Electraray® Models 224XST, 225XST,

and 225XST-I Strobe Warning Lights

For Use in Hazardous Locations

*green lens not shown

Installation and
Maintenance Instructions

2561693F
Rev. F1 0814
français...............page 17
Printed in U.S.A. español...............página 35
 Warranty – Seller warrants all goods for five years on parts and 2-1/2 years
on labor, under the following conditions and exceptions: Seller warrants that
all goods of Seller's manufacture will conform to any descriptions thereof for
specifications which are expressly made a part of this sales contract and at the
time of sale by Seller such goods shall be commercially free from defects in mate-
rial or workmanship. Seller reserves the right at the Seller’s discretion to “Repair
and Return” or “Replace” any item deemed defective during the warranty period.
This warranty does not cover travel expenses, the cost of specialized equipment
for gaining access to the product, or labor charges for removal and reinstallation
of the product. This warranty shall be ineffective and shall not apply to goods that
have been subjected to misuse, neglect, accident, damage, improper maintenance,
or to goods altered or repaired by anyone other than Seller or its authorized
representative, or if five years have elapsed from the date of shipment of the goods
by Seller with the following exceptions: lamps and strobe tubes are not covered
under this warranty. Outdoor warning sirens and controllers manufactured by
Federal Warning Systems are warranteed for two years on parts and one year on
labor. No agent, employee, representative or distributor of Seller has any authority
to bind the Seller to any representation, affirmation, or warranty concerning the
goods and any such representation, affirmation or warranty shall not be deemed to
have become a part of the basics of the sales contract and shall be unenforceable.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL
OTHER WARRANTIES OR MERCHANTABILITY, FITNESS FOR PURPOSE
AND OF ANY OTHER TYPE, WHETHER EXPRESS OR IMPLIED. These
warranties shall not apply unless Seller shall be given reasonable opportunity to
investigate all claims for allegedly defective goods. Upon Seller's instruction a
sample only of allegedly defective goods shall be returned to Seller for its inspec-
tion and approval. The basis of all claims for alleged defects in the goods not
discoverable upon reasonable inspection thereof pursuant to paragraph 8 hereof
must be fully explained in writing and received by Seller within thirty days after
Buyer learns of the defect or such claim shall be deemed waived.

Industrial Systems
2645 Federal Signal Drive • University Park, IL 60484-3167
Tel: 708-534-4756 • 877-289-3246 • Fax: 708-534-4852
Email: elp@federalsignal.com • www.federalsignal-indust.com
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 Contents

Safety Messages to Installers and Users.........................................5

Overview of the Light.........................................................................6

Unpacking the Light ..........................................................................7

Installation Precautions.....................................................................7

Mounting the Light.............................................................................7

Wiring the Vac Models.......................................................................8

Wiring the Vac Model 224XST............................................................ 8

Wiring the Vac Model 225XST............................................................ 8

Wiring the DC Models........................................................................9

Wiring the Vdc Model 224XST............................................................ 9

Wiring the Vdc Model 225XST............................................................ 9

Safety Message to Maintenance Personnel...................................10

Replacing the Strobe Tube..............................................................11

Replacing the Circuit Board............................................................13

Cleaning the Enclosure...................................................................15

Ordering Replacement Parts and Accessories.............................15

Getting Repair Service or Technical Assistance ..........................16

Returning the Product for Credit....................................................16

Figures
Figure 1 Cross section of light................................................................. 6
Figure 2 Good tube (A) and degraded tube (B)..................................... 11

Electraray® Models 224XST, 225XST, and 225XST-I

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 Contents

Tables
Table 1 Replacement Parts.................................................................... 15
Table 2 Optional accessories................................................................. 16

© 2014 Federal Signal Corporation. All rights reserved.

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Safety Messages to Installers and Users

It is important to follow all instructions shipped with this product.

This device is to be installed by a trained electrician who is thoroughly
familiar with the National Electrical Code and/or Canadian Electrical
Code and will follow the NEC and/or CEC Guidelines as well as all
local codes.
This device should be considered a part of the warning system and not
the entire warning system.
The selection of the mounting location for the device, its controls and
the routing of the wiring are to be accomplished under the direction
of the facilities engineer and the safety engineer. In addition, listed
below are some other important safety instructions and precautions
you should follow:
• Read and understand all instructions before installing or operating
this equipment.
• Never alter the light in any way. Safety may be compromised if
additional openings or other alterations to the light.
• Do not connect this light to the system when power is on.
• After installation, ensure that the retaining screw and threaded
joints are properly tightened.
• Keep the light tightly closed when in operation.
• After installation, test the lighting system for proper operation.
• After testing is complete, provide a copy of this instruction
manual to all operating personnel.
• Establish a procedure to routinely check the light installation for
integrity and proper operation.
• Not to be used as a visual public mode alarm notification
appliance.

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Failure to follow all safety precautions and instructions may result in

property damage, serious injury, or death.

Overview of the Light

The Model 224XST, 225XST and 225XST-I strobe lights are visual
Signaling Devices intended for hazardous locations. The lights are UL
listed Visual Signal Appliances for Hazardous Locations for indoor/
outdoor use. Underwriters Laboratories has investigated the Models
224XST, 225XST and 225XST-I to ensure that they comply with the
TYPE 4X (watertight and corrosion resistant) and IP66 (dust-tight and
protection against heavy seas) enclosure requirements.
The Models 224XST and 225XST-I are available in 24 Vdc. The
Model 225XST is available in 12-24Vdc, 120 Vac at 50/60 Hz, and
230-240 Vac at 50/60 Hz. The Model 224XST is also available in
120 Vac at 50/60 Hz and 230-240 Vac at 50/60 Hz.

Figure 1 Cross section of light

5.5"/139.7 mm

OUTER DOME

STROBE TUBE

INNER
FRESNEL LENS

7.5 in
190.5 mm

RETAINING
1/2 in NPT SCREW
PIPE MOUNT

290A7742

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Unpacking the Light

After unpacking the light, examine it for damage that may have
occurred in transit. If the light has been damaged, do not attempt
to install or operate it. File a claim immediately with the carrier,
stating the extent of the damage. Carefully check all envelopes,
shipping labels, and tags before removing or discarding them.
Disposal of all shipping materials must be carried out in accordance
with national and local codes and standards. If any parts are missing,
please call Federal Signal Customer Support at +1 708-534-4756 or
+1 877-289-3246.

Installation Precautions
This equipment is suitable for use in Class I, Division 2, Groups A, B,
C, and D; Class II, Division 2, Groups F and G; and Class III, or non-
hazardous locations only.
The Model 224XST, 225XST and 225XST-I should be installed per the
NFPA 70 and 72, per STATE and LOCAL CODES, and should only be
performed with the approval of the authority having jurisdiction.

SHOCK/FIRE HAZARD: For four-wire models, when installed, all

four wires must be terminated. Failure to terminate both sets of
wires (black/red, or black/white) will result in a shock or fire hazard.

SHOCK HAZARD: To avoid electrical shock hazards, do not

connect or disconnect wires while power is applied.

Mounting the Light

Models 224XST, 225XST and 225XST-I can be mounted on 1/2 in
NPT pipe. It can also be mounted on a flat surface with the LHWB
bracket kit. The conduit run from the device to the splice box shall not
be longer than 10 in (25.4 cm).
NOTE: To prevent the connection from loosening, tighten the fixture to
a MINIMUM torque of 5 ft-lb (6.8 Nm) after threading it onto the pipe.

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Wiring the Vac Models

The 120 Vac or 230-240 Vac strobe lights are designed to operate on
both 50 and 60 Hz electrical power. Special modifications are NOT
required for the two different AC line frequencies.
Wiring the Vac Model 224XST
The 224XST Vac light is provided with five leads: two black, two
white, and one green/yellow.
To achieve electrical supervision:
1. Connect one black lead to the phase (line) side of the incoming
power source and the other black lead to the phase (line) side
of the outgoing power.
2. Connect one white lead to the common (neutral) side of
the incoming power source and the other white lead to the
common (neutral) side of the outgoing power.
3. Connect the green/yellow lead to earth ground.

Wiring the Vac Model 225XST

The 225XST Vac light is provided with three leads: one black, one
white, and one green/yellow.
To wire the light:
1. Connect the black lead to the phase (line) side of the AC
power source.
2. Connect the white lead to the common (neutral) side of the AC
power source.
3. Connect the green/yellow lead to earth ground.

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Wiring the DC Models

REVERSE POLARITY/MISWIRING: The DC lights are polarity

sensitive, and MAY BE DAMAGED by incorrect electrical hookup.
When connecting the DC strobe light to the voltage supply lines,
POLARITY MUST BE OBSERVED. In addition, damage will result if
the voltage rating of the model is exceeded.

Wiring the Vdc Model 224XST

The Model 224XST Vdc light is provided with five leads: two red,
two black, and one green/yellow.
To achieve electrical supervision:
1. Connect one red (+) lead to the positive side of the incoming
power source and the other red (+) lead to the positive side of
the outgoing power source.
2. Connect one black (–) lead to the negative side of the
incoming power source and the other black (–) lead to the
negative side of the outgoing power source.
3. If required by local codes, connect the green/yellow lead to
earth ground.

Wiring the Vdc Model 225XST

The Model 225XST and 225XST-I Vdc lights are provided with
three leads: one red, one black, and one green/yellow.
To wire the light:
1. Connect the red (+) lead to the positive (+) power source
terminal.
2. Connect the black (–) lead to the negative (–) power source
terminal.
3. If required by local codes, connect the green/yellow lead to
earth ground.

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Safety Message to Maintenance Personnel

Listed below are some important safety instructions and precautions

you should follow:
• Read and understand all instructions before operating this system.
• Any maintenance to the light system must be performed by a
trained electrician who is thoroughly familiar with all applicable
national and local codes in the country of use.
• Any maintenance to the light system must be done with power
turned off.
• EXPLOSION HAZARD: Substitution of any component may
impair suitability for Class 1, Division 2.
• EXPLOSION HAZARD: Do not disconnect the light while the
circuit is live or unless the area is known to be free of ignitable
concentrations.
• Do not connect this light to the system when power is on.
• Keep the light closed when in operation.
• Do not alter the light in any way. In hazardous areas, safety may
be compromised if additional openings or other alterations in units
specifically designed for use in these locations are made.
• The nameplate should NOT be obscured, as it contains cautionary
and/or other information of importance to maintenance personnel.
Ensure the nameplate remains readable if the housing exterior is
painted.
• If the dome is damaged in any way, it MUST be replaced.
• After performing any maintenance, test the light system to ensure
that it is operating properly.
Failure to follow all safety precautions and instructions may result in
property damage, serious injury, or death.

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Replacing the Strobe Tube

SHOCK HAZARD: Strobe systems generate high voltages.

Disconnect power from the strobe system and wait at least 5
minutes before opening the light. Do not apply power to the light
while it is open. Failure to follow this warning could result in
serious injury or death.

HANDLE STROBE LAMPS CAREFULLY: Strobe lamps get hot

enough to burn you. Always allow these lamps to cool before
handling them. Strobe lamps are also pressurized and, if broken,
can result in flying glass. Failure to follow this warning may result
in personal injury.

ELECTROSTATIC DISCHARGE: The circuitry of this warning light

can be damaged by electrostatic discharge (ESD). Always follow
anti-static procedures while replacing the strobe tube.

As strobe lights are used, the strobe tubes begin to darken, causing
the light output to decrease. This darkening is characteristic of strobe
tubes. The darkening will begin near the base of the tube and progress
upward. In addition, as strobe tubes age, they may have a tendency to
misfire (not fire periodically).

Figure 2 Good tube (A) and degraded tube (B)

290A4166
After extended operation, occasionally check for strobe tube
degradation. Should the strobe tube misfire, have a noticeable
decrease in light output, glow continuously or darken to a point
Electraray® Models 224XST, 225XST, and 225XST-I
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 Installation and Maintenance Instructions

beyond that shown in Figure 2, it should be replaced. See "Ordering

Replacement Parts and Accessories" on page 15.
1. Remove the strobe tube:
a. Disconnect power from the electrical circuit.
b. Wait at least 5 minutes before removing the dome.
c. Loosen the retaining screw located on the bottom of dome.
d. Grasp the top of the dome and push down while turning the
dome counterclockwise approximately 3/4 inch (19 mm).
e. Gently lift the dome away. Ensure that the gasket between
the dome and base is not lost.
f. Loosen the screws in the retaining ring approximately
1/2 turn. The retaining ring can then be turned counter-
clockwise approximately 1/2 inch (13 mm), allowing it to
be lifted free of the light.
g. Lift the interior lens from the light.
h. Grasp the strobe tube by the base and pull it out of the socket
using a gentle rocking motion.
2. Install the new strobe tube:

DO NOT TOUCH THE LAMP WITH BARE HANDS: Oil deposits

on the glass portion of the strobe lamp can cause the glass
to fracture during use. If you are unsure if the glass has been
handled without gloves, clean the glass using a soft cloth and
isopropyl alcohol before installing the lamp.

a. Install the new strobe tube, ensuring that the strobe tube is
fully seated in the socket.
b. Reinstall the interior lens.
c. Reinstall the retaining ring, turning it clockwise approximate-
ly 1/2 inch (13 mm), and secure it with the screws.

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 Installation and Maintenance Instructions

d. Before replacing the dome, ensure that the gasket is properly

seated and shows no signs of cracking or other deterioration.
Replace the gasket if it is damaged or shows signs of
deterioration. See "Ordering Accessories and Replacement
Parts" on page 15.
e. Place the dome over the base, aligning the recesses inside
the dome lip with the four pins on the base.
f. Push down on the dome and turn it clockwise approximately
3/4 inch (19 mm) until it locks in place.
g. Insert and tighten the retaining screw into the bottom of the
dome.
h. Test the light for proper operation.

Replacing the Circuit Board

SHOCK HAZARD—Strobe systems generate high voltages.

Disconnect power from the strobe system and wait at least 5
minutes before opening the light. Do not apply power to the light
while it is open. Failure to follow this warning could result in
serious injury or death.

ELECTROSTATIC DISCHARGE: The circuitry of this warning light

can be damaged by electrostatic discharge (ESD). Always follow
anti-static procedures while replacing the circuit board.

1. Remove the circuit board:

a. Disconnect power from the electrical circuit.
b. Wait at least five minutes before removing the dome.
c. Remove the retaining screw located at the bottom of the dome.
d. Grasp the top of the dome and push down while turning the
dome counterclockwise approximately 3/4 inch (19 mm).
e. Gently lift the dome away. Ensure that the gasket between
the dome and base is not lost.
Electraray® Models 224XST, 225XST, and 225XST-I
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 Installation and Maintenance Instructions

f. Loosen the screws in the retaining ring approximately 1/2 turn.

g. Turn the retaining ring counter-clockwise approximately
1/2 inch (13 mm), and lift it from the light.
h. Lift the interior lens from the light.
i. Remove and retain the screws and heat-sink clip (DC models
only) that secure the circuit board to the mounting plate.
j. Remove the power connector(s) from the circuit board.
k. Remove the circuit board.
2. Install the new circuit board:
a. Since some strobes are polarity sensitive, connect matching
colored wires together.

CIRCUIT BOARD DAMAGE: Do not overtighten the

mounting screws. Damage to the printed circuit board
will result.

b. Secure the new circuit board to the mounting plate with the
screws. For the DC circuit board, reattach the heat-sink clip.
c. Install the strobe tube as described on page 12. Ensure that
the strobe tube is fully seated in the socket.
d. Reinstall the interior lens.
e. Reinstall the retaining ring, turning it clockwise approximately
1/2 inch (13 mm), and secure it with the screws.
f. Before replacing the dome, ensure that the gasket is properly
seated and shows no signs of cracking or other deterioration.
Replace the gasket if it is damaged or shows signs of
deterioration. (For replacement parts, see Table 1).
g. Place the dome over the base, aligning the recesses inside the
dome lip with the four pins on the base.

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 Installation and Maintenance Instructions

h. Push down on the dome and turn it clockwise until it locks

into place (approximately 3/4 in [19 mm]).
i. Insert and tighten the retaining screw into the bottom of the
dome.
j. Apply power and test the light for proper operation.

Cleaning the Enclosure

The fixture should be cleaned periodically to maintain maximum
light output. Use only mild, non-abrasive cleaning agents. The dome
should be regularly inspected for scratches and chips, and if damaged,
it MUST be replaced.

Ordering Replacement Parts and Accessories

EXPLOSION HAZARD: Substitution of components may impair

suitability for Class I, Division 2.
Typical spare parts are listed in Table 1. Due to certification, certain
component parts are not available for field replacement. Lights with
this type of damage must be either replaced entirely or returned to
Federal Signal for service. To order accessories and replacement
parts, please call Federal Signal Customer Support at 708-534-4756
or 877-289-3246.
Table 1 Replacement Parts
Description Part Number Description Part Number
Dome Exterior,
Lens, Amber K8550C095-02 K8444D219-04
Clear
Lens, Blue K8550C095-01 Strobe Tube K8107177
Lens, Clear K8550C095 PCBA, 12-24 Vac K2001202
Lens, Green K8550C095-04 PCBA, 120 Vac K2001905
Lens, Magenta K8550C095-07 PCBA, 240 Vac K2001905-01
Lens, Red K8550C095-03 Gasket, Dome K8444286

Electraray® Models 224XST, 225XST, and 225XST-I

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 Installation and Maintenance Instructions

Table 2 Optional accessories

Description Part Number
Light Mounting Kit LHWB

Getting Repair Service or Technical Assistance

Products returned for repair require a Return Authorization form
from your local distributor or from Federal Signal. For repair service
or technical assistance from Federal Signal, call 708-534-4756 or
877-289-3246.
For instruction manuals and information on related products, visit:
www.federalsignal-indust.com.
Returning the Product for Credit
Product returns for credit require a return authorization from your
local distributor prior to returning the product to Federal Signal.
Please contact your distributor for assistance.
A product is qualified to be returned for credit when the following
conditions are met:
• Product is resalable and in the original cartons
• Product has not been previously installed
• Product is the current revision
• Product has not been previously repaired
• Product is a standard product
• Product is not a service part
All returns are subject to a re-stock fee.
Defective products that are returned within the warranty period will
be repaired or replaced at Federal Signal’s sole discretion. Defective
products do not include those products with lamp failure.
Circumstances other than those listed above will be addressed on a
case-by-case basis.

Electraray® Models 224XST, 225XST, and 225XST-I

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