Illustrated Part List FOR: Kirloskar Oil Engines Limited
Illustrated Part List FOR: Kirloskar Oil Engines Limited
Illustrated Part List FOR: Kirloskar Oil Engines Limited
FOR
4R1040T1 ENGINE
1
GROUP INDEX
APPLICATION CODE 4H.2744
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 ACCELARATOR LEVER 27 MM (PULL TYPE) 4H.088.1 1 5
2 ADAPTOR LOP SENSOR M12 TO M10 03.769.2 1 6
3 AIR CLEANER ASSEMBLY 8M3/MIN 4H.1796 1 7
ALTERNATOR PULLEY WITH POLY V
4 4H.1750.1 1 8
GROOVE (P6PK79.1)
5 BANJO BOLT - M14X1.5 50.504.04.000 1 9
6 BREATHER PIPE (TURBO ENGINE) 4H.161 1 10
7 CAMSHAFT 4H.003 1 11
CHARGING ALTERNATOR MICO
8 4H.1706 1 12
(BOSCH) 12-14V/90A
CLAMP WITH RUBBER TO HOLD THE
9 4H.1047.5 1 13
DIPSTICK AT LUB OIL HEADER
10 COPPER WASHER (14X20) 50.508.12.0.00 2 14
CRANK SHAFT PULLEY WITH POLY V
11 4H.1749 1 15
GROOVE (P6PK200)
CRANKCASE (TURBOCHARGED ENGINE) 16 TO
12 4H.156.5 1
(02.037.04.0.00_DIPSTICK GUIDE) 19
13 CRANKSHAFT INTEGRAL 38MnVS6 4H.371.2 1 20
21 TO
14 CYLINDER HEAD ASSEMBLY 4H.1432.1 1
23
15 CYLINDER LINER (105 DIA) 2H.008 4 24
16 DELIVERY BODY. 2H.013 1 25
DIPSTICK FLEXIBLE 350 LONG S.F. 35 DEG 26 TO
17 4H.1047 1
SUMP 27
18 EXHAUST DIFFUSER & MOUNTING 4H.1822.1 1 28
EXHAUST MANIFOLD FOR K24 TC
19 4H.763.1 1 29
(FWE INCLINED TOP OPEN)
FAN MOUNTING HARDWARE ON COOLANT
20 4H.864.7 1 30
PUMP PULLEY
21 FLYWHEEL HOUSING SAE-3, WIDTH 152 mm 4H.1288 1 31
22 FLYWHEEL TO SUIT CARRARO TRAS 4H.1548 1 32
23 FUEL FILTER (W/O O.F.VALVE) 1.1L 03.656 1 33
24 FUEL INJECTION PUMP (STAGE TWO) 4H.006.2 1 34
FUEL INJECTION PUMP CMVR STAGE-II
25 4H.1506.1 1 35
(4R1040T, 96 HP@2200 RPM)
26 FUEL PUMP GEAR. 2H.011 1 36
GEAR CASING (NEW DESIGN COMBINED 37 TO
27 4H.1235.19 1
WITH FRONT COVER) 39
28 HIGH PRESSURE PIPE 700 mm 4H.325 1 40
29 HOSE TAIL CONNECTION (S/F M14 BANJO) 06.610.10 1 41
INJECTOR & MTG.
30 4H.154 4 42
(TURBOCHARGED ENGINE)
INLET MANIFOLD FWE TOP OPEN WITH
31 4H.686.2 1 43
CROSS OVER PIPE
2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
INTERMEDIATE GEAR AND SUPPORT
32 4H.237 1 44
(FOR ENGINE W/O AUTO TIMER)
33 K OIL SUPER 15 W 40 CF4 82.110.15.1 11.5 45
L.O.PUMP INTERMEDIATE GEAR AND
34 4H.372 1 46
SUPPORT
35 LEAK OFF PIPE FOR 4R/4RT 4H.769 1 47
36 LIFTING HOOK 4H.544.1 1 48
LUB OIL COOLER (8 PLATE COOLER) 49 TO
37 4H.560 1
AND SPIN ON FILTER 50
LUB OIL PUMP (S/F WITHOUT 51 TO
38 4H.537 1
INTERMEDIATE GEAR) 52
LUB OIL SUPPLY AND DRAIN 53 TO
39 4H.765.1 1
ARRANGEMENT FOR K24 TC 54
LUBE OIL PR SENDOR
40 2H.092.1 1 55
(TWO TERMINAL WITH BODY GROUND)
LUB OIL SUMP FABRICATED ( 35 DEG
41 4H.940.1 1 56
BEND) 265 HT S/F JCB VMT 850
MOUNTING FOR ALTERNATOR 90/65 AMPS
42 4H.1750 1 57
WITH 79.1 PCD 6PK POLY V PULLEY
43 NAME PLATE 38.065 1 58
44 OIL FILLING BODY P5.014 1 59
45 OIL SEAL HOUSING (FLYWHEEL END) 2H.096.2 1 60
46 PIPING FOR AIR CLEANER 4H.1823.2 1 61
PISTON & CON ROD 62 TO
47 4H.153 4
(TURBOCHARGED ENGINE) 63
48 POLY V BELT (SECT 6PK - 1270) FENNER 4H.1664 1 64
49 PRE CLEANER BS- III 06.550 1 65
50 PRECOATED PLUG (FOR OIL GALLERY) 34.001.35.0.00 1 66
51 PUSHROD & TAPPETS 2H.007 4 67
52 RESTRICTION INDICATOR - 20"W.G. 47.113.15 1 68
53 ROCKER COVER (TURBO ENGINE) CASTING 4H.160 1 69
ROCKER SUPPORT ASSLY 70 TO
54 4H.1433 1
(LOW FREQ. TAPPET ADJ) 71
55 SEALING CAP (FOR LEAK OFF OUTLET) 4H.010.21 1 72
56 SENSOR FOR TEMPERATURE GAUGE 46.065.1 1 73
STARTER WITH AL.DEF AND SEALING
57 2H.302.2 1 74
FEATURE 12V INDUSTRIAL
58 STOP LEVER ARRANGEMENT (VA/VE) 4H.548.1 1 75
SUCTION TUBE ( 4R1040T FABRICATED
59 4H.941 1 76
SUMP 35 DEG INCL)
THERMOSTAT AND MNTG. 77 TO
60 4H.096 1
(UPWORD OPENING) 78
61 TIE WRAP 200 MM LENGTH 3H.905.7 1 79
62 TR59_6.1 HSG TURBOCHARGER 4H.1519.2 1 80
63 WATER PUMP 282.5 CRS WITHOUT PULLEY 4H.1210 1 81
WATER PUMP PULLEY WITH POLY V
64 4H.1747 1 82
GROOVE (P6PK120)
3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
65 WATER SEPERATOR & PRE FILTER 43.075 1 83
66 WATER TEMP.SW. (95 DEG.+ - 3 DEG) 46.260 1 84
4
TITLE: - ACCELARATOR LEVER
GROUP: - 4H.088.1
(PULL TYPE) - JCB
2 1
5
TITLE: - ADAPTOR LOP SENSOR M12 TO M10 GROUP: - 03.769.2
6
TITLE: - AIR CLEANER ASSEMBLY 8M3/MIN GROUP: - 4H.1796
7
TITLE: - ALTERNATOR PULLEY WITH POLY
GROUP: - 4H.1750.1
V GROOVE (P6PK79.1)
8
TITLE: - BANJO BOLT - M14X1.5 GROUP: - 50.504.04.000
9
TITLE: - BREATHERPIPE (TURBO ENGINE) GROUP: - 4H.161
2
4
3
10
TITLE: - CAMSHAFT GROUP: - 4H.003
3 4
11
TITLE: - CHARGING ALTERNATOR GROUP: - 4H.1706
12
TITLE: - CLAMP WITH RUBBER TO HOLD
GROUP: - 4H.1047.5
THE DIPSTICK AT LUB OIL HEADER
13
TITLE: - COPPER WASHER (14X20) GROUP: - 50.508.12.000
14
TITLE: - CRANK SHAFT PULLEY WITH
GROUP: - 4H.1749
POLY V GROOVE (P6PK200)
2
1
15
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)
7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12
16
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)
7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12
17
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)
7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12
18
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)
7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12
19
TITLE: - CRANKSHAFT INTEGRAL 38MnVS6 GROUP: - 4H.371.2
20
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1432.1
10 5 6
9 28
18
8 19
26 25 13 14
7
27 12
3
31
16
24
17
20
21
23
22
29
30
21
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1432.1
10 5 6
9 28
18
8 19
26 25 13 14
7
27 12
3
31
16
24
17
20
21
23
22
29
30
22
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1432.1
10 5 6
9 28
18
8 19
26 25 13 14
7
27 12
3
31
16
24
17
20
21
23
22
29
30
23
TITLE: - CYLINDER LINER. (105 DIA) GROUP: - 2H.008
24
TITLE: - DELIVERY BODY GROUP: - 2H.013
7 2
25
TITLE: - DIPSTICK FLEXIBLE 350 LONG S.F.
GROUP: - 4H.1047
35 DEG. SUMP
10
11
3 7
12
5
26
TITLE:- DIPSTICK FLEXIBLE 350 LONG S.F.
GROUP:- 4H.1047
35 DEG. SUMP
10
11
3 7
12
5
27
TITLE: - EXHAUST DIFFUSER & MOUNTING GROUP: - 4H.1822.1
5
4
1
6
3
2
9
8
28
TITLE: - EXHAUST MANIFOLD GROUP: - 4H.763.1
4
5
29
TITLE: - FAN MOUNTING HARDWARE ON
GROUP: - 4H.864.7
COOLANT PUMP PULLEY
30
TITLE: - FLYWHEEL HOUSING SAE-3,
GROUP: - 4H.1288
WIDTH 152 mm
9 2
4
3
6
8
31
TITLE: - FLYWHEEL TO SUIT
GROUP: - 4H.1548
CARRARO TRAS
32
TITLE: - FUEL FILTER (W/O O.F.VALVE) 1.1L GROUP: - 03.656
8
6
1
5 7
7
4
33
TITLE: - FUEL INJECTION PUMP (STAGE II) GROUP: - 4H.006.2
34
TITLE: - FUEL INJECTION PUMP CMVR
GROUP: - 4H.1506.1
STAGE-II (4R1040T, 96 HP@2200 RPM)
7 6 1
7 6 4
2
5
35
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011
4 2
36
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235.19
COMBINED WITH FRONT COVER)
17
27
8
24 7 4
12 1
6
13 29
14
27 3
22
2
28 27
16 31 20
15 18 21
30 25 19
5
10
22 27
23 26
32 9
37
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235.19
COMBINED WITH FRONT COVER)
17
27
8
24 7 4
12 1
6
13 29
14
27 3
22
2
28 27
16 31 20
15 18 21
30 25 19
5
10
22 27
23 26
32 9
38
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235.19
COMBINED WITH FRONT COVER)
17
27
8
24 7 4
12 1
6
13 29
14
27 3
22
2
28 27
16 31 20
15 18 21
30 25 19
5
10
22 27
23 26
32 9
39
TITLE: - HIGH PRESSURE PIPE 700 mm) GROUP: - 4H.325
7 2
8 3
10
5
40
TITLE: - HOSE TAIL CONNECTION
GROUP: - 06.610.10
(S/F M14 BANJO)
41
TITLE: - INJECTOR & MTG.
GROUP: - 4H.154
(TURBOCHARGED ENGINE)
42
TITLE: - INLET MANIFOLD FWE TOP OPEN
GROUP: - 4H.686.2
WITH CROSS OVER PIPE
11
13 6
13 5
16 3
4 2
13
9 1
7
10
13 12
15
14 8
43
TITLE: - INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING
44
TITLE: - K OIL SUPER 15 W 40 CF4 GROUP: - 82.110.15.1
45
TITLE: - LOP INTERMEDIATE GEAR AND
GROUP: - 4H.372
SUPPORT
46
TITLE: - LEAK OFF PIPE FOR (4R/4RT) GROUP: - 4H.769
3 5
47
TITLE: - LIFTING HOOK GROUP: - 4H.544.1
4
1 3
4
48
TITLE: - LUB OIL COOLER (8 PLATE COOLER)
GROUP: - 4H.560
AND SPIN ON FILTER
11 11
10
8
12
14
13 7
15
5
16
6
11
9
3
4
49
TITLE: - LUB OIL COOLER (8 PLATE COOLER)
GROUP: - 4H.560
AND SPIN ON FILTER
11 11
10
8
12
14
13 7
15
5
16
6
11
9
3
4
50
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)
14 17 18
13
12
15
18
16
11
7
8
10
2
6
9 4
51
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)
14 17 18
13
12
15
18
16
11
7
8
10
2
6
9 4
52
TITLE: - LUB OIL SUPPLY AND DRAIN
GROUP: - 4H.765.1
ARRANGEMENT FOR K24 TC
1 13
11
7
6
2
11
12 11
15
3 8
16 8
9
5
11
4
14
11
13 10
53
TITLE: - LUB OIL SUPPLY AND DRAIN
GROUP: - 4H.765.1
ARRANGEMENT FOR K24 TC
1 13
11
7
6
2
11
12 11
15
3 8
16 8
9
5
11
4
14
11
13 10
54
TITLE: - LUBE OIL PR SENDOR (TWO
GROUP: - 2H.092.1
TERMINAL WITH BODY GROUND)
1 2
55
TITLE: - LUB OIL SUMP FABRICATED ( 35 DEG
GROUP: - 4H.940.1
BEND) 265 HT S/F JCB VMT 850
56
TITLE: - MOUNTING FOR ALTERNATOR 90/65
AMPS WITH 79.1 PCD 6PK POLY GROUP: - 4H.1750
V PULLEY
15 10
9 12
2
8
6
11
7
3
14 5
1
4
3 3
13
57
TITLE: - NAME PLATE GROUP: - 38.065
58
TITLE: - OIL FILLING BODY GROUP: - P5.014
4
3
59
TITLE: - OIL SEAL HOUSING
GROUP: - 2H.096.2
(FLYWHEEL END)
5 3
60
TITLE: - PIPING FOR AIR CLEANER GROUP: 4H.1823.2
61
TITLE: - PISTON & CON ROD
GROUP: - 4H.153
(TURBOCHARGED ENGINE)
16
8
14
17 18
10
15
6 5
6
4
62
TITLE: - PISTON & CON ROD
GROUP: - 4H.153
(TURBOCHARGED ENGINE)
16
8
14
17 18
10
15
6 5
6
4
63
TITLE: - POLY V BELT (SECT 6PK - 1270)
GROUP: - 4H.1664
FENNER
64
TITLE: - PRE CLEANER BS-III GROUP: - 06.550
65
TITLE: - PRECOATED PLUG (FOR OIL
GROUP: - 34.001.35.0.00
GALLERY)
66
TITLE: - PUSHROD & TAPPETS GROUP: - 2H.007
67
TITLE: - RESTRICTION INDICATOR - 20"W.G GROUP: - 47.113.15.0.00
VA R
C CUM TO
I ND I CA
68
TITLE: - ROCKER COVER (TURBO ENGINE)
GROUP: - 4H.160
CASTING
8 2
10
4
5 3
69
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)
13
16 8 7
6
17 13
12
13 14
6 14
9
7
15 18
4 19 14
4
20
3
70
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)
13
16 8 7
6
17 13
12
13 14
6 14
9
7
15 18
4 19 14
4
20
3
71
TITLE: - SEALING CAP (FOR LEAK OFF
GROUP: - 4H.010.21
OUTLET)
72
TITLE: - SENSOR FOR TEMPERATURE GAUGE GROUP: - 46.065.1
73
TITLE: - STARTER WITH AL.DEF AND
GROUP: - 2H.302.2
SEALING FEATURE 12V INDUSTRIAL
74
TITLE: - STOP LEVER ARRANGEMENT
GROUP: - 4H.548.1
(VALVE JCB)
7
8
6
1
3
5
2 4
75
TITLE: - SUCTION TUBE (4R1040T
GROUP: - 4H.941
FABRICATED SUMP 35 DEG INCL)
13
9
7
6
8
12
10 3
11
76
TITLE: - THERMOSTAT AND MNTG.
GROUP: - 4H.096
(UPWORD OPENING)
3
6
14
7
13
14
4
2 5
10
9 11
8
12
77
TITLE: - THERMOSTAT AND MNTG.
GROUP: - 4H.096
(UPWORD OPENING)
3
6
14
7
13
14
4
2 5
10
9 11
8
12
78
TITLE: - TIE WRAP 200 MM LENGTH GROUP: - 3H.905.7
79
TITLE: - TR59_6.1 HSG TURBOCHARGER GROUP: - 4H.1519.2
80
TITLE: - WATER PUMP 282.5 CRS
GROUP: - 4H.1210
WITHOUT PULLEY
3
4
81
TITLE: - WATER PUMP PULLEY WITH
GROUP: - 4H.1747
POLY V GROOVE (P6PK120)
82
TITLE: - WATER SEPERATOR & PRE FILTER GROUP: - 43.075
10
9 2
5
8 9 9 8
7
6
9 9
1
8 8
3
83
TITLE: - WATER TEMP.SW. (95 DEG+1/- 3 DEG) GROUP: - 46.260
84