Illustrated Part List FOR: Kirloskar Oil Engines Limited

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ILLUSTRATED PART LIST

FOR

4R1040T1 ENGINE

APPLICATION CODE NO.


4H.2744

KIRLOSKAR OIL ENGINES LIMITED


A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.kirloskar.com

JANUARY – 2022 PUBLICATION NO. 4H.1900.65.0.00 REV.05 (ECN – 30576)

1
GROUP INDEX
APPLICATION CODE 4H.2744

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 ACCELARATOR LEVER 27 MM (PULL TYPE) 4H.088.1 1 5
2 ADAPTOR LOP SENSOR M12 TO M10 03.769.2 1 6
3 AIR CLEANER ASSEMBLY 8M3/MIN 4H.1796 1 7
ALTERNATOR PULLEY WITH POLY V
4 4H.1750.1 1 8
GROOVE (P6PK79.1)
5 BANJO BOLT - M14X1.5 50.504.04.000 1 9
6 BREATHER PIPE (TURBO ENGINE) 4H.161 1 10
7 CAMSHAFT 4H.003 1 11
CHARGING ALTERNATOR MICO
8 4H.1706 1 12
(BOSCH) 12-14V/90A
CLAMP WITH RUBBER TO HOLD THE
9 4H.1047.5 1 13
DIPSTICK AT LUB OIL HEADER
10 COPPER WASHER (14X20) 50.508.12.0.00 2 14
CRANK SHAFT PULLEY WITH POLY V
11 4H.1749 1 15
GROOVE (P6PK200)
CRANKCASE (TURBOCHARGED ENGINE) 16 TO
12 4H.156.5 1
(02.037.04.0.00_DIPSTICK GUIDE) 19
13 CRANKSHAFT INTEGRAL 38MnVS6 4H.371.2 1 20
21 TO
14 CYLINDER HEAD ASSEMBLY 4H.1432.1 1
23
15 CYLINDER LINER (105 DIA) 2H.008 4 24
16 DELIVERY BODY. 2H.013 1 25
DIPSTICK FLEXIBLE 350 LONG S.F. 35 DEG 26 TO
17 4H.1047 1
SUMP 27
18 EXHAUST DIFFUSER & MOUNTING 4H.1822.1 1 28
EXHAUST MANIFOLD FOR K24 TC
19 4H.763.1 1 29
(FWE INCLINED TOP OPEN)
FAN MOUNTING HARDWARE ON COOLANT
20 4H.864.7 1 30
PUMP PULLEY
21 FLYWHEEL HOUSING SAE-3, WIDTH 152 mm 4H.1288 1 31
22 FLYWHEEL TO SUIT CARRARO TRAS 4H.1548 1 32
23 FUEL FILTER (W/O O.F.VALVE) 1.1L 03.656 1 33
24 FUEL INJECTION PUMP (STAGE TWO) 4H.006.2 1 34
FUEL INJECTION PUMP CMVR STAGE-II
25 4H.1506.1 1 35
(4R1040T, 96 HP@2200 RPM)
26 FUEL PUMP GEAR. 2H.011 1 36
GEAR CASING (NEW DESIGN COMBINED 37 TO
27 4H.1235.19 1
WITH FRONT COVER) 39
28 HIGH PRESSURE PIPE 700 mm 4H.325 1 40
29 HOSE TAIL CONNECTION (S/F M14 BANJO) 06.610.10 1 41
INJECTOR & MTG.
30 4H.154 4 42
(TURBOCHARGED ENGINE)
INLET MANIFOLD FWE TOP OPEN WITH
31 4H.686.2 1 43
CROSS OVER PIPE

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
INTERMEDIATE GEAR AND SUPPORT
32 4H.237 1 44
(FOR ENGINE W/O AUTO TIMER)
33 K OIL SUPER 15 W 40 CF4 82.110.15.1 11.5 45
L.O.PUMP INTERMEDIATE GEAR AND
34 4H.372 1 46
SUPPORT
35 LEAK OFF PIPE FOR 4R/4RT 4H.769 1 47
36 LIFTING HOOK 4H.544.1 1 48
LUB OIL COOLER (8 PLATE COOLER) 49 TO
37 4H.560 1
AND SPIN ON FILTER 50
LUB OIL PUMP (S/F WITHOUT 51 TO
38 4H.537 1
INTERMEDIATE GEAR) 52
LUB OIL SUPPLY AND DRAIN 53 TO
39 4H.765.1 1
ARRANGEMENT FOR K24 TC 54
LUBE OIL PR SENDOR
40 2H.092.1 1 55
(TWO TERMINAL WITH BODY GROUND)
LUB OIL SUMP FABRICATED ( 35 DEG
41 4H.940.1 1 56
BEND) 265 HT S/F JCB VMT 850
MOUNTING FOR ALTERNATOR 90/65 AMPS
42 4H.1750 1 57
WITH 79.1 PCD 6PK POLY V PULLEY
43 NAME PLATE 38.065 1 58
44 OIL FILLING BODY P5.014 1 59
45 OIL SEAL HOUSING (FLYWHEEL END) 2H.096.2 1 60
46 PIPING FOR AIR CLEANER 4H.1823.2 1 61
PISTON & CON ROD 62 TO
47 4H.153 4
(TURBOCHARGED ENGINE) 63
48 POLY V BELT (SECT 6PK - 1270) FENNER 4H.1664 1 64
49 PRE CLEANER BS- III 06.550 1 65
50 PRECOATED PLUG (FOR OIL GALLERY) 34.001.35.0.00 1 66
51 PUSHROD & TAPPETS 2H.007 4 67
52 RESTRICTION INDICATOR - 20"W.G. 47.113.15 1 68
53 ROCKER COVER (TURBO ENGINE) CASTING 4H.160 1 69
ROCKER SUPPORT ASSLY 70 TO
54 4H.1433 1
(LOW FREQ. TAPPET ADJ) 71
55 SEALING CAP (FOR LEAK OFF OUTLET) 4H.010.21 1 72
56 SENSOR FOR TEMPERATURE GAUGE 46.065.1 1 73
STARTER WITH AL.DEF AND SEALING
57 2H.302.2 1 74
FEATURE 12V INDUSTRIAL
58 STOP LEVER ARRANGEMENT (VA/VE) 4H.548.1 1 75
SUCTION TUBE ( 4R1040T FABRICATED
59 4H.941 1 76
SUMP 35 DEG INCL)
THERMOSTAT AND MNTG. 77 TO
60 4H.096 1
(UPWORD OPENING) 78
61 TIE WRAP 200 MM LENGTH 3H.905.7 1 79
62 TR59_6.1 HSG TURBOCHARGER 4H.1519.2 1 80
63 WATER PUMP 282.5 CRS WITHOUT PULLEY 4H.1210 1 81
WATER PUMP PULLEY WITH POLY V
64 4H.1747 1 82
GROOVE (P6PK120)

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
65 WATER SEPERATOR & PRE FILTER 43.075 1 83
66 WATER TEMP.SW. (95 DEG.+ - 3 DEG) 46.260 1 84

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - ACCELARATOR LEVER
GROUP: - 4H.088.1
(PULL TYPE) - JCB

2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ACCELERATOR LEVER
1 4H.088.02.0.00 1
PULL TYPE (27 MM) FOR JCB
2 50.003.06.016 SET SCREW - M6X1X16 - 8.8 1
3 50.506.06.000 PLAIN MACHINED WASHER - M6 1

5
TITLE: - ADAPTOR LOP SENSOR M12 TO M10 GROUP: - 03.769.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.235.15.0.00 ADAPTOR 1
2 50.508.10.000. COPPER WASHER (12X18) 1

6
TITLE: - AIR CLEANER ASSEMBLY 8M3/MIN GROUP: - 4H.1796

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


AIR CLEANER ASSEMBLY 8 CONSISTING
1 4H.1796.10.0.00 1
M^3/MIN OF SR. NO. 2, 3
2 6H.411.01.0.00 SAFETY ELEMENT 1
3 6H.411.02.0.00 PRIMARY ELEMENT 1
4 50.907.09.000. WORM DRIVE HOSE CLIP (55 MM) 1

7
TITLE: - ALTERNATOR PULLEY WITH POLY
GROUP: - 4H.1750.1
V GROOVE (P6PK79.1)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ALTERNATOR PULLEY WITH
1 4H.1750.01.0.00 1
POLY V GROOVE (P6PK79.1)

8
TITLE: - BANJO BOLT - M14X1.5 GROUP: - 50.504.04.000

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.504.04.000. BANJO BOLT - M14X1.5 1

9
TITLE: - BREATHERPIPE (TURBO ENGINE) GROUP: - 4H.161

2
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.161.05.0.00 BREATHER PIPE 1
2 4H.161.06.0.00 CLIP FOR BREATHER PIPE 1
3 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 1
4 50.506.08.000 PLAIN MACHINED WASHER - M8 1

10
TITLE: - CAMSHAFT GROUP: - 4H.003

3 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.003.20.0.00 CAMSHAFT SUBASSLY 1 OF SR. NO.
2&3
NOT SUPPLIED
2 4H.003.01.0.00 CAM SHAFT. (FINISH) 1 LOOSE
NOT SUPPLIED
3 03.006.04.0.00 CAM SHAFT GEAR 1
LOOSE
THRUST WASHER FOR CAM NOT SUPPLIED
4 4H.003.02.0.00 1
SHAFT LOOSE
5 03.117.02.0.00 PIN 1

11
TITLE: - CHARGING ALTERNATOR GROUP: - 4H.1706

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1706.01.0.00 CHARGING ALTERNATOR 1

12
TITLE: - CLAMP WITH RUBBER TO HOLD
GROUP: - 4H.1047.5
THE DIPSTICK AT LUB OIL HEADER

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CLIP FOR FLEXIBLE PIPE WITH
1 34.151.06.0.00 1
SLEEVE

13
TITLE: - COPPER WASHER (14X20) GROUP: - 50.508.12.000

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.508.12.0.00 COPPER WASHER (14X20) 2

14
TITLE: - CRANK SHAFT PULLEY WITH
GROUP: - 4H.1749
POLY V GROOVE (P6PK200)

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANK SHAFT PULLEY WITH
1 4H.1749.01.0.00 1
POLY V GROOVE (P6PK200)
2 4H.370.02.0.00 BOLT FOR CRANK PULLEY 5

15
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)

7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANKCASE ASSLY.WITHOUT
*1 4H.156.100.0.00 1 OF SR. NO. 2,
BEARINGS (W/O GUIDE) 15 TO 25
CONSISTING
CRANKCASE (LINE BORING
*2 4H.156.50.0.00 1 OF SR. NO.
OPERATION) 3 TO 14
CRANKCASE (TURBOCHARGED NOT SUPPLIED
3 4H.156.01.0.00 1
ENGINE) LOOSE
4 F6.007.34.0.00 SEALING CAP 5
5 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
6 4H.001.05.0.00 SEALING CAP 3
CRANK SHAFT PLUG -
7 34.003.07.0.00 2
ALUMINIUM
8 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
M.B.CAP (FWE)16.99 DIA.DOWEL NOT SUPPLIED
9 03.001.23.0.00 1
HOLE LOOSE
M.B.CAP (KHD)16.99DIA DOWEL NOT SUPPLIED
10 03.001.24.0.00 3
HOLES LOOSE

16
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)

7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
11 4H.001.02.0.00 BEARING CAP(GEAR END)(FINISH) 1 LOOSE
BOLT FOR MB CAP(HEX HEAD)
12 03.001.22.0.00 10
M14X2X128
13 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10
14 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
15 03.001.04.0.00 CAM BUSH 1
16 04.001.08.0.00 PRECOATED SCREW PLUG 1
17 50.508.19.000. COPPER WASHER (20X26) 1
18 03.001.07.0.00 SLOTTED PIN 5
19 4H.001.22.0.00 PRECOATED PLUG 6
20 50.508.10.000. COPPER WASHER (12X18) 6
21 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
22 4H.001.14.0.00 1
PLATE
23 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
24 50.506.08.000. PLAIN MACHINED WASHER - M8 3
25 50.610.10.000. CORE PLUG 1

17
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)

7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*26 02.001.07.0.00 MAIN BRG TOP & BOTTOM 5
OF SR. NO. 27
27 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
CONSISRTING
THRUST RING PAIR-DRIVE
*28 03.001.18.0.00 1 OF SR. NO.
END,102 DIA.) 29,30
29 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER (DRIVE
30 03.001.21.0.00 1
END,BOTTOM)
CONSISTING
*31 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR. NO.
32,33
32 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF(G.E.-
33 B2.005.19.0.00 1
BOTTOM)
34 50.602.14.000. PLUG (M14X1.5) 1
35 50.508.12.000. COPPER WASHER (14X20) 1
36 02.037.04.0.00 DIPSTICK GUIDE 1
37 50.401.08.014. DOWEL 2

18
TITLE: - CRANKCASE (TURBOCHARGED
ENGINE) (02.037.04.0.00_DIPSTICK GROUP: - 4H.156.5
GUIDE)

7 8
3 4
6 37 4
8 22
37 5
4
23
24
19 21
38 20 16
15 18 17
40 36
42 35 5
41 27 34
14 43 29
32 25
14
30
13 11
9
33
12 10
13 13
12 12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


38 4H.156.90.0.00 OIL SPRAY NOZZLE (MODIFIED) 4
SUB. ASSEMBLY OF SPECIAL CONSISTING
*39 4H.156.07.0.00 BANJO BOLT 4 OF SR. NO.
(FOR OIL SPRAY NOZZLE.) 40 TO 42
NOT SUPPLIED
40 4H.156.05.0.00 BANJO BOLT 1
LOOSE
CLOSING BUTTON (FOR OIL NOT SUPPLIED
41 4H.156.06.0.00 1
SPRAY BANJO BOLT) LOOSE
NOT SUPPLIED
42 02.002.02.0.00 SPRING 1
LOOSE
43 48.288.02.0.00 PLUG FOR DIP STICK HOLE 1

19
TITLE: - CRANKSHAFT INTEGRAL 38MnVS6 GROUP: - 4H.371.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANKSHAFT (ASSEMBLY)
*1 4H.371.50.0.00 1 OF SR. NO.-
INTEGRAL 38MnVS6 2 TO 6
2 4H.371.02.0.00 CRANKSHAFT GEAR 1
CRANKSHAFT (MACHININIG) NOT SUPPLIED
3 4H.371.06.0.00 1
INTEGRAL 38MnVS6 LOOSE
4 50.401.06.025 DOWEL PIN 2
NOT SUPPLIED
5 P2.020.09.0.00 DEFLECTOR FOR OIL SEAL 1
LOOSE
6 50.540.11.018 SPRING DOWEL 1

20
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1432.1

10 5 6
9 28
18
8 19
26 25 13 14
7
27 12
3
31
16
24
17

20

21

23
22
29

30

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CYLINDER HEAD ASSLY
*1 4H.1432.60.0.00 1 OF SR. NO.
COMPLETE. 2 & 25
CONSISTING
CYL.HEAD ASSLY WITH VALVES
*2 4H.1432.70.0.00 1 OF SR. NO.
& SPRINGS 3 TO 11
3 06.631.02.0.00 VALVE SEAL 8
CONSISTING
*4 4H.1432.41.0.00 INLET & EXHAUST VALVE PAIR 1
OF SR. NO. 5, 6
5 4H.1432.04.0.00 INLET VALVE 4
6 4H.1432.05.0.00 EXHAUST VALVE 4
7 34.013.13.0.00 CUP FOR VALVE SPRING. 8
8 02.022.13.0.00 VALVE SPRING 8
9 02.022.11.0.00 VALVE CUP 8
10 02.022.28.0.00 VALVE COLLET(3-GROOVE) 16
CYLINDER HEAD (S TYPE CONSISTING
OF SR. NO.
*11 4H.007.120.0.00 INJECTOR) ASSEMBLY WITH VS 1 12 TO 15 & 18
INSERT & VG TO 24

21
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1432.1

10 5 6
9 28
18
8 19
26 25 13 14
7
27 12
3
31
16
24
17

20

21

23
22
29

30

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
12 4H.007.44.0.00 CYLINDER HEAD (FINISH) 1
LOOSE
VALVE SEAT INSERT (INLET)
13 4H.1432.02.9.00 4
SEMIFINISH
VALVE SEAT INSERT (EXHAUST)
14 4H.1432.03.9.00 4
SEMI-FINISH
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*15 4H.007.38.0.00 8
GUIDE & SNAP RING OF SR.NO.16,17
16 4H.007.02.9.00 VALVE GUIDE ( SEMI-FINISH) 1
17 02.022.18.0.00 WIRE SNAP RING 1
CRANK SHAFT PLUG -
18 34.003.07.0.00 5
ALUMINIUM
19 34.003.08.0.00 WASHER FOR ALU.PLUG. 5
CORE PLUG-HEXAGONAL SOCKET
20 50.610.16.000. 1
HEAD(DIN-908)
21 50.508.16.000. COPPER WASHER (18X22) 1
22 50.610.24.000. CORE PLUG 3
23 50.508.29.000. COPPER WASHER (26X32) 3
24 F6.007.35.0.00 SEALING CAP 3

22
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1432.1

10 5 6
9 28
18
8 19
26 25 13 14
7
27 12
3
31
16
24
17

20

21

23
22
29

30

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


25 50.010.10.075. STUD - M10X1.5X75 - 8.8 4
26 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 18
27 02.022.06.0.00 WASHER 4
28 50.006.10.000. NUT - M10X1.5 - GR.8 4
GASKET FOR CYL. HEAD
29 4H.007.24.0.00 1
(THICKNESS 1.22 )
GASKET (FOR CYLINDER HEAD)
30 4H.007.11.0.00 1
1.10 THK.
31 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2

23
TITLE: - CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CYLINDER LINER
1 2H.008.01.0.00 1
(105mm DIA.)A-GROUP
2 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
3 2H.008.11.0.00 1
(VITON MATERIAL)

24
TITLE: - DELIVERY BODY GROUP: - 2H.013

7 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR. NO.
2, 6 & 7
2 2H.013.01.0.00 DELIVERY BODY 1
3 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 3
4 50.506.08.000 PLAIN MACHINED WASHER - M8 3
5 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
6 2H.014.01.0.00 DELIVERY TUBE 1
7 2H.014.02.0.00 ‘O’ RING (FOR DELIVERY TUBE) 2

25
TITLE: - DIPSTICK FLEXIBLE 350 LONG S.F.
GROUP: - 4H.1047
35 DEG. SUMP

10

11

3 7

12
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
DIPSTICK ASSEMBLY COMPLETE
*1 4H.1047.10.0.00 1 OF SR
350 MM, S.F.35 DEG SUMP NO. 2, 5 & 6
CONSISTING
SUB ASSLY OF DIPSTICK STRIP 350
*2 4H.1047.20.0.00 1 OF SR
MM S.F.35 DEG SUMP NO. 3 & 4
STRIP FOR RAISED DIPSTICK (350 NOT SUPPLIED
3 4H.1047.01.0.00 1
MM, S.F. 35 DEG SUMP) LOOSE
KNOB FOR FLEX.DIP STICK - NOT SUPPLIED
4 03.648.03.0.00 1
HA394 LOOSE
5 02.039.04.0.00 RUBBER O RING 1
CONSISTING
SUB ASSEMBLY OF GUIDE TUBE
*6 4H.401.30.0.00 1 OF SR
FOR DIPSTICK (350 MM) NO. 7 TO 11
NOT SUPPLIED
7 06.385.05.0.00 UNION NUT FOR DIPSTICK GUIDE 1
LOOSE
NOT
ILLUSTRATED
*8 04.396.03.0.00 NIPPLE 1 (NOT SUPPLIED
LOOSE)

26
TITLE:- DIPSTICK FLEXIBLE 350 LONG S.F.
GROUP:- 4H.1047
35 DEG. SUMP

10

11

3 7

12
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NYLON TUBE FOR 350 MM NOT SUPPLIED
9 4H.401.02.0.00 1
DIPSTICK LOOSE
NOT SUPPLIED
10 04.396.05.0.00 GUIDE 1 LOOSE
11 50.519.01.000. WORM DRIVE HOSE CLIP (12 MM) 2
12 06.077.05.0.00 ADAPTOR FOR DIP-STICK (BAR) 1

27
TITLE: - EXHAUST DIFFUSER & MOUNTING GROUP: - 4H.1822.1

5
4
1
6
3
2

9
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1822.05.0.0 EXHAUST DIFFUSER 1
2 50.003.10.025 SET SCREW - M10X1.5X25 - 8.8 2
3 50.548.10.0.00 SPECIAL PLAIN WASHER - M10 2
4 4H.398.11.0.00 DOG BONE FOR K24 TC 1
5 4H.398.12.0.00 TC HOUSING FOR DOG BONE 1
BRACKET MOUNTING FOR
6 4H.1822.04.0.00 1
EXHAUST DIFFUSER
HEXAGONAL SOCKET HEAD CAP
7 4H.221.07.0.00 4
SCREW M8X18L
8 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 4
9 50.548.08.000 SPL.PLAIN M/CED WASHER 4

28
TITLE: - EXHAUST MANIFOLD GROUP: - 4H.763.1

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.763.02.0.00 EXHAUST MANIFOLD 1
GASKET FOR EXHAUST
2 P2.106.01.0.00 4
MANIFOLD
3 4H.107.02.0.00 SPACER 8
SOCKET HEAD CAP BOLT M8X60
4 50.011.08.060. 8
LONG
5 50.010.08.025. STUD - M8X1.25X25 - 8.8 4
6 50.080.08.000. STAINLESS STEEL NUT 4

29
TITLE: - FAN MOUNTING HARDWARE ON
GROUP: - 4H.864.7
COOLANT PUMP PULLEY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SPACER FOR CONTROL PANEL
1 4H.864.07.0.00 8
(ID 9 X OD 15 X 30L)
2 50.010.08.080. STUD - M8X1.25X80 - 8.8 4
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.006.08.000. NUT- M8X1.25 - GR.8 4

30
TITLE: - FLYWHEEL HOUSING SAE-3,
GROUP: - 4H.1288
WIDTH 152 mm

9 2

4
3

6
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLYWHEEL HOUSING SAE 3 –
1 4H.1288.01.0.00 1
152 mm WIDTH
2 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
3 50.052.10.030. SET BOLT-M10X30-10.9 8
4 02.024.09.0.00 WASHER 8
FLANG FOR STARTER 13 TOTAL
5 4H.038.02.0.00 1
AND 6 MM EFFECTIVE WIDTH
6 4H.1288.02.0.00 COVER PLATE FOR FLY HOUSING 1
7 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
8 50.506.08.000. PLAIN MACHINED WASHER - M8 4
9 4H.038.05.0.00 SHIPPING PLUG 1

31
TITLE: - FLYWHEEL TO SUIT
GROUP: - 4H.1548
CARRARO TRAS

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*1 4H.1548.10.0.00 FLYWHEEL ASSEMBLY 1
FLYWHEL SUITABLE FOR
2 4H.1548.01.0.00 1
CARRARO TRANSMISSION
STARTER RING 121 TEETH, 3.175
3 03.035.02.0.00 1
MODULE
BOLT FOR FLYWHEEL
4 03.035.03.0.00 10
(M10X35 LONG)

32
TITLE: - FUEL FILTER (W/O O.F.VALVE) 1.1L GROUP: - 03.656

8
6
1
5 7
7
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.506.12.000. PLAIN MACHINED WASHER - M12 2
1.1 LTR DUEL FUEL FILTER W/O CONSISTING
*2 03.656.20.0.00 OVERFLOW VALVE (MICO NO - F2 1 OF SR.NO. 3 TO
002 H20 114 ) 5
3 48.117.04.0.00 FUEL FILTER ELEMENT PRE 1
4 48.117.05.0.00 FUEL FILTER ELEMENT MICRO 1
5 48.117.03.0.00 O RING 2
6 50.504.04.000. BANJO BOLT - M14X1.5 2
7 50.508.12.000. COPPER WASHER (14X20) 4
8 50.003.12.035 SET SCREW - M12X1.75X35 - 8.8 2

33
TITLE: - FUEL INJECTION PUMP (STAGE II) GROUP: - 4H.006.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 10.027.02.0.00 LEAD SEAL (5945010300) 1
2 10.027.03.0.00 SEALING WIRE (5945010600) 1

34
TITLE: - FUEL INJECTION PUMP CMVR
GROUP: - 4H.1506.1
STAGE-II (4R1040T, 96 HP@2200 RPM)

7 6 1

7 6 4
2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PUMP 4R1040TC 96 HP @ 2200
1 4H.1308.06.0.00 1
RPM ( MICO NUMBER E040212900)
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
LUB OIL SUPPLY PIPE,
3 4H.006.13.0.00 1
CRANKCASE TO FUEL PUMP, 210 L
SPECIAL BANJO BOLT
4 03.660.07.0.00 2
(L.O.SUPPLY TO PUMP)
5 50.508.07.000 COPPER WASHER (10X14) 4
6 50.504.04.000 BANJO BOLT - M14X1.5 2
7 50.508.12.000 COPPER WASHER (14X20) 4

35
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 2H.011.01.0.00 FUEL PUMP GEAR(FINISH) 1
HUB FOR FUEL PUMP
2 2H.011.02.0.00 1
GEAR(FINISH)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

36
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235.19
COMBINED WITH FRONT COVER)

17
27
8
24 7 4
12 1
6
13 29
14
27 3
22
2
28 27
16 31 20
15 18 21
30 25 19
5
10
22 27
23 26
32 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1174.02.0.00 GEAR CASING (FOR PG) 1
PRECOATED STUD (FOR FUEL
2 03.001.12.0.00 4
PUMP MOUNTING)
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4
4 50.006.10.000. NUT - M10X1.5 - GR.8 4
5 34.001.23.0.00 DOWEL FOR GEAR CASING 2
SEALING WASHER (FOR OIL
6 F6.040.01.0.00 1
FILLING CAP)
7 F6.040.05.0.00 OIL FILLER CAP (PLASTIC) 1
8 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
9 4H.358.06.0.00 GEAR END OIL SEAL (80X105X12) 1
10 4H.1190.02.0.00 COVER FOR FUEL PUMP GEAR 1
CONSISTING
SUB ASSEMBLY OF SPRING &
*11 03.014.10.0.00 1 OF SR.NO.-
TACHODRIVE CUP 12, 13
NOT SUPPLIED
12 03.014.06.0.00 SPRING FOR CUP 1
LOOSE

37
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235.19
COMBINED WITH FRONT COVER)

17
27
8
24 7 4
12 1
6
13 29
14
27 3
22
2
28 27
16 31 20
15 18 21
30 25 19
5
10
22 27
23 26
32 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
13 03.014.07.0.00 CUP FOR SPRING 1
LOOSE
14 50.508.27.000. COPPER WASHER (24X29) 1
15 02.520.04.0.00 PRECOATED PLUG 1
16 50.508.17.000. COPPER WASHER (18X24) 1
17 4H.1235.15.0.00 COVER (FOR GEAR CASING) 1
18 4H.358.09.0.00 TIMING POINTER 1
19 4H.358.12.0.00 OIL DEFLECTOR PLATE 1
20 50.003.06.010. SET SCREW - M6X1X10 - 8.8 4
21 50.506.06.000. PLAIN MACHINED WASHER - M6 8
22 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
23 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
24 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
25 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 6
26 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 4
27 50.506.08.000. PLAIN MACHINED WASHER - M8 19
COUNTER SUNK SOCKET HEAD
28 06.010.01.0.00 2
SCREW.

38
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235.19
COMBINED WITH FRONT COVER)

17
27
8
24 7 4
12 1
6
13 29
14
27 3
22
2
28 27
16 31 20
15 18 21
30 25 19
5
10
22 27
23 26
32 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SOCKET HEAD SCREW -
29 50.011.08.075. 1
M8X1.25X75 - 8.8
30 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 1
31 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 1
32 50.003.06.012. SET SCREW - M6X1X12 - 8.8 4

39
TITLE: - HIGH PRESSURE PIPE 700 mm) GROUP: - 4H.325

7 2

8 3

10
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.325.10.0.00 HIGH PRESSURE PIPE SET 1 OF SR. NO. 2
TO 10
2 50.541.02.000. PIPE CLIP. (FOR 3 PIPES) 1
3 02.036.03.0.00 RUBBER SLEEVE 7
4 50.541.03.000. PIPE CLIP (FOR 4 PIPES) 1
5 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
6 50.006.06.000. NUT - M6X1 - GR.8 2
7 4H.325.20.0.00 H.P.PIPE ASSLY FOR CYL.NO.1 1
8 4H.325.30.0.00 H.P.PIPE ASSLY FOR CYL.NO.2 1
9 4H.325.40.0.00 H.P.PIPE ASSLY FOR CYL.NO.3 1
10 4H.325.50.0.00 H.P.PIPE ASSLY FOR CYL.NO.4 1

40
TITLE: - HOSE TAIL CONNECTION
GROUP: - 06.610.10
(S/F M14 BANJO)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE TAIL CONNECTION
1 06.610.10.0.00 1
(S/F M14 BANJO)

41
TITLE: - INJECTOR & MTG.
GROUP: - 4H.154
(TURBOCHARGED ENGINE)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INJECTOR
CONSISTING
1 4H.154.10.0.00 ASSLY(V.S.TURBOCHARGED 1
OF SR.NO.2
ENGINE)
WASHER FOR INJ.(BOSCH No.
2 10.029.07.0.00 1
2439999032 / 2430 105 020)
3 2H.023.01.0.00 INJECTOR YOKE. 1
4 02.035.08.0.00 BUSH FOR INJECTOR 1
5 3H.009.11.0.00 O RING FOR NOZZLE 1

42
TITLE: - INLET MANIFOLD FWE TOP OPEN
GROUP: - 4H.686.2
WITH CROSS OVER PIPE

11

13 6

13 5

16 3
4 2

13
9 1
7

10
13 12
15

14 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INLET MANIFOLD
1 4H.346.01.0.00 1
(TOP & FWE OPENING)
2 4H.030.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
3 4H.764.11.0.00 AIR PIPE K24 TC TO INLET MFOLD 1
4 6H.030.05.0.00 JOINT (FOR AIR PIPE) 1
RUBBER HOSE (FOR 'TR55' TURBO,
5 4H.168.11.0.00 1
COMPRESSOR OUTLET)
6 4H.1712.24.0.00 HOSE T-BOLT CLAMP (DIA. 55-65) 2
BLANKING PLATE FOR INLET
7 4H.346.06.0.00 1
MANIFOLD
8 4H.346.07.0.00 JOINT FOR BLANKING PLATE 1
9 50.002.08.065 SET BOLT - M8X1.25X65 - 8.8 3
10 50.002.08.120 SET BOLT - M8X1.25X120 - 8.8 3
11 50.003.08.035 SET SCREW - M8X1.25X35 - 8.8 4
12 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 4
13 50.506.08.000 PLAIN MACHINED WASHER - M8 12
14 04.001.08.0.00 PRECOATED SCREW PLUG 1
15 50.508.18.000 COPPER WASHER (20X24) 1
16 50.002.08.125 SET BOLT - M8X1.25X125 - 8.8 2

43
TITLE: - INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSLY OF INTERMEDIATE GEAR & CONSISTING
*1 2H.038.10.0.00 1
BUSH OF SR. NO. 2, 3
NOT SUPPLIED
2 2H.038.03.0.00 INTERMEDIATE GEAR (FINISH) 1
LOOSE
BUSH FOR INTERMEDIATE NOT SUPPLIED
3 2H.004.02.9.00 1
GEAR(S/F) LOOSE
SUPPORT FOR INTERMEDIATE
4 2H.004.11.0.00 1
GEAR
RETAINING PLATE (FOR
5 2H.004.04.0.00 1
INT.GEAR)
6 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3

44
TITLE: - K OIL SUPER 15 W 40 CF4 GROUP: - 82.110.15.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*1 82.110.15.1.00 K OIL SUPER 15 W 40 CF4 11.5 QTY IS IN Ltr

45
TITLE: - LOP INTERMEDIATE GEAR AND
GROUP: - 4H.372
SUPPORT

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SHAFT FOR LUB OIL PUMP
1 4H.372.01.0.00 1
(INTERMEDIATE GEAR)
2 4H.372.02.0.00 HARD WASHER (FOR INT. GEAR) 1
SUB.ASSLY.OF L.O.PUMP CONSISTI. OF
*3 3H.005.30.0.00 1
INT.GEAR AND BUSH. SR. NO. 4 & 5
INTERMEDIATE GEAR (FOR NOT SUPPLIED
4 3H.005.03.0.00 1
L.O.PUMP) (FINISH) LOOSE
5 34.014.12.0.00 BUSH FOR LEVER 1
6 50.002.08.075 SET BOLT - M8X1.25X75 - 8.8 1

46
TITLE: - LEAK OFF PIPE FOR (4R/4RT) GROUP: - 4H.769

3 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.769.10.0.00 LEAK OFF PIPE ASSEMBLY 1
2 03.027.04.0.00 BANJO BOLT 4
3 50.508.06.000 COPPER WASHER (8X14) 8
4 4H.010.24.0.00 PLASTIC CLAMP 1
SEALING CAP (FOR LEAK OFF
5 4H.010.21.0.00 1
OUTLET)

47
TITLE: - LIFTING HOOK GROUP: - 4H.544.1

4
1 3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.002.10.040. SET BOLT - M10X1.5X40 - 8.8 1
2 4H.033.03.0.00 ENGINE LIFTING HOOK 1
3 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4
5 4H.544.01.0.00 LIFTING HOOK (GEAR END SIDE) 1

48
TITLE: - LUB OIL COOLER (8 PLATE COOLER)
GROUP: - 4H.560
AND SPIN ON FILTER

11 11
10
8

12

14
13 7
15
5
16
6

11
9
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
LUB OIL COOLER AND HEADER
*1 4H.560.10.0.00 1 OF SR. NO. 2,
ASSEMBLY & 8 TO 14
CONSISTING
LUB OIL COOLER HEADER
*2 4H.560.20.0.00 1 OF SR. NO.
ASSEMBLY 3 TO 7
HEADER FOR LUB OIL COOLER
3 4H.144.04.0.00 1
AND SPIN ON FILTER
4 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
PRECOATED PLUG (FOR OIL
5 34.001.35.0.00 1
GALLERY)
HEADLESS PIPE PLUG 1/2"-14
6 50.056.06.000. 2
NPTF
7 50.508.08.000. COPPER WASHER (10X16) 1
8 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 1
9 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 2
10 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 3
11 50.506.08.000. PLAIN MACHINED WASHER - M8 6

49
TITLE: - LUB OIL COOLER (8 PLATE COOLER)
GROUP: - 4H.560
AND SPIN ON FILTER

11 11
10
8

12

14
13 7
15
5
16
6

11
9
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SOCKET HEAD SCREW -
12 50.011.08.035. 4
M8X1.25X35 - 8.8
JOINT FOR LUB OIL COOLER (NON
13 3H.007.13.0.00 2
ASBESTOS GASKET)
14 4H.144.05.0.00 LUB OIL COOLER ( 8 PLATES ) 1
SPIN ON FILTER FOR
15 06.436.01.0.00 1
LUBRICATING OIL
16 3H.007.15.0.00 JOINT FOR HEADER 1

50
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)

14 17 18

13
12
15
18

16
11

7
8
10
2
6

9 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.004.10.0.00 LUBE.OIL PUMP ASSEMBLY. 1 OF SR. NO. -
2 & 3 & 7 TO 18
SUB. ASSEMBLY OF L.O.PUMP
2 6H.004.20.0.00 1
BODY & BUSH.
CONSISTING
*3 06.010.10.0.00 ROTOR ASSLY 1 OF SR. NO. -
4 TO 6
NOT SUPPLIED
4 06.010.03.0.00 SHAFT 1
LOOSE
NOT SUPPLIED
5 06.010.04.0.00 INNER ROTOR 1
LOOSE
NOT SUPPLIED
6 50.405.11.000. WOODRUFF KEY 1
LOOSE
NOT SUPPLIED
7 06.010.05.0.00 OUTER ROTOR 1
LOOSE
NOT SUPPLIED
8 06.010.02.0.00 COVER PLATE 1
LOOSE
COUNTER SUNK SOCKET HEAD
9 06.010.01.0.00 3
SCREW.

51
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)

14 17 18

13
12
15
18

16
11

7
8
10
2
6

9 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


10 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
LUB.OIL PUMP DRIVING GEAR
11 3H.005.04.0.00 1
(FINISH)
12 03.010.13.0.00 RELIEF VALVE 1
13 03.010.26.0.00 SPRING (FOR RELIEF VALVE) 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
16 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
17 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
18 50.506.08.000. PLAIN MACHINED WASHER - M8 3

52
TITLE: - LUB OIL SUPPLY AND DRAIN
GROUP: - 4H.765.1
ARRANGEMENT FOR K24 TC

1 13
11
7
6
2
11

12 11
15
3 8

16 8

9
5
11
4
14
11
13 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.527.01.0.00 ADAPTOR FOR OIL SUPPLY 1
JOINT FOR ADAPTOR
2 4H.132.27.0.00 1
(TURBO SIDE)
ASSLY OF LUB OIL INLET PIPE
3 4H.765.50.0.00 1
FOR K24 TC
4 4H.132.04.0.00 ADAPTOR (CRANKCASE SIDE) 1
JOINT FOR ADAPTOR
5 4H.132.28.0.00 1
(CRANKCASE SIDE)
L.O.DRAIN ARRANGEMENT
6 4H.765.60.0.00 1
FOR K24 VS TURBO
7 4H.132.29.0.00 JOINT FOR LUB OIL DRAIN PIPE 1
8 50.907.06.000 WORM DRIVE HOSE CLIP (32 MM) 2
ADAPTOR FOR TURBO DRAIN
9 4H.132.32.0.PR 1
( CRANKCASE SIDE )
JOINT FOR ADAPTOR
10 4H.132.31.0.00 1
CRANKCASE SIDE
11 50.506.08.000 PLAIN MACHINED WASHER - M8 8
12 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 2
13 50.003.08.030 SET SCREW - M8X1.25X30 - 8.8 2

53
TITLE: - LUB OIL SUPPLY AND DRAIN
GROUP: - 4H.765.1
ARRANGEMENT FOR K24 TC

1 13
11
7
6
2
11

12 11
15
3 8

16 8

9
5
11
4
14
11
13 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 2
15 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 2
HOSE (FOR TURBO DTAIN PIPE 170
16 4H.366.08.0.00 1
MM)

54
TITLE: - LUBE OIL PR SENDOR (TWO
GROUP: - 2H.092.1
TERMINAL WITH BODY GROUND)

1 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO
1 2H.092.11.0.00 SIEMENCE (INDIA), 2 TERMINAL, 1
BODY GROUND WITH IMPORTED
BOBBIN ASSEMBLY
RUBBER SLEEVE 38X10 FOR PR
2 46.252.02.0.00 1
GAUGE SENDOR

55
TITLE: - LUB OIL SUMP FABRICATED ( 35 DEG
GROUP: - 4H.940.1
BEND) 265 HT S/F JCB VMT 850

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL SUMP FABRICATED (30
1 4H.940.02.0.00 1
DEG S/F JCB VMT 850 )
WASHER(SHEET METAL
2 06.074.16.0.00 21
L.O.SUMP)
SOCKET HEAD SCREW -
3 50.011.08.025. 21
M8X1.25X25 - 8.8

56
TITLE: - MOUNTING FOR ALTERNATOR 90/65
AMPS WITH 79.1 PCD 6PK POLY GROUP: - 4H.1750
V PULLEY

15 10

9 12

2
8
6

11

7
3

14 5

1
4
3 3
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.002.08.120. SET BOLT - M8X1.25X120 - 8.8 1
2 50.006.08.000. NUT- M8X1.25 - GR.8.8 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 6
4 50.548.08.000. SPL.PLAIN M/CED WASHER 1
ALTERNATOR PULLEY WITH POLY
5 4H.1750.01.0.PR 1
V GROOVE (P6PK79.1)
6 4H.1089.01.0.00 LOCATING BOLT 80 MM (FOR EYE BOLT) 1
LOCATING BOLT 60 MM
7 4H.1089.02.0.00 1
(FOR ALTERNATOR CLAMP)
8 4H.329.26.0.00 SWIVEL PIECE 1
9 4H.329.24.0.00 EYE BOLT (190MM) 1
10 50.548.12.000. SPL. PLAIN WASHER - M12 1
11 50.548.10.000. SPECIAL PLAIN WASHER - M10 1
12 4H.561.01.0.00 SPACER 11 I.D. X 24 O.D. X 25.5 L 1
13 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
BRACKET FOR ALTERNATOR
14 4H.641.03.0.00 1
MOUNTING
15 50.006.10.000. NUT - M10X1.5 - GR.8.8 2

57
TITLE: - NAME PLATE GROUP: - 38.065

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 38.065.03.0.00 NAME PLATE 1
P K DRIVE SCREW 1/8"X3/8"
2 10.046.02.0.00 2
(RIVET)

58
TITLE: - OIL FILLING BODY GROUP: - P5.014

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 P5.014.01.0.00 OIL FILLING BODY 1
JOINT FOR OIL FILLING BODY PTL
2 3H.042.03.0.00 1
(ARMSTRONG TS13)
SOCKET HEAD SCREW -
3 50.011.08.025. 2
M8X1.25X25 - 8.8
4 34.036.50.0.00 PERFORATED DISC. 1
5 34.036.60.0.00 CAP ASSLY. 1

59
TITLE: - OIL SEAL HOUSING
GROUP: - 2H.096.2
(FLYWHEEL END)

5 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
2 50.506.08.000. PLAIN MACHINED WASHER - M8 10
3 2H.006.20.0.00 PLATE(WITH RUBBER MOULDING) 1
SUB ASSEMBLY OF OIL SEAL CONSISTING
*4 2H.096.30.0.00 1
HOUSING OF SR. NO.5
5 2H.006.01.0.00 OIL SEAL HSG.(F.W.E.) 1
6 03.007.06.0.00 OIL SEAL(115X140X12) CR MAKE 1

60
TITLE: - PIPING FOR AIR CLEANER GROUP: 4H.1823.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1823.01.0.00 HOSE FOR AIR CLEANER 1
"JUPITER" WORM DRIVE
2 48.305.06.0.00 CLAMP,TYPE 603,65mm DIA(S/F 1
65mm HOSE O.D.)
T BOLT CLAMP JUPITOR
3 06.376.08.0.00 1
(RANGE FROM DIA 116 TO 123)

61
TITLE: - PISTON & CON ROD
GROUP: - 4H.153
(TURBOCHARGED ENGINE)

16
8
14

17 18
10
15

6 5
6
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR. NO.-
PISTON AND CONROD ASSLY
*1 4H.153.40.0.00 1 2 & 11
(TURBOCHARGED ENGINE) NOT SUPPLIED
ASSEMBLY
CONSISTING
*2 4H.153.10.0.00 PISTON ASSEMBLY COMPLETE 1 OF SR. NO.-
3, 7 & 12
CONSISTING
*3 4H.153.20.0.00 PISTON WITH PIN 1 OF SR. NO.-
4 TO 6
PISTON NOT SUPPLIED
4 4H.153.01.0.00 1
(TURBOCHARGED ENGINE) LOOSE
5 34.025.24.0.00 PISTON PIN 1
6 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 2
CONSISTING
*7 2H.009.30.0.00 PISTON RING SET (105 DIA.) 1 OF SR. NO.-
8 TO 10
NOT SUPPLIED
8 2H.009.02.0.00 TOP RING (105 DIA) 1
LOOSE

62
TITLE: - PISTON & CON ROD
GROUP: - 4H.153
(TURBOCHARGED ENGINE)

16
8
14

17 18
10
15

6 5
6
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
9 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1
LOOSE
NOT SUPPLIED
10 2H.009.04.0.00 OIL CONTROL RING (105 DIA) 1
LOOSE
CONSISTING
*11 04.685... CONNECTING ROD 1
OF SR. NO.-12
CONSISTING
*12 04.685.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR. NO.-
13 & 18
CONSISTING
CON ROD ASSEMBLY (WITHOUT LE
*13 04.685.20.0.00 1 OF SR. NO.-
BEARING)
14 TO 17
NOT SUPPLIED
14 04.685.01.0.00 CONNECTING ROD MACHINING 1
LOOSE
15 04.692.03.0.00 CONNECTING ROD BOLT 2
16 02.021.03.9.00 SMALL END BUSH (S/F) 1
17 50.401.07.010. DOWEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
18 04.685.02.0.00 2
BEARING(NA) LOOSE

63
TITLE: - POLY V BELT (SECT 6PK - 1270)
GROUP: - 4H.1664
FENNER

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1664.01.0.00 POLY V BELT 1

64
TITLE: - PRE CLEANER BS-III GROUP: - 06.550

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PRE-CLEANER ASSLY. (FOR DRY CONSISTING
1 06.550.20.0.00 1
TYPE AIR CLEANER) OF SR. NO. 2
2 06.550.04.0.00 CLAMP FOR PRE CLEANER 1

65
TITLE: - PRECOATED PLUG (FOR OIL
GROUP: - 34.001.35.0.00
GALLERY)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PRECOATED PLUG (FOR OIL
1 34.001.35.0.00 GALLERY)
1

66
TITLE: - PUSHROD & TAPPETS GROUP: - 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

67
TITLE: - RESTRICTION INDICATOR - 20"W.G GROUP: - 47.113.15.0.00

VA R
C CUM TO
I ND I CA

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


RESTRICTION INDICATOR -
1 47.113.15.0.00 1
20"W.G.

68
TITLE: - ROCKER COVER (TURBO ENGINE)
GROUP: - 4H.160
CASTING

8 2

10
4

5 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SUB ASSLY. OF ROCKER COVER CONSIST OF
*1 4H.160.10.0.00 1
AND BREATHER PIPE SR. NO. 2 TO 7
2 4H.160.01.0.00 ROCKER COVER (TURBO ENGINE) 1
3 4H.160.02.0.00 DEFLECTOR PLATE 1
NOT SUPPLIED
4 4H.160.03.0.00 BREATHER PIPE 1
LOOSE
P K DRIVE SCREW 1/8"X3/8"
5 10.046.02.0.00 4
(RIVET)
NOT SUPPLIED
6 4H.161.03.0.00 ADAPTOR FOR BREATHER PIPE 1 LOOSE
7 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
8 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 8
9 50.506.08.000. PLAIN MACHINED WASHER - M8 8
10 4H.009.15.0.PR GASKET (FOR ROCKER COVER) 1

69
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)

13

16 8 7
6
17 13
12

13 14

6 14
9
7
15 18
4 19 14
4
20
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ROCKER SUPPORT ASSEMBLY
*1 4H.1433.40.0.00 1 OF SR. NO. 2, 6
COMPLETE (E TYPE CIRCLIP) TO 10 & 17
CONSISTING
ROCKER SHAFT SUB ASSLY
*2 4H.1433.30.0.00 1 OF SR. NO. 3
(S/F `E' TYPE CIRCLIP) TO 5
ROCKER SHAFT
3 4H.1433.04.0.00 1
(S/F `E' TYPE CIRCLIP)
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 8
7 50.513.15.000. E TYPE CIRCLIP-EXTERNAL (15 DIA.) 8
8 4H.1433.02.0.00 ROCKER SUPPORT (FWE) 1
9 4H.1433.03.0.00 ROCKER SUPPORT 3
CONSISTING
OF SR. NO. 11 &
*10 4H.1433.20.0.00 ROCKER LEVER SUB ASSLY 8 14 TO 16
NOT SUPPLIED
LOOSE

70
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)

13

16 8 7
6
17 13
12

13 14

6 14
9
7
15 18
4 19 14
4
20
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*11 4H.1433.10.0.00 ROCKER LEVER ASSEMBLY 1 OF SR. NO. 12,
13
NOT SUPPLIED
12 4H.1433.01.0.00 ROCKER ARM (FINISH) 1 LOOSE
NOT SUPPLIED
13 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
14 02.024.15.0.00 V.R.TOE 1
LOOSE
15 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
16 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
17 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
18 2H.022.06.0.00 OIL METERING ORIFICE 1
19 02.022.06.0.00 WASHER 4
20 50.006.10.000. NUT - M10X1.5 - GR.8 4

71
TITLE: - SEALING CAP (FOR LEAK OFF
GROUP: - 4H.010.21
OUTLET)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SEALING CAP (FOR LEAK OFF
1 4H.010.21.0.00 1
OUTLET)

72
TITLE: - SENSOR FOR TEMPERATURE GAUGE GROUP: - 46.065.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SENSOR UNIT
1 46.085.02.0.00 1
(FOR ELEC TEMP GAUGE)
2 50.508.12.000. COPPER WASHER (14X20) 1

73
TITLE: - STARTER WITH AL.DEF AND
GROUP: - 2H.302.2
SEALING FEATURE 12V INDUSTRIAL

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


STARTER MICO(BOSCH) F002 G2A
1 2H.302.02.0.00 645/F002 G20 993 12V/2.7KW WITH 1
SEALING FEATURE
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3

74
TITLE: - STOP LEVER ARRANGEMENT
GROUP: - 4H.548.1
(VALVE JCB)

7
8
6

1
3

5
2 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 48.340.02.0.00 HOLDER FOR VSC INNER CABLE 1
2 34.188.05.0.00 PIN (BAR) 1
3 50.036.03.001 SPLIT COTTER PIN - 1/16"X1/2" 1
4 50.003.05.010 SET SCREW - M5X0.8X10 - 8.8 1
5 61.143.08.0.00 GOVERNOR SPRING 1
BRACKET FOR RETURN SPRING
6 4H.548.01.0.00 1
FOR FIP STOP LEVER
7 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 2
8 50.506.08.000 PLAIN MACHINED WASHER - M8 2

75
TITLE: - SUCTION TUBE (4R1040T
GROUP: - 4H.941
FABRICATED SUMP 35 DEG INCL)

13
9
7
6
8

12
10 3
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSEMBLY OF SUCTION TUBE ( 35 CONSISTING OF
*1 4H.941.20.0.00 1 SR. NO.2, 6 & 7
DEG INCL, FAB SUMP)
CONSISTING OF
SUB ASSEMBLY OF SUCTION
*2 4H.941.10.0.00 1 SR. NO.
TUBE 3 TO 5
3 4H.941.01.0.00 PIPE FOR SUCTION TUBE 1
4 06.008.05.0.00 FUNNEL 1
5 04.011.03.0.00 STRAINER BASKET 1
6 06.008.02.0.00 UNION SCREW 1
7 06.008.03.0.00 DOUBLE CONE RING 1
8 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
9 50.506.08.000. PLAIN MACHINED WASHER - M8 2
10 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
11 50.506.06.000. PLAIN MACHINED WASHER - M6 2
12 50.006.06.000. NUT - M6X1 - GR.8 2
13 06.008.04.0.00 CLAMPING STRAP 2

76
TITLE: - THERMOSTAT AND MNTG.
GROUP: - 4H.096
(UPWORD OPENING)

3
6
14
7

13

14
4
2 5

10
9 11
8

12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
THERMOSTAT & HOUSING
*1 4H.096.10.0.00 1 OF SR. NO.
ASSEMBLY (UPWORD OPENING) 2 TO 9
THERMOSTAT HOUSING M14 TAP
2 4H.053.01.0.00 1
BOTH SIDES
THERMOSTAT ELEMENT(74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
5 4H.096.03.0.00 THERMOSTAT COVER, TOP OPEN 1
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.602.14.000. PLUG (M14X1.5) 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 4
11 50.506.08.000. PLAIN MACHINED WASHER - M8 4
JOINT FOR THERMOSTAT
12 4H.053.11.0.00 1
HOUSING
13 4H.023.02.0.00 THERMOSTAT BYPASS HOSE 1

77
TITLE: - THERMOSTAT AND MNTG.
GROUP: - 4H.096
(UPWORD OPENING)

3
6
14
7

13

14
4
2 5

10
9 11
8

12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WORM DRIVE CLAMP ( JUPITOR
14 2H.112.02.0.00 2
JW7B13, 29 TO 45 DIA)

78
TITLE: - TIE WRAP 200 MM LENGTH GROUP: - 3H.905.7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 3H.905.07.0.00 TIE WRAP 200 MM LENGTH 1

79
TITLE: - TR59_6.1 HSG TURBOCHARGER GROUP: - 4H.1519.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1519.01.0.00 TR59_6.1 HSG TURBOCHARGER 1
2 6H.029.01.0.00 JOINT SS (FOR TURBOCHARGER) 1
3 4H.130.07.0.00 JOINT S S FOR ADAPTOR RING 1

80
TITLE: - WATER PUMP 282.5 CRS
GROUP: - 4H.1210
WITHOUT PULLEY

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP ASSLY 282.5 CRS,
1 4H.1210.10.0.00 1
W/O PULLEY
2 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 5
4 50.506.10.000. PLAIN MACHINED WASHER - M10 5
PLASTIC CAP
5 4H.138.23.0.00 1
FOR WATER PUMP INLET

81
TITLE: - WATER PUMP PULLEY WITH
GROUP: - 4H.1747
POLY V GROOVE (P6PK120)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP PULLEY WITH POLY
1 4H.1747.01.0.00 1
V GROOVE (P6PK120)

82
TITLE: - WATER SEPERATOR & PRE FILTER GROUP: - 43.075

10
9 2
5
8 9 9 8
7
6

9 9

1
8 8
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 43.075.10.0.00 WATER SEPARATOR (9 450 030 205) 1
2 43.075.04.0.00 STICKER "WATER SEPARATOR" 1
CONSISTING
3 43.075.20.0.00 MUD COLLECTOR - FILTER 1 OF SR. NO. 4
NOT
*4 48.117.04.0.00 FUEL FILTER ELEMENT PRE 1
ILLUSTRATED
5 50.002.12.045. SET BOLT - M12X1.75X45 - 8.8 4
6 50.506.12.000. PLAIN MACHINED WASHER - M12 4
7 50.505.12.000. SPRING WASHER - M12 4
8 50.504.04.000. BANJO BOLT - M14X1.5 4
9 50.508.11.000. COPPER WASHER (14X18) 9
10 50.602.14.000. PLUG (M14X1.5) 1

83
TITLE: - WATER TEMP.SW. (95 DEG+1/- 3 DEG) GROUP: - 46.260

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


COOLANT TEMP.SWITCH 95 +1/-3
1 4H.907.01.0.00 1
DEG (RICO/RIDDHI SIDDHI)
2 50.508.11.0.00 COPPER WASHER (14X18) 1

84

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