Procedural Manual Pipeline
Procedural Manual Pipeline
Maintenance Plan
Operator Name:
Unit Name:
Records Location:
Owner:
Address,
City/State/Zip,
Telephone,
Managing Co:
Address,
City/State/Zip,
Telephone,
Site Manager:
Address,
City/State/Zip,
Telephone,
Plan Date:
Revised:
Revised:
Revised:
Revised:
OBJECTIVE
The purpose of this document is to outline the procedures for operations and maintenance
(O&M Plan) necessary for the safe operation of the gas distribution pipeline system and
procedures for handling gas emergencies. The effectiveness of these procedures will
depend on the knowledge and understanding of the procedures by the appropriate
personnel through a continuing training program. Communication and liaison established
with public assistance agencies is necessary in creating awareness of mutual assistance in
a gas emergency.
SYSTEM DESCRIPTION
The gas distribution system was constructed in _________________.
192.619 The Maximum Allowable Operating Pressure (MAOP) is _______psig.
Number of Services ______.
PROCEDURES
192.16 Customer notification. Each customer shall be notified with-in 90 days after the
customer first receives gas at a particular location of the requirements in Attachment 1A.
Plastic pipe will be installed in a manner that ensures protection against damage to the pipe
during installation. Soil will be free of rock or debris that could damage the pipe.
Plastic pipe piping must have an electrically conductive tracer wire or other approved
means of locating the pipe. To facilitate location of buried plastic pipe, where plastic pipe is
installed or replaced the following location methods shall be used.
A tracer wire shall be installed adjacent to the piping. Tracer wire may not be
wrapped around the pipe and must not contact the pipe. Tracer wire or other
metallic elements installed for pipe locating purposes must be resistant to corrosion
damage, either by use of coated copper wire or by other means.
Continuous gas pipeline warning tape shall be placed above piping installed by open
trenching, and separated from the piping by a minimum of 12 inches.
192.285 QUALIFYING PERSONS: The person(s) joining plastic pipe must be qualified
under the applicable joining procedure for the pipe used. If a person has not joined pipe in
a specific procedure for 12 months, the person will re-qualify in that procedure prior to
joining.
192.355 METERS AND REGULATORS: The pressure regulator will be located where it can
properly vent to the atmosphere and away from any opening into a building, and out from
under any skirted mobile home. The regulator vent shall be protected from rain or insect
penetration.
Able to maintain the structural integrity of the pipeline under temperature and other
environmental conditions that may be anticipated; the valve must have a maximum
Plan for Operations, Maintenance and Emergencies Page 4
service pressure rating for temperature that equal or exceed the maximum service
temperature.
Each valve must be able to meet the anticipated operating conditions.
Chemically compatible with any gas that is transported and with any other material in
the pipeline with which they are in contact; and,
Qualified in accordance with the applicable requirements of this subpart.
A valve incorporated in a meter bar, that allows the meter to be bypassed, may not be used
as a service-line valve.
(b) A soft seat service line valve may not be used if its ability to control the flow of gas
could be adversely affected by exposure to anticipated heat.
192.365 LOCATION OF VALVES.: When a building or home is set up and gas service is
connected, there shall be a service line valve in a readily accessible location located
outside the building.
192.381 EXCESS FLOW VALVE: Excess flow valves to be used on single residence
service lines that operate continuously throughout the year at a pressure not less than 10
p.s.i. (69 kPa) gage must be manufactured and tested by the manufacturer according to an
industry specification, or the manufacturer's written specification, to ensure that each valve
will:
(1) Function properly up to the maximum operating pressure at which the valve is rated;
(2) Function properly at all temperatures reasonably expected in the operating environment
of the service line;
(3) At 10 p.s.i. (69 kPa) gage:
(i) Close at, or not more than 50 percent above, the rated closure flow rate specified by the
manufacturer; and
(ii) Upon closure, reduce gas flow-
(A) For an excess flow valve designed to allow pressure to equalize across the valve, to no
more than 5 percent of the manufacturer's specified closure flow rate, up to a maximum of
20 cubic feet per hour (0.57 cubic meters per hour); or
(B) For an excess flow valve designed to prevent equalization of pressure across the valve,
to no more than 0.4 cubic feet per hour (.01 cubic meters per hour); and
(4) Not close when the pressure is less than the manufacturer's minimum specified
operating pressure and the flow rate is below the manufacturer's minimum specified closure
flow rate.
NEGATIVE .85 VOLT CRITERIA: A negative (cathodic) voltage of at least 0.85 volt, with
reference to a saturated copper-copper sulfate half cell. Determination of this voltage must
be made with the protective current applied, and in accordance with Sections II and IV of 49
CFR, Appendix D.
100 MILLIVOLTS SHIFT: A minimum negative (cathodic) polarization voltage shift of 100
millivolts. This polarization voltage shift must be determined in accordance with sections III
and IV of this appendix.
The polarization voltage shift must be determined by interrupting the protective current and
measuring the polarization decay. When the current is initially interrupted, an immediate
voltage shift occurs. The voltage reading after the immediate shift must be used as the
base reading from which to measure polarization decay. This polarization voltage shift must
be determined in accordance with a minimum negative (cathodic) polarization voltage shift
of 100 millivolts.
192.465(d) PROMPT REMEDIAL ACTION Prompt remedial action will be taken to correct
any deficiencies found during cathodic protection monitoring or pipe inspection. When
deficiencies are indicated in the cathodic protection monitoring further testing and
evaluation will be conducted to determine the cause, including examination of dielectric
insulators, short detection survey, and consideration of anode life. New anodes will be
installed as necessary. Corrective measures will begin within 90 days of discovery of the
deficiency in cathodic protection and will be completed within a monitoring period.
(d) Each steel gas service riser must have dielectric fittings installed for electrical isolation of
the underground piping. Except for anodeless risers, each cathodically protected isolated
gas service riser will be visually checked to ensure that no metallic object is in contact with
the steel pipe or with the dielectric (insulating) union, and that no wire, chain or other device
of any type is tied to the riser that can short out the cathodic protection system.
192.475 INTERNAL EXAMINATION: Whenever any pipe is cut out, it will be examined for
internal corrosion and the conditions found will be documented. If internal corrosion is
found-
(1) The adjacent pipe must be investigated to determine the extent of internal corrosion:
(2) Replacement must be made to the extent required by the applicable paragraphs of
§§192.485, 192.487, or 192,489; and,
(3) Steps must be taken to minimize the internal corrosion.
192.479(a) ATMOSPHERIC CONTROL: We must clean and coat each pipeline or portion
of pipeline that is exposed to the atmosphere, except pipelines under paragraph (c) of this
section.
(b) Coating material must be suitable for the prevention of atmospheric corrosion.
(c) Except portions of pipelines in soil-to-air interfaces, we need not protect from
atmospheric corrosion any pipeline for which we can demonstrate by test, investigation, or
experience appropriate to the environment of the pipeline that corrosion will-
(1) Only be a light surface oxide; or
(2) Not affect the safe operation of the pipeline before the next scheduled inspection. If
found, we will take remedial measures and clean and either coat or jacket the areas of
atmospheric corrosion with a material suitable for the prevention of atmospheric corrosion.
If atmospheric corrosion is found, the condition will be corrected by cleaning the affected
area and painting it with exterior paint that is made to protect metal from atmospheric
corrosion or coated with an approved tape. If serious/extensive atmospheric corrosion is
found, the condition will be evaluated and a determination made whether replacement is
necessary.
192.483 REMEDIAL MEASURES: (a) Each segment of metallic pipe that replaces pipe
removed from a buried pipeline because of external corrosion must have a properly
prepared surface and must be provided with an external protective coating that meets the
requirements of Sec. 192.461.
(b) Each segment of metallic pipe that replaces pipe removed from a buried pipeline
because of external corrosion must be cathodically protected in accordance with this
subpart.
192.487 REMEDIAL MEASURES: If below ground corrosion or pitting is found, the pipe
segment will be evaluated for replacement. Determination of remaining pipe wall and
continued service of the pipe will be made on the basis of system MAOP. If the pipe
192.509 STEEL MAIN TEST REQUIREMENTS: Each segment of a steel pipeline that is to
be operated below 100 psi (680 kPa) gage must be leak tested in accordance with the
following:
(a) The test procedure used must ensure discovery of all potentially hazardous leaks in the
segment being tested.
(b) Each main that is to be operated at less than 1 psi (6.9 kPa) gage must be tested to at
least 10 psi (69 kPa) gage and each main to be operated at or above 1 psig must be tested
to at least 90 psi (621 kPa) gage.
(c) Each segment of a service line (other than plastic) intended to be operated at pressures
of more than 40 p.s.i. (276 kPa) gage must be tested to at least 90 p.s.i. (621 kPa) gage.
(d) During the test, the temperature of thermoplastic material may not be more than 100(F
(38(C), or the temperature at which the material's long-term hydrostatic strength has been
determined under the listed specification, whichever is greater.
Repairs by replacement shall be made with material and methods approved for gas piping.
All repairs will be performed by qualified personnel.
On any new or maintenance repair work, components such as regulators, connectors, and
valves, shall be examined to ensure that they are of listed or approved specifications and
pressure ratings for compliance with the current code.
.605(a) MANUAL REVIEW: This procedural manual will be reviewed by at least once each
calendar year, at intervals not exceeding 15 months, to ensure that the manual is kept up to
date. Employees will receive training annually on all existing procedures and on any
revisions made to the procedures. Appropriate parts of the manual must be kept at
locations where operations and maintenance activities are conducted. Records of annual
reviews and of employee training will be prepared and retained in file.
.605(b)(3) - It is necessary that maintenance personnel become familiar with the gas
system and related procedures as described in this document, and to know the location of
the buried gas pipelines as depicted on system maps.
System map(s), records on system operating history including operating pressure, leak
history, leak repairs, and any available construction records will be kept accessible for
operating personnel at _________________________. The above records will be made
available to persons requiring such information in the performance of job functions in the
operation, maintenance or emergency response involving the gas system .
.605(b,4) - Whenever there is an accident involving the release of gas from our pipeline, it
must be determined as soon as possible if the there are any injuries requiring
hospitalization, deaths, or property damage of $5,000.00 or more, including the cost of gas
lost. On-site observations will be made and persons at the scene and witnesses will be
interviewed to determine if there are any injuries or deaths and to obtain relevant
information. If injuries resulted from the accident, determine if injured persons were
hospitalized.
An estimate of property damage will be made using cost obtained from insurance adjuster,
property owner, tenants, fire department, or consultant. Information on failed pipe or
components will be obtained from the pipe/equipment supplier or a professional consultant.
Gathering Data Needed For Reporting Incidents - Means (sources) by which information is
to be obtained for telephonic reporting.
Sources of Information:
A. Person(s) reporting an incident to you, and available witnesses.
B. Employee(s) who have knowledge of the facilities involved in the incident.
C. Internal records, maps, etc, that describe the facilities and maintenance history.
D. On-site inspection, preliminary findings.
E. Fire/Police determinations.
F. Determination of any outside activity prior to the incident such as excavation that could
be a contributing factor.
A record will be prepared and retained in file of information obtained for reporting incidents.
Records for work performed on the system will be reviewed by a supervisor or designated
person to check for any pattern that could be developing into an abnormal condition such
as an unusual number of leaks on a line, cathodic protection deficiencies, and conditions
over and in close proximity to the gas lines such as third party excavations.
192.625(a) ODORIZATION OF GAS: The combustible gas in the distribution system must
contain a natural odorant or be odorized so that at a concentration in air of one-fifth of the
lower explosive limit, the gas is readily detectable by a person with a normal sense of smell.
.625(f) - Odorant sniff tests will be conducted periodically or whenever work is done
involving a planned release of gas. Sniff tests will be done as part of response to customer
odor complaints. Appliance pilot lights or other accessible gas source will be used for
testing to determine if the odor level in the gas is readily detectable. Customers may
participate in sniff tests by instruction of the person doing the test. Additional tests should
be taken with different persons if the initial tests indicate inadequate odorization. The gas
supplier will be notified promptly if gas odor is believed to be barely detectable or not
detectable. A record will be made for each test.
We will comply with this requirement by–
(1) Receiving written verification from their gas source that the gas has the proper
concentration of odorant; and
(2) Conducting periodic "sniff" tests at the extremities of the system to confirm that the gas
contains odorant.
192.627 TAPPING PIPELINES UNDER PRESSURE: Any pipeline taps made under
pressure will be done by qualified contractor personnel. Self-tapping tees will be used for
service lines.
(a) When a pipeline is being purged of air by use of gas, the gas must be released into one
end of the line in a moderately rapid and continuous flow. If gas cannot be supplied in
sufficient quantity to prevent formation of a hazardous mixture of gas and air, a slug of
inert gas must be released into the line before the gas.
(b) When a pipeline is being purged of gas by use of air, the air must be released into one
end of the line in a moderately rapid and continuous flow. If air cannot be supplied in
sufficient quantity to prevent formation of a hazardous mixture of gas and air, a slug of
inert gas must be released into the line before the air.
192.723 LEAKAGE SURVEYS: Unusual conditions of dry vegetation over existing gas lines
or other indicators of possible gas leakage shall be promptly investigated.
(b) We will take prompt remedial action to correct any valve found inoperable, or designate
an alternative valve if available.
18 NMAC 60.2.12 CLASSIFICATION & REPAIR OF LEAKS - All leaks upon discovery
must be classified into one of the following three general categories:
Hazardous Leak, Grade I or C: A leak which due to its location and/or magnitude
constitutes an immediate hazard to persons or property.
Potentially Hazardous Leak, Grade II or B: A leak that does not constitute an immediate
hazard, but may become hazardous if not repaired within a reasonable time period.
Non-Hazardous Leak, Grade III or A: A leak which does not constitute a hazard and shows
no indication of becoming hazardous before routine scheduled repair could be
accomplished.
PRIORITY OF REPAIRS:
Leak repairs shall be made using methods and materials approved for gas piping.
GRADE 1:
Grade 1 leaks shall be repaired, eliminated or reclassified before leaving the site. You must
remain on the scene until you are relieved by an authorized person or a person qualified to
GRADE 2:
Grade 2 leaks shall be repaired within six months, but no later than seven months from the
date the leak was reported. Grade 2 leaks shall be re-evaluated at least once every six
months until repaired.
GRADE3:
Grade 3 leaks shall be re-evaluated during the next scheduled leak survey or within fifteen
months of the day reported, whichever occurs first until the leak is repaired. Re-evaluation
is required each calendar year, not to exceed fifteen months, until the leak is repaired.
(a) Notice to NMPRC - At the earliest practicable moment following discovery, notice shall
be given as specified by Paragraph (b) of each incident defined as:
*(1) An event that involves a release of gas from a pipeline or of liquefied natural gas and
*(2) An event that is significant, in the judgment of the operator, even though it did not meet
the criteria of paragraphs (1) or (2).
Telephonic notice must be given within two hours following *discovery of the leak,
leak safe and for this reason the person who would ordinarily give notice is unable to do so,
then notice must be given within one hour after the area has been rendered safe.
Telephonic notification as described above shall be given to one of the staff members in the
Pipeline Safety Department as follows: EMERGENCY/INCIDENT PHONE (505) 490-2375
EMERGENCY PLAN
192.615(a) - The purpose of this emergency plan is to establish written procedures to
minimize the hazard resulting from gas leaks or a gas pipeline emergency.
Receiving, identifying, and classifying notices of events which require immediate response.
A map or blueprint of the system will be made available to maintenance personnel and they
will be instructed to familiarize themselves with the locations of the valves that may be used
in an emergency.
EMERGENCY SITUATIONS - In case of a major leak, broken gas line, fire, or explosion,
and upon learning of the incident personnel are instructed to call:
Maintenance personnel will follow the procedures for prompt and effective response to each
of the following type of emergencies. The following general procedures apply. More
specific actions in emergency response may be needed and should be implemented as
deemed appropriate, including procedures for the use equipment under various situations.
III. Explosion or Fire involving the gas lines or located near the gas lines.
1. Turn oft the gas meter.
2. Alert additional personnel with emergency equipment.
3. Notify the Gas Company and fire department.
4. Alert and caution all residents.
5. Barricade and guard the area.
Persons, emergency units and sources available for assistance in an emergency (Names,
telephone numbers):
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
Maintenance personnel will be instructed on the use and location of the following
emergency equipment:
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
192.615(a)(5) The PRIORITY will be to take action necessary to protect people first and to
protect them from any injury in handling the emergency then to protect property.
192.615(a)(7) All hazards or potential hazards to life or property will be made safe.
192.615(a)(9) - Shutdown & Outage Procedure: When the gas system or part is shutdown
______________________________________ (person/title) will follow specific procedures
and take the appropriate action as necessary to have gas service resumed as quickly as
possible. Guide material is part of this document.
Upon shutdown and interruption of service, all gas outlets at the meters or connection to
customers piping, which are affected by the interruption shall be closed and tagged, and
customers notified.
The piping system will be thoroughly examined to isolate the problem area. Leak detection
survey will be conducted to determine the location and cause of leakage. List of available
assistance will be followed if outside sources are necessary to make repairs or to resume
service as quickly as possible. [Consider pre-arranged mutual aid].
As soon as possible after the emergency, action will be taken to investigate the cause of
any accident or failure according to §192.617.
192.615(b)(1) A copy of the latest edition of the emergency plan will be provided to
supervisors responsible for emergency action.
192.616(j) We will provide our customers a public awareness message twice annually that
includes:
(1) A description of the purpose and reliability of the pipeline;
(2) An overview of the hazards of the pipeline and prevention measures used;
(3) Information about damage prevention;
(4) How to recognize and respond to a leak; and
(5) How to get additional information.
Written materials will describe the characteristics of natural gas and telephone numbers to
call in an emergency. The information will be posted at ____________________________
and will be provided directly to customers by ___________________________________
twice annually.
192.616(g) The program must be conducted in English and in other languages commonly
understood by a significant number and concentration of the non-English speaking
population.
Whenever there is emergency response that involves natural gas, a log of the events
pertaining to the incident will be kept by _________________________________. Time
will be taken following the emergency for evaluation of emergency action to determine if
emergency procedures were effective or may need to be revised.
Procedures:
1. Secure site and preserve unmolested, in place, any failed pipe or components.
2. Document any observations, photographs, conditions, and information from any
witnesses at the scene.
3. Cooperate and assist in the investigation conducted by State and Federal pipeline
safety inspectors.
4. Upon removal from the site, maintain chain of custody of any pipe or components
that may have contributed to the cause of the incident.
6. Retain professional investigation agents and test laboratory if necessary.
Reference Materials can be added to this document to provide more detail and guidance to
the written procedures, including forms to be used for record keeping.
Corrosion control & cathodic protection - The following is a guideline for corrosion control:
(c) We must maintain a record of each test, survey, or inspection required by 49 CFR in
sufficient detail to demonstrate the adequacy of corrosion control measures or that a
corrosive condition does not exist. These records must be retained for at least 5 years,
except that records related to §§192.465(a) and (e) and 192.475(b) must be retained for as
long as the pipeline remains in service.
NOTICE
From:
__________________________________________________________
By Congressional mandate through the Natural Gas Pipeline Safety Act, all gas
suppliers are required to notify their customers that the portion of the gas line from
the meter to the building/home is not maintained by the supplier for the purpose of
preventing corrosion, potential leakage, or for detecting and repairing leaks.
(1) The buried gas piping from the meter/regulator to your home/building is
customer-owned piping and is not maintained by ___________________
__________________________________________________________
.
(3) Before excavating near buried gas piping, the piping should be located,
marked, and excavated by hand.
(4) We, or the local gas distribution company can provide you with
information on plumbers and contractors that can assist in performing
the inspections described in (2) above, making leak repairs, and in
locating the buried gas lines prior to the start of any planned excavation.
Year 20___
Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec
192.616 CONTINUING
PUBLIC EDUCATION