DG High Pressure Boiler Feed Pump 2

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QJ/SGB d4.

01-2009 共6页 第2页

Table 1
Certifi
part

acceptance
department
cat
name Inspect acceptance e
No. Material Inspect item Remark
method standard insp
ect

3.1 suctio ZG230- 1. chemical

do one set of test piece when smelter and heat


QJ/SGB
n 450 composition GB/T223 WJ 2.2
f2.01
(25forge analysis
discha ) 2. heat
rge ZG270- treatment
QJ/SGB
500 certificate and GB/T231 PJ 2.2

number of heat treatment is the same


f2.01
(35forge hardness
) inspect
3. dynamics
performance
test QJ/SGB
GB/T228 PJ 3.1B
a . tensile f2.01
test,20℃
σb,σs,δ5
b. impact test
QJ/SGB
AKv 3 test GB/T229 PJ 3.1B
f2.01
piece
4.finish ZN57916 ZN57916part 2

accor .
Fig .1 ,
Inspect
machining part 1 DF: PJ 2.2
dyeing accuracy
inspection grade 3
3.2 middle ZG1Cr13N 1. chemical do one set of test piece when smelter and
QJ/SGB
i composition GB/T 223
f2.01
WJ 2.2 heat number of heat treatment is the same
(1Cr13)for analysis
ge 2. heat
QJ/SGB
treatment
f2.01
certificate and GB/T 231 PJ 2.2
(HB=180~25
hardness
0)
inspect
3. dynamics
performance
test QJ/SGB
GB/T 228 PJ 2.2
a . tensile f2.01
test,20℃
σb,σs,δ5
4. finish ZN57916part 2
accor .

machining ZN57916 DF:


Inspect

PJ 2.2
Fig.3

dyeing part 1 accuracy


inspection grade 3

2
QJ/SGB d4.01-2009 共6页 第3页

3.3 guide ZG2Cr13N 1. chemical


QJ/SGB
vane i composition GB/T 223 WJ 2.2
f2.01
ZG230- analysis
450 2. heat
QJ/SGB
treatment
f2.01
certificate and GB/T 231 PJ 2.2
according to
hardness
drawing
inspect
3. dimension
QJ/SGB QJ/SGB K2.01
test of flow
K2.01 grade C
through part
4. surface
inspection of QJ/SGB QJ/SGB K2.02
flow through K2.02 grade C
part
3.4 tie bolt 40Cr 1. chemical
QJ/SGB
42CrMo composition GB/T 223 WJ 2.2
a9.03
analysis
2. heat
treatment

Sampling one set of test piece each heat


QJ/SGB
certificate and GB/T 231 PJ 2.2
a9.03
hardness
inspect
3. dynamics
performance
test GB/T QJ/SGB
PJ 3.1B
stamp mark on end
a . tensile 228 a9.03
test,20℃
σb,σs,δ5
b. impact test
GB/T QJ/SGB
AKv 3 test PJ 3.1B
229 a9.03
piece
4.semi-
ZN57918 part 2
finished part ZN57918
accuracy PJ 2.2
ultrasonic part 1
grade 3
inspect
5. finish ZN57916 part 2
machining ZN57916 FF:
PJ 2.2
dyeing part 1 accuracy
inspection grade 3
Continue table 1

3
QJ/SGB d4.01-2009 共6页 第4页

part Certific

acceptanc
name Inspect acceptance ate Remar
No. Material Inspect item inspe

e
method standard ct k

3.5 Nut 35CrMo 1. chemical


QJ/SGB
(for composition GB/T223 WJ 2.2
a9.03
tighteni analysis
ng tie 2. heat
QJ/SGB
bolts ) treatment
a9.03
certificate and GB/T231 PJ 2.2
(HB=207~26

stamp mark on end


hardness
9)
inspect
3. semi-
ZN57918 part 2
finished part ZN57918
accuracy PJ 2.2
ultrasonic part 1
grade 3
inspect
3.6 balan 1Cr13Mo 1. chemical
QJ/SGB
ce S composition GB/T223 WJ 2.2
f5.01
sleev (RWA35 analysis
e seal 0) 2. heat
QJ/SGB
ring (1.4005. treatment
f5.01
guide 09) certificate and GB/T231 PJ 2.2
(HB=330~37
van hardness
5)
sleev inspect
e


3. finish ZN57916part 2
balan
machining ZN57916 DF:
ce PJ 2.2
dyeing part 1 accuracy Inspect

Fig.4
accor
cover
inspection grade 3
plate
3.7 shaft 40CrVA 1. chemical
do one set of test piece when smelter and

QJ/SGB
heat number of heat treatment is the same

4Cr14Mo composition GB/T223 WJ 2.2


a9.02
(IR3Mo) analysis
0Cr13Ni 2. heat
4Mo treatment
QJ/SGB
(1.4313) certificate and GB/T231 PJ 2.2
a9.02
hardness
inspect
3. dynamics GB/T228 QJ/SGB PJ 3.1B
performance a9.02
test
a . tensile
test,20℃
σb,σs,δ5

4
QJ/SGB d4.01-2009 共6页 第5页

b.impact test
QJ/SGB
AKv 3 test GB/T229 PJ 3.1B
a9.02
piece
ZN57918 part 2
4. semi- ZN57918
accuracy
finished part part 1
grade 3 PJ 2.2
ultrasonic (QJ/SGB
(QJ/
inspect K1.02)
SGBK1.02)
5 finish
ZN57917/
machining part
ZN57916
Magnetic ZN57917
part 2
powder test ZN57916 PJ 2.2
FF:
dyeing part 1
accuracy
inspection
grade 3

Note:PJ—inspect department of manufacture WJ—inspect department of cooperation factory

Continue table 1
part Certific

acceptanc

Remark
name Inspect acceptance ate
No. Material Inspect item inspe
e
method standard ct
DIN50049
3.8 impell ZG1Cr13Ni 1. chemical

do one set of test piece when smelter and heat


QJ/SGB
er Mo composition GB/T223 WJ 2.2
f2.01
(S14S280) analysis
(1.4008.09) 2. heat
HB=240-285 number of heat treatment is the same
treatment
GB/T231 (QJ/SGB PJ 2.2
certificate and
f2.01)
hardness inspect
3. dynamics
performance test
QJ/SGB
a . tensile GB/T228 PJ 2.2
f2.01
test,20℃
σb,σs,δ5
QJ/SGB
4. dimension test of QJ/SGB
k2.01 PJ 2.2
flow through part k2.01
grade C
5. surface QJ/SGB QJ/SGB PJ 2.2
inspection of flow k2.02 k2.02
through part grade C

5
QJ/SGB d4.01-2009 共6页 第6页

ZN57916part 2
DF:
6. finish accuracy
ZN5791
machining grade 3 PJ 2.2
6part 1
dyeing inspection FF:
accuracy
grade 3
3.9 balanc 3Cr13 1. chemical
QJ/SGB
e disc S203 composition GB/T223 WJ 2.2
f5.01
analysis
2. heat QJ/SGB
treatment f5.01
GB/T231 PJ 2.2
certificate and (HB=241-
hardness inspect 285)
3. finish ZN57916part 2

accor .
machining ZN5791 FF:

Inspect
PJ 2.2
dyeing 6part 1 accuracy
inspection grade 3

B
Certific
acceptance
department

ate
Remark

Inspect acceptance inspe


No. part name Inspect item
method standard ct
DIN5004
9
QJ/SGB
hydrodynamic QJ/SGB
4.1 rotor parts f0.02 PJ 3.1B
test f0.02
grade G2.5
ZN57917
part 2
inspection of forge dyeing ZN57917
4.2 PF:
welding inspection part 1
accuracy
grade 3
suction,discharg
hydrostatic QJ/SGB according
4.3 e , middle PJ 3.1B
test k2.04 to drawing
sections

6
QJ/SGB d4.01-2009 共6页 第7页

1.performance QJ/ test


PJ 3.1B
test SGBk4.02 program
2.cavitation

witness on site
QJ/ test
performance PJ 3.1B
SGBk4.05 program
4.4 pump exwork test test
3. vibration QJ/ test
PJ 3.1B
test SGBk4.03 program
QJ/ test
4. nose test PJ 3.1B
SGBk4.04 program

Table 3

Certifica
te

acceptance
department

Remark
No acceptance inspe
name Inspect item Inspect method ct
. standard DIN50049

pump 1. pad Clearance Table.


according
assem (driving end / technology PJ 3.1B
to drawing
bly driven end) specification
clearance
Table.
between impeller according
technology PJ 2.2
seal ring and to drawing
specification
casing seal ring
clearance of
balance Table.
according
disc ,sleeve and technology PJ 2.2
to drawing
balance cover specification
plate
clearance Table.
according
between thrust technology PJ 2.2
to drawing
bearing disc specification
2. static defection of Table.
according
rotor (according technology PJ 2.2
to drawing
to need ) specification
Table.
rotor runout according
technology PJ 2.2
(radial ) to drawing
specification
Table.
balance according
technology PJ 2.2
runout(end) to drawing
specification
3. impossibility of Table. according PJ 2.2
mechanical seal technology to drawing
specification
7
QJ/SGB d4.01-2009 共6页 第8页

4. rotor play Table.


according
(total play /half technology PJ 3.1B
to drawing
play) specification
5. rising allowance
Table.
of rotor according
technology PJ 3.1B
(driving end / to drawing
specification
driven end)

Table 4
Certificat

acceptance
department
e

Remark
Inspect acceptance inspect
No. name Inspect item
method standard DIN50049

6 pump Table.
pump appearance QJ/SGB
1. technolog PJ 2.2
Quality d2.38
y
Table.
pipe design and QJ/SGB
2. technolog PJ 2.2
assembly d2.36
y
Table.
QJ/SGB
3. pump paint technolog PJ 2.2
d2.39
y
Table. motor
4. motor paint technolog original WJ 2.2
y colour
Table.
QJ/SGB
5. package inspection technolog PJ 2.2
m1.01
y

Note:PJ—inspect department of manufacture WJ—inspect department of cooperation factory

OK

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