Scribd Logo
Upload

Welcome to Scribd!

  • 283 views

    Tempering Process-SOP

    Uploaded by

    Selvakumar M
    The document provides a standard operating procedure for tempering. It outlines 11 steps for starting and operating the tempering machine, including checking equipment, loading parts into trays, setting the temperature and timing, monitoring the process, testing hardness after tempering, and cleaning the machine. Key equipment that must be checked and used include the heating coil, thermocouple, fan, furnace loading tray, hardness testers, and microscope. Temperature uniformity and thermocouple calibration are also addressed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Tempering Process-SOP

    Uploaded by

    Selvakumar M
    283 views2 pages
    The document provides a standard operating procedure for tempering. It outlines 11 steps for starting and operating the tempering machine, including checking equipment, loading parts into trays, setting the temperature and timing, monitoring the process, testing hardness after tempering, and cleaning the machine. Key equipment that must be checked and used include the heating coil, thermocouple, fan, furnace loading tray, hardness testers, and microscope. Temperature uniformity and thermocouple calibration are also addressed.

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides a standard operating procedure for tempering. It outlines 11 steps for starting and operating the tempering machine, including checking equipment, loading parts into trays, setting the temperature and timing, monitoring the process, testing hardness after tempering, and cleaning the machine. Key equipment that must be checked and used include the heating coil, thermocouple, fan, furnace loading tray, hardness testers, and microscope. Temperature uniformity and thermocouple calibration are also addressed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    283 views2 pages

    Tempering Process-SOP

    Uploaded by

    Selvakumar M
    The document provides a standard operating procedure for tempering. It outlines 11 steps for starting and operating the tempering machine, including checking equipment, loading parts into trays, setting the temperature and timing, monitoring the process, testing hardness after tempering, and cleaning the machine. Key equipment that must be checked and used include the heating coil, thermocouple, fan, furnace loading tray, hardness testers, and microscope. Temperature uniformity and thermocouple calibration are also addressed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    V . R .

    ENGINEERING UNIT - 2 DOC\PD\11


    Date :04.07.2023
    STANDARD OPERATING PROCEDURE FOR TEMPERING
    Rev.No :1
    General Instruction
    1. First check the Machine Checklist

    2. Machine Cleanliness before starting the machine


    Confirm Daily Checklist

    3. Whether the Heating Coil is working or not


    Check and confirm
    Thermocoupple (temperature Sensor)
    4.Whether the thermocouple is working or not
    Check and confirm

    5.Whether the fan is working or not


    Check and confirm
    Tempering Heating Coil Fan
    6. Schedule the production based on the IH
    Production schedule.

    Starting the Machine


    Main Power
    1. Switch ON the Main power supply of the machine Fan Motor

    2.Turn on the Main Switch on the Control Panel.

    Work Instructions:
    Control Panel

    1. Check Work order Copy and check Previous Day Production Continuation or
    New Temperature & Timing Setting.

    2. Check the Size mentioned in the Work order during Incoming Inspection and
    then set the Tempering Temperature and Soaking time as per Process Furnace Loading Tray
    Specifications (DOC PD 29).

    3. Handling the parts as per the Furnace Loading Parameters


    chart (DOC PD 28).Stack the parts in the tray as per pictorial in
    the DOC/PD/11(2)

    4. After loading the parts in the tray, turn on the Main switch & Fan switch and
    note the temperature delay time (max delay time 8hrs) & Initial temperature
    and Time in the Process Monitoring Sheet
    (FORM PD 14).
    Loaded parts in the tray
    5. After reaching the set temperature, note the reaching time and turn ON the
    soaking timer.
    PREPARED BY : VERIFIED BY : APPROVED BY :
    V . R . ENGINEERING UNIT - 2 DOC\PD\11
    Date :04.07.2023
    STANDARD OPERATING PROCEDURE FOR TEMPERING
    Rev.No :1

    6. After Soaked, open the Furnace door using safety gloves and take out the
    parts in the trolley for air cooling and note the air cooling starting time.

    7. After air cooling, record the air cooling reaching a time in Process Monitoring
    Sheet (FORM PD 14).

    8. Take out from Furnace trolley for loading on T11-HT - CG tray and check
    Surface hardness, Core hardness and Microstructure(if required) for Final test
    frequency.

    9. Sampling for the Surface hardness Inspection as per the standard IS 2500(Part-
    1):2000/ISO 2859-1:1999:Level - 3 per furnace tray wise.

    10. After unloading from furnace tray to HT-CG tray, proceed to next process
    as per work order

    11.Clean the machine at the end of the shift

    Rockwell Hardness Tester Vickers Hardness Tester Microscope

    Note:
    Temeperature Uniformity Survey(TUS) Shall be Calibrated annually as per
    temperature uniformity tolerance of +/- 10°C
    Replace the thermocouple annually as per CQI-9
    Page 2 of 2
    PREPARED BY : VERIFIED BY : APPROVED BY :

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy