Service Information System Page 1 of 14

Disassembly and Assembly

Hydraulic Pump
SMCS - 5055-015; 5055-016; 5055-011; 5055-012

Remove Hydraulic Pump

a. remove blower motors and fans *

To prevent personal injury, release the pressure from the hydraulic

1. Drain the oil from the hydraulic tank.

2. Remove the bolts and cover assembly from the support assembly located under the seat (only on machines not
equipped with a heater or air conditioning).

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3. Remove three nuts (2), washers (large) (3), spacers, duct (1), gasket and washers (small).

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4. Remove two screws (4) from the ducts.

5. Remove nut (7), the washer and spacer (6).

6. Remove four nuts (5), washers and spacers.

7. Remove bolts (9) and washers that hold support assembly (8) in place.

8. Remove support assembly (8) and duct (10) from the machine as a unit.

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9. Remove gasket (12) and cover assembly (11) as a unit.

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10. Loosen hose clamp (15).

11. Remove four bolts (18) and elbow (17) from hose (13) and the hydraulic pump.

12. Remove the four bolts, disconnect hose assembly (16) from the hydraulic pump.

13. Remove the four bolts, and disconnect hose assembly (19) from the hydraulic pump.

14. Fasten a nylon strap and a hoist or use two persons to hold the hydraulic pump.
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15. Remove two bolts (14), and remove hydraulic pump from the machine. The weight of the hydraulic pump is 30 kg
(66 lb.).

*
This operation is in the Operator's Station Disassembly And Assembly section.

Install Hydraulic Pump

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1. Use a nylon strap and a hoist or two persons to put hydraulic pump in position on the transmission pump. Make sure
the splines on the shaft of the hydraulic pump are in alignment with the splines in the transmission pump.

2. Install two bolts (1) that hold the hydraulic pump in place.

3. Make sure the O-ring seal is in position, and connect hose assembly (7) to the pump with four bolts.

4. Make sure the O-ring seal is in position, and connect hose assembly (4) to the pump with four bolts.

5. Make sure the O-ring seal is in position on elbow (5).

6. Put elbow in position on hose (2) and the hydraulic pump.

7. Install four bolts (6) that connect elbow (5) to the pump, and tighten hose clamp (3).

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8. Install the gasket under cover assembly (8).

9. Put cover assembly (8) and gasket (9) in position as a unit.

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10. Put support assembly (12) and duct (11) in position as a unit, and install the washers and bolts (10) that hold the
support assembly in place.

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11. Install four spacers (15). The washers and nuts (14).

12. Install two screws (13).

13. Put spacer (17) in position between support assembly (12) and the cover assembly, and install the washer and nut
(16).

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14. Put washers (small) (18) in position on the studs.

15. Put gasket (21) and duct (19) in position on the studs, and install spacers (20), the washers (large) and nuts (22) that
hold duct (19) in place.

16. Put the cover assembly in position on support assembly (12), and install the bolts that hold it in place (only on
machines not equipped with a heater or air conditioning).
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17. Fill the hydraulic system to the correct level. See the Maintenance Guide.

END BY:

a. install blower motors and fans *

*
This operation is in the Operator's Station Disassembly And Assembly section.

Disassemble Hydraulic Pump

START BY:

a. remove hydraulic pump

1. For correct assembly of the parts, the pump rotation is in a counterclockwise direction as seen from the shaft end
(drive end) of the hydraulic pump.

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2. Remove four bolts (1) that hold cover (2) to cover (3). Remove cover (2) and the cartridge assembly from the pump
as a unit.

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NOTE: Make a note of the direction of the arrows at locations (X) and (Y) and the location of bolts (4) for assembly
purposes. Arrows at locations (X) and (Y) show the direction of pump rotation.

3. Remove cartridge assembly (5) and O-ring seal (6) from cover (2).

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4. Remove seal ring (8) from the cartridge assembly.

5. Remove O-ring seal (7) and the back-up ring from the cartridge assembly.

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6. Remove bolts (4) and cover (9) from the cartridge.

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7. Remove seals (10) and the retainers from cover (9).

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8. Remove plate (11) from the cartridge.

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9. Remove ring (13) and rotor assembly (12) from plate (14) as a unit.

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10. Remove rotor assembly (12) from ring (13).

11. Remove vanes (16) and inserts (15) from the rotor.

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12. Remove plate (17) from end plate (14).

13. Remove seals (18) and the retainers from the end cover.

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14. Remove bolts (19) and cover (20) from body assembly (21).

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15. Remove cartridge assembly (22) and O-ring seal (25) from body assembly (21).

NOTE: Make a note of the direction of the arrows (23) nearest the bolts and the direction of the arrow (24) on the ring
for assembly purposes.

16. Do Steps 4 through 13 again for the disassembly of cartridge (22).

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17. Remove spiral snap ring (27), and remove the shaft assembly from the body.

18. Remove snap ring (28) from shaft (26).

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19. Use tooling (A) and a press to remove shaft (26) from bearing (27).

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20. Remove washer (29) and two lip-type seals (30) from the body.

Assemble Hydraulic Pump

1. Inspect all parts for wear or damage, and make replacements if necessary. Put clean oil on all parts at assembly.
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NOTE: For correct assembly of all parts, the pump rotation is in a counterclockwise direction as seen from the shaft
end (drive end) of the hydraulic pump.

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2. Use tooling (A), and install lip-type seal in body (1). Install the seal with the lip down as shown.

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3. Turn body (1) over, and install the lip-type seal with tooling (A). Install the seal with the lip up toward the cartridge
assembly as shown.

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4. Use tooling (B) and a press to install bearing (3) on shaft (2).

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5. Install snap ring (4) that holds bearing (3) on the shaft.

6. Put washer (6) and shaft assembly (5) in position in body (1).

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7. Install spiral ring (7) that holds shaft assembly (5) in body (1).

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8. Put O-ring seals (8) in position in plastic retainers (9). Install seal assemblies on end plate (10) with the O-ring seal
toward the end plate.

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9. Put plate (11) in position on the end plate with the brass side up toward the rotor.

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NOTE: When the vanes (15) are installed correctly, the rear edge of each vane is next to the balance opening (seat) in
the rotor.
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10. Install inserts (14) and vanes (15) in rotor (13). The sharp edge of the vanes must be in the same direction as the
arrow on the chamfer of ring (12). Each vane (15) must move freely in its seat in the rotor. Each insert (14) must move
freely in its vane (15).

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11. Put a large rubber band around rotor (13) to hold the vanes and inserts in the rotor.

12. Put rotor assembly (17) in position on plate (11) as shown. Make sure that the sharp edge of the vanes and the arrow
on the chamfer of the ring are in the same direction.

13. Put ring (12) in position on plate (11) as shown. The arrow on the chamfer of ring (12) must be in the same
direction as the rotation of the rotor.

14. Put plate (16) in position on the cartridge assembly. Make sure the brass side of the plate is toward the rotor
assembly. Also make sure the notches on the outside diameter of plate (16) are in alignment with the notches on plate
(11) and the chamfers on ring (12).

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15. Put O-ring seals (18) in position in plastic retainers (20). Install seal assemblies on plate (19) with the O-ring seal
toward plate (16).

16. Put plate (19) in position on the cartridge assembly as shown.

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17. Install bolts (21) that hold plate (19) on the cartridge assembly. Install the bolts in the holes nearest to the arrows on
the plate that show the direction of rotation of the pump.

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18. Install O-ring seal (24); then back-up ring (25) on the end plate of cartridge assembly (22).

19. Install seal ring (23) on the end plate of cartridge assembly (22).

20. Install cartridge assembly (22) on the shaft assembly.

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21. Install O-ring seal (28) in body assembly (1).

NOTE: Dowels (27) in the cartridge assembly must be aligned with the holes in cover (26).

22. Install cover (26) on body assembly (1).

23. Install the bolts that hold the cover to the body, and tighten them to a torque of 203 ± 14 N·m (152 ± 10 lb.ft.).

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24. Do Steps 8 through 16 again for the assembly of cartridge (30).

25. Install cartridge assembly (30) in cover (29).

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26. Install O-ring seal (32) in cover (29).

NOTE: Dowels (31) in the cartridge assembly must be aligned with the holes in cover (26).

27. Put cartridge assembly (30) and cover (29) in position on cover (26) as a unit.

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28. Install bolts (33) that hold cover (29) to the cover, and tighten them to a torque of 95 ± 7 N·m (70 ± 5 lb.ft.).

END BY:

a. install hydraulic pump

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