Technical Information

Aseptic Filling Machine

CFA 1212-32

Version 06/23 Page 1

CFA 1212-32

Main Dimensions of the Filling Machine CFA 1212-32

Side view (dimensions in mm)

Staircase (optionally)

4698±50
2349±50
1140±65

851±50
Top view (dimensions in mm)

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CFA 1212-32

Valve Assembly and additional Aggregates of the CFA 1212-32

Installation Scheme

Weights and Connection Details

Installation Unit Weight Utility Connection

Mandrel Wheel Unit incl. Platform approx. 2,500 kg
Chain / Filling Section approx. 3,300 kg Electric Power
Valve Assembly incl. Platform approx. 1,470 kg Filling Product, Cleaning in Place, Steam
Pressurized Air, Water, Warm Water
Peroxide, Nitrogen (optional)
Air Supply / Exhaust Air approx. 730 kg to Filling Machine / from Filling Machine /
to the outside

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 CFA 1212-32

Technical Data Version 06/23

Performance data, filling machine

Machine output 12,000 packages/h Steam Saturated steam

(approved for the food industry)
80 ml, 90 ml, 100 ml, 110 ml, 125 ml,
Standard formats 150 ml, 180 ml, 200 ml Supply line pressure: 4 - 5 bars
other volumes/-combinations upon inquiry Supply line diameter: DN 40 ****, length < 25 m
Connection (Item 3.3): DN 40 ,Flange DIN 11853-2 , material 1.4404
Format changeover 2 minutes, no change of parts Connection capacity min. 60 kg/h
Supply temperature min. 154° C
(min. 10 kg in the first 10 minutes)
Filled products Liquid aseptic and non-aseptic foodstuffs Consumption (Sterilization): 20 - 23 kg in 35 minutes
(milk, milk drinks, juices, nectares, Consumption (Production): approx. 10 - 14 kg/h (steam injection)
fruit-juice drinks, non carbonized Waste water drain (Item 3.9) DN 40- DIN 11853-3 NKS
beverages, wine).
- Viscosity*** up to 1,000 mPa s Warm water
- without particulates Medium: Drinking water* (20° - 40° C)
Special products upon request Supply line pressure: 4 bars
Supply line diameter: DN 25 ****
Packaging material Printed structural material Connection (Item 3.8): male tread R 1",DIN EN 10226 material 1.4571
Longitudinal seam in the corner Connected capacity: min. 150 l/min (at 4 bars)
for aseptic filled products: Board/PE/Aluminum foil Pocket chain cleaning: approx. ___ l/cleaning (at 4 bars)
Magazine size: 4,000 package sleeves

Operation 1 person, trained by SIG Combibloc

Package sterilization
Product piping
Supply line pressure: 0.8 - 1.2 bars Medium: H2O2**
during sterilization, steam: max. 145° C (max. 3 bars) Supplied from:: Central supply (barsrel pump)
during sterilization, hot water Storage tank (Item 2.10): approx. 8 l (DN 10)
CIP, sterile CIP: max. 4.5 bars Connection ( Item 2.10) : Cutting ring Union 12mm.
Supply line temperature: 6° - 30° C Consump. per Aseptic Zone Sterilization: approx. 0.65/0.65 l (high/low acid-operation)
Supply line diameter: DN 65 **** (infeed and return flow) Consumption (production): approx. 2.6/5.8 l/h (high/low acid-operation)
Quantity: 960-2,400 l/h + approx. 5% return (basic adjustment)
Connection (Item 3.1, 3.1.1): DN 65, DIN 11853-2 , material 1.4404
Auxiliary units

Utilities Connecting pipes: not included in scope of delivery

Electric power Supply air unit

Machine connection (Item 5.1): 3 phase, 230/400V, +5/-10%, 50/60 Hz, Quality of intake air low-dust, odor-free
100% chargeable centerpoint lead Temperature of intake air 0° to + 40° C
Min. cross-section 4 x 50/25 mm2, CU-cable, L <100 m Connection at filling machine (Item 6.1): DN 200 ****, material 1.4301
2 3
Max. cross-section 5 x 50 mm Fan capacity: 2,500 m /h
3
Fuse protection 160 Amperes Filler capacity: approx. 1,400 m /h
Total connected load approx. 50 kVA
Consumption: approx. 50 kWh Exhaust fan
Medium: Exhaust containing H2O2, + 40° to + 60° C
Connection, supply air & exhaust(13.1) 3 phase, 230/400 V, +5/-5%, 50/60 Hz, Connection to filling machine (Item 9.1): DN 300 **** , material 1.4301
3
100% chargeable centerpoint lead Fan capacity 3,500 m /h
2 3
cross-section fresh air fan: 5 x 10 mm , CU-cable, L <100 m Suction at filling machine: approx. 1,600 m /h
2
cross-section exhaust air fan: 5 x 4 mm , CU-cable, L <100 m
Fuse protection fresh / exhaust air: 32 A / 20 A
Total connected load: approx. 28 kVA
Consumption: approx. 12 kWh CIP-Parameters

Compressed air CIP-Unit: not included in scope of delivery

Residual oil content: max 0.1 mg/m3 Cleaning agents: (depends on filled product) water, caustic
3
Residual water content: max. 6 g/m solution, acid
Supply line pressure: 7 - 10 bars Supply line pressure (steam): 2 - 6 bars
Supply line diameter: DN 32 **** Medium temperature: Water, 6° - 80° C
Connection (Item 3.6): male tread R 1", DIN 2999, 1.4571 1 - 2% caustic solution, acid, approx. 80° C
3
Consumption: approx. 170 Nm /h Connection to filling machine
Infeed flow (Item 3.2): DN 40, Flang DIN 11853-2 ,material 1.4404
Water Drinking water*, Return flow (Item 3.4): DN 40, Flang DIN 11853-2 ,material 1.4404
low calcium 0.9-1.8 mmol CaCo3/l
Supply line pressure: 2 - 6 bars Inlet pressure before filler: 2.7 bars (max. 3.5 bars)
Infeed temperature: 4° - 25° C Pressure loss in filler: 2.2 bars
Supply line diameter (cooling): DN 15 **** Volume in filler: approx. 50 l cleaning fluid
Connection, cooling (Item 3.7): male tread R 1/2", DIN EN 10226 , 1.4571 Volume in pipelines: approx. 1.2 l/m (pipe DN 40)
Outlet cooling (Item 2.3): DN 50 **** free (catch basin) min. volume of medium tank: 200 l + additional pipe
Cooling consumption (pocket chain): approx. 280 l/h (at 1.2 bars) Flow quantity: 10,000 - 15,000 l/h

SIG Combibloc * Drinking water, free of pathogenic germs and coliformic micro-organisms.
Rurstrasse 58 ** Purity: The H2O2 used must adhere to country regulations or laws for use in food sector: min. 35% weight,
52441 Linnich without wetting agent, Na < 5 ppm, Ca < 1 ppm, P < 10 ppm, S < 2 ppm, all other elements < 1 ppm, dry residue < 40 mg/l.
Germany *** measured with rotational viscosimeter according to DIN53019 standard, applying shear rate of D=10 1/s
Phone: +49 2462 79-0 **** Diameters according to DIN 11866 standards
www.sig.biz Consumption values are calculated by computer; fluctuations in individual cases possible.
All weights, measures, and performance data is not binding. Contractual specifications, however, are determining factors.

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