success. I would also like to thank my
youngest son, Carl Rasmussen, for his curiosity in the greater world around us.
Many heartfelt thanks to Barbara Jones for her proofing abilities, translation
abilities, and wording suggestions.
I would like to thank Dean Kathryn E. Uhrich of Rutgers University and
Prof. James E. McGrath, Prof. Garth L. Wilkes, and Prof. Eugene M. Gregory of
Virginia Tech, for all their help with my education, critical thinking, laboratory
technique, and ability to synthetically tailor materials, all of which has served so
well in academia and industry. A special thanks goes to Dan and Judi McGuire for
providing a home away from home while completing my education.
Last but certainly not least, I would like to thank the rest of my family for all
their love, support and encouragement in this endeavor: my husband Henrik
T. Rasmussen for his love and devotion, my mother Winola H. Carman for her
continual encouragement, my brothers and sister-in-law Paul Carman, Nathan and
Sally Carman, my father R. Wayne Carman, and my beautiful family through
marriage, Jørgen and Ingrid Rasmussen, Tom and Linda Rasmussen, and Morten
and Carolin Rasmussen. Desperation may be the mother of invention, but
encouragement is the foundation of creativity.
Contents
1 Dielectric Elastomers for Actuators and Artificial Muscles . . . . . . 1

Paul Brochu and Qibing Pei
2 Modeling of IPMC Guide Wire Stirrer

in Endovascular Surgery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Yousef Bahramzadeh and Mohsen Shahinpoor
3 From Boots to Buoys: Promises and Challenges

of Dielectric Elastomer Energy Harvesting . . . . . . . . . . . . . . . . . . 67
Roy D. Kornbluh, Ron Pelrine, Harsha Prahlad, Annjoe Wong-Foy,
Brian McCoy, Susan Kim, Joseph Eckerle and Tom Low
4 Theory of Ionic Electroactive Polymers Capable

of Contraction and Expansion–Contraction Cycles . . . . . . . . . . . . 95
Lenore Rasmussen
5 Touch Sensitive Dielectric Elastomer Artificial Muscles . . . . . . . . . 131

Todd Gisby, Ben O’Brien and Iain A. Anderson
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Appendix A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Appendix B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
ix
Chapter 1
Dielectric Elastomers for Actuators
and Artificial Muscles
Paul Brochu and Qibing Pei
Abstract A number of electroactive polymers have been explored for their use as
artificial muscles. Among these, dielectric elastomers appear to provide the best
combination of properties for true muscle-like actuation. Dielectric elastomers
behave as compliant capacitors, expanding in area and shrinking in thickness when
a voltage is applied. Materials combining very high energy densities, strains and
efficiencies have been known for some time. To date, however, the widespread
adoption of dielectric elastomers has been hindered by premature breakdown and
the requirement for high voltages and bulky support frames. Recent advances seem
poised to remove these restrictions and allow for the production of highly reliable,
high-performance transducers for artificial muscle applications.

Keywords Dielectric elastomer Electroactive polymer Bistable electroactive

polymers Actuator Transducer Artificial muscle DE EAP BSEP
1.1 Introduction
The ability to mimic the muscles in our own human bodies, both for the
advancement in our well-being and for our amusement, has been a topic of great
interest for some time. Natural muscle has a number of properties that make it
difficult to match in terms of performance. The energy density of muscle is on the
order of 150 J kg-1 and can peak at around 300 J kg-1 [1], while displacements
P. Brochu Q. Pei (&)

Department of Materials Science and Engineering, The Henry Samueli
School of Engineering, University of California, 420 Westwood Plaza,
Los Angeles, CA 90095-1595, USA
e-mail: qpei@seas.ucla.edu
L. Rasmussen (ed.), Electroactivity in Polymeric Materials, 1

DOI: 10.1007/978-1-4614-0878-9_1,
Springer Science+Business Media New York 2012
2 P. Brochu and Q. Pei
are relatively large with typical strains ranging from 20 to 40% and peaking at
100% [2–4]. By these measures alone, electromagnetic (EM) motors and com-
bustion engines should be able to match or exceed the performance of natural
muscle [5]. However, as it is made obvious by current leading-edge robots (e.g.,
Honda’s Asimo) [6], the real world performance of conventional-actuator-based
robotics is limited [2, 7]. The shortcoming lies on several fronts. First is the power
supply: natural muscle relies on chemical energy that is supplied to living
organisms through the ingestion of food, while EM motors rely on heavy battery
pack and capacitor banks that must be recharged frequently. These large
power sources contribute to the overall mass of the robotic device and reduce
the effective energy density as well as limit range and mobility. Second is the
requirement for gearing systems: EM motors operate best at high rotational speeds;
these must be reduced significantly through the use of gearing systems that can
significantly increase mass and reduce energy density. Third is the ability to
recover energy: tendon and flesh, as well as muscle itself, are capable of absorbing
and storing a large percentage of the impact energy that can be translated back to
motion. Additionally, muscles possess other salient properties that allow them to
operate as motors, brakes, springs, and struts, permitting better stability control
and impact energy absorption [8]. EM motors also generate more noise and heat
than natural muscle, which is not welcome for certain applications, and cannot be
effectively operated in large magnetic fields.
Pneumatic systems operate linearly like natural muscle; pneumatic artificial
muscles (McKibben artificial muscles) in particular are intrinsically compliant and
can thus provide the ‘‘give’’ that natural muscle attains. Unfortunately, these
systems require air compressors that are neither light nor small, and their response
speed is limited by the ability to pump air into and out of the actuators.
Several ‘‘smart materials’’ have been proposed as artificial muscles. These
include shape memory alloys (SMA), magnetostrictive alloys (MSA), and piezo-
electrics [2, 9]. SMAs are capable of producing relatively large linear displace-
ments and can be actuated relatively quickly using resistive heating. What limits
their applicability to artificial muscle applications is the time it takes to cool the
alloy and return to the rest position. In order to obtain good operating frequencies,
the SMA must be actively cooled, increasing the bulk, complexity and cost of the
system. Magnetostrictive alloys and piezoelectric ceramics both suffer from
small strains and high stiffness. These materials are thus not particularly suited to
artificial muscle applications.
Polymers present an interesting alternative to conventional technologies. They
possess inherent compliance, are lightweight, and are generally low cost. Elec-
troactive polymers (EAPs) are an emerging type of actuator technology wherein a
lightweight polymer responds to an electric field by generating mechanical motion
[1, 10, 11]. Their ability to mimic the properties of natural muscle has garnered
them the moniker ‘‘artificial muscle,’’ though the term electroactive polymer
artificial muscle (EPAM) is more appropriate and descriptive.
The concept of electroactive polymers can be dated back to 1880 in a paper by
Roentgen [12]. In his experiments, he observed that a film of natural rubber could
1 Dielectric Elastomers for Actuators and Artificial Muscles 3
be made to change in shape by applying a large electric field across it; this was the
first observation of actuation of a dielectric elastomer material.
Today the number of electroactive polymers has grown substantially. There
currently exists a wide variety of such materials, ranging from rigid carbon-
nanotubes to soft dielectric elastomers. A number of reviews and overviews have
been prepared on these and other materials for use as artificial muscles and other
applications [1, 2, 7, 10, 11, 13–28]. The next section will provide a survey of the
most common electrically activated EAP technologies and provide some pertinent
performance values. The remainder of the paper will focus specifically on
dielectric elastomers. Several actuation properties for these materials are sum-
marized in Table 1.1 along with other actuation technologies including mamma-
lian muscle. It is important to note that data was recorded for different materials
under different conditions so the information provided in the table should only be
used as a qualitative comparison tool.
1.2 Survey of EAPEAP Technologies
EAPs can be broadly divided into two categories based on their method of actu-
ation: ionic and field-activated. Further subdivision based on their actuation
mechanism and the type of material involved is also possible. Ionic polymer-metal
composites, ionic gels, carbon nanotubes, and conductive polymers fall under the
ionic classification. Ferroelectric polymers, polymer electrets, electrostrictive
polymers, and dielectric elastomers fall under the electronic classification.
1.2.1 Ionic Electroactive Polymers (EAPs)
1.2.1.1 Ionic Polymer-Metal Composites
Ionic polymer-metal composites (IPMCs) consist of a solvent swollen ion-

exchange polymer membrane laminated between two thin flexible metal (typically
percolated Pt nanoparticles or Au) or carbon-based electrodes [1, 29, 30]. Appli-
cation of a bias voltage to the device causes the migration of mobile ions within
the film to the oppositely charged electrode, causing one side of the membrane to
swell and the other to contract resulting in a bending motion [31]. Over time the
actuator will relax slightly due to the built-up pressure gradient. A schematic
representation of the actuation mechanism is shown in Fig. 1.1. Typical membrane
materials include Nafion and Flemion [20] with anionic side groups or polystyrene
ionomers with anionic-substituted phenyl rings [1, 2, 29]. Wang et al. have
recently shown that IPMCs based on a sulfonated poly(styrene-b-ethylene-
co-butylene-b-styrene) ionic membrane are capable of high speed bending
actuation under constant voltages and give excellent harmonic responses under
4
Table 1.1 Comparison of actuator materials

Type (Specific) Maximum Maximum Specific elastic Elastic energy Coupling Maximum Specific Relative Ref.
strain (%) pressure energy density density efficiency efficiency density speed (full
(MPa) (J g-1) (J cm-3) k2 (%) (%) cycle)
Dielectric elastomer (acrylic with prestrain) 380 7.2 3.4 3.4 85 60–80 1 Medium [2, 3, 166]
Dielectric elatomer (silicone with prestrain) 63 3 0.75 0.75 63 90 1 Fast [166]
Dielectic elastomer (silicone—nominal 32 1.36 0.22 0.2 54 90 1 Fast [3]
prestrain)
Bistable electroactive polymer (PTBA) 335 3.2 1.2 1.2 – – 1 Medium [139, 140]
Electrostrictive Polymer (P(VDF-TrFE)) 4.3 43 0.49 0.92 – *80 (est.) 1.8 Fast [3]
Electrostatic devices (integrated force 50 0.03 0.0015 0.0025 50 (est.) [90 1 Fast [3, 4, 166]
array)
Electromagnetic (voice coil) 50 0.1 0.003 0.025 – [90 8 Fast [3, 4]
Piezoelectric ceramic (PZT) 0.2 110 0.013 0.1 52 [90 7.7 Fast [3]
Piezoelectric single crystal (PZT-PT) 1.7 131 0.13 1 81 [90 7.7 Fast [3]
Piezoelectric polymer (PVDF) 0.1 4.8 0.0013 0.0024 7 – 1.8 Fast [3]
Shape memory alloy (TiNi) [5 [200 [15 [100 5 \10 6.5 Slow [3]
P. Brochu and Q. Pei
Fig. 1.1 Schematic representation of the actuation mechanism for an IPMC actuator. Application
of a bias voltage causes mobile ions to migrate to one of the electrodes. The concomitant migration
of solvent causes the ion rich region to swell, generating a bending motion. Over time the actuator
relaxes due to the built-up pressure gradient [2]. IEEE 2004, reprinted with permission
sinusoidal excitation [32]. Since the membrane materials contain anionic species,
they will be negatively charged, so cationic species are added to the solvent in the
membrane to balance the charge. The ionic segments of the chains form hydro-
philic clusters whereas the surrounding areas are hydrophobic; as such, the mobile
ions accumulate near the ionic segments. Channels through the hydrophobic
regions allow for ion and solvent migration [33]. Driving voltages are typically on
the order of a few volts or less and actuation strains and stresses of [3% [30, 34]
and 30 MPa [29, 33] have been reported. Several studies have demonstrated that
IPMCs are well suited for use as soft actuators for bending and sensing [35–37].
Potential applications include mechanical grippers, metering valves, micropumps,
and sensors [1, 30, 38]. Eamax, Japan has developed a commercially available fish
robot that uses IPMC actuators [39]. Due to the low strains and the nature of their
actuation, their applications for artificial muscle may be limited.
1.2.1.2 Ionic Gels
Ionic polymer gels consist of a crosslinked polymer, typically a polyacrylic gel acid,
in an electrolyte solution. These materials are a class of hydrogels, a type of network
polymer that swells in water. Hydrogels have been of interest for use as actuators for
some time [40–43]. A hydrogel placed into an aqueous solution can change in shape
and volume by a change in the polymer-liquid interaction, and hence the degree of
swelling. This change can be brought about by a number of stimuli; the mostly
commonly used is a change in pH. Polyacrylic gel acids will ionize in response to an
increase in the pH, causing them to swell [44]. The change in pH can be induced by
chemical means; however, this approach is impractical as it relies on a fluid-
pumping system. Ionic gels also respond to electrical fields [45]. Application of an
electric field to the gel causes the migration of hydrogen ions out of or into the gel
resulting in a change in pH. The change in pH results in a reversible shift between
swollen and contracted states. Actuators tend to bend in response to a DC field,
which is caused by the difference between ion diffusion rates in the gel and in the
electrolyte solution [46]. While bending may be useful for some applications, it is
not particularly useful for artificial muscle applications. Calvert and Liu have
reported on the swelling of layered gels, consisting of crosslinked polyacrylamide
layers stacked on polyacrylic acid layers [47, 48]. When the pH is decreased to
create a basic environment, the polyacrylic acid layers swell strongly; however, the
polyacrylamide layers do not. The result is that the stacks expand with only marginal
bending. Since the actuation depends on the diffusion of ionic species and the
presence of a liquid electrolyte, actuation rates tend to be slow and encapsulation is
an issue. These materials are still in the exploratory stages as artificial muscles.
Recent work by Tondu et al. has probed the possibility of combining ionic gels with
McKibben artificial muscles [49]. The intention is to replace the conventional
pneumatic system with a chemical actuation mode with the goal of improving the
response speeds and reducing system complexity.
1.2.1.3 Carbon Nanotubes
Since their discovery by Iijima [50], carbon nanotubes (CNTs) have garnered a
great deal of interest thanks to their intrinsic mechanical and electrical properties
and the ability to functionalize them and incorporate them in composite materials.
Fig. 1.2 Schematic representation of the actuation mechanism for a CNT actuator. When a bias is
applied to CNTs that are submerged in an electrolyte, ions will migrate to the surface of the CNTs,
which is offset by the rearrangement in their electronic structure. This phenomenon, coupled with
Coulombic effects, results in actuation [7]. Materials Today 2007, reprinted with permission
Individual CNTs possess a high tensile modulus near that of diamond (640 GPa)
and their tensile strength is thought to be 20–40 GPa, an order of magnitude larger
than any other continuous fiber [51]. The mechanical properties of CNT bundles
typically used in actuator tests tend to be much lower since they are held together
by relatively weak van der Waals forces [52]. CNTs suspended in an electrolyte
are capable of expanding in length due to double-layer charge injection [2].
When a bias is applied between the CNTs and a counter electrode, ions migrate to
the surface of the CNTs. The resulting charge buildup must be offset by a
rearrangement in the electronic charge within the tubes. The resulting actuation is
due to these effects and to Coulombic forces [2, 24]. Figure 1.2 shows a schematic
representation of the actuation mechanism. At low charge injections the quantum
mechanical charge redistribution effects can predominate while at moderate to
high levels the Coulombic effects dominate [52]. This mechanism does not require
ion intercalation so lifetime and actuation rate are higher than for most ionic EAPs.
CNTs possess low actuation voltages (*1 V), high operating loads (26 MPa),
high effective power to mass ratios of 270 W Kg-1, and a response speed in the
millisecond range [53]. They should also be capable of work densities per cycle that
are higher than any other current actuation material due to their high modulus.
Strains are typically \2% [2] since CNTs are stiff and as such they would require
strain amplifiers to be used as artificial muscles. Creep is also an issue, and can
negatively affect the measured work densities [54]. CNTs also suffer from very poor
electromechanical coupling. This can be partly attributed to the disparity in modulus
between individual nanotubes and nanotube bundles [48]. Related work on polymer
nanofibers has shown that the elastic modulus increases exponentially from bulk
materials to nanofibers with diameters in the range of tens of nanometers [55].
Multi-wall CNTs tend to have lower strains than single-wall CNTs since they have a
lower exposed surface area to capture ions [2]; however, Hughes and Spinks have
shown that strains in excess of 0.2% are possible in multi-wall CNT mats [56]. Cost
and manufacturing difficulties are issues that are currently being addressed [57, 58].
Aliev et al. have recently reported on novel giant-stroke, super-elastic CNT aerogel
muscles [59]. The CNT aerogel sheets are fabricated from highly ordered CNT forests
and are capable of anisotropic linear elongations of 220% and strain rates of
3.7 9 104% s-1 at temperatures from 80 to 1900 K. The actuation decreases the
aerogel density and the strain can be permanently frozen in. Unlike conventional CNT
actuators, no electrolyte is required and the actuation results from applying a positive
voltage with respect to a counter electrode. The actuators have gas-like density and
highly anisotropic mechanical properties, with Poisson’s ratios reaching 15.
1.2.1.4 Conductive Polymers
Actuators based on conductive polymers (CPs) were first proposed by Baughman

et al. in 1990 [60–62]. Much of the exploratory work was subsequently reported by
Pei and Inganäs, and Smela, Inganäs and Otero et al. [63–66]. CPs actuate due to the
uptake of counter-ions during electrochemical redox cycling, with the majority of
the expansion occurring perpendicular to the polymer chain direction, indicating that
ions and solvent are incorporated between the polymer chains [61, 67–69]. Changes
in oxidation state result in a charge flux along the polymer chain and counter ions in
the electrolyte migrate to balance the charge [1, 2, 7, 20, 69, 70]. For polymers doped
with moderately sized counter anions, the oxidized state causes the polymer chains to
expand due to the presence of the counter anions; in the reduced state the ions
migrate away and the polymer chains relax. In polymers doped with bulky counter
anions, the reduction involves uptake of cations into the polymer. The reduced
polymer is in the expanded state [69–71]. Since both states are stable, these actuators
are bistable. The most commonly used CPs for actuation purposes are polypyrrole
and polyaniline [64, 72]. Figure 1.3 shows a schematic representation of a poly-
pyrrole chain in its oxidized and reduced state. Actuation voltages are typically low
(1–2 V) [63] and the materials are biocompatible. Strains are typically a few percent,
but can range from 1 to *40% [2, 7, 73–77]. Force densities up to 100 MPa are
achievable [78] and values up to 450 MPa may be possible [63]. Conductive poly-
mers suffer from a very low operating efficiency of *1% and electromechanical
coupling under 1% [2]. In addition, actuation speeds are limited since the mechanism
relies on the migration of ions [20] and due to internal resistance between the
electrolyte and polymer [4]. Due to the requirement of an electrolyte, most CP
actuators must be encapsulated [79], though work has been performed on developing
solid electrolytes that would remove this restriction [80]. Application of these
materials for artificial muscles may be limited due to their poor coupling efficiencies
and relatively slow actuation speeds (which would be exacerbated in large devices),
though other potential biomimetic and human-interface applications exist that
include blood vessel reconnection, dynamic Braille, valves, and catheters [81–83].
H H H
N N N
Contracted
N N N neutral state
H H H
+2e-, -2A- -2e-, +2A-
H A- H H A-
N N N
Expanded
N N N oxidized state
H H H
Fig. 1.3 Schematic representation of a polypyrrole chain in its oxidized and reduced states.
Actuation results from the intercalation and deintercalation of ions between the chains
1.2.2 Field Activated EAPS
1.2.2.1 Ferroelectric Polymers
Ferroelectric polymers have a non-centro-symmetric structure that exhibits perma-

nent electric polarization. These materials possess dipoles that can be aligned in an
electric field and maintain their polarization. The induced polarization can be
removed by applying a reverse electric field or by heating above the material’s Curie
temperature. They exhibit non-linear polarization curves demonstrating pronounced
hysteresis. The polymers exhibiting these properties are limited mainly to
poly(vinylidene difluoride) (PVDF), some PVDF copolymers, certain odd-num-
bered polyamides such as Nylon 7 and Nylon 11 [84], and blends thereof [85, 86]. In
order to display ferroelectric behavior, polymers not only require polar side groups,
they must also maintain molecular configurations in which the polarity does not
cancel out. Thus, polymers such as poly(vinyl chloride) that has a polar carbon-
chloride bond will not display ferroelectric behavior as it must arrange itself in a
helical conformation due to steric effects from the relatively large van der Waals
radius of the chloride atoms. Additionally, the polymer chains must be able to
crystallize in a manner in which the polarization does not cancel. As an example,
PVDF has four crystal structures [87, 88], a non-polar alpha phase, its polar analog
(the delta phase), a highly polar beta phase, and a polar gamma phase. The mor-
phology of the crystals must also be considered as they can have pronounced effects
on the Curie temperature, remnant polarization, and other properties.
For commonly used poly(vinylidene fluoride trifluoroethylene), abbreviated as
P(VDF-TrFE), copolymers with a VDF content ranging from 50 to 85 mol%, the
ferroelectric beta phase is stable at room temperature, and a transformation to the
paraelectric alpha phase occurs above the Curie point but below the melting point
[89]. Above the Curie temperature, a transition between the paraelectric and
Fig. 1.4 The alpha and beta phases of the ferroelectric polymer PVDF. The beta phase is stable
at room temperature but can be reversibly changed to the alpha phase by heating above the Curie
temperature. Above the Curie temperature, an electric field can be used to induce a change
between the alpha and beta phases. For ferroelectric relaxor polymers, the Curie temperature is
below room temperature so the alpha phase is stable. A change to the beta phase can be induced
by an electric field [7]. Materials Today 2007, reprinted with permission
ferroelectric phases can be brought about by applying an electric field [90, 91].
The change in phases results in an extremely large change in lattice constant,
resulting in large bulk strains [92]. The Curie point decreases with decreasing
crystallite size and can also be influenced by mechanical stress [18]. The induced
change between the ferroelectric beta phase and paraelectric alpha phase is rep-
resented schematically in Fig. 1.4.
These materials have shown piezoelectric responses after appropriate poling
[18]. Their piezoelectric actuation properties are typically worse than ceramic
piezoelectric crystals; however, they have the advantages of being lightweight,
flexible, easily formed, and not brittle. Additionally, while ceramics are limited to
strains on the order of 0.1%, ferroelectric polymers are capable of strains of 10%
[91] and very high electromechanical coupling efficiencies [93].
Recent advances in PVDF-based materials have led to the elimination of the
hysteretic behavior characteristic of ferroelectrics. For this reason, these PVDF-
based materials are classified as relaxor ferroelectric polymers; they will be dis-
cussed under the ‘‘Electrostrictive Polymers’’ heading.
1.2.2.2 Polymer Electrets
Early work by Eguchi on wax electrets [94] paved the way to the development of
commercially viable low cost polymer electrets, with applications including
microphones, sensors, transducers, and filters [18]. Electrets are insulating materials
that display piezoelectric effects due to a non-uniform space charge distribution
[95, 96]. Modern polymer electrets consist of a highly porous polymer with a
polarization gas in the pores. The porous films are subjected to corona charging
with voltages ranging from 5 to 10 kV. It is generally accepted that electrical
discharging within the pores results in the build-up of charges at the polymer-gas
interface. Positive and negative charges will lie on opposite sides of the pores
according to the direction of the applied field, forming macroscopic dipoles [18].
Metal electrodes are applied to both sides of the film to act as contacts.
Polymer electrets can be operated as sensors or actuators. Their operation is
very similar to that of a piezoelectric material and their direct piezoelectric
transducer coefficient (d33) is higher than that of solid PVDF ferroelectric poly-
mers [97]. If a compressive force is applied to the film, the pores will deform
preferentially with respect to the polymer material. Unlike charges within the
polymer will be pushed closer together and the potential measured at the contacts
will change accordingly. Similarly, the application of a voltage across the elec-
trodes will yield a change in thickness in the material.
In order to meet increasing performance demands for electret applications,
polymer electret blends are being explored. Lovera et al. have recently reported on
tailored polymer electrets based on poly(2,6-dimethyl-1,4-phenylene ether) (PPE)
and its blends with polystyrene (PS) [98]. They obtained good electret perfor-
mance with neat PPE and showed that it could be improved by blending with PS.
1.2.2.3 Electrostrictive Polymers
Electrostrictive polymers have a spontaneous electric polarization. Electrostriction

results from the change in dipole density of the material. These polymers contain
molecular or nanocrystalline polarizations that align with an applied electric field.
PVDF copolymers with nano-sized crystalline domains, electrostrictive graft
copolymers, and liquid crystal elastomers fall under this category.
Relaxor Ferroelectric Polymers
Relaxor ferroelectric polymers are intimately related to the ferroelectric polymers

described above. All known relaxor ferroelectric polymers are based on the P(VDF-
TrFE) copolymer. As the name suggests, these polymers behave as relaxor ferro-
electrics, which is distinguished by a broad peak in dielectric constant and a strong
frequency dispersion [99, 100]. There are two major limitations of the P(VDF)-based
ferroelectric actuators. First, the electrically induced paraelectric-ferroelectric
transition that allows for actuation only occurs at temperatures above the Curie
temperature, which is usually above room temperature. Second, the existence of

strong hysteresis can make actuation more energy intensive and difficult to control.
The Curie temperature of P(VDF-TrFE) copolymers can be lowered by introducing
defects into the material, thereby reducing the size of the crystallites in the solid
PVDF copolymer [18]. Having smaller crystallites also lowers the energy barrier
required for the transition between paraelectric and ferroelectric states, which results
in lower hysteresis [101]. For efficient room temperature operation, the Curie tem-
perature must be reduced to around room temperature and the hysteresis must be
suppressed. Zhang and others have shown this can be achieved by irradiating P(VDF-
TrFE) with high-energy electrons or protons [101–104] or adding bulky side groups
to the copolymer [102, 105–107], thus introducing polarization defects that desta-
bilize the ferroelectric phase. Bulky side groups can be introduced through the
formation of copolymers containing PVDF, TrFE and either chloride containing
monomers such as cholorofluoroethylene (CFE) [102, 105] and chlorotrifluoroeth-
ylene (CTFE) [106, 107] or hexafluoropropylene (HFP) [108–110]. The actuation
mechanism is essentially the same as for ferroelectric polymers; a transition between
paraelectric and ferroelectric phases is induced by the application of a high electric
field as represented in Fig. 1.4.
Recent work by Bao et al. has shown that P(VDF-TrFE) synthesized via
reductive dechlorination from P(VDF-CTFE) exhibits ferroelectric relaxor
behavior at high temperature (*100C) with a melting point near 200C [111].
This result is important as it provides another avenue to study the relaxor phe-
nomena which are still not completely understood. The high melting point coupled
with the high dielectric response of these materials at high temperature makes
them attractive for use in high-temperature capacitors.
These materials have shown thickness strains on the order of 5% with fast
response times [18]. Representative results are shown in Fig. 1.5. As seen in the
figure, the required fields are quite high as in most electronic EAPs. Strains tend to
show a peak and decrease for stresses above and below the peak value. Reported
values for irradiated P(VDF-TrFE) show peak strains at 20 MPa, dropping to 50% of
the maximum value above 40 MPa and below 5 MPa [112]. Elastic moduli in the
range of 0.3–1.2 GPa have been reported with energy densities around 1 MJ m-3
[7]. In order to compete as artificial muscles, strain values will have to be improved.
Electrostrictive Graft-Copolymers
Electrostriction has also been obtained from graft copolymers wherein polar crys-
tallites are grafted to flexible polymer backbones. The polar side groups aggregate to
form crystalline regions which serve as the polarizable moieties required for actu-
ation and as physical crosslinking sites for the flexible polymer as shown schemat-
ically in Fig. 1.6 [113]. When an electric field is applied to the copolymers, the polar
crystallites reorient themselves which results in bulk deformation of the material.
Strains and energy densities can be as high as 4% and 247 J kg-1 [114]. Similar
results have been reported for a graft copolymer consisting of chlorofluoroethylene
Fig. 1.5 Actuation strain as

a function of electric field for
irradiated P(VDF-TrFE)
copolymer (2), P(VDF-TrFE-
CTFE) (4), P(VDF-CTFE)
(5), and P(VDF-TrFE-CFE)
(1 and 3, the two curves have
different compositions) [18].
Materials Research Society
2008, reprinted with the
permission of Cambridge
University Press
and trifluoroethylene backbone with P(VDF-TrFE) side chains [1]. While the
required electric fields are lower than for relaxor ferroelectrics, the strains are lower
and the actuation rates are slower due to the size of the polar crystallites. Unimorph
and bimorph bending actuators have been demonstrated [114].
Liquid Crystal Elastomers
As the name suggests, liquid crystal elastomers (LCEs) combine the orientational
ordering properties of liquid crystals with the elastic properties of elastomer net-
works [115]. As early as 1975, de Gennes predicted that the reorientation of
mesogens in liquid crystals during a phase transition could result in bulk stresses
and strains [116]. LCEs were first proposed for use as artificial muscles by de
Gennes in the late 1990s [117]. LCEs consist of mesogens attached to one another
via a networked elastic polymer. The polymer network permits sufficient motion to
allow for the rotation of the mesogens while maintaining a solid shape and pre-
venting free flow. LCEs can be divided into two categories depending on the
phases present: nematic and smectic. The actuation mechanism for these two
systems is different. Here we will briefly describe the nematic system since it is the
focus of the majority of the current research in the field; the interested reader can
consult references [118–120] and [121] for a detailed look at the nematic and
smectic systems respectively. In nematic polymer systems where the mesogens are
incorporated directly into the backbone, the chains will elongate in their nematic
phase when all of the mesogens are aligned [122–124] and will relax when the
polymer is in the isotropic state and the chains are allowed to coil up into their
entropically favored positions [125]. Similar effects are observed when the
Fig. 1.6 Electrostrictive graft copolymer consisting of P(VDF-TrFE) main chains and PVDF
grafts. Polar PVDF units (pink) aggregate and form crystallites that serve as polarizable moieties
for actuation and as physical crosslinks between elastomer chains [113]. J. Su 2003, reprinted
with permission
mesogens are attached as grafts to the elastomeric backbone. The change in

orientation can be effected via thermal and electrical stimuli [116, 118, 121,
126–132]. Thermally activated LCEs display length changes as high as 400%, but
their response speed is limited due to the requirement for heat diffusion
[117, 133–134]. Several strategies have been investigated for improving the
thermal diffusivity [129, 135] of LCEs, but thermal relaxation is still an issue. The
thermal response can be generated from a number of stimuli, including optical,
electrical, and direct magnetic through the incorporation of appropriate additives
[136]. Electrically activated LCEs have intrinsically polarized mesogens that can
realign in the presence of an electric field to generate bulk stress and strain as
shown schematically in Fig. 1.7 [116]. Electrically activated LCEs have much
faster response speeds (10 ms) [121] than the thermally activated variety and the
required fields (1.5–25 MV m-1) are lower than for most other field activated EAP
technologies; however, the actuation strains are relatively small (\10%). Recent
results have shown 4% strain at 133 Hz with a field strength of 1.5 MV m-1 [121].
The combination of small to moderate strains with low moduli means that the
work densities of these materials will be relatively low. The use of stiffer polymers
yielded strains of 2% at 25 MV m-1 and a work density of 0.02 MJ m-3 [131].
Additional improvements in strain and work density will be required if LCEs are to
compete as artificial muscles. Recent results have shown that the application
of a high electric field across a smectic LCE results in a large electroclinic effect
with reasonable rates at relatively low voltages that can be used for actuation
[137, 138].
Fig. 1.7 Actuation mechanism of a liquid crystal elastomer. The application of an electric field
results in the realignment of intrinsically polarized liquid crystal mesogens. The mesogens are
either grafted to elastomer chains or incorporated within them. The elastomer chains prevent the
free flow of the mesogens and couple their motion to bulk stresses and strain
1.2.2.4 Bistable Electroactive Polymers
Bistable electroactive polymers (BSEPs) are a new class of electroactive polymer

developed in 2009 by Yu et al. [139]. BSEPs combine the properties of dielectric
elastomers (described in the following section) and shape memory polymers
(SMPs). As with SMPs, BSEPs behave as rigid plastics below their glass transition
temperature (Tg) and soft elastomers above their Tg. If a thin film of the material is
sandwiched between compliant electrodes, it can behave as a capacitor in the rigid
state and as a compliant variable capacitor in the elastomeric state. If a voltage is
applied across the BSEP film in the softened state, the resulting electrostatic forces
will act to compress the film in thickness and expand it in area. In the rigid state,
the modulus of the film is too large to be electrostatically deformed. If the film is
actuated in the softened state, then cooled to below its Tg, it will retain the actuated
shape indefinitely without the requirement for an applied voltage. In addition,
because of the transition to a rigid glassy state, the material is able to support
relatively large loads. When reheated, the film returns to its rest position. Because
the strain is electrically controlled, BSEPs can be reversibly actuated and locked
into any position between the rest state and their maximum deformation state.
Figure 1.8 shows an example of a BSEP being actuated in a diaphragm configu-
ration. The film is heated to 70C and actuated to a high strain state; it is then
cooled to room temperature to lock in the strain and the driving voltage is
removed. Upon reheating to 70C, the film returns to its original state.
Poly(tert-butyl-acrylate) (PTBA) has been extensively studied as a BSEP
material [139, 140]. It exhibits a relatively sharp glass transition at 50C. At room
temperature PTBA has a storage modulus of 1.5 GPa and a loss factor, tan d, of
0.03. At 70C, the bulk modulus is reduced to 0.42 MPa with a loss factor of 0.8.
Fig. 1.8 Diaphragm actuator with a BSEP film and conductive carbon grease coated on both
surfaces as the compliant electrodes. (a) Initial device at room temperature or 70C; (b) Applying
1.8 kV at 70C followed by cooling to room temperature and removal of the actuation voltage;
(c) raising temperature to 70C without any external voltage being applied [139]. Appl Phys Lett
2009, reprinted with permission
PTBA also exhibits excellent strain fixity (ability to retain its actuated shape upon
cooling) and strain recovery. In its softened state PTBA also possesses excellent
actuation properties with a breakdown field strength in excess of 250 MV/m, a
maximum strain of 335% in area, a maximum actuation stress of 3.2 MPa and an
energy density of 1.2 J cm-3, values that rival even the best of the conventional
dielectric elastomer materials. The BSEP is the first active material that possesses
bistable actuation with high strain and specific power density.
The ability to lock in strain is very important for applications wherein the
device must hold its actuated state for an extended period of time. Conventional
dielectric materials consume energy when actuated due to current leakage through
the film, and can succumb to premature breakdown when held at high strain for an
extended period of time. By locking in the actuated shape, BSEPs can hold their
actuated shape without draining power and can maintain that shape indefinitely
without failure. This combination of properties places BSEP materials at the
forefront in terms of electroactive polymer materials for artificial muscle
applications.
1.2.2.5 Dielectric Elastomers (DEs)
Dielectric elastomer (DE) actuators are essentially compliant variable capacitors.

They consist of a thin elastomeric film coated on both sides by compliant elec-
trodes. When an electric field is applied across the electrodes, the electrostatic
attraction between the opposite charges on opposing electrode and the repulsion of
the like charges on each electrode generate stress on the film causing it to contract
in thickness and expand in area (Fig. 1.9). Most elastomers used are essentially
incompressible, so any decrease in thickness results in a concomitant increase in
the planar area.
Typical operating voltages for DE films 10–100 lm in thickness range from
500 V to 10 kV. The area expansion can be readily measured if the films are
subjected to tensile prestrain: the non-active areas in tension surrounding the
active area pulls the expanded active area and keeps it flat (Fig. 1.10).
The driving currents are very low and the device is electrostatic in nature, so it
will theoretically only consume power during an active area expansion (thickness
Fig. 1.9 Dielectric elastomer operating principle. When a bias voltage is applied across an
elastomer film coated on both sides with compliant electrodes, Coulombic forces act to compress
the film in the thickness direction and expand it in plane [1]. SPIE Press 2004, reprinted with
permission
Fig. 1.10 Actuation of dielectric elastomer devices with biaxial and uniaxial prestrain. Uniaxial
prestrain results in preferential in-plane strain in the direction perpendicular to the applied
prestrain direction [1]. SPIE Press 2004, reprinted with permission
reduction) and no power will be consumed to maintain the DE at a stable actuated

state. Furthermore, some of the energy can be recovered after the actuation cycle is
complete. In practice, however, there will be some leakage current through the
dielectric, the amount of which will depend on the material and its thickness, and
thus the DE will consume a small amount of power when maintained in a stable
actuation state. Viscoelastic effects may also play a role in reducing efficiency.
Output stress varies quadratically with electric field; however, due to the
inherent compliance of the materials, the force that can be coupled to a load will
decrease with increasing strain for a particular electric field. Maximum force is
available at zero strain and at maximum strain the elastomer will not generate any
output forces. Note also that for a given strain, the output force, and thus the
stiffness, can be modulated by varying the applied field. This is an important
feature for artificial muscle applications as it allows the DE actuators to ‘‘brace’’
themselves as natural muscles do to maintain stability or prevent damage.
1.3 Modeling of Dielectric Elastomer Materials
The actuation of DEs can be approximated as the lateral electrostatic compression

and planar expansion of an incompressible linearly elastic material where the
electrical component is treated as a parallel plate capacitor [141]. The incom-
pressibility constraint can be expressed as:
Az ¼ P ð1:1Þ
where A is the area of the electrodes, z is the thickness of the elastomer film
between electrodes, and P is a constant. The stored electrical energy on the DE is
given by the stored energy on a parallel plate capacitor:
Q2 Q2 z
U ¼ 0:5 ¼ 0:5 ð1:2Þ
C er e0 A
where Q is the charge on the electrodes, C is the capacitance, er is the relative
permittivity and e0 is the permittivity of free space. The electrostatic pressure
across the electrodes is then given by the Maxwell pressure:
p ¼ er e0 E2 ð1:3Þ
This is exactly twice the pressure across a parallel plate capacitor. The factor of
two is due to the incompressibility of the elastomer film. Charges on opposite
electrodes will attract one another, resulting in a reduction in thickness as well as a
concomitant increase in area since the material is incompressible. Likewise, like
charges on each electrode will also repel each other, causing an increase in area
and a concomitant reduction in thickness.
Using the linear-elasticity and free boundary approximations used in the early
work in the field, which is only valid for small strains (\10%), the change in
thickness is given by [141]:
p er e0 E2 er e0 ðV=zÞ2
sz ¼ ¼ ¼ ð1:4Þ
Y Y Y
where V is the applied voltage and Y is the elastic modulus.
Krokovsky et al. provided a good derivation of this linear small-strain case and
extended these derivations to include the effects of electrostriction that may be
important for certain materials [142]. Pelrine et al. showed that for the small strain
case, the actuator energy density is given by [3, 143]:
ðer e0 Þ2 E4 ðer e0 Þ2 ðV=zÞ4
ea ¼ psz ¼ ¼ ð1:5Þ
Y Y
This equation considers that both the expansion and contraction in an actuation
cycle can exert work. Similarly, the elastic energy density is given by:
1 1 ðer e0 Þ2 E4 1 ðer e0 Þ2 ðV=zÞ4
ee ¼ psz ¼ ¼ ð1:6Þ
2 2 Y 2 Y
Fig. 1.11 DE voltage-strain

curves as predicted by
various models [147].
G Kofod 2001, reprinted
with permission
For larger strains, while maintaining the assumption that the material is linearly
elastic, they showed that [141]:

2 1 1
sz ¼ þ f ðsz0 Þ þ ð1:7Þ
3 3 f ðsz0 Þ
where:
2 1=2 31=3
4 þ ð2 þ 27sz0 Þ2
6 7
f ðsz0 Þ ¼ 42 þ 27sz0 þ 5 ð1:8Þ
2
and:
V2
sz0 ¼ er e0 ð1:9Þ
Yz20
In this case, the elastic energy density is [3, 143]:

ee ¼ Y ½sz lnð1 þ sz Þ ð1:10Þ
The preceding equations provided a reasonable foundation for predicting DE
behavior. Indeed the assumption that DEs behave electronically as variable par-
allel plate capacitors still holds; however, the assumptions of small strains and
linear elasticity limit the accuracy of this simple model. More advanced non-linear
models have since been developed employing hyperelasticity models such as
the Ogden model [144–147], Yeoh model [147, 148], Mooney-Rivlin model
[145–146, 149, 150] and others (Fig. 1.11) [147, 151, 152]. Models taking
into account the time-dependent viscoelastic nature of the elastomer films
[148, 150, 151], the leakage current through the film [151], as well as mechanical
hysteresis [153] have also been developed.
Recently Zhao and Suo developed a thermodynamic model of electrostriction
for elastomers capable of large deformation that helps elucidate the roles that
different electrostrictive effects play at different strain levels [154]. Others have
attempted to study dynamic effects for actuators subjected to time-varying voltage
and pressure inputs [155, 156].
Models have been used to study the failure modes and instabilities present in
DEs, including the thermodynamic electromechanical instability (pull-in)
[157–163], wrinkling/buckling [158–159], mechanical rupture [159, 160], and
dielectric breakdown [159, 160] for select actuator configurations. An improved
understanding of these failure modes should allow for the design of actuators
capable of operating in a safe regime, thus prolonging actuator lifetime.
The applicability of any of the models to a general case is suspect since the
modeling parameters are strongly dependent on the testing conditions. Factors
such as prestrain, mechanical loading, actuator configuration, humidity, and
temperature can have a large effect on the parameters obtained. However, these
studies have provided useful insight into the failure mechanisms present in DE
actuators and provide tools for design engineers to develop new actuator config-
urations capable of large strains, high forces outputs, and long lifetimes.
1.4 Dielectric Elastomer Materials
In the late 1990s and early 2000s a large number of elastomer materials
were tested, including silicones, polyurethanes, isoprene, and fluoroelastomers
[141, 142, 164, 165]. Pertinent properties of these materials and several other
dielectric elastomers described below are included in Table 1.2. Pelrine et al.
identified three particularly promising groups of materials: silicones, polyure-
thanes, and acrylics. Their actuation characteristics were promising; however, it
was not until strains in excess of 100% in area in both silicone and acrylic elas-
tomer films were reported that significant interest was garnered in the scientific
community [143, 166]. The key to developing such large strains in these materials
was prestrain. Though the exact mechanism by which actuation strains are
improved is not known, it has been shown that prestrain enhances the breakdown
field in certain acrylic elastomers and can reduce viscoelastic effects.
Of these materials, a commercially available 3M VHB acrylic elastomer (VHB
4910 and VHB 4905) appears to be the most promising in terms of strain per-
formance, with strains in excess of 380% reported for highly prestrained films [4].
The theoretical energy density of this elastomer is an impressive 3.4 MJ m-3 and
coupling coefficients as well as efficiencies as high as 90% are possible.
Polyurethane films were pursued because of their larger force outputs and
higher dielectric constant, allowing them to be actuated at lower electric fields.
However, polyurethane films are limited in their ability to generate large strain.
Silicone elastomers have the advantage of lower viscoelasticity than acrylic
films and can therefore be operated at higher frequencies with lower losses.
Silicones show modest actuation strain when there is little to no prestrain and
can be operated over a wide temperature range, making them more suitable to
Table 1.2 Comparison of dielectric elastomer material properties
Polymer Prestrain Energy Actuation Thickness Area Young’s Electic field Dielectric Dielectric Mechanical Coupling Efficiency Ref.
(specific type) (x, y%) density pressure strain strain modulus (MV • m-1) constantb loss factorb loss factor efficiency (%)d
(MJ • m-3) (MPa) (-%) (%) (MPa) k2 (%)
Silicone (Nusil – 0.22e 1.36f 32 – 1 235 2.8 54 – – – [3]
CF19-2186)
Silicone (Nusil (45, 45) 0.75e 3 39 64 1.0g 350 2.8 6.3 0.005 0.05 79 [143, 161]
CF19-2186)
Silicone (Nusil (15, 15) 0.091e 0.6 25 33 – 160 2.8 – – – – [143, 166]
CF19-2186)
Silicone (Nusil (100, 0) 0.2e 0.8 39 63 (linear) – 181 2.8 – – – – [143, 166]
CF19-2186)
Silicone (Dow – 0.026e 0.13f 41 – 0.135 72 2.8 65 – – – [3]
Corning HS3)
Silicone (Dow (68, 68) 0.098e 0.3 48 93 0.1g 110 2.8 79 0.005 0.05 82 [143, 166]
Corning HS3)
e
Silicone (Dow (14, 14) 0.034 0.13 41 69 – 72 2.8 – – – – [143, 166]
Corning HS3)
Silicone (Dow (280, 0) 0.16e 0.4 54 117 (linear) – 128 2.8 – – – – [143, 166]
Corning HS3)
e f
Silcone (Dow Corning – 0.082 0.51 32 – 0.7 144 2.8 54 – – – [3]
Sylgard 186)
Polyurethane (Deerfield – 0.087e 1.6f 11 – 17 160 7 21 *0.5 *0.08 – [3, 205]
1 Dielectric Elastomers for Actuators and Artificial Muscles
PT6100S) (@ 30
Hz)
Polyurethane – 0.0025 0.14 8 – – 8 (at max. 6 – – – – [209]
(Estane TPU588) – strain)
Polyurethane-Carbon – 0.0043 0.14 12 – – 8 (at max. 6 – – – – [209]
Powder Composite strain)
(Estane TPU588)
Fluorosilicone (Dow – 0.0055e 0.39f 28 – 0.5 80 6.9 48 – – – [3]
Corning 730)
Fluoroelastomer – 0.0046e 0.11f 8 – 2.5 32 12.7 15 – – – [3]
(Lauren L143HC)
(continued)
21
Table 1.2 (continued)
22
Polymer Prestrain Energy Actuation Thickness Area Young’s Electic field Dielectric Dielectric Mechanical Coupling Efficiency Ref.
(specific type) (x, y%) density pressure strain strain modulus (MV • m-1) constantb loss factorb loss factor efficiency (%)d
(MJ • m-3) (MPa) (-%) (%) (MPa) k2 (%)
Isoprene Natural Rubber – 0.0059e 0.11f 11 – 0.85 67 2.7 21 – – – [3]
Latex
Dr. Scholl’s Gelactiv (140, 0) – 0.0037 1.8 – – 28 – – – – – [167]
Tubing
e
Acrylic (3M VHB) – 3.4 7.2 79 380 – – – – – – 60–80 [4]
Acrylic (3M VHB 4910) (300, 3.4e 7.2 61 158 3.0g 412 4.8 90 \0.005 0.18 80 [143, 166]
300)
Acrylic (3M VHB 4910) (15, 15) 0.022e 0.13 29 40 – 55 4.8 – – – – [143, 166]
Acrylic (3M VHB 4910) (540, 75) 1.36e 2.4 68 215 (linear) – 239 4.8 – – – – [143, 166]
Acrylic (3M VHB 4910) Nominal 0.0057 – 7 7.5 2.3b 17 4.2 14.5 – – – [203]
Acrylic (3M VHB 4905) Nominal 0.0014 0 11 12.4 2.3b 34 4.2 20.9 – – – [203]
SEBS161 (300, 0.141- – 62–22 180- 0.007- 32–133 1.8–2.2 92–53 – – – [203]
300)
a
Breakdown field unless otherwise stated
b
At 1 kHz
c
At 80 Hz unless otherwise stated
d
At 80 Hz
e
Estimated via calculation
f
Calculated Maxwell pressure
g
Effective modulus
h
Measured in compression
P. Brochu and Q. Pei
Fig. 1.12 Characteristic stress of a dielectric elastomer film as a function of mechanical strain or
electric field (constant voltage condition). The charts with origin at O are for a non-prestrained
film and at O0 for the prestrained film. The cross (X) indicates dielectric breakdown and the bar
(—) indicates stable actuation strain. Small o and large O represent the apparent breakdown field
and actual breakdown strength, respectively
applications where temperatures are expected to vary significantly. They are also
capable of strains in excess of 100% when prestrained, but fall short of acrylics in
this area. Silicones also possess a relatively low dielectric constant and thus
require higher electric fields.
Carpi et al. have reported on the actuation characteristics of another commer-
cially available elastomer (Dr Scholl’s, Canada, Gelactiv tubing) [167]. The
material was capable of thickness strains of 1.8% at 27 MV m-1 with an actuation
stress of 3.7 kPa at 24 MV m-1.
It follows that many of the most exciting dielectric elastomer materials were
discovered via exploratory testing. New formulations of commercially available
elastomers are continually being developed and may well be worth exploring.
However it is expected that research focusing on developing materials specifically
for dielectric elastomer purposes from focused and directed research will provide
the best candidates for improved performance in the years to come.
1.4.1 Effects of Prestrain
It has been found that prestrain can significantly improve the actuation performance
of dielectric elastomer devices [143, 165]. The observed improvements have been
largely attributed to an increase in the breakdown strength [168–169], which has
been explained via a thermodynamic stability criterion [170]. Prestrain has the
additional benefits of improving the mechanical efficiency [171] and response speed
of most dielectric elastomers while causing a marginal decrease in the dielectric
constant [172]. Prestrain can also be used to achieve preferential actuation in a

certain direction by applying high prestrain in the direction perpendicular to the
desired actuation direction and low prestrain along the actuation direction [143].
The effects of prestrain on the actuation performance of dielectric elastomers
have been widely studied from both a practical as well as theoretical perspective
[143, 165, 168–182]; however, the mechanism by which prestrain increases
dielectric strength is still not completely understood. It is generally believed that
premature DE failure is exacerbated by localized defects introduced during
manufacture, processing, or through fatigue. The localized defects act to reduce
the local breakdown strength in that area which can lead to localized or permanent
device failure. Localized pull-in effects, viscoelastic behavior, and high leakage
current can also reduce the usable electric field. It is likely that prestrain prevents
pull-in effects. As shown in Fig. 1.12 for a given material, a non-prestrained film
will undergo a characteristic rapid increase in stress, then a plateau region, fol-
lowed by a very steep rise in the stress until the film fails via the breaking of
covalent bonds. The actuation stress/strain curve will follow the quadratic curve in
the figure. For sufficiently high driving voltages, the reduction in film thickness
and increase in electric field intensity form a positive feedback loop. The film will
continue to be driven thinner and thinner until the local electric field exceeds the
dielectric strength of the film, as indicated by the intersection of the quadratic
curve and elastic stress curve. This induces the pull-in effect and possible eventual
dielectric breakdown. If the film is prestrained, the origin of the actuation stress/
strain curve will shift to O’. The resulting actuation stress/strain curve will be less
likely to intersect the elastic stress/strain curve; therefore the actuation will be
more stable. Prestrain is very effective for acrylic films and is also effective in
silicone and other elastomers. The effect varies from material to material.
Prestrain has the additional benefit of improving the frequency response of
many elastomer films. The drop off in actuation strain with frequency is less
pronounced for acrylic films that have been prestrained. The increased tension in
the film increases the modulus and reduces the viscoelastic nature of the films.
Kofod used advanced materials models in an attempt to elucidate the effects
that prestrain have on the actuation performance of a simple cuboid DE actuator
[183]. The results are purely phenomenological; however, they indicate that in the
special case of a purely isotropic amorphous material, prestrain does not affect the
electromechanical coupling directly. The enhancement in actuation strain due to
prestrain occurs through the alteration of the geometrical dimensions of the
actuator. Kofod also determined that the presence of an optimum load is related to
the plateau region in the force–stretch curve and that prestrain is not able to affect
the location of this region.
The unfortunate drawback to prestraining films is that a rigid frame, or other
structure, must be used to maintain the tension in the film. The added mass of the
supporting structure increases the total mass of the DE device, which can signif-
icantly reduce the effective work density and power to mass ratio of the actuator.
The prestrained films may also relax or fatigue over time. This reduces the shelf
life of the DE devices.
1.4.2 Improved Silicone Films
A considerable amount of research has focused on reducing the operating voltages of

DE actuators in order to increase their commercial viability and remove the dangers
associated with high voltage. There are two basic methods of reducing the operating
voltage: reducing the thickness of elastomer films so that the required field for high-
performance actuation occurs at lower voltages; and increasing the dielectric con-
stant of the elastomer films to reduce the required electric field intensity. Reducing
of film thickness has the benefit of maintaining the dielectric breakdown strength and
dielectric loss of the film, but suffers from reduced output force and the increased
importance of inhomogeneities that cause localized areas of high electric field and
stress and result in premature breakdown. The output force can be scaled up through
the use of multilayer actuators, but doing so increases fabrication complexity.
A number of approaches have been explored for increasing the dielectric
constant of elastomers for DEs. The most common approach involves the addition
of high dielectric constant filler materials to an elastomer host. Silicone is of
particular interest for this type of approach as it possesses good actuation prop-
erties to begin with, is readily available in gel form, and has a low dielectric
constant. Results thus far do not appear particularly promising: increases in
dielectric constant have been met with concomitant increases in dielectric loss and
reductions in dielectric breakdown strength [184–186]. It has also been shown that
the elastic modulus is affected by the addition of filler [187].
Researchers have investigated the effects of adding various oxides including
aluminum oxide, titanium oxide, and barium titanium oxide [186–189], as well as
various other fillers including organically modified montmorillonite (OMMT)
[190], lead magnesium niobate-lead titanate (PMN-PT) [185, 188], copper-
phthalocyanine oligomer (CPO) [188, 191], and PEDOT/PSS/EG [192].
Improvements appear limited at best as any meaningful increases in the dielectric
constant are achieved at loadings near the percolation threshold and are met with
increases in the leakage current. Research is still ongoing and some researchers
believe that with some additional refinement real improvements can be achieved.
Carpi et al. have recently developed silicone-based polymer blends that display
enhanced electromechanical transduction properties [193]. Their technique
involves blending, rather than loading, the silicone elastomer with a highly
polarizable conjugated polymer. They have reported very promising results for
silicones loaded with very low percentages (1–6 wt%) of poly(3-hexylthiophene)
(PHT). The resulting blends yielded an increase in dielectric permittivity, with a
relatively small increase in dielectric loss, and a reduction in tensile elastic
modulus, which contribute synergistically to an improvement in electromechanical
performance. The best performance was obtained for a blend with 1 wt% PHT,
achieving a transverse strain of 7.6% at a field of only 8 MV m-1.
Chen et al. have developed an electrothermally actuated CNT-silicone com-
posite [194]. They have been able to produce a maximal strain of 4.4% with an
applied field of only 1.5 kV m-1 by incorporating a CNT network into the silicone
Fig. 1.13 Improved

frequency response of VHB
acrylic elastomers via the
addition of low molecular
weight additives (plasticizers)
[195]. Proc SPIE 2004,
reprinted with permission
elastomer. The mechanism of actuation differs strongly from that of conventional

DEs. In these materials, the CNT loadings are such that conductivity through the
specimen is possible. The flow of current through the CNT matrix causes joule
heating, which raises the temperature of the silicone matrix, causing it to expand
due to thermal effects.
1.4.3 Improved Acrylic Films
Conventional acrylic films, such as the VHB 4910 series of elastomers from
3M, possess excellent actuation strain, energy density, and coupling efficiency.
However, in order to achieve these high performance values, the film must be
prestrained. The addition of bulky support frames required to maintain the pre-
strain on the film significantly increases the mass of VHB acrylic based devices,
reducing their effective energy densities to more pedestrian values. VHB acrylic
films also suffer from viscoelastic effects, which limit their maximum response
frequency to the 10–100 Hz range. The viscoelastic nature of these films also
limits their overall efficiency and results in time dependent strain that can make
their performance somewhat erratic.
Low molecular weight additives can increase the frequency response of VHB
films [195]. Representative results are shown in Fig. 1.13. For the film without
additives, the strain reduced to half its static value at 12 Hz; for the films with
additives this frequency was pushed to over 100 Hz. These additives have the
additional benefit of decreasing the glass transition temperature, thereby increasing
the range over which the VHB films can be operated. When added in high con-
centrations, however, the additives reduce the mechanical stability of the films,
making them easier to tear.
Interpenetrating polymer networks (IPNs) have been synthesized combining
acrylic and silicone rubber materials [196]. These IPN films are synthesized by
diffusing silicone chains into swollen acrylic rubber films in the presence of a
co-solvent and then crosslinking the silicone chains. The resulting films display
Fig. 1.14 Fabrication steps for IPN elastomer films. The film is first prestrained, then an
multifunctional monomer additive is sprayed onto the host film and polymerized forming an
interpenetrating polymer network. Upon releasing the film it retains most of the applied prestrain,
with the additive network being in compression and the host film in tension [200]. Proc SPIE
properties between those of acrylic and silicone films as expected. Such IPN films
provide a simple and easy way to eliminate some of the disadvantages of acrylic
films while maintaining high strain performance.
Much more promising results have been obtained in prestrain-locked
VHB-based IPNs [197–201]. These IPNs are fabricated by first prestraining the
VHB film to very high strains and spraying a multifunctional monomer onto the
film along with an initiator, then allowing the monomer and initiator to diffuse into
the film. The additive monomers are then polymerized and form a second network
elastomer within the VHB elastomer host. Upon releasing the IPN film from its
support, the additive network will resist the contraction of the VHB host, pre-
venting it from returning to its unstrained state. The IPN film will thus remain in a
state wherein the VHB film is locked in tension and the additive network is locked
in compression. The process is outlined in Fig. 1.14.
The resulting films are capable of performance similar to prestrained VHB films
without the need for a support frame. Ha et al. have reported results for IPNs
incorporating bifunctional 1,6-hexandiol diacrylate (HDDA) [197, 198] and tri-
functional trimethylolpropane trimethacrylate (TMPTMA) monomers [199, 200].
With no externally applied prestrain, these prestrain-locked IPN films have mat-
ched the performance of highly prestrained (300 9 300% biaxial prestrain)
VHB4910 acrylic elastomers in terms of strain, electromechanical coupling factor,
and energy density [201]. With no externally applied prestrain, the TMPTMA-
based IPN films are capable of thickness strains as high as -75%, with an energy
density of 3.5 MJ m-3, pressure of 5.1 MPa, and coupling efficiency of 94%, with
a breakdown field of 420 MV m-1. Figure 1.15 shows the actuation of VHB-based
IPN films with HDDA and TMPTMA additives.
IPN films have the added benefits of reducing viscoelasticity and enhancing
mechanical stability as compared to regular VHB acrylic elastomers [201].
Reduced viscoelasticity has led to improvements in mechanical efficiency as seen
in Fig. 1.16. These materials should open the door to a host of new actuator
configurations and applications with minimal supporting structures and very high
power-to-mass ratios.
Fig. 1.15 VHB-based IPN films before and after actuation for films with HDDA (a to b) and
TMPTMA (c to d) additives in a diaphragm configuration with no externally applied prestrain.
Only a small bias pressure was used in the diaphragm chamber as evidenced by the small bulge in
the film prior to actuation
Fig. 1.16 Improved mechanical efficiency for VHB-based IPN films over neat VHB films in
both the highly prestrained and non-prestrained states. The improved efficiency over prestrained
VHB acrylic elastomers is attributed to a reduction in viscoelasticity [201]. Proc SPIE 2008,
1.4.4 Thermoplastic Block Copolymers
Thermoplastic block copolymeric elastomers are also of interest as dielectric

elastomer materials. These polymers differ from conventional elastomers in that
they possess physical crosslinks rather than chemical ones. In these polymers
Fig. 1.17 TEM image showing the presence of glassy micelles of a SEBS copolymer in
midblock sensitive oil with a polymer loading of 10 wt%. The inset is a depiction of the glassy
micelle-stabilized polymer network [24]. Soft Matter 2007, reprinted with permission
flexible elastic chain segments separate rigid segments. The rigid sections act as
the binding points between chains, while the flexible segments allow for large
deformations.
Recently, Shankar et al. reported on nanostructured polystyrene-block-
poly(ethylene-co-butylene)-block-polystyrene (SEBS) triblock copolymers swol-
len with a midblock sensitive oil [202, 203]. At relatively high oil concentrations,
the thermoplastic elastomer behaves as a physical network where glassy styrene
micelles serve as thermally reversible crosslinks. The glassy micelles are linked by
rubbery ethylene-co-butylene midblocks swollen in the oil, giving the copolymer
its elastomeric properties. Figure 1.17 shows a TEM image of a SEBS copolymer
in midblock sensitive oligomeric oil with a concentration of 10 weight % polymer;
the inset is a depiction of the network linked by the glassy micelles. Actuation
strains as high as 245% in area (71% thickness) were reported in highly prestrained
actuators, exceeding the maximum reported values for silicone and rivaling those
reported for VHB acrylic elastomers.
Because of the ability to tune the composition by varying the copolymer
molecular weight and the weight fraction of the polymer and oil, materials can be
fabricated with tensile moduli ranging from 2 to 163 kPa with actuation strains
being the highest for the low modulus variety and decreasing to 30% in area (22%
thickness) at the high modulus range. Coupling efficiencies achieved were as high
as 92% for low polymer loadings and lower molecular weight (161 kg mol-1)
and reduced to approximately 40% at high polymer loadings and higher
molecular weight (217 kg mol-1). A maximum energy density of 289 kJ m-3 was
achieved at intermediate polymer weight fractions for the higher molecular weight
Fig. 1.18 Thickness strain

S3A as a function of the
applied-field amplitude for
composites of PANI/
yPolyCuPc/PU (from lowest
strain to highest strain):
0/0/100, 0/15/85, 4.6/15/85,
9.3/15/85, 14/15/85 [184].
Appl Phys Lett 2004,
copolymer. A recent report showed that the materials are capable of blocking
stresses as high as 442 kPa with a breakdown field of 203 MV m-1 at a polymer
loading of 30 weight % [204]. The material also exhibited low cyclic hysteresis.
These nanostructured polymers also display favorable actuation characteristics in
their non-prestrained state when compared with non-prestrained VHB acrylic
elastomers [203]. Unfortunately it appears as though large strains require low
polymer loadings, while high blocking stress and breakdown field are limited to
higher polymer loadings. The issue is the requirement for a midblock sensitive oil
to allow for easier chain movement in the ethylene-co-butylene midblocks.
Without a high concentration of solvent, the chain mobility is reduced and strains
are limited; however, as the concentration is increased, the breakdown field suffers
and leakage current may increase, limiting the blocking pressure and reducing
efficiency. Depending on the solvent used, there may also be leaching issues that
can act to degrade the polymer over time.
Polyurethane (PU) also falls under the class of thermoplastic polymers. The
electromechanical response of polyurethane is due to both Maxwell pressure and
electrostriction. The Maxwell pressure has been found to have a significant con-
tribution to the strain response of polyurethane films above the glass transition
temperature [205]. While polyurethane films initially proved promising, they fell
to the sidelines soon after due to the dramatic improvements in the actuation
properties of silicone and acrylic films with prestrain. The majority of research
since then has focused on polyurethane based composites. Cameron et al. reported
on their findings pertaining to graphite loaded polyurethane films [206]. They
reported an increase in the actuation stress by a factor of over 500 and a relative
permittivity beyond 4000 for graphite loadings near the percolation threshold.
Unfortunately, such high loadings resulted in an increase in the dielectric loss
factor by several orders of magnitude and an increase in modulus by a factor of 5.
The result was a dramatic increase in the leakage current, power consumption, and
a reduction in maximum actuation strain (due to the inability to reach high fields).
Nam et al. demonstrated the ability to tune the bulk permittivity and ionic con-
ductivity of polyurethane-montmorillonite (MMT) nanocomposites by varying the
gallery heights of the (MMT) nanoplatelets through the addition of different
counter ions [207]. Resulting permittivity values were shown to vary from below
that of pristine polyurethane for both low and high gallery heights, to above the
value for intermediate gallery heights, indicative of an optimal gallery height for
such composites.
Huang et al. have demonstrated an all-organic, three-component polyurethane-
based composite with a high electromechanical response [184]. By combining a
high dielectric constant copper phthalocyanine oligomer (PolyCuPc) and con-
ductive polyaniline (PANI) into a PU matrix, they have been able to achieve an
electromechanical strain of 9.3% and elastic energy density of 0.4 J cm-3 under an
electric field of only 20 MV m-1. This approach overcomes issues associated with
other percolative composites in which the loading of conductive filler must be near
the percolation threshold in order to achieve meaningful increases in dielectric
constant, which has a deleterious effect on the dielectric breakdown strength of the
composite. In the composite, the PolyCuPc enhances the dielectric constant of the
PU matrix; the two-component system also acts as the host for the conductive
PANI that further enhances the dielectric response via a percolative phenomenon
at much lower concentrations than in single component systems. Figure 1.18
shows the increase in thickness strain achieved in the three-component composite
at different filler loadings.
Recent results have been reported on another polyurethane based composite
film [208, 209]. A carbon nanopowder was added into a polyether-type thermo-
plastic (TPU5888 from Estane) at loadings up to 1.5 volume%. The maximum
thickness strain of the composite was 12% versus 8% in the pure polymer, with a
maximum pressure of 0.14 MPa (unchanged), and a response speed in the ms time
range under a driving field of 8 MV m-1. The results may have been limited by the
use of sputtered gold electrodes that can contribute to device stiffness and lose
conductivity at moderate strains. The energy density of the composite was esti-
mated using FEM simulations to be 4.3 kJ m-3, a factor of approximately 1.7
increase over the pure polymer.
P(VDF-TrFE), a well-studied electrostrictive polymer, is also thermoplastic. By
dispersing copper-phthalocyanine (CuPc), a high dielectric constant metallorganic
compound, into a P(VDF-TrFE) matrix, the resulting composites maintained the
flexibility of the matrix with a very high dielectric constant (425 at 1 Hz) and
relatively low dielectric loss [210]. The dielectric constant was shown to vary with
both electric field and frequency and was highest at high fields and low fre-
quencies. The strain exhibited a quadratic dependence on electric field, as
expected, and a thickness strain of -1.91% was achieved at a field of 13 MV m-1
with an elastic energy density as high as 0.13 MJ m-3. The strain response of the
material was attributed to a number of mechanisms, including Maxwell stress and
electrostriction.
1.4.5 Other Engineered Elastomers
It is interesting to note that the elastomers that provide the best actuation char-
acteristics (VHB acrylics and silicones) were not designed for use as dielectric
elastomers. Their noteworthy performance is not the result of targeted materials
developed, but rather a fortuitous coincidence. The development of new engi-
neered dielectric elastomers has made slow progress; however, in recent years
several new developments have been presented that indicate that research is
moving toward improved materials with the targeted application of dielectric
elastomer actuators for artificial muscle applications.
Jung et al. have developed a synthetic elastomer composed of acrylonitrile
butadiene rubber copolymer [211, 212]. The properties of the copolymer can be
tuned by changing its composition. Reported data for dielectric constant, elastic
modulus, and strain relaxation are promising (see Table 1.2). The synthetic elas-
tomer provides some improvement over VHB and some silicone films under
certain conditions; however, the tests were limited to low prestrain (60% radial),
where the performance of VHB films is poor.
The same group has recently reported on the effects of a plasticizer (dioctyl
phthalate (DOP)) and a high-K ceramic (TiO2) on the actuation performance of
their synthetic elastomer [213]. The addition of DOP showed the expected results
of lower modulus, increased strain, and increased elastic energy density. The
addition of TiO2 had the effect of decreasing the modulus, increasing the dielectric
constant, and increasing the strain and elastic energy density up to an optimal
value, after which the values were seen to decrease. Maximum energy density of
1.2 kJ m-3 was achieved for a synthetic elastomer with a DOP loading of 100
parts per hundred rubber (phr) with a radial strain of 1.62%. A maximum strain of
3.04% was reported for a DOP loading of 80 phr and a TiO2 loading of 30 phr. The
maximum dielectric constant achieved was 11.1 for DOP and TiO2 loadings of 80
and 40 phr respectively, but strain and elastic energy density were limited to 1.7%
and 0.5 kJ m-3 respectively. The values, albeit lower than the peak performance
of most conventional DE materials, were achieved at relatively low electric fields
(20 MV m-1 or lower).
1.5 Compliant Electrode Materials
Identifying or developing a suitable compliant electrode is also a key factor in

achieving good DE performance. A number of electrode materials have been
explored. Original tests were performed using thin metal films. While these films
provided good electrical conductivity, they limited strains to approximately 1%.
Good compliant electrode materials should maintain high conductivity at large
strains, have negligible stiffness, maintain good stability, and be fault tolerant.
Common solutions include metallic paints (e.g. silver grease or paint), carbon
grease, graphite, and carbon powder. Carbon grease electrodes are the most
commonly used solution as they provide good conductivity even at very high
strains, are cheap and easy to apply, and provide good adhesion to most DE
materials while having minimal negative impacts on actuation performance. Dry
graphite and carbon powder are also cheap, easy to apply, and have the additional
benefit of being easy to handle. These dry electrode materials are better suited to
multilayer devices where carbon grease electrodes result in slippage between
adjacent layers which can eventually result in inhomogeneities in the electrode
coverage; however, they tend to lose conductivity at high strains as the individual
particles are pulled apart and lose contact. A comparative evaluation of some of
the early electrode materials was performed by Carpi et al. in 2003 [214].
Improved metal electrodes have been developed by Benslimane et al. [215].
The electrodes are capable of achieving an anisotropic planar stain of 33% before
losing electrical contact. The key to their design was patterning the surface of the
elastomer itself prior to depositing a layer of silver. The films are able to expand in
the corrugated direction, while expansion in the lateral direction is inhibited.
Similarly, Lacour et al. achieved 22% strain with gold electrodes by first applying
a compressive stress to the elastomer film in order to create surface waves [216].
Recent studies have been performed on alternative electrode materials. Nano-
sonic has developed low modulus, highly conducting thin film electrodes by
molecular level self-assembly processing methods capable of maintaining con-
ductivity up to strains of 100% [217, 218]. Recent developments have enabled the
reduction of the modulus to less than 1 MPa and an increase in the strain to rupture
to 1000% [219]. A version of the material is commercially available under the
name Metal RubberTM. Delille et al. have developed novel compliant electrodes
based on a platinum salt reduction [220]. The platinum salt is dispersed into a host
elastomer and immersed in a reducing agent. A maximum conductivity of 1
S cm-1 was observed and conductivity was maintained for strains up to 40%.
In order to fully exploit the scalability of DE actuators, it necessary to be able to
pattern electrodes on the micro scale as well. Rosset el al have explored the use of
ion implanted metal electrodes in PDMS [221–224]. Their results show that
conductivity can be maintained for strains up to 175% and can remain conductive
over 105 cycles at 30% strain. This is of particular importance for MEMS
microfluidic devices where the DE micro-actuators could be used as micro-pumps.
The ion-implanted films maintained high breakdown fields ([100 MV m-1) while
the Young’s modulus increased by 50–200% depending on the dose.
Studies performed by Yuan et al. on conductive polyaniline (PANI) nanofibers,
P3DOT, and CNT thin films show that all three are capable of forming highly
compliant electrodes with fault tolerant behavior [225]. Nanowires and tubes are
of particular interest since they are capable of maintaining a percolation network at
large strains, thus reducing the required electrode thickness while still allowing for
maximum strain performance.
Further investigations by Lam et al. showed that PANI nanofibers films pro-
vided good actuation characteristics, provided fault tolerance, and had a negligible
influence on the mechanical properties of the film, but lost conductivity over time
Fig. 1.19 Fault-tolerance of CNT electrodes. DEAs with CNT electrodes are able to withstand
puncture and maintain a high level of strain due to self-clearing of CNT around puncture. From
left to right: prestrained VHB acrylic actuator with CNT electrodes; actuated; actuated with a
cactus pin through the active area
[226]. When tested on VHB 4905 films prestrained biaxially by 300 9 300%, the
electrodes provided an maximum area strain of 97% at 3 kV and demonstrated
self-clearing with a preserved strain of 91% after the first clearing event.
More recent results on CNTs were much more promising [227, 228]. Two types
of CNT thin films were tested: functionalized P3-single walled nanotubes
(SWNTs) and raw (non-functionalized) SWNTs. Both films provided excellent
actuation characteristics (on par with carbon grease), had a negligible influence on
mechanical properties of the film, and remained stable over longer periods of time.
In addition, the carbon nanotube films could be made thin enough to remain
optically transparent for use as transparent compliant electrodes [229].
The ultrathin PANI and CNT thin films are capable of ‘‘self-clearing’’, a pro-
cess wherein the electrode material is burnt off locally in the event of an electrical
short through the dielectric film [225–228]. Dielectric failure is one of the leading
causes for premature device failure of DEs and results in terminal failure in carbon
grease, graphite, and carbon powder electroded devices. The fault tolerance of
devices with CNT electrodes is demonstrated in Fig. 1.19; in the tests a prestrained
circular VHB acrylic actuator was punctured with a cactus pin and maintained
very high actuation strains. In separate tests, the actuators were driven at a high
field until the occurrence of a localized breakdown, the actuators ‘‘self-cleared’’
and recovered well from the local failures and retained high actuation strains. An
SEM image of a ‘‘self-cleared’’ region is shown in Fig. 1.20. The image shows that
the CNTs in the region surrounding the short have been burnt off. The addition of
self-clearing introduces fault tolerance to DEs and can dramatically increase
device lifetime. Results for CNT-based electrodes have demonstrated increases in
constant actuation lifetime over carbon grease electrode based devices by two
orders of magnitude; and demonstrated the ability to withstand and recover from
several localized dielectric breakdown events.
Further increases in operational lifetime have been achieved through the
addition of a thin layer of dielectric oil over the CNT electrodes [230]. Due to the
high field amplification at the CNT tips, corona discharging through the air is an
Fig. 1.20 Cleared area on a CNT electrode. Localized dielectric breakdown results in an
electrical short through the film. Corona discharging burns away the CNTs in the area
surrounding the short, isolating it from the rest of the electrode and allowing the device to
continue operating
issue. In P3-SWNT films, this results in a slow degradation of the electrode

conductivity resulting in lower actuation strains over time. Raw-SWNT films
suffer from unabated breakdown-clearing events, which persist until the film loses
mechanical stability and fails. The dielectric oil fills in the gaps between adjacent
nanotube tips and flows into the voids left behind after the clearing events, turning
the corona discharging process into silent discharge. This results in fewer break-
down-clearing events and can prolong constant actuation life at high strains by
over an order of magnitude.
With the improved fault tolerance and lifetime afforded by compliant carbon
nanotube electrodes with dielectric oil, DE artificial muscle devices that are
capable of providing high performance actuation reliably over an extended number
of cycles should be possible and should push DE actuators and artificial muscles
closer to commercialization.
1.6 DE Actuator Configurations
Because DEs are fabricated from conformable elastomers, they can be shaped into
many actuator configurations over a wide range of dimensions. Most actuator
designs use the area expansion of the DE film for actuation; however, multilayer
stacked actuators exist wherein actuation is through a reduction in thickness.
Typical designs incorporate support structures to maintain prestrain in the films,
though materials and processing advances have allowed for frameless designs as
well. The majority of the actuator configurations in use today were developed by
SRI in the late 1990 s and early 2000s [157, 164, 231, 232]. These include rolled
(spring and core free), tube, unimorph, bimorph, stretched-frame, diaphragm,
bowtie, spider, and extender. Carpi et al. provide a detailed account of dielectric
elastomer technology with an emphasis on actuator configurations and applications
[233].
A number of other actuator configurations have been developed, including a
bidirectional framed actuator [234], a multiple-degree-of-freedom double dia-
phragm-type actuator [235], a tube-spring actuator (TSA) [236], a reinforced
cylindrical actuator [237], an active shell-based actuator [238], a cone actuator
[239], a compound structure frame actuator [240], an inflated bending actuator
[241], and thickness mode actuators that can be used in programmable deformable
surfaces [242]. Additional efforts have been put into characterizing and modeling
the performance of different actuator configurations [243].
Yet another interesting DE actuator configuration, dubbed DEMES, which
stands for Dielectric Elastomer Minimum Energy Structure, has been introduced
by Kofod et al. [244, 245] and further developed by O’Brien et al. [246]. This type
of actuator relies on a thin bendable frame. The frames are designed such that,
when a prestrained DE layer is fixed to the frame, the forces exerted by the
prestrained DE layer will cause the frame to curl until the forces balance; the result
is that the device is curved in the equilibrium rest state. Upon actuation the DE
layer will relax causing the actuator to uncurl until it reaches the equilibrium
actuated state, which will vary with the applied field.
Plante et al. proposed using bistable binary actuator systems [247]. These
actuators are capable of transitioning between two stable rest states and thus do
need to be actuated continuously for extended periods of time, which can dra-
matically improve overall lifetime.
Artificial Muscle Incorporated (AMI) has developed a Universal Muscle
Actuator (UMA) that has been proposed for use as an auto-focusing lens for
camera phones [248]. This design relies on coupled prestrained circular framed
actuators linked antagonistically and mechanically biased; they are spaced apart
around the outer edge and connected at the center. Actuation of one of the films
allows the other to relax, resulting in out-of-plane linear displacements.
From the perspective of artificial muscle design, the two most interesting device
designs are the spring roll and stacked actuator. Both of them are able to effec-
tively couple the deformations of DEs to provide linear actuation. Spring rolls are
interesting from the perspective that they are capable of providing a combination
of large linear strains (*30% of the active area) with relatively large output forces
(*21 N for a cylindrical device measuring 65 mm in length and 12 mm in
diameter) [249, 250]. The main drawback of spring roll actuators is that their
design requires several passive or semi-active components such as a compression
spring and end caps. A spring roll actuator can be seen in Fig. 1.21 along with a
schematic of the components. A DE/electrode/DE/electrode layered film strip is
rolled around a spring compressed between two end caps. When released, the
Fig. 1.21 Spring roll DEA. Rolls are fabricated by compressing a spring between two end caps
and rolling a DE/electrode/DE/electrode layered strip around it. Increasing the number of layers
wrapped around the spring core increases the output force [251]. Proc SPIE 2006, reprinted with
permission
spring acts to maintain the prestrain in the film and prevent buckling. Reliability is
an issue as the spring and end caps may generate areas of localized high stress that
may result in premature failure.
Spring rolls capable of both bending and elongation have been reported by Pei
et al. [251–253]. Bending is achieved by patterning the electrodes; for two and
three degree-of-freedom actuators, two and three electrically isolated electrode
pairs are required respectively. By actuating one electrode pair, only a portion of
the actuator will elongate, causing the actuator to bend. These actuators are
capable of bending angles as high as 90 degrees with lateral forces higher than
1.5 N for cylindrical devices measuring 9 cm in length and 2.3 cm in diameter.
The ability to both bend and elongate opens up a number of new possibilities
for multiple-degree-of-freedom spring rolls. These will be explored in the next
section.
Stacked and folded configurations consist of tens to thousands of DE films
stacked together and utilize the reduction in thickness rather than the area
expansion of the DE film as the means of actuation. Employing a large number of
layers amplifies the displacements. Several configurations have been proposed and
tested [254–259]. The simplest device consists of laminated layers of DEs sand-
wiching compliant electrodes. Several silicone-based actuators have been devel-
oped and have demonstrated linear strains in excess of 15%.
To reduce manufacturing difficulties and the likelihood of electrical shorts that
may result from the presence of disjointed electrodes, a helical design was
proposed where only two continuous electrodes were required [255–256]. The
actuator was capable of a -5% compressive strain at a field of only 14 MV m-1
using a softened silicone. A third configuration has also been proposed wherein a
single long strip of DE film with electrodes on either side is simply folded in such
a way as to keep the opposing electrodes isolated [257–259]. This configuration is
perhaps the easiest to fabricate and yielded compressive strains and stresses up to
15% and *6 kPa respectively, but may result in non-uniform displacements. The
three stacked actuator configurations are shown in Fig. 1.22.
Another method to reduce manufacturing difficulties was developed by Schlaak
et al. [260, 261]. They implemented a process wherein the components of a
Fig. 1.22 Stacked linear contractile actuator configurations. From left to right: Stacked device
wherein alternating layers of elastomer and electrode are stacked together; helical device where
two complementary helical elastomer strips and electrodes are interlocked; folded device where a
single strip of elastomer with electrodes on the top and bottom is folded upon itself [258]. Proc
SPIE 2007, reprinted with permission
thermally cured silicone elastomer were spin-coated and thermally cured while the
electrodes were spray coated using a contact mask.
Recent efforts by Arora et al. have led to the development of DE based fiber
actuators [262]. These actuators are essentially miniaturized tube actuators. In their
work, prestrain was applied by both uniaxial elongation as well as inflation. These
actuators may be of interest for artificial muscle applications since they mimic the
fibular nature of natural muscle; however, unlike natural muscle, their method of
actuation is through elongation and the maximum strains reported were limited to
7% in the axial direction. Cameron et al. have performed similar work on
co-extruded tube DE actuators [263]. Their co-extrusion process presents a fast,
easy, scalable method to produce small diameter tubes, or hollow fibers, for use as
DE actuators that would make these actuators very amenable to mass manufac-
turing. Strains, thus far, are limited to approximately 2%.
The use of IPN films, described in the Dielectric Elastomer Materials section,
has enabled higher energy density actuators. VHB-based IPN films seem partic-
ularly suited to the stacked actuator configuration as they do not require pre-
straining. Kovacs and During have recently reported on the fabrication of such an
actuator [264]. They constructed two prototypes: one consisting of 280 layers
with an active diameter of 16 mm, a total diameter of 18 mm, and a height of
18.3 mm; the second consisting of 330 layers, an active diameter of 16 mm, a total
diameter of 20 mm, and a height of 21.2 mm. The actuators achieved 46 and 35%
Fig. 1.23 Arm wrestling robot using dielectric elastomer spring roll actuators. Left: actuator
assemblies used in the device. Right: demonstration of the arm wrestling robot [267]. Smart
Mater Struct 2007, reprinted with permission
contractile strain respectively with both ends free, and 30 and 20% respectively
with their ends fixed to rigid supports. The reduced strain performance for devices
with fixed ends was attributed to the physical constraints imposed by the rigid end
pieces. The results were obtained at voltages just above 4 kV. Maximum forces
achieved were in excess of 30 N. IPN films have also been incorporated in core
free rolled actuators [265]. Since the film is free standing, no spring core is needed
to maintain prestrain in the film. As a result, the shelf and actuation lifetime, as
well as the specific volume energy density of the device, have been improved.
1.7 DE Applications
1.7.1 DE Actuator Applications
When placed in an antagonistic arrangement, linear DE actuators have demon-

strated the ability to mimic the motion of natural muscle. We are still some way off
reliable reproduction of natural muscle’s performance; however, these preliminary
results show a great deal of promise. When coupled with new advances in artificial
skin and other related technologies that may reduce the performance requirements
for artificial muscles, advances in DE actuators may allow for commercial
applications sooner than would otherwise be anticipated [266].
Perhaps the best example of both the promise that DE actuators and other EAP
technologies show, and hurdles they must overcome, was the 2005 EAP arm
wrestling competition organized by Bar-Cohen. Kovacs et al. reported on the
construction of one such robot as seen in Fig. 1.23 [267].
Fig. 1.24 FLEX II and MERbot walking robots. FLEX II uses two dielectric elastomer spring
roll actuators per leg while MERbot uses multiple-degree-of-freedom spring roll actuators
[252, 275]
Other artificial muscle applications have been demonstrated as well. Carpi et al.
used helical contractile linear actuators and buckling actuators to actuate eyeballs
for use in an android face [258, 268, 269]. Another eyeball actuator has been
developed by Liu et al. based on their inflated actuator design; their actuator is
capable of generating eyeball rotations from -50 to 50̊ [241]. Kornbluh et al. have
also reported on a mouth driven by a DE actuator [4]. Biddis and Chau have
provided a good review on the challenges and opportunities of DE actuators for
upper limb prosthetics [270].
DE actuators have been used in a number of biomimetic robots ranging from
simple hopping robots [271] and inchworm robots [4, 272–275] to more complex
walking robots, flapping-wing robots, and serpentine or octopus arm-inspired
actuators [4, 238–240, 275, 276]. Two particularly interesting walking robots
developed by SRI, dubbed Flex II and MERbot, can be seen in Fig. 1.24. Utilizing
spring roll actuators, Flex II was capable of a respectable 3.5 cm s-1 [275].
MERbot used multiple-degree-of-freedom spring rolls to achieve speeds in excess
of 13 cm s-1 [252].
Potential applications of DE actuators are by no means limited to artificial
muscles. A plethora of other DE applications have been proposed and demon-
strated that can potentially be used in humanoid devices. These include loud-
speakers [277–279], variable diffraction gratings [278], tunable transmission
gratings [280], and micro-optical zoom lenses [281], among others. These appli-
cations may find use in biomimetics as a method to bestow polymer robots with
the abilities to speak and to focus their vision.
Outside of biomimetics, dielectric elastomers may still be of use in other
human-related applications including refreshable Braille devices [260, 282–284],
hand rehabilitation splints [285], MRI compatible machines [247, 286–288],
micro-fluidic devices [289, 290], force feedback [251], and wearable tactile
interfaces [284, 291]. Other potential applications include actuators for lighter-
than-air vehicles [292, 293], tunable phononic crystals [294–296], and variable
phase retarders [297]. Beck et al. have also developed a sub-100 nm resolution
total internal reflection fluorescence microscope using a tunable transmission

grating and transparent phase shifters actuated by electroactive polymers [298].
1.7.2 Extending Applications of Dielectric Elastomers
Since DEs behave essentially as variable capacitors, they may also be used as
sensors and even as generators. Pelrine et al. introduced the concept of DE gen-
erators in 2001 [299]. Several generator configurations have since been conceived
[4, 278, 299–305]. Conceptually, dielectric elastomer devices can convert
mechanical deformations into electrical energy based on the difference in capac-
itance between the device in the stretched and contracted states. If a bias voltage is
applied across the electrodes in the stretched state with capacitance Cs, a certain
amount of charge, Q, will be stored on the film at a potential Vb. If the film is then
allowed to contract, the capacitance will decrease to a value Cc since the electrodes
reduce in area and increase in separation. If the leakage current is negligible and
no charge is allowed to flow off the DE device, then the amount of charge, Q, will
remain unchanged, but the potential of the charge will increase to Vb ? Vg, where
Vg is the electrical potential energy generated from the release of stored elastic
energy in the elastomer. The generated energy, egen, can be estimated by taking the
difference between the stored energy on the DE between the contracted and
stretched states, ec and es respectively:

1 2 2 1 2
egen ¼ ec es ¼ Cc Vc Cs Vc ¼ Cc Vg Vb Vg ð1:11Þ
2 2
The generated energy for a particular material can be maximized by operating
the DE at a high bias field and stretching the film to large strains. The maximal
energy that can be converted, however, is limited by a number of phenomena that
impact both the generator and actuator modes of operation. These include elec-
trical breakdown, electromagnetic instability (pull-in), loss of tension, and rupture
by stretch [306].
Jean-Mistral et al. have developed a more complete model of the generator
mode, incorporating viscous and hyperelastic effects [307]. Their treatment takes
into account viscous and electrical losses to produce more realistic estimates of the
generated energy available to an external load. Ihlemfeld and Qu have recently
reported that an EAP actuator model with full electrical–mechanical dynamics can
be used as a generator model with the generator input force equivalent to the
actuator disturbance force [308]. This is good news for the development of DE
generators as the modeling work performed for actuator applications can be easily
leveraged.
By monitoring the capacitance of the DE films, it is also possible to determine
the level of strain in the elastomer [309]. In this manner, a DE device can also act
as a strain or deflection sensor. Methods have also been developed that allow for
transient strain analysis during actuation, allowing for the creation of ‘‘self-sens-
ing’’ DE actuators with integrated extension sensors [310–313]. Chuc et al. have
also developed a ‘‘self-sensing’’ DE actuator capable of measuring the force
exerted upon it [314]. This ‘‘self-sensing’’ ability, while undergoing actuation,
should make the development of controls systems easier and should allow for more
compact device assemblies.
In certain configurations, DEs may also be operated as spring elements with
variable stiffness and damping characteristics [4]. If an actuator is held at a certain
displacement, changing the applied electric field will vary the Maxwell stress
across the device and thus the mechanical impedance.
The benefit of being able to sense deflections, generate energy, and modulate
stiffness may have substantial impacts on the use of dielectric elastomers as
artificial muscles in robotic and prosthetic applications. The DE elements could
act as artificial analogs of natural muscle, sensory systems, and digestive systems.
A robot consisting of DE elements should therefore someday be capable of con-
trolled motion without the need for additional sensors, and self-sustainability
without requiring and an external source of electricity.
1.8 Concluding Remarks
Electroactive polymers represent an important category of responsive materials for

the transduction between electrical and mechanical energies. There are a diverse
range of EAPs with distinctive actuation mechanisms and passive structural
properties. Many EAPs exhibit modest to large actuation strain, specific energy
density, modest to high actuation stress, on the same order of magnitude of per-
formance as natural muscle. Dielectric elastomers appear to best reproduce the
multifunctionality of muscles with unprecedented large actuation strain, high
stress, specific energy density, and mechanical compliance. The high performance
dielectric elastomers so far are largely commercial elastomers produced for
unrelated applications. Prestrain, IPN technology, or plasticizing additives further
extend the breadth of the performance scope. There should be plenty of room for
further improvement in the polymer materials development for high actuation
speed, specific power density, and energy efficiency. The requirement for highly
compliant electrodes is also essential, particularly with regard to patterning, fab-
rication complexity, and actuation stability. The available large strains have
enabled a number of novel device configurations. This is an area where more
exciting developments are expected as more engineers start to explore DE actu-
ators. Commercial product developments are being pursued, though manufacturing
yield and operational stability remain problematic. There are many more devel-
opers waiting for the driving voltage to come down, from kilovolts to the low
hundreds of volts range. This could be achieved by either reducing the thickness of
the extremely soft DE films to a few microns, which is a paramount manufacturing
challenge, or by increasing the dielectric constant by two orders of magnitude,
a goal that is currently being researched. In our opinion, the kV driving voltage is
manageable as long as the overall power and stored energy are kept low. With
proper insulation, DE actuators should be applicable to replace or augment muscle
functions in biomimetic robots, prosthetics, implanted devices, and various
controls.
Acknowledgments We would like to thank the National Science Foundation NSF Award #
CBET-0933556 for financial support.
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Chapter 2
Modeling of IPMC Guide Wire Stirrer
in Endovascular Surgery
Yousef Bahramzadeh and Mohsen Shahinpoor
Abstract Reported are modeling, design, development, and laboratory testing of

an electrically bendable soft distal tip of a guide wire or micro-catheter for use
during endovascular surgical operations or diagnostics. The catheter distal tip is
equipped with an electrically controllable, relatively floppy stirrer. The distal end
is equipped with an ionic polymeric metal composite (IPMC) artificial muscle. The
artificial muscle is connected to an external voltage and controllable by a feed
forward or feedback controller and may be manipulated through a surgical robotic
system similar to those used in master–slave robots. By varying the voltage or
current applied to the polymeric artificial muscle bender, it can be made to bend/
stir in one direction or another. By pointing the distal tip in a desired direction, the
catheter or guide wire can be advanced to a specific location such as a cerebral
aneurysm in the brain vasculature through body lumens. The artificial muscle
distal tip bender is multifunctional or smart because it can serve both as an en-
dovascular actuator and a sensor for hemodynamic flow and force measurement.

Keywords Artificial muscle IPMC Actuator Sensor Endovascular surgery

Catheter MIS SMA EAP
Y. Bahramzadeh M. Shahinpoor (&)

Department of Mechanical Engineering, Biomedical Engineering Laboratory,
University of Maine, Orono, ME 04469, USA
e-mail: mohsen.shahinpoor@maine.edu

DOI: 10.1007/978-1-4614-0878-9_2,
58 Y. Bahramzadeh and M. Shahinpoor
2.1 Introduction
There is an increasing trend toward replacing the conventional methods of open

surgeries with minimally invasive procedures called robotic surgery. These novel
techniques give the surgeon new capabilities for manipulating surgical instru-
ments, enabling the surgeon to carry out more complex surgical procedures with
enhanced precision. In addition, the amount of pain, recovery period, and hospi-
talization time is significantly reduced for the patient in Minimally Invasive
Methods (MIS) of surgery. Advances in developing new MIS methods depend
heavily on developing new materials that are biocompatible and able to satisfy
new biomedical requirements [1]. There are numerous surgical applications that
require using flexible soft actuators with low actuation power. Also, the possibility
of actuators to be miniaturized for operations in small cavities, such as inside the
arteries and veins, can extend their biomedical applications and even result in
developing new types of MIS methods. An example of these biocompatible
actuators is Shape Memory Alloy (SMA) wires, such as NitinolTM, that undergo
large strains by controlling the temperature. Another example is Electro Active
Polymers (EAPs) that act as low density, resilient artificial muscles where the
shape can be controlled by applying an electrical field. Both of these materials
have found several commercial biomedical applications [2-5].
Ionic Polymeric Metallic Composites (IPMCs) are a class of EAPs that exhibit
characteristics of both actuators and sensors, Shahinpoor et al. [6-11]. The flex-
ibility of an IPMC makes it possible to be applied both in small and large
deflection applications. Successive photographs of an IPMC strip are shown in
Fig. 2.1 that demonstrates very large deformation (up to 8 cm) in the presence of
low voltage. The sample is 10 mm wide, 80 mm long, and 0.34 mm thick. The
time interval is 1 s and the actuation voltage is 4 V DC.
High flexibility, low drive voltage, and large bending deflection are definite
advantages of IPMCs over other rigid piezoelectric ceramic materials. These
characteristics make IPMC actuators and sensors very popular in various bio-
medical applications.
2.2 Modeling of Actuation and Sensing Mechanisms
Sensing and actuation behaviors observed in IPMC artificial muscles are due to the
ion migration throughout the membrane thickness. In Fig. 2.2, the actuation and
sensing mechanisms of IPMC artificial muscles are shown. Nano-actuation is
imposed by the electric field, which moves the cations towards the cathode, thus
causing bending. In a reverse process, nano-sensing is observed when mechanical
deformation causes cations to redistribute, thus causing a streaming potential and
an electric field.
2 Modeling of IPMC Guide Wire Stirrer in Endovascular Surgery 59
Fig. 2.1 Successive photographs of an IPMC strip before actuation (a) and (b) after actuation
[9]. Smart Materials and Structures 2004, reprinted with permission
Typically, the tip of the perfluorinated ionic polymer strip bends toward the
anode (in case of cation exchange membranes) under the influence of an electric
potential. Also, the appearance of water on the surface of the expansion side and
the disappearance of water on the contraction side occurs near the electrodes.
Let us now summarize the underlying principle of the IPMC’s actuation and
sensing capabilities, which can be described by the standard Onsager formula
using linear irreversible thermodynamics. When static conditions are imposed, a
simple description of mechanoelectric effect is possible based upon two forms of
transport: ion transport (with a current density, J, normal to the material) and
solvent transport (with a flux, Q, that we can assume is water flux).
The conjugate forces include the electric field, E, and the pressure gradient, rp.
The resulting equation has the concise form of (2.1):
J ðx; y; z; tÞ ¼ rEðx; y; z; tÞ L12 rp ðx; y; z; tÞ ð2:1Þ
Qðx; y; z; t;Þ ¼ L21 Eðx; y; z; tÞ Krp ðx; y; z; tÞ ð2:2Þ
where r and K are the material electric conductance and the Darcy permeability,
respectively. A cross coefficient is usually L = L12 = L21. The simplicity of the
above equations provides a compact view of the underlying principles of actuation,
transduction, and sensing of the IPMCs.
Figure 2.2 depicts the redistribution of ions and polar fluids (water) in IPMCs
under an imposed electric field. When the direct effect (actuation mode) is
investigated; that is, upon application of a voltage, a bending deformation is
observed. One notes that ideally Q = 0 after static deformation sets in. Thus:
LðEÞ
rp ðx; y; z; tÞ ¼ Eðx; y; z; tÞ ð2:3Þ
K
Note that in this case the Onsager coefficient L is indeed a function of the
imposed electric field E. The pressure gradient rp(x, y, z, t) will, in turn, induce a
curvature j proportional to rp(x, y, z, t). The relationship between the curvature j
and pressure gradient rp(x, y, z, t) are well known. Recall that j = M(E)/YI,
Fig. 2.2 Actuation and sensing mechanism of IPMC actuators and sensors
where M(E) is the local induced bending moment and is a function of the imposed
electric field E; Y is the Young’s modulus (elastic stiffness) of the strip, which is a
function of the hydration of the IPMC; and I is the moment of inertia of the strip.
Note that locally M(E) is related to the pressure gradient such that in a simplified
scalar format:
rp ðx; y; z; tÞ ðM=IÞ ¼ Yj:; ð2:4Þ
where rp(x, y, z, t) is the pressure gradient or the difference between the tensile
and the compressive stresses in the uppermost remote surfaces of the IPMC strip.
Now from Eq. (2.4) it is clear that the vector form of curvature jE is related to the
imposed electric field j by:
jE ¼ ðLðEÞ=KYÞE ð2:5Þ
Based on this simplified model the tip bending deflection dmax of an IPMC strip
of length lg should be almost linearly related to the imposed electric field due to the
fact that:
jE ffi ½2dmax =ðl2g þ dmax 2 Þ ffi 2dmax =l2g ffi ðLðEÞ=KYÞE ð2:6Þ
Here, we have used a low frequency electric field in order to minimize the effect
of loose water back diffusion under a step voltage or a DC electric field. Other
parameters have been experimentally measured to be K * 10-18 m2/CP,
r * 1A/mV or S/m. Figure 2.3 depicts a more detailed set of data pertaining to
the Onsager coefficient L as a function of electric field E.
The experimental deformation characteristics are clearly consistent with the
above predictions obtained by the above linear irreversible thermodynamics for-
mulation, which are also consistent with Eqs. 2.5 and 2.6 in the steady state
conditions, and have been used to estimate the value of the Onsager coefficient L to
be of the order of 10-8 m2/V-s (Fig. 2.3).
Fig. 2.3 Experimental

determination of the Onsager
Coefficient L using three
different samples [9]. Smart
Materials and
Structures 2004, reprinted
with permission
2.3 Endovascular Distal Tip Stirrer
2.3.1 Actuator as an Endovascular Stirrer
Catheter insertion is a minimally invasive surgical process in which a thin wire is

inserted into the body through a small incision in the groin or the arm to reach a
femoral or brachial artery. The distal tip of a wire is stirred through blood vessels
to reach the desired location. Currently, various surgical operations apply catheter
insertion techniques for different types of surgeries. In angioplasty for instance, an
inflatable balloon at the distal tip of a catheter is used for widening a narrowed or
arterial blockage, as in atherosclerosis, stenosis, or atheroma. The process can also
be used for placement of a stent, permanently acting like a scaffold for the artery to
support the damaged artery walls. Finally, the balloon is deflated and removed
from the location. However, guidance of a catheter inside the complex channels of
blood vessels or vasculature is a complicated task that is currently performed
manually in a trial and error process. The correct insertion depends on the sur-
geon’s skill to a great extent. Using vision feedback from X-ray imaging or
fluoroscopy, the surgeon inserts and stirs the distal tip of wire repeatedly to enter
different branches in the vasculature. This process should be done very meticu-
lously and carefully in order to prevent further damage to the blood vessels. Very
soft stirrers for catheters have been introduced to overcome the aforementioned
shortcomings of conventional catheters. Enabling a catheter with one or two
controllable degrees of freedom for bending the distal tip will give surgeons more
dexterity in maneuvering the wire inside the body. Jayender, Patel, and Nikumb
Fig. 2.4 Schematic of the

IPMC micro-catheter stirrer
Fig. 2.5 IPMC stirrer

attached to the tip of a
catheter and actuated in a
saline fluidic environment
resembling blood
used tendon driven actuation to control the shape of a catheter [3]. Recently,
Camarillo, Milne, and Salisbury have proposed using SMA actuators for the
bending distal tip [4], while Jayender, Patel, and Nikumb used three SMA wires
for 3D orienting of the distal tip in space [5]. Even though SMA actuators provide
high stress and strain, high non-linearity, and hysteresis behavior, during the
Martensite-Austenite phase transformation causes difficulty in controlling SMA
actuators. Since the length of SMA actuators is controlled by Joule heating and
cooling processes to induce phase transformation, the dynamic response of these
actuators is relatively slow.
In our work, the tip of a catheter is equipped with an IPMC artificial muscle as a
stirrer. A schematic of an attached IPMC stirrer to the tip of a catheter is depicted
in Fig. 2.4. Bi-directional bending of the catheter, along with the manual twisting
motion of the wire, enables 3D orientation control of the active catheter. Suc-
cessful actuation is achieved in a fluidic environment as shown in Fig. 2.5. The tip
of the actuator is easily bent about 90°, which is sufficient to maneuver through the
endovascular branches.
The actuation properties of IPMC are presented in. [6-10] By applying a
voltage of 0.2–3 V on an IPMC film, bending towards the anode occurred. An
increase in voltage level (up to 6 or 7 V) causes larger bending displacement along
with nonlinear saturation in displacement. IPMCs also work very well in water or
blood environments.
Applying harmonic voltage causes the film to undergo harmonic displacement.
The normalized deflection variation with respect to electrical field change is
depicted in Fig. 2.6. The displacement amplitude is dependent on both voltage
Fig. 2.6 Displacement

characterization of an 1in
IPMC sheet vs. electric
field and frequency [9].
Smart Materials and
with permission
Fig. 2.7 Step voltage

response displacement
characteristics of IPMNC
hydrated samples [9].
Smart Materials and
with permission
magnitude and frequency. It can be seen that lower frequencies (down to 0.1 or
0.01 Hz) lead to higher displacement.
2.3.2 Modeling of Stirrer for Control Purposes
Different modeling approaches have been introduced, Shahinpoor et al. [6-11].

Fig. 2.7 shows the step response of a 20 9 5 9 0.2 mm IPMC cantilever strip
which is actuated by a 1.5 input volt. Two types of IPMCs, PVP (polyvinyl
pyrolidone) treated and PVP non-treated, are compared with each other in terms of
maximum deflection and settling time. The steady state deflection achieved for the
PVP treated sample is about 40% higher than the non-treated sample, and the
settling time is reduced significantly, showing fast actuation properties.
Modeling the actuation response of IPMC for robust control of IPMC actuators
is described in references 12 and 13. [12-13] Step response of actuators can be
used for identification of actuator dynamics to derive a second order transfer
Fig. 2.8 Typical sensing

response of IPMC strips
function. Then, a feed forward control method can be applied to control the
curvature using a derived transfer function. For higher precision, a feedback
control method may be applied, at the cost of adding a vision system, for moni-
toring the shape of the actuator.
2.3.3 IPMC Sensor for Deflection and Contact Sensing

of Endovascular Stirrers
In order for receiving feedback from the deflection of curvature of the IPMC
stirrer, one potential possibility is to utilize the sensing property of IPMCs. Fig-
ure 2.8 depicts a typical sensing output of IPMC strips. Note that the output
voltage of an IPMC sheet is a function of curvature and its rate of change. While
an output voltage of 1–2 mV can be derived by dynamic sensing from a sample of
size 8 9 20 9 0.2 mm, the achievable voltage is smaller in quasi-static sensing
cases using the same sample. Therefore the sensitivity of the sensor, which is
enhanced by increasing the frequency and velocity of actuation, should be con-
sidered for calibration of an IPMC sensor for deflection measurement of a stirrer.
The deflection sensing can be accomplished by attaching another IPMC strip
parallel to the IPMC actuator in order to monitor its motion. The size of the sensor
should be chosen to minimize the effect on the actuator.
Another possibility is switching between the sensing and actuating functions of
the IPMC. The same pair of electrodes can be used along with a switching control
to switch from an actuation mode to a sensing mode.
2.4 Conclusion
Modeling and development of an IPMC based distal tip guide wire stirrer were
presented. IPMCs can be cut arbitrarily smaller or larger for applications in micro-
electromechanical systems (MEMS), nano-electromechanical systems (NEMS),
BioMEMS, BioNEMS, or industrial applications requiring soft sensors, actuators,

and micro or nano-scale robotic applications.
An IPMC bender was used to equip the distal tip of an endoscopic guide wire or
micro-catheter for endovascular navigation to reach the targeted regions or lumens
inside the blood vessels and through the tortuously curved paths of blood vascu-
lature. An IPMC strip is a powerful candidate for endovascular catheter navigation
because of the following: the high flexibility of IPMC materials; low driving
voltage between 0.2 and 4 V; possibility of miniaturization to very small endo-
vascular sizes; successful activation in fluidic media; and almost linear voltage-
displacement actuation/sensing behavior. In addition, the sensing property of
IPMC artificial muscles can be exploited to equip the distal tip with a curvature
sensor as well as a contact sensor to perform the catheter insertion in a less
invasive method.
References
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doi:10.1001/jama/285.5.568
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manipulators. IEEE Trans Robot 24(6):1262–1273. doi:10.1109/TRO.2008.2002311
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polymeric nanocomposites. CRC Press, Taylor and Francis Publishers, London
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1639251
Chapter 3
From Boots to Buoys: Promises
and Challenges of Dielectric Elastomer
Energy Harvesting
Roy D. Kornbluh, Ron Pelrine, Harsha Prahlad, Annjoe Wong-Foy,

Brian McCoy, Susan Kim, Joseph Eckerle and Tom Low
Abstract Dielectric elastomers offer the promise of energy harvesting with few
moving parts. Power can be produced simply by stretching and contracting a rela-
tively low-cost rubbery material. This simplicity, combined with demonstrated high
energy density and high efficiency, suggests that dielectric elastomers are promising
for a wide range of energy harvesting applications. Indeed, dielectric elastomers have
been demonstrated to harvest energy from human walking, ocean waves, flowing
water, blowing wind, and pushing buttons. While the technology is promising, there
are challenges that must be addressed if dielectric elastomers are to be a successful
and economically viable energy harvesting technology. These challenges include
developing materials and packaging that sustains long lifetime over a range of
environmental conditions, design of the devices that stretch the elastomer material,
as well as system issues such as practical and efficient energy harvesting circuits.
Progress has been made in many of these areas. We have demonstrated energy
harvesting transducers that have operated over 5 million cycles. We have also shown
the ability of dielectric elastomer material to survive for months underwater while
undergoing voltage cycling. We have shown circuits capable of 78% energy har-
vesting efficiency. While the possibility of long lifetime has been demonstrated at
the watt level, reliably scaling up to the power levels required for providing
renewable energy to the power grid or for local use will likely require further
development from the material through to the systems level.
RD Kornbluh, R Pelrine, H Prahlad, A Wong-Foy, B McCoy, S Kim, J Eckerle, T Low, ‘‘From

Boots to Buoys: Promises and Challenges of Dielectric Elastomer Energy Harvesting,’’ SPIE Proc
7976: 48–66, Bellingham, WA, 2011 [doi: 10.1117/12.882367], reprinted with permission.
R. D. Kornbluh (&) R. Pelrine H. Prahlad A. Wong-Foy

B. McCoy S. Kim J. Eckerle T. Low
SRI International, 333 Ravenswood Avenue, Menlo Park, CA 94025, USA
e-mail: roy.kornbluh@sri.com

DOI: 10.1007/978-1-4614-0878-9_3,
Springer Science+Business Media New York 2012
68 R. D. Kornbluh et al.

Keywords Dielectric elastomer Electroactive polymer Transducer Energy

harvesting Lifetime Wave powerwave power
3.1 Introduction
Dielectric elastomer transducers, a type of electroactive polymer (EAP), are

comprised of deformable polymer films that respond to an electric field applied
across their thickness. Dielectric elastomers offer unique properties as an elec-
tromechanical transducer technology compared with more conventional transducer
technologies such as those based on piezoelectrics or electromagnetics.
For example, when acting as an actuator, dielectric transducers have been shown to
be capable of large strains (in some cases greater than 100%) [1] with the rela-
tively fast response and high efficiency associated with electric field activated
materials [2]. A number of materials can be used for the component materials of
dielectric elastomers including those based on relatively inexpensive commercially
available materials. The elastomers can be quite soft, suggesting their potential for
a variety of applications that may involve human interaction or unusual load-
matching requirements. The simple structure, wide availability, and unique
properties of dielectric elastomers have allowed researchers to explore their use in
a wide variety of actuator applications. Brochu and Pei [3] and Carpi [4] include
surveys of state of the art of dielectric elastomers. Although first reported in 2001
[5], the use of dielectric elastomers as generators has been less widespread. Only in
the past two years has research in their use as generators seemed to increase
dramatically as evidenced by the increase in publications on this topic (many of
which are cited herein). This paper seeks to examine the promises and challenges
associated with dielectric elastomer energy harvesting. Much of the information in
this paper comes from the authors’ own experiences developing dielectric elas-
tomer energy harvesting systems for applications including power generating
boots and ocean wave power harvesting buoys.
This paper is organized as follows: first, we present a background on the use of
the dielectric technology for power generation so that its characteristics and unique
properties may be better understood. This background will include a brief com-
parison with competing energy harvesting technologies of piezoelectrics and
electromagnetics. The background will also review the state of the art in our
physical understanding of the use of dielectric elastomers in energy harvesting and
point out deficiencies that still remain in our understanding. In addition to focusing
on the dielectric elastomer technology itself, we will show how the technology
must fit in the context of an overall power generation system. These system-related
issues include the interface to the mechanical power source, design and material
selection of the dielectric elastomer device itself, power harvesting electronics,
and economic issues.
3 From Boots to Buoys: Promises and Challenges 69
Next, we will introduce specific examples of energy harvesting systems that

have been built or contemplated by the authors or collaborators. In addition to
highlighting the potential of dielectric elastomer power generation, this section
will also provide specific examples of the systems-related issues and serve as a
springboard for a discussion of these system issues such as lifetime.
The next section focuses in more detail on lifetime issues and their
implications for practical adoption of the technology. We highlight examples of long
lifetime dielectric elastomer generator elements and discuss the issues involved in
achieving such lifetimes and the implications for various generator applications.
We conclude with a discussion that summarizes the challenges that remain and
how they can be addressed. It is a thesis of this paper that dielectric elastomer
energy harvesting does indeed offer great potential if such challenges can be
overcome.
3.2 Background on Dielectric Elastomer Power Generation
3.2.1 Principles of Operation
The basic operational element of a dielectric elastomer generator, shown in

Fig. 3.1, is a film of an elastically deformable insulating polymer that is coated on
each side by a compliant electrode. In generator mode, dielectric elastomers
convert the mechanical work of stretching the polymer film into electrical energy.
In order to achieve this conversion, it is necessary to add electrical charge to the
surface of the polymer film while it is in a stretched state and allow the elastic
forces on the film to relax the film to a state of lower stretch. When the film relaxes
it shrinks in area and increases in thickness. If most of the charge on the film is
conserved, then both geometric effects tend to increase the electrical energy on the
film since like charges on each electrode are forced together while unlike charges
on the opposite electrodes are pulled apart. This increase in energy may be greater
than that required to initially place the charge on the film, and in some cases can be
many times greater.
Note that electrical energy can only be produced if some charge is initially placed
on the film. Thus, as shown in Fig. 3.2, a dielectric elastomer generator must include
an energy harvesting circuit that controls the adding and removal of the charge. The
timing of the application and removal of the charge relative to the stretching and
contraction as well as the amount of charge added and removed is critical in
determining the amount of energy that can be extracted, as will be discussed below.
The maximum amount of energy that can be converted using a given amount of
film depends on the material properties. Several different material properties come
into play including the maximum strain that can be imposed before mechanical
failure, the maximum electric field that can be supported before electrical break-
down, and the need to maintain elastic restoring forces.
V + + + + + +
- - - - - -
Stretched
Compliant electrodes
(on upper and lower
surfaces)
V + + + + + +
Polymer film Relaxed
(dielectric) - - - - - -
Fig. 3.1 Basic operational element of a dielectric elastomer generator
Fig. 3.2 Components of a dielectric elastomer generator system
Koh et al. [6] have rigorously modeled the electromechanics of this interaction
for the simplified case of uniform biaxial stretching of an incompressible polymer
film including many important effects such as the nonlinear stiffness behavior of
the polymer film and the variation in breakdown field with the state of strain. With
regard to the latter effect, Pelrine et al. [5] showed the dramatic effect of prestrain
on the performance of dielectric elastomers (specifically silicones and acrylics) as
actuators. We would expect the same breakdown enhancement effects to be
involved with regard to power generation. There are many additional effects that
may be important, such as electrical and mechanical loss mechanisms, interaction
with the environment or circuits, frequency, and temperature-dependent effects on
material parameters. The analysis by Koh provides the state equations
F=LH þ eðV=H Þ2 k3 ¼ s þ eE2 k3 ¼ YðkÞ ð3:1Þ
Q ¼ ðeL2 k44 =HÞV ¼ CV ¼ ðeA0 c4 ÞE; ð3:2Þ

where for a polymer film with a constant permittivity of e, a length and width of L,
and an initial (unstretched) thickness H, the state variables are F, k, V, and Q—the
biaxial force on the film, the film stretch ratio in each direction (=1 ? strain),
the voltage across the film, and the charge on the film, respectively. The nominal
stress s relates to the nonlinear elastic behavior of the film Y(k) as s = Y(k). Added
to the second equations are expressions that include the more common parameters
of the electric field E and the capacitance C as well as the area stretch ratio c
2
(Voltage or Electric Field)
Dielectric Breakdown Limit
Field-Supported Limit (Loss

of Tension due to Actuation) Maximum Energy Cycle
3 “Practical”
Cycle
4 2 Strain Failure Limit

1
Strain (or Stretch ratio) causing change in capacitance
Fig. 3.3 Performance limits and energy cycles
(the film area divided by the initial film area A0). The fact that the second of the
equations of state reduces to the common equation for a capacitor is not surprising
given the structure of the functional element. A dielectric elastomer generator is
commonly and correctly described as a ‘‘stretchable capacitor.’’ In the case of uni-
form biaxial stretching, c = k2, but as we will see just below, this equation can also
be used in the case of nonuniform biaxial stretching where c is the state variable. Note
also that the first equation is the same as that describing the actuation performance of
a dielectric elastomer. Deformation of the polymer in response to applied voltages
exists in both actuator and generator modes. In fact, because of this dual nature,
a dielectric elastomer can also function as a variable stiffness device [7].
Writing simple equations for the amount of energy that can be extracted is not
easy due to the highly nonlinear elastic behavior and the complex interactions with
the energy source. If we focus on Eq. 3.2, by assuming that a given amount of
stretch can be imposed on the film it is easier to see how a stretchable capacitor
generator functions and how certain material and operational parameters affect the
amount of energy generated.
While we cannot immediately discern the maximum amount of energy that can
be produced from a given volume of material by this simplification, we can
determine the energy output for certain operational cycles. There are four basic
steps in the simplest operational cycles:
(1) the film is stretched by tensile forces to its maximum stretch state,
(2) a voltage or charge is applied to the film,
(3) the film relaxes from its internal elastic energy, and
(4) charge is removed from the film to return it to its initial state. Three common
operational cycles are constant charge, constant voltage, and constant field.
The names of these cycles refer to what occurs during step 3.
Figure 3.3 illustrates graphically an energy harvesting cycle. Note that the
cycles must all be contained within the operational boundaries defined by the
material limitations. The horizontal axis is a variable that represents the geometric
change in the film (which is related to the change in capacitance). The vertical axis
is the square of the voltage or electric field across the film. By choosing the correct
variables, the energy that can be extracted for each cycle (not including losses) is
proportional to the area enclosed by the cycle curve (e.g., capacitance versus the
voltage squared).
The net amount of energy per unit volume of film that can be extracted for the
constant charge, constant voltage, and constant field cycles are [8]
2
uQ ¼ 1=2eEmax ½ðc 1=Þc2 ð3:3Þ
2
uV ¼ 1=2eEmax ½ðc 1=Þc2 ð3:4Þ
2
uE ¼ eEmax lnðcÞ; ð3:5Þ
where Emax is the maximum field that is applied during the cycle. These equations
can show the benefits of one cycle compared with another for different stretch
conditions if we select materials based on the maximum field level. It is possible to
implement cycles that can exceed these energy outputs by more closely approaching
the material performance limits or including lower losses. Electrical losses result
from resistive losses in the electrodes and leakage losses across the film. These
losses can be modeled by adding series and parallel resistances to the capacitor
representing the dielectric elastomer element. Indeed, the dielectric element can be
modeled as a capacitance. There are additional electrical losses in the harvesting
circuit and any storage or transmission systems. Graf et al. [9] modeled these losses
by making simplifying assumptions such as constant polymer material conductivity
and electrode resistance. In reality, these parameters will themselves be nonlinear
functions of stretch and electric field, not to mention environmental effects such as
temperature or humidity. Mechanical losses include viscoelastic losses in the
polymer and electrodes as well as those in any mechanical transmission system that
couples to the external driving loads. Here again, these loss mechanisms will tend to
be nonlinear functions of stretch as well as sensitive to environmental conditions.
Note also that, as shown in Eq. 3.1, the dielectric elastomer still experiences actu-
ation forces when a voltage is applied and so the forces applied on the polymer by the
external driving load will be affected by the energy harvesting cycle.
In many applications it is desirable to achieve the maximum output for a given
amount of polymer material. However, in other applications maximizing the
efficiency of the energy conversion will be desired. An analysis of efficiency must
include all loss mechanisms discussed above. But we also note that for high
efficiency, as well as practical considerations in implementation of the mechanical
transmission system and energy harvesting circuits, we desire not just a large net
energy output, but a large energy output compared with the energy input. This
requirement can easily be understood by realizing that there are certain fixed losses
in any mechanical transmission or electrical circuit that do not scale with energy
output (e.g., bearing friction, switching losses). With regard to the electrical losses,
we can get a sense of this efficiency by again considering the three simple energy
harvesting cycles.
The relative energy gain, G = u/uin for each cycle (again from Graf et al. [8]) is
G Q ¼ c2 1 ð3:6Þ
GV ¼ ðc2 1Þ=c2 ð3:7Þ
GE ¼ 2lnðcÞ ð3:8Þ
While the relative benefits of each cycle depend on the stretch ratio, for all
cycles, a larger stretch ratio is beneficial. A very small stretch ratio suggests that it
would be difficult to efficiently harvest the energy. For example, with a stretch
ratio of 1.1, the constant voltage cycle has an energy gain of 0.17. For each joule of
electrical energy applied to the polymer we would get out 1.17 J. Even a
fairly efficient energy harvesting circuit that, let us say, only lost 0.1 J of energy,
would only harvest 0.07 J and thus have an effective harvesting efficiency of
0.07/0.17 = 41%.
The overall efficiency is further reduced by additional losses as well as the fact
that the system does not fully couple to the mechanical load. This coupling
depends on several factors, including the stiffness of the material (discussed in
more detail in the following section on material selection).
3.2.2 Materials
The performance of a material for dielectric elastomer generators depends on a

combination of electrical and mechanical properties. From the simplified analysis of
energy harvesting presented above, it can be seen that it is generally desirable to
have a material that has high dielectric breakdown strength and high permittivity
(dielectric constant). To minimize losses, it is desired to select a material with low
leakage or, to a lesser extent, dielectric relaxation losses. The importance of leakage
depends on the frequency of operation. A vibrational energy harvesting system
might operate at more than 100 Hz while an ocean wave power harvesting system
might operate at less than 0.1 Hz. Graf et al. [8] looks at the importance of leakage
for a simplified model assuming constant leakage. More precise assessment of the
importance of leakage would require a model of the energy harvesting circuit as well
as correction for environmental conditions. On the mechanical side, it is generally
desirable to have a material that can sustain large stretch ratios. It is also desirable to
minimize viscoelastic losses as well as creep and stress relaxation effects.
The question of selecting the best material stiffness is a more complex issue.
At first glance it would seem that it is best to choose a material with a low stiffness
so that smaller forces are needed to produce the desired polymer stretch so that the
generator structure can be simpler and there are fewer mechanical losses.
To borrow from the study of piezoelectrics, it is generally desirable to have a
greater coupling constant k2 = electrical energy out/mechanical energy in.
Clearly, a stiffer material will require more mechanical input energy to deform. But
a lower stiffness is not always the most efficient way to couple to an energy source.
In general, it is well-known that it is often desired to have an impedance match, that
is, there is maximum energy transfer when the impedance of the load matches that
of the source (including any mechanical transmission that couples the two as well as
the electromechanical effects of the energy harvesting circuit). In other cases, it is
desirable to maximize the energy transfer by operating at a resonant condition. In
this case, the stiffness of the generator would be designed to make the resonant
frequency close to the frequency of the driving force. Note that the impedance of
the polymer is affected by the energy harvesting circuit. While this sensitivity
makes the design of a system more complicated, it is also possible to tune the
system for a better impedance match by controlling the energy takeoff. The
effective stiffness seen by the driving mechanism depends on the amount of
polymer material used as well as the geometry of the element. A short and wide
transducer would appear stiffer than would a long narrow transducer with the same
amount of film.
A low stiffness material may have some additional adverse effects. A low
stiffness material will experience a loss of tension in the film in the field-supported
region of operation at a lower electric field. Further, many soft materials would be
more prone to pull-in failure due to mechanical instabilities resulting from film
defects or thinner film regions (a source of dielectric failure in softer insulating
films) [10].
The most common candidate materials considered for dielectric elastomer
generators, just as with dielectric elastomer actuators, are those based on com-
mercial formulations of acrylics and silicones [11]. These materials have a
favorable combination of high dielectric breakdown strength, high elongation, and
relatively low mechanical and electrical losses. As noted above, acrylics have
greater breakdown strength at high prestrain. Ha et al. [12] report on acrylics that
have been modified so as to not require high prestrain. Such materials can more
easily be formed into a variety of transducer configurations. Other materials under
development by researchers include SEBS and acrylonitrile rubbers as well as
polyurethane-based polymers [3].
It is important to note that the best choice of material may not be just that which
is capable of the greatest energy density but may also consider economic con-
siderations. The effect of economic factors is more critical in large-scale energy
harvesting (such as ocean wave power, as will be discussed below). Koh et al. [6]
use their nonlinear material model to show how under some operating conditions
natural rubber can outperform 3 M VHB acrylic. While this analysis claims
similar maximum energy density for the two materials (which may not be a valid
assumption under real-world conditions), it does not even consider the much lower
cost of natural rubber.
In recognition of the advantages of high permittivity in achieving greater
energy density, many researchers have experimented with adding particulates to
elastomers in order to increase the permittivity. Generally, this approach increases
permittivity at the expense of breakdown strength and leakage and so the net effect
on energy density is detrimental. Recently, Kofod et al. [13] have shown that
certain nanoparticles can increase the dielectric constant without such adverse
effects. Whether such material improvements are beneficial may again depend on
economic issues. We also note that applications designed to recharge a battery may
benefit from a high permittivity material that can operate at relatively lower
voltages. Large-scale power generation has no such requirements and, in cases
where power is designed to feed a high-voltage transmission line, it is preferable to
operate at the high voltages commonly used in transmission lines.
We have thus far considered the dielectric material only. The overall perfor-
mance of a dielectric generator must also consider the electrode material that coats
the surfaces of the films. In general, it is desired to make the electrode as compliant
as possible. Because dielectric elastomers typically operate at high voltage and low
current conditions, it is acceptable to use relatively high resistance materials,
compared with piezoelectrics, for example. Electrode materials for dielectric
elastomers typically include various carbon particles in polymer binders or pat-
terned or corrugated metal coatings. A good overview of electrodes may be found
in Ref. [14]. Most work on electrodes has been oriented toward actuation. For
generation, the requirements are similar except that the materials may have to
undergo even larger strains without creating a loss of conductivity or causing
mechanical damage to themselves or the underlying polymer as will be discussed
in Sect. 3.4.
Recently, silicone dielectric elastomer material already coated with compliant
electrode material (corrugated silver) was introduced to the market [15]. We also
note that the 3 M VHB acrylic (uncoated dielectric elastomer) is also available in
large quantities. That such materials can be manufactured in large-scale roll-to-roll
operations helps support the notion of the feasibility of large-scale power
generation.
3.2.3 Transducer Configurations
The basic operational element of Fig. 3.1 must be incorporated into a transducer or
structure that allows the stretching of the film to be coupled to the forces that cause
stretching. Kornbluh [16] surveys a variety of configurations for actuators. These
same configurations can also be applied to generators. Figure 3.4 shows several
important configurations, many of which have been utilized in the application
examples in the following section.
The selection of the best configuration depends on many factors, including the
type of driving force and mechanical transmission, operating strain, total amount
of film needed, and the desired form factor. It is desirable to have the boundary
conditions impose a uniform strain over the entire range of operation. The
examples in Fig. 3.4 come close to this ideal.
Fig. 3.4 Configurations for dielectric elastomer generators
3.2.4 Energy Harvesting Circuits
We have illustrated above how, in order to extract energy from a dielectric elas-
tomer, the dielectric elastomer must be connected to an energy harvesting circuit.
The energy harvesting circuit manages the introduction and extraction of charge to
and from the film as well as the transfer of the charge to the electrical load (be it
for immediate use or storage). Simple energy harvesting cycles, such as the
constant voltage cycle, can use relatively simple circuits. Circuits that use more
complex cycles that attempt to more fully approach the performance boundaries of
the material are possible as well. However, such circuits may require micropro-
cessor control or other means of adapting to highly nonlinear behavior and the
often-unpredictable nature of harvestable energy sources (e.g., waves, footsteps).
When the mechanical driving force is unpredictable, such circuits might also
benefit from sensor feedback that indicates the state of stretch or other state
variables. The practicality of implementing such circuits depends on the particular
application and whether or not it is critical to maximize the energy output for a
given amount of material.
The basic requirements of dielectric elastomer energy harvesting circuits are
fairly similar to those of piezoelectric energy harvesters. There is extensive
literature on the optimal design of such circuits for a variety of applications
(e.g., Rupp et al. [17]). Further, there are commercially available devices
(e.g., from Mide Technology Corporation, Medford, Massachusetts, USA) and
even an integrated circuit chip (available from Linear Technology Corporation,
Milpitas, California, USA). Circuits for dielectric elastomers differ in one funda-
mental way: In order to harvest energy from dielectric elastomers, a charge must
first be placed on the film. Additional differences include the greater nonlinearity
of the dielectric elastomer due to high-strain effects and the fact that dielectric
elastomers typically operate at higher maximum voltages (thousands rather than
hundreds of volts). This latter point is important because it affects the choice of
available electrical components. In general, there is a dearth of commercially
available switches and diodes that operate at the high voltage, low leakage current
conditions needed for efficient operation (although this situation is changing in
recent years with the introduction of higher voltage low-leakage transistors).
We noted that, unlike piezoelectric systems, dielectric elastomer generators
must initially place a charge on the polymer. Typically, this charge is applied at
high voltage in order to maximize energy output. While this charge may be applied
with a power supply, such an approach can be more inefficient and costly. It is
possible to design the energy harvesting circuit so that it is ‘‘self-priming,’’ that is, a
small amount of energy can initially be applied at low voltage and the voltage and
energy output can be increased with each cycle up to the maximum operating
conditions. Circuits capable of reaching operating voltages in the kilovolt range
form initial charges of 10 V or less (such as can be supplied by the battery energy
storage media) have been shown by the authors and others (e.g., McKay et al. [18]).
3.3 Unique Capabilities of Dielectric Elastomers

for Energy Harvesting
3.3.1 Unique Capabilities and Comparison with Other

Technologies
We have already touched on some of the unique properties of dielectric elastomers

and the implications for energy harvesting. These unique properties and their
implications are as follows:
• High energy density—low mass and bulk, ability to use simple and efficient
direct drive transmission.
• High efficiency over a range of frequencies—high efficiency in the presence of
unpredictable driving forces (particularly low frequencies).
Low (or selectable) compliance—can couple well to low-force high-strain loads
such as those from human activity or wind and waves
• Large-area low-cost films with no toxic materials—enables economic capture of
highly distributed diffuse power sources for large-scale power generation.
• Choice of material to meet system requirements including wide-range envi-
ronmental tolerance.
Table 3.1 below quantifies some of these properties and compares them with
common power generation technologies.
Table 3.1 Comparison of dielectric elastomer and other power generation technologies (adapted
from Pelrine and Prahlad [19] and Jean-Mistral et al. [20])
Technology Typical Maximum Typical Comments
stiffness specific max.
energy efficiency
density (J/g) (%)
Dielectric 0.1–10 MPa 0.4 (0.05 for [50 Low-cost materials, low stiffness
elastomer long size scalable
EAP lifetime
operation)
Electromagnetic NA 0.004 \20 Low-energy density, constant-
frequency electromagnetic
generators can have much
higher efficiency, but needs
variable frequency transmission
for higher efficiency over a
range of frequencies
Piezoelectric 50–100 GPa 0.01 [50 Requires significant additional mass
ceramic for support or motion
amplification, expensive
(and often toxic) materials
Other electronic (electric field responsive) electroactive polymers such as those

based on copolymers of PVDF can, in principle, have energy densities similar to
dielectric elastomers. However, this power output generation at these levels of
output has not yet been experimentally demonstrated (e.g., Liu [21], Jean-Mistral
et al. [20]). Jean-Mistral et al. also note that wet (ionic) electroactive polymers
such as conductive polymers and IPMC have not shown the capacity for large
energy densities. Piezoelectric polymers, including both PVDF and composites
that include piezoelectric ceramics have similarly not shown high energy density.
Further, these materials are generally more expensive than dielectric elastomers
and cannot yet be readily produced into large-area films needed for large-scale
power production. In general, the literature does not show examples of direct drive
energy harvesting devices with energy outputs as large as those already achieved
with dielectric elastomers (as revealed in the following sections).
There are a great many potential applications that can take advantage of the
benefits of dielectric elastomer generators. These applications might be classified
along various axes such as size and amount of energy output (e.g., power a small
device or provide commercial-scale energy to the power grid), frequency of energy
source (e.g., human activity such as pushing a button or high-frequency vibra-
tions), type of energy source (e.g., point source vs. distributed), transducer type
(e.g., diaphragm or roll), mechanical coupling from load (e.g., proof mass vs. fluid,
direct or rotary coupling), and purpose of energy harvesting (e.g., power remote
sensors, save energy, or cost of batteries). Table 3.2 highlights the potential
benefits of dielectric elastomers for several categories of energy sources.
Table 3.2 Advantages of dielectric elastomers for various energy sources

Generator application Competing Dielectric elastomer Dielectric elastomer
technology potential advantage potential challenge
Human activity(e.g., Electromagnetics, High energy density and Electronics more
heel strike or piezoelectrics low stiffness allows complex than
knee brace) good load matching and electromagnetics
eliminates much
mechanical complexity,
mass, and bulk
Enviromental sources Electromagnetics Good matching to load; low Long lifetimes for large
(waves, water cost materials allows for film areas,
flow, and wind) large-scale and highly electronics cost
distributed energy
harvesting
Fuel (or other heat Electromagnetics Higher energy density, Electronics cost and
sources) engine- lower cost good low- weight (very small
driven generators speed performance, engines), lifetime
higher temperature
performance
Parasitic energy Electromagnetics, Good load matching to Electronics cost an
harvesting piezoelectrics some available energy issue for some
(vibrations) for sources enables simpler applications, high
remote sensors or designs; lower cost efficiency at low
other device duty cycles
The following sections give examples of dielectric elastomer generators in

several categories of energy source, size, transducer configuration, coupling type,
and purpose.
3.3.2 Human Activity: Heel-Strike Generator
The proliferation of mobile electronics for the general public as well as warfighters
or emergency first responders has put demands on the life of batteries and the need
to simplify the logistics of recharging systems. Harvesting the energy of human
activity can help. Starner’s seminal work on wearable computers [22] surveys
many potential sources of human power. Figure 3.5 shows several sources of
human kinetic activity that can produce significant amounts of power. Several of
these power sources are under development by researchers (e.g., Rome et al. [23],
Alexander [24], and Kuo et al. [25]).
The authors have developed a ‘‘heel-strike generator’’ that can be located in a
normal shoe or boot. The compression of the heel during normal walking was
selected as the means of harvesting power from human activity because it does not
add any physical burden to the wearer. Further, proper tuning of the amount of
energy absorption at the heel could actually increase the comfort or walking
efficiency of the wearer by absorbing and returning the optimal amount of energy
Fig. 3.5 Notional dielectric elastomer devices that can harvest human kinetic energy. Kinetic
energy is available from vertical motion and from the negative work done at the ankles, knees,
and hips. Energy harvesting devices can be strategically located in equipage to selectively harvest
this energy in order to provide power to electronic systems. This arrangement will not hamper
mobility and should actually reduce fatigue. [Source adapted from Infoscitex Corp. and SRI
International]
Electrode-coated
Rigid grid plate (plastic) polymer (layers)
Coupling medium
Bellows (gel or fluid)
Rigid base plate (plastic or metal)
Fig. 3.6 Heel-strike generator based on dielectric elastomer; photo of device installed in boot
(left), cross section of device (right)
per step. This device, shown in Fig. 3.6, was capable of producing an electrical
output of 0.8 J per step, or about 1 W while walking. The diaphragms in this
device consisted of 20 stacked layers of dielectric elastomer films. While intended
primarily for battery charging, the device was also able to directly power night
vision goggles. This device used prestrained VHB 4910 acrylic and performed
with a maximum energy density of about 0.3 J/g. The generator was a diaphragm
type that used a fluid (or gel) coupling to transfer the compression of the heel into
deflection of the diaphragm.
This power level far exceeds outputs demonstrated by many other more com-
plex, more costly, and heavier heel-strike generators based on direct deformation
of piezoelectric elements [26] as well as direct-drive electromagnetic devices, and
therefore supports the claims of high efficiency and energy density that are pos-
sible based on dielectric elastomers. By means of comparison, one can roughly
estimate the available energy per step as weight times the maximum deflection of
the heel and get, for example, 2.4 J of available energy from a 80 kg person and a
maximum of 3 mm deflection. Thus, our 0.8 J represents 33% overall efficiency.
The energy recovery from a heel strike is limited by the amount of heel
deflection. There is potentially greater energy available from the ‘‘negative
energy’’ of braking applied by our muscles to the knee during normal walking.
That is, we use energy to counteract dynamic forces trying to bend the knee.
Winter [27] reports that there is up to 21 W of negative input energy available
from this motion. Like the heel-strike, harvesting such energy should not place any
additional burden on the wearer and can even make walking more efficient. Such a
device is shown in Fig. 3.5 above.
3.3.3 Environmental Sources: Wave Energy Harvesting
New clean and renewable sources of electric power are critical as the world moves
toward a more secure and sustainable energy future. Wind and solar power suffer
from the lack of on-demand availability and great daily and seasonable fluctua-
tions. Commercial-scale wind and solar energy projects require the construction of
large structures that have adverse visual and noise impacts to neighbors and are
hazardous to wildlife, especially birds. Ocean wave power has the potential to
produce clean renewable energy in an environmentally sound manner that offers
greater reliability than solar or wind and lower visual and auditory impact than
wind. The Electric Power Research Institute estimates that wave energy could
meet 10% of total worldwide electric demand [28]. Unlike other sources of ocean
energy such as tidal or ocean thermal, wave power is widely available. Further, it
tends to be available near many centers of population and industry.
Despite these benefits, widespread adoption of wave power harvesting is
hampered by certain economic and logistical factors. For instance, the primary
converter structure of conventional ocean wave power harvesting systems must be
over-engineered to deal with high sea events, and, as a result, are very expensive.
Similarly, efficient power take-off systems (the structure and transmission systems
needed to convert the hydrodynamic energy into electrical power) are typically
highly complex and expensive. Dielectric elastomers can potentially address these
issues by enabling a simple low-cost power take-off system.
SRI developed and demonstrated the use of dielectric elastomers for harvesting
the energy of ocean waves. This work included two sea trials in which SRI
deployed a complete energy harvesting system at sea. Figure 3.7 shows the system
for the first sea trial conducted in Tampa Bay near St. Petersburg, Florida.
Dielectric
elastomer
RF Data link rolls
Sealed pod
A Video camera
B
D C
E
Proof mass
F (62 kg)
Multiple A = Motion sensors

Dielectric modules on and data logging com-
elastomer periphery puter
rolls Proof harvest B = Energy harvesting
mass pro- both electronics
vides heaving C = Dielectric elasto-
reaction and mer rolls
force rocking D = Superstructure
motions E = Batteries
F = Flotation foam
doughnut
Fig. 3.7 Dielectric elastomer ocean wave power generator based on a proof mass, system tested
at sea (top) and CAD model of a final system that might be used for supplying power to
navigation and scientific buoys (bottom)
This generator was based on a suspended, ‘‘proof-mass’’ approach that used

concatenated roll transducers.
The dielectric elastomer generator unit has a cylindrical shape (diameter of
40 cm and height of 1.2 m) as shown in Fig. 3.4. Two dielectric elastomer
elements were installed into the generator module. Each element consisted of an
active amount of dielectric elastomer film of 150 g, which was wrapped to form a
roll with a diameter of 30 cm and a length of 20 cm (active length in the stretched
condition). The maximum measured electrical output capacity, verified in
laboratory tests, was 12 J for one cycle of operation (0.08 J/g). The mechanical
structure that stretched and contracted the dielectric elastomer rolls was quite
simple. A mass of 62 kg was attached to the rolls. The inertial force of the mass in
response to the wave-induced motion of the buoy causes the stretching and con-
traction of the rolls.
The dielectric elastomer rolls remained operational during the sea trails despite
experiencing temperatures of up to 55C inside the transparent enclosure of the
generator prototype (the enclosure was transparent for observational purposes
only) and ambient humidity occasionally approaching 100%.
There was little wave activity during these sea trials. The largest waves experi-
enced during the tests were on the order of 10 cm peak-to-peak wave height. Despite
the low wave activity, the generator was shown to produce net energy per cycle. Even
with the small wave heights of 10 cm, we were able to generate a peak power of
Fig. 3.8 Dielectric elastomer ocean wave power generator based on a an articulated multibody
system, individual roll transducer (top left), concatenated rolls in a generator module (bottom
left), and buoy at sea trial site (right)
1.2 W with an average power of 0.25 W. While this power is a very modest amount,
it does attest to the efficiency of the energy harvesting system. Further, we should
note that these measurements were made with a small bias voltage of 2,000 V applied
to the dielectric elastomer. Raising the bias voltage to 6,000 V (a value sustainable
for at least short-term operation with the acrylic elastomer material) would have
produced a peak power of 11 W and an average power of 2.2 W. While this amount
of power still seems quite modest, it is easy to see how more significant wave heights
would produce more useful amounts of power. The power output is roughly related to
the square of the wave height. Thus, at wave heights of just 0.5 m, with more
dielectric elastomer material, a generator operating at the same demonstrated level of
performance would produce an average power of 50 W—more than enough to
supply the power needs of a navigation buoy.
As a self-contained system, the proof mass approach is well-suited to producing
power for signal or weather or oceanographic monitoring buoys. However, such an
approach may not be practical for large-scale power generation designed to pro-
duce grid-level power outputs due to the large proof mass that would be needed.
To that end, SRI developed a proof-of-principle system that was based on the
direct use of hydrodynamic energy to mechanically stretch and contract the
dielectric elastomer. This system is shown in Fig. 3.8. For logistical convenience,
the system was based on the same oceanographic buoy platform as the proof-mass
system. We note that an optimum system would likely not use such a platform.
This system was tested at sea in the Pacific Ocean near Santa Cruz, California.
The device produced an output of more than 25 J in laboratory testing. It used
about 220 g of active dielectric elastomer material for a corresponding energy
density of more than 0.1 J/g. At sea, the buoy was tested at about half this energy
density. The energy harvesting circuit used in this sea trial was 78% efficient; that
is, it harvested 78% of the expected energy for the particular energy harvesting
cycle (roughly speaking, a constant voltage harvesting cycle but with a constant
charge portion at the beginning of contraction). The harvested energy was stepped-
down to 12 V and used to charge a battery.
Fig. 3.9 Physical modeling of wave/buoy interaction; stability and mooring analysis of buoy
with outriggers (left), dynamic response to waves (right)
Ocean wave power energy harvesting also serves as an example of the com-
plexities of modeling an entire energy harvesting system. Physical modeling of the
overall system is critical both for guiding design and making economically driven
design and operational decisions.
For example, we desired to model both the hydrodynamic stability of our buoy
and the energy output for various design configurations and wave conditions. No
single commercially available modeling tool was found to be sufficient for all
aspects of this modeling. For example, Orcaflex (Orcina, Cumbria, UK) is a
simulation and modeling package specifically designed for evaluating the designs
of off-shore vessels, platforms, and buoys. It can only model user-provided shapes
as a collection of approximate cylinders and does not interface with common CAD
design software, such as that which might be used to model the load coupling and
transmission system. Therefore, we developed our own approach based on com-
bining several modeling systems. The basic design was modeled using SolidWorks
(Dassault Systèmes SolidWorks Corp., Concord, Massachusetts, USA). Motion
analysis was implemented using the COSMOSMotion package. However, we used
simplifying assumption to estimate hydrodynamic effects. Hydrostatic buoyancy
effects including the overall system stability and mooring system was modeled
using 3D Studio Max (Autodesk Media and Entertainment, Montreal, Quebec,
Canada). The dynamic simulation engine of this package provides capability to
calculate buoyancy forces based on complex polygonal geometry, and the inter-
action with the fluid is bidirectional, where the rigid objects disturb the free
surface, and the surface influences the motion of the rigid objects. Figure 3.9
shows a wire-frame rendered model and full dynamic rendering of the energy
harvesting buoy discussed above.
In this analysis, the dielectric elastomer transducer and energy harvesting cir-
cuits were modeled with highly simplified, experimentally validated lumped
parameter models that did not include the interactions resulting from Eq. 3.1. Such
models also did not include all of the nonlinear effects detailed in Sect. 3.2 above.
The circuits were also modeled separately using more specialized circuit modeling
Fig. 3.10 Highly modular distributed ocean wave energy harvesting system based on dielectric
elastomer transducers
software such as PSPICE (Cadence Design Systems, Inc., San Jose, California,
USA). The system design could have benefited from a single integrated model.
The ocean wave energy harvesting buoys described above were proof-
of-principle systems whose structure and mechanics were not optimized for
maximum efficiency or economic benefit. In particular, many environmental
energy sources are highly distributed, that is, harvesting large amounts of power
requires that the system be spread out over a large area. This issue has been a
limitation for wind and wave power, as well as solar. However, because of the low
cost and simplicity inherent in using dielectric elastomer materials for energy
harvesting, fundamentally new system designs can be enabled. Figure 3.10 shows
a conceptual design of such a generator. The basic harvesting element is similar to
that used in the single buoy device of Fig. 3.9, but here it is built into a highly
modular system that can be easily assembled and transported and whose size can
be tailored to the prevailing wave conditions (e.g., open ocean deep water waves or
waves that might hit an existing seawall or breakwater).
Flow energy from microhydro sources in rivers or from tidal or ocean current
flow can also be another significant clean and renewable energy source. There are
expected to be a great many places suitable for installation. Tests are being carried
out to develop water mill-based generation systems, including a portable floating
type that is suitable for use as a source of electricity in disaster areas or in
emergency situations, as well as a source of electricity in agricultural regions or in
mountains, where supplying electricity is challenging. Figure 3.11 shows a proof-
of-principle water mill developed by HYPER DRIVE Corp. (Japan) that is 30 cm
in diameter. A small water pump (280 ml/sec flow rate) was used to move water
that spun the waterwheel. The waterwheel was attached to a crankshaft with a push
rod that was then attached to a diaphragm-trench type of transducer. Each turn of
the wheel produced 35 mJ of electricity. While this amount of energy is quite
small, it is limited by the small transducer. Estimates suggest that a water mill
generator system with water mills of 80 cm in diameter could generate approxi-
mately 5.4–6 J of electrical energy per revolution of the wheel.
Fig. 3.11 Water mill

generator using a dielectric
elastomer transducer (upper
left of photo) [Source
HYPER DRIVE Corp.]
While this particular design relies on a conventional rotary wheel, dielectric

elastomers can still help reduce the cost of and improve the efficiency of energy
harvesting systems that need to operate over a wide range of speeds. To a first
order, the efficiency of dielectric elastomers, unlike rotary electromagnetic systems
does not depend on the operational frequency. Future systems based on flowing
water or air might be even simpler and rely on undulating flaglike structures [29].
The spread of the use of these generators will help in the expansion of environ-
ments where electricity can be used, contributing to the support of agriculture,
forestry, and other industries.
The water mill demonstrates how a dielectric elastomer generator can be used
with a rotary energy source. Such a fuel or heat source-powered engine-generator
could, in principle, offer advantages of simplicity or efficiency in converting
chemical fuel into electrical energy. But such an approach does not fully exploit
the potential advantages of dielectric elastomers. The authors have further sim-
plified a dielectric elastomer heat engine by making the cylinder itself out of
dielectric elastomer. In other words, expanding gases directly drive the expansion
of the dielectric elastomer. In addition to minimizing mass and structure, this
approach also allows for greater efficiency of a small engine because there are
fewer losses from fuel leakage or friction of sliding seals, less wear, and poten-
tially less heat loss for the same mass since polymer is a better thermal insulator.
We have shown that a polymer cylinder can indeed sustain the temperature of
combustion. A polymer engine was shown to be capable of 11% fuel-to-
mechanical efficiency—a good value for a small (\20 W) engine. Figure 3.12
shows the expansion of a rolled dielectric elastomer actuator due to combustion of
butane. A small, milliwatt-level amount of electrical power was generated with
this proof-of-principle device.
In addition to rolls, we have demonstrated that diaphragms and tubes can also
be used as cylinders of a polymer engine. In addition to combustion of fuel as an
energy source, such engines might harvest solar energy. Such a simple engine
design can enable unique energy harvesting systems based on many small dis-
tributed polymer cylinders and might form the basis of a new type of solar thermal
system.
Fig. 3.12 Dielectric elastomer cylinder of a ‘‘polymer engine’’ undergoing 23% linear expansion
during internal combustion
3.4 Lifetime Issues
We have so far ignored a major issue in the practical use of dielectric elastomer
power generation for many applications—lifetime. While some applications might
require only a few cycles of operation, in many applications it will be necessary to
operate for many millions of cycles. Applications that harvest higher-frequency
vibrations or harvest energy from fast rotating or oscillating engines or machinery
may need to survive for billions of cycles.
The mechanical fatigue of rubbery materials has been extensively studied (e.g.,
Mars and Fatemi [30]). Similarly, the dielectric breakdown fatigue of insulators
has also been extensively studied (e.g., Zakrevskii [31]). Yet, no studies combine
the two effects. Further, a lifetime model must consider the interaction between
electrical and mechanical effects resulting from the electromechanical forces due
to charges on the surface electrodes as well as factors resulting from the
mechanical properties of the electrodes themselves. The situation is further
complicated by the fact that energy harvesting systems often need to operate in a
range of environmental conditions and must respond to non-repeating mechanical
(and resulting electrical) loading conditions. Further, all transducer configurations
have boundary conditions and other sources of nonuniform behavior. It is also
possible that the electrodes do not evenly distribute charge or themselves impose
stress concentrations on the polymer film. While we do not propose to develop a
unified theory here, we note that our experience shows that the expected lifetime
will be adversely affected by both mechanical and electrical factors. In other
words, the expected lifetime will be substantially less than that suggested by
purely mechanical or electrical measurements alone.
There have been few studies on the lifetime of dielectric elastomer transducers
and fewer still that consider lifetime of dielectric elastomer generators. Plante and
Dubowsky [32] studied failures in acrylic materials and identified factors to predict
performance limitations. Kornbluh et al. [33] did report some generator lifetime
results, which will be highlighted here. The requirement for long lifetime can have
Fig. 3.13 Effect of electrode type, humidity, maximum operating field and strain on the lifetime
of dielectric elastomer transducers a Electrodes: distribution of circular high strain actuators
operated with different electrodes formulations (3M VHB 4910 film, * 50% RH,
300% 9 300% prestrain, actuation real strain 30–40% at 5 Hz, Max field 140 MV/min). b
Humidity: difference in high-field lifetimes for six circular actuators, three in open air and
three in a dry environment (VHB 4910, 300% 9 300% prestrain, 1Hz, Max field 140 MV/
min). c Electric field: average life time versus electric field of high-humidity actuators (VHB
4910, 100% RH, 300% 9 300% prestrain, 5% uniaxial strain at 5 Hz). d Strain: lifetime of ten
actuators with differing strain operated at high humidity (VB 4910, 100% RH,
300% 9 300% prestrain, uniaxial strain at 5 Hz)
a profound effect on the performance of dielectric elastomer generators. For

example, the diaphragm transducer of the heel-strike generator was able to operate
with an energy density of 0.3 J/g. The device was not tested for lifetime at this
energy density. On the other hand, a draped roll transducer, similar to that used in
the wave power harvester of Fig. 3.8, was able to operate at 0.05 J/g for more than
1 million cycles with materials and operating cycles (*100% areal strain) similar
to the heel-strike transducer. This energy density is nearly an order of magnitude
lower. As this comparison illustrates, the achievable energy density and lifetime
are closely related—increasing one reduces the other.
Figure 3.13 shows the effect of several parameters on the lifetime of dielectric
elastomer transducers made using the 3 M 4910 acrylic polymer. As suggested by
studying Fig. 3.13, there are various material and operating factors that affect
lifetimes. Electrodes should avoid field-concentrating components, operating
humidity should be low, and maximum operating fields and strains should be low.
Fig. 3.14 Dielectric

elastomer test samples
submerged in saline solution
No doubt, further tuning of the materials and operating parameters will improve
lifetime even beyond these levels.
In some generator applications it may not be possible or desirable to dry and
seal the device. Nonetheless, data from dielectric elastomer actuator lifetime tests
suggest that long lifetimes can still be achieved by a tradeoff in performance. For
example, Fig. 3.14 shows operation of dielectric elastomer actuators submerged in
salt water. In underwater operation, 6 out of 11 actuators survived for [10 million
cycles with an electric field limited to 32 MV/m and approximately 2% strain
(actuation strain). Operation while submerged in saline solution suggests the
practicality of low-cost highly distributed ocean wave harvesters.
While these data are for acrylics, it is likely that similar effects apply to other
materials. While we can use lifetime data to select the best materials and trans-
ducer designs, device design and systems analysis must consider tradeoffs between
operating conditions such as electric field and stretch ratio. In some small devices,
we can reduce operating conditions and still get the desired energy output by using
more materials. In other cases, reducing operating conditions would result in a
device that is too massive or cannot achieve the same energy output due to the
economic considerations of using more material (and resulting need for greater
structure to support greater amounts of material) as well as reduced electrical
efficiency due to low stretch ratios.
Another important consideration is the amount of material that must be used to
produce the needed power. For applications that require relatively small amounts
of film, high lifetime can be readily achieved by using good quality film, properly
selecting the electrode, and limiting the applied voltage. For example, in actuator
mode, Artificial Muscle, Inc. (AMI—a Bayer Material Science Company,
Sunnyvale, California) has developed dielectric films based on a non-acrylic material
that it specifies for its X-Mode (planar) configuration (510 pF) to ten million cycles
with 99% confidence at 25C and 45% RH at strains of 5.9% at 36 MV/m. AMI also
specifies to one million cycles with 97% confidence the same film at the accelerated
aging condition of 65C and 85% RH at strains of 5.9% at 36 MV/m. AMI has tested
films to one billion cycles under some operating conditions [34]. Not surprisingly,
AMI has found that reliability can be very sensitive to the manufacturing process.
Some of the improvements in reliability that AMI has realized are due to enhance-
ments in the control of the manufacturing process. These devices use only a square
centimeter or so of active material. On a somewhat larger scale, Danfoss

PolyPower (Nordborg, Denmark) claims lifetimes of ten million cycles with its
silicone roll actuators: Ref. [35] These actuators typically operate at less than 5%
strain. Danfoss is developing materials (polymer film with corrugated metal elec-
trodes) for larger strain applications [36], but there is no extensive lifetime infor-
mation yet published.
One approach to dealing with the increased likelihood of failures in larger area
films is to enable such failures to ‘‘self-heal.’’ For example, Lam et al. [37] report
self-healing using electrodes based on a thin coating of nanofibrils. Sufficiently
thin metal electrodes, such as used by Danfoss’ materials, can self-heal as well. In
generator applications where the strain can be large, self-healing electrodes may
not be sufficient since even small film defects can easily propagate over time.
Thus, any type of self-healing or fault tolerance would likely need to include
means for subdividing the active film into individual regions such that a failure in
an individual region does not result in catastrophic device failure. Such an
approach was taken in the ocean wave energy harvesting device described above.
A total of 40 individual films were used to produce the 25 J of output. Failed films
could be replaced or removed from operation with electrical switching. A full-
scale system designed for feeding power to the grid could easily have thousands of
individual film elements.
3.5 Summary and Conclusions
Dielectric elastomer generators are capable of good characteristics and perfor-

mance, both in theory and in experiment and demonstration devices. These
properties include high energy density and high efficiency. Devices such as the
heel-strike generator and ocean wave power harvesters have also demonstrated
the ability to produce simple low-compliance devices that can directly couple
to the mechanical energy source. The ocean wave energy harvesters have
shown the possibility of developing devices with large amounts of film that can
produce significant amounts of power. No other direct drive smart material
technology has produced as much energy per stroke as has been demonstrated
with dielectric elastomer systems. Despite this potential and progress, several
challenges remain.
While progress is being made, fully modeled systems that include the full range
of electromechanical coupling effects and environmental sensitivities do not yet
exist. Further, the necessary software tools to model or solve for the material
behavior, nonlinear electrical effects, and complex interactions with the environ-
ment are not available.
Even if the appropriate models and model solving tools were readily available,
the necessary material parameters are not well established—even for well-studied
materials such as silicones and acrylics. The inability to fully model a system does
not allow for a full exploration of design tradeoffs and optimizations. In particular,
the effects of lifetime on the maximum material parameters of electric field and
strain are not well-known.
Better modeling tools would not only allow for better design or material
selection, but could help guide the development of new materials. Ideal materials
for generators may have different properties than those that are ideal for actuators.
For example, being able to undergo very high stretch ratios might be more
important than a higher dielectric constant. Being able to operate well in a high-
humidity environment might also prove to be an important advantage for some
applications.
The design of energy harvesting circuits is another area that has opportunities
for further development. In many cases there will need to be tradeoffs between
circuit complexity (to get high efficiency) and simplicity or cost. Further, the
optimal energy harvesting cycle cannot be implemented unless the material is well
characterized and modeled. Large-scale energy harvesting systems might benefit
from numerous simple energy harvesting circuits as opposed to more centralized
and sophisticated circuits. Again, integrated modeling can help address this issue.
In some cases, energy-harvesting circuitry could be too large and/or too expensive
for a given application, negating many of the benefits of using dielectric elasto-
mers. To date, there has been little market for transistors suited to the relatively
high voltages used in electroactive polymer energy-harvesting circuits. As a result,
few such transistors are available in the marketplace. As better high-voltage
transistors become available and harvesting circuits are refined, the shortcomings
of today’s circuitry can be overcome.
Large-scale energy harvesting, such as those for harvesting wave or wind
energy, in particular can benefit from the improved modeling and design tools.
Such large-scale systems will also require some degree of fault tolerance. Fault
tolerance strategies must be further developed.
With better modeling and design tools, as well as more fully characterized
materials and new materials, dielectric elastomer power generation may prove to
be well-suited for a wide range of energy harvesting applications from the small to
the very large. Physically small applications will likely be first, because the
technological and economic barriers are lower. In order to enable the physically
large applications, such as wave power harvesting, we will need advances in large
transducer fabrication, lifetime, the energy-harvesting circuitry, modeling and
system engineering.
Acknowledgments The authors wish to thank their colleagues at SRI international whose efforts
contributed to the work presented here. We would also like to thank the numerous clients and
government funding agencies whose support over the past 20 years has enabled much of the work
presented here. We would like to thank in particular Mr. Shuiji Yonmura and Mr. Mikio Waki of
HYPER DRIVE Corp., a company that has generously supported our development of the ocean
wave power harvesting systems. Infoscitex Corporation contributed valuable information on
human kinetic energy harvesting through Mr. Jeremiah Slade.
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Chapter 4
Theory of Ionic Electroactive Polymers
Capable of Contraction and
Expansion–Contraction Cycles
Lenore Rasmussen
Abstract Electroactive polymers (EAPs) that bend, swell, ripple (first generation
materials), and now contract with low electric input (new development) have been
produced. Ras Labs also produces EAP materials that quickly contract and then
expand, repeatedly, by reversing the polarity of the electric input. Using applied
voltage step functions produces varying amounts of contraction, which has enor-
mous potential. A combination of high and low voltages could produce gross and
fine motor skills, respectively, with both large motor control and fine motor control
(fine manipulation) within the same actuator unit. The mechanism of contraction is
not well understood. Radionuclide-labeled experiments were conducted to follow
the movement of electrolytes and water in these EAPs. In addition, other exper-
iments were conducted to determine how and why contraction occurs. One of the
biggest challenges in developing these actuators, however, is the electrode-EAP
interface because of the pronounced movement of the EAP. Plasma treatment of
the electrodes, along with other strategies, allows for the embedded electrodes and
the EAP material of the actuator to work and move as a unit, with no detachment,
by significantly improving the metal–polymer interface, analogous to nerves and
tendons moving with muscles during movement.
Keywords Electroactive polymer EAP Contraction Artificial muscle

Plasma treatment Actuator
L. Rasmussen (&)
Ras Labs, LLC, Intelligent Materials for Prosthetics and Automation,
Plasma Surface Modification Experiment,
US Department of Energy’s Princeton Plasma Physics Laboratory at Princeton University,
Room L-127, 100 Stellarator Road,
Princeton, NJ 08543, USA
e-mail: rasmussl@raslabs.com

DOI: 10.1007/978-1-4614-0878-9_4,
96 L. Rasmussen
(a) (b)
+ electrode - electrode
50 V
5 mm
- electrode
Fig. 4.1 Contraction of highly contractile EAP (a) Weight (t = 0) = 0.11 g (b) Weight (t =
1 min, 50 V) = 0.01 g, Note: Dye added to (uncoated) EAP to improve visualization. EAP
surrounded by electrolyte solution. Electrode removed after experiment for weight determination
[4]. Proc SPIE 2009, reprinted with permission
4.1 Ionic EAP Contraction
Selected ionic hydrogels composed of poly(methacrylic acid) (PMA) and other

ion-containing polymers and copolymers produce good electroactive polymer
(EAP) based materials and actuators that contract with low electric input (Fig. 4.1)
[1–5]. A highly contractile EAP material was developed that is capable of pro-
nounced contraction when subjected to an electric impulse, contracting over 80%
(contracts to less than 20% of its original weight) in less than a minute at 50 V
(Fig. 4.1). When the electricity is stopped, the flexible EAP relaxes back to its
original size and shape [1–6]. In addition, some of these PMA based materials are
able to quickly contract and then expand, repeatedly, by reversing the polarity of
the electric input (Fig. 4.2) [3, 5]. By applying 50 V for 1 min and then reversing
the polarity and applying the voltage for another minute, the EAP can contract and
then expand back to and beyond its original size. This EAP contraction–expansion
can be cycled (Figs. 4.2 and 4.3) [3, 5].
The mechanism of contraction is not well understood. The rapid weight loss and
size reduction is believed to be primarily due to water leaving the EAP during
contraction. Osada [7–27], Tanaka [28–40], Shahinpoor [41–52], Bar-Cohen
[53–60], Khokhlov [61, 62], Shiga [63], and many others have investigated the
behavior of hydrogels from various stimuli: change in pH, ionic concentration,
change in solvent, and electric input. How and why this contraction phenomenon
occurs in these contractile PMA based EAPs were determined using a radionuclide
experiment, molecular modeling, and other experimental approaches.
In order for an ionic hydrogel-like material to be electroactive, several com-
ponents are necessary:
4 Theory of Ionic Electroactive Polymers 97
5 mm -50 V + 50 V
Wt (t= 0) = 0.07 g Wt (t=20 sec) = 0.13 g Wt (t=20 sec) = 0.06 g

86 % expansion 54 % contraction
46 % weight change from previous step
Fig. 4.2 Expansion-contraction cycle for a PMA based EAP. Note: Dye added to (uncoated)
EAP to improve visualization. EAP surrounded by electrolyte solution [5], Proc SPIE 2011,
Fig. 4.3 Reverse polarity

experiment [5], Proc SPIE
2011, reprinted with
permission
1. The base polymer, or some component of the base polymer composition, must
be ion-containing.
2. It is desirable for the EAP to be cross-linked or otherwise networked together.
3. The electrolytic solution that is absorbed by the EAP hydrogel plays a key role
in electroactivity.
4. The placement and polarity of the electrodes helps dictate whether the EAP in
the actuator bends, contracts, or expands.
There has been a great deal of interest worldwide in the search for materials that
can transfer electrical energy directly into mechanical energy, analogous to our
muscles converting electrical and chemical energy into mechanical energy to
produce movement. For an ionic EAP, the polymers must be ion-containing, or for
a copolymer, a portion of the copolymer must be ion-containing. Advances in
these endeavors have been achieved using materials such as ionized poly(acryl-
amide), poly(acrylic acid), poly(acrylic acid)-co-(poly(acrylamide), poly(2-acryl-
amide-2-methyl-1-propane sulfonic acid), poly(acrylic acid), poly(methacrylic
98 L. Rasmussen
acid), poly(styrene sulfonic acid), quarternized poly(4.vinyl pyridinium chloride),

poly(vinylbenzyltrimethyl ammonium chloride), and numerous other materials.
Piezoelectric materials have also been investigated for use as electroactive
materials; however, most piezoelectric materials undergo length changes of only a
fraction of one percent.
Bar-Cohen’s expertise with various EAPs is extensive [53–60], Pei [64–81],
Smela [82–92], Anderson [93–104], De Rossi and Carpi [82, 105–116], Madden
[117–119], and many others have developed and investigated electroactivity
extensively in poly(pyrrole) and other dielectric based materials. SRI International
and Artificial Muscle, Inc. hold many publications, [70–75, 78, 81, 120, 121] and
patents, [122–126] in this area. Pelrine and Kornbluh at SRI International and Pei
at UCLA have produced electrically driven mechano-chemical actuators, where
the electric field is applied through flexible carbon plates, which provide for an
expandable conducting surface, and an elastomeric material is sandwiched
between the carbon plates. The elastomeric material wedged between the carbon
plates acts as a flexible, movable structure when the two carbon plates, with
opposing charges, are attracted and move closer to each other for the duration of
the electric impulse. When the electric field is turned off, the material resumes its
previous configuration. This type of electroactive actuation typically requires high
voltages, and once the configuration is reached, the material is typically static. This
strategy produces a very fast actuation.
Shahinpoor and Mojarred used ion-exchange materials and membranes to
produce electrically responsive actuators [41–48] and also encapsulated ion-
exchange membrane sensor/actuators. Shahinpoor used electrically responsive
polymers coupled with springs and other mechanical devices to improve upon
electrically responsive actuators [52] and ionic polymeric conductor composites
and ionic polymer metal composites to drive pumps and mini-pumps [41].
Tanaka observed that ionized (polyacrylamide) (PAA) gels, immersed in a 50%
acetone and 50% water mixture, collapsed and physically shrunk, by measured
loss of volume, in the presence of an electric field. When the electric field was
removed, the collapsed gel swelled to its initial proportions [28]. Tanaka observed
phase transitions of cross-linked partially hydrolyzed PAA gels as a function of
temperature, solvent, ionic concentration, pH, and electric field [28–40]. Very
small changes in electric potential across partially hydrolyzed PAA gels produced
significant volume changes [39, 40].
Osada and Hasebe found that water swollen poly(2-acrylamide-2-methyl-
1-propane sulfonic acid) (PAMPS) gels contracted in the presence of an
electric field, losing as much as 70% of their weight from loss of water [23]. Gels
prepared from polymers and copolymers that contain ionizable groups, such as
poly(methacrylic acid), partially hydrolyzed poly(acrylamide), poly(styrene sul-
fonic acid), quarternized poly(4-vinyl pyridinium chloride) and poly(vinylben-
zyltrimethyl ammonium chloride), also exhibited marked contraction in the
presence of an electric field, as did gels prepared from proteins such as gelatin and
collagen, and gels prepared from polysaccharides, such as alginic acid and its salts,
ager-ager and gum Arabic [7]. Osada observed that the presence of ionizable
Table 4.1 Comparison of hydrogel tensile strengths [6], Proc SPIE 2007, reprinted with
permission
Material Tensile strength (MPa)
Poly(acrylamide) gels 0.03
Poly(vinyl alcohol)-poly(acrylic acid) gels 0.23
Poly(2-hydroxyethyl methacrylate)-poly(methacrylic acid) 0.33
crosslinked gelsa
a
0.28–0.76 MPa range for these types of materials
groups in the polymer gels was a factor in predicting the response of a material to
an electric field. According to Osada, polymer gels containing no ionizable moi-
eties, such as poly(2-hydroxyethyl methacrylate) (PHEMA) and starch, showed no
contraction in the presence of an electric field. [7, 9–12] Our work has also
confirmed this, with no observed electroactivity in a variety of PHEMA formu-
lations. Once enough PMA or other ion-containing polymers are introduced into a
copolymerized formulation with PHEMA (or other neutrally charged polymeric
component), and conditions are met in terms of required flexibility and other
physical parameters, then electroactive PHEMA copolymers can be produced.
Using PAA or PAMPS, Osada developed mechanochemical actuators that
‘‘walked’’ in a looping fashion and a mechanochemical valve membrane that
reversibly expanded and contracted its pore size when exposed to an electric field
in alternate on/off cycles [20]. By doping cross-linked poly1N-13-(dimethyl-
amino)propyl acrylamide with 7,7.8.8-tetracyanoquinodimethane, Osada produced
materials that could undergo rapid contractions in the presence of an electric field
[15, 19, 21].
Rasmussen found that copolymers comprising cross-linked networks of meth-
acrylic acid and 2-hydroxy methacrylate, cross-linked with cross-linking agents
such as ethylene glycol dimethacrylate and 1,1,1-trimethylolpropane trimethac-
rylate had tensile strengths well above the tensile strengths of polyacrylamide type
materials (Table 4.1) [6].
Appendix A presents one of Prof. Osada’s pivotal publications addressing a
multitude of materials and their electroactivity, and just as important, classes of
materials that are non-electrocative. Appendix B presents Prof. Tanaka’s premier
paper on the mathematical and physical theory of electroactivity based on ionized
polyacrylamide gels.
For an ionic EAP, it is beneficial for the material to be crosslinked because
linear ion-containing polymers simply dissolve into solution rather than retaining
their shape and integrity. Crosslinking also improves the strength of these mate-
rials; however, this is a delicate balancing act. If the hydrogel is too crosslinked, it
may be very strong, brittle even, but it loses flexibility if too highly crosslinked. In
order to be able to undergo movement when electrically stimulated, the EAP must
be flexible. Conversely, if the material is too lightly crosslinked, the EAP, though
very flexible, will be inherently too weak and will undergo extremely substantial
swelling in the presence of solvent, further weakening the material. When cross-
linking these EAPS, there is a trade-off between strength and flexibility. Different
100 L. Rasmussen
Fig. 4.4 Traditional ionic

EAP configuration
levels of crosslinking can be used to tailor the amount of electroactivity vs.

inherent strength of the EAP for different end use applications. For a non-load
bearing application, such as a valve, a highly contractile EAP may be desirable
because strength is not as crucial. For a load bearing application, such as an EAP
based actuator in a robotic or prosthetic device, the electroactivity may need to be
sacrificed slightly in order to acquire the necessary high strength needed to make
the EAP practical in these types of real world applications. Interpenetrating net-
work technology also provides for a way to couple electroactivity and strength
within the same EAP based actuator.
Most EAPs bend in an electric field. The greater the size differential between
the negative and positive ions of the salt in the electrolyte solution contained in the
EAP, the more pronounced the bending (Fig. 4.4). Alternatively, if one of the ion
types is very large and relatively immobile, while the opposite charged ion type is
very small and mobile, bending can also occur in an electric field from the
mobility of the smaller mobile ions. Reversing the polarity causes an oscillatory
motion, similar to the back-and-forth motion of a fish tail propelling the fish
forward through water.
So why do some ionic EAPs contract? The movement of the ions of the
electrolyte comes into play, but to exploit contraction, the placement of the
electrodes is also very important. If contraction, rather than bending is desired,
the negative electrode is placed external to the EAP, while the positive electrode
remains internal (embedded) in the EAP (Fig. 4.5). In the case of the contractile
EAP composed of PMA, the ions along the main polymer chains are weak acetic
acid groups. The electrolytic solution typically used to swell the gel and provide
for good electroactivity is a dilute sodium chloride solution, such as isotonic saline
solution. When the electric input is applied to the PMA EAP based actuator with
this electrode configuration, the EAP of the actuator contracts quickly and sub-
stantially. In selected EAP formulations, when the polarity is reversed, expansion
occurs, and contraction and expansion can be cycled repeatedly in selected PMA
based EAP materials and actuators [3, 5].
A radionuclide experiment was performed to determine, in as close to real time
as possible, the chain of events that occurs when electricity is applied to EAP
Fig. 4.5 Electrode configuration for contractile EAP
Fig. 4.6 Radionuclide experiment to follow EAP contraction [2], Proc SPIE 2010, reprinted with
permission
materials, both in terms of water loss and electrolyte flow during contraction
(Fig. 4.6). EAP samples were immersed in aqueous NaCl solutions containing
known concentrations for both tritium (H-3) and sodium-22 (Na-22) radionuclides
and then allowed to swell and equilibrate. For the electroactive experiment, EAP
samples were then placed in an unlabeled aqueous NaCl solution and subjected to
electric input. Aliquots of the surrounding solution were removed in timed inter-
vals during the electric input. Control experiments were also performed, where no
electricity was applied to sample EAPs while aliquots were removed in the same
timed intervals. Liquid scintillation chromatography (LSC) was used to detect
tritium levels and gamma ray spectroscopy (GRS) was used to detect Na-22 levels.
The results from the radionuclide experiment indicate that during the electric
input, Na-22 left the contractile EAP very quickly, with significant outflow of the
positive sodium ions towards the negative electrode within 5 s. The Na-22 outflow
plateaued around 75 s. A similar profile was seen with tritium. Based on the control
102 L. Rasmussen
45 1
40 0.9
Na-22 Activity (Bq/mL)
35
Na-22 0.8 T-3
30 0.7
H-3 (Bq)
0.6
25 Contraction (# 6) Contraction (# 6)
0.5
20 Control (# 11) Control (# 11)
0.4
15
0.3
10 0.2
5 0.1
0 0
0 20 40 60 80 100 0 20 40 60 80 100
Time (s) Time (s)
Fig. 4.7 Radionuclide-labeled contraction experiments following Na-22 and T-3 [2], Proc SPIE
(no electric input), the Na-22 was retained very tightly to the EAP material, while
the tritium had some baseline mobility in and out of the EAP. Once the EAP was
activated by electricity, the positive sodium ions and water moved very quickly and
simultaneously out of the EAP material, leading to a very fast, pronounced con-
traction (Figs. 4.1 and 4.7). Indeed, it appears that electricity is required in order for
sodium ions to flow out of these contractile EAPs. Following water loss by volume
change and weight conversions in real time showed a similar trend (Fig. 4.8).
After the electric input part of the radionuclide-labeled experiment, the EAPs
were placed in fresh unlabeled aqueous sodium solution, allowed to equilibrate for
several days, and then aliquots taken from each equilibration media (Fig. 4.9).
GRS found no Na-22 activity in the equilibration media, while tritium levels were
fairly high, particularly for the control (Table 4.2). Again, this indicates that the
Na-22 is very tightly bound to the contractile EAPs when there is no electricity.
Finally, the EAPs themselves were tested using GRS to account for the location
for all Na-22, particularly in the controls which had no electric input. After both
the initial contraction experiment and the equilibration experiment, the Na-22 that
was not released during the previous experimentation remained in the EAP gels,
with 0.6425 Bq remaining in the EAP that had undergone contraction and
3.834 Bq remaining in the control EAP (Fig. 4.10).
Based on the radionuclide experiment, the sodium ions do not move at all
unless electrically stimulated. The net outflux of sodium ions to the externally
placed negative electrode also causes a huge outflux of water molecules, virtually
simultaneously, causing a rapid and profound contraction of the EAP. In selected
formulations, when the polarity is reversed, rapid expansion of the EAP occurs,
and the contraction–expansion can be cycled repeatedly.
So the distinct movement of sodium ions and water molecules that occurs
during electric impulse causes EAP contraction, but why is this cation migration,
and subsequent water molecule migration, occurring? Molecular modeling
excluded the hypothesis of selective mobility due to pore sizes within the EAP.
This is because in order to be flexible enough to be electroactive, the pore sizes in
these cross-linked PMA based EAPs are huge compared to any of the electrolyte
systems investigated, including ionic liquids (Fig. 4.11).
Different ions move at different rates within an aqueous environment. For
simple electrolytes composed of a Group 1 cation associated with a group 7 anion,
Contraction Following Water Loss Contraction Following EAP Volume Normalized

0.12 1
Weight Water Loss (g)
0.1 0.8
Volume (cc)
0.08
50 V 0.6 50 V
0.06
Control 0.4 Control
0.04
0.02 0.2
0 0
0 20 40 60 80 0 20 40 60 80
Time (sec) Time (sec)
Fig. 4.8 Contraction following water loss from weight change and from volume change [2],
Proc SPIE 2010, reprinted with permission
1
0.9
Na-22 T-3
0.8
0.7
Na-22 (Bq/mL)
0.6
0.5
0.4
0.3
0.2
0.1
0
Contraction Control
Fig. 4.9 Radionuclide equilibration following contraction [2], Proc SPIE 2010, reprinted with
permission
Table 4.2 Radionuclide- Sample Na-22 T-3 Normalized T-3a

labeled equilibration results (Bq/mL) (Bq/mL)
following contraction
experiment Control 0 0.8933 100
Contraction EAP 0 0.3475 34
a
Normalized with respect to the control and to the initial weight
of the EAPs
Fig. 4.10 GRS analysis of 4.5

the EAPs themselves 4
Na-22 Activity (Bq/sample)
following Na-22 [2], Proc 3.5

SPIE 2010, reprinted with 3
permission 2.5
2
1.5
1
0.5
0
Contraction Control
104 L. Rasmussen
Crosslinked polymer
showing 5 linked polymer
chains (polymer chains
average over 100 units
between crosslinkers in
real EAP)
Group 1 Cation
Fig. 4.11 Molecular model of PMA based EAP [5], Proc SPIE 2011, reprinted with permission
such as LiCl, NaCl, KCl, LiBr, NaBr, and KBr, the cation moves much faster in
an electric field than its associated anion. The movement of cations and the
subsequent movement of water was behind the profound levels of contraction
observed in these hydrogels.
Based on the sizes of the Group 1 ions lithium, sodium, and potassium, one may
predict that the lithium ion, with its tiny atomic radius of 0.69 Å, would migrate
the fastest in an electric field, thus producing the highest level of contraction in an
EAP. However, in an aqueous environment, lithium has the highest hydrodynamic
radius (2.38 Å) compared to the other Group 1 cations, so in fact moves the
slowest in an electric field (Fig. 4.12 and Table 4.3) [127–130] and produces
the least amount of contraction (Fig. 4.13). Conversely, the potassium ion, with its
large atomic radius of 1.25 Å but small hydrodynamic radius of 1.25 Å (virtually
same as atomic radius) moves very quickly in an electric field (Table 4.3)
[127–130] and produces the highest amount of contraction (Fig. 4.13).
Experimentally, three PMA based EAPs (from the same batch) were swollen in
three different Group 1-Group 7 dilute electrolyte solutions: 0.2 M LiBr, 0.2 M
NaCl, and 0.2 M KCl. The EAPs were then subjected to a 50 V, 200 mA electric
input for 3 min, with the positive electrode embedded in the EAP and the negative
electrode external to the EAP. The EAPs swollen with potassium chloride produced
the fastest and most pronounced contraction of 32%, followed by sodium chloride at
26% contraction, and followed by lithium bromide at 21% contraction (Fig. 4.13).
These were very dilute electrolyte solutions. As the electrolyte concentration is
raised, the electroactivity improves, up to a point. For methacrylic and acrylic
+
Li + Na+ K
Ionic Radii
0.69 Å 1.02 Å 1.38 Å
Hydrodynamic Radii
2.38 Å 1.84 Å 1.25 Å
Fig. 4.12 Ionic and hydrodynamic radii for lithium, sodium and potassium Group 1 cations
Table 4.3 Ionic crystallographic radii, hydrodynamic radii, molar equivalent conductivities, and
diffusion coefficients of lithium, sodium, and potassium cations at ? dilution at 25°C [127–130]
Group 1 Ionic radii Hydrodynamic Molar Diffusion
(Alkali) rc (Å) radii rh (Å) conductivities coefficients
Metal k? D 9 109 (m2/s)
9 104 (m2S/mol)
Li+ 0.69 2.38 38.66 1.029
Na+ 1.02 1.84 50.08 1.334
K+ 1.38 1.25 73.48 1.957
Fig. 4.13 Contraction of

PMA based EAPs for three
different electrolyte systems
[5], Proc SPIE 2011,
based EAPs, if the electrolyte concentration is too high, the polymer undergoes
a phase change, the polymer morphology changes, becoming stiff (chalk like
texture), and then is much less or even simply not electroactive due to the loss in
flexibility. Dilute electrolyte solutions work well.
106 L. Rasmussen
Besides the cations being attracted to the very negative external electrode
during electric impulse, there is also a local electrochemistry effect at each elec-
trode, which causes chemical changes in these PMA based EAPs. In an aqueous
environment, NaCl dissociates into sodium and chloride ions:
NaCl ! Naþ þ Cl
At the anode, which is the embedded positive electrode, two things are
occurring. Some of the chloride anions in this dilute solution are becoming oxi-
dized and forming a small amount of chlorine, while water is oxidized and forming
oxygen and protons at the embedded positive electrode. The formation of protons
at the positive embedded electrode within the EAP dramatically lowers the pH.
This produces a very acidic environment for the EAP.
2 Cl ! Cl2 þ 2 e
2 H2 O ! O2 þ 4 Hþ þ 4 e Acidic at Anode
Meanwhile at the cathode, which is the external negative electrode, water

undergoes reduction, releasing hydrogen at the cathode and forming hydroxide
ions, which raises the pH, producing a basic environment.
2 H2 O þ 2 e ! H2 þ 2 OH Basic at Cathode
How does the localized electrochemistry affect these EAPs? Recall that these
PMA based EAPs contain weak acid groups along the main polymer chains
(Figs. 4.11 and 4.14). In an acidic environment, the acid groups are neutralized by
the input of protons during the electric impulse on the anode, which is the
embedded positive electrode, so the EAP becomes neutrally charged (Fig. 4.14).
The positively charged cations, such as sodium ions, leave the EAP from this two-
fold effect:
1. The cations are very attracted to the cathode, which is the external negative
electrode.
2. The cationic counter ions now have no ionic affiliation with the protonated acid
groups of the EAP, because the acidic groups of the EAP lose their charge and
become neutral during electric impulse at the anode, which is the embedded
internal anode.
As the cations migrate rapidly out of the EAP, the water molecules in the
hydration layers around the sodium ions are also dragged away from the EAP,
resulting in contraction.
When the polarity is reversed, the strong negative charge is now at the
embedded electrode and the localized electrochemistry is producing a basic
environment within the EAP, thus the EAP regains its negative charges along
the polymer chains. The cations, such as sodium ions, return to the EAP when the
polarity is reversed, again from this two-fold effect:
In an aqueous solution, NaCl disassociates into Na+ and Cl- ions

NaCl → Na+ + Cl-
At anode (positive electrode)
-
2 Cl → Cl2(g) + 2 e-
As to water itself, at anode
2 H2O → O2(g) + 4 H+ + 4 e- Acidic at anode
At cathode (negative electrode)

2 H2O + 2 e- → H2(g) + 2 OH-
2 OH- + 2 Na+ → 2 NaOH Basic at cathode
As to water itself, at cathode
4 H+ + 4 e- → 2 H2(g)
Overall electrolysis reaction for NaCl dissolved in H2O

2 NaCl + 2 H2O → Cl2(g) + H2(g) + 2 NaOH Eo = -1.36 V
Overall electrolysis reaction for H2O
2 H2O → 2 H2(g) + O2(g) Eo = -1.23 V
Na+
(a) (b)
Fig. 4.14 Local electrochemistry at the electrodes. a Dominates in an acidic environment b
Dominates in a basic environment
1. The migration of the positively charged cations to the (embedded) negative

electrode and away from the (external) positive electrode.
2. The local electrochemistry within the EAP returns the negative charge to the weak
acid groups along the polymer chains as the acid groups are deprotonated in the now
basic local environment, which also causes cationic migration back into the EAP.
As the cations migrate rapidly back into the EAP, the water molecules in the
hydration layers around the cations are simultaneously dragged back into the EAP,
resulting in expansion.
The electrolyte concentration in these EAPs is very low, though, so movement
purely by the ions and associated water shells does not fully explain the pro-
nounced contraction observed in these EAPs when electrically stimulated. In fact,
if the water shell migration were the only water movement occurring, lithium
108 L. Rasmussen
EAP – distilled H2O EAP – saturated NaCl solution EAP – saturated NaCl solution
Wt(0) = 0.47 g Wt(2 min) = 0.35 g Wt(10 min) = 0.18 g
25 % contraction (74 % from original) 62 % contraction (38 % from original)
Fig. 4.15 Osmotic effects of PMA based EAP [5], Proc SPIE 2011, reprinted with permission
would be expected to have the highest contraction of the Group 1 cations due to
the large amount of hydration layers (Fig. 4.12). The converse is observed, where
potassium, in fact, has the highest level of contraction compared to sodium and
lithium cations. The contraction observed once ion migration is underway can be
explained, however, by osmosis.
Once the sodium ions migrate out of the EAP in response to the electric
impulse, then an ionic concentration gradient occurs. Due to osmosis, water rap-
idly leaves these flexible EAPs due to the higher ion concentration outside of the
EAP once the sodium ions have migrated external to the EAP due to the placement
of the cathode (the external negative electrode) and due to the local pH effects at
the anode (the embedded positive electrode).
The osmotic effect was experimentally determined by placing the EAP first in a
distilled water environment, followed by placing the EAP into a saturated sodium
chloride solution and then observing any changes in the EAP. When the EAP was
placed into the saturated NaCl solution, within 2 min the EAP had contracted 25%.
Within 10 min, the EAP had contracted by 62% (Fig. 4.15).
The contraction that the PMA based EAPs undergo when electrically stimulated
is thus a three-fold effect due to the following:
1. The strong negative charged cathode, which is placed external to the EAP,
attracts the positively charged cations, such as sodium ions, out of the EAP.
2. The localized pH effects at the positive charged anode, which is embedded in
the EAP, protonates the weak acid groups along the polymer chains of the EAP,
making the EAP neutrally charged, so that the cations are no longer attracted to
the side groups of the EAP.
3. The osmotic effects following the ion gradient from the rapid cation migration
in an electric field cause a large water loss out of the flexible EAP.
All three of these effects cause a rapid and pronounced contraction in selected
EAPs. The first two events occur in tandem, followed quickly by the third effect of
osmosis, causing a rapid and pronounced contraction in these PMA based EAPs.
Reversing the polarity causes expansion by a similar three-fold effect due to the
following:
1. The strong negative charged cathode, which is now the internal embedded
electrode in the EAP, attracts the positively charged cations, such as sodium
ions, back into the EAP.
2. The localized pH effects at the negatively charged cathode, which is now
embedded in the EAP, deprotonates the weak acid groups along the polymer
chains of the EAP, making the EAP negatively charged again, so the cations are
attracted back to the side groups of the EAP.
3. The osmotic effects following the ion gradient from the rapid cation migration
in an electric field cause a large water gain back into the flexible EAP.
4.2 Extreme Temperature Considerations
These PMA based contractile EAPs were able to withstand extreme temperatures.
Cryogenic experiments were performed by subjecting the contractile EAPs to 4.2 K
using liquid helium, 77.25 K using liquid nitrogen, 194.65 K using a dry ice/iso-
propyl alcohol bath, and 273.15 K using an ice bath. Elevated temperature experi-
ments were conducted up to 410 K. Exposing these contractile EAPs to extreme
temperature conditions, even extremely cold temperatures, did not affect their ability
to contract when electrically stimulated and had no discernable adverse effects. In the
case of extreme cold exposure, these EAP actually performed better once thawed [4].
In order to actuate under extreme cold temperatures, the electricity can be ramped up
to provide heat for a quick thaw, and then ramped down to actuation levels.
4.3 Carbon Fiber Infused EAPS
Besides plasma treated metal electrodes, carbon fibers also adhere well to these PMA
based EAPs. PMA based EAPs with embedded carbon fibers, arranged in long linear
patterns or in grid patterns, respond very well to electricity, with marked contraction
at 50 V with over 50% contraction by weight loss in a minute or less. Small cylin-
drical EAPs with embedded carbon fibers (Fig. 4.16) contracted and expanded when
the polarity was reversed, albeit slowly, at voltages even as low as 1 V.
4.4 Fourth Generation Contractile EAPs
The presence of Group 7 electrolytic anions is disadvantageous due to their slow

migration and electrophoretic affect at the anode. Contraction-expansion cycles for
a robust PMA based copolymer, which only contains cations affiliated with the
acidic groups along the main EAP chain (no Group 7 or other free anions are
present) is shown in (Fig. 4.17). Besides electrolytic solution, this copolymer has
110 L. Rasmussen
Fig. 4.16 Small cylindrical EAP with embedded carbon fibers
Fig. 4.17 Fourth generation

EAP copolymer in water
an advantage of operating extremely well in plain tap water (or in distilled water
with a minute amount of electrolyte added to provide for conductivity).
4.5 Overview Ionic EAPs Capable of Contraction

and Expansion–Contraction Cycles
Robust ionic electroactive materials have been synthesized, where the strength and
electroactivity can be tailored by controlling the extent of crosslinking and other
synthetic strategies. These EAP based materials and actuators can undergo rapid
and pronounced contraction. Reversing the polarity of selected EAPs produces

contraction–expansion cycles. Both the highly contractile EAP and the EAP
capable of fast contraction–expansion cycles lend themselves to smooth, con-
trolled, three-dimensional, life-like, biomimetic motion.
Radionuclide-labeled electrolyte (Na-22) and tritium (T-3) labeled water were
used to determine the chain of events that occur when these PMA based EAPs
contract. With electric input, cations, such as sodium ions, are attracted to the
external negative electrode, while local electrochemistry and pH changes affect
these EAPs at the embedded positive electrode. The osmotic effects following the
ion gradient from the rapid cation migration in an electric field cause a large water
loss out of the flexible EAP. The cations and water leave the EAP, causing a rapid
collapse and contraction of the EAP. Without electric input, the cations remain
very tightly bound to the ionic EAPs. Once electricity is applied to these EAP
based materials and actuators, cations and water move very rapidly from a three-
fold effect due to ion migration, localized pH effects, and osmosis, producing a
pronounced contraction of the EAP. Reversing the electric polarity of the external
and internal electrodes causes a reversal in the chain of events, producing a
significant expansion of the EAP.
4.6 Practical Considerations when Designing

Actuators Using Ionic EAPs
Once a very electroactive material was developed, the next challenge was how to
keep an actuator electronically wired using these types of dynamic materials.
Keeping the electrodes placed in the EAP during movement is an extreme chal-
lenge because when the EAPs undergo motion the electrodes that are attached to
them, even if embedded, can become detached from the EAPs, which causes
actuator failure. Plasma treatment and other metal treatments were investigated to
improve the interface between the EAP and the embedded electrodes.
Plasma is partially or wholly ionized gas with about an equal number of pos-
itively and negatively charged particles. Some scientists have named plasma the
‘‘fourth state of matter.’’ While plasma is neither gas nor liquid, the properties of
plasma are similar to those of both gases and liquids. Sterilization and improving
the adhesion between two surfaces are common applications. Plasma surface
treatment can create chemically active functional groups such as amine, carbonyl,
hydroxyl and carboxyl groups, which can greatly improve interfacial adhesion.
Plasma is used to improve bonding on substrates such as glass, polymers, ceramics
and metals. By improving the metal–polymer interface, the EAP material and
electrode(s) in an actuator can work as a unit, where the electrode(s) delivers the
electric input, much like a nerve, and can also serve as a tendon between the EAP
material and a lever.
112 L. Rasmussen
(a)
1 cm
(b)
Fig. 4.18 Coated EAP material with embedded electrodes [6], Proc SPIE 2007, reprinted with
permission
For actuators designed to act like an artificial muscle, EAPs were synthesized
with at least one embedded electrode. If the material is particularly electroactive,
the material would move so quickly that the embedded wire would disengage,
causing the actuator to lose its electric impulse (Figs. 4.18 and 4.19).
Plasma treatment was investigated to improve the interface between the elec-
trode metal and the electroactive material. Plasma can be generated in a near
vacuum to form a variety of reactive species—positive and negative ions, excited-
state species and radicals—as well as photons and neutral species from recom-
bination. Aircraft-grade 302/304 stainless steel and Grade 2 titanium were sub-
jected to plasma treatment. Typically, plasma was generated by a 25 MHz RF
power source operating between 16 and 20 W. Gas was streamed in between 2 and
5 mTorr pressure and plasma maintained for several hours. Samples were clamped
to a long I-probe, which allowed for the samples to be connected to a negative
potential and placed mid-stream in the plasma pathway of a plasma chamber.
A negative potential preferentially attracted positive ions to the sample surfaces.
Several testing methods and surface analyses were used to characterize the
metallic surface and determine the strength of the metal–polymer interface.
After electric impulse
Fig. 4.19 Damage to electroresponsive material in boxed area. Note: Coating removed to aid
visualization [6], Proc SPIE 2007, reprinted with permission
The water drop surface contact angle test uses a (distilled) water drop on a
surface and measures the contact angle. The monomer mixture for the EAP is very
hydrophilic. Surfaces with a low contact angle using a water drop are desirable for
good metal-polymer cover and adhesion because the monomer mixture then glides
uniformly across the metal surface, rather than beading up. The untreated stainless
steel had an average water drop surface angle of 81°. Helium and hydrogen plasma
treatment did not improve the water drop surface contact angle (117 and 96°,
respectively). Nitrogen and synthetic air plasma treatment markedly improved the
water drop contact surface angle (26 and 40°, respectively). Using pure oxygen
plasma, however, produced the most hydrophilic stainless steel surface (4° contact
angle; Table 4.4). The untreated titanium had an average water drop surface angle
of 81°. Helium, nitrogen and synthetic air plasma treatment markedly improved
the water drop contact surface angle (55, 47, and 23°, respectively). Just like
stainless steel, using pure oxygen plasma to treat titanium produced the most
hydrophilic titanium surface (5° contact angle; Table 4.4).
X-ray photoelectron microscopy (XPS) was used to determine the atomic
surface composition of plasma-treated stainless steel foil by analyzing binding
energies for Fe 2p, O 1, N 1 and C 1 s orbitals (Fig. 4.20 and Table 4.5). For
carbon, both the nitrogen and oxygen plasma treatments served to significantly
reduce the presence of carbon (C 1 s C–C peak at 285.3 eV). The presence of
carbon is indicative of oils and other organic contaminants. Plasma can strip,
sterilize, and super-clean metallic surfaces. Nitrogen is difficult to detect using
XPS. For nitrogen, there was no discernible peak in the control sample. After
nitrogen plasma treatment, a weak peak 396.2 eV (N 1 sN–Fe peak) was detected.
This N–Fe peak was reduced after the oxygen plasma treatment. For oxygen, the
oxygen peaks were bimodal, roughly split between the hydroxyl O–H peak (O 1 s
peak at 533.1 eV) and the iron oxide peak (O1speak at 530.5 eV; Fig. 4.21).
After nitrogen plasma treatment, the O1 s peaks were markedly elevated, partic-
ularly in the oxide region, with a shoulder extending into the hydroxyl region.
114 L. Rasmussen
Table 4.4 Water drop contact angle test on plasma-treated metal surfaces [4], Proc SPIE 2009,
Treatment Stainless steel (¯) Titanium Titanium
Control 81 81
N plasma 26 47
O plasma 4 5
Again, this was indicative of the nitrogen plasma stripping the metal surface,
exposing the iron oxide layer, which was also evident from the C 1 s results. After
subsequent oxygen plasma treatment, the O 1 s peaks, which were bimodal, were
markedly elevated, particularly in the hydroxyl region, indicating an oxygen-based
chemical modification at the atomic level on the plasma-treated stainless steel
surface. The high level of hydroxyl groups in addition to a good iron oxide surface
provided for a very hydrophilic metal surface, which was also evident from the
water drop contact angle tests. For iron, the nitrogen plasma-treated sample had
the highest peak (Fe 2p1/2 at 725 eV and Fe 2p3/2 at 711.5 eV, both peaks from
iron oxides). Again, this was indicative of the nitrogen plasma stripping the metal
surface, exposing the iron oxide layer, which was also evident from the C 1 s and
O 1 s results. After oxygen plasma treatment, the iron oxide peaks were slightly
diminished, probably due to the pronounced oxygen layer from hydroxyl groups.
The nitrogen plasma chemically modified the stainless steel surface somewhat, but
more importantly, was paramount in cleaning the metal surface of contaminants.
Argon could also be used for this purpose. The subsequent oxygen plasma
chemically modified the stainless steel surface with oxygen groups in addition to
providing for a good, clean iron oxide surface.
Titanium was analyzed with XPS to determine the atomic surface chemistry of
plasma treated titanium foil by analyzing binding energies for O 1 s, Ti 2p, N 1 s
and C 1 s orbitals (Fig. 4.22 and Table 4.5). The XPS results for titanium were
similar to the results found for stainless steel. For titanium, both the nitrogen and
oxygen plasma treatments served to significantly reduce the presence of carbon
(C 1 s C–C peak at 285.3 eV, in control sample, small C–Ti peak at 282.2 eV).
After oxygen plasma treatment, in addition to a small Ti–N peak at 397.3 eV, there
was an additional small, broad peak centered around 400.5 eV, which is indicative
of an N–O bond (TiO2 peak). For oxygen, the oxygen peaks were bimodal,
roughly split between the hydroxyl O–H peak (O 1 s peak at 533.1 eV) and the
titanium oxide peak (O 1 s peak at 530.8 eV; Fig. 4.23). After nitrogen plasma
Fig. 4.20 Stainless steel SurveySSC Control

XPS spectra [4], Proc SPIE
2009, reprinted with Fe2p O1s Cd3d,N1s C1s
500000
permission
400000
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300000
200000
100000
0
800 700 600 500 400 300 200 100 0
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treatment, the O 1 s peaks were markedly elevated, particularly in the oxide

region, with a shoulder extending into the hydroxyl region, which was indicative
of the nitrogen plasma stripping the metal surface, exposing the titanium oxide
layer. After subsequent oxygen plasma treatment, the O 1 s peaks were markedly
elevated, particularly in the hydroxyl region, with a shoulder extending into the
oxide region, indicating an oxygen-based chemical modification at the atomic
level on the plasma treated titanium surface. The high level of hydroxyl groups in
addition to a titanium oxide surface provided for a very hydrophilic metal surface,
which, like stainless steel, was also evident from the water drop contact angle tests.
For titanium, the nitrogen plasma treated sample had the highest peaks (Ti 2p1/2 at
465 eV and Ti 2p3/2 at 459.2 eV, both peaks from TiO2). Again, this was
indicative of the nitrogen plasma stripping the metal surface, exposing the titanium
116
Table 4.5 Relative atomic composition of plasma treated stainless steel and titanium surfaces from XPS [1], Polym Int, reprinted with permission
Stainless Steel Titanium
Plasma treatment C1 s CC-C, C–H N1 s NFe-N O1 s OFe-OH O1 s OFe-O Fe2p Fe C1 s CC-C, C–H N1 s NTi-N O1 s OTi-OH O1 s OTi-O Ti2p Ti
Control 45 – 22 24 24 38 68 20 28 23
Nitrogen 29 76 26 43 50 32 21 34 58 66
Oxygen 26 24 52 33 26 30 11 46 14 11
L. Rasmussen
Fig. 4.21 Stainless steel O1sSSC Control

XPS spectra, O 1 s region [4], O (O-H) O 2- (Fe-O from
Proc SPIE 2009, reprinted Fe2O3, Fe3O4)
30000
with permission
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O1sSS1 N Plasma
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oxide layer, which is also evident from the C 1 s and O 1 s results. After oxygen
plasma treatment, the titanium oxide peaks were significantly reduced, probably
due to the pronounced oxygen layer from hydroxyl groups. Like the results for
stainless steel, the nitrogen plasma was paramount in cleaning the metal surface of
contaminants. The subsequent oxygen plasma chemically modified the metal
surface with oxygen groups in addition to providing for a clean titanium oxide
surface.
For mechanical testing of the bond strength between an embedded electrode
and the (modified) EAP material, which was polymerized with the electrode(s) in
place, a heavy counterweight was used while the electrode was pulled at a con-
sistent rate until the electrode broke free and detached from the polymer. For
stainless steel and for titanium, oxygen plasma treatment produced the strongest
118 L. Rasmussen
Fig. 4.22 Titanium XPS SurveySSC Control

spectra [4], Proc SPIE 2009,
reprinted with permission Fe2p O1s Cd3d,N1s C1s
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Binding Energy (eV)
SurveySS1 N Plasma
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metal–polymer interfaces (Tables 4.6 and 4.7). After the mechanical testing of the
bond strength between embedded electrodes and EAP material, the metal wires
were observed to determine the mode of failure using visualization and stereo
microscopy. In most cases, the failure was at the interface. For a few wire samples,
the mode of failure was a mixed mode between interfacial failure and failure
within the polymer layer.
The polymer-metal interface between the ionic EAP and the embedded elec-
trode(s) was significantly improved using plasma treatment. Based on the water
drop surface contact angle tests and mechanical testing, oxygen plasma-treated
stainless steel and titanium led to much better adhesion between the electrodes and
the EAPs. For both stainless steel and titanium, XPS confirmed the presence of a
Fig. 4.23 Titanium XPS O1sTiC Control

spectra, O 1 s region [4], Proc O (O-H) O-2 (Ti-O from TiO2)
SPIE 2009, reprinted with
39000
permission
34000
Intensity
29000
24000
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539 537 535 533 531 529 527 525
Binding Energy (eV)
O1sTi2 N Plasma
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good, clean oxide layer with a significant presence of elemental oxygen in the form
of hydroxyl groups after oxygen plasma treatment, which markedly increased the
hydrophilicity of these metal surfaces. Other strategies to improve the polymer-
metal bond are also being used in these EAP based actuators, such as configuring
shaped electrodes and synthesizing multi-phasic hydrogels. In the multi-phasic
materials, certain regions of the EAP comprise a much stronger, stiffer formulation
that adheres tightly to selected areas of the embedded electrode, tethering it in
place. The goal is for both the electroactive material and the embedded electrode
to move as a unit, analogous to our muscles, nerves and tendons moving together.
In this analogy, the ionic EAP based material serves as the artificial muscle, and
the plasma treated electrode serves as both a tendon, connecting the EAP to a
lever, and as a nerve, delivering electric stimulus to the EAP.
120 L. Rasmussen
Table 4.6 Stress test to break of plasma treated stainless steel electrodes in EAP actuators [4],
Proc SPIE 2009, reprinted with permission
Sample Weight to break (g) Distance (cm) Stress (N/m2=kg/ms2) \Stress[ (N/m2)
Control 1 1,100 0.9 122 125
Control 2 2,300 1.8 128
N Plasma 1 610 0.8 76.2 76
N Plasma 2 920 1.2 76.8
O Plasma 1 3,700 1 370 349
O Plasma 2 5,900 1.8 328
Table 4.7 Stress test to break of plasma treated titanium electrodes in EAP actuators [4], Proc
Sample Weight to break (g) Distance (cm) Stress (N/m2=kg/ms2) \Stress[(N/m2)
Control 1a 183 1 18.3 431
Control 2 5,600 1.3 431
N Plasma 1 6,800 1.5 453 476
N Plasma 2 7,500 1.5 500
O Plasma 1 6,300 1 630 746
O Plasma 2 6,900 0.8 862
a
Control 1 not used in average data set
An ionic EAP based actuator (3.16 g), with an embedded spiral stainless steel
wire as the positive electrode and an external platinum negative electrode, was
mechanically tested isometrically with a 587.7 mg counterweight. The experi-
mental design used a MettlarÒ analytical balance and a pulley system (Fig. 4.24).
The isometric mechanical testing of an activation-relaxation cycle is shown in
Fig. 4.25. This was a fairly large actuator. We have observed that the smaller the
actuator, the faster and more pronounced the contraction.
Voltage step functions (high voltage followed by low voltage) were applied to
these contractile EAPs. The power supply consisted of three identical power
supply units connected to provide a range of voltages: -45 V, -30 V, -15 V,
5 V, 15 V, 30 V, and 45 V. A power-modulating device was created with flip-flop
integrated circuits and relays to simultaneously allow one voltage to be turned off
while a different voltage is turned on. The voltage could either be maintained
(control) or reduced in a step function manner. The change in size of the EAP was
video-recorded and used to determine how much the EAP contracted, with the
mass of the EAP determined before and after contraction (Fig. 4.26).
Figure 4.26 compares a control voltage experiment of 45 V for 40 s, for an
overall contraction of 60%, to a step voltage experiment of 45 V for 10 s followed
by 5 V for 30 s, for an overall contraction of 21%. The normalized results indicate
that the amount of contraction is dependent on the amount of voltage applied.
Voltage reduction could be very useful for creating motor function. It is very
important for muscles to be able to partially contract, exemplified by the act of
holding an egg with one’s fingers. If muscles could only completely contract, nobody
Fig. 4.24 Isometric mechanical testing set-up [5], Proc SPIE 2011, reprinted with permission
Fig. 4.25 Activation-

relaxation cycle [5], Proc
SPIE 2011, reprinted with
permission
122 L. Rasmussen
Fig. 4.26 Applied voltage step function experiments [5], Proc SPIE 2011, reprinted with
permission
could hold an egg without breaking it. A combination of high and low voltages could
produce gross and fine motor skills, respectively, providing both large motor control
and fine motor control (fine manipulation) within the same actuator unit.
4.7 Some Thoughts Moving Forward
We have observed that the smaller the actuator, the faster and more pronounced
the contraction. Moving forward, actuators using small, thin (exploring even fiber-
like) contractile EAPs are being prototyped, which can then be bundled together in
units to form larger, fast responding contractile actuators even more capable of
life-like biomimetic movement.
Thin elastomeric coatings or coverings, which also serve as a moisture barrier, act
as ‘‘skin,’’ preventing evaporation and leakage of the electrolyte solution(s). This
allows these actuators to be fully operational anywhere. Using a bilayer coating can
provide for a compact actuator, where the innermost layer (the layer closer to the
EAP) is a conductive layer and serves as the external electrode (Fig. 4.27).
Our muscles only contract, so in order to have pull and push movement, at the
elbow for example, antagonistic pairs are used, which also provide for stability.
Robust EAPs capable of fast, controlled contraction and expansion have been
produced in a variety of shapes and sizes. How would we be designed if our
muscles could both contract and expand (pull and push)? We would be much more
streamlined for instance. These developments and concepts allow for extremely
innovative designs and a new way of thinking about and configuring motion.
Fig. 4.27 Contractile EAP in two link actuated device
Fig. 4.28 Extremely energy efficient motion using PMA based EAPs
There are many possibilities for using electroactive materials that quickly
contract and expand. Such a contracting substance could behave like the muscle
tissue in the esophagus and human gut. Shaped into a series of toroid shaped rings,
they could be arranged to squeeze water through a tube. That could be put to use in
inventing a pump or liquid transportation system for use in remote areas. With low
noise and a low heat signature, this novel pump design could be very useful for
naval applications. They could also be used in robotic devices, helping to grasp
loads and to climb to areas unreachable by wheeled devices. They could also
activate many kinds of valves and stents, including ones used to repair damaged
hearts. Medical device manufacturers could use these EAPs for controlled drug
delivery and also to make catheters that first contract for easy insertion, expand
once in place where the catheter is needed, and then can be contracted again for
easy removal. Another application is Braille pads where a ‘‘page’’ could be pro-
grammed to change its configurations of Braille bumps, just as an electronic book
device changes its display of pixels, making an e-reader for the visually impaired.
The possibilities are as unlimited as our imagination.
Electrolytic effects are also being investigated as part of a bilayer coating. The
goal is to use byproduct gases to drive a fuel cell (Fig. 4.28). The electricity
124 L. Rasmussen
generated would be used to drive the next EAP in a series of the device. Con-
ceivably, this could produce extremely energy efficient devices. Hydrogen storage
is a challenge with fuel cells. With the EAP and fuel cell tie-in, there is no need for
hydrogen storage because it can be used immediately in conversion to electricity to
drive the EAP based device. EAP actuation is not only a new way to provide
smooth, controlled, three-dimensional life-like motion, but also could be an
extremely energy efficient way to provide for movement and motion.
4.8 Conclusions
Ionic EAP based materials have been synthesized, where the strength and elec-
troactivity were tailored by controlling the extent of crosslinking and other syn-
thetic strategies. These EAP based materials and actuators can undergo rapid and
pronounced contraction. Reversing the polarity of selected EAPs produces con-
traction–expansion cycles. Voltage step functions—high voltage followed by low
voltage—were also applied to these contractile EAPs. Using a variety of voltages
produced varying amounts of contraction. This has enormous potential for bio-
mimetic applications. A combination of high and low voltages could produce gross
and fine motor skills, respectively, providing both large motor control and fine
motor control (fine manipulation) within the same actuator unit. The ability to
modulate the level of movement in these EAPs by simply adjusting the voltage
level could also be linked with biofeedback.
Research and development to significantly improve the polymer-metal interface
has been performed, with significantly better adhesion between the electrode(s)
and the EAP, particularly for titanium treated with oxygen plasma. Other strate-
gies, such as using spiral shaped electrodes and multiphasic EAP formulations,
markedly improved the connection of the embedded electrode(s) to these dynamic
EAPs and improved the overall durability of the actuator. The goal is for both the
electroactive smart material and the embedded electrodes to move as a unit,
analogous to our muscles, nerves, and tendons moving together.
Molecular modeling and experimentation were performed to determine how
and why these EAPs contract. Without electric input, the positively charged cat-
ions remain very tightly bound to the ionic EAPs. Once electricity is applied to
these EAP based materials and actuators, cations and water move very rapidly
from a three-fold effect due to ion migration, localized pH effects at the electrodes,
and osmosis, producing a rapid pronounced contraction of the EAP. These recent
developments, and fundamentally, the thorough understanding of the contraction
phenomenon, are important in the field of electroactivity because of the ability of
contraction and contraction–expansion to produce biomimetic life-like motion.
Acknowledgments The Department of Energy, US DOE Contract No. DE-AC02-76CHO3037

and US DOE Contract No. DE-AC02-CH0911466, are gratefully acknowledged for the partial
funding of this project. Intern support was provided by the National Undergraduate Fellowship
(NUF) Program and the Science, Technology, Engineering, and Mathematics (STEM) Program.
The Academies Creating Teacher Scientists (ACTS) is also gratefully acknowledged. Personal
acknowledgements are gratefully expressed on pages vii–viii.
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Chapter 5
Touch Sensitive Dielectric Elastomer
Artificial Muscles
Todd Gisby, Ben O’Brien and Iain A. Anderson
Abstract Comb jellies are tiny sea animals that do not have brains, yet they can
control the synchronous beat of hundreds of swimming paddles to navigate the
water column in search of food. Waves of actuation travel down rows of paddles
that run the length of the animal’s body to generate thrust. This is achieved using
distributed local feedback and a simple control rule: each paddle only actuates
when it is touched, and when it actuates it sweeps forward to touch the next paddle
in line. No central brain is required to tell each paddle when to fire. We have
created a scalable array of Dielectric Elastomer Actuators (DEA) that mimics the
swimming paddles of the comb jelly and have implemented this array in a simple
conveyor mechanism. Each DEA is made touch sensitive by sensing changes in its
capacitance, eliminating the need for bulky external sensors. The array is inher-
ently self-regulating and each DEA only actuates when it is touched, ensuring the
conveyor automatically adjusts to the properties of the object being conveyed. This
is a simple solution to a simple application, but it brings us one step closer to
scalable, artificial muscle actuator arrays that might perform such useful tasks as
assembly line conveyance and water propulsion. It also paves the way for more
advanced systems that take into account DEA properties other than capacitance
such as electrode resistance and leakage current.
Keywords Dielectric elastomer DEA DEMES Actuator Comb jelly

ctenophore Conveyor Self-sensing
T. Gisby B. O’Brien I. A. Anderson

Biomimetics Laboratory, Auckland Bioengineering Institute, Auckland, New Zealand
I. A. Anderson (&)
Department of Engineering Science, University of Auckland, Auckland, New Zealand
e-mail: i.anderson@auckland.ac.nz

DOI: 10.1007/978-1-4614-0878-9_5,
132 T. Gisby et al.
Fig. 5.1 Actuation process of DEA [2] Sensors and Actuators 1998, reprinted with permission
We rely on our sense of touch to manipulate objects and through proprioception,

have the ability to judge the position of our limbs and fingers. These capabilities
are made possible due to strain sensing nerves within muscle and other body
tissues. For example, humans can adjust a ‘‘blind’’ nut on the back panel of an
engine, or touch their nose with their eyes closed, capabilities that would be
impossible without body tissues which have fully integrated strain sensing.
Imparting such a sensing capability to electroactive polymer actuators, such as the
Dielectric Elastomer Actuator (DEA), would bring the scientific community closer
to producing a true engineering analog to a natural actuator system like the hand
and arm.
Robotic devices can be given the ability to sense strain through the attachment
of thin, surface mounted strain gauges. These gauges use the strain-dependent
resistance of a thin wire or patterned metallic coating [1] and are sensitive to
strains as small as thousandths of a percent. However, standard strain gauges are
unsuited for attachment to the soft, low modulus polymer surfaces of DEA arti-
ficial muscles which are capable of producing strains in excess of 300% [2–4].
With few, if any, options available, it is necessary to look to the artificial muscles
themselves for strain sensing, which they can provide through self-sensing. Suc-
cess would impart the proprioceptive feedback needed for position control; this
can be used to impart touch sensitivity. But first, a measurable parameter must be
found that can also be directly related to the state of strain of the actuator. This
parameter may be determined by consideration of how DEAs operate.
A DEA is a stretchable capacitor consisting of a soft polymer membrane
dielectric with compliant electrodes on both faces. The charge accumulated on the
electrodes, after a voltage is applied, gives rise to electrostatic forces that generate
deformation in the DEA [2–4]. Charges of opposite polarity act to draw the
positive and negative electrodes together while charges of the same polarity
expand the area of the electrode (Fig. 5.1). When the charge is removed, the elastic
energy stored in the dielectric returns it to its original shape.
Where the thickness of the dielectric membrane is approximately uniform and
is much smaller than either of the planar dimensions, the DEA can be modelled as
a parallel plate capacitor by Eq. 5.1, where C is capacitance, er is the relative
permittivity of the membrane material, e0 is the permittivity of free space, A is the
area of the electrodes, and d is the thickness of the membrane. The permittivity of
5 Touch Sensitive Dielectric Elastomer Artificial Muscles 133
free space is constant; therefore, the capacitance of a DEA is related to the relative
permittivity of the membrane, A, and d.
A
C ¼ er eo ð5:1Þ
d
In tests where good contact has been ensured between the electrodes and the
dielectric membrane, it has been shown that the relative permittivity of several
common DEA membrane materials exhibit little to no stretch dependence over
very large stretches [5–7]. Furthermore, soft elastomers can typically be regarded
as being volumetrically incompressible because their bulk modulus is several
orders of magnitude greater than their shear modulus [8]. Thus, when a DEA
changes shape, either through electrostatic stresses or external loads, its volume is
conserved: an increase in area A must be accompanied by a complimentary
decrease in thickness d. A 5% increase in area A will produce a reciprocal
reduction in d, leading to a 10.25% increase in capacitance. Detecting capacitance
change therefore provides a potentially sensitive means of detecting electrically or
mechanically induced strains in the DEA.
To self-sense the capacitance of a DEA, it is necessary to understand how it can
be interrogated without affecting its function as an actuator. Consider the fol-
lowing simple electrical analysis of a DEA [9]. As part of a circuit, it is
straightforward to directly measure the series current (iseries) through, and the
voltage across (VDEA) a DEA. Estimating the capacitance of a DEA (CDEA) while it
is being actuated therefore requires finding a way of interpreting the effects of
capacitance on these measurable electrical signals. In addition to capacitance,
however, a DEA has two other key electrical parameters that can vary depending
on the operating conditions: the equivalent parallel resistance of the dielectric
membrane (REPR), and the equivalent series resistance of the electrodes (RESR)
(Fig. 5.2). Each of these parameters will also have a measurable effect on iseries and
VDEA. It is important therefore to consider what the iseries and VDEA signals rep-
resent in order to extract information regarding capacitance.
The series current through a DEA is equal to the sum of the current through
CDEA (iC) and leakage current through REPR (iEPR). For a variable capacitor, iC, is
equivalent to the first derivative with respect to time of the charge, thus in the case
of the DEA, it is the first derivative with respect to time of CDEAVC, taking care to
note both CDEA and VC potentially have non-zero derivatives. The series current is
therefore the sum of three components: the current due to a changing applied
voltage, CDEA(dVC/dt); the current due to a changing capacitance, VC(dCDEA/dt);
and the current due to leakage through the membrane, iEPR (Eq. 5.2). The voltage
difference between the terminals of the DEA (VDEA) is equal to the sum of VC and
the product of iseries and RESR (Eq. 5.3).
dVC dCDEA
iseries ¼ CDEA þ VC þ iEPR ð5:2Þ
dt dt
VDEA ¼ iseries RESR þ VC ð5:3Þ
134 T. Gisby et al.
Fig. 5.2 A lumped circuit

model of a DEA
Fig. 5.3 A multi-actuator

conveyor pushing a cylinder
[11]. Proceedings of SPIE
2009, reprinted with
permission
Equations 2 and 3 are the general equations that form the foundation upon
which self-sensing is based. However, there are six unknowns in these two
equations: CDEA, dCDEA/dt, VC, dVC/dt, iEPR, and RESR. Additional steps are
required to reduce this system to one that is solvable. There are many approaches
to take in order to do so, and will to a large extent depend on the specific appli-
cation. In certain instances it is possible to greatly simplify Eqs. 5.2 and 5.3 to
obtain useful capacitance feedback.
As an example, consider the design of a simple conveyor mechanism, depicted
in Fig. 5.3, built from multiple DEAs that will push a small cylindrical object
forward. One solution is to use a central controller to coordinate the behavior of
each actuator. Without feedback, the timing of actuation of each DEA would need
to follow a predetermined pattern. However, as the object accelerates, or if objects
with different masses or rotational inertias are transported, it would be difficult to
ensure synchronized actuation in such an inflexible system. To improve flexibility,
feedback from each actuator is required. Typically this would involve conven-
tional external sensors, e.g., laser displacement sensors, LVDTs, optical encoders,
or motion sensors, and the use of a centralized controller to coordinate the overall
Fig. 5.4 A photo of a lobate

ctenophore (Leucothea sp.)
taken at the Poor Knights
Islands, NZ (Iain A.
Anderson)
behavior of the system. However, such a system would grow substantially in

complexity, size, and cost as actuators are added.
Clearly a conventional approach where actuation and sensing functions are
performed by distinct components and are coordinated using a centralized
controller is not optimal when reduced component count and scalability are
important. However, nature can be the inspiration to produce alternative solutions:
ctenophora, or comb jellies, have been in existence for almost half a billion years
(Fig. 5.4) and live in the upper ocean where they consume zooplankton that
includes small crustacea, jellyfish, and each other [10]. These neutrally buoyant
and delicate creatures do not have a brain, yet they can control the synchronous
beat of hundreds of swimming paddles, each composed of numerous extra-long
cilia, that are arranged in eight longitudinal rows. Thus, for directions on how to
control a multi-actuator system with low computational overheads we can look to
mimicking the mechanism and control strategy used by the comb jelly.
When activated the cilia in a comb paddle beat in unison. The paddle swings
around fast and stiff during the power stroke, while in the return stroke it becomes
flaccid, like a piece of overcooked spaghetti, and rolls backward (Fig. 5.5). The
active paddle, in turn, mechanically triggers its neighbour, and like a row of falling
dominos, the paddles in a row are actuated one behind the other. This generates
forward thrust for the animal. By sending an increased number of waves of
actuation along one side, the comb jelly can produce more thrust on one side and
136 T. Gisby et al.
Fig. 5.5 When a ctenophore plate beats, its movement is qualitatively similar to a swimmer’s
arm doing the breaststroke. A power stroke pushes fluid backwards and is followed by a slow
recovery stroke [11]. Proceedings of SPIE 2009, reprinted with permission
steer itself. This enables the animal to maintain a vertical orientation and to swim
up or down in the water column to intercept the plankton. The triggering of each
row is controlled by a balance organ at the back end of the animal.
It is clear that there is enormous complexity within each ctenophore plate; it
would be a herculean task to reproduce the molecular motor of each cilium and to
assemble literally millions of these mechanisms into a ctenophore-like swimming
device. It is possible, however, to distill and mimic key features of the actuator and
control system:
1. Each paddle acts directly without transduction of force or motion, eliminating
the need for complex transmission systems that, for example, convert rotary
motion to linear motion, or increase/reduce speed through an intermediary
device such as a gearbox or crank assembly.
2. Each paddle actuator responds only when influenced by its neighbour. So the
system is self-controlling in that a push occurs at the appropriate time, greatly
simplifying the task of coordination.
3. There is no central brain. Instead there is a simple control strategy at work that
results in a coordinated and useful response: forward thrust for the animal.
4. Multiple paddles and rows provide substantial system redundancy.
Returning to the conveyor system, consider mimicking the comb jelly by
making each actuator autonomous, and giving each actuator touch sensitivity, thus
eliminating the need for central control. First, however, a suitable dielectric
elastomer device that can be made touch sensitive is required. A good candidate
for this is the Dielectric Elastomer Minimum Energy Structure (DEMES) [11, 12].
A DEMES can be fabricated by stretching a dielectric membrane, in tension,
across a window cut within a thin flexible plastic frame. When released, tension in
the membrane causes the frame to buckle. By holding down one edge of the frame,
the buckling will make the DEMES stand up (Fig. 5.6). By applying a flexible
electrode onto the faces of the membrane within the window of the plastic frame, a
DEA can be produced. Actuation of the DEA membrane will relieve tension
within it, causing the DEMES to revert to its flat state. Thus a bending actuator is
created, the tip of which can be used to push objects around.
Starting from its curled up rest state (Fig. 5.6, far right image), pushing the tip
of the DEMES forward or backward will change the membrane capacitance.
Pushing its tip backward and thereby increasing the angle of bending will further
relieve tension in the membrane. This will reduce the membrane area and increase
its thickness, resulting in a reduced capacitance. Increasing the tension in the
Fig. 5.6 A computer model of a DEMES actuator at several activation states. Full activation can
cause the DEMES to lie flat (far left). No voltage across the membrane window will cause it to
stand up (far right) [11]. Proceedings of SPIE 2009, reprinted with permission
Fig. 5.7 A CAD representation of a DEMES conveyor. The object that will be supported is on
the two rails [11]. Proceedings of SPIE 2009, reprinted with permission
membrane by pushing the tip forward will increase the membrane area and reduce
the thickness, causing a rise in capacitance. Therefore, if capacitance change in the
DEMES membrane can be sensed, it can be made touch sensitive [11], enabling
the ability to detect contact between the DEMES tip and another actuator or object.
Therefore, the swimming action of the comb jelly can be reproduced; ensuring
each DEMES will only turn on when the previous actuator passes it the object. The
conveyor will automatically adapt to the properties and speed of the object,
eliminating the need for a centralized controller to coordinate each DEMES.
In Fig. 5.7 an example of a conveyor mechanism consisting of multiple arti-
ficial muscle actuators pushing a small cylindrical object up some inclined rails is
shown. To realise our ctenophore-like DEMES conveyor system, however, a
method is needed for measuring capacitance.
Recalling Eqs. 5.2 and 5.3, there are a number of potential phenomena that will
have an effect on the electrical signals coming from the DEA. However, the nature
of the conveyor application means we can greatly simplify these equations and still
achieve the desired response. In particular, each DEMES is stationary and is at a
relatively low voltage when in its rest state, thus we can assume both the current
induced due to the rate of change of capacitance and leakage current are negli-
gible. Furthermore, only the capacitance of the DEA needs to be polled to detect
when it changes as the preceding actuator perturbs it, thus the effects of the
electrode resistance can also be ignored. We can therefore approximate VC with
VDEA, simplify Eq. 5.2 to Eq. 5.4, and solve for CDEA,
138 T. Gisby et al.
Fig. 5.8 Schematic diagram

of a PWM waveform. The
period of the PWM signal is
equal to T, and the duty cycle
of the PWM signal is equal
to t/T
dVDEA
iseries ¼ CDEA ð5:4Þ
dt
Clearly to evaluate CDEA using Eq. 5.4, a time varying voltage signal is
required. Several examples of superimposing a high frequency, low amplitude
sinusoidal voltage on top of the actuation voltage of a DEA have been used to
achieve this [13–15]. However, because the DEMES in our conveyor example are
small and do not require high power, and because faithful reproduction of a high
frequency signal is difficult using typical high voltage/low current power supplies
that have rectified outputs, Pulse Width Modulation (PWM) was used instead [9].
A PWM signal is a square wave with a fixed frequency and an adjustable duty
cycle, where the duty cycle is the ratio of the time the signal is high to the period of
the signal (see Fig. 5.8). By making the period, T, of the PWM signal sufficiently
small relative to the electrical and mechanical time constants of the DEA, con-
trolling the duty cycle of the signal (t/T) controls the average voltage across the
DEA, which governs the degree of actuation. At the same time, the rapid switching
of the PWM signal introduces small scale oscillations to this voltage that enable
CDEA to be estimated. PWM has a number of inherent benefits: it is a digital
technique that is readily compatible with digital computing; it does not need a
separate circuit to generate the small scale oscillations; and it enables the power
supply to be set to a fixed voltage and used to power multiple independent DEAs.
Using PWM, it is straightforward to measure the average value of iseries and
dVDEA/dt using a simple voltage divider (Fig. 5.9) during the ‘‘off’’ portion of a
PWM cycle, i.e., when no current is flowing between the DEA and the power
supply. CDEA can therefore be estimated using Eq. 5.4. This self-sensing can now
be applied to the DEMES conveyor application. The desired behaviour of the
conveyor is simple: each DEMES should turn on when it detects the touch of the
previous actuator, and turn off a short time later. The conveyor therefore does not
require a centralized controller to coordinate the actuators; rather, each DEMES
must simply wait for its trigger and actuate if it receives it. The traveling wave of
actuation is therefore an emergent behavior. This overall structure is well suited to
the characteristics of a state machine. Importantly, by limiting the number of
discrete states each DEMES can attain and eliminating any centralized controller,
the system is inherently easy to scale to larger numbers of actuators.
Fig. 5.9 A simple DE self-sensing circuit [11]. Proceedings of SPIE 2009, reprinted with
permission
Fig. 5.10 Schematic of state machine
Conveyance of an object using our example system requires only three states
for this state machine (Fig. 5.10). In the first state, a PWM signal with a low duty
cycle is applied. This results in negligible deformation of the DEMES, but pro-
vides the necessary voltage oscillations to enable self-sensing. After 5 s, the
estimated rest capacitance of the DEMES is recorded. The capacitance is then
polled; if the capacitance increases above the rest capacitance by an appreciable
amount, the system registers the contact of the preceding DEMES. Once contact
has occurred, a step increase in the duty cycle is applied for a short period (*2 s),
causing the DEMES to actuate. At the end of this short period, the duty cycle is
reverted back to its initial value, and the DEMES re-enters the first state. Thus,
when the first DEMES is triggered manually, a wave of actuation travels along the
DEMES array. As a result, using self-sensing and a simple state machine, the
behaviour of the comb jelly’s paddles can be mimicked.
Fig. 5.11 shows an example of the DEMES conveyor in operation, pushing a
small polyethylene rod along some rails.
This chapter describes the basics of capacitive self-sensing and applies it to the
design of a conveyor device, actuated by DEs. Self-sensing, coupled with a simple
control rule based on touch sensitivity inspired by the comb jelly, can be used to
create a scalable, biomimetic actuator array. However, this is a simple solution for
a simple application. For more advanced applications, particularly where contin-
uous, proportional control of the artificial muscle element is desirable, or posi-
tional accuracy is important, it is necessary to account for the current associated
with the rate of change of capacitance (the second right hand side term in Eq. 5.2).
At high electric fields and large strains, it is also necessary to compensate for
leakage current (the third term in Eq. 5.2) and the resistance of the electrodes. This
has been comprehensively explored by Gisby [9].
140 T. Gisby et al.
Fig. 5.11 Still images showing the Teflon roller being rolled up the rail [11]. Proceedings of
We envisage a future where artificial muscle actuator arrays can be used to

perform useful tasks such as product conveyance or perhaps water propulsion.
They will be simple in construction without the burden of central controllers or
added sensors and this will be made possible through touch sensitivity.
References
1. Anderson IA, Kim L (2006) Force measurement. In: Akay M (ed) Wiley encyclopedia of
biomedical engineering. Wiley, New York, pp 1–4
2. Pelrine RE, Kornbluh RD, Joseph JP (1998) Electrostriction of polymer dielectrics with compliant
electrodes as a means of actuation. Sens Actuators A: Phys 64(1):77–85. doi:10.1016/S0924-
4247(97)01657-9
3. Pelrine R, Kornbluh R, Pei Q, Joseph J (2000) High-speed electrically actuated elastomers with
strain greater than 100%. Science 287(5454):836–839. doi:10.1126/science.287.5454.836
4. Madden JDW et al (2004) Artificial muscle technology: physical principles and naval
prospects. IEEE J Ocean Eng 29(3):706–728
5. Kofod G, Sommer-Larsen P, Kornbluh R, Pelrine R (2003) Actuation response of
polyacrylate dielectric elastomers. J Intell Mater Syst Struct 14(12):787–793. doi:10.1177/
104538903039260
6. Kofod G, Sommer-Larsen P (2005) Silicone dielectric elastomer actuators: finite-elasticity
model of actuation. Sens Actuators A: Phys 122(2):273–283. doi:10.1016/j.sna.2005.05.001
7. McKay TG, Calius E, Anderson IA (2009) The dielectric constant of 3M VHB: a parameter
in dispute. EAPAD 2009 Proc SPIE 7287:72870P. doi:10.1117/12.815821
8. Boyce MC, Arruda EM (2000) Constitutive models of rubber elasticity: a review. Rubber
Chem Technol 73(3):504–523
9. Gisby TA (2011) Smart artificial muscles bioengineering. PhD Thesis. University of
Auckland, NZ
10. Buchsbaum R, Buchsbaum M, Pearse J, Pearse V (1987) Animals without backbones, 3rd
edn. The University of Chicago Press, Chicago
11. O’Brien B, Gisby T, Calius E, Xie S, Anderson I (2009) FEA of dielectric elastomer
minimum energy structures as a tool for biomimetic design. Proc. SPIE 7287:728706-1-
728706-11. doi:10.1117/12.815818
12. Kofod G, Wirges W, Paajanen M, Bauer S (2007) Energy minimization for self-organized
structure formation and actuation. Appl Phy Lett 90(8):081916-1–081916-3. doi:10.1063/
1.2695785
13. Toth LA and Goldenberg AA (2002) Control system design for a dielectric elastomer
actuator: the sensory subsystem. EAPAD 2002 Proc SPIE 4695:323. doi:10.1117/12.475179
14. Jung K, Kim KJ, Choi HR (2008) A self-sensing dielectric elastomer actuator. Sens Actuators
A: Phys 143(2):343–351. doi:10.1016/j.sna.2007.10.076
15. Keplinger C, Kaltenbrunner M, Arnold N, Bauer S (2008) Capacitive extensometry for
transient strain analysis of dielectric elastomer actuators. Appl Phy Lett 92(19):192903-
1–192903-3. doi:10.1063/1.2929383
Appendices
The following appendices are reprints of earlier publications in the field of

electroactivity that were particularly illuminating. This is an incomplete list, as
there are many excellent articles and reviews. Prof. Tanaka’s mathematical
modeling of polyacrylamide gels was helpful with the fundamental understanding
of electroactive behavior. Included is a personal favorite by Pelrine, Kornbluh, Pei,
and Joseph. Enjoy!
Appendix A: T Tanaka, I Nishio, ST Sun, S Ueno-Nishio, Massachusetts
Institute of Technology (1982) Collapse of Gels in an Electric Field. Science 218:
467–469. doi:0036-8075/82/1029-0467, reprinted with permission.
Appendix B: R Pelrine, R Kornbluh, Q Pei, J Joseph, SRI International (2000)
High-Speed Electrically Actuated Elastomers with Strain Greater than 100%.
Science 287: 836–839. doi:0036-8075/00/0204-0836, reprinted with permission.

DOI: 10.1007/978-1-4614-0878-9,
Appendix A
T Tanaka, I Nishio, ST Sun, S Ueno-Nishio (1982) Collapse of Gels in an Electric

Field. Science 218: 467–469. doi:0036-8075/82/1029-0467. Reprinted with
permission.
Reports
Collapse of Gels in an Electric Field
Abstract An infinitesimal change in electric potential across a polyelectrolyte gel

produces a discrete, reversible volume change. The volume of the collapsed gel
can be several hundred times smaller than that of the swollen gel.
Partially hydrolyzed acrylamide gels in a solvent, such as an acetone-water
mixture, undergo discrete and reversible volume transitions upon infinitesimal
changes in temperature, solvent composition, pH, or concentration of an added salt
[1–3]. The degree of volume change varies with the degree of ionization of the gel
and may be as large as 500-fold. The volume change is understood as a phase
transition of the system consisting of the charged polymer network, counterions, and
fluid [4, 5]. The phase transition is a manifestation of competition among three forces
on the gel: the positive osmotic pressure of counterions, the negative pressure due to
polymer-polymer affinity, and the rubber elasticity of the polymer network [3]. The
balance of these forces varies with changes in temperature or solvent properties.
We demonstrate here that the phase transition is also induced by the application
of an electric field across the gel. The electric forces on the charged sites of the
network produce a stress gradient along the electric field lines in the gel. There
exists a critical stress below which the gel is swollen and above which the gel

DOI: 10.1007/978-1-4614-0878-9,
146 Appendix A
collapses. The volume change at the transition is either discrete or continuous,

depending on the degree of ionization of the gel and on the solvent composition.
The polyacrylamide gels were prepared by free-radical polymerization [3].
Acrylamide, the linear constituent; N,N0 -methylenebisacrylamide, the
tetrafunctional cross-linking constituent; and ammonium persulfate and
N,N,N0 ,N0 -tetramethylethylenediamine (TEMED), the initiators, were dissolved
in water. Micropipettes with a well-defined diameter (1.4 mm) were immersed in
this solution. Within 5 min, the solution gelled. After an hour, the gels were
removed from the micropipettes and immersed in water to wash away residual
monomers. The gels then underwent hydrolysis in a 1.2% solution of TEMED
(pH 12) for more than a month. Approximately 20% of the acrylamide groups
were converted to acrylic acid groups, some of which were ionized in water,
CONH2 ! COOH
COO þ Hþ ðA:1Þ
(In experiments where the composition of the acetone-water mixture is varied, the
volume of these gels can change by a factor of 300 with an infinitesimal change in
the solvent composition). After hydrolysis, the gels were immersed in a 50%
acetone-water mixture. Once equilibrium was reached, the gels were cut into
segments 3 cm long. The diameter of each segment was approximately 4 mm.
The cylindrical gel was placed between two platinum electrodes (Fig. A.1a). The
voltage applied across the electrodes ranged from 0 to 5 V (Fig. A.1b, c). The electric
field produces not only a force on the H+, causing a stationary current in the gel, but
also a force on the negatively charged acrylic acid groups in the polymer network,
pulling the gel toward the positive electrode. This latter action creates a uniaxial stress
along the gel axis, maximum at the positive electrode and minimum at the negative
electrode. The stress gradient deforms the gel. The new shape is in equilibrium within
a day. For potentials less than 1 V, there is no drastic change in the gel shape. At 1.25
V, 20% of the gel adjacent to the positive electrode collapses 200-fold in volume. The
other 80% of the gel remains swollen. With an increase in voltage, more of the gel
collapses. Above 2.15 V, the entire gel collapses. This phenomenon is reversible—
when the electric field is removed, the gel assumes the original swollen shape. If the
50% acetone-water mixture is replaced by pure water, the gel diameter changes
continuously along the gel axis when the electric field is applied.
The phenomenon can be explained in terms of a mean field theory, initially
formulated for gels by Flory and Huggins [6, 7]. Consider a network consisting of
v polymers with their ends cross-linked. Each polymer consists of No freely jointed
segments, of which f segments are ionized. When formed, the network is
cylindrical with length Lo, diameter Do, and concentration /o and is in the special
condition of no interaction between polymer segments. This special condition is
taken as a reference state from which expansion or contraction is measured.
A uniform electric field E is applied along the gel axis. One end of the gel is fixed
to an electrode to avoid the translational motion of the entire gel along the electric
field. Depending on the direction of the electric field, the gel is either compressed
or stretched along its axis as a result of the presence of a charged site on the
Appendix A 147
Fig. A.1 Collapse of gel in electric field
network. Consider a thin disk in the gel of thickness DZo before application of the
electric field and located at a distance Z from the free end of the gel (Fig. A.2).
Under the effect of E, the thickness changes to bDZo and the diameter to aDo. The
aim of this analysis is to find the combinations (a, b) that minimize the free energy
F of the disk. The free energy includes a term associated with the deformation of
the gel Fg and a term for the work done against the electric field Fe,
F ¼ Fg þ F e ðA:2Þ
For Fg we use the Flory-Huggins formula [7],

1/ DF 1 2 2 2
DZ0
Fg ¼ vkTN0 lnð1 /Þ þ / 2a þ b 3 ð2f þ 1Þ ln a b
/ kT 2 L0
ðA:3Þ
where T is the absolute temperature, k is the Boltzmann constant, / is the volume

fraction of the polymer network, and DF is the free energy decrease associated
148 Appendix A
Fig. A.2 Phase diagram of a gel disk under an electric field. Each point in the diagram represents
values of the radial expansion a and the axial expansion b which minimize the free energy of the disk
for a given combination of the reduced temperature s and reduced electric potential B calculated from
Eqs. A.5 and A.6. The solid lines represent constant B for various values of s, while the broken lines
represent constant s for various values of B (B was varied in the experiment). The domain surrounded
by the parabola-like boundary represents unstable states. The dotted and dashed lines inside the
unstable region connect two stable states with the same free energy. The gel state can change between
these two states with an infinitesimal change in B (the dashed line) or s (the dotted line)
with a contact between two polymer segments (DF varies with the solvent
composition). The free energy needed to expand the network against the electric
potential is given by
Fe ¼ vfeEðZ=Lo Þðb 1ÞDZo BvkTðDZo =Lo Þðb 1Þ ðA:4Þ
where e is the electron charge and b feEZ =kT is the reduced electric potential.
Minimization of the total free energy yields two equations,
a2 ¼ b2 þ Bb ðA:5Þ
and
N0
lnð1 /Þ þ / þ ð1 sÞ/2 =2 ðf þ 1=2Þ a2 b þ 1=b ¼ 0 ðA:6Þ
/0
where s : 1-2DF/kT is the reduced temperature. Equation A.5 shows that the
anisotropy of deformation of the disk is uniquely determined by B. If B is positive,
Appendix A 149
the disk is compressed more in the axial direction than radially (a [ B). The
reverse is true if B is negative. For certain values of s and B, Eqs. A.5 and A.6
have two solutions corresponding to two minima of free energy. In this case, the
smaller free energy minimum represents the stable state. A discrete volume
transition occurs from minimum to the other when the values of two minima
coincide. These results are summarized in Fig. A.2, where the stable states (a, b)
are plotted at various combinations of s and B. Figure A.2 shows that the discrete
transition can occur when s is changed for a fixed B or when B is varied for a fixed
s. The magnitude of the discrete transition is greater for lower s and B. At larger
values of these parameters, the transition becomes continuous. This analysis
accounts for both the discrete transition observed in a 50% acetone-water mixture
and the continuous transition in pure water. The former corresponds to a low s
value, whereas the latter corresponds to a high s value. Although only the electric
force was considered in describing the phase transition, other factors may play a
role. The effects of inhomogeneous distributions of ions, currents, and solvent
composition within the gel and electrochemical reactions occurring at the
electrodes need to be considered for a complete understanding of the phenomena.
The discrete volume transitions of the gel induced by an electric field can be
used to make switches, memories, and mechanochemical transducers. For
example, ionic gels controlled by coordinated signals from a microcomputer
may be used for an artificial muscle. It may also be possible to store two- or three-
dimensional images by using the local collapse and swelling of the gel.
Toyoichi Tanaka
Izumi Nishio
Shao-Tang Sun
Shizue Ueno-Nishio
Department of Physics and Center

for Materials Science and Engineering
Massachusetts Institute of Technology
Cambridge, MA 02139, USA
References
1. Tanaka T (1978) Sci Am 244:124 (Jan 1981)

2. Tanaka T (1978) Phys Rev Lett 40:820
3. Fillmore D, Nishio I, Sun S-T, Swislow G, Shah A (1980) ibid 45:1936
4. Tanaka T, Ishiwata S, Ishimoto C (1977) ibid 38:771
5. Tanaka T (1978) Phys Rev A 17:763
6. Dusek K, Patterson D (1968) J Polym Sci Part A-2 6:1209
7. Flory PJ (1953) Principles in polymer chemistry. Corndll University Press, Ithaca
8. We thank Swislow G and Ohmine I for their critical reading of the manuscript. This work
hasbeen supported by the Office of Naval Research under grant N00014-80-C-0500. 4 Jan
1982; revised I June 1982
Appendix B
R Pelrine, R Kornbluh, Q Pei, J Joseph (2000) High-Speed Electrically Actuated

Elastomers with Strain Greater Than 100%. Science 287: 836–839. doi:
10.1126/science.287.5454.836 Reprinted with permission.
High-Speed Electrically Actuated Elastomers With Strain Greater Than 100%
Ron Pelrine,* Roy Kornbluh, Qibing Pei, Jose Joseph
SRI International, 333 Ravenswood Avenue, Menlo Park, CA 94025, USA.
*To whom correspondence should be addressed. Email: pelrine@erg.sri.com
Electrical actuators were made from films of dielectric elastomers (such as
silicones) coated on both sides with compliant electrode material. When voltage
was applied, the resulting electrostatic forces compressed the film in thickness and
expanded it in area, producing strains up to 30–40%. It is now shown that
prestraining the film further improves the performance of these devices. Actuated
strains up to 117% were demonstrated with silicone elastomers, and up to 215%
with acrylic elastomers using biaxially and uniaxially prestrained films. The strain,
pressure, and response time of silicone exceeded those of natural muscle; specific
energy densities greatly exceeded those of other field-actuated materials. Because
the actuation mechanism is faster than in other high-strain electroactive polymers,
this technology may be suitable for diverse applications.
New high-performance actuator materials capable of converting electrical

energy to mechanical energy are needed for a wide range of demanding
applications, such as mini- and microrobots, micro air vehicles, disk drives,
flatpanelloudspeakers, and prosthetic devices. Many types of candidate materials
are under investigation, including single-crystal piezoelectric ceramics [1] and
carbon nanotubes [2]. Electroactive polymers are of particular interest because of
the low cost of materials and the ability of polymers to be tailored to particular
applications. Within the general category of electroactive polymers, many different

DOI: 10.1007/978-1-4614-0878-9,
152 Appendix B
Fig. B.1 The dielectric elastomers actuate by means of electrostatic forces applied via compliant
electrodes on the elastomer film
types are under investigation, including electrostrictive polymers [3, 4],

piezoelectric polymers [5], and electrochemically actuated conducting polymers
and gels [6–11]. Most electroactive polymers excel in some measures of
performance (such as energy density or strain) but are unsatisfactory in others
(such as efficiency and speed of response).
It has been well known for many years that the electric field pressure from free
charges on the surface of all insulating materials induces stresses (Maxwell’s
stress) that strain the material. Zhenyi et al. [4] showed that a largely
noncrystalline polymer (polyurethane) could produce actuated strains of 3–4%
using metal electrodes such as 20 nm-thick gold; they estimated that 10% of their
observed strain response was due to Maxwell stress. More recently, it has been
suggested that Maxwell stress by itself can produce powerful electroactive
responses in certain elastomers [12, 13]. This mechanism of actuation (Fig. B.1)
distinguishes dielectric elastomers from most electrostrictive polymers previously
reported. A dielectric elastomer film, typically 10–200 lm thick, is coated on each
side with a compliant electrode material (e.g., carbon-impregnated grease). When
a voltage is applied across the two electrodes, the electrostatic forces compress and
stretch the film. Compression of the film thickness brings opposite charges closer
together, whereas planar stretching of the film spreads out or separates similar
charges. Both changes convert electrical energy to mechanical energy and provide
the actuation mechanism.
The actuation mechanism illustrated in Fig. B.1 was previously shown to have
high actuation pressures (0.1–2 MPa), fast response times (\1 ms), and potentially
high efficiencies ([80–90%) [12]. A variety of elastomer materials have been
investigated, including silicones such as NuSil Technology’s CF19-2186 and Dow
Corning’s HS3. Peak strains of 32% (CF19-2186) and 41% (HS3) were
demonstrated, with specific elastic energy densities up to 0.15 J/g for CF19-
2186 [12].
We have now conducted experiments that demonstrate extraordinarily high
strains, five to six times those previously reported, with higher pressures (up to 7
MPa) and energy densities about 23 times those described earlier. The
improvement is due to the identification of a new dielectric actuator material
Appendix B 153
(3M’s VHB 4910 acrylic) as well as the application of high prestrain in one planar
direction, which enhances electrical breakdown strength and causes the material to
actuate primarily in the low-prestrain planar direction. We also present data on
applying higher prestrains to improve the performance of previously described
silicones. Higher strains and actuation pressures can potentially be exploited to
improve a wide range of existing actuator devices (e.g., pumps, motors, robot
actuators, generators, and flat-panel loudspeakers) as well as enable new
applications (e.g., small flapping-wing vehicles, lifelike prosthetics, noise
suppression devices, and biologically inspired robots).
The compression and stretching modes of actuation are mechanically coupled for
most elastomers because, at the stresses of interest, the elastomer volume is
essentially fixed (the bulk modulus is much higher than the modulus of elasticity Y).
We can use our electrostatic model to show that the effective compressive stress,
p, compressing the film in thickness [13] is
p ¼ eeo E2 ðB:1Þ
where e is the relative dielectric constant of the material, eo is the permittivity of

free space (8.85 9 10-12 F/m), and E is the electric field (volts per meter). The
effective compressive stress in Eq. B.1 is twice the stress normally calculated for
two rigid, charged capacitor plates, because in an elastomer the planar stretching is
coupled to the thickness compression. We refer to the stress in Eq. B.1 as an
effective stress because, strictly speaking, it is the result of both compressive stress
acting in the thickness direction and tensile stresses acting in the planar directions.
The compressive and tensile stresses are mechanically equivalent in a thin film to a
single compressive stress acting in the thickness direction according to Eq. B.1.
For low strains (e.g., \20%), the thickness strain sz can be approximated by
sz ¼ p=Y ¼ eeo E2 =Y ðB:2Þ
For strains greater than about 20%, Eq. B.2 is unsatisfactory because Y generally
depends on the strain itself. The high actuated strains we observed require the
modification of other conventional actuator material constitutive relations as well,
even with an assumption of constant modulus. For example, the elastic strain
energy density in an actuator material, ue (a common parameter for comparing the
output capabilities of actuator materials), is typically expressed as ue = psz =
Ys2z , but this formula assumes low strains. For high strains, the planar area over
which the compression acts increases substantially as the material is compressed
[12]. For high-strain, nonlinear materials, where the compressive stress is known,
a more useful measure of performance might be the electromechanical energy
density e, which we define as the amount of electrical energy converted to
mechanical energy per unit volume of material for one cycle. The
electromechanical energy density can be written as
e ¼ p lnð1 þ sz Þ ðB:3Þ
154 Appendix B
[14], where p is the constant compressive stress. If we substitute p = Ysz on the

right side of Eq. B.3 and expand the logarithm for small sz, it follows that e = ue,
thus providing a valid comparison between the high-strain, nonlinear materials
discussed here and conventional low-strain energy density formulas for materials
such as piezoelectrics.
We tested many types of polymeric elastomer films. Here we focus on three
promising types: Dow Corning HS3 silicone, NuSil CF19-2186 silicone, and
the 3M VHB 4910 acrylic adhesive system [15]. As noted above, results for the
silicone films were reported in earlier publications, but new high-prestrain results
using these polymers are reported here.
Strain measurements were made with elastomer films stretched on a rigid
frame. Compliant electrodes were stenciled with conductive carbon grease
(Chemtronics Circuit Works CW7200) on the top and bottom of the films. The
active, electroded portion of the stretched film was small relative to the film’s total
area. Thus, the inactive portions of the film acted as a spring force on the
boundaries of the active regions. When a voltage difference was applied between
the top and bottom electrodes, the active region expanded while the inactive region
contracted. Removing the applied voltages caused the reverse change. A digital
video optical system was used to measure the actuated strain. Measurements were
taken about 1 s after application of the voltage. The stretched film technique for
measuring strains introduces some boundary constraints from the inactive portion
of the film, but it circumvents the difficulty of trying to achieve free-boundary
conditions with a soft flexible material [12].
For an elastomer, the absolute strain under actuation depends on the prestrain.
A more useful quantity is the relative strain under actuation:
ðactuated lengthÞ ðunactuated lengthÞ
ðunactuated lengthÞ
The relative strain equals the absolute strain if there is zero prestrain in the film.
The relative area strain is defined similarly, with the active planar area replacing
length in the above expression.
Two types of strain tests were performed, circular (biaxial) and linear
(uniaxial). In the circular tests, a small circular active region (5 mm in diameter)
was used to decrease the likelihood of a fabrication defect causing an abnormally
low breakdown voltage. The film was stretched uniformly on the frame, and the
circle expanded in area when a voltage was applied (Fig. B.2). The expansion of
the circle is equal in both x and y planar directions because there is no preferred
planar direction for the film. By contrast, the linear strain tests used a high
prestrain in one planar direction and little or no prestrain in the other planar
direction. High prestrain effectively stiffens the film in the high-prestrain planar
direction, which causes the film to actuate primarily in the softer, low-prestrain
planar direction and in thickness. Figure B.3 shows a linear strain test. The relative
strain was measured in the central region of the elongated (black) active area, away
from the edge constraints.
Appendix B 155
Fig. B.2 The circular strain test measures the expansion of an actuated circle on a larger
stretched film. The photo shows 68% area expansion during actuation of a silicone film
The circular test results for three elastomers under different conditions of
prestrain are given in Table B.1. The peak relative area strain was measured
directly, and the relative thickness strain was calculated from the constant volume
constraint. The breakdown field was calculated from the known voltage and the
measured film thickness (corrected for the given relative thickness strain). No
attempt was made to minimize voltage with these relatively thick films, and
voltages were typically 4–6 kV. Thinner films generally yield lower but
comparable performance at lower voltage. For example, preliminary
measurements showed 104% relative area strain at 980 V using a thinner acrylic
film. The electromechanical energy density e was estimated from the peak field
strength (Eq. B.1) and the relative thickness strain. The value e is listed in
Table B.1 for convenient comparison to conventional elastic energy densities
available for other actuator materials.
As indicated by the values, the VHB 4910 acrylic elastomer gave the highest
performance in terms of strain and actuation pressure. Extensive lifetime tests have
not been made, but acrylic films have been operated continuously for several hours
at the 100% relative area strain level with no apparent degradation in relative strain
performance. However, the acrylic elastomer has relatively high viscoelastic losses
that limit its half-strain bandwidth (the frequency at which the strain is one-half of
the 1-Hz response) to about 30–40 Hz in the circular strain test. By comparison,
HS3 silicone has been used for prototype loudspeakers at frequencies as high as
2–20 kHz [16, 17]. The actuation of CF19-2186 silicone, albeit at lower strains and
fields than reported here, has been measured directly via laser reflections with full
156 Appendix B
Table B.1 Circular and linear strain test results

Material Prestrain Actuated Actuated Field Effective Estimated
(x, y) (%) relative relative strength compressive 1/2e
thickness area strain (MV/m) stress (MPa) (MJ/m3)
strain (%) (%)
Circular strain
HS3 silicone (68, 68) 48 93 110 0.3 0.098
(14, 14) 41 69 72 0.13 0.034
CF19-2186 silicone (45, 45) 39 64 350 3.0 0.75
(15, 15) 25 33 160 0.6 0.091
VHB 4910 acrylic (300, 300) 61 158 412 7.2 3.4
(15, 15) 29 40 55 0.13 0.022
Linear strain
HS3 (280, 0) 54 117 128 0.4 0.16
CF19-2186 (100, 0) 39 63 181 0.8 0.2
VHB 4910 (540, 75) 68 215 239 2.4 1.36
strain response up to 170 Hz (resonance effects prevented measurement at higher

speeds) [12]. The only apparent fundamental limits on actuation speed are the
viscoelastic losses, the speed of sound in the material, and the time to charge the
capacitance of the film (electrical response time).
The strains in the linear strain test can be quite large, up to 215% for the VHB
4910 acrylic adhesive (Table B.1). The VHB 4910 acrylic elastomer, when
undergoing *160% strain in a linear strain test, exhibited buckling (the vertical
wrinkles in Fig. B.3d) that was not seen in properly stretched silicone films.
Buckling indicates that the film is no longer in tension in the horizontal direction
during actuation, and that the overall relative thickness strain is greater than
indicated by measurements of the electrode boundaries. That is, the relative strain
numbers for VHB 4910 in Table B.1 may be undervalued.
The dielectric elastomer films presented here appear promising as actuator
materials because their overall performance can be good. The available literature
indicates that the actuated strains of silicone are greater than for any known high-
speed electrically actuated material (that is, a bandwidth above 100 Hz). Silicone
elastomers also have other desirable material properties such as good actuation
pressures and high theoretical efficiencies (80–90%) because of the elastomers’
low viscoelastic losses and low electrical leakage [12].
The VHB 4910 acrylic adhesive appears to be a highly energetic material. The
energy density of the acrylic adhesive is three times that reported for single-crystal
lead–zinc niobate/lead titanate (PZN-PT) piezoelectric (about 1 MJ/m3) [1], itself
an energetic new material with performance much greater than that of
conventional piezoelectrics. The density of both the silicones and the acrylic
adhesive is approximately that of water and about one-seventh that of ceramic
piezoelectric materials. Hence, the energy density of the acrylic adhesive on a per-
weight basis (the specific energy density) is about 21 times that of single-crystal
Appendix B 157
Fig. B.3 (a and b) Linear strain test of HS3 silicone film with a high horizontal prestrain for the
field off (a) and on (b) with a field of 128 V/lm; 117% relative strain was observed in the central
region of (b). (c and d) Activation of acrylic elastomers, producing about 160% relative strain, for
the field off (c) and on (d); the dark area in (c) indicates the active region
piezoelectrics and more than two orders of magnitude greater than that of most
commercial actuator materials.
Potential applications for dielectric elastomer actuators include robotics, artificial
muscle, loudspeakers, solid-state linear actuators, and any application for which high
performance actuation is needed. A variety of actuator devices have been made with
the silicone elastomers, including rolled actuators, tube actuators, unimorphs,
bimorphs, and diaphragm actuators [12, 18, 19]. Their performance is promising, but
most of this work did not exploit the benefits of high prestrain or the new acrylic
material. We have built an actuator using 2.6 g of stretched acrylic film that
demonstrated a force of 29 N and displacement of 0.035 m, a high mechanical output
for such a small film mass. The very high strains recently achieved suggest novel
applications for shape-changing devices, and the specific energy density of the
acrylic adhesive is so high that, if it could be realized in a practical device, it could
replace hydraulic systems at a fraction of their weight and complexity. However,
practical applications require that a number of other issues be addressed, such as
high-voltage, high-efficiency driver circuits, fault-tolerant electrodes, long-term
reliability, environmental tolerances, and optimal actuator designs.
158 Appendix B
References
1. Park S, Shrout T (1997) J Appl Phys 82:1804

2. Baughman RH et al (1999) Science 284:1340
3. Zhang QM, Bharti V, Zhao X (1998) Science 280:2101
4. Zhenyi M et al (1994) J Polym Sci B Polym Phys 32:2721
5. Furukawa T, Seo N (1990) Jpn J Appl Phys 29:675
6. Smela E, Inganas O, Lundstrom I (1995) Science 268:1735
7. Smela E, Gadegaard N (1999) Adv Mater 11:953
8. Otero T et al (1999) Proc SPIE 3669:98
9. Schreyer HB et al (1999) Proc SPIE 3669:192
10. Oguro K et al (1992) J Micromachine Soc 5:27
11. Tamagawa H et al (1999) Proc SPIE 3669:254
12. Kornbluh R et al (1999) Proc SPIE 3669:149
13. Pelrine R et al (1998) Sens Actuators A Phys 64:77
14. For a constant-volume material, (1 + sx)(1 + sy)(1 +1 sz) = 1, where sx and sy are the length
and width strains. As the film is squeezed, the area of compression A(sz) can be expressed as
A(sz) = xy = xo(1 + sx)yo(1 + sy) = (xoyozo)/[zo(1 + sz)], where xo, yo, and zo are the initial
length, width, and thickness of the active area of the film. The energy density converted to
mechanical work is then the integral, over the displacement, of the compressive stress times
the area of compression divided by the volume:
e = -(1/xo yozo) $ pA(sz)dz = - $ p[1/(1 + sz)]dsz = -p ln(1 + sz)
where p is the assumed constant compressive stress. The minus sign is introduced because we
are defining p as a positive number for compression (dz is negative over the integration). The
assumption of constant p depends on the electronic driving circuitry, which ideally would
adjust the applied voltage according to the varying thickness to hold the electric field
constant. It can be shown that with a nonideal, constant-voltage drive, the term ln(1 + sz)
would be replaced by -(sz + 0.5sz2). However, because the present focus is on the
fundamental material performance rather than electronic performance, we make the simplest
physical assumption that p is constant.
15. The silicone films are based on a polydimethyl siloxane backbone. They were diluted in
naphtha solvent, spin-coated, cured, and released. The HS3 silicone was centrifuged to
remove pigment particles before spin coating. VHB 4910 is available in film form with a
removable liner backing. The acrylic elastomer is made of mixtures of aliphatic acrylate
photocured during film processing. Its elasticity results from the combination of the soft,
branched aliphatic groups and the light cross-linking of the acrylic polymer chains. The zero-
strain thicknesses of the materials were typically 225 lm for HS3, 50 lm for CF19-2186, and
1000 lm for the VHB 4910 acrylic. The relative dielectric constant at 1 kHz is 2.8 for the two
silicones and was measured at 4.8 + 0.5 for the VHB 4910 acrylic.
16. Heydt R et al (1998) J Sound Vibr 215:297
17. R. Heydt et al J Acoust Soc Am (in press)
18. Kornbluh R et al (1995) Proceedings of the third IASTED international conference on
robotics and manufacturing, Cancun, Mexico, 14 to 16 June 1995. ACTA Press, Calgary,
Alberta, pp 1–6
Appendix B 159
19. Kornbluh R et al (1998) Proceedings of the 1998 IEEE international conference on robotics
and automation, Leuven, Belgium, May 1998. IEEE Press, Piscataway, NJ, pp 2147–2154
20. Much of this work was performed under the management of the Micromachine Center at the
Industrial Science and Technology Frontier Program, Research and Development of
Micromachine Technology of MITI (Japan), supported by the New Energy and Industrial
Technology Development Organization. 7 September 1999; accepted 6 December 1999
Index
A Endovascular surgery, 57
Actuator, 1–3, 7, 18, 20, 24, 27, 35–38, 40–42, Energy harvesting, 67–74, 76–79, 81–93
61, 95, 97, 100, 111, 112, 120, 122,
124, 134, 143
Artificial muscle, 1–3, 6–8, 12–14, 16, 17, I
32, 34–36, 38–40, 42, 57, 58, 62, IPMC, 57–60, 62–65
112, 119
L
B Lifetime, 67–69, 71–74, 87–89, 91, 93
Bistable electroactive polymers, 1, 15
BSEP, 1, 15, 16
M
MIS, 57, 58
C
Catheter, 57, 61, 62, 65
Comb jelly ctenophore, 133 P
Contraction, 95, 109 Plasma treatment, 109, 111–114, 117, 118, 124
Conveyor, 133, 136, 138–141
S
D Self-sensing, 134, 136, 140, 141
DE, 1, 16–20, 24, 25, 32, 33, 35–42 Sensor, 64
DEA, 133–136, 138–140 SMA, 57, 58, 62
DEMES, 133, 138–141
Dielectric elastomer, 1, 3, 15, 16, 20, 23, 24,
28, 32, 36, 40–42, 67–93, 133 T
Transducer, 1, 11, 67, 68, 74, 75, 78, 79, 84,
85, 87–89, 91
E
EAP, 1, 3, 14, 39, 41, 57, 95–97, 100–102,
104, 106–111, 113, 117, 118, 120, 122, W
124 Wave power, 73, 81, 84, 85, 88, 90, 91
Electroactive polymer, 1–3, 15, 16, 41, 67,
68–75, 78, 91, 95, 96

DOI: 10.1007/978-1-4614-0878-9,

Rasmussen L Ed Electroactivity in Polymeric Materials

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Electroactivity in Polymeric Materials

ISBN 978-1-4614-0877-2 e-ISBN 978-1-4614-0878-9

Library of Congress Control Number: 2012932404

Ó Springer Science+Business Media New York 2012

Printed on acid-free paper

Springer is part of Springer Science+Business Media (www.springer.com)

The thoughts of making a theoretical textbook style book in electroactive materials

1 Dielectric Elastomers for Actuators and Artificial Muscles . . . . . . 1

2 Modeling of IPMC Guide Wire Stirrer

3 From Boots to Buoys: Promises and Challenges

4 Theory of Ionic Electroactive Polymers Capable

5 Touch Sensitive Dielectric Elastomer Artificial Muscles . . . . . . . . . 131

Paul Brochu and Qibing Pei

P. Brochu Q. Pei (&)

L. Rasmussen (ed.), Electroactivity in Polymeric Materials, 1

1.2 Survey of EAPEAP Technologies

1.2.1 Ionic Electroactive Polymers (EAPs)

1.2.1.1 Ionic Polymer-Metal Composites

Ionic polymer-metal composites (IPMCs) consist of a solvent swollen ion-

Table 1.1 Comparison of actuator materials

1.2.1.2 Ionic Gels

1.2.1.3 Carbon Nanotubes

1.2.1.4 Conductive Polymers

Actuators based on conductive polymers (CPs) were first proposed by Baughman

+2e-, -2A- -2e-, +2A-

1.2.2 Field Activated EAPS

1.2.2.1 Ferroelectric Polymers

Ferroelectric polymers have a non-centro-symmetric structure that exhibits perma-

1.2.2.2 Polymer Electrets

1.2.2.3 Electrostrictive Polymers

Electrostrictive polymers have a spontaneous electric polarization. Electrostriction

Relaxor Ferroelectric Polymers

Relaxor ferroelectric polymers are intimately related to the ferroelectric polymers

temperature, which is usually above room temperature. Second, the existence of

Fig. 1.5 Actuation strain as

Liquid Crystal Elastomers

mesogens are attached as grafts to the elastomeric backbone. The change in

1.2.2.4 Bistable Electroactive Polymers

Bistable electroactive polymers (BSEPs) are a new class of electroactive polymer

1.2.2.5 Dielectric Elastomers (DEs)

Dielectric elastomer (DE) actuators are essentially compliant variable capacitors.

reduction) and no power will be consumed to maintain the DE at a stable actuated

1.3 Modeling of Dielectric Elastomer Materials

The actuation of DEs can be approximated as the lateral electrostatic compression

Fig. 1.11 DE voltage-strain

In this case, the elastic energy density is [3, 143]:

1.4 Dielectric Elastomer Materials

1.4.1 Effects of Prestrain

constant [172]. Prestrain can also be used to achieve preferential actuation in a

1.4.2 Improved Silicone Films

A considerable amount of research has focused on reducing the operating voltages of

Fig. 1.13 Improved

elastomer. The mechanism of actuation differs strongly from that of conventional

1.4.3 Improved Acrylic Films

1.4.4 Thermoplastic Block Copolymers

Thermoplastic block copolymeric elastomers are also of interest as dielectric

Fig. 1.18 Thickness strain

1.4.5 Other Engineered Elastomers

1.5 Compliant Electrode Materials

jE ffi ½2dmax =ðl2g þ dmax 2 Þ ffi 2dmax =l2g ffi ðLðEÞ=KYÞE ð2:6Þ