DOCUMENT

1 of 7 CODE CAN-WP-IMS-154 REV. # 00 REV. DATE 10-03-2022 PAGE

START-UP, SHUTDOWN AND CHANGEOVER OF 17-
9807-71/72 CAN – CN
PLANT
: PRODUCTION

TITLE: START-UP, SHUTDOWN AND CHANGEOVER OF 17-9807-71/72

TYPE: ROUTINE PROCEDURE WITH LOW RISK (TYPE-IV)

TABLE OF CONTENTS

CHAPTER DESCRIPTION

1.0 Change Record

2.0 Purpose

3.0 Scope

4.0 Chemicals Involved

5.0 Hazards and Risks Involved

6.0 Safety Requirements/ Precautions

7.0 Process Prerequisites

8.0 Safe Operating Limits

9.0 Alarms and Trips

10.0 Actions against deviations

11.0 Process Description

12.0 Procedure & Responsibilities

13.0 Emergency Handling

14.0 Attachments and Records

15.0 Related Documents

16.0 Distribution Lists

ROUTE PREPARED BY REVIEWED BY APPROVED BY REFERENCE

Name H. Adil Bashir M. Shehzad Afzal Sohail Sharif QMS: 7.5
Date 10-03-2022 10-03-2022 10-03-2022 HSE: 7.5
Desig./Sign. SIC CAN Day Engr. SH CAN OH&S: 7.5
DOCUMENT
2 of 7 CODE CAN-WP-IMS-154 REV. # 00 REV. DATE 10-03-2022 PAGE
START-UP, SHUTDOWN AND CHANGEOVER OF 17-
9807-71/72 CAN – CN
PLANT
: PRODUCTION

1.0 CHANGE RECORD:

Rev. Page Chapter Section

S.No. Date Description of Change
No. No. No. No.

1. 00 10-03-2022 1-6 1 - 16 - New Procedure Developed

2.

2.0 PURPOSE

2.1 Guidelines for normal startup, shutdown and changeover of 17-9807-71/72 blower.

3.0 SCOPE

3.1 This document describes the steps to be taken regarding startup, shutdown and changeover
of 17-9807-71/72 blower.

4.0 CHEMICALS INVOLVED

4.1 Lime Particles

5.0 HAZARDS AND RISKS INVOLVED

SR# HAZARD RISKS

a. Dust emission
b. Air pollution
5.1 Lime Dust
c. Material losses
d. Human Contact
a. Water contamination
5.2 Lime Water
b. Lines choking.
a. Human Contact
5.3 Lime Spillage
b. Trip Hazard
6.0 SAFETY REQUIREMENTS/ PRECAUTIONS

6.1 Use mandatory PPE’s

6.2 Use Cotton Gloves and ear plugs.

ROUTE PREPARED BY REVIEWED BY APPROVED BY REFERENCE

Name H. Adil Bashir M. Shehzad Afzal Sohail Sharif QMS: 7.5
Date 10-03-2022 10-03-2022 10-03-2022 HSE: 7.5
Desig./Sign. SIC CAN Day Engr. SH CAN OH&S: 7.5
DOCUMENT
3 of 7 CODE CAN-WP-IMS-154 REV. # 00 REV. DATE 10-03-2022 PAGE
START-UP, SHUTDOWN AND CHANGEOVER OF 17-
9807-71/72 CAN – CN
PLANT
: PRODUCTION

6.3 Walkie talkie should be available in control room and with field operator for better
communication.
6.4 MSDS of Natural gas, lime and NH3 should be available and clearly understood by area
operators.

7.0 PRE-REQUISITES

7.1 Ensure that all work permits have been closed.

7.2 Ensure that 17-9807-71/72 blower has been racked-in and reset.
7.3 Ensure the availability of power, fresh water, plant air and SL steam.
7.4 Fill the Pre-startup checklists CL-CAN-018 of 15-9807
7.5 Communicate to coordination engineer and Power house before startup.

8.0 SAFE OPERATING LIMITS

Refer CAN-WP-IMS-108

9.0 ALARMS AND TRIPS

TAG Description Logic/ Function

Annunciation panel will sound trip alarm in
17-9807-71 17-9807-71 motor Amperes
control room.

10.0 ACTIONS AGAINST DEVIATION

Deviation /
Causes Effects Remedial Actions
problem
Low  Motor bearing damage/  Low Vacuum of CN  Reduce wet lime load on 17-
Amperes Blower bearing damage. side Duct. 1801.
<160  Looseness of V-belts.  CN burner cone will  Reduce gas consumption at CN
 Lime duct blockage. be effected. burner.
 CN scrubber/cyclone  Improper drying of  Check scrubber/cyclone and
blockage. lime. lime duct against chocking.
 17-9807-71/72 flapper less  Check lime quality at filters.
opening than normal  Check and rectify the blower
value. and motor physically and
observed for any abnormal

ROUTE PREPARED BY REVIEWED BY APPROVED BY REFERENCE

Name H. Adil Bashir M. Shehzad Afzal Sohail Sharif QMS: 7.5
Date 10-03-2022 10-03-2022 10-03-2022 HSE: 7.5
Desig./Sign. SIC CAN Day Engr. SH CAN OH&S: 7.5
DOCUMENT
4 of 7 CODE CAN-WP-IMS-154 REV. # 00 REV. DATE 10-03-2022 PAGE
START-UP, SHUTDOWN AND CHANGEOVER OF 17-
9807-71/72 CAN – CN
PLANT
: PRODUCTION

sound. Stop the Blower in case

of abnormal sound from motor
or blower.

High
  
Amperes
>180
 On low fresh-water
pressure < 2.5
kg/cm2, lime
scrubbers washing
nozzles may chock.
 Tripping of fresh-water  Inform coordination Engr. &
Hence vacuum will
Fresh pump at utility east plant. Utility east plant about low
break which will
water Low  Fresh water line breakage / pressure of fresh water.
result in poor lime
Pressure leakage.  Reduce the set point of wet /
lifting and back firing
 Water Head tank low level. dry lime Schenck.
of burners.
˂ 2.5 Kg /  Excessive valve opening for  Clear washing nozzles of
 AN / Lime ratio will
cm2 water head tank level scrubbers
disturb in mixing
make up.
tank. Hence product
quality will suffer.
 AN slippage with
lime at VBFs shall
increase.

11.0 PROCESS DESCRIPTION:

Refer to CAN-WP-IMS-036

12.0 PROCEDURE & RESPONSIBILITIES

12.1 STARTUP OF 17-9807-71/72 BLOWER:

STEP ACTION RESPONSIBILITY
Ensure the followings:
12.1.1 1 Make sure that maintenance work permits have been closed. Area Operator
12.1.2 Is there anybody working on duct? Area Operator
12.1.3 Ensure that inspection gates and RTDs fitted. Area Operator
12.1.4 Ensure that megger result is okay and breaker is racked in. Area Operator
12.1.5 Check V-belts health. Area Operator

ROUTE PREPARED BY REVIEWED BY APPROVED BY REFERENCE

Name H. Adil Bashir M. Shehzad Afzal Sohail Sharif QMS: 7.5
Date 10-03-2022 10-03-2022 10-03-2022 HSE: 7.5
Desig./Sign. SIC CAN Day Engr. SH CAN OH&S: 7.5
DOCUMENT
5 of 7 CODE CAN-WP-IMS-154 REV. # 00 REV. DATE 10-03-2022 PAGE
START-UP, SHUTDOWN AND CHANGEOVER OF 17-
9807-71/72 CAN – CN
PLANT
: PRODUCTION

12.1.6 Ensure V belt guard is provided. Area Operator

12.1.7 Ensure bearing oil/greasing is proper. Area Operator
Fill the pre startup checklist. (CL-CAN-018) Area Operator
12.1.8 5 17-9807 washing nozzle fitted and its direction checked Area Operator
12.1.9 17-9807 suction cloth fitted and its health is OK? Area Operator
12.1.10
Open plant air to Plummer blocks for cooling purpose. Area Operator
6
12.1.11
Close flapper of blower. Area Operator
7
12.1.12
Rotate the blower manually to check its free movement. Area Operator
8
12.1.13
Switch “ON” 17-9807-71/72 blower. Area Operator
9
Check ampere, pulley temperature, impeller temperature & operating Area Operator/
12.1.14
sound of blower 17-9807-71/72 for satisfaction. Boardman
12.1.15 Adjust flapper of blower 17-9807-71/72 slowly. Normal opening is 70 - 80
Area Operator
1 %.
12.1.16 Note down parameters on hourly basis in log sheet. Area Operator
12.1.17 Report any abnormality immediately to SIC. Area Operator

12.2 SHUTDOWN OF 17-9807-71/72 BLOWER:

STEP ACTION RESPONSIBILITY
Ensure the followings:
12.1.18 Ensure that lime feeding in CN schenck is stopped and cyclones are
Area Operator
1 clear.
12.1.19 Close flappers of 17-9807-71/72 blower. Area Operator
12.1.20 Ensure that CN burner is shut down. Area Operator
12.1.21 Switch OFF the 17-9807-71/72 blower Area Operator
12.1.22 Ensure electrical breaker is racked out before any maintenance work. Area Operator
12.1.23 Close plant air to Plummer blocks if required. Area Operator
12.1.24 Close nozzle water if required. Area Operator

12.3 CHANGEOVER OF 17-9807-71/72 BLOWER:

ROUTE PREPARED BY REVIEWED BY APPROVED BY REFERENCE

Name H. Adil Bashir M. Shehzad Afzal Sohail Sharif QMS: 7.5
Date 10-03-2022 10-03-2022 10-03-2022 HSE: 7.5
Desig./Sign. SIC CAN Day Engr. SH CAN OH&S: 7.5
DOCUMENT
6 of 7 CODE CAN-WP-IMS-154 REV. # 00 REV. DATE 10-03-2022 PAGE
START-UP, SHUTDOWN AND CHANGEOVER OF 17-
9807-71/72 CAN – CN
PLANT
: PRODUCTION

STEP ACTION RESPONSIBILITY

Ensure the followings:
12.1.25 Ensure that lime feeding in CN schenck is stopped and cyclones are
Area Operator
1 clear.
12.1.26 Ensure that megger result of standby blower is okay. Area Operator
12.1.27 Close flappers of 17-9807-71 and 17-9807-72 blower. Area Operator
12.1.28 Switch OFF both 17-9807-71 and 17-9807-72 blower. Area Operator
12.1.29 Ensure electrical breakers of both blowers are racked out. Area Operator
12.1.30 Changeover blind at suction flange of blower following PTW protocol. Area Operator
Get required blower racked in and start as per startup procedure.
12.1.31 Area Operator
(Section 12.1)

13.0 EMERGENCY HANDLING:

In case of very high abnormal sound/ bearing, shaft misalignments, stop the blower immediately at
the spot.

14.0 ATTACHMENTS AND RECORDS:

13.1 IRR Recommendations

13.2 Shift Engineer’s Logbook
13.3 Log Sheet (CAN-04)
13.4 Filled Pre-startup Checklists
13.5.1 CL-CAN-018 of 17-9807

15.0 RELATED DOCUMENTS:

13.6 Operating manual of UHDE Vol. 17-01.

13.7 MSDS of
13.7.1 CaCO3, PROCESS-MSDS-IMS-009
13.7.2 NH3, LAB-MSDS-IMS-002
13.8 P&ID of the section
13.8.1 Lime Drying and Storing, D-13969-0

16.0 DISTRIBUTION LIST:

ROUTE PREPARED BY REVIEWED BY APPROVED BY REFERENCE
Name H. Adil Bashir M. Shehzad Afzal Sohail Sharif QMS: 7.5
Date 10-03-2022 10-03-2022 10-03-2022 HSE: 7.5
Desig./Sign. SIC CAN Day Engr. SH CAN OH&S: 7.5
DOCUMENT
7 of 7 CODE CAN-WP-IMS-154 REV. # 00 REV. DATE 10-03-2022 PAGE
START-UP, SHUTDOWN AND CHANGEOVER OF 17-
9807-71/72 CAN – CN
PLANT
: PRODUCTION

14.1 Original: Unit Manager

14.2 Data Control centre of production department (soft copy)

ROUTE PREPARED BY REVIEWED BY APPROVED BY REFERENCE

Name H. Adil Bashir M. Shehzad Afzal Sohail Sharif QMS: 7.5
Date 10-03-2022 10-03-2022 10-03-2022 HSE: 7.5
Desig./Sign. SIC CAN Day Engr. SH CAN OH&S: 7.5