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Battery Charger & Battery Load Tester

This document discusses battery chargers and load testers. It provides information on battery charge levels based on specific gravity and voltage. It explains the chemical reactions that occur in batteries during discharge and charge. Common battery failures like short circuits, broken connectors, and leaks are listed. Proper battery maintenance including cleaning and checking electrolyte levels is described. The components and operation of battery chargers and load testers are explained through diagrams and images.

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agus cahyadi
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35 views33 pages

Battery Charger & Battery Load Tester

This document discusses battery chargers and load testers. It provides information on battery charge levels based on specific gravity and voltage. It explains the chemical reactions that occur in batteries during discharge and charge. Common battery failures like short circuits, broken connectors, and leaks are listed. Proper battery maintenance including cleaning and checking electrolyte levels is described. The components and operation of battery chargers and load testers are explained through diagrams and images.

Uploaded by

agus cahyadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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BATTERY CHARGER &

BATTERY LOAD TESTER

Training Centre Jakarta


BAGIAN – BAGIAN BATTERY
CHARGE LEVEL & SPECIFIC GRAVITY

Specific Gravity (gr/cc) Voltage (Volt)


Charge Level
o o
(at 25 C) (at 25 C)

100% 1,280 12,80

75% 1,255 12,60

50% 1,215 12,40

25% 1,185 12,20

Discharge 1,160 12,00

UT BATTERY HEAVY DUTY


CHEMICAL REACTION ON BATTERY
DISCHARGE CHARGE

EXTERNAL LOAD CHARGER

ELECTROLITE
ELECTROLITE
NEGATIVE PLATE ELECTROLITE NEGATIVE PLATE DENSITY MORE
LEAD BECOME SULPHURIC ACID LEAD SULPHATE HIGHER WHEN
LEAD SULPHATE + WATER BECOME BECOME LEAD SULPHATE OUT
WATER FROM THE PLATE

POSITIVE PLATE POSITIVE PLATE


LEAD DIOXIDE LEAD SULPHATE
BECOME LEAD BECOME
SULPHATE LEAD DIOXIDE
SEPARATOR SEPARATOR

PbO2 + 2H2SO4 + Pb PbSO4 + 2H20 + PbSO4


POSITIVE ELECTROLITE NEGATIVE POSITIVE ELECTROLITE NEGATIVE
PLATE PLATE PLATE PLATE
PENYEBAB KEGAGALAN BATERAI

□ SHORT CELL
□ INTERCELL CONNECTOR PUTUS
□ RETAK PADA BUSH BAR
□ TERMINAL PUTUS
□ BATERAI BOCOR
□ GRID CORROSION
BUSH BAR PUTUS
PERAWATAN BATERAI

Bagian Luar Baterai :


- Bersihkan Sisa Karat
- Lihat : Container, Lid Cover,
dan Vent Plug
Tinggi Permukaan Elektrolit :
- Kabel – kabel penghubung
- 10 s/d 15 mm di atas Separator
- Penambahan Menggunakan
Keadaan Muatan Listrik : Air Suling
- Di atas 12,40 volt
- Specific Gravity ( Sp. Gr. ) di atas 1,210
BATTERY CHARGER
RANGKAIAN BATERAI
MONITOR & PANEL
VOLT
AMPHERE
METER
METER

BATTERY TYPE
SELECTOR
SWITCH

TIMER - FIXED CURENT ADJUSTMENT


SELECTOR SWITCH SELECTOR SWITCH
AMPHERE METER
( CHARGING CURENT )
VOLT METER
BATTERY TYPE SELECTOR SWITCH
( In 6 or 12 Volt BATTERY )
BATTERY TYPE SELECTOR SWITCH
( IN 24 Volt BATTERY )
TIMER SELECTOR SWITCH
( IN OFF POSITION )
TIMER SELECTOR SWITCH
( IN FIXED POSITION )
TIMER SELECTOR SWITCH
( SET TO 40 MINUTES CHARGING )
CURENT ADJUSTER SELECTOR
( SWITCH IN OFF POSITION )
CURENT ADJUSTER SELECTOR SWITCH
IN OPERATION
BATTERY VOLTAGE
( BEFORE CHARGING )
BATTERY VOLTAGE
( DURING CHARGING )
CHARGING CURENT 22 AMPHERE
(QUICK CHARGING)
MONITOR & PANEL IN OPERATION
BATTERY
LOAD TESTER
BATTERY LOAD TESTER PROFILE

CELL TEST

6 TO 12 VOLT ONLY
LOAD : 100 – 120 AMPHERE
OPERATION INSTRUCTION
AND PROCEDURE
LOAD SWITCH

LOAD SWITCH
(NEUTRAL - RIGH/LEFT)
METER READING
4th CELL INSPECTION
JUMP - START
JUMPER CABLE

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