KomPass Reaming

Germany Germany Brazil
KOMET GROUP GmbH KOMET GROUP GmbH Komet do Brasil Ltda.

Zeppelinstraße 3 Werk Stuttgart-Vaihingen Rua Brasileira, 439
74354 Besigheim Ruppmannstraße 32 07043-010 Guarulhos - São Paulo
Tel. +49 7143 3730 70565 Stuttgart / Vaihingen Tel. +55(0)11.2423-5502
Fax +49 7143 373233 Tel. +49 711 788910 Fax +55(0)11.2422-0069
info@kometgroup.com Fax +49 711 7889111 info.br@kometgroup.com
info@kometgroup.com
China France Great Britain

KOMET GROUP KOMET S.à.r.l. KOMET (UK) Ltd.
Precision Tools (Taicang) Co., Ltd. 46-48 Chemin de la Bruyère 4 Hamel House
(Headquarter Asia Pacific) 69574 Dardilly CEDEX Calico Business Park
No. 5 Schaeffler Road Tel. +33(0) 4 37 46 09 00 Tamworth
Taicang, Jiangsu Province, 215400 Fax +33(0) 4 78 35 36 57 B77 4BF
Tel. +86 512 53575758 info.fr@kometgroup.com Tel. +44(0)1827.302518
Fax +86 512 53575759 Fax +44(0)1827.300486
info.cn@kometgroup.com info.uk@kometgroup.com
India Italy Japan

KOMET Precision Tools India Pvt. Ltd. KOMET Utensili S.R.L. KOMET GROUP KK
16J, Attibele Industrial Area Via Massimo Gorki n. 11 # 180-0006
BANGALORE - 562 107 20098 S. Giuliano Mil. 1-22-2 Naka-cho Musashino-shi
Tel. +91 80 2807 8000 Tel. +39 02 98 40 28 1 Tokyo Japan
Fax +91 80 2807 8100 Fax +39 02 98 44 96 2 Grand Preo Musashino 203
info.in@kometgroup.com info.it@kometgroup.com Tel. +81(0)422 50 0682
Fax +81(0)422 50 0683
info.jp@kometgroup.com
canada korea Mexico

KOMET of CANADA KOMET GROUP Precision Tools KOMET de México S. de R. L. de C.V
Tooling Solutions ULC Korea Co., Ltd. Acceso 1 Nave 8 No. 116
250 Harry Walker Parkway N #201, Lotte IT Castle-2, 550-1, Fraccionamiento Industrial La Montaña
Unit 6B, Newmarket, Gasan-dong, Geumcheon-gu, Querétaro, Qro. C.P 76150 México
Ontario, L3Y 7B4 Seoul, 153-768 Tel. +52 442 2109020
Tel. +1-905/954-0466 Tel. +82(0)2.2082-6300 Fax +52 442 2182077
Fax +1-905/954-1068 Fax +82(0)2.2082-6309 kometdemexico@komet.com
canadacs@komet.com info.kr@kometkorea.com
KomPass – Reaming
Austria Poland Russia
KOMET GROUP GmbH KOMET-URPOL Sp.z.o.o. KOMET GROUP GmbH
Zeppelinstraße 3 ul. Przyjaźni 47 b ul. M.Salimganova 2V
D-74354 Besigheim PL 47-225 Kędzierzyn-Koźle 420107, Kazan
Tel. +43 (1) 259 22 04 Tel. +48(0)77.405 31 00 Tel. +7 843 5704345
Fax +43 (1) 259 22 04 76 Fax +48(0)77.405 31 10 Fax +7 843 2917543
info.at@kometgroup.com info.pl@kometgroup.com info.ru@kometgroup.com
Sweden · Denmark · Norway Switzerland SPAIN

KOMET Scandinavia AB KOMET Schweiz AG KOMET IBERICA TOOLS S.L.
Box 9177 Von Rollstrasse 29 Av. Corts Catalanes 9-11
SE-200 39 Malmö CH-4702 Oensingen Planta baja, local 6B
Tel. +46 40 49 28 40 Tel. +41(0)62 285 42 00 08173 SANT CUGAT DEL VALLES
Fax +46 40 49 19 95 Fax +41(0)62 285 42 99 Tel. +34 93 5839620
scandinavia@kometgroup.com info@kometgroup.com Fax +34 93 5839612
info.es@kometgroup.com
turkey
KOMET KESICI TAKIMLAR SAN VE TIC LTD STI
Czech Republic
KOMET GROUP CZ s.r.o.
USA
KOMET of America, Inc.
KomPass – Reaming
Yenikoy Mahallesi Koybasi cad. Na Hůrce 1041/2, 2050 Mitchell Blvd.
Akbas Sokak no 7 Sariyer ISTANBUL 160 00 Praha 6 Schaumburg
Tel. +90 212 346 01 34 Tel. +420 235010010 IL 60193-4544
Tel. +90 212 346 01 70 Fax +420 235311890 Tel. +1-8 47-9 23 / 84 00
Fax +90 212 346 01 64 info.cz@kometgroup.com +1-8 47-9 23 / 84 80
info.tr@kometgroup.com Fax +1-8 00-8 65 / 66 38
customerservice@komet.com
www.kometgroup.com
399 01 024 04-3T-03/13 Printed in Germany · © 2013 KOMET GROUP GmbH · We reserve the right to make modifications.
KomPass Reaming – Benefits for you
As a brand of the KOMET GROUP,

DIHART® is convincing for its perfect reaming technology
to new dimensions.
For the economic fine machining of bores, the comprehensive

tool programme of standardised Monomax® monoblock tools,
PCD reamers and tailor-made multiblade stepped reamers and on
to customer-specific special tools, guarantees accurate, economic
and reliable machining.
Innovative solutions for fine bore machining:
- Reamax® TS – Modular reaming system

- Reaming with indexable insert technology
- Compensating holder DAH® for µ-accurate concentricity
Programme Summary · Tool Selection 4–9
1
Reamax® TS 10 – 21
2
Reamax® 22 – 29
3
Monomax® 30 – 39
4
Solid Carbide Reamers 40 – 45
5
Duomax Cutting Ring 46 – 61
Special Tools 6
Insert Reaming Technology 62 – 71
MicroSet System
DAH® Compensating Holder

7
72 – 83
Taper shanks · HSK · ABS® · DPS
Informations, Cutting Data, Performance data 84 – 107 8

Numerical Index, KOMET SERVICE®
3
DIHART® – Innovative Solutions for Precision Finishing of Bores
The KOMET GROUP is a leading global provider of DIHART® reaming tools for the economical ultraprecision
machining of bores. Our innovative solution potential, comprehensive performance range and personal
commitment are the basis for successful partnerships with our customers.
For more than 60 years DIHART® has been synonymous The standardised tool range and the customer-specific
for high-precision reaming. We are successfully meeting special tools guarantee precise, economical and reliable
the increasing demand for customer-specific special solu- machining.
tions and flexible standard tools we have been continuous-
ly expanding our solution competency and our innovative With new product and logistics concepts such as the
edge. Our leading market position is the result of consist- modular high-speed reaming tools Reamax® TS, sets
ently higher quality and continuous development. standards especially in the standard range. Our knowledge
of customer-specific solutions offers unique perspectives.
The KOMET GROUP also offers the complete range of serv-
ices internationally. You can find us wherever you manufac- DIHART® is the brand of the KOMET GROUP for perfect
ture your products with an exacting claim for quality. reaming in new dimensions.
4
Index Page
General Informations
1
Tool selection 6–7
Programme summary 8–9
Reaming Tools
Reamax® TS
Reamax®
10 – 21
22 – 29
2
Monomax® 30 – 37
Solid carbide reamer 40 – 45
Duomax Cutting ring 46 – 61
Special Tools
MicroSet Sytem 68 – 69 3
Insert Reaming 64 – 64
Easy Special 71
DAH® Compensating Holder 72 – 83
Informations
4
Cutting geometry (ASG) 88
Cutting materials and coatings 89
Tolerances 90 – 91
Surfaces 92
Measuring 93
Cutting data 94 – 95
Technical application hints 96 – 98
Enquiries,test-results 99 – 101 5
Numerical Index 102 – 103
KOMET SERVICE® 104 – 107
KOMET GROUP International Agencies 110 – 111 6
8
5
DIHART® Tool Selection
This selection aid guides you quickly

and easily to the tool system that is
suitable for you requirements. DIHART® Tool Selection Example
Our recommendation for a tool

system suitable for you, which Tool recommendation
takes tolerance and diameter into
consideration, can be found on
IT-Tolerance 1,40 – 5,59 mm 5,60 – 11,99 mm 12,00 – 17,99 mm 18 – 40 mm 40 – 65 mm 65 – 110 mm
1
page 7. IT 5 – IT 6
Solid carbide Duomax
Monomax® Monomax® REAMAX® TS REAMAX® TS
reamer Cutting ring
Example: Diameter 20 H7 to be
machined leads to Reamax® TS
tooling system IT 7
2
Monomax® REAMAX® REAMAX® TS REAMAX® TS
reamer Cutting ring
IT 8
Solid carbide Solid carbide Duomax
REAMAX® REAMAX® REAMAX® TS
reamer reamer Cutting ring
IT-Tolerance class see page 91 3
Overview standard reamers
110,599
139,599
300,599
10,159
12,000
12,700
17,600
20,100
25,899
40,000
50,000
60,600
65,000
18,000
18,899
1,400
4,000
5,600
9,600
According to the type of bore Tool Tool attachement
and material to be machined, you

4
will be guided to the appropriate/ DIHART REAMAX® TS Example
Cylindrical shank
matching tool. The best cutting DAH®
Tool Recommendation
geometry (ASG) can be seen from REAMAX® TS
the table "Tool recommendation" High-speed machining
in each section.
1 5
Strength Rm (N/mm²)
Cylindrical shank
Material example
REAMAX® Material
Material group
material code/DIN
Hardness HB
Order No. Cutting Cutting Order No. Cutting Cutting

geometry material/ geometry material/
(ASG) coating (ASG)Cylindrical shank
coating
Morse taper
Monomax® St37-2 / 1.0037;
1.0
500
expandable non-alloy steels 9SMn28 / 1.0715; 75J.93 ASG09 DST 75J.71 ASG09 TiN
6
St44-2 / 1.0044
500- St52-2 / 1.0050,

non-alloy /
2.0
low alloy steels

C55 / 1.0525, 75J.93 ASG09 DST 75J.71 ASG09 TiN
900 16MnCr5 / 1.7131
Cylindrical shank
2.1
Solid carbide
< 500 reamerlead alloys 9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiN
P
non alloy / low alloy steels:

heat resistant structural, 42CrMo4 / 1.7225,
3.0
> 900 heat treated, nitride and CK60 / 1.1221 75J.93 ASG09 DST 75J.71 CylindricalTiN
ASG3000 shank
Example: Tool recommendation: Recommended cutting data: DAH®
7
tools steels
ABS®
Material: DST cutting material X6CrMo4 / 1.2341, Cutting speed:
4.0
Duomax Cutting ring

> 900 high alloy steels
X165CrMoV12 / 1.2601 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN
non-alloy steel St37 Order No.: 75J.93 vc = 100 – 200 m/min
4.1
If you do not find a HSS

standard tool in this catalogue for your machining needs, we are happy to offer you a customer-specific tool.
Bore type: Through bore Cutting geometry: ASG09 Feed for x 18,000 mm:
special alloys: Inconel, Inconel 718 / 2.4668,
fz = 0,10 – 0,21 mm/tooth
5.0
250 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631

S
titanium,
8
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
X2CrNi189 / 1.4306,
6.0
600 stainless steels

X5CrNiMo1810 / 1.4401 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF
X8CrNb17 / 1.4511,
6.1
< 900 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 7

M
stainless steels
X10CrNiMoTi1810 / 1.4571
a DIHART® Cutting Data X10CrAl7 / 1.4713,

Example DIHART® Cu
7.0
> 900 stainless / fireproof steels

X8CrS-38-18 / 1.4862 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF
areas Recommended application areas GG-25 / 0.6025,

Recommended appli
8.0
180 gray cast iron

GG-35 / 0.6035 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N
8.1
250 alloy gray cast iron GG-NiCr202 / 0.6660 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N
Feed fz (mm/tooth)
ing Guideline
Cuttingvalues
speedfor
vc reaming
(m/min) Cutting speed vc (m/min)
(with face cut, feed reduced by 30%) (wit
1 spheroidal graphite cast
9.0
600 130 iron, ferritic

GGG-40 / 0.7040 75J.93 ASG3000 DST 75J.47 ASG3000 DBF
straight fluted straight flstraight
uted fluted left h
Reamers short / 3×D Reamers long / 5×D Reamers short / 3×D Reamers
GGG-50 / 0.7050 long / 5×D
Material Material spheroidal graphite cast ASG3000,
/ 0.7055 ASG0106, ASG03, ASG3000
ASG11, ASG1101 75J.47 ASG09,
ASG3000,
ASG09B,
ASG0106,
ASG1402
ASG03, ASG11, ASG110
DST 9.1
230 GGG-55 75J.93 DST ASG3000 DBF

TiNgroup
iron, ferritic / perlitic

xample example GTW-55 / 0.8055
Hardness HB
Rm (N/mm²)
Material
DBG-N
DBG-N
DBG-N
DBG-N
material code/ material code/

DBC
DBC
DBC
DBC
DST
DBF
DST
DBF
DBF
DST
DBF
PCD
PCD
PCD
PCD
DJC
DJC
DJC
DJC
HM
HM
HM
HM
TiN
TiN
TiN
spheroidal graphite cast

GGG-60</ 12 12 - 25 25 - 50 > 50 < 12 <1212- 25 1225
- 25
- 50 25
> - 50
50 > 50
10.0
0.7060
Strength
Material
IN DIN > 600 250 iron, perlitic

GTS-65 / 0.8165 75J.93 ASG3000 DST 75J.47 ASG3000 DBF
malleable iron
min- min- min- min- min- min- min- min- min- min- min- min- min- min-
min- min-
min- min-
min- min- min- min- min- min- min- min- min- min- min- min- min- min-
min-max min-max min-max min-max min-max min-max
min-max min-max
min-max min-max
min-max min-max
10.1
max max max max max max max max max max max max max max
max max
max max
max max maxalloyed
max spheroidal
max maxgraphite
max GGG-NiCr20-2
max max /max max max max max
200 cast iron 0.7661 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N
37-2 / 1.0037; 6- 100- 60- 100-non-alloy steels 6- 80- St37-2
60- / 1.0037; 80-
6- 100- 60- 100- 6- 80- 60- 80-
1.0
Mn28 / 1.0715; 500 9SMn28 / 1.0715; 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,05-0,10
0,10-0,21 0,07-0,15
0,12-0,24 0,09-0,20
0,13-0,30 0,10-0,2
10 200 140 200 10 160 120 / 1.0044 160
10 200 140 200 10 GGV
160Ti <120 160
2
10.2
44-2 / 1.0044 St44-2 0,2

300 vermicular cast iron
GGV Ti > 0,2 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N
52-2 / 1.0050, 6- 100- 60- 500- 100-non-alloy / 6- 80- St52-2
60- / 1.0050, 80-
6- 100- 60- 100- 6- 80- 60- 80-
2.0
5 / 1.0525, C55 / 1.0525, copper alloy, brass, 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,05-0,10
0,10-0,21 0,07-0,15
0,12-0,24 0,09-0,20
0,13-0,30 0,10-0,2
12.0
MnCr5 / 1.7131 10 200 140 900 200low alloy steels 10 160 16MnCr5
120 / 1.7131 160
10 200 140 90 200 bronze, lead
lead-alloy 10 CuZn36Pb3
160 120/ 2.1182,
G-CuPb15Sn / 2.1182
16075J.93 ASG3000 DST 75J.71 ASG3000 TiN
bronze: good cut
15- 100- 60- 100-lead alloys 15- 80- 60- 80-

15- 100- 60- 100-alloy, brass, bronze:
15- CuZn40Al1
80- 60-/ 2.0550, 80-
12.1
copper
2.1
< 500 0,05-0,10 0,07-0,15

75J.71 0,09-0,20
ASG3000 0,10-0,25
TiN 0,07-0,14 0,05-0,10
0,10-0,21 0,07-0,15
0,12-0,24
TiN 0,09-0,20
0,13-0,30 0,10-0,2
MnPb28 / 1.0718
45 200 140 6 200
9SMnPb28 / 1.0718
45 160 120 160
45 200 140
100 average
200 cut 45 E-Cu57
160 /120
2.0060 160
75J.71 ASG3000
P

13.0
80- 60- 80- heat resistant structural,80- 42CrMo4

60- 80- 80- 60- 60 80- aluminium alloys AlMg1
wrought 80- / 3.3315,
60- 80-75J.17 ASG0706 DBC 75J.17 ASG0706 DBC
N
CrMo4 / 1.7225, / 1.7225,

3.0
5-9 > 900 5-9 5-9 5-9 AlMnCu / 3.0517

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,04-0,08
0,08-0,17 0,06-0,12
0,09-0,19 0,07-0,16
0,10-0,24 0,08-0,2
K60 / 1.1221 150 110 150heat treated, nitride and120 CK60
90 / 1.1221 120 150 110 150 120 90 120
DIHART® Tool Selection
Tool recommendation
IT-Tolerance x 1,40 – 5,59 mm x 5,60 – 11,99 mm x 12,00 – 17,99 mm x 18 – 40 mm x 40 – 65 mm x 65 – 110 mm
1
IT 5 – IT 6
Monomax® Monomax® Reamax® TS Reamax® TS
reamer Cutting ring
IT 7
2
Monomax® Reamax® Reamax® TS Reamax® TS
reamer Cutting ring
M IT 8
Solid carbide Solid carbide Duomax
Reamax® Reamax® Reamax® TS
reamer reamer Cutting ring
IT-Tolerance class see page 91 3
Overview standard reamers
x 110,599
x 139,599
x 300,599
x 10,159
x 12,000
x 12,700
x 17,600
x 20,100
x 25,899
x 40,000
x 50,000
x 60,600
x 65,000
x 18,000
x 18,899
x 1,400
x 4,000
x 5,600
x 9,600
Tool Tool attachement

4
Cylindrical shank
DAH®
Reamax® TS
Cylindrical shank 5
Reamax®
Cylindrical shank
Morse taper
Monomax®
expandable
6
Cylindrical shank
Solid carbide reamer
Cylindrical shank
DAH®
Duomax Cutting ring

ABS® 7
If you do not find a standard tool in this catalogue for your machining needs, we are happy to offer you a customer-specific tool.
8
7
DIHART® Programme Summary
Adaptors

with HSK adaptor DIN 69893 A DAH® Expanding chuck
E 74 for tools with cylindrical shank
HSK-A 40 E 78
HSK-A 50 DAH 63
HSK-A 63 DAH 81 x 3
HSK-A 80 DAH115 x 4
HSK-A100 x 5
DAH 63 x 12 x 6
DAH 81 x 20 x 8
x 10
x 12
x 14
x 16
with ABS® adaptor DAH® Adaptor

E 74 for tools with ABS® connection
E 78
ABS 40 DAH 81
ABS 50 DAH115
ABS 63
ABS 32
DAH 63
ABS 40
DAH 81
ABS 50
DAH115
ABS 63
with taper shank DIN 69871 AD/B

E 75
SK 30 DAH 63
SK 40 DAH 81
SK 50 DAH115
DAH® 50 HS Compensating Holder

with HSK adaptor DIN 69893 A
with taper shank JIS B 6339 AD/B E 81
E 75 x 3
x 4
x 5
DAH 63 HSK-A x 6
SK 40 63 x 20 x 8
SK 50 DAH 81
DAH115 x 10
x 12
x 14
x 16
DPS Floating Holder

with VDI connection DIN 69880
with taper shank DIN 69871 AD
E 82
E 81 x 3
x 4
SK 40 x 5
VDI 30 x 6
VDI 40 x 3,01 – 20,00 x 20 x 8
VDI 50 x 10
x 12
x 14
x 16
with taper shank JIS B 6339 AD

with cylindrical shank similar to DIN 1835
E 81
E 82 x 3
SK 40 x 4
x 5
x 25 x 6
x 32 x 20 x 8
x 3,01 – 20,00
x 25,4 (1") x 10
x 31,75 (1¼") x 12
x 14
x 16
8
DIHART® Programme Summary
Reaming Tools
Reamax® TS expandable Page 1

x 20 x 18,000 – 65,000 mm
x 25 E 16
x 32 Holder with cylindrical shank similar to DIN 1835
x 20 x 18,000 – 41,999 mm
x 25 E 17
x 32 DAH® Zero with cylindrical shank similar to DIN 1835
ABS 32
x 35,000 – 65,000 mm
E 18
2
Holder with ABS® connection
x 42,000 – 65,000 mm
DAH 81 E 19
Holder with DAH® connection
Reamax® solid
3
x 16
x 20 x 12,000 – 40,000 mm
x 25 E 27
x 32 Holder with cylindrical shank similar to DIN 1835
Monomax® expandable
x 5,600 – 25,899 mm
4
x 12
x 16 E 34
x 20 with cylindrical shank similar to DIN 1835
x 12 x 5,600 – 25,899 mm
x 16
E 36
x 20 with cylindrical shank similar to DIN 1835
x 5,600 – 25,899 mm
MK 2 E 38
with morse taper DIN 228 form A
5
Solid Carbide Reamer solid
x 3
x 4
x 1,400 – 12,700 mm
x 6 E 44
x 8
x 10
with cylindrical shank DIN 6535 HA
x 6 x 4,800 – 12,700 mm
x 8 E 45
x 10 with cylindrical shank DIN 6535 HA
6
Duomax Cutting Ring expandable
x 32
x 40 x 60,600 – 100,599 mm E 54
Holder with cylindrical shank similar to DIN 1835
DAH 81 x 60,600 – 110,599 mm

7
DAH115 E 55
ABS 50
ABS 63 x 60,600 – 110,599 mm
ABS 80 E 56
8
cylindrical connection DAH® connection ABS® connection 9
DIHART Reamax® TS
Modular Reaming System BENEFITS for you:
Unlimited flexibility and cost-effectiveness High-precision ground for guaranteed quality

DIHART Reamax® TS is a uniform clamping Modular tool system for the highest flexibility
system with a standardised separation point for all Compensation for wear through simple
DIHART® reaming heads, offering flexibility and cost- readjustment
effectiveness thanks to fast and high-precision tool Integrated concentricity adjustment for short
changing. lengths
Can be adjusted for extremely small hole
DIHART Reamax® TS guarantees a maximum of
system modularity thanks to a versatile and clearly
structured range of reaming heads which can handle
all commonly encountered diameter ranges and
machining requirements. Tool costs and logistical
expenditure are thereby reduced to a minimum.
Application: Multi-flute tools
- All current materials Adjustable for small tolerances

- Through holes and blind bores To compensate for wear and to meet tolerances as small
- Small bore tolerances as IT4, all DIHART Reamax® TS multi-flute tools are
- Up to 5 × D adjustable. Maximum repeatable accuracy is achieved
- High speed – up to 300 m/min without pre-setting, i.e.
- Feed – up to 2.4 mm/rev - Longer tool life
- Maximum performance
- Extremely tight bore tolerances
A connection for maximum production reliability - Less machine down time
This high-precision connection guarantees safer transfer

of the torque which occurs during reaming and the With internal coolant system
concentricity required for precision machining.
DIHART Reamax® TS is designed for high speed The coolant is supplied through the tool with radial or
machining. central outlet.
10
DIHART Reamax® TS Page
Tool Recommendation 12 – 13
1
Reaming Head
Ø 18,000 – 65,000 mm 14 – 15
Holder
Cylindrical shank 16
2
DAH® Zero 17
ABS® adaptor 18
DAH® adaptor 19
Assembly Instruction 20 – 21
3
Assembly parts / Accessories 21
Minimising setting time
The radial clamping system allows the

reaming tools to be changed without
6
removing the holder from the adaptor,
reducing the setting time considerably.
DIHART Reamax® TS provides maximum

production reliability for the smallest
tolerances.
10 µ
7
USL
0µ
x
-10 µ
LSL 8
11
DIHART Reamax® TS
Tool Recommendation
High-speed machining
1
Material example
Material
Material group
material code/DIN
Hardness HB

(ASG) coating (ASG) coating
St37-2 / 1.0037;
1.0
m 500 non-alloy steels 9SMn28 / 1.0715; 75J.93 ASG09 DST 75J.71 ASG09 TiN
St44-2 / 1.0044
500- St52-2 / 1.0050,

non-alloy /
2.0
low alloy steels

C55 / 1.0525, 75J.93 ASG09 DST 75J.71 ASG09 TiN
900 16MnCr5 / 1.7131
2.1
< 500 lead alloys 9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiN
P

3.0
> 900 heat treated, nitride and CK60 / 1.1221 75J.93 ASG09 DST 75J.71 ASG3000 TiN
tools steels
X6CrMo4 / 1.2341,
4.0

X165CrMoV12 / 1.2601 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN
4.1
HSS

5.0

S
titanium,
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
X2CrNi189 / 1.4306,
6.0
m 600 stainless steels

X5CrNiMo1810 / 1.4401 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF
X8CrNb17 / 1.4511,
6.1
< 900 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF

M
stainless steels
X10CrNiMoTi1810 / 1.4571
X10CrAl7 / 1.4713,
7.0

X8CrS-38-18 / 1.4862 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF
GG-25 / 0.6025,
8.0
180 gray cast iron

GG-35 / 0.6035 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N
8.1
250 alloy gray cast iron GG-NiCr202 / 0.6660 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N

9.0
m 600 130 iron, ferritic

GGG-40 / 0.7040 75J.93 ASG3000 DST 75J.47 ASG3000 DBF
GGG-50 / 0.7050
9.1
230 GGG-55 / 0.7055 75J.93 ASG3000 DST 75J.47 ASG3000 DBF

K

GTW-55 / 0.8055
10.0
GGG-60 / 0.7060
> 600 250 iron, perlitic
GTS-65 / 0.8165 75J.93 ASG3000 DST 75J.47 ASG3000 DBF
malleable iron
10.1
alloyed spheroidal graphite

200 cast iron
GGG-NiCr20-2 / 0.7661 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N
10.2
GGV Ti < 0,2

GGV Ti > 0,2 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N
copper alloy, brass,

12.0
CuZn36Pb3 / 2.1182,
90 lead-alloy bronze, lead
G-CuPb15Sn / 2.1182 75J.93 ASG3000 DST 75J.71 ASG3000 TiN
bronze: good cut
12.1
copper alloy, brass, bronze: CuZn40Al1 / 2.0550,

100 average cut E-Cu57 / 2.0060 75J.71 ASG3000 TiN 75J.71 ASG3000 TiN
13.0
AlMg1 / 3.3315,
60 wrought aluminium alloys 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC
N
AlMnCu / 3.0517
cast aluminium alloy:

13.1
G-AlMg5 / 3.3561,
75 Si-content <10%
G-AlSi9Mg / 3.2373 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC
magnesium alloy
14.0

100 Si-content > 10%
G-AlSi10Mg / 3.2381 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC
15.0
hardened steels
1400 < 45 HRC 75J.37 ASG0106 DBG-N
H
16.0
hardened steels
1800 > 45 HRC, m 55 HRC 75J.37 ASG0106 DBG-N
We are happy to take inquiries concerning tools for materials without a recommendation.
12 Patented design
DIHART Reamax® TS
Tool Recommendation
High-speed machining Conventional machining with carbide
1
Order No. Cutting Cutting Order No. Cutting Cutting Order No. Cutting Cutting Order No. Cutting Cutting
geometry material/ geometry material/ geometry material geometry material
(ASG) coating (ASG) coating (ASG) (ASG)
75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM
2
75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM
3
75J.21 ASG03 HM 75H.21 ASG03 HM
75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 4
75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM
75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM
75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM
75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 5
75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG02 HM 75H.21 ASG02 HM
6
75H.71 ASG3000 TiN 75H.71 ASG3000 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM
75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG02 HM 75H.21 ASG02 HM
7
75H.37 ASG0106 DBG-N
75H.37 ASG0106 DBG-N 8

Cutting speed and feed see pages 94 - 95.
Important: See chapter 8 for more application details and safety notes ! 13
DIHART Reamax® TS X 18,000 – 65,000 mm
Reaming Head – expandable
l2
a
1 Pull stud included
with the holder
for face machining

min. x x
xD
Custom reaming head – selection options!

Selection: Cutting material, material, coolant supply Selection: Dimensions
min.
Cutting material
diameter No.
for face of
for material for material
/ coating
machining teeth
Order No. Order No. P M K N S H P M K N S H XD Xx a l2
~ ~ ~
75J.21 75H.21 HM $ $ $ $ $
1) 1)
$ $ $ $ $
1) 1) 1) 1) 1) 1) 1) 1)
18,000-19,999 xD – 4,0 6,0 20 6 0,03
75J.71 75H.71 TiN $ $ $4) $ § $ $5) $ 20,000-21,999 xD – 4,0 6,0 20 6 0,03
75J.37 75H.37 DBG-N $ $ $ $ $ 22,000-26,999 xD – 4,2 6,0 20 6 0,04
75J.47 75H.47 DBF $ § $ $ § 27,000-31,799 xD – 5,4 6,0 25 6 0,04
75J.17 75H.17 DBC § § 31,800-34,999 xD – 6,0 6,0 25 8 0,05
75J.93 75H.93 DST § $ $
2) 3)
35,000-41,999 xD – 6,9 6,0 25 8 0,13-0,15
75J.67 75H.67 DJC $2) 42,000-51,999 xD – 7,5 6,0 30 8 0,20-0,25
75J.87 75H.87 DJF $ 52,000-65,000 xD – 8,8 8,0 35 10 0,35-0,45
Selection example: material St37, cutting material DST, central coolant supply, Selection example:
bore without interruption = Order No. 75H.93 Bore diameter 65 mm
Order example: Order No. 75H.93 · Bore diameter 65 mm · Bore tolerance H6 · Material St37 or ASG3000 (Cutting geometry page 12-13)
§ main area of application $ suitable in some cases
Diameter H7 – available from stock!

Cutting material / coating TiN DBG-N
P M K N S H P M K N S H P M K N S H
for material
without interruption $ $ $4) $ $ $ $4) $ $ §
with interruption § $ $5) $ § $ $5) $ $ $ §

Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)
for through hole
machining
XD Xx a l2 No. of Order No. Order No. Order No.

~ ~ ~ teeth
18H7 14 6 20 6 75J.71.18H7N 75J.71.18H7L 75J.37. 18H7N
20H7 16 6 20 6 75J.71.20H7N 75J.71.20H7L 75J.37. 20H7N
22H7 17,8 6 20 6 75J.71.22H7N 75J.71.22H7L 75J.37. 22H7N
24H7 19,8 6 20 6 75J.71.24H7N 75J.71.24H7L 75J.37. 24H7N
25H7
20,8 6 20 6 75J.71.25H7N 75J.71.25H7L 75J.37. 25H7N
28H7 22,6 6 25 6 75J.71.28H7N 75J.71.28H7L 75J.37. 28H7N
30H7 24,6 6 25 6 75J.71.30H7N 75J.71.30H7L 75J.37. 30H7N
32H7 26 6 25 8 75J.71.32H7N 75J.71.32H7L 75J.37. 32H7N
35H7 28,1 6 25 8 75J.71.35H7N 75J.71.35H7L 75J.37. 35H7N
40H7
33,1 6 25 8 75J.71.40H7N 75J.71.40H7L 75J.37. 40H7N
50H7 42,5 6 30 8 75J.71.50H7N 75J.71.50H7L 75J.37. 50H7N
14 1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1
DIHART Reamax® TS
HM Reaming Head – expandable
DST
DBF
DJF
DBC TiN
1
2
for X 18,000 – 65,000 mm
A 16
DAH® Zero Holder with cylindrical shank similar to DIN 1835

for X 18,000 – 41,999 mm
3
A 17

for X 35,000 – 65,000 mm
A 18
4
for X 42,000 – 65,000 mm
A 19
5
DBF DBC DST DJF
P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H
$ § § § $2) $3) § $2) $3) $
$ $ § § 6
Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)
for through hole
machining
Order No. Order No. Order No. Order No. Order No.
75J.47.18H7N 75J.17.18H7G 75J.93.18H7N 75J.93.18H7L 75J.87.18H7N

75J.47.20H7N
75J.47.22H7N
75J.17.20H7G
75J.17.22H7G
75J.93.20H7N
75J.93.22H7N
75J.93.20H7L
75J.93.22H7L
75J.87.20H7N
75J.87.22H7N 7
75J.47.35H7N
75J.47.40H7N
75J.17.35H7G
75J.17.40H7G
75J.93.35H7N
75J.93.40H7N
75J.93.35H7L
75J.93.40H7L
75J.87.35H7N
75J.87.40H7N
8
Patented design 15
DIHART Reamax® TS
X 18,000 – 65,000 mm
1 K with internal coolant supply
Pull stud
x dh6
xD
b c
L
short version long version
for for
XD X DH7 Order No. L b c Xd Order No. L b c Xd
18,000 – 19,999 18H7 75A.40.13010 130 80 50 20 0,2 75A.40.15010 190 140 50 20 0,3
20,000 – 21,999 20H7 75A.40.13020 130 80 50 20 0,2 75A.40.15020 190 140 50 20 0,3
22H7
22,000 – 26,999 24H7 75A.40.13030 130 80 50 20 0,3 75A.40.15030 210 160 50 20 0,4
25H7
28H7
27,000 – 34,999 30H7 75A.40.13040 176 120 56 25 0,5 75A.40.15040 236 180 56 25 0,7
32H7
35H7
35,000 – 41,999 75A.40.13050 176 120 56 25 0,6 75A.40.15050 256 200 56 25 1,0
40H7
42,000 – 51,999 50H7 75A.40.13060 180 120 60 32 0,9 75A.40.15060 280 220 60 32 1,5
52,000 – 65,000 75A.40.13070 180 120 60 32 1,0 75A.40.15070 280 220 60 32 1,0
Supply includes:
Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.
16 Patented design
DIHART Reamax® TS
DAH® Zero Holder with cylindrical shank similar to DIN 1835
X 18,000 – 41,999 mm
with internal coolant supply K
holder is pre-clamped and set to a concentricity of < 0.005 mm K
1
2
Pull stud Adjustment screw
x dh6
xD
b (x 18,000 – 26,999) 3
b (x 27,000 – 41,999) c
L
5
for for
18,000 – 19,999 18H7 75A.41.13010 145 80 50 20 0,2 75A.41.15010 205 140 50 20 0,3
20,000 – 21,999 20H7 75A.41.13020 145 80 50 20 0,3 75A.41.15020 205 140 50 20 0,4
22H7
22,000 – 26,999 24H7
25H7
75A.41.13030 145 80 50 20 0,3 75A.41.15030 225 160 50 20 0,4
6
28 H7
27,000 – 34,999 30H7 75A.41.13040 176 120 56 25 0,5 75A.41.15040 236 180 56 25 0,7
32H7
35H7
35,000 – 41,999 75A.41.13050 176 120 56 25 0,5 75A.41.15050 256 200 56 25 1,05
40H7
Supply includes:
DAH® Zero holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately. 7
8
17
DIHART Reamax® TS
X 35,000 – 65,000 mm
Pull stud
xd
xD
ABS
Xs
ABS®
for for
XD X DH7 Order No. Xs ABS
Xd
35H7
35,000 – 41,999 75A.60.13050 110 32 0,42
40H7
42,000 – 51,999 50H7 75A.60.13060 115 32 0,53
52,000 – 65,000 75A.60.13070 125 40 0,83
Supply includes:
Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.
18 Patented design
DIHART Reamax® TS
Holder with DAH® Connection
X 42,000 – 65,000 mm
1
Pull stud
2
DAH81
xD
3
b
5
for for
XD X DH7 Order No. L b DAH Order No. L b DAH
42,000 – 51,999 50H7 75A.30.13060 138 120 81 0,9 75A.30.15060 238 220 81 1,5
52,000 – 65,000 75A.30.13070 138 120 81 1,0 75A.30.15070 238 220 81 2,0
Supply includes:
Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately. 6
DAH® compensation holder see chapter 7.
8
19
DIHART Reamax® TS
Assembly instructions
Clean taper/face contact thoroughly (grease free).
Screw pull stud 5 into reaming head and tighten with
1
5
open-end wrench 6.
3 Open clamping jaws 2 with key 3.

Insert reaming head 1.
Close clamping jaws 2 Dia. Starting

3
M with key 3, noting range torque M
recommended torque. 18,000 – 19,999 1,5 Nm
When inserting the reaming 20,000 – 21,999 2,5 Nm
2
head 1 this is drawn into 22,000 – 26,999 4 Nm
its final position by closing 27,000 – 34,999 5 Nm
the clamping jaws 2. 35,000 – 41,999 6 Nm
1 42,000 – 51,999 10 Nm
52,000 – 65,000 13 Nm
When removing the reaming head 1 this is pressed out of

3
its position by the clamping jaws 2 which allows it to be
easily removed from the holder: open the clamping jaws 2
with the key 3, remove the reaming head 1.
2
Adjusting to compensate for wear
The smallest bore tolerances of up to IT4 can be achieved

by readjusting with the hexagonal key 4.
20 Patented design
DIHART Reamax® TS
Operating Instruction DAH® Zero
Adjusting:
• Set the μm dial by adjusting the bezel position.
• Determine the highest setting on the dial by turning the
1
tool.
• Turn the adjustment screw clockwise using an Allen key
1, correcting the concentricity.
Over tension by approx. 5 µm.
1
• Engage the opposite adjustment screws 2 and drive
back the tool by the specified overtension value.
• Engage the two other adjustment screws.
2
• Align all 4 adjustment screws until concentricity is < 2 µm.
2
Please note:
• Only unscrew the adjustment screws by a max of ½ to 1
rotation.
• Never use the holder without the reamer head clamped
and then only when the adjustment screws are
3
tightened.
Assembly parts / Accessories

3 4 5 6
5
Operating key Hexagonal Pull studs Open-end wrench
L key* for pull studs
for for
XD X DH7 Size Order No. L Starting Width across Order No. Width across Order No.
torque M flats flats
18,000 – 19,999 18H7 8IP L05 01240 1,5 Nm SW 4 15E.30.10010 SW 5 18589 10005
20,000 – 21,999 20H7
22 H7
SW 2,5 18050 10025 100 2,5 Nm SW 5 15E.30.10020 SW 5 18589 10005
6
22,000 – 26,999 24H7 SW 3 18050 10030 100 4 Nm SW 5 15E.30.10030 SW 6 18589 10006
25H7
28H7
27,000 – 34,999 30H7 SW 3 18050 10030 100 5 Nm SW 8 15E.30.10040 SW 8 18589 10008
32 H7
7
35H7
35,000 – 41,999 SW 3 18050 10030 100 6 Nm SW 6 15E.30.10050 SW 10 18589 10010
40H7
42,000 – 51,999 50H7 SW 4 18050 10040 100 10 Nm SW 8 15E.30.10050 SW 10 18589 10010
52,000 – 65,000 SW 5 18050 10050 13 Nm SW 10 15E.30.10070 SW 13 18589 10013
* not included in supply
8
21
DIHART Reamax®
The new dimension in high performance reaming Reaming tools
More performance. More flexibility. The modular reaming tool consists of a tool
DIHART’s high-speed reaming tools Reamax® provide holder with cylindrical shaft and the Reamax®
maximum cutting capacity through multiple cutting edges -replaceable insert. A high precision short taper
and offers all the advantages of replaceable cutting inserts ensures the connection between the replaceable
in one system. insert and the collet. Precise repeatability of the
- Maximum efficiency and complete process reliability diameters and an immediate continuation of
- Low vibrations during maximum cutting speed machining with a new insert are guaranteed.
- No re-setting when blades are replaced
- Maximum flexibility for combining cutting materials and
coatings along with diameters and geometry of the replaceable
inserts are available and can be chosen for each specific
application
- Made to measure, available within the shortest time
- Precise repeatability
- Maximum replacement accuracy
- Designed especially for inner coolant supply and minimal
lubrication
Maximum process efficiency and accurate repeatability
Result in steel with Replacement precision of the

DIHART Reamax® -replaceable insert DIHART Reamax® -interface
Bore tolerance
1. measuring 2. measuring
3. measuring 4. measuring
Diameter [mm]
Runout [µm]
Replaceable Replaceable Replaceable Replaceable

Number of bores insert 1 insert 2 insert 3 insert 4
22
DIHART Reamax® Page
BENEFITS for you:
1
Precision ground for guaranteed
qualityModular tool system
Maximum stability through tensile Replaceable Insert 26
stress for the most demanding Ø 12,000 – 40,000 mm
machining tasks
Extremely high repeatability through
a tapered flat bearing face
Extremely high machining
Holder
Cylindrical shank
27
2
performance for the greatest
efficiency
Minimum quantity lubrication (MQL) Assembly Instructions 28
optimised for environmentally
friendly use
3
Simple possible replacement
The DIHART Reamax® replaceable insert

is fixed on to the tool holder with a tie-rod
and a clamping nut. There is no need for time
and cost intensive setting to the final size
as the inserts are manufactured specifically 4
for each application to the exact diameter
and tolerance. With DIHART Reamax®
replacement time is no idle time.
6
Application:
- All current materials

- Through holes and blind bores
- 3 × D and 5 × D
- High speed – up to 300 m/min
- Feed – up to 2.4 mm/rev
7
8
23
DIHART Reamax®
Tool Recommendation
1
Material example
Material
Material group
material code/DIN
Hardness HB

St37-2 / 1.0037;
1.0
m 500 non-alloy steels 9SMn28 / 1.0715; 640.92 ASG05 DST 640.70 ASG05 TiN
St44-2 / 1.0044
2 500- non-alloy /
St52-2 / 1.0050,
2.0
low alloy steels

C55 / 1.0525, 640.92 ASG05 DST 640.70 ASG05 TiN
900 16MnCr5 / 1.7131
2.1
< 500 lead alloys 9SMnPb28 / 1.0718 640.92 ASG05 DST 640.70 ASG05 TiN
P

3.0
> 900 heat treated, nitride and CK60 / 1.1221 640.92 ASG05 DST 640.71 ASG3000 TiN
tools steels
X6CrMo4 / 1.2341,
4.0

X165CrMoV12 / 1.2601 640.70 ASG0106 TiN 640.71 ASG0106 TiN
4.1
HSS

5.0

S
titanium,
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
X2CrNi189 / 1.4306,
6.0

X5CrNiMo1810 / 1.4401 640.49 ASG0106 DBF 640.49 ASG0106 DBF
X8CrNb17 / 1.4511,
6.1
< 900 640.49 ASG0106 DBF 640.49 ASG0106 DBF

M
stainless steels
X10CrNiMoTi1810 / 1.4571
X10CrAl7 / 1.4713,
7.0

X8CrS-38-18 / 1.4862 640.49 ASG0106 DBF 640.49 ASG0106 DBF
GG-25 / 0.6025,
8.0
180 gray cast iron

GG-35 / 0.6035 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N
8.1
250 alloy gray cast iron GG-NiCr202 / 0.6660 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N

9.0

GGG-40 / 0.7040 640.93 ASG3000 DST 640.37 ASG3000 DBG-N
GGG-50 / 0.7050
9.1
230 GGG-55 / 0.7055 640.93 ASG3000 DST 640.37 ASG3000 DBG-N

K

GTW-55 / 0.8055
10.0
GGG-60 / 0.7060
GTS-65 / 0.8165 640.93 ASG3000 DST 640.37 ASG3000 DBG-N
malleable iron
10.1

200 cast iron
GGG-NiCr20-2 / 0.7661 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N
10.2
GGV Ti < 0,2

GGV Ti > 0,2 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N

12.0
CuZn36Pb3 / 2.1182,
G-CuPb15Sn / 2.1182 640.93 ASG3000 DST 640.71 ASG3000 TiN
bronze: good cut
12.1

100 average cut E-Cu57 / 2.0060 640.71 ASG3000 TiN 640.71 ASG3000 TiN
13.0
AlMg1 / 3.3315,
60 wrought aluminium alloys 640.27 ASG0706 DBC 640.27 ASG0706 DBC
N
AlMnCu / 3.0517

13.1
G-AlMg5 / 3.3561,
75 Si-content <10%
G-AlSi9Mg / 3.2373 640.27 ASG0706 DBC 640.27 ASG0706 DBC
magnesium alloy
14.0

15.0
hardened steels
1400 < 45 HRC 640.37 ASG0106 DBG-N
H
16.0
hardened steels
1800 > 45 HRC, m 55 HRC 640.37 ASG0106 DBG-N
24 Patent applied for inside and outside Germany

DIHART Reamax®
Tool Recommendation
1
640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM
2
640.71 ASG0106 TiN 640.71 ASG0106 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM 3
640.21 ASG03 HM 640.21 ASG03 HM
640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM 4
640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM
640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM
5
640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG02 HM 640.21 ASG02 HM
6
640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM
7
640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG02 HM 640.21 ASG02 HM
640.37 ASG0106 DBG-N
640.37 ASG0106 DBG-N

8
DIHART Reamax® X 12,000 – 40,000 mm
Replaceable Insert
K for through hole and blind hole machining
Please note: don't use x 12,000 - 12,500 for blind hole machining
1
a a
xx
xD
2 xD
for through hole machining
Custom reaming head – selection options!

min.
Cutting material
diameter No.
for face of
/ coating
machining teeth
Order No. Order No. P M K N S H P M K N S H XD Xx a f
~ ~ ~
640.20 640.21 HM §1) §1) §1) §1) §1) §1) §1) §1) §1) §1) 12,000-15,999 xD – 2,5 9,0 0,5 6
640.70 640.71 TiN $ $ § $
4)
§ $ §5) $
16,000-21,999 xD – 3,0 9,0 0,5 6
640.36 640.37 DBG-N § $ $ § $
640.48 640.49 DBF $ § $ $ § 22,000-25,999 xD – 3,0 9,0 0,5 8
640.26 640.27 DBC § § 26,000-32,000 xD – 4,0 9,0 0,5 8
640.92 640.93 DST § $3)
640.66 640.67 DJC $2) 32,001-40,000 xD – 4,0 9,0 0,5 8
bore without interruption = Order No. 640.93 Bore diameter 21 mm
Order example: Order No. 640.93 · Bore diameter 21 mm · Bore tolerance H6 · Material St37 or ASG3000 (Cutting geometry page 24-25)

Cutting material / coating DBG-N DST
P M K N S H P M K N S H P M K N S H
for material
without interruption § $ § $3) § $3)
with interruption $ § $
Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)
for through hole
machining
XD Xx a f No. of Order No. Order No. Order No.

~ ~ ~ teeth
15H7 12,5 9 0,5 6 640.37.15H7N 640.93.15H7N 640.93.15H7L
16H7
13 9 0,5 6 640.37.16H7N 640.93.16H7N 640.93.16H7L
18H7 15 9 0,5 6 640.37.18H7N 640.93.18H7N 640.93.18H7L
20H7 17 9 0,5 6 640.37.20H7N 640.93.20H7N 640.93.20H7L
22H7 19 9 0,5 6 640.37.22H7N 640.93.22H7N 640.93.22H7L
24H7 21 9 0,5 6 640.37.24H7N 640.93.24H7N 640.93.24H7L
25H7 22 9 0,5 8 640.37.25H7N 640.93.25H7N 640.93.25H7L
28H7
24 9 0,5 8 640.37.28H7N 640.93.28H7N 640.93.28H7L
30H7 26 9 0,5 8 640.37.30H7N 640.93.30H7N 640.93.30H7L
26 1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1
DIHART Reamax®
X 12 – 40 mm
suitable for minimum quantity lubrication (MQL) K
1
not suitable for shrinking K
x dh6
xD
b c 3
L
5
for for
12,000 – 15,999 15H7 640.01.001 107 3×D 48 16 0,11 640.81.001 137 5×D 48 16 0,13
16H7
16,000 – 21,999 18H7 640.01.002 119 3×D 50 20 0,18 640.81.002 169 5×D 50 20 0,23
20H7
22H7 6
22,000 – 25,999 24 H7
640.01.003 140 3×D 56 25 0,34 640.81.003 196 5×D 56 25 0,44
25H7
28H7
26,000 – 32,000 640.01.005 160 3×D 56 25 0,46 640.81.005 226 5×D 56 25 0,65
30H7
32,001 – 40,000 640.01.006 199 3×D 60 32 0,86 640.81.006 270 5×D 60 32 1,13
7
Supply includes: Reamax® holder with assembly parts / accessories (page 29). Please order replaceable insert separately.
8
Patent applied for inside and outside Germany 27
DIHART Reamax®
Clean taper/face contact thoroughly (grease free).
Apply light grease on tie bar thread 5.
1
5
2
Locate tie bar 5 on insert and holder.
Important note: for nominal size 3, 4 and 5, fit with
marking on tie bar and insert aligned.
Draw in tie bar with the clamping nut. Before tightening,

M turn insert and tie bar clockwise until it stops.
3
Tighten the clamping nut as far as possible using the
torque key to the specified starting torque M.
Dia. Starting
range torque M
12,000 – 15,999 4-5 Nm
16,000 – 21,999 6-7 Nm
22,000 – 25,999 10-12 Nm
26,000 – 32,000 18-20 Nm
32,001 – 40,000 26-28 Nm
Removing the replaceable insert:

3 Loosen the clamping screw.
Pull tie bar from holder and insert.
Locate operating key 3 in insert and loosen insert by

turning.

DIHART Reamax®
5 Replaceable insert Holder 6 7 8
3 4
Operating key Open-end wrench
4
L
for for
XD X DH7 Width Short version Long version Starting Width across Order No.
across flats Order No. L Order No. L torque M flats
12,000 – 15,999 15H7 SW 4 18050 10040 100 18050 20040 200 4-5 Nm SW 12 18589 00012
16H7
16,000 – 21,999 18H7 SW 5 18050 10050 100 18050 35050 350 6-7 Nm SW 14 18589 00014
20H7
22,000 – 25,999
22H7
24H7 SW 7 18050 10070 100 18050 35070 350 10-12 Nm SW 19 18589 00019 5
25H7
28H7
26,000 – 32,000 SW 8 18050 10080 100 18050 35080 350 18-20 Nm SW 22 18589 00022
30H7
32,001 – 40,000 SW 10 18050 20100 200 18050 35100 350 26-28 Nm SW 27 18589 00027
5 6 7 8
Tie bar Seeger ring
DIN
Clamping nut
short version
Clamping nut
long version 6
472
for for
XD X DH7 Order No. Order No. Order No. Order No.
12,000 – 15,999 15H7 640.03.001 55232 01010 640.04.001 640.84.001

16H7
16,000 – 21,999 18H7 640.03.002 55232 01210 640.04.002 640.84.002
20H7
22H7
7
22,000 – 25,999 24H7 640.03.003 55232 01610 640.04.003 640.84.003
25H7
28H7
26,000 – 32,000 640.03.004 55232 01610 640.04.005 640.84.005
30H7
32,001 – 40,000 640.03.005 55232 02210 640.04.006 640.84.006
Supply includes Reamax® holder: Operating key, open-end wrench, tie-rod, Seeger ring and clamping nut. 8
29
DIHART Monomax®
DIHART Monomax® BENEFITS for you:
One-piece tools – known as monoblock tools – are one of Designed for small hole diameters
DIHART’s specialities. The demands which have been made Can be adjusted for extremely small hole tolerances
over decades are reflected in an enormous number of types Extremely high process reliability through mono
and variations. This successful tool programme has been construction
completely revised and standardised by efficient manufac- Precision ground to size
turing.
Application: Versions:
- Non-alloy and low alloy steels - Short and long versions

- Stainless, heat resistant and high alloy steels - Lateral and central coolant outlet for best possible use
- Grey cast iron and spheroidal graphite cast iron - Cutting materials, uncoated and coated carbide or DST
- Copper alloys, brass and bronze - Diameter 5,600 – 25,899 mm
- Aluminium
- Titanium, titanium alloys, CGI and plastic on request
30
DIHART Monomax® Page
1
Monomax®
x 5,600 – 25,899 mm
short version with cylindrical shank 34 – 35
long version with cylindrical shank 36 – 37
long version with morse taper 38 2
8
31
DIHART Monomax®
Tool Recommendation
1
Material example
Material
Material group
material code/DIN
Hardness HB

short geometry material/ short geometry material/
long (ASG) coating long (ASG) coating
St37-2 / 1.0037; 56J.93 56J.71
1.0
m 500 non-alloy steels 9SMn28 / 1.0715; ASG09 DST ASG09 TiN

St44-2 / 1.0044 56R.93 56R.71
2 500- non-alloy /
St52-2 / 1.0050, 56J.93 56J.71
2.0
low alloy steels

C55 / 1.0525, ASG09 DST ASG09 TiN
900 16MnCr5 / 1.7131 56R.93 56R.71
56J.93 56J.71
2.1
< 500 lead alloys 9SMnPb28 / 1.0718 ASG09 DST ASG09 TiN
56R.93 56R.71
P

heat resistant structural, 42CrMo4 / 1.7225, 56J.93 56J.71
3.0
> 900 heat treated, nitride and CK60 / 1.1221 ASG09 DST ASG3000 TiN
56R.93 56R.71
tools steels
3 X6CrMo4 / 1.2341, 56J.71 56J.71

4.0

X165CrMoV12 / 1.2601 ASG0106 TiN ASG0106 TiN
56R.71 56R.71
4.1
HSS

5.0

S
titanium,
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
X2CrNi189 / 1.4306, 56J.47 56J.47

6.0

X5CrNiMo1810 / 1.4401 ASG0106 DBF ASG0106 DBF
56R.47 56R.47
X8CrNb17 / 1.4511, 56J.47 56J.47
6.1
< 900 ASG0106 DBF ASG0106 DBF

M
stainless steels
X10CrNiMoTi1810 / 1.4571 56R.47 56R.47
X10CrAl7 / 1.4713, 56J.47 56J.47
7.0

X8CrS-38-18 / 1.4862 ASG0106 DBF ASG0106 DBF
56R.47 56R.47
GG-25 / 0.6025, 56J.37 56J.37
8.0
180 gray cast iron

GG-35 / 0.6035 ASG3000 DBG-N ASG3000 DBG-N
56R.37 56R.37
56J.37 56J.37
8.1
250 alloy gray cast iron GG-NiCr202 / 0.6660 ASG3000 DBG-N ASG3000 DBG-N
56R.37 56R.37
spheroidal graphite cast 56J.93 56J.37
9.0

GGG-40 / 0.7040 ASG3000 DST ASG3000 DBG-N
56R.93 56R.37
GGG-50 / 0.7050 56J.93 56J.37
9.1
230 GGG-55 / 0.7055 ASG3000 DST ASG3000 DBG-N

K
iron, ferritic / perlitic 56R.93 56R.37

GTW-55 / 0.8055
spheroidal graphite cast 56J.93 56J.37
10.0
GGG-60 / 0.7060
GTS-65 / 0.8165 ASG3000 DST ASG3000 DBG-N
malleable iron 56R.93 56R.37
56J.37 56J.37
10.1

200 cast iron
GGG-NiCr20-2 / 0.7661 ASG3000 DBG-N ASG3000 DBG-N
56R.37 56R.37
56J.37 56J.37
10.2
GGV Ti < 0,2

GGV Ti > 0,2 ASG3000 DBG-N ASG3000 DBG-N
56R.37 56R.37
copper alloy, brass, 56J.93 56J.71
12.0
CuZn36Pb3 / 2.1182,
G-CuPb15Sn / 2.1182 ASG3000 DST ASG3000 TiN
bronze: good cut 56R.93 56R.71
56J.71 56J.71
12.1

100 average cut E-Cu57 / 2.0060 ASG3000 TiN ASG3000 TiN
56R.71 56R.71
56J.17 56J.17
13.0
AlMg1 / 3.3315,
60 wrought aluminium alloys ASG0706 DBC ASG0706 DBC
N
AlMnCu / 3.0517 56R.17 56R.17

cast aluminium alloy: 56J.17 56J.17
13.1
G-AlMg5 / 3.3561,
75 Si-content <10%
G-AlSi9Mg / 3.2373 ASG0706 DBC ASG0706 DBC
magnesium alloy 56R.17 56R.17
56J.17 56J.17
14.0

G-AlSi10Mg / 3.2381 ASG0706 DBC ASG0706 DBC
56R.17 56R.17
56J.37
15.0
hardened steels
1400 < 45 HRC ASG0106 DBG-N
56R.37
H
56J.37
16.0
hardened steels
1800 > 45 HRC, m 55 HRC ASG0106 DBG-N
56R.37
32
DIHART Monomax®
Tool Recommendation
1
short geometry material/ short geometry material/ short geometry material short geometry material
long (ASG) coating long (ASG) coating long (ASG) long (ASG)
56H.93 56H.71 56J.21 56H.21

ASG3000 DST ASG3000 TiN ASG3000 HM ASG3000 HM
56Q.93 56Q.71 56R.21 56Q.21
56H.93
ASG3000 DST
56H.71
ASG3000 TiN
56J.21
ASG02 HM
56H.21
ASG02 HM
2
56Q.93 56Q.71 56R.21 56Q.21
56H.93 56H.71 56J.21 56H.21

56Q.93 56Q.71 56R.21 56Q.21
56H.93 56H.71 56J.21 56H.21

56Q.93 56Q.71 56R.21 56Q.21
56H.71
56Q.71
ASG0106 TiN
56H.71
56Q.71
ASG0106 TiN
56J.21
56R.21
ASG0106 HM
56H.21
56Q.21
ASG0106 HM
3
56J.21 56H.21
ASG03 HM ASG03 HM
56R.21 56Q.21
56H.47
56Q.47
ASG0106 DBF
56H.47
56Q.47
ASG0106 DBF
56J.21
56R.21
ASG0106 HM
56H.21
56Q.21
ASG0106 HM 4
56H.47 56H.47 56J.21 56H.21
ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM
56Q.47 56Q.47 56R.21 56Q.21
56H.47 56H.47 56J.21 56H.21
ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM
56Q.47 56Q.47 56R.21 56Q.21
56H.37 56H.37 56J.21 56H.21
ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM
56Q.37 56Q.37 56R.21 56Q.21
56H.37
56Q.37
ASG3000 DBG-N
56H.37
56Q.37
ASG3000 DBG-N
56J.21
56R.21
ASG3000 HM
56H.21
56Q.21
ASG3000 HM 5
56H.93 56H.37 56J.21 56H.21
ASG3000 DST ASG3000 DBG-N ASG02 HM ASG02 HM
56Q.93 56Q.37 56R.21 56Q.21
56H.93 56H.37 56J.21 56H.21
56Q.93 56Q.37 56R.21 56Q.21
56H.93 56H.37 56J.21 56H.21
56Q.93 56Q.37 56R.21 56Q.21
56H.37
56Q.37
ASG3000 DBG-N
56H.37
56Q.37
ASG3000 DBG-N
56J.21
56R.21
ASG3000 HM
56H.21
56Q.21
ASG3000 HM
6
56H.37 56H.37 56J.21 56H.21
ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM
56Q.37 56Q.37 56R.21 56Q.21
56H.93 56H.71 56J.21 56H.21
56Q.93 56Q.71 56R.21 56Q.21
56H.71 56H.71 56J.21 56H.21
ASG3000 TiN ASG3000 TiN ASG0106 HM ASG0106 HM
56Q.71 56Q.71 56R.21 56Q.21
56H.17 56H.17 56J.21 56H.21
56Q.17
56H.17
ASG0706 DBC
56Q.17
56H.17
ASG0706 DBC
56R.21
56J.21
ASG02 HM
56Q.21
56H.21
ASG02 HM
7
ASG0706 DBC ASG0706 DBC ASG3000 HM ASG3000 HM
56Q.17 56Q.17 56R.21 56Q.21
56H.17 56H.17 56J.21 56H.21
ASG0706 DBC ASG0706 DBC ASG3000 HM ASG3000 HM
56Q.17 56Q.17 56R.21 56Q.21
56H.37
ASG0106 DBG-N
56Q.37
56H.37
56Q.37
ASG0106 DBG-N 8
DIHART Monomax® X 5,600– 25,899 mm
Short version with cylindrical shank similar to DIN 1835
K with internal coolant supply
2
a
x dh6
xD
b c
3 f L

Cutting material / coating TiN
P M K N S H P M K N S H
for material
without interruption $ $ $4) $ $ $ $4) $
with interruption § $ $5) $ § $ $5) $

Cutting geometry (ASG) Cutting geometry (ASG)
for through hole
machining
XD Xd×c L b f a No. of Order No. Order No.

~ ~ teeth
6H7 12 × 45 85 40 0,1 9,5 4 56J.71.06H7N 56J.71.06H7L
8H7 12 × 45 85 40 0,1 9,5 4 56J.71.08H7N 56J.71.08H7L
10H7 12 × 45 95 50 0,1 9,5 6 56J.71.10H7N 56J.71.10H7L
12H7 12 × 45 95 50 0,1 9,5 6 56J.71.12H7N 56J.71.12H7L
14H7 12 × 45 95 50 0,1 9,5 6 56J.71.14H7N 56J.71.14H7L
15 H7
12 × 45 95 50 0,1 9,5 6 56J.71.15H7N 56J.71.15H7L
16H7 16 × 50 100 50 0,1 9,5 6 56J.71.16H7N 56J.71.16H7L
18H7 16 × 50 100 50 0,1 9,5 6 56J.71.18H7N 56J.71.18H7L
20H7 20 × 60 120 60 0,1 9,5 6 56J.71.20H7N 56J.71.20H7L
1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1
34
DIHART Monomax®
Short version with cylindrical shank similar to DIN 1835
Custom reaming tool – selection options!

Selection: Cutting material, material, coolant supply Selection: Dimensions 2
Cylindrical
Cutting material
No.
shank
of
/ coating
teeth
Order No. Order No. P M K N S H P M K N S H XD Xd×c L b f a
~ ~
56J.21 56H.21 HM §1) §1) §1) §1) §1) §1) §1) §1) §1) §1) 5,600-8,899 12×45 85 40 0,1 9,5 4
TiN $ $ $ $ § $ $5) $
3
4)
56J.71 56H.71
8,900-15,899 12×45 95 50 0,1 9,5 6
56J.37 56H.37 DBG-N $ $ $ $ $
56J.47 56H.47 DBF $ § $ $ § 15,900-18,899 16×50 100 50 0,1 9,5 6
56J.17 56H.17 DBC § § 18,900-25,899 20×60 120 60 0,1 9,5 6
56J.93 56H.93 DST § §3)
56J.67 56H.67 DJC $2) 18,900-25,899 20×60 200 140 0,1 9,5 6
bore without interruption = Order No. 56H.93 Bore diameter 24 mm
Order example: Order No. 56H.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 32-33) 4
DBG-N DBF DST

P M K N S H P M K N S H P M K N S H P M K N S H
5
$ $ $ § § §3) § §3)
$ $ $ $ $ §
Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)
for through hole
machining
Order No. Order No. Order No. Order No. 6

56J.37.06H7N 56J.47.06H7N 56J.93.06H7N 56J.93.06H7L
56J.37.08H7N 56J.47.08H7N 56J.93.08H7N 56J.93.08H7L
56J.37.10H7N 56J.47.10H7N 56J.93.10H7N 56J.93.10H7L
56J.37.12H7N 56J.47.12H7N 56J.93.12H7N 56J.93.12H7L
56J.37.14H7N 56J.47.14H7N 56J.93.14H7N 56J.93.14H7L
56J.37.15H7N
56J.37.16H7N
56J.47.15H7N
56J.47.16H7N
56J.93.15H7N
56J.93.16H7N
56J.93.15H7L
56J.93.16H7L
7
56J.37.18H7N 56J.47.18H7N 56J.93.18H7N 56J.93.18H7L
56J.37.20H7N 56J.47.20H7N 56J.93.20H7N 56J.93.20H7L
8
35
DIHART Monomax® X 5,600– 25,899 mm
Long version with cylindrical shank similar to DIN 1835
2
a
x dh6
xD
b c
3 f L

Cutting material / coating TiN
P M K N S H P M K N S H
for material
without interruption $ $ $4) $ $ $ $4) $
with interruption § $ $5) $ § $ $5) $

Cutting geometry (ASG) Cutting geometry (ASG)
for through hole
machining
XD Xd×c L b f a No. of Order No. Order No.

~ ~ teeth
6H7 12 × 45 130 85 0,1 9,5 4 56R.71.06H7N 56R.71.06H7L
8H7
12 × 45 130 85 0,1 9,5 4 56R.71.08H7N 56R.71.08H7L
10H7 12 × 45 160 115 0,1 9,5 6 56R.71.10H7N 56R.71.10H7L
12H7 12 × 45 160 115 0,1 9,5 6 56R.71.12H7N 56R.71.12H7L
14H7 12 × 45 160 115 0,1 9,5 6 56R.71.14H7N 56R.71.14H7L
15H7 12 × 45 160 115 0,1 9,5 6 56R.71.15H7N 56R.71.15H7L
16 H7
16 × 50 180 130 0,1 9,5 6 56R.71.16H7N 56R.71.16H7L
18H7 16 × 50 180 130 0,1 9,5 6 56R.71.18H7N 56R.71.18H7L
20H7 20 × 60 200 140 0,1 9,5 6 56R.71.20H7N 56R.71.20H7L
36
DIHART Monomax®
Long version with cylindrical shank similar to DIN 1835

Selection: Cutting material, material, coolant supply Selection: Dimensions 2
Cylindrical
Cutting material
No.
shank
of
/ coating
teeth
Order No. Order No. P M K N S H P M K N S H XD Xd×c L b f a
~ ~
56R.21 56Q.21 HM §1) §1) §1) §1) §1) §1) §1) §1) §1) §1) 5,600-8,899 12×45 130 85 0,1 9,5 4
TiN $ $ $ $ § $ $5) $
3
4)
56R.71 56Q.71
8,900-9,899 12×45 130 85 0,1 9,5 6
56R.37 56Q.37 DBG-N $ $ $ $ $
56R.47 56Q.47 DBF $ § $ $ § 9,900-15,899 12×45 160 115 0,1 9,5 6
56R.17 56Q.17 DBC § § 15,900-18,899 16×50 180 130 0,1 9,5 6
56R.93 56Q.93 DST § §3)
56R.67 56Q.67 DJC $2) 18,900-25,899 20×60 200 140 0,1 9,5 6
bore without interruption = Order No. 56Q.93 Bore diameter 24 mm
Order example: Order No. 56Q.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 32-33) 4
5
DBG-N DBF DST
P M K N S H P M K N S H P M K N S H P M K N S H
$ $ $ § § §3) § §3)
$ $ $ $ $ §
Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG)
for through hole
6
machining
Order No. Order No. Order No. Order No.
56R.37.06H7N 56R.47.06H7N 56R.93.06H7N 56R.93.06H7L

56R.37.08H7N 56R.47.08H7N 56R.93.08H7N 56R.93.08H7L
56R.37.10H7N 56R.47.10H7N 56R.93.10H7N 56R.93.10H7L
56R.37.12H7N 56R.47.12H7N 56R.93.12H7N 56R.93.12H7L
56R.37.14H7N 56R.47.14H7N 56R.93.14H7N 56R.93.14H7L
56R.37.15H7N 56R.47.15H7N 56R.93.15H7N 56R.93.15H7L 7
56R.37.16H7N 56R.47.16H7N 56R.93.16H7N 56R.93.16H7L
56R.37.18H7N 56R.47.18H7N 56R.93.18H7N 56R.93.18H7L
56R.37.20H7N 56R.47.20H7N 56R.93.20H7N 56R.93.20H7L
8
37
DIHART Monomax® X 5,600 – 25,899 mm
Long version with morse taper DIN 228 form A
K without internal coolant supply
2
a
xD
3
b
f L Tang
Order No.
099.03.002

Selection: Cutting material, material Selection: Dimensions
Cutting material
No.
Morse of
/ coating
taper teeth
Order No. Order No. P M K N S H P M K N S H XD MK L b a f
~ ~
5,600-8,899 2 90 85 9,5 0,1 4
8,900-9,899 2 90 85 9,5 0,1 6
56X.21 HM §1) §1) §1) §1) §1) §1) §1) §1) §1) §1) 9,900-15,899 2 120 115 9,5 0,1 6
15,900-18,899 2 135 130 9,5 0,1 6
18,900-25,899 2 145 140 9,5 0,1 6
Selection example: material GG25, cutting material HM, Selection example:
bore without interruption = Order No. 56X.21 Bore diameter 24 mm
Order example: Order No. 56X.21 · Bore diameter 24 mm · Bore tolerance H6 · Material GG25 or ASG3000 (Cutting geometry page 32-33)
Supply includes: Monomax® complete with tang.
38
DIHART Monomax®
Design your own tool!
Is there no solution in the standard range? Are the dimensions not what you require?
Easy Special makes it possible for you create your own combination of standard modules in the widest variety of dimensions.
Select the basic type, define the effective length and choose the desired adapter for the tool. 1
Examples:
Extra long Monomax® reamer

with cylindrical shank 3
4
Monomax® reamer
with DAH® / HSK adaptor
8
39
DIHART® Solid Carbide Reamers
3
Hightech for smaller diameters BENEFITS for you:
The DIHART® solid carbide range of multiple blade rea- For very small hole diameters
mers in diameters from 1,400 to 12,700 mm is the comple- Extremely high stiffness for optimum machining
ment to the Reamax® -product range (diameters 12,000 - processes
4 40,000 mm). With this, DIHART® offers you a solid carbide

range for high-performance machining up to a diameter of
Extremely high cutting performance through
DIHART® cutting edge geometry
40.0 mm. The solid carbide reamers are delivered from the Internal coolant supply for long tool life
factory with the required dimensions. Left-hand spiraled for defined chip flow
40
DIHART® Solid Carbide Reamers Page
1
for blind hole machining 44
x 1,400 – 12,700 mm

x 4,800 – 12,700 mm
45
2
8
41
Tool Recommendation
1
Material example
Material
Material group
material code/DIN
Hardness HB

St37-2 / 1.0037;
1.0
m 500 non-alloy steels 9SMn28 / 1.0715; 526.39 ASG0501 TiN 526.39 ASG0501 TiN
St44-2 / 1.0044
2 500- non-alloy /
St52-2 / 1.0050,
2.0
low alloy steels

C55 / 1.0525, 526.39 ASG0501 TiN 526.39 ASG0501 TiN
900 16MnCr5 / 1.7131
2.1
< 500 lead alloys 9SMnPb28 / 1.0718 526.39 ASG0501 TiN 526.39 ASG0501 TiN
P

3.0
> 900 heat treated, nitride and CK60 / 1.1221 526.39 ASG0501 TiN 526.39 ASG0501 TiN
tools steels
3 X6CrMo4 / 1.2341,
4.0

4.1
HSS

5.0

S
titanium,
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
4 X2CrNi189 / 1.4306,
6.0

X5CrNiMo1810 / 1.4401 526.36 ASG0501 DBF 526.36 ASG0501 DBF
X8CrNb17 / 1.4511,
6.1
< 900 526.36 ASG0501 DBF 526.36 ASG0501 DBF

M
stainless steels
X10CrNiMoTi1810 / 1.4571
X10CrAl7 / 1.4713,
7.0

X8CrS-38-18 / 1.4862 526.36 ASG0501 DBF 526.36 ASG0501 DBF
GG-25 / 0.6025,
8.0
180 gray cast iron

8.1

9.0

GGG-40 / 0.7040 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N
GGG-50 / 0.7050
9.1
230 GGG-55 / 0.7055 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N

K

GTW-55 / 0.8055
10.0
GGG-60 / 0.7060
GTS-65 / 0.8165 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N
malleable iron
10.1

200 cast iron
10.2
GGV Ti < 0,2


12.0
CuZn36Pb3 / 2.1182,
G-CuPb15Sn / 2.1182 526.39 ASG0501 TiN 526.39 ASG0501 TiN
bronze: good cut
12.1

13.0
AlMg1 / 3.3315,
N
AlMnCu / 3.0517

13.1
G-AlMg5 / 3.3561,
75 Si-content <10%
magnesium alloy
14.0

15.0
hardened steels
1400 < 45 HRC 526.37 ASG0501 DBG-N
H
16.0
hardened steels
1800 > 45 HRC, m 55 HRC 526.37 ASG0501 DBG-N
42
Tool Recommendation
1
2
3
526.15 ASG0106 HM
526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM 4
526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 5
6
7
526.17 ASG0106 DBG-N
526.17 ASG0106 DBG-N 8

DIHART® Solid Carbide Reamers X 1,400 – 12,700 mm
K with and without internal coolant supply
for blind hole machining
2
a
x dh6
xD
b c
3 L

Cylindrical
Cutting material
No.
shank
X 1,400 – 4,159 ≥ X 4,160 of

for material
/ coating
teeth
Order No. P M K N S H XD X d×c L b a
~
1,400-2,759 3×28 48 20 6 4
526.15 HM §1) §1) §1) §1) §1) 2,760-3,159 3×28 48 20 8 4
3,160-4,159 4×28 54 26 8 4
4,160-4,799 6×36 74 38 8 4
526.19 TiN § $ $ $ 2)
4,800-6,159 6×36 74 38 12 4
6,160-6,799 8×36 91 55 12 4
526.17 DBG-N $ § 6,800-7,159 8×36 91 55 16 4
7,160-8,159 8×36 91 55 16 6
8,160-8,699 10×40 103 63 16 6
526.16 DBF $ § 8,700-10,159 10×40 103 63 20 6
10,160-10,599 12×45 118 73 20 6
526.18 DBC § 10,600-12,159 12×45 118 73 24 6
12,160-12,700 14×45 132 87 28 6
Selection example: material GGG40, cutting material DBF, central coolant supply, Selection example:
Order example: Order No. 526.16 · Bore diameter 5 mm · Bore tolerance H8 · Material GGG40 or ASG0501 (Cutting geometry page 42-43)
44
X 4,800 – 12,700 mm DIHART® Solid Carbide Reamers

2
a
x dh6
xD
b c
L
3

5
Cylindrical
Cutting material
No.
shank
of
for material
/ coating
teeth
Order No. P M K N S H XD X d×c L b a
~
4,800-6,159 6×36 74 38 12 4
526.35 HM §1) §1) §1) §1) §1)
6,160-6,799 8×36 91 55 12 4
6,800-7,159 8×36 91 55 16 4
526.39 TiN § $ $ $ 2)
526.37 DBG-N $ §
7,160-8,159 8×36
8,160-8,699 10×40 103
91 55
63
16
16
6
6
6
8,700-10,159 10×40 103 63 20 6
526.36 DBF $ § 10,160-10,599 12×45 118 73 20 6
10,600-12,159 12×45 118 73 24 6
526.38 DBC § 12,160-12,700 14×45 132 87 28 6
Selection example: material GGG40, cutting material DBF, central coolant supply, Selection example:
Order example: Order No. 526.36 · Bore diameter 5 mm · Bore tolerance H8 · Material GGG40 or ASG0501 (Cutting geometry page 42-43) 7
8
45
DIHART® Duomax Cutting Ring
We have put our entire wealth of

experience into the generation of
1 DIHART® Cutting Ring, called Duomax.
The DIHART® Cutting Ring for reaming basic and

through holes is established and often copied due to its
cost-effectiveness. This is one of the modular multi-blade
tooling systems that features the easily replaceable DI-
HART® Cutting Ring on the holder. The user gets a finish-
ground tool which does not require any time-consuming
2 setting and adjustment work to the individual cutters.
The indexable inserts for reaming have two fully utilisable

cutting edges. Each set of indexable inserts saves you a
retipping cycle and thereby reduces tool costs and time as
well as effort spent on logistics. When retipping is required
after delivering double the tool life, this is also much easier
to do in comparison with the soldered DIHART® Cut-
3 ting Ring, because the number of machining steps in the
process has been reduced. In connection with this, the tool
life of the basic body is also longer, because it is no longer
subjected to thermal stress. In addition, the precision
and stability of the basic body has been further improved
through optimisation of the basic shape.
A variety of cutting tool materials and coatings enable the

4 individual adaptation of reamers to machining assignments
and perfect processing of a wide variety of materials. In BENEFITS for you:
the future, a variety of coatings for this will be conceiv-
able that cannot be used on soldered tools. Overall the Retipping for extremely high cost efficiency
flexibility with regard to selecting the cutting material and For large hole diameters
coating for reaming processes will significantly increase Modular multi-blade tooling system
productivity. Moreover, tolerance and geometry changes Compensation for wear through simple
can be accomplished quickly and with little effort. readjustment
5 A variety of cutting materials and coatings

Extremely high flexibility
The cutting ring system is one of the modular tool ranges BENEFITS for you:
from DIHART®. The ring has support zones for non-defor-
mational accommodation of the cutting forces. Expansion For large hole diameters
zones permit an elastic expansion of the ring for compen- Multiple blade
sating for wear on the cutters. Modular
Compensation for wear through simple
Through repeated regrinding, the service life of the ring readjustment
can be increased many times over. Cutting edge wear is A variety of cutting materials and coatings
compensated – all functional surfaces are fully reground. Can be reground and refitted with cutters for
Reground tools have the same functionality as new ones. extremely high cost efficiency
46
DIHART® Cutting Ring Page
1
Duomax 52
Ø 62 – 110 mm
Cutting Ring
Ø 60,60 – 110,59 mm
53
2
Holder
Cylindrical shank 54
DAH® adaptor 55
ABS® adaptor 56
3
Assembly Instructions
Duomax 58 – 59
Cutting Ring 60 – 61
Variant:
4
- 10 diameter from 62 -110 mm
- Hole tolerances of M IT5
- Use with cast metal, solutions for steel,
stainless steels, aluminium and other
materials to follow
8
47
DIHART® Duomax
Tool Recommendation
1
Material example
Material
Material group
material code/DIN
Hardness HB

St37-2 / 1.0037;
1.0
m 500 non-alloy steels 9SMn28 / 1.0715; 33G.93 ASG09 DST 33G.71 ASG09 TiN
St44-2 / 1.0044
2 500- non-alloy /
St52-2 / 1.0050,
2.0
low alloy steels

C55 / 1.0525, 33G.93 ASG09 DST 33G.71 ASG09 TiN
900 16MnCr5 / 1.7131
2.1
< 500 lead alloys 9SMnPb28 / 1.0718 33G.93 ASG09 DST 33G.71 ASG09 TiN
P

3.0
> 900 heat treated, nitride and CK60 / 1.1221 33G.93 ASG09 DST 33G.71 ASG3000 TiN
tools steels
3 X6CrMo4 / 1.2341,
4.0

X165CrMoV12 / 1.2601 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN
4.1
HSS

5.0

S
titanium,
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
4 X2CrNi189 / 1.4306,
6.0

X5CrNiMo1810 / 1.4401 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF
X8CrNb17 / 1.4511,
6.1
< 900 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF

M
stainless steels
X10CrNiMoTi1810 / 1.4571
X10CrAl7 / 1.4713,
7.0

X8CrS-38-18 / 1.4862 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF
GG-25 / 0.6025,
8.0
180 gray cast iron

GG-35 / 0.6035 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N
5
8.1
250 alloy gray cast iron GG-NiCr202 / 0.6660 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N

9.0

GGG-40 / 0.7040 33G.93 ASG3000 DST 33G.47 ASG3000 DBF
GGG-50 / 0.7050
9.1
230 GGG-55 / 0.7055 33G.93 ASG3000 DST 33G.47 ASG3000 DBF

K

GTW-55 / 0.8055
10.0
GGG-60 / 0.7060
GTS-65 / 0.8165 33G.93 ASG3000 DST 33G.47 ASG3000 DBF
malleable iron
10.1

200 cast iron
GGG-NiCr20-2 / 0.7661 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N
10.2
GGV Ti < 0,2

GGV Ti > 0,2 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N

12.0
CuZn36Pb3 / 2.1182,
G-CuPb15Sn / 2.1182 33G.93 ASG3000 DST 33G.71 ASG3000 TiN
bronze: good cut
12.1
copper alloy, brass, CuZn40Al1 / 2.0550,

100 bronze:average cut E-Cu57 / 2.0060 33G.71 ASG3000 TiN 33G.71 ASG3000 TiN
13.0
AlMg1 / 3.3315,
60 wrought aluminium alloys 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC
N
AlMnCu / 3.0517

13.1
G-AlMg5 / 3.3561,
75 Si-content <10%
G-AlSi9Mg / 3.2373 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC
magnesium alloy
14.0

G-AlSi10Mg / 3.2381 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC
15.0
hardened steels
1400 < 45 HRC
H
16.0
hardened steels
1800 > 45 HRC, m 55 HRC
48
DIHART® Duomax
Tool Recommendation
1
33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM
2
33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM
3
33G.21 ASG03 HM 33G.21 ASG03 HM
33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM 4
33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM
33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM
33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM
33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 5
33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG02 HM 33G.21 ASG02 HM
6
33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM
33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG02 HM 33G.21 ASG02 HM
7
8
DIHART® Cutting Ring
Tool Recommendation
1
Material example
Material
Material group
material code/DIN
Hardness HB

St37-2 / 1.0037;
1.0
m 500 non-alloy steels 9SMn28 / 1.0715; 300.45 ASG09 DST 300.05 ASG09 TiN
St44-2 / 1.0044
2 500- non-alloy /
St52-2 / 1.0050,
2.0
low alloy steels

C55 / 1.0525, 300.45 ASG09 DST 300.05 ASG09 TiN
900 16MnCr5 / 1.7131
2.1
< 500 lead alloys 9SMnPb28 / 1.0718 300.45 ASG09 DST 300.05 ASG09 TiN
P

3.0
> 900 heat treated, nitride and CK60 / 1.1221 300.45 ASG09 DST 300.05 ASG3000 TiN
tools steels
3 X6CrMo4 / 1.2341,
4.0

4.1
HSS

5.0

S
titanium,
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
4 X2CrNi189 / 1.4306,
6.0

X5CrNiMo1810 / 1.4401 300.05 ASG0106 TiN 300.05 ASG0106 TiN
X8CrNb17 / 1.4511,
6.1
< 900 300.05 ASG0106 TiN 300.05 ASG0106 TiN

M
stainless steels
X10CrNiMoTi1810 / 1.4571
X10CrAl7 / 1.4713,
7.0

X8CrS-38-18 / 1.4862 300.05 ASG0106 TiN 300.05 ASG0106 TiN
GG-25 / 0.6025,
8.0
180 gray cast iron

5
8.1

9.0

GGG-40 / 0.7040 300.45 ASG3000 DST 300.07 ASG3000 DBG-N
GGG-50 / 0.7050
9.1
230 GGG-55 / 0.7055 300.45 ASG3000 DST 300.07 ASG3000 DBG-N

K

GTW-55 / 0.8055
10.0
GGG-60 / 0.7060
GTS-65 / 0.8165 300.45 ASG3000 DST 300.07 ASG3000 DBG-N
malleable iron
10.1

200 cast iron
10.2
GGV Ti < 0,2


12.0
CuZn36Pb3 / 2.1182,
G-CuPb15Sn / 2.1182 300.45 ASG3000 DST 300.05 ASG3000 TiN
bronze: good cut
12.1

13.0
AlMg1 / 3.3315,
N
AlMnCu / 3.0517

13.1
G-AlMg5 / 3.3561,
75 Si-content <10%
magnesium alloy
14.0

15.0
hardened steels
1400 < 45 HRC
H
16.0
hardened steels
1800 > 45 HRC, m 55 HRC
50
Tool Recommendation
1
2
3
300.25 ASG03 HM 300.25 ASG03 HM
300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 4
300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 5
6
7
8
DIHART® Duomax X 62 – 110 mm
Cutting ring for tolerance S8 - E8
2 xD
3 l2
Custom cutting ring – selection options!
4 Selection: Cutting material, material Selection: Dimensions

Cutting material
Preferred No. of
/ coating
range teeth
Order No. P M K N S H P M K N S H XD XD a l2
~ ~
33G.21 HM $ $ $ $ $
1) 1) 1) 1) 1)
$ $ $ $ $
1) 1) 1) 1) 1) 62 10,3 19,6 6
65 10,3 19,6 6
5 33G.71
33G.37
TiN
DBG-N
$ $
$
$4) $
§ $
§ $
$
$5) $
§
60,600 -
79,599
70
72
10,3
10,3
19,6
19,6
6
6
33G.47 DBF $ § $ $ § 75 10,3 19,6 6
80 10,3 19,6 8
33G.17 DBC § § 90 10,3 19,6 8
79,600 -
33G.93 DST § $ $ 3)
100,599 92 10,3 19,6 8
33G.67 DJC $2) 100 10,3 19,6 8
100,600 -
33G.87 DJF $ 110 10,3 19,6 10
110,599
Selection example: Selection example:
Material St37, cutting material DST, = Order No. 33G.93 Bore diameter 62 mm
Order example: Order No. 33G.93 · Bore diameter 62 mm · Bore tolerance H7 · Material St37 or ASG3000 (Cutting geometry page 50-51).
Assembly parts, Accessories Supply includes: Cutting ring Duomax mounted with inserts and
Clamping Torque key Replaceable clamping screws.
screw blade Please order torque key and replaceable blade separately.
Order No. Order No. Order No.

Article Article
N00 57710 L05 03311 L05 00740
S3090-9IP 2,25 Nm 9IP
52 Patented design
X 60,600 – 110,599 mm DIHART® Cutting Ring
xD
2
xx
a
l2
3
Custom cutting ring – selection options!

Selection: Cutting material, material Selection: Dimensions
HM
4
min.
Cutting material
diameter TiN DST

for face DBG-N DJC No. of
/ coating
machining DBF DBC teeth

Order No. P M K N S H P M K N S H XD Xx a l2 l2
~ ~ ~ ~
300.25 HM $ $ $ $ $
1) 1)
$ $ $ $ $
1) 1) 1) 1) 1) 1) 1) 1)
60,600 -
xD – 8,4 16,0 18,5 17,5 6
TiN $ $ $4) $ § $ $5) $
5
300.05 79,599
300.07 DBG-N $ § $ $ §
79,600 -
300.47 DBF $ § $ $ § 100,599
xD – 8,4 16,0 18,5 17,5 8
300.17 DBC § §
300.45 DST § $ $ 3) 100,600 -
xD – 8,4 16,0 18,5 17,5 10
110,599
300.08 DJC $2)
Selection example: Selection example:
Material St37, cutting material DST, = Order No. 300.45 Bore diameter 70 mm
Order example: Order No. 300.45 · Bore diameter 70 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 50-51).
6
Cutting ring from dia. 17,60 to 60,59 mm and x 110,60 to 300,59 mm on request.
8
1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1 53
X 60,600 – 100,599 mm

K cylindrical shank with flat available on request
x dh6
xD
xe
f b c
Duomax
3 Cutting ring L
x dh6
4
xD
xe
f b c
Duomax
Cutting ring L
5 for through hole machining short version long version
for for Cylindrical

Cutting Ring Duomax shank
XD XD Xd×c Xe f Order No. L b Order No. L b
~
60,600 – 70,599 62, 65, 70 32 × 60 40,0 24,5 503.76.008 189,5 105 1,81 504.76.009 321,5 237 3,46
70,600 – 79,599 72, 75 32 × 60 40,0 24,5 503.76.009 189,5 105 2,00 504.76.010 321,5 237 3,87
79,600 – 90,599 80, 90 40 × 70 56,2 28,5 503.76.010 203,5 105 3,40 504.76.011 338,5 240 6,14
90,600 – 100,599 92, 100 40 × 70 56,2 28,5 503.76.011 203,5 105 6,14 504.76.012 338,5 240
for blind hole machining short version long version
for for Cylindrical

Cutting Ring Duomax shank
XD XD Xd×c Xe f Order No. Order No. L b Order No. Order No. L b
~
60,600 – 70,599 62, 65, 70 32 × 60 37,0 1,5 513.76.008 513.81.008 166,5 105 1,78 514.76.008 514.81.008 298,5 237 2,90
70,600 – 79,599 72, 75 32 × 60 37,0 1,5 513.76.009 513.81.009 166,5 105 1,76 514.76.009 514.81.009 298,5 237 3,01
79,600 – 90,599 80, 90 40 × 70 53,2 1,5 513.76.010 513.81.010 176,5 105 3,13 514.76.010 514.81.010 311,5 240 4,90
90,600 – 100,599 92, 100 40 × 70 53,2 1,5 513.76.011 513.81.011 176,5 105 514.76.011 514.81.011 311,5 240 5,55
Supply includes: Holder complete (assembly parts see page 57). Please order cutting ring separately.
54
Holder with DAH® Connection
X 60,600 – 110,599 mm
further holders on request K
1
DAH
xe
xD
f b
Duomax
Cutting ring L
3
DAH
4
xD
xe
f b
Duomax
Cutting ring L
for through hole machining for blind hole machining
for for
6
Cutting Ring Duomax
XD XD Order No. DAH L b Xe f Order No. Order No. DAH L b Xe f
~ ~
60,600 – 70,599 62, 65, 70 507.02.043 81 117 99 40,0 24,5 1,70
70,600 – 79,599 72, 75 507.02.044 81 117 99 40,0 24,5 1,90
60,600 – 70,599 62, 65, 70 507.02.008 115 121,5 96 40,0 24,5 2,50 517.76.008 517.81.008 115 145,5 120 37,0 1,5 2,52
70,600 – 79,599
79,600 – 90,599
72, 75
80, 90
507.02.009
507.02.010
115 121,5 96 40,0 24,5 2,79 517.76.009
115 121,5 96 56,2 28,5 3,80 517.76.010
517.81.009
517.81.010
115 145,5 120 37,0 1,5 2,52
115 155,5 130 53,2 1,5 3,95
7
90,600 – 100,599 92, 100 507.02.011 115 121,5 96 56,2 28,5 4,22 517.76.011 517.81.011 115 155,5 130 53,2 1,5 4,33
100,600 – 110,599 110 507.02.012 115 122,5 97 73,4 35,5 5,50
Supply includes:
DAH® holder complete (assembly parts see page 57). Please order cutting ring separately.
DAH® adaptors see chapter 7.
8
55
Holder with ABS® Connection
X 60,600 – 100,599 mm
1 K further holders on request
2
xD
ABS
xe
f b
Duomax
3 Cutting ring L
ABS
xD
4
xe
f b
Duomax
L
Cutting ring
for through hole machining for blind hole machining
for for
Cutting Ring Duomax
XD XD Order No. ABS L b Xe f Order No. Order No. ABS L b Xe f
~ ~
60,600 – 65,599 62 508.53.020 50 119 105 40,0 24,5 1,95 518.78.013 518.82.013 50 119 105 37,0 1,5 1,75
65,600 – 70,599 65, 70 508.53.021 63 125 105 40,0 24,5 2,33 518.78.014 518.82.014 63 125 105 37,0 1,5 2,15
70,600 – 79,599 72, 75 508.53.009 63 125 105 40,0 24,5 2,50 518.78.009 518.82.009 63 125 105 37,0 1,5 2,23
79,600 – 90,599 80, 90 508.53.010 63 125 105 56,2 28,5 3,55 518.78.010 518.82.010 63 125 105 53,2 1,5 3,29
90,600 – 100,599 92, 100 508.53.011 63 125 105 56,2 28,5 3,93 518.78.011 518.82.011 63 125 105 53,2 1,5 3,60
100,600 – 110,599 110 508.53.022 80 131,5106,5 73,4 35,5 6,21
Supply includes:
ABS® holder complete (assembly parts see page 57). Please order cutting ring separately.
ABS® adaptors see catalogue "KomPass – Bore machining, chapter 5".
56 Patented design
Holder for through hole machining
1 2 Duomax 3 Holder 2
Cutting ring
1 2 3
Nut Conical ring Positioning pin
for for
Cutting Ring
XD
Duomax
XD Order No. Order No. Order No. 3
60,600 – 79,599 62, 65, 70, 72, 75 099.00.090 301.80.006 300.30.007
79,600 – 100,599 80, 90, 92, 100 099.00.092 301.80.007 300.30.008
100,600 – 110,599 110 099.00.095 306.20.001 300.30.008
Holder for blind hole machining

4
5
3 45 Duomax 1 2 Holder
Cutting ring
1 2 3 4 5 6
Bush Nut Pin Conical screw Conical screw
xe
xe
for Duomax
XD XD Order No. Order No. Order No. Order No. Xe Order No. Xe
60,600 – 70,599 62, 65, 70 510.15.008 350.23.002 350.14.002 510.45.007 37,0 510.55.007 37,0
70,600 – 79,599
79,600 – 90,599
72, 75
80, 90
510.15.009
510.15.010
350.23.002
350.23.003
350.14.002
350.14.003
510.45.007
510.45.008
37,0
53,2
510.55.007
510.55.008
37,0
53,2 7
90,600 – 100,599 92, 100 510.15.011 350.23.003 350.14.003 510.45.008 53,2 510.55.008 53,2
8
57
DIHART® Duomax
Assembly instructions on holder for through hole machining
Arrow markings:
light grease
1 Face surfaces on holder and Duomax are grease-
free
Positioning of the drive pins to the right of letter A (the
2
measuring tooth is located at letter A and is also marked
on the holder with a spot).
Before tightening and adjusting turn the Duomax against
the direction of machining until hitting the drive pins.
Measuring tooth A
Please observe the marking on holder and Duomax ,

3 check alignment of the coolant bores.
4
Adjust the diameter to the middle of the tolerance
+ (counter-clockwise thread).
5 Measuring
tooth
The diameter can only be measured at the marked cut-
ting edges (measuring tooth A) due to unequal angular
A position!
If the diameter was set too large, the conical ring must
be loosened and the Duomax readjusted.
Assembly instructions inserts
Cleaning:
Make sure that the insert seats 3 and inserts are absolutely
clean/grease-free. If necessary, remove tiny dust particles
with compressed air!
Montage:
• All inserts and insert seats are marked with letters 1.
1 3 This ensures correct assignment to the insert seat.
2 • The number markings 2 ensure that all inserts are posi-
tioned correctly.
• Tighten the screw 4 (order no. N00 57710) to 2.25 Nm.
4 Torque wrench order no. L05 03311
5
58
DIHART® Duomax
Assembly instructions on holder for blind hole machining
Arrow markings:
light grease
Face surfaces on holder and Duomax are grease-
free
1
Positioning of the drive pins to the right of letter A (the measuring

tooth is located at letter A and is also marked on the holder with a
spot). Before tightening and adjusting turn the Duomax against the 2
direction of machining until hitting the drive pins.
Measuring tooth A
Screw the nut onto the holder with the smooth face against the bush.
M Mount the Duomax with the conical screw. After fastening the conical
screw check that there is space between bush and Duomax. Fasten
3
conical screw according to index table.
Dia. Starting
range torque M
61 – 79 120 – 140 Nm
80 – 100 180 – 220 Nm
Please observe the marking on holder and Duomax, check alignment of

the coolant bores. Adjust the diameter to the middle of the tolerance. 4
The diameter can only be measured at the marked cutting edges

(measuring tooth A) due to unequal angular position!
5
If the diameter was set too large, the nut must be loosened and the
Duomax readjusted.
Measuring tooth A
Measuring the diameter:

The measuring tooth is located at letter A and is also marked on the holder with a spot 5.
Caution!
• Uneven angle division !
• There are 2 cutters 180° opposite = measuring tooth A. A
7
• Measure the diameter at the front of the cutter (due to tapering,
see illustration).
• Avoid damaging the cutters
• When turning the insert, the diameter must be readjusted.
• Delivery status: Duomax with mounted inserts.
8
59
Assembly instructions on holder for through hole machining
Arrow markings:
light grease
1 Face surfaces on holder and cutting ring are grease-
free
2 The position for the drive pins is marked with a lobe or in

red.
Before tightening and adjusting turn the cutting ring
against the direction of machining until hitting the drive
pins.
lobe
3 (measuring teeth)
Please observe the marking on holder and cutting ring,

check alignment of the coolant bores.
Adjust the diameter to the middle of the tolerance

(counter-clockwise thread).
+
5
The diameter can only be measured at the marked cutting

edges due to unequal angular position!
lobe
(measuring teeth)
Measure the diameter
If the diameter was set too large, the conical ring must be
loosened and the cutting ring readjusted.
60
Assembly instructions on holder for blind hole machining
Arrow markings:
light grease
Face surfaces on holder and cutting ring are grease-
free
1
The position for the drive pins is marked with a lobe or in

red.
2
Before tightening and adjusting turn the cutting ring
against the direction of machining until hitting the drive
pin.
lobe
(measuring teeth)
3
Screw the nut onto the holder with the smooth face
M against the bush. Mount the cutting ring with the conical
screw.
After fastening the conical screw check that there is space
between bush and ring.
Fasten conical screw according Dia. Starting
to index table.
range
60
torque M
90 – 110 Nm
4
61 – 79 120 – 140 Nm
80 – 100 180 – 220 Nm
Please observe the marking on holder and cutting ring,

check alignment of the coolant bores.
Adjust the diameter to the middle of the tolerance.

5
+
The diameter can only be measured at the marked cutting
6
edges due to unequal angular position!
lobe
(measuring teeth)
Measure the diameter 7

If the diameter was set too large, the nut must be loosened
and the cutting ring readjusted.
8
61
DIHART® Reaming with Insert Technology
System tools
Reaming tools with indexable insert
2 technology can also be combined
with other tool systems, e.g. with
Reamax® TS.
Monoblock tools
3 both fixed and adjustable
Reaming tools are available as monoblock tools
with indexable insert technology from a diameter
of 46 mm and are designed in either adjustable or
fixed versions.
4
Stepped tools
Stepped tools are individually manufactured
as special tools and are available in a fixed
design.
In collaboration with the application specialists at Indexable insert reaming tools are available on request. They
KOMET®, it is of course also possible for fixed versions are designed as integral tools or as a modular tool system,
and individual stepped tools as well as diameters to be depending on application. For extremely small tolerances,
designed and manufactured which can be combined they can be produced in an adjustable version.
with the various different tool connections from the
DIHART® range. The tools can be supplied in single or multi-step versions from
a diameter of 46 mm.
62
DIHART® Page
Insert Reaming 64 – 65
1
Assembly instruction
MicroSet System 66 – 69
Assembly instructions, Inquiry
Special Tools 70 – 71
2
8
63
DIHART® Insert Reaming
Reaming with Insert Technology

1
The Technology
The use of inserts is revolutionising reaming with multiple The positions of the individual cutting edges on an insert
blade reamers and setting new levels in precision and are precisely defined during manufacturing and application.
function. Cutting edges ground in a single o peration ensure the
degree of precision required for high precision bore
2 Each insert has two effective cutting edges.

Unlike boring tools, inserts for reaming tools are ground as
machining.
a complete set directly on the basic element in their specific Numerous cutting materials and coatings for machining an
insert pocket. extremely wide variety of materials.
3
BENEFITS for you:
Ground to size for maximum precision Concept can be used for an extremely wide v ariety
of DIHART® tools
Low cost tool logistics
Low cost changes to tool and geometry
Shortest preparation time
4 Maximum flexibility
Can be adjusted for extremely small bore tolerances
Precision of rotations Two cutting edge insert

Cutting edge 1 – Cutting edge 2
3µ Without affecting the tool’s precision inserts can be rotated
5 in the shortest possible time.
This minimises setting time and doubles the tool life by

using two cutting edges.
2µ
6 1µ
Cutting edge 1
Cutting edge 2
Concetricity [µ] Insert
64
DIHART® Insert Reaming

1
We check your specifications for
technical feasibility and you receive a
prompt reply.
3
Assembly instructions A
Cleaning:
Make sure that the insert seats 3 and indexable inserts are
absolutely clean/grease-free. If necessary, remove tiny dust
particles with compressed air!
4
Assembly:
• All indexable inserts and insert seats are marked with
letters 1. This ensures correct assignment to the insert
seat.
• The number markings 2 ensure that all indexable inserts
are positioned correctly.
Tighten the screw 4 (order no. N00 57710) to 2.5 Nm Measuring the diameter:
5
(torque wrench order no. L05 00940) The measuring tooth is located at letter A and is
also marked on the holder with a spot 6. If the
diameter is too large, loosen the conical screw 5
and turn it to the right to set the correct diameter.
The conical screw 5 does not have to be removed
completely !
4
Caution!
6
• Uneven angle division !
• There are 2 cutters 180° opposite = measuring
5 tooth A.
• Measure the diameter at the front of the cutter
(due to tapering, see illustration).
3 • Avoid damaging the cutters.
• When turning the indexable insert on an 7
adjustable carrier, the diameter must be
1 readjusted.
6
2
8
Patent applied for inside and outside Germany
65
DIHART® MicroSet System
Reaming with Adjustable Inserts BENEFITS for you:
1 The new reamers from DIHART® which boast in-

dividually adjustable inserts are an alternative to the
Maximum flexibility
Reduces logistics with regard to retipping
ready-to-use ground tool variants. These reamers
also feature multiple blades and offer maximum Inserts available from stock
flexibility, reduce logistics with regard to retipping Individually adjustable inserts
and enable cost savings thanks to the favourably Simple handling when making adjustments and
priced inserts which are available from stock. changing the inserts
2 The single-blade inserts are screwed in place and

set to a diameter and tapering using a newly deve-
Variant:
- Diameter range of 40 – 140 mm
loped fine adjustment system for indexable inserts - Hole tolerances of M IT5
with μm accuracy. This makes hole tolerances of - Use with cast metal, solutions for steel, stainless steel,
M IT5 easily achievable. The reference dimension is aluminium and other materials to follow
provided by two measuring blocks. - The tool concept can be used in special and multiple dies
Only 14 inserts for the diameter range of 40 to 140
3 mm. Maximum flexibility in terms of fields of appli-

cation, availability and variety of cutting materials
and coatings are features of this tool, because cer-
tain components, tolerances, volumes, etc., often
determine which combinations are used.
Precision and productivity
Even when the demands on a component are particularly The MicroSet tool shown uses this advantage perfectly and
5 high and the highest precision is required, the DIHART®
MicroSet system gives you a special advantage: The tools
solves the application requirements better than the previ-
ously used brazed PCD tools. An inability to correct the
can be readjusted at any time. All that needs to be done is brazed PCD plates, particularly in the second stage, results
to readjust the indexable inserts in the precision adjustment in operating times of different lengths and irregular repair
system to the required diameter. Only when the cutting costs.
edges are worn do they need to be replaced.
The standard indexable inserts available from stock (fitted
The special strengths of the MicroSet system can truly be with PCD in this case) make up for long repair cycles and
6 seen when used with special tools, especially with stepped
tools that the user can arrange themselves. Thanks to the
not only increase the flexibility of the system but also the
productivity and the profitability of an application.
variety of possible combinations, the user quickly puts
together a suitable reamer that is ideally matched to the
component with regard to its materials, tolerances and
volumes. Before: Good machining
using PCD tool
Before: Good machining

using PCD tool
66
DIHART® MicroSet System
BENEFITS for you:
Simplified logistics thanks to standard indexable inserts available from stock

Can be fitted with CBN or PCD indexable inserts for a variety of machining requirements 5
Uncomplicated readjustment using a precision-controlled adjustment system
Can be used as a repeat operation tool e.g. integrated milling and reaming
Easy and uncomplicated setting also on electronic presetting device
8
67
Inquiry Fax to +49 7143 373233 DIHART® MicroSet System
Unique: Reaming with Adjustable Inserts!
1
The tools are specially manufactured for each application, with four to eight cutting edges on a basic body and for length/
diameter ratios up to 2×D.
We check you specifications for technical feasibility and you receive a prompt reply.
Company: Contact:
Department: E-Mail:
2 Telephone: Customer-No.:
Fax: Distributor:
Date:
3
X D = _____ mm
b = _____ mm
5
X = _____ mm (max. 2×D)
Material to be machined: Holder / Adaptor (Type and size)
6 Machining method n through hole n blind hole

X
n DAH _____
Length of bore:
n HSK _____
X DIN 69893 A
Interrupted cut n yes n no
n ISO _____
Tolerance:
X DIN 69871 AD/B
Required surface: n ISO _____

JIS B 6339 AD/B
X
Allowance in X: (MAS 403 BT)
Required cutting material other adaptors on request
68
X 40 – 140 mm DIHART® MicroSet System
Insert Assembly parts Accessories Setting device

Clamping Wedge Torque key Replaceable
1
DBG-N
screw blade
XD Order No. K Order No. Order No. Order No. Order No. Order No.
Article Article
40,000 – 44,999 70W.37.01040A
45,000 – 49,999 70W.37.01045A
50,000 – 54,999 70W.37.01050A
55,000 – 59,999 70W.37.01055A
60,000 – 64,999
65,000 – 69,999
70W.37.01060A
70W.37.01065A
2
70,000 – 74,999 70W.37.01070A N00 57241 L05 03311
75,000 – 79,999 70W.37.01075A
§ S3070-8IP 15F.00.30001 8IP L05 00730 059.33.4154
2,25 Nm 2,25 Nm
80,000 – 89,999 70W.37.01080A
90,000 – 99,999 70W.37.01090A
100,000 – 109,999 70W.37.01100A
110,000 – 119,999 70W.37.01110A
120,000 – 129,999
130,000 – 140,000
70W.37.01120A
70W.37.01130A 3
1 1 2
2
1
2
4
7
34
56 3
Assembly parts (Fig. 1) Fit the indexable insert:

1 indexable insert Make sure that the insert seat is clean.
2 clamping screw Place the indexable insert 1 into the insert seat and tighten the clamping
Setting machining dia.
screw 2 only slightly. 5
3 adjusting wedge, 4 differential screw Use TORX Plus® torque wrench 7 (2,25 Nm) (Fig.2).
Setting conicity Reference dia. as reference dimension “0” for setting the machining dia. and
5 adjusting wedge, 6 differential screw conicity (Fig. 3), reference dia. is marked on tool.
Preset the machining dia. (Fig. 4) and conicity (Fig. 5):
1 line =
Use an Allen key 8 (width across flats SW2) to turn the differential screws 4
1µ
and 6 until the indexable insert 1 is set to approx. 10 μm below the desired
machining dia. and approx. 25 µm over the reference dia. 6
Secure the insert:
Use a TORX Plus® torque wrench 7 (2,25 Nm) to secure the indexable insert
1 at the preset tightening torque (Fig. 2).
8 Set the final machining dia. (Fig. 4) and conicity (Fig 5):
4 When tightened, the indexable insert 1 is set to the machining diameter and
4
the specified conicity using the differential screws 4 and 6.
Tool after setting (Fig 6). 6
7
8
6
8
5
Patented design 69
DIHART® Special Tools
Special Solutions and Multi-step Tools –
Greater Range of Functions, Lower Machining Costs
1 The development of specific solutions for customers The questionnaire on page 100 of this catalogue can be used at
represents a major area of competence for DIHART®. any time to inquire about and order special tools.
It is often impossible to carry out machining tasks with References to applications can be found in our application
standard tools because of the demands for form, tolerance examples.
or quality which require special process analysis and tool
development work.
2
BENEFITS for you:
Optimised application design Combining several machining operations

Major reduction of non-productive time Highest efficiency and productivity
Technical advice by DIHART® technicians
3
5
Special Systems:
Machining Bearing
Bores for Cam Shafts
Example: The solution:

Finish machining operation for Using the newly developed tool, The concept has now become well
camshaft bearing for cylinder heads in machining the cylinder heads on established in engine and vehicle
Ck AlSi9Cu3 for car engines. transfer lines is reduced to one station. manufacturing.
On machining centres a pilot tool
The task: short, stable fitted with PCD inserts is The cutting values are:
To simplify the process on transfer lines initially used to pre-machine the bores vc = 220 m/min; f = 1080 mm/min.
or machining centres. for the first journal. The finishing tool
(also with PCD inserts), which matches
the length of the engine, then reams
all the bores to size: x 26,045 H7.

DIHART® Special Tools
With its multi-flute stepped reaming 1

tools and special solutions, DIHART®
improves the economics of reaming.
The latest generation of tools is
characterised by extremely high cutting
speeds and high feed rates.
Designed to suit workpiece and
material, they guarantee dimensional
stability and reliable production. 2
Multi-step tools
Multi-step and modular reaming tools

from DIHART® improve production
performance. DIHART® increases the
range of functions for the tools and in
doing so reduces machining costs. 3
Special tools
Use of latest technology

Tool design to suit application 6
Advice from DIHART® experts
Stand the test in many references
Multi-flute reaming tools for best
performance
Reduction in ancillary costs
8
71
DIHART® Compensating Holder
5
DIHART® compensating holders DAH® are static Precision bore machining can therefore be executed with
compensating systems, floating holder DPS are dynamic extremely high cutting speeds and feed values.
compensating systems. Axis and concentricity errors are
compensated for extremely simply. The bore quality achieved, such as circularity, cylindricity
and surface finishing, leaves nothing to be desired.
Using the patented DAH® from DIHART® the concentricity
6 of reaming tools and all rotating machining tools can be The use of the DAH® enables you to machine precision
adjusted quickly, effortlessly and with utmost precision on bores up to tolerance class IT 4.
the machine.
72
DIHART® Compensating Holder Page

1
with HSK-A adaptor 74
with ABS® adaptor 74
with taper shank 75
Assembly instructions 76
Assembly parts / accessories 77
2
Adaptor for DAH® 78 – 79
with expanding chuck
with ABS® adaptor
DAH® 50 HS Compensating Holder 80 – 81

for high speed machining
3
DPS Floating Holder 82 – 83
with VDI connection
with cylindrical shank
5
BENEFITS for you:
Compensation systems for μ-precise

concentricity
Easy correction of concentricity and

axis error 6
Optimised for extremely high speeds
Designed for internal coolant supply
Tools rotating concentrically guaran-

tee long tool life
7
8
73
DIHART DAH® Compensating Holder
with HSK Adaptor DIN 69893 A
DAH x d1
x d2
2
l2 l1
Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77.
HSK-A
3 DAH
Order No. X d1 HSK-A X d2 l1 l2
545.07.011 63 63 50 66 12 1,47
545.07.002 81 40 65 52 12 0,97
545.07.003 81 50 65 66 12 1,39
545.07.004 81 63 65 66 12 1,78
4 545.07.009
545.07.010
81
81
80
100
65
65
76
76
12
12
2,62
3,58
545.07.005 115 80 100 76 16 1,75
545.07.006 115 100 100 79 16 5,18
with ABS® Adaptor

DAH x d1
x d2
6
l2 l1
ABS® adaptors see catalogue "KomPass – Bore machining"
7 ABS
DAH
Order No. X d1 ABS X d2 l1 l2
545.00.001 81 40 65 50 12 0,90
545.00.003 81 50 65 50 12 1,45
545.00.002 115 63 100 54 16 2,75
74 Patented design
with Taper Shank DIN 69871 AD/B
long version on request K
DAH x d1 1
x d2
2
l2 l1
DIN 69871 AD/B

3
DAH
Order No. X d1 SK X d2 l1 l2
545.10.010 63 30 50 51 12 0,98
545.10.011 63 40 50 51 12 1,45
545.10.001 81 40 65 51 12 1,62
545.10.003
545.10.004
81
115
50
50
65
100
51
69
12
16
3,69
5,61
4
with Taper Shank JIS B 6339 AD/B (MAS 403 BT)

long version on request K
5
DAH x d1
x d2
6
l2 l1
JIS B 6339 AD/B

7
DAH
Order No. X d1 SK X d2 l1 l2
545.77.011 63 40 50 59 12 1,55
545.77.001
545.77.003
81
81
40
50
65
65
59
70
12
12
1,79
4,68
8
545.77.004 115 50 100 88 16 6,60
75
Clean grinding surfaces thoroughly
dry and free of grease.
1
2 Pre-load evenly with the 6 assembling screws 2

(pressing the spring washer level)
3
Adjusting the DAH® must be done in the machine on
the spindle where the tool will be in use afterwards!
4
4
Determine the highest point by rotating (largest
concentricity error).
Rotate the threaded pin 4 to the highest point.
Correct half of the measured runout error by inserting the
thread pin 4.
Repeat this procedure until the runout error is < 5 µ.
5
Center the indicator on the gauge line.
7 Tighten the assembling screw 2 DAH Starting torque

cross-wise. Please observe the x d1 M
specified starting torque M in the 63 7 – 9 Nm
M 2 index-table. After fastening, fix the 81 7 – 9 Nm
adjusting ring 1 by locking the 115 25 – 35 Nm
thread pin 4.
Finally check the runout once more.

«should be» < 5 µ
76
DAH x d1
2
3
2 3 1 4 5
1 2 3 4 5
Adjusting ring Assembling screw Spring washer Thread pin Thread pin
for 4
DAH
X d1 Order No. Article Order No. Order No. Article Order No. Article Order No.
63 545.25.010 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×8 545.47.010

81 545.25.001 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×10 545.47.001
115 545.25.002 M8×30 545.26.002 545.27.002 M8×8 545.28.002 M8×10 545.47.002
6
Assembly parts ABS® Assembly parts HSK-A
ABS location hole ABS location spigot HSK-A Coolant supply unit
ABS Order No. ABS Order No. HSK-A Order No. Order No.
7
Spares assortment 1 Spares assortment 2 Spares assortment O ring
32 N00 15261 32 N00 17661 40 51391 00040 2× 52911 00751
40 N00 15271 40 N00 17671 50 51391 00050 2× 52911 00920
50 N00 15281 50 N00 17681 1× 52911 01025
63 51391 00063
63 N00 15291 63 N00 17691 1× 52911 01020
80 N00 15301 80 N00 17701 80 51391 00080 2× 52911 01320
100 51391 00100 2× 52911 01430
Individual spares (spares assortment) are supplied for replacement purposes only.
Any other use is not permitted and represents an infringement of the patent. Supply includes HSK-A spares
assortment: Coolant tube, locking
8
collar and two O rings.
77
DIHART DAH® Adaptor
Expanding chuck for tools with cylindrical shank
K length adjustment from outside
1 L
b
c
DAH x d1
x d2
xd
2
Supply includes: DAH® adaptor complete. Adaptor sleeve see page 79.
Expanding chuck
3
DAH
Order No. Xd X d1 X d2 L b c
545.62.004 12 63 24 70 52 35 – 45 0,43
545.62.015 16 81 34 75 57 39 – 49
545.62.016 20 81 37 75 57 41 – 51 0,78
545.62.017 25 81 50 110 92 46 – 56 1,43
4 545.62.018 32 81 60 115 97 51 – 61 1,72
for tools with ABS® connection

5 L
b
DAH x d1
ABS x d
Supply includes: DAH® adaptor complete. Further ABS® adaptors see catalogue "KomPass – Bore machining"
ABS
7 ABS DAH
Order No. Xd X d1 L b
545.40.006 32 63 42 24
545.40.007 32 81 35 17
545.40.001 40 81 35 17 0,44
545.40.003 50 81 65 47 0,83
545.40.004 50 115 46 20,5 1,19
545.40.002 63 115 52 26,5 1,46
78 Patented design
DIHART® Adaptor Sleeve
x d1
x d2
xd
L2 L1
2
Adaptor sleeve
3
Order No. Xd X d1 X d2 L1 L2
L01 14291 3
L01 14301 4
L01 14311 5 12 19 45 2 0,1
L01 14321 6
L01 14331 8 4
L01 14261 3
L01 14271 4
L01 14281 5
L01 14201 6
L01 14211 8 20 29 50,5 2 0,1
L01 14221 10
L01 14231
L01 14241
12
14
5
L01 14251 16
L01 14400 6
L01 14410 8
L01 14420 10
L01 14430 12
25 29 55 2 0,1
L01 14440 14
L01 14450
L01 14460
16
18
6
L01 14470 20
L01 14501 6
L01 14511 8
L01 14521 10
L01 14531 12
L01 14541
L01 14551
14
16
32 39 60,5 3 0,3
7
L01 14561 18
L01 14571 20
L01 14581 25
8
79
DIHART DAH® 50 HS Compensating Holder
High speed machining – with maximum quality
1 For maximum precision and concentricity
DIHART's DAH® 50 HS compensating holders ensure that The quality of the bore, including surface quality, circularity,
the tool runs concentrically. They allow precision adjustment roundness and parallelism and above all the dimensional
of the tool in the µm range at the cutter eliminating any accuracy are improved considerably.
machine spindle error.
This significantly increases the process reliability with
Maximum concentricity guarantees reliable production DIHART® multiple blade reamers.
2 within extremely close tolerances.
BENEFITS for you:
Proven hydro-expansion clamping Optimum vibration damping for excellent surface

3 Maximum concentricity and repetition accuracy
< 1 µ for uniform blade contact
quality
Flexible clamping range with reduction sleeves
Extremely simple concentricity adjustment Speeds up to 25.000 rpm
Compact design For minimal lubrication (MLC)
4 Simple handling – reduced machine idle times Four adjustable screws allow rapid and precise adjustment
of the concentricity of the multiple blade reamer, reducing
In comparison to previous solutions the hydro-expansion concentricity errors to virtually zero. The extremely slim
chuck is integrated into the new DIHART® compensating design of these new compensating holders ensures that
holders. This means one less interface. they fit easily into practically all tool magazines.
5
The DIHART DAH® 50 HS compensating holders enable the concentricity of a tool to be adjusted with
μ-precision at the bezel position, thereby eliminating any machine spindle error.
6 Simple, time-saving control using adjustment ring

with adjustment screw.
Alignment module:
1 adjustment ring, 4 adjustment screws
Connection on tool-side
7 with hydro-expansion chuck
Tightening screw
for clamping tool
80
DIHART DAH® 50 HS
with HSK Adaptor
L with internal coolant supply K
L1 clamping range x 3 – 20 mm K
c SW4
1
HSK x d
x d2
x d1
x d3
HSK
2
HSK
Order No. Xd X d1 X d2 X d3 L L1 c
54B.10.00030 63 20 41 50 110 63,1 52,5 1,30

54B.10.00040 63 25 50,5 60,5 135 72,1 57 2,16
with Taper Shank DIN 69871 AD/B 3

L
clamping range x 3 – 20 mm K
L1
c SW4
4
x d3
x d2
x d1
DIN 69871 AD
Order No. SK X d1 X d2 X d3 L L1 c 5
54B.90.00030 40 20 41 50 110 65 41 1,50
with Taper Shank JIS B 6339 AD (MAS 403 BT)

L
L1
clamping range x 3 – 20 mm K
6
c SW4
x d1
x d3
x d2
JIS B 6339 AD (MAS 403 BT)

7
Order No. BT X d1 X d2 X d3 L L1 c
54B.91.00030 40 20 41 50 115 69,1 41 1,70

8
Supply includes:
DAH® 50 HS compensating holder complete. Adapter sleeve for clamping range x 3 – 16 mm see page 79.
81
DIHART® DPS Floating Holder
with VDI connection DIN 69880
K for stationary tools K angular compensation 30‘ (not adjustable)
K with internal coolant supply K radial play 0,08 mm (not adjustable)
1
l1 c
x d1
x d2
x d3
xd
2
Supply includes: DPS floating holder with collet nut. Please order collets and washer (page 83) separately.
3 VDI Assembly parts

Collet nut
Accessories
Collet
VDI
Oder No. Xd X d1 X d2 X d3 l1 c Oder No. Size
57B.49.00010 30 59 42 68 109 55 1,85 51200 00425 ER 25

57B.49.00020 40 59 42 83 109 63 2,60 51200 00425 ER 25
4 57B.49.00030
57B.49.00040
40
50
64
64
50
50
83
98
116
116
63
78
2,74
3,60
51200 00432
51200 00432
ER 32
ER 32
with cylindrical shank similar to DIN 1835

K for stationary tools K angular compensation 30‘ (not adjustable)
K with internal coolant supply K radial play 0,08 mm (not adjustable)
5
l1 c
x dh6
x d1
x d2
6
g
Supply includes: DPS floating holder with collet nut. Please order collets and washer (page 83) separately.
7 Cylindrical shank Assembly parts

Collet nut
Accessories
Collet
Cylindrical
shank
Oder No. X dh6 X d1 X d2 l1 c g Oder No. Size
57B.40.00010 25 59 42 84 60 G 1/4 1,11 51200 00425 ER 25

57B.40.00020 32 64 50 91 80 G 3/8 1,70 51200 00432 ER 32
57B.50.00010 25,4 (1") 59 42 84 60 G / 14 1,03 51200 00425 ER 25
57B.50.00020 31,75 (1¼") 64 50 91 80 G 3/8 1,77 51200 00432 ER 32
82
DIHART® Collets
for DPS floating holder
xd
2
2 1
Collet 1
ER 25
Washer 2 Collet 1
ER 32
Washer 2 3
Xd Oder No. Xd Oder No. Xd Oder No. Xd Oder No.
3,50 – 3,01 52806 25035 3,50 – 3,01 52806 32035

4,00 – 3,01 A33 54000.0400 4,00 – 3,01 A33 55000.0400
4,00 – 3,51 52806 25040 4,00 – 3,51 52806 32040
5,00 – 4,01 A33 54000.0500

4,50 – 4,01
5,00 – 4,51
52806 25045
52806 25050
5,00 – 4,01 A33 55000.0500
4,50 – 4,01
5,00 – 4,51
52806 32045
52806 32050
4
5,50 – 5,01 52806 25055 5,50 – 5,01 52806 32055
6,00 – 5,01 A33 54000.0600 6,00 – 5,01 A33 55000.0600
6,00 – 5,51 52806 25060 6,00 – 5,51 52806 32060
6,50 – 6,01 52806 25065 6,50 – 6,01 52806 32065
7,00 – 6,01 A33 54000.0700 7,00 – 6,01 A33 55000.0700
7,00 – 6,51 52806 25070 7,00 – 6,51 52806 32070
7,50 – 7,01 52806 25075 7,50 – 7,01 52806 32075
8,00 – 7,01 A33 54000.0800 8,00 – 7,01 A33 55000.0800
8,00 – 7,51 52806 25080 8,00 – 7,51 52806 32080
9,00 – 8,01 A33 54000.0900

8,50 – 8,01 52806 25085
9,00 – 8,01 A33 55000.0900
8,50 – 8,01 52806 32085 5
9,00 – 8,51 52806 25090 9,00 – 8,51 52806 32090
9,50 – 9,01 52806 25095 9,50 – 9,01 52806 32095
10,00 – 9,01 A33 54000.1000 10,00 – 9,01 A33 55000.1000
10,00 – 9,51 52806 25100 10,00 – 9,51 52806 32100
10,50 – 10,01 52806 25105 10,50 – 10,01 52806 32105
11,00 – 10,01 A33 54000.1100 11,00 – 10,01 A33 55000.1100
11,00 – 10,51 52806 25110 11,00 – 10,51 52806 32110
11,50 – 11,01 52806 25115 11,50 – 11,01 52806 32115
12,00 – 11,01 A33 54000.1200 12,00 – 11,01 A33 55000.1200
12,00 – 11,51
12,50 – 12,01
52806 25120
52806 25125
12,00 – 11,51
12,50 – 12,01
52806 32120
52806 32125
6
13,00 – 12,01 A33 54000.1300 13,00 – 12,01 A33 55000.1300
13,00 – 12,51 52806 25130 13,00 – 12,51 52806 32130
13,50 – 13,01 52806 25135 13,50 – 13,01 52806 32135
14,00 – 13,01 A33 54000.1400 14,00 – 13,01 A33 55000.1400
14,00 – 13,51 52806 25140 14,00 – 13,51 52806 32140
14,50 – 14,01 52806 25145 14,50 – 14,01 52806 32145
15,00 – 14,01 A33 54000.1500 15,00 – 14,01 A33 55000.1500
15,00 – 14,51 52806 25150 15,00 – 14,51 52806 32150
15,50 – 15,01 52806 25155 15,50 – 15,01 52806 32155
16,00 – 15,01 A33 54000.1600
16,00 – 15,51 52806 25160
16,00 – 15,01 A33 55000.1600
16,00 – 15,51 52806 32160 7
16,50 – 16,01 52806 32165
17,00 – 16,01 A33 55000.1700
17,00 – 16,51 52806 32170
17,50 – 17,01 52806 32175
18,00 – 17,01 A33 55000.1800
18,00 – 17,51 52806 32180
18,50 – 18,01 52806 32185
19,00 – 18,01 A33 55000.1900
19,00 – 18,51 52806 32190
20,00 – 19,01 A33 55000.2000

19,50 – 19,01 52806 32195 8
20,00 – 19,51 52806 32200
83
IDEEN-FABRIK+
The ideas factory

6 The IDEEN-FABRIK reflects the evolution of the While the metal swarf flies down below, ideas are
KOMET GROUP from a tool manufacturer into a creative exchanged above. By this, we aim to demonstrate that
expert for solutions covering all aspects of boring, the work here is always associated with new ideas and
reaming, thread milling and mechatronic tools. creative ambition.
The central objective is to offer our customers and With the IDEEN-FABRIK and the comprehensive
employees scope for creative working and learning. seminar programme for customers and employee
7 On a total area of 2,500 m², we have created a modern,
qualification, we aim to offer you a measurable and
permanent competitive advantage in your markets.
multi-storey factory environment. The IDEEN-FABRIK
was deliberately not constructed as a separate, Ask for our no-obligation specialist seminar brochure.
detached training building, but integrated
directly above a manufacturing business.
8
84
DIHART® Informations Page
Informations
1
Cutting geometry (ASG) 86 – 88
Cutting materials and coatings 89
Tolerances 90 – 91
Surfaces 92
Measuring 93
Cutting data 94 – 95
2
Technical Application Hints
Problems R possible causes R solutions 96

Types of tool wear 97
Safety notes 98
3
Enquiries,Test-results and Complaints 99 – 101
Numerical Index 102 – 103
KOMET SERVICE® 104 – 108
KOMET GROUP International Agencies 110 – 111

4
The KOMET GROUP is the worldwide

technology leader for innovative tool
concepts and complete solutions for
drilling machining. 5
Our customers know us as a manufacturer
of premium tools, and know the ideas
behind our solutions. The further
creativity is still unused, and remains to
be discovered. We have set ourselves
the objective of exploiting the added
value thus created for the benefit of our 6
customers.
We call this TOOLS+IDEAS. A new and

different way of being able to offer
our customers long-term, sustainable
advantages through a plus in support and
services.
7
Our IDEEN-FABRIK in Besigheim is the first
step in this direction.
8
85
DIHART® ASG3000
ASG3000 – the new chip control geometry

for Reamax®, Reamax® TS, Monomax® and
1 Cutting ring
Long and uncontrolled chips are a common problem.
Remedying this often requires the machine operator to manually
intervene, and the resulting poor process-reliability in machining
makes the operating times and the machining results difficult
to estimate and calculate.
2 The DIHART® reaming specialists set about making systematic
improvements. And the ASG3000 was developed.
By adding an additional flute, chip deflection is defined and led
along the cutting edge. In long-chipping materials, short and
tight helical chips are formed that prevent the classic problems
of ball or thread chips from forming. In addition, blockages of
3 coolant holes and the erosion of base bodies no longer occur.
With this extra benefit and the performance remaining at
least equally good in terms of drilling quality and tool life by
comparison with the existing standard ASG07 geometry, the
ASG3000 is setting new standards. The ASG3000 is now the
first choice of geometry and has replaced the existing ASG07.
4
5 Geometry Flute form Chip evacuation Bevel angles
ASG07 straight
ASG3000 straight
Benefits for you:

Process reliability when working with long-chipping
7 materials
Improved chip control
Shorter, tightly twisted chips
No erosion due to chips on steel base bodies
No penetration of chips into coolant holes
8
86
DIHART® ASG 3000
2
NEW
ASG 3000
5
Secondary
Main cutting edge
cutting edge
6
Cutting face
Radial land Rear clearance face
7
Primary clearance face
Secondary clearance face

8
87
DIHART® ASG – Cutting Geometry
The cutting geometry (ASG) comprises: • Bevel angle • Chip angle
• Width of circular land • Primary and secondary
• Backtaper clearance face
Cutting face
Radial land
Rear clearance face
2 Secondary clearance face
Primary clearance face
Main cutting edge

Secondary cutting edge
3
Standard Geometries Special Geometries
Chip
Geometry Flute form Chip Bevel angles Geometry Flute form Bevel angles
evacuation
evacuation
comment
4
ASG0106 straight
ASG07 straight

ASG02 straight
5
ASG0703 straight face cutting

ASG03 straight
6
face cutting,
left hand
ASG0501 ASG0704 straight for increased
spiraled
positional accuracy
ASG3000 straight
chip breaking

ASG09B straight
7 < x 32 mm

ASG0706 straight
chip breaking

ASG1402 straight
> x 32 mm
8 ASG09 straight
88
DIHART® Cutting Materials and Coatings
3
HM is a fine-grained carbide, which features high abrasion resistance and achieves good results in standard
Cutting materials
HM materials.
It is very suitable for coating, and therefore mainly used also as cutting material for coated reamers.
DST is a high-performance cutting material, and very suitable for high-speed reaming. DST is ideal for 4
DST machining non-alloyed or low alloyed steels up to 1200 N/mm² tensile strength. DST is also excellent for
reaming nodular iron.
TiN is an all purpose coating material. It has a very smooth surface and has very little affinity to many
TiN materials. This avoids structure deformation which gives excellent surface-finish results when reaming, and
with considerably higher cutting data than with non coated carbide reamers.
5
DBG-N is a coating which offers a very high grade of hardness. The coating also has a very high oxidation
DBG-N resistance. This makes this particular high-performance coating very suitable for high cutting speeds, and
also for using with mist coolant machining.
DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation. This makes
DBF the coating suitable for cast iron machining. A very smooth layer means that stainless materials can also be
6
Coatings
successfully machined.
DBC is a coating with a very high level of hardness and an extremely smooth surface. It is suitable for
DBC
machining aluminium and copper alloys.
DJC
DJC is a combination of the high-performance cutting material DST and the high-performance coating 7
DBG-N. With this combination a very high tool life with extremely high cutting data can be reached.
DJF DJF is an AlCrN-coated DST that is particularly well suited for using in spheroidal iron workpieces.
Additional high-tech coatings are available for special applications.

8
89
DIHART® Tolerances
Form and positional tolerances DI EN ISO 1101
Form and positional tolerances
1 Tolerance
type
Symbols and characteristics
to tolerance
Drawing details
examples
Explanation Tolerance zone
Straightness The axis of the cylindrical part of the pin must

of a line or axis lie within the cylinder to t = 0.03 mm
2
Form tolerances
The circumference line of any cross section

Circular form
must be contained in a circular ring with a
of a disc, a cylinder, a cone, etc.
width to t = 0.02 mm
The surface to tolerance must lie within two

Cylindrical form coaxial cylinders which have a radial spacing to
t = 0.05 mm
The top axis must lie in a square-shaped area,

Parallelism
within 0.1 mm in the vertical and 0.2 mm in the
of a line (axis) with reference to
horizontal direction. The area will lie parallel to
a basic straight line
Directional tolerances
the basic axis of bore A.
Any 100 mm long section of the top surface

Parallelism
must lie with a gap of 0.01 mm between two
of a surface with reference to a
parallel planes. The planes will lie parallel to the
Positional tolerances
basic plane
lower surface (basic surface).
Position The axis of the hole must lie within a cylinder

of lines, axes or surfaces in with a diameter to tolerance t = 0.05 mm,
relation to one another or to whose axis lies at the precise geometrical place
one or several basic elements (with dimensions as shown in boxes).
Location tolerances
The axis of the part of the shaft to tolerance

Concentricity
must lie within a cylinder with a diameter to
of an axis or a point in relation
tolerance t = 0.03 mm, whose axis aligns with
to a basic axis (basic point)
8
the base axis.
90
DIHART® Tolerances
IT tolerance class DIN 7151
IT tolerance class (µm)
1
Nominal dimension
IT 1 IT 2 IT 3 IT 4 IT 5 IT 6 IT 7 IT 8 IT 9 IT 10 IT 11 IT 12
range
1 – 3 mm 0,8 1,2 2 3 4 6 10 14 25 40 60 100
> 3 – 6 mm 1 1,5 2,5 4 5 8 12 18 30 48 75 120
> 6 – 10 mm 1 1,5 2,5 4 6 9 15 22 36 58 90 150
> 10 – 18 mm 1,2 2 3 5 8 11 18 27 43 70 110 180
> 18 – 30 mm 1,5 2,5 4 6 9 13 21 33 52 84 130 210
> 30 – 50 mm 1,5 2,5 4 7 11 16 25 39 62 100 160 250
> 50 – 80 mm
> 80 – 120 mm
2
2,5
3
4
5
6
8
10
13
15
19
22
30
35
46
54
74
87
120
140
190
220
300
350
2
> 120 – 180 mm 3,5 5 8 12 18 25 40 63 100 160 250 400
> 180 – 250 mm 4,5 7 10 14 20 29 46 72 115 185 290 460
> 250 – 315 mm 6 8 12 16 23 32 52 81 130 210 320 520
3
Manufacturing Tolerance of DIHART® Reamers
Manufacturing tolerance of expandable reamers
The diameter of an expandable reamer is ground to the middle of the bore tolerance T.
The expansion feature of these tools allows for compensation of wear. 4
max. bore diameter
max. reamer diameter

/2 D 1/2 D
D
T
5
1
min. reamer diameter

/2 T
1
min. bore diameter
T = Tolerance field of bore

D = Manufacturing tolerance of reamer
6
Manufacturing tolerance of solid reamers
The manufacturing tolerance field D of the solid reamers is in the upper third of the bore
tolerance T.
max. bore diameter
max. reamer diameter

/2 D 1/2 D
7
D
1
min. reamer diameter

T
/3 T
2
min. bore diameter

T = Tolerance field of bore
D = Manufacturing tolerance of reamer
8
91
DIHART® Surface
1 Attainable surface quality

Surface finish class N11 N10 N9 N8 N7 N6 N5 N4 N3 N2 N1
Material
Mean surface finish Ra 25 12,5 6,3 3,2 1,6 0,8 0,4 0,2 0,1 0,05 0,025
group
Average surface uniformity Rz 100 63 40 25 16 10 6,3 4 2,5 1,6 1 0,63 0,25

1.0 – 4.0
structural steel, low alloy steels: case-hardened

P
steels, heat-treated steel
2
5.0
special alloys: Inconel

S
titanium,
5.1
titanium alloys
6.0 – 7.0
stainless steels,
M
fireproof steels
3 gray cast iron

ferritic
gray cast iron

8.0 – 10.2
perlitic
K
spheroidal graphite cast iron

ferritic
spheroidal graphite cast iron

perlitic
4
15.0 14.0 13.1 13.0 12.0
copper alloy, brass
wrought aluminium alloys

N

Si-content < 10%

Si-content > 10%
5 hardened steels
< 45 HRC
H
16.0
hardened steels
> 45 HRC, m 55 HRC
achievable limited achievability
6 All other surface values on request.
8
92
DIHART® Measuring
Unequal angular position!

Only two cutting edges are 180° in opposite line.
 Measuring teeth
Because the tools are tapered measurement has 2
to be done at the front of the cutting edge.
PCD tipped reamers require non-contact

measuring device!
3
180 º
Mark of measuring teeth

• Drive pin, lobe
5
• Number
• Punch-mark
8
93
DIHART® Cutting Data
Recommended application areas
Guideline values for reaming Cutting speed vc (m/min)
1 Reamers short / 3×D Reamers long / 5×D

Material
Material group
example
Hardness HB
Rm (N/mm²)
Material
DBG-N
DBG-N
material code/
DBC
DBC
DST
DBF
DST
DBF
PCD
PCD
DJC
DJC
HM
HM
TiN
TiN
Strength
DIN
min- min- min- min- min- min- min- min- min- min- min- min- min- min- min- min-
max max max max max max max max max max max max max max max max
St37-2 / 1.0037; 6- 100- 60- 100- 6- 80- 60- 80-
1.0
m 500 non-alloy steels 9SMn28 / 1.0715;

10 200 140 200 10 160 120 160
2
St44-2 / 1.0044
500- St52-2 / 1.0050, 6- 100- 60- 100- 6- 80- 60- 80-

non-alloy /
2.0
C55 / 1.0525,
900 low alloy steels 10 200 140 200 10 160 120 160
16MnCr5 / 1.7131
15- 100- 60- 100- 15- 80- 60- 80-

2.1
< 500 lead alloys 9SMnPb28 / 1.0718

45 200 140 200 45 160 120 160
P

heat resistant structural, 42CrMo4 / 1.7225, 80- 60- 80- 80- 60- 80-
3.0
> 900 heat treated, nitride and CK60 / 1.1221 5-9 5-9
150 110 150 120 90 120
tools steels
3 X6CrMo4 / 1.2341, 15- 15-

4.0
> 900 high alloy steels X165CrMoV12 / 4-7 4-7

1.2601 45 45
4.1
HSS
Inconel 718 / 2.4668,

special alloys: Inconel,
5.0
250 Hastelloy, Nimonic, stc.

Nimonic 80A /
2.4631
S
titanium, 5- 5-
5.1
400 titanium alloys

TiAl5Sn2 / 3.7114
12 12
4
X2CrNi189 / 1.4306, 15- 30- 15- 30-
6.0
m 600 stainless steels X5CrNiMo1810 / 5-8 5-8

1.4401 40 60 40 60
X8CrNb17 / 1.4511, 10- 20- 10- 20-
6.1
< 900 4-6 4-6

M
stainless steels X10CrNiMoTi1810 /

1.4571 35 50 35 50
X10CrAl7 / 1.4713, 10- 20- 10- 20-
7.0
> 900 stainless / fireproof steels X8CrS-38-18 / 4-6 4-6

1.4862 35 50 35 50
GG-25 / 0.6025, 10- 50- 80- 80- 10- 50- 80- 80-
8.0
180 gray cast iron

GG-35 / 0.6035 25 130 220 220 25 100 150 150
GG-NiCr202 / 6- 30- 40- 40- 6- 30- 40- 40-
5
8.1
250 alloy gray cast iron

0.6660 12 90 130 130 12 90 100 100
spheroidal graphite cast 9- 130- 130- 130- 130- 9- 120- 120- 120- 120-
9.0

GGG-40 / 0.7040
18 300 300 300 300 18 180 180 180 180
GGG-50 / 0.7050 9- 100- 100- 100- 100- 9- 100- 100- 100- 100-
9.1
230 GGG-55 / 0.7055

K
iron, ferritic / perlitic 18 250 250 250 250 18 160 160 160 160
GTW-55 / 0.8055
spheroidal graphite cast 8- 80- 80- 80- 80- 8- 80- 80- 80- 80-
16.0 15.0 14.0 13.1 13.0 12.1 12.0 10.2 10.1 10.0
GGG-60 / 0.7060
GTS-65 / 0.8165
malleable iron 15 180 180 180 180 15 150 150 150 150
alloyed spheroidal graphite GGG-NiCr20-2 / 6- 30- 50- 50- 6- 30- 50- 50- 50-
200 cast iron 0.7661
6
12 60 100 100 12 60 100 100 100
GGV Ti < 0,2 6- 30- 40- 40- 6- 30- 40- 40- 40-
GGV Ti > 0,2 12 70 130 130 12 70 130 130 130
copper alloy, brass, CuZn36Pb3 / 2.1182, 10- 100- 80- 10- 100- 80-
90 lead-alloy bronze, lead G-CuPb15Sn /
bronze: good cut 2.1182 30 320 200 30 200 150
copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 10- 50- 10- 50-
100 average cut E-Cu57 / 2.0060 20 150 20 120
AlMg1 / 3.3315, 10- 50- 110- 10- 50- 100-
60 wrought aluminium alloys
N
AlMnCu / 3.0517 30 300 330 30 240 240
7 75
Si-content <10%
magnesium alloy
G-AlMg5 / 3.3561,
G-AlSi9Mg / 3.2373
10-
30
150- 110- 10-
300 550 30
150- 100-
250 300
cast aluminium alloy: 8- 150- 110- 8- 150- 100-
G-AlSi10Mg / 3.2381
20 300 440 20 250 250
hardened steels 40- 40-
1400 < 45 HRC 60 60
H
hardened steels 30- 30-

1800 > 45 HRC, m 55 HRC 50 50
8
94
DIHART® Cutting Data
Recommended application areas
Feed fz (mm/tooth)
(with face cut, feed reduced by 30%)
straight fluted straight fluted left hand spiraled
1
ASG3000, ASG0106, ASG03, ASG11, ASG1101 ASG09, ASG09B, ASG1402 ASG0501
< X 12 X 12 - 25 X 25 - 50 > X 50 < X 12 X 12 - 25 X 25 - 50 > X 50 X 4,8 - 12,7
min-max min-max min-max min-max min-max min-max min-max min-max min-max
0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14
2
0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14
0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14
0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,11
0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18 3
0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30
0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

4
0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12
0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12
0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20
5
0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18
0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20
0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20
0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18
0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18
0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

6
0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18
0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18
0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18
0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 7

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18
0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20
0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20
Reaming allowance in diameter (mm) 8

0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20
95
DIHART® Technical Application Hints
Problems • Possible Causes  Solutions
Bore too large

1 • Concentricity error of the reamer in the spindle  Use DAH® compensating holder and correct
concentricity
• Alignment not precise, reamer cuts at the back end  Correct alignment and use DPS floating
holder
• Built-up edge  reduce cutting speed vc for uncoated carbide cutting material, increase for DST
and coated cutting material or increase the oil content of the coolant
• Reamer too big  have the reamer reworked
2 Bore too small

• Worn reamer  have the reamer readjusted, replaced or repaired
• Reaming allowance too small  Increase reaming allowance
• Cutting forces too big  reduce feed or choose a different cutting geometry (ASG)
• Reamer too small  have reamer readjusted, replaced or repaired
Conical bore, tapered

• Faulty alignment  Correct alignment and use DPS floating holder
3 • Misalignment of head-stock in relation to turret  correct turret and use DPS floating holder
Conical bore, lipped

• Faulty alignment. Cutting edges press at start  Correct alignment and use DPS floating holder
Bore not true

4 • Concentricity error of reamer too large  correct concentricity using DAH® compensation system
• Faulty alignment  Correct alignment and use DPS floating holder
• Asymmetrical cutting through uneven entry surface  Countersink bore
• Deformation through clamping of the work piece  Correct clamping of the work piece
• Poor premachining  optimise premachining
• Feed too high  reduce feed
Bore shows chatter marks

5 • Cutting speed too high  reduce cutting speed
• L to D ratio too large  reduce the entry speed, pilot the bore or choose a different cutting geo-
metry (ASG)
Surface quality unsatisfactory

• Cutting edge build-up  reduce cutting speed vc for uncoated carbide cutting material, increase
for DST and coated cutting material or increase oil content of the coolant
6 • Cutters worn  have cutters repaired or replace tool

• Concentricity error of reamer  correct concentricity using DAH® compensation system
• Failing or insufficient coolant, chips getting jammed  use internal coolant supply and increase
coolant pressure
• Unsuitable coolant  increase the oil content of the coolant
• Wrong cutting data  use data according to catalogue recommendation
Scoring in bore «feed marks»

7 • Cutters defective (outbreaks)  replace reamer or have repaired
• Cutting edge build-ups  reduce cutting speed vc for uncoated carbide cutting material, and
increase for DST and coated cutting material or increase oil content of the coolant
Scoring in bore «retraction marks»

• Reamer is allowed to travel too far out of the bore  Only allow the reamer to travel out of the bore
8 2 mm more than the cutting length at the most
• Material springs back  retraction not at a high speed, but with increased (2-3 times) feed speed
96
DIHART® Technical Application Hints
Types of Tool Wear
Flank wear 1
Reduce cutting speed or use a cutting material or coating with higher
abrasion resistance.
Major breakage
Reduce feed rate and stock allowance. Use carbide with coating
2
instead of DST for interrupted bores.
Pitting of chip surface

Reduce cutting speed or use a more positive rake angle.
3
4
Edge wear
Increase cutting speed or use a more positive rake angle.
Notch wear
5
Reduce cutting speed or use a cutting material or coating with higher
abrasion resistance.
Fatigue wear
6
Reduce feed rate, increase stability of the reamer.
Built-up on chip surface

Use positive cutting geometry, increase oil content of coolant, reduce
cutting speed vc for uncoated carbide cutting material, increase for
DST and coated cutting material.
7
Hairline cracks
Use enough coolant and inner coolant supply, reduce cutting speed.
8
97
DIHART®
Usage and Safety Notes
Safety notes:
1 • The application data specified in the “Recommended application areas” depends on the ambient and application
conditions (e.g. the machine, ambient temperature, lubricant/cooling lubricant used and desired machining results): these
presuppose appropriate application conditions, use and compliance with the spindle speed limits specified for the tools.
• To prevent damage to machine and tool, we recommend that the drive power be calculated in advance. The drive power
which is actually available will be found in the machine manufacturer's spindle speed/performance diagram.
• Safety equipment should be provided to protect personnel from flying chips.
Please see our safety note (enclosed with packing).
Hazard warning:
2 If using tungsten carbide-based hard metal products together with cobalt as a binder metal, please read our safety data
sheets, which are available for you to download from our website.
(http://www.kometgroup.com/navigation-top/download/service/datenblaetter.html)
Liability information:
Subject to change. The KOMET GROUP is not liable for damages resulting from selecting the incorrect tools.
3 Abbreviations used:
ISO International Organisation The International Organisation for Standardisation– abbreviated ISO (grade: “isos”) – is the international
for Standardisation federation of standards organisations and develops international standards many sectors
DIN German Institute for The German Institute for Standardisation is the most important national standardisation organisation in
Standardisation (Deutsches the Federal Republic of Germany.
Institut für Normung e. V)
JIS Japan Industrial Standard Machine tools from Asia normally use tool holders in accordance with the JIS B standard ... (former desig-
(MAS-BT) nation MAS-BT).
4
HSK Hollow shank taper The hollow shank taper, HSK for short, is used as a tool adaptor in machine tools (standardised according
to DIN 69893).
SK Steep taper The steep taper is the standardised form of a tool taper for clamping tools in the main spindle of a ma-
chine tool (standardised in DIN 69871 part 1).
MK Morse taper The Morse taper or Morse cone is the standardised form of a tool taper for clamping tools.
ABS Adapter attachment system The KOMET ABS system is often used as a direct adapter in spindles. In contrast to steep taper adapt-
(ABS) ers, with the ABS System, the spindle or shank diameter is decisive for vibration stability and enables a
relatively extended tool projection.
5 DAH DIHART compensating holder DIHART compensating holders are static compensating systems. Axis and concentricity errors are compen-
sated for extremely simply.
DPS DIHART floating holder DIHART floating holders are dynamic compensating systems. Axis and concentricity errors are compen-
sated for extremely simply.
ASG Cutting geometry The cutting geometry defines the following sizes: cutting angle, cylindrical grinding chamfer width, taper-
ing, rake angle, primary and secondary relief angle.
HM Carbide Carbide in this case means sintered carbide hard metals.
VHM Solid carbide
TiN Titanium nitride TiN is the chemical molecular formula for titanium nitride, a ceramic material with very high hardness and
6 DST DIHART cutting material
corrosion resistance.
DST is a high-performance cutting material.
DBG-N DIHART coating DBG-N is a coating that is characterised by a very high level of hardness.
DJC DIHART coating DJC is a combination of the high-performance cutting tool material DST with the high-performance coat-
ing DBG-N.
DBF DIHART coating DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation.
7 DBC DIHART coating DBC is a coating with a very high level of hardness and an extremely smooth surface.
PCD Polycrystalline diamond Polycrystalline diamond is a synthetically manufactured, extremely hard, mass of diamond particles with
random orientation sintered in a metal matrix.
Rm Tensile strength (N/mm²) Tensile strength is a material property and describes the mechanical resistance with which a material op-
poses plastic deformation or separation.
HB Brinell hardness testing Hardness is the mechanical resistance with which a material opposes mechanical penetration by a harder
8 Ra Roughness depth (µm)

test piece.
Ra = Mean surface finish to DIN 3142
Rz Rz = Average surface uniformity to DIN 4768
98
DIHART®
Enquiries, Test-results and Complaints
Enquiries:
In order to meet the requirements of the customers when

processing their enquiries following details are needed:
• A completed questionnaire (page 100)

2
• A part drawing or hand sketch of the application in question
This will enable the offering department to get an exact

perception of the tools required instantly.
Test-results and complaints:

3
To process complaints and test-results efficiently following details
and items are needed:
• A completed evaluation sheet (page 101)

• A part drawing or hand sketch of the application in question
• If possible the faulty work-piece and/or tool 4
Then a fast and simple procedure can be guaranteed.
Please forward this information to the respective agents.
The addresses of KOMET GROUP are on the last pages of this

catalogue.
5
8
99
Questionnaire DIHART®
For elaboration on tool and machining recommendations,
please send the completed questionnaire to your local KOMET agency.
1
Company: Contact:
Department: E-Mail:
Telephone: Customer-No.:
Fax: Distributor:
Date:
1. Work piece
2 Name of work piece:

Material specification:
Tensile strength:
Heat treatment:
Material No.: Additional information:
2. Bore
Diameter and tolerance: Type of bore
Length of bore: n n1) n2) n2) n1) n1) n1)2) n1)2)
3 Surface finish CLA / Rt / Rz:

Circular error allowed:
CPK:
Diameter of pre-machining: 1)
bottom to be reamed? n yes n no
Method of pre-reaming: 2)
length of interruption: mm
Number of bores, parts per year:
4 3. Machine and tool fixing arrangement

Machine type and brand: Machining: n horizontal n vertical
Attachment of spindle: Tool: n rotating n stationary
Tool fixing arrangement: Coolant supply through tool shank: n yes n no
max. speed: rpm n variable n fix Brand and type of lubricant:
max. feed: mm/min n variable n fix Lubricant ratio of mixture:
Circular accuracy of spindle:
5
4. Drawing
Please include a component drawing or draw a sketch below:
8
100
Evaluation Sheet DIHART®
For friction tests and complaints,
please send the completed questionnaire to your local KOMET agency.
Company:
Department:
Contact:
E-Mail: 1
Telephone: Customer-No.:
Fax: Distributor:
Date:
1. Work piece
Name of work piece:
Material specification:
Tensile strength:
Heat treatment:
2
Material No.: Additional information:
2. Bore
Diameter and tolerance: Type of bore
Length of bore: n n1) n2) n2) n1) n1) n1)2) n1)2)
Surface finish CLA / Rt / Rz:
Circular error allowed:
3
CPK:
Diameter of pre-machining: 1)
bottom to be reamed? n yes n no
Method of pre-reaming: 2)
length of interruption: mm
Number of bores, parts per year:
3. Machine and tool fixing arrangement 4

Machine type and brand: Machining: n horizontal n vertical
Attachment of spindle: Tool: n rotating n stationary
Tool fixing arrangement: Coolant supply through tool shank: n yes n no
max. speed: rpm n variable n fix Brand and type of lubricant:
max. feed: mm/min n variable n fix Lubricant ratio of mixture:
Circular accuracy of spindle:
5
4. Tool
Type: Cutting material / coating:
Order No.: Cutting geometry (ASG):
5. Test results
Bore:
Cutting speed (m/min):
No. 1 No. 2 No. 3 No. 4 No. 5 No. 6
6
Speed (rpm):
Feed: n (mm/rev) n (mm/min)
Concentricity of the tool measured in the machine (µm):
Bore diameter: entrance
exit
Circular error (µm):
Surface quality: n CLA n Rt n Rz
7
No. of reamed bores:
Tool life (m):
Performance:
Overall performance: n excellent n good n unsatisfactory

8
101
Numerical Index
Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page
099.00.090 57 507.02.008 55 526.15 44 52911 01020 77 56J.37 35

099.00.092 57 507.02.009 55 526.16 44 52911 01025 77 56J.37.06H7N 35
1 099.00.095
099.03.002
57
38
507.02.010
507.02.011
507.02.012
55
55
55
526.17
526.18
526.19
44
44
44
52911 01320
52911 01430
77
77
56J.37.08H7N
56J.37.10H7N
56J.37.12H7N
35
35
35
15E.30.10010 21 507.02.043 55 526.35 45 545.00.001 74 56J.37.14H7N 35
15E.30.10020 21 507.02.044 55 526.36 45 545.00.002 74 56J.37.15H7N 35
15E.30.10030 21 526.37 45 545.00.003 74 56J.37.16H7N 35
15E.30.10040 21 508.53.009 56 526.38 45 545.07.002 74 56J.37.18H7N 35
15E.30.10050 21 508.53.010 56 526.39 45 545.07.003 74 56J.37.20H7N 35
15E.30.10050 21 508.53.011 56 545.07.004 74
15E.30.10070 21 508.53.020 56 52806 25035 83 545.07.005 74 56J.47 35
2 18050 10025
18050 10030
21
21
508.53.021
508.53.022
56
56
52806 25040
52806 25045
52806 25050
83
83
83
545.07.006
545.07.009
545.07.010
74
74
74
56J.47.06H7N
56J.47.08H7N
56J.47.10H7N
35
35
35
18050 10040 21/29 510.15.008 57 52806 25055 83 545.07.011 74 56J.47.12H7N 35
18050 10050 21/29 510.15.009 57 52806 25060 83 56J.47.14H7N 35
18050 10070 29 510.15.010 57 52806 25065 83 545.10.001 75 56J.47.15H7N 35
18050 10080 29 510.15.011 57 52806 25070 83 545.10.003 75 56J.47.16H7N 35
18050 20040 29 510.45.007 57 52806 25075 83 545.10.004 75 56J.47.18H7N 35
18050 20100 29 510.45.007 57 52806 25080 83 545.10.010 75 56J.47.20H7N 35
18050 35050 29 510.45.008 57 52806 25085 83 545.10.011 75
3
18050 35070 29 510.45.008 57 52806 25090 83 56J.67 35
18050 35080 29 510.55.007 57 52806 25095 83 545.25.001 77
18050 35100 29 510.55.007 57 52806 25100 83 545.25.002 77 56J.71 35
510.55.008 57 52806 25105 83 545.25.010 77 56J.71.06H7L 35
18589 00012 29 510.55.008 57 52806 25110 83 545.26.001A 77 56J.71.06H7N 35
18589 00014 29 52806 25115 83 545.26.002 77 56J.71.08H7L 35
18589 00019 29 51200 00425 82 52806 25120 83 545.27.001 77 56J.71.08H7N 35
18589 00022 29 51200 00432 82 52806 25125 83 545.27.002 77 56J.71.10H7L 35
18589 00027 29 52806 25130 83 545.28.001 77 56J.71.10H7N 35
18589 10005 21 513.76.008 54 52806 25135 83 545.28.002 77 56J.71.12H7L 35
4
18589 10006 21 513.76.009 54 52806 25140 83 56J.71.12H7N 35
18589 10008 21 513.76.010 54 52806 25145 83 545.40.001 78 56J.71.14H7L 35
18589 10010 21 513.76.011 54 52806 25150 83 545.40.002 78 56J.71.14H7N 35
18589 10013 21 513.81.008 54 52806 25155 83 545.40.003 78 56J.71.15H7L 35
513.81.009 54 52806 25160 83 545.40.004 78 56J.71.15H7N 35
300.05 53 513.81.010 54 545.40.006 78 56J.71.16H7L 35
300.07 53 513.81.011 54 52806 32035 83 545.40.007 78 56J.71.16H7N 35
300.08 53 52806 32040 83 56J.71.18H7L 35
300.17 53 51391 00040 77 52806 32045 83 545.47.001 77 56J.71.18H7N 35
300.25 53 51391 00050 77 52806 32050 83 545.47.002 77 56J.71.20H7L 35
5
300.30.007 57 51391 00063 77 52806 32055 83 545.47.010 77 56J.71.20H7N 35
300.30.008 57 51391 00080 77 52806 32060 83
300.30.008 57 51391 00100 77 52806 32065 83 545.62.004 78 56J.93 35
300.45 53 52806 32070 83 545.62.015 78 56J.93.06H7L 35
300.47 53 514.76.008 54 52806 32075 83 545.62.016 78 56J.93.06H7N 35
514.76.009 54 52806 32080 83 545.62.017 78 56J.93.08H7L 35
301.80.006 57 514.76.010 54 52806 32085 83 545.62.018 78 56J.93.08H7N 35
301.80.007 57 514.76.011 54 52806 32090 83 56J.93.10H7L 35
306.20.001 57 514.81.008 54 52806 32095 83 545.77.001 75 56J.93.10H7N 35
514.81.009 54 52806 32100 83 545.77.003 75 56J.93.12H7L 35
6
33G.17 52 514.81.010 54 52806 32105 83 545.77.004 75 56J.93.12H7N 35
33G.21 52 514.81.011 54 52806 32110 83 545.77.011 75 56J.93.14H7L 35
33G.37 52 52806 32115 83 56J.93.14H7N 35
33G.47 52 517.76.008 55 52806 32120 83 54B.10.00030 81 56J.93.15H7L 35
33G.67 52 517.76.009 55 52806 32125 83 54B.10.00040 81 56J.93.15H7N 35
33G.71 52 517.76.010 55 52806 32130 83 54B.90.00030 81 56J.93.16H7L 35
33G.87 52 517.76.011 55 52806 32135 83 54B.91.00030 81 56J.93.16H7N 35
33G.93 52 517.81.008 55 52806 32140 83 56J.93.18H7L 35
517.81.009 55 52806 32145 83 55232 01010 29 56J.93.18H7N 35
350.14.002 57 517.81.010 55 52806 32150 83 55232 01210 29 56J.93.20H7L 35
7
350.14.003 57 517.81.011 55 52806 32155 83 55232 01610 29 56J.93.20H7N 35
350.23.002 57 52806 32160 83 55232 01610 29
350.23.003 57 518.78.009 56 52806 32165 83 55232 02210 29 56Q.17 37
518.78.010 56 52806 32170 83 56Q.21 37
503.76.008 54 518.78.011 56 52806 32175 83 56H.17 35 56Q.37 37
503.76.009 54 518.78.013 56 52806 32180 83 56H.21 35 56Q.47 37
503.76.010 54 518.78.014 56 52806 32185 83 56H.37 35 56Q.67 37
503.76.011 54 518.82.009 56 52806 32190 83 56H.47 35 56Q.71 37
518.82.010 56 52806 32195 83 56H.67 35 56Q.93 37
8
504.76.009 54 518.82.011 56 52806 32200 83 56H.71 35 56R.17 37
504.76.010 54 518.82.013 56 56H.93 35 56R.21 37
504.76.011 54 518.82.014 56 52911 00751 77 56J.17 35 56R.37 37
504.76.012 54 52911 00920 77 56J.21 35
102
Numerical Index
Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page
56R.37.06H7N 36 640.01.001 27 75A.40.13020 16 75J.47.35H7N 14 A33 54000.1200 83

56R.37.08H7N 36 640.01.002 27 75A.40.13030 16 75J.47.40H7N 14 A33 54000.1300 83
56R.37.10H7N
56R.37.12H7N
56R.37.14H7N
36
36
36
640.01.003
640.01.005
640.01.006
27
27
27
75A.40.13040
75A.40.13050
75A.40.13060
16
16
16
75J.47.50H7N
75J.67
14
14
A33 54000.1400
A33 54000.1500
A33 54000.1600
83
83
83
1
56R.37.15H7N 36 75A.40.13070 16 A33 55000.0400 83
56R.37.16H7N 36 640.03.001 29 75A.40.15010 16 75J.71 14 A33 55000.0500 83
56R.37.18H7N 36 640.03.002 29 75A.40.15020 16 75J.71.18H7L 14 A33 55000.0600 83
56R.37.20H7N 36 640.03.003 29 75A.40.15030 16 75J.71.18H7N 14 A33 55000.0700 83
640.03.004 29 75A.40.15040 16 75J.71.20H7L 14 A33 55000.0800 83
56R.47 37 640.03.005 29 75A.40.15050 16 75J.71.20H7N 14 A33 55000.0900 83
56R.47.06H7N 36 640.04.001 29 75A.40.15060 16 75J.71.22H7L 14 A33 55000.1000 83
56R.47.08H7N
56R.47.10H7N
56R.47.12H7N
36
36
36
640.04.002
640.04.003
640.04.005
29
29
29
75A.40.15070
75A.41.13010
16
17
75J.71.22H7N
75J.71.24H7L
75J.71.24H7N
14
14
14
A33 55000.1100
A33 55000.1200
A33 55000.1300
83
83
83
2
56R.47.14H7N 36 640.04.006 29 75A.41.13020 17 75J.71.25H7L 14 A33 55000.1400 83
56R.47.15H7N 36 75A.41.13030 17 75J.71.25H7N 14 A33 55000.1500 83
56R.47.16H7N 36 640.20 26 75A.41.13040 17 75J.71.28H7L 14 A33 55000.1600 83
56R.47.18H7N 36 640.21 26 75A.41.13050 17 75J.71.28H7N 14 A33 55000.1700 83
56R.47.20H7N 36 640.37 26 75A.41.15010 17 75J.71.30H7L 14 A33 55000.1800 83
75A.41.15020 17 75J.71.30H7N 14 A33 55000.1900 83
56R.67 37 640.37.15H7N 26 75A.41.15030 17 75J.71.32H7L 14 A33 55000.2000 83
56R.71
56R.71.06H7L
37
36
640.37.16H7N
640.37.18H7N
640.37.20H7N
26
26
26
75A.41.15040
75A.41.15050
17
17
75J.71.32H7N
75J.71.35H7L
75J.71.35H7N
14
14
14
L01 14201
L01 14211
79
79
3
56R.71.06H7N 36 640.37.22H7N 26 75A.60.13050 18 75J.71.40H7L 14 L01 14221 79
56R.71.08H7L 36 640.37.24H7N 26 75A.60.13060 18 75J.71.40H7N 14 L01 14231 79
56R.71.08H7N 36 640.37.25H7N 26 75A.60.13070 18 75J.71.50H7L 14 L01 14241 79
56R.71.10H7L 36 640.37.28H7N 26 75J.71.50H7N 14 L01 14251 79
56R.71.10H7N 36 640.37.30H7N 26 75H.17 14 L01 14261 79
56R.71.12H7L 36 75H.21 14 75J.87 14 L01 14271 79
56R.71.12H7N 36 640.66 26 75H.37 14 75J.87.18H7N 14 L01 14281 79
56R.71.14H7L
56R.71.14H7N
56R.71.15H7L
36
36
36
640.67
640.70
640.71
26
26
26
75H.47
75H.67
75H.71
14
14
14
75J.87.20H7N
75J.87.22H7N
75J.87.24H7N
14
14
14
L01 14291
L01 14301
L01 14311
79
79
79
4
56R.71.15H7N 36 75H.87 14 75J.87.25H7N 14 L01 14321 79
56R.71.16H7L 36 640.81.001 27 75H.93 14 75J.87.28H7N 14 L01 14331 79
56R.71.16H7N 36 640.81.002 27 75J.87.30H7N 14 L01 14400 79
56R.71.18H7L 36 640.81.003 27 75J.17 14 75J.87.32H7N 14 L01 14410 79
56R.71.18H7N 36 640.81.005 27 75J.17.18H7G 14 75J.87.35H7N 14 L01 14420 79
56R.71.20H7L 36 640.81.006 27 75J.17.20H7G 14 75J.87.40H7N 14 L01 14430 79
56R.71.20H7N 36 75J.17.22H7G 14 75J.87.50H7N 14 L01 14440 79
56R.93
56R.93.06H7L
37
36
640.84.001
640.84.002
640.84.003
29
29
29
75J.17.24H7G
75J.17.25H7G
75J.17.28H7G
14
14
14
75J.93
75J.93.18H7L
14
14
L01 14450
L01 14460
L01 14470
79
79
79
5
56R.93.06H7N 36 640.84.005 29 75J.17.30H7G 14 75J.93.18H7N 14 L01 14501 79
56R.93.08H7L 36 640.84.006 29 75J.17.32H7G 14 75J.93.20H7L 14 L01 14511 79
56R.93.08H7N 36 75J.17.35H7G 14 75J.93.20H7N 14 L01 14521 79
56R.93.10H7L 36 640.92 26 75J.17.40H7G 14 75J.93.22H7L 14 L01 14531 79
56R.93.10H7N 36 75J.17.50H7G 14 75J.93.22H7N 14 L01 14541 79
56R.93.12H7L 36 640.93 26 75J.93.24H7L 14 L01 14551 79
56R.93.12H7N 36 640.93.15H7L 26 75J.21 14 75J.93.24H7N 14 L01 14561 79
56R.93.14H7L
56R.93.14H7N
56R.93.15H7L
36
36
36
640.93.15H7N
640.93.16H7L
640.93.16H7N
26
26
26
75J.37
75J.37.18H7N
14
14
75J.93.25H7L
75J.93.25H7N
75J.93.28H7L
14
14
14
L01 14571
L01 14581
L05 00740
79
79
52
6
56R.93.15H7N 36 640.93.18H7L 26 75J.37.20H7N 14 75J.93.28H7N 14 L05 01240 21
56R.93.16H7L 36 640.93.18H7N 26 75J.37.22H7N 14 75J.93.30H7L 14 L05 03311 52
56R.93.16H7N 36 640.93.20H7L 26 75J.37.24H7N 14 75J.93.30H7N 14
56R.93.18H7L 36 640.93.20H7N 26 75J.37.25H7N 14 75J.93.32H7L 14 N00 15261 77
56R.93.18H7N 36 640.93.22H7L 26 75J.37.28H7N 14 75J.93.32H7N 14 N00 15271 77
56R.93.20H7L 36 640.93.22H7N 26 75J.37.30H7N 14 75J.93.35H7L 14 N00 15281 77
56R.93.20H7N 36 640.93.24H7L 26 75J.37.32H7N 14 75J.93.35H7N 14 N00 15291 77
56X.21 38
640.93.24H7N
640.93.25H7L
640.93.25H7N
26
26
26
75J.37.35H7N
75J.37.40H7N
75J.37.50H7N
14
14
14
75J.93.40H7L
75J.93.40H7N
75J.93.50H7L
14
14
14
N00 15301
N00 17661
N00 17671
77
77
77
7
57B.40.00010 82 640.93.28H7L 26 75J.93.50H7N 14 N00 17681 77
57B.40.00020 82 640.93.28H7N 26 75J.47 14 N00 17691 77
57B.49.00010 82 640.93.30H7L 26 75J.47.18H7N 14 A33 54000.0400 83 N00 17701 77
57B.49.00020 82 640.93.30H7N 26 75J.47.20H7N 14 A33 54000.0500 83 N00 57710 52
57B.49.00030 82 75J.47.22H7N 14 A33 54000.0600 83
57B.49.00040 82 75A.30.13060 19 75J.47.24H7N 14 A33 54000.0700 83
8
57B.50.00010 82 75A.30.13070 19 75J.47.25H7N 14 A33 54000.0800 83
57B.50.00020 82 75A.30.15060 19 75J.47.28H7N 14 A33 54000.0900 83
75A.30.15070 19 75J.47.30H7N 14 A33 54000.1000 83
75A.40.13010 16 75J.47.32H7N 14 A33 54000.1100 83
103
KOMET SERVICE®
the service brand name of the KOMET GROUP
A network of local partners that provide professional tool refurbishment, trade tools
1 and manufacture customized solid carbide special tools. Everything from a single source.
Fast, flexible and always close to you.
Customer
New
3 solid c tools, c
arbi
de ustom
spe
ice Tools ci
erv
iz ool
ys alre
ed s
al
r ady
t
in
e
liv
de
4 us
e
e
Fre
v ic e
ools
of up ser
rn t
wo
ick
Co
5
at
p
in
ee
g
Fr
nt
Precise tool refurbishme
and modification
8
104
1
From stock or individually manufactured
Get your solid carbide TOOLlife tools directly from your
KOMET SERVICE® partner or have your own customized solid carbide
special tools manufactured.
Your KOMET SERVICE® partner will happily refurbish these tools
along with all tools from other brands.
2
One call does it all

Get on a regular pick-up schedule or arrange a one-time pick-up
of your tools needing refurbishment by your KOMET SERVICE® 3
partner. It’s fast and it’s free.
Tools refurbished to original quality

Our refurbishing experts fairly assess the current state of your
4
tools (irrespective of the manufacturer) in order to recommend
refurbishment or replacement.
KOMET GROUP tools are refurbished according to strict criteria to
restore the original geometry or original tipping. By request you
receive a measurement report. Our partners will also professionally
modify tools for you, quickly and flexibly. 5
Coating – fully customized

KOMET GROUP tools are of course given the original coatings once 6
more. We customize our service to your needs, even with other
standard coatings, all within a few days.
Just-in-time delivery 7
Your KOMET SERVICE® partner will return your KOMET GROUP tools
refurbished to their original quality within 5 or 10 days (without or
with coating) – safely stored in the KOMET SERVICE® TOOL life box.
8
105
KOMET SERVICE® Partner
Fast, flexible and always close to you
1 a Görans Slipservice AB
Ångpannegatan 3
j Andre Woitschach GmbH s DHB Werkzeugtechnik GmbH
Gösgerstrasse 15
Max-Berk-Straße 2
SE-417 05 Göteborg D-69226 Nussloch CH-5012 Schönenwerd
Tel.: +46 31 232060 Tel. +49 6224 5701875 Tel. +41 62 8494192
Fax: +46 31 229684 Fax +49 6224 16 365 Fax +41 62 8494193
Email: gorans@kometservice.com woitschach@kometservice.com dhb@kometservice.com
b Werkzeugschleiferei Bodo Krause k Schnebelt Präzision t AFLY, Affûtage Lyonnais S.A.S.

Inh. Tino Krause Burdastr. 21 200 rue Léon Blum
2 Unter den Linden 1 D-77746 Schutterwald F-69100 Villeurbanne

D-23948 Rolofshagen Tel. +49 781 960444 Tel. +33 472 148939
Tel. +49 3881 4822 Fax +49 781 960450 Fax +33 472 140320
Fax +49 3881 725976 schnebelt@kometservice.com afly@kometservice.com
krause@kometservice.com
l Werkzeugschleiferei Liebrich
c Werkzeugservice Wulf oHG Obere Brandstr. 10
Industriestr. 40-42 D-70567 Stuttgart
D-30900 Wedemark Tel. +49 711 714995
Tel. +49 5130 37670 Fax +49 711 712645
3 Fax +49 5130 376729 liebrich@kometservice.com

wulf@kometservice.com
m InovaTools Eckerle & Ertel GmbH
d Herbert Schaube Werkzeugschleiferei Im Hüttental 3
Alt-Blankenburg 25 D-85125 Kinding-Haunstetten
D-13129 Berlin Tel. +49 8467 84000
Tel. +49 30 47471037 Fax +49 8467 796
Fax +49 30 4744194 inovatools@kometservice.com
schaube@kometservice.com
e D. Hermes GmbH & Co. KG n Schneidwerkzeuge Schleiftechnik Moser

4 Otto-Hahn-Str. 8
D-58739 Wickede
Hauptstr. 21
D-94556 Schönanger-Neuschönau
Tel. +49 8558 663
Tel. +49 2377 92810
Fax +49 8558 671
Fax +49 2377 1470
moser@kometservice.com
hermes@kometservice.com
f Kanne Werkzeugtechnik GmbH o NB Werkzeugtechnik

Borsigstr. 29 Im Anwandel 12
D-37154 Northeim D-72459 Albstadt
Tel. +49 5551 988060 Tel. +49 7432 2009422
5 Fax +49 5551 9880666

kanne@kometservice.com
Fax +49 7432 2009424
nb@kometservice.com
g CNC-Werkzeugschleiferei & p Max Beck GmbH

Werkzeughandel Steikert Beizkofer Str. 49
Am Bahnhof 1 D-88512 Mengen
D-06567 Göllingen Tel. +49 7572 760310
Tel. +49 34671 79652 Fax +49 7572 7603126
Fax +49 34671 529953 beck@kometservice.com
steikert@kometservice.com
6 h Vogtland Schleiftechnik GmbH & Co. KG

q WEMA GmbH
Raiffeisenstraße 9
Moorstr. 20 D-85276 Pfaffenhofen
D-08527 Plauen Tel.: +49 8441 859160
Tel. +49 3741 27600 Fax: +49 8441 8591620
Fax +49 3741 276010 Email: wema@kometservice.com
vst@kometservice.com
r Gradauer G.M.B.H.
i Zero systems, s.r.o. Ternberger Straße 1a
Pod Tratí 493/16 A-4596 Steinbach/Steyr
7 CZ-32200 Plzeň
Tel. +420 377927171
Fax +420 377983910
Tel.: +43 7257 7366
Fax: +43 7257 7366
Email: gradauer@kometservice.com
zero@kometservice.com
8 www.kometservice.com
106
A
1
B
3
C D
E
F
G
4
H
I
J
M
K L N 5
Q R
O
P
6
S
8
107
Fax to KOMET SERVICE® Partner contact page 106
Special tool enquiry: Pre-counterboring stage
Company: Contact:
1 Customer No.:
Address:
Department:
Phone:
Fax:
E-Mail:
3 Insert seat
x D3
Carbide insert
x D2
x D1
4 W1 W2
L2 L3
L1
Pre-counterboring
stage Dimension Tool:
6
n Monomax®
x D1
n Cutting ring
n Reamax® TS
x D2
n Rapid set head
x D3
L1
7
L2
L3
W1
8
W2
108
TOOLS PLUS IDEAS –
a PLUS for our customers and the environment
The company targets The customer
The KOMET GROUP pursues a consistent policy of The KOMET GROUP places value on long-term, binding
investments and achieves long-term and profitable growth customer relations, seeing itself as a partner of the customer
via continuous improvement of products and processes in a balance of benefit supplies and benefit harvests. The
as well as via consistent qualification of employees. This KOMET GROUP records customers' demands and then
increases the value of the company. The KOMET GROUP produces the most effective ideas and tool solutions for their
consistently increases its innovation quota via research and machining tasks. The KOMET GROUP offers the customer
development, offering the market new products every year. information and collaboration via their worldwide presence in
The KOMET GROUP is a premium quality manufacturer and local Service Centres. The IDEAS FACTORY supports vocation-
motivates employee qualification and customers in their related training and further qualifications for customers.
IDEAS FACTORY. The training quota of vocational beginners is
exemplary for the entire field of business.
The environment / surroundings
The products and services The KOMET GROUP feels itself obliged to avoid any wastage,
KOMET GROUP products and services offer the customer and therefore commits itself to responsible usage of raw
incomparable added value. The KOMET GROUP develops, materials and careful utilisation of remaining materials.
manufactures and sells the most comprehensive, modular The KOMET GROUP management is well aware of its
portfolio on bore machining as full-range suppliers. The responsibilities towards society, and creates the foundations
KOMET GROUP offers the most innovative technologies, for modern working environments and working conditions.
thereby taking the highest economic viability, best quality and The specifications on ergonomics and work safety are taken
most attractive designs into account. The KOMET GROUP into account. Beholden to the founder, Robert Breuning, the
sees itself not purely as a tool manufacturer, but rather as KOMET GROUP supports the site at Besigheim, maintaining
suppliers of innovative solutions and ideas for the benefit of direct contact to schools and social facilities in the region.
the customer: TOOLS AND IDEAS.
With these claims in mind, the KOMET GROUP has introduced a modern, integrated management system, known
as KMS (KOMET Management System), which is certified in accordance with ISO 9001:2008, ISO 14001:2009 and
the German „Akkreditierungs-und Zulassungsverordnung Arbeitsförderung – AZAV“.
zertifiziert
nach
AZAV
Certification
http://www.kometgroup.com/navigation-top/download/service/zertifikate.html
KOMET GROUP International Agencies
Europe
Belgium Croatia Sweden · Denmark · Norway

KOMET R. Cools N.V. NITEH d.o.o. KOMET Scandinavia AB
Boomsesteenweg 456 Izidora Krsnjavog 1 B Box 9177
2020 Antwerpen 47000 HR-Karlovac SE-200 39 Malmö
Tel. +32-3-2 37 97 87 Tel. +385 47 60 01 41 Tel. +46-40-49 28 40
Fax +32-3-2 16 33 16 Fax +385 47 60 01 42 Fax +46-40-49 19 95
info@komet.be niteh@ka.t-com.hr scandinavia@kometgroup.com
Denmark Netherlands Switzerland

KOMET Scandinavia AB Roco B.V. KOMET Schweiz AG
Box 9177 Willem Barentszweg 16 Von Rollstrasse 29
SE-200 39 Malmö 5928 LM Venlo CH-4702 Oensingen
Tel. +46-40-49 28 40 Tel. +31-77-3 23 14 00 Tel. +41(0)62 285 42 00
Fax +46-40-49 19 95 Fax +31-77-3 23 14 04 Fax +41(0)62 285 42 99
scandinavia@kometgroup.com info@roco.nl info@kometgroup.com
www.roco.nl
Germany Slovack Republic

KOMET GROUP GmbH Norway KOMET GROUP CZ s.r.o.
Zeppelinstraße 3 KOMET Scandinavia AB Na Hůrce 1041/2,
74354 Besigheim Box 9177 160 00 Praha 6
Tel. +49 7143 3730 SE-200 39 Malmö Tel. +42(0)2 35 01 00 10
Fax +49 7143 373233 Tel. +46-40-49 28 40 Fax +42(0)2 35 31 18 90
info@kometgroup.com Fax +46-40-49 19 95 info.cz@kometgroup.com
scandinavia@kometgroup.com
Finland Slovenia
P.Aro Oy Schmidt HSC d.o.o.
Hallimestarinkatu 9 Austria Kidriceva 25
FI-20780 KAARINA KOMET GROUP GmbH 3000 Celje
Tel. +358-(0)20 1474500 Zeppelinstraße 3 Tel. +386 3 49 00 850
Fax +358-(0)20 1474501 D-74354 Besigheim Fax +386 3 49 00 852
info@p-aro.com Tel. +43 (1) 259 22 04 peter@hsc-schmidt.si
Fax +43 (1) 259 22 04 76
info.at@kometgroup.com
France Spain
KOMET S.à.r.l. KOMET IBERICA TOOLS S.L.
46-48 Chemin de la Bruyère Av. Corts Catalanes 9-11
69574 Dardilly CEDEX Poland Planta baja, local 6B
Tel. +33(0)4 37 46 09 00 KOMET-URPOL Sp.z.o.o. 08173 Sant Cugat del Valles
Fax +33(0)4 78 35 36 57 ul. Przyjaźni 47 b Tel. +34-93-583.96.20
info.fr@kometgroup.com PL 47-225 Kędzierzyn-Koźle Fax +34-93-583.96.12
Tel. +48(0)77.405 31 00 info.es@kometgroup.com
Fax +48(0)77.405 31 10
Great Britain info.pl@kometgroup.com
KOMET (UK) Ltd. Czech Republic
4 Hamel House KOMET GROUP CZ s.r.o.
Calico Business Park Portugal Na Hůrce 1041/2,
Tamworth KOMET IBERICA TOOLS S.L. 160 00 Praha 6
B77 4BF Av. Corts Catalanes 9-11 Tel. +420 235010010
Tel. +44(0)1827.302518 Planta baja, local 6B Fax +420 235311890
Fax +44(0)1827.300486 08173 Sant Cugat del Valles info.cz@kometgroup.com
info.uk@kometgroup.com Tel. +34-93-583.96.20
Fax +34-93-583.96.12
Turkey
Ireland KOMET KESICI TAKIMLAR SAN VE TIC LTD STI
KOMET (UK) Ltd. Romania Yenikoy Mahallesi Koybasi cad.
4 Hamel House S.C. INMAACRO S.R.L. Akbas Sokak no 7 Sariyer ISTANBUL
Calico Business Park Avram Iancu 86 Tel. +90 212 346 01 34
Tamworth 505600 Săcele-Braşov Tel. +90 212 346 01 70
B77 4BF Tel. +40 368 443 500 Fax +90 212 346 01 64
Tel. +44(0)1827.302518 Fax +40 368 443 501 info.tr@kometgroup.com
Fax +44(0)1827.300486 info@inmaacro.com
info.uk@kometgroup.com
Hungary
Russia POWER TOOLS KFT
Italy KOMET GROUP GmbH 9019 GYOR, Tavirózsa u. 3/F
KOMET Utensili S.R.L. ul. M.Salimganova 2V Tel. +36 96 511 011
Via Massimo Gorki n. 11 420107, Kazan Fax +36 96 511 010
20098 S. Giuliano Mil. Tel. +7 843 5704345 info@power-tools.hu
Tel. +39-02-9 84 02 81 Fax +7 843 2917543
Fax +39-02-9 84 49 62 info.ru@kometgroup.com
info.it@kometgroup.com
Outside Europe
Egypt Iran New Zealand

ZAHRANCO, ENGINEERING TRADE SHIVEH TOLID Co. LTD. Coulson Carbide Limited
15, Ali Amer Str. · 6th Sector # 270, West Dr. Fatemi Ave. Double J Centre, 24 Gum Road,
Nasr City · Cairo, Egypt Post Code : 14186 Henderson Valley, Henderson
Tel. +20-2-2 75 43 46 Tehran P.O.Box 21-228, Henderson
Fax +20-2-2 75 41 83 Tel. +98 21 6 691 7 691 Auckland
Telex 2 10 57 YAZCO UN Fax +98 21 6 691 7 688 Tel. +64-9-8 38 50 61
info@shivehtolid.com Fax +64-9-8 37 62 86
Singapore
Argentina Israel GP System (Singapore) Pte. Ltd.
VORTEX S.R.L. ARNOLD TRADING Co., Ltd. No. 51, Bukit Batok Crescent
Pedro Morán 858 P.O.B. 20180 #04-04/05 Unity Centre
Lomas del Mirador 6 Hamachtesh St. Singapore 658077
Buenos Aires Ind. Area, Holon 58810 Tel. +65-68 61 26 63
Tel. +54-(11) 46 53 01 25 Tel. +9 72-3-5 58 13 13 Fax +65-68 61 35 00
Fax +54-(11) 44 88 60 72 Fax +9 72-3-5 58 13 17 enquiry@gpsystem.com
vortex@vortex.com.ar
South Africa
Japan MULTITRADE DISTRIBUTORS
KOMET GROUP KK P.O. Box 3511
Australia # 180-0006 Kempton Park
Rosler International PTY Ltd. 1-22-2 Naka-cho Musashino-shi 1620
P.O. BOX 696, 12 The Nook Tokyo Japan Tel. +27-11-453-8034
Bayswater, Vic. 3153 Grand Preo Musashino 203 Fax +27-11-453-9696
Tel. +61-3-97 38 08 89 Tel. +81(0)422 50 0682
Fax +61-3-97 38 08 87 Fax +81(0)422 50 0683 Taiwan
info.jp@kometgroup.com Hung Chih Ltd., Co.
No. 37, Chung Cheng Road
Tainan, Taiwan, R.O.C.
Brazil Canada Tel. +8 86-6-2 25 22 16
Komet do Brasil Ltda. KOMET of CANADA Fax +8 86-6-2 20 59 93
Rua Brasileira, 439 Tooling Solutions ULC hclhsu@ms26.hinet.net
07043-010 Guarulhos - São Paulo 250 Harry Walker Parkway N
Tel. +55(0)11.2423-5502 Unit 6B, Newmarket, Thailand
Fax +55(0)11.2422-0069 Ontario, L3Y 7B4 PERFECT TOOL Co., Ltd.
info.br@kometgroup.com Tel. +1-905/954-0466 64/298
Fax +1-905/954-1068 Moo 3 Karnchanapisek Rd..
canadacs@komet.com Bakurad Bagbuathong
Nothaburi 11110
China Tel. +66 2594 4562
KOMET GROUP Precision Tools Korea Fax +66 2594 4563
(Taicang) Co., Ltd. KOMET GROUP Precision Tools mpongsak@thaiperfecttools.com
(Headquarter Asia Pacific) Korea Co.,Ltd.
No. 5 Schaeffler Road #201, Lotte IT Castle-2, 550-1, USA
Taicang, Jiangsu Province, 215400 Gasan-dong, KOMET of America, Inc.
Tel. +86(0)512.535757-58 Geumcheon-gu, Seoul, 153-768 2050 Mitchell Blvd.
Fax +86(0)512.535757-59 Tel. +82(0)2.2082.6300 Schaumburg
info.cn@kometgroup.com Fax +82(0)2.2082.6309 IL 60193-4544
info.kr@kometkorea.com Tel. +1-8 47-9 23 84 00
+1-8 47-9 23 84 80
Fax +1-8 00-8 65/66 38
India Malaysia customerservice@komet.com
KOMET Precision Tools India Pvt. Ltd. GP System (Malaysia) Sdn Bhd
16J, Attibele Industrial Area 19-1, Jalan Kenari 7 Vietnam
BANGALORE - 562 107 Bandar Puchong Jaya TINH HA Trading & Service Co., Ltd.
Tel. +91-80-2807 8000 47100 Puchong, Selangor Add: 12th Floor, Zodiac Building,
Fax +91-80-2807 8100 Tel. +60-3-807 59160 Duy Tan Street, Dich Vong Ward,
info.in@kometgroup.com Fax +60-3-807 59740 Cau Giay District,
gpm@gpsystem.com Hanoi, Vietnam
Tel. +84 4 62851631
Fax +84 4 62851632
Indonesia Mexico tdeanchan@yahoo.com
PT Somagede Perkasa KOMET de México S. de R.L. de C.V.
Kompleks Griya Inti Sentosa Acceso 1 Nave 8 No. 116
Jalan Griya Agung No: 3 Fraccionamiento Industrial La Montaña
Sunter Agung - Jakarta 14350 Querétaro, Qro.
Tel. +62-21-6 41 07 30 C.P 76150, México.
Fax +62-21-6 40 15 72 Tel. +52-442 2-18-25-44
iriawan@sgp-dkp.com Fax +52-442 2-18-20-77
kometdemexico@komet.com
Germany Germany Brazil
KOMET GROUP GmbH KOMET GROUP GmbH Komet do Brasil Ltda.
Zeppelinstraße 3 Werk Stuttgart-Vaihingen Rua Brasileira, 439
74354 Besigheim Ruppmannstraße 32 07043-010 Guarulhos - São Paulo
Tel. +49 7143 3730 70565 Stuttgart / Vaihingen Tel. +55(0)11.2423-5502
Fax +49 7143 373233 Tel. +49 711 788910 Fax +55(0)11.2422-0069
info@kometgroup.com Fax +49 711 7889111 info.br@kometgroup.com
info@kometgroup.com
China France Great Britain

KOMET GROUP KOMET S.à.r.l. KOMET (UK) Ltd.
Precision Tools (Taicang) Co., Ltd. 46-48 Chemin de la Bruyère 4 Hamel House
(Headquarter Asia Pacific) 69574 Dardilly CEDEX Calico Business Park
No. 5 Schaeffler Road Tel. +33(0) 4 37 46 09 00 Tamworth
Taicang, Jiangsu Province, 215400 Fax +33(0) 4 78 35 36 57 B77 4BF
Tel. +86 512 53575758 info.fr@kometgroup.com Tel. +44(0)1827.302518
Fax +86 512 53575759 Fax +44(0)1827.300486
info.cn@kometgroup.com info.uk@kometgroup.com
India Italy Japan

KOMET Precision Tools India Pvt. Ltd. KOMET Utensili S.R.L. KOMET GROUP KK
16J, Attibele Industrial Area Via Massimo Gorki n. 11 # 180-0006
BANGALORE - 562 107 20098 S. Giuliano Mil. 1-22-2 Naka-cho Musashino-shi
Tel. +91 80 2807 8000 Tel. +39 02 98 40 28 1 Tokyo Japan
Fax +91 80 2807 8100 Fax +39 02 98 44 96 2 Grand Preo Musashino 203
info.in@kometgroup.com info.it@kometgroup.com Tel. +81(0)422 50 0682
Fax +81(0)422 50 0683
info.jp@kometgroup.com
canada korea Mexico

KOMET of CANADA KOMET GROUP Precision Tools KOMET de México S. de R. L. de C.V
Tooling Solutions ULC Korea Co., Ltd. Acceso 1 Nave 8 No. 116
250 Harry Walker Parkway N #201, Lotte IT Castle-2, 550-1, Fraccionamiento Industrial La Montaña
Unit 6B, Newmarket, Gasan-dong, Geumcheon-gu, Querétaro, Qro. C.P 76150 México
Ontario, L3Y 7B4 Seoul, 153-768 Tel. +52 442 2109020
Tel. +1-905/954-0466 Tel. +82(0)2.2082-6300 Fax +52 442 2182077
Fax +1-905/954-1068 Fax +82(0)2.2082-6309 kometdemexico@komet.com
canadacs@komet.com info.kr@kometkorea.com
KomPass – Reaming
Austria Poland Russia
KOMET GROUP GmbH KOMET-URPOL Sp.z.o.o. KOMET GROUP GmbH
Zeppelinstraße 3 ul. Przyjaźni 47 b ul. M.Salimganova 2V
D-74354 Besigheim PL 47-225 Kędzierzyn-Koźle 420107, Kazan
Tel. +43 (1) 259 22 04 Tel. +48(0)77.405 31 00 Tel. +7 843 5704345
Fax +43 (1) 259 22 04 76 Fax +48(0)77.405 31 10 Fax +7 843 2917543
info.at@kometgroup.com info.pl@kometgroup.com info.ru@kometgroup.com
Sweden · Denmark · Norway Switzerland SPAIN

KOMET Scandinavia AB KOMET Schweiz AG KOMET IBERICA TOOLS S.L.
Box 9177 Von Rollstrasse 29 Av. Corts Catalanes 9-11
SE-200 39 Malmö CH-4702 Oensingen Planta baja, local 6B
Tel. +46 40 49 28 40 Tel. +41(0)62 285 42 00 08173 SANT CUGAT DEL VALLES
Fax +46 40 49 19 95 Fax +41(0)62 285 42 99 Tel. +34 93 5839620
scandinavia@kometgroup.com info@kometgroup.com Fax +34 93 5839612
info.es@kometgroup.com
turkey
KOMET KESICI TAKIMLAR SAN VE TIC LTD STI
Czech Republic
KOMET GROUP CZ s.r.o.
USA
KOMET of America, Inc.
KomPass – Reaming
Yenikoy Mahallesi Koybasi cad. Na Hůrce 1041/2, 2050 Mitchell Blvd.
Akbas Sokak no 7 Sariyer ISTANBUL 160 00 Praha 6 Schaumburg
Tel. +90 212 346 01 34 Tel. +420 235010010 IL 60193-4544
Tel. +90 212 346 01 70 Fax +420 235311890 Tel. +1-8 47-9 23 / 84 00
Fax +90 212 346 01 64 info.cz@kometgroup.com +1-8 47-9 23 / 84 80
info.tr@kometgroup.com Fax +1-8 00-8 65 / 66 38
customerservice@komet.com
www.kometgroup.com
399 01 024 04-3T-03/13 Printed in Germany · © 2013 KOMET GROUP GmbH · We reserve the right to make modifications.

KomPass Reaming

Uploaded by

Copyright:

Available Formats

KomPass Reaming

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

KomPass Reaming

Uploaded by

Copyright:

Available Formats

Germany Germany Brazil

KOMET GROUP GmbH KOMET GROUP GmbH Komet do Brasil Ltda.

China France Great Britain

India Italy Japan

canada korea Mexico

Sweden · Denmark · Norway Switzerland SPAIN

As a brand of the KOMET GROUP,

For the economic fine machining of bores, the comprehensive

Innovative solutions for fine bore machining:

- Reamax® TS – Modular reaming system

DAH® Compensating Holder

Informations, Cutting Data, Performance data 84 – 107 8

DAH® Compensating Holder 72 – 83

KOMET SERVICE® 104 – 107

KOMET GROUP International Agencies 110 – 111 6

This selection aid guides you quickly

Our recommendation for a tool

Overview standard reamers

According to the type of bore Tool Tool attachement

and material to be machined, you

the table "Tool recommendation" High-speed machining

Order No. Cutting Cutting Order No. Cutting Cutting

500- St52-2 / 1.0050,

low alloy steels

non alloy / low alloy steels:

Duomax Cutting ring

If you do not find a HSS

250 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631

400 titanium alloys

 600 stainless steels

< 900 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 7

a DIHART® Cutting Data X10CrAl7 / 1.4713,

> 900 stainless / fireproof steels

areas Recommended application areas GG-25 / 0.6025,

180 gray cast iron

 600 130 iron, ferritic

230 GGG-55 75J.93 DST ASG3000 DBF

iron, ferritic / perlitic

material code/ material code/

spheroidal graphite cast

IN DIN > 600 250 iron, perlitic

44-2 / 1.0044 St44-2 0,2

15- 100- 60- 100-lead alloys 15- 80- 60- 80-

< 500 0,05-0,10 0,07-0,15

non alloy / low alloy steels:

80- 60- 80- heat resistant structural,80- 42CrMo4

CrMo4 / 1.7225, / 1.7225,

5-9 > 900 5-9 5-9 5-9 AlMnCu / 3.0517

Overview standard reamers

Tool Tool attachement

Solid carbide reamer

Duomax Cutting ring

DAH® Compensating Holder

with ABS® adaptor DAH® Adaptor

with taper shank DIN 69871 AD/B

DAH® 50 HS Compensating Holder

DPS Floating Holder

with taper shank JIS B 6339 AD

Reamax® TS expandable Page 1

600 stainless steels

600 130 iron, ferritic