PAGE : 1/169

Contractor : DL E&C ITP No. : VP-190196-12-202-0000-003

P/O NO. : PO-190196-12-202-001-A01 NBL Project Rev. No. : 0
Vendor : HANJOO Machine Industrial Co., Ltd. Inspection and Test Plan for COLUMNS AND VESSEL Page : 1 of 3
Item : COLUMNS AND VESSEL

Inspection by
Reference Acceptance Verifying
Step No. Activity Authorized
Documents Criteria Document HJMC DL E&C Owner
Inspector
1 Pre-Inspection Meeting - SPECIFICATION - AS per P.O - PIM Minute
H H H N/A

2 Template & Gauge Plate - DRAWING - ASME Sec. II Part A, C - Mill Certification
Anchor Bolt, Nuts,Washer - NBL-M-SPC-8001 (Rev.0) & ASTM Standard - Dimension Report
- LQS-B003 (Rev.0) - VP-190196-12-202-
- Template & Gauge Plate B.C.D Check 0000-002 W W R N/A
- Template / Anchor Bolt Hole Check
- Anchor Bolt Dimensions Check

3 Material certificate & receiving inspection - DRAWING - ASME Sec. II Part A, C - Mill Certification
(Pressure Retaining Part) - NBL-M-SPC-8001 (Rev.0) & ASTM Standard
- LQS-B003 (Rev.0) - VP-190196-12-202-
- Chemical composition test 0000-002
- UT / if required W SW R W
- Impact test, (If required)
- Dimension & visual, marking check
- Plate thickness / visual check
- PMI test [S/S Part] (If required)

4 Welding procedure qualification test - NBL-M-SPC-8001 (Rev.0) - ASME SEC. IX - WPS/ PQR
- VP-190196-12-202- & Weld map
- Welding operation 0000-004
- Tension test R R R R
- Bend test
- Impact test (If required)
- Hardness test (If required)

5 Head forming Inspection - NBL-M-SPC-8001 (Rev.0) - ASME Sec. VIII Div.1 - Drawings
UG-79, 81 / UCS-79 - Head Report
- Dimension, Visual, Th’k check - DIM. Tolerance - NDE Report W W R SW
- Knuckle part NDE - VP-190196-12-202-
0000-002
7 Fit-up - DRAWINGS - DIM. Tolerance - Drawings
(for pressure retaining part) - NBL-M-SPC-8001 (Rev.0) - VP-190196-12-202-
0000-002
W SW R R
- Alignment check
- Root face and root check
- Flange flatness check
6 Shell and Head to nozzle marking check - DRAWINGS - DIM. Tolerance - Drawings
- NBL-M-SPC-8001 (Rev.0) - VP-190196-12-202- W R
W R
0000-002

HANJOO Machine Industrial Co., Ltd.

 PAGE : 2/169

Contractor : DL E&C ITP No. : VP-190196-12-202-0000-003

P/O NO. : PO-190196-12-202-001-A01 NBL Project Rev. No. : 0
Vendor : HANJOO Machine Industrial Co., Ltd. Inspection and Test Plan for COLUMNS AND VESSEL Page : 2 of 3
Item : COLUMNS AND VESSEL

7 Non-destructive inspection - DRAWINGS - ASME SEC. VIII UW-11, - NDE Report

- NBL-M-SPC-8001 (Rev.0) UW-51 & UW-52, APP.4
- Radiographic examination (RT) - VP-190196-12-202-
1) L-Seam & C_Seam butt weld 0000-002
joint (Cat. "A" & "B') - VP-190196-12-202-
2) Butt weld joint (Cat. "C") Over 12" 0000-011
R R R R
- Magnetic particle (MT) or Liquid
Penetrant (PT)
1) All nozzle to shell (Cat. "D")
2) All temporary attached removal area
3) affected areas of welded joint after grinding

8 Final dimension & visual check - DRAWINGS - ASME SEC. VIII DIV.1 - D.I & V.I Report
- NBL-M-SPC-8001 (Rev.0) - DIM. Tolerance
- Check for internal Dimension. - LQS-B003 (Rev.0) - VP-190196-12-202-
- Out of roundness and straightness. 0000-002
- Nozzle orientation and projection. - VP-190196-12-202-
- assembly for P/F & L/D (If required) 0000-008
assembly of internal part (If required)
- Rating, face finish, type, size and
marking of flange.
- Overall dimension
- Completeness of installation of all W W R W
attachment.
- Saddle & Legs dim. check
- PMI test (S/S Part)
- Ferrite No. Check (S/S Part)
- Thickness Measurement Location
- Agitator mounting flange levelness check
(if applicable)
- Agitator foot bearing centering (if applicable)

9 Air Leak Test for Reinforcing Pad - DRAWINGS - VP-190196-12-202- - Leak Test Report
- NBL-M-SPC-8001 (Rev.0) 0000-002
- Test Pressure : 1.5 ~ 2.0 kg/cm2 W SW R R
- Hold time : MIN. 5 (min.)

10 Hydrostatic test - DRAWINGS - ASME SEC. VIII DIV.1 - Pressure Report

- NBL-M-SPC-8001 (Rev.0) UG-99
- Test Pressure : See Drawing - VP-190196-12-202-
- Hold time : MIN 1.0 (Hr.) 0000-002 H W W W
- Chloride check - VP-190196-12-202-
- Drain check 0000-012

HANJOO Machine Industrial Co., Ltd.

 PAGE : 3/169

Contractor : DL E&C ITP No. : VP-190196-12-202-0000-003

P/O NO. : PO-190196-12-202-001-A01 NBL Project Rev. No. : 0
Vendor : HANJOO Machine Industrial Co., Ltd. Inspection and Test Plan for COLUMNS AND VESSEL Page : 3 of 3
Item : COLUMNS AND VESSEL

11 Cleaning Inspection - NBL-M-SPC-8001 (Rev.0) - VP-190196-12-203- - Acid Cleaning Report

0000-002
- Drain & dty check - VP-190196-12-203-
- Pickle/passivation 0000-009
W W R R
- Visually check
- Acid Cleaning of Stainless steel

12 Painting Inspection - NBL-M-SPC-8001 (Rev.0) - VP-190196-12-203- - Painting Report

- NBL-P-SPC-8004 (Rev.0) 0000-002
- Surface preparation - VP-190196-12-203-
- Dry Film Thickness(DFT), Paint 0000-005
system, finish color check W W R R

13 Shipping preparation - NBL-M-SPC-8001 (Rev.0) - VP-190196-12-202- - Packing List

inspection 0000-002
- VP-190196-12-202-
- To add anchor bolt/nut/aux. items 0000-010
- Shipping mark and other required mark W W R R
- Necessary protection to avoid damage
- TML
- N2 charging check

14 IRN Issue - Approved Drawing - Approved Packing - Signed IRN

- Approved Packing List Procedure
- Issue of IRN by DL E&C - Approved Drawing H W R N/A

15 Manufacturer's inspection & test - N/A - N/A - Inspection Report

records/reports
W R R R

NOTES Definitions of Symbols :

HJMC : HANJOO Machine Industrial Co., Ltd. * R : Review of Report * W : Witness Point
DL E&C : DL E&C Co., Ltd. * R/A : Review & Approval * S.W : Spot Witness
Owner : LG Petronas Chemicals Malaysia Sdn. Bhd. * N/A : Not Application * H : Hold Point
Authorized : DOSH * N : No Inspection

HANJOO Machine Industrial Co., Ltd.

 PAGE : 4/169

Contractor : DL E&C ITP No. : VP-190196-12-202-0000-003

P/O NO. : PO-190196-12-202-001-A01 NBL Project Rev. No. : 0
Vendor : HANJOO Machine Industrial Co., Ltd. Inspection and Test Plan for REACTOR ROTARY BLUSTER Page : 1 of 3
Item : REACTOR ROTARY BLUSTER

Inspection by
Reference Acceptance Verifying
Step No. Activity
Documents Criteria Document HJMC DL E&C Owner
1 Material certificate & receiving inspection - DRAWING - ASME Sec. II Part A, C - Mill Certification
(Pressure Retaining Part) - NBL-M-SPC-8001 (Rev.0) & ASTM Standard
- LQS-B003 (Rev.0) - VP-190196-12-202-
- Chemical composition test 0000-002
- UT / if required W SW R
- Impact test, (If required)
- Dimension & visual, marking check
- PMI test [S/S Part] (If required)

2 Welding procedure qualification test - NBL-M-SPC-8001 (Rev.0) - ASME SEC. IX - WPS/ PQR
- VP-190196-12-202- & Weld map
- Welding operation 0000-004
- Tension test
- Bend test R R R
- Impact test (If required)
- Hardness test (If required)

3 Fit-up - DRAWINGS - DIM. Tolerance - Drawings

(for pressure retaining part) - NBL-M-SPC-8001 (Rev.0) - VP-190196-12-202-
0000-002
- Alignment check W SW R
- Root face and root check
- Flange flatness check

4 Nozzle marking check - DRAWINGS - DIM. Tolerance - Drawings

- NBL-M-SPC-8001 (Rev.0) - VP-190196-12-202-
0000-002 W W R

5 Machining Inspection - DRAWINGS - DRAWINGS - Drawings

- NBL-M-SPC-8001 (Rev.0)
- Machining Dimension Check W W R
- Flatness Check

HANJOO Machine Industrial Co., Ltd.

 PAGE : 5/169

Contractor : DL E&C ITP No. : VP-190196-12-202-0000-003

P/O NO. : PO-190196-12-202-001-A01 NBL Project Rev. No. : 0
Vendor : HANJOO Machine Industrial Co., Ltd. Inspection and Test Plan for REACTOR ROTARY BLUSTER Page : 2 of 3
Item : REACTOR ROTARY BLUSTER

6 Non-destructive inspection - DRAWINGS - ASME SEC. VIII UW-11, - NDE Report

- NBL-M-SPC-8001 (Rev.0) UW-51 & UW-52, APP.4
- Radiographic examination (RT), (If required) - VP-190196-12-202-
1) C_Seam butt weld joint (Cat. "A" & "B') 0000-002
2) Butt weld joint (Cat. "C") Over 12" - VP-190196-12-202-
- Liquid Penetrant (PT) 0000-011 R R R
1) All nozzle to shell (Cat. "D")
2) All temporary attached removal area
3) affected areas of welded joint after grinding

7 Final dimension & visual check - DRAWINGS - ASME SEC. VIII DIV.1 - D.I & V.I Report
- NBL-M-SPC-8001 (Rev.0) - DIM. Tolerance
- Check for internal Dimension. - LQS-B003 (Rev.0) - VP-190196-12-202-
- Out of roundness and straightness. 0000-002
- Nozzle orientation and projection. - VP-190196-12-202-
- assembly for P/F & L/D (If required) 0000-008
assembly of internal part (If required)
- Rating, face finish, type, size and
W W R
marking of flange.
- Overall dimension
- Completeness of installation of all
attachment.
- PMI test (S/S Part)
- Ferrite No. Check (S/S Part)

8 Hydrostatic test - DRAWINGS - ASME SEC. VIII DIV.1 - Pressure Report

- NBL-M-SPC-8001 (Rev.0) UG-99
- Test Pressure : See Drawing - VP-190196-12-202-
- Hold time : MIN 1.0 (Hr.) 0000-002 H W W
- Chloride check - VP-190196-12-202-
- Drain check 0000-012

9 Performance test - DRAWINGS - - Performance test

Report
- Checking Rotary ball movement H W W

HANJOO Machine Industrial Co., Ltd.

 PAGE : 6/169

Contractor : DL E&C ITP No. : VP-190196-12-202-0000-003

P/O NO. : PO-190196-12-202-001-A01 NBL Project Rev. No. : 0
Vendor : HANJOO Machine Industrial Co., Ltd. Inspection and Test Plan for REACTOR ROTARY BLUSTER Page : 3 of 3
Item : REACTOR ROTARY BLUSTER

10 Cleaning Inspection - NBL-M-SPC-8001 (Rev.0) - VP-190196-12-203- - Acid Cleaning Report

0000-002
- Drain & dty check - VP-190196-12-203-
- Pickle/passivation 0000-009
- Visually check W W R
- Acid Cleaning of Stainless steel

11 Shipping preparation - NBL-M-SPC-8001 (Rev.0) - VP-190196-12-202- - Packing List

inspection 0000-002
- VP-190196-12-202-
- To add anchor bolt/nut/aux. items 0000-010
- Shipping mark and other required mark W W R
- Necessary protection to avoid damage
- N2 charging check

12 IRN Issue - Approved Drawing - Approved Packing - Signed IRN

- Approved Packing List Procedure
- Issue of IRN by DL E&C - Approved Drawing H W R

13 Manufacturer's inspection & test - N/A - N/A - Inspection Report

records/reports
W R R

NOTES Definitions of Symbols :

HJMC : HANJOO Machine Industrial Co., Ltd. * R : Review of Report * W : Witness Point
DL E&C : DL E&C Co., Ltd. * R/A : Review & Approval * S.W : Spot Witness
Owner : LG Petronas Chemicals Malaysia Sdn. Bhd. * N/A : Not Application * H : Hold Point
* N : No Inspection

HANJOO Machine Industrial Co., Ltd.

 PAGE : 7/169
Project Name NBL PROJECT Doc No. VP-190196-12-202-0000-003
Customer DL E&C
NDE PLAN Job No. 190196
Item COLUMNS AND VESSEL Prepared by K.Y.LEE

After Welding After PWHT

NO. DESCRIPTION Kind of Exam. Remarks
(Non-PWHT / Before PWHT) (Applicable item only)

MT or PT 100% -
Longitudinal & Curcumferential butt Weld Seam
1 For Pressure Retaining Parts (Shell & Head) RT Full or Spot - Refer to approved DWG, (* Note1, 4)
Category "A", "B"-joint
UT - -

MT or PT 100% -

2 Knuckle Area of Formed head RT Full - (* Note 8)

UT - -

MT or PT 100% -
Butt welded joint nozzles (Over 10")
3 RT Full or Spot - Refer to approved DWG, (* Note 3)
Category "C"-joint
UT - -

MT or PT 100% -
All size, MT/PT for inside & ouside welds
4 RT - -
Category "D"-joint
UT - -

MT or PT 100% -

5 Internal & External Attachment welded to Pressure Retaining Parts RT - -

UT - -

MT or PT 100% -
Removed surface (Temporary Attachments, Repaired Areas, Arc Strikes,
6 RT - -
Back Gouged Surface)
UT - -
1) Categories B and C butt welds in nozzles and communicating chambers that neither exceed
NPS 10 (DN 250) nor 1 1/8 in. (29 mm) wall thickness do not require any radiographic examination.
2) All welds shall be visually inspected before & after the PWHT.
3) Pipe nozzle necks shall be seamless except that pipe size 14” and over may be welded plate pipe with full R.T.
4) If the major shell is a pipe, the circumference weld of the major shell shall be radiographic examination according to the joint efficiency required in the drawing.
5) Non-destructive testing required by the Code or by the Purchase Order shall be carried out after completion of all post-weld heat treatment.
6) PT may be substituted where MT is impracticable. (ex. PT for Austenite Stainless Steel & Non-Ferrous Materials, MT for Carbon Steel & Low Alloy Steel Materials)
7) Hardness test for the PWHT production shall be performed on the inside or outside surface of parent metal adjacent to weld, HAZ & Center of weld after PWHT.
8) Heads which are fabricated from more than one piece shall have the welds radiographed 100 percent after forming.
9) Welded joint category : Reference to ASME Sec VIII. Div.1, UW-3

HANJOO Machine Industrial Co., Ltd.

 PAGE : 8/169
Project Name NBL PROJECT Doc No. VP-190196-12-202-0000-003

Customer DL E&C
NDE PLAN Job No. 190196

Item REACTOR ROTARY BLUSTER Prepared by K.Y.LEE

After Welding After PWHT

NO. DESCRIPTION Kind of Exam. Remarks
(Non-PWHT / Before PWHT) (Applicable item only)

MT or PT 100% -
Longitudinal & Curcumferential butt Weld Seam
1 For Pressure Retaining Parts (Elbow to Pipe) RT - - Refer to approved DWG, (* Note1, 4)
Category "B", "C"-joint
UT - -

MT or PT 100% -
All size, MT/PT for ouside welds
2 RT - -
Category "D"-joint
UT - -

MT or PT 100% -

3 External Attachment welded to Pressure Retaining Parts RT - -

UT - -

MT or PT 100% -
Removed surface (Temporary Attachments, Repaired Areas, Arc Strikes,
4 RT - -
Back Gouged Surface)
UT - -

1) Categories B and C butt welds in nozzles and communicating chambers that neither exceed
NPS 10 (DN 250) nor 1 1/8 in. (29 mm) wall thickness do not require any radiographic examination.
2) All welds shall be visually inspected before & after the PWHT.
3) Pipe nozzle necks shall be seamless except that pipe size 14” and over may be welded plate pipe with full R.T.
4) If the major shell is a pipe, the circumference weld of the major shell shall be radiographic examination according to the joint efficiency required in the drawing.
5) Non-destructive testing required by the Code or by the Purchase Order shall be carried out after completion of all post-weld heat treatment.
6) PT may be substituted where MT is impracticable. (ex. PT for Austenite Stainless Steel & Non-Ferrous Materials, MT for Carbon Steel & Low Alloy Steel Materials)
7) Hardness test for the PWHT production shall be performed on the inside or outside surface of parent metal adjacent to weld, HAZ & Center of weld after PWHT.
8) Heads which are fabricated from more than one piece shall have the welds radiographed 100 percent after forming.
9) Welded joint category : Reference to ASME Sec VIII. Div.1, UW-3

HANJOO Machine Industrial Co., Ltd.