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Methodology For Piling Work

The document describes the methodology for piling work for the foundation of a mezzanine floor at an ASSP Line building in Bangladesh. It discusses the materials, equipment, procedures for survey and layout, dismantling the existing floor, and the piling process which includes boring piles, placing reinforcement cages, and concreting. The piling work will be done according to specification and to the satisfaction of the engineer.

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Aftab Alam
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121 views

Methodology For Piling Work

The document describes the methodology for piling work for the foundation of a mezzanine floor at an ASSP Line building in Bangladesh. It discusses the materials, equipment, procedures for survey and layout, dismantling the existing floor, and the piling process which includes boring piles, placing reinforcement cages, and concreting. The piling work will be done according to specification and to the satisfaction of the engineer.

Uploaded by

Aftab Alam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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International Beverages Pvt.

Ltd Brownfield
Expansion Project –Bangladesh

CIVIL WORK FOR ASSP LINE MEZZANINE

METHODOLOGY OF PILING WORK

The Pipeline Engineers & Associates Ltd.


57, C.W.S (B), Road N0. 28, Gulshan-1, Dhaka -1212, Bangladesh.
Telephone: +880-2-8827877, 8821358, e-mail: info@peal.com.bd.
INTRODUCTION: The work consists of piling work for Mezzanine floor foundation on ASSP
Line building following procedures are maintained for execution of work in accordance with
Specification and as Satisfaction of the Engineer.

1. MATERIAL USE;
i. Ready Mix Concrete M30.
ii. Re-Bar 500 W
iii. Bentonite slurry,
iv. Clean water
v. Bricks,
vi. Pre-cast Concrete block(Part of structure),
vii. Cement,
viii. Sand,
ix. Aggregate (Stone chips, Brick Chips).
x. Filling sand.

2. STORAGE OF MATERIAS: Before execution of work we will store individually the


materials such as Re-bar, Cement, Sand, Aggregates, Bricks,
near by the site keeping safe distance from approach road. The ready-mix concrete will
supply during casting of pile only and will finish same time.
.
3. PLANT AND EQUIPMENT: Following Plant and Equipment & tools will be used for
execution of work.
i. Crane.
ii. Tractor Mountain Piling Rig
iii. Concrete pump,
iv. Rim cone / Mixture truck,
v. Excavator,
vi. Excavator mountain Concrete breaker
vii. Concrete cutter.
viii. Dump truck.
ix. Mud carrying Dump truck.
x. Mud pump.
xi. Survey instrument (Total station).
4. OPERATIONAL PROCEDURE:

4.1 Survey & Layout

4.1.1 GENERAL

This Method Statement defines the standard work process for Site survey and giving
layout for pile Location.

4.1.2 Scope

This work procedure to give the location of every pile and also the reference points from
where it will be easier to choking the location and position of piles during construction and
after installation.

4.2 Dismantling.

4.2.1 GENERAL

This Method Statement defines opening existing floor for installation of piles. The
standard work process for dismantling of existing floor of ASSP floor and removal of
selvage material from site.

4.2.2 SCOPE
This work procedure is applicable to dismantling existing concrete floor on pile location
using Concrete cutter, Excavator mountain Concrete breaker (Jack Hammer). After
breaking removal of salvage materials and debruises by excavators and dump truck
outside the factory primases.

4.3 Piling.

4.3.1 GENERAL

This Method Statement defines the standard work process for Cast in Situ Pile Boring
Reinforcement fabrication and Pile casting.

4.3.2 Scope

This work procedure to execution the main piling work for the mezzanine foundation. The
Piling work will Execute in three parts i) Boring for pile and Mud removal, ii) Rebar supply,
fabrication & placing in bore well of Boring, Rebar Fabrication & Placing on Bore Well and
iii) pile casting.

4.3.2.1 Boring.

Preparation of Rig movement plan:


As per site condition and availability of approve drawing Rig movement is prepared based on
the work program and the planned deployment of resources. The Rig will move in such a
way that easy maneuvering of rigs is possible without causing any disturbance to the
operation of other activities. And it will give the team a clear picture on planning the next
day’s work, and also to make preparations for the piles which need to be attended to next.
Piles are the most common type of deep foundation, that safely transfer loads from the super
structure to the subsurface strata by means of friction, end bearing or a combination of both.

Drilling/ boring:
The work is basically making a borehole of 500mm diameter at the layout locations to the
required depth by drilling, after providing temporary or permanent casing and stabilizing with
bentonite slurry. Direct mud circulation method bentonite slurry is constantly circulated into
the bore hole during the boring activity through the bailer pipes, and overflow is collected
and redirected to the bentonite slurry tank. The density of bentonite slurry should be around
1:12. Bentonite has a property of becoming a jelly like substance once left undisturbed for a
long time. This jelly acts as plastering on the walls of the bore holes, and thereby preventing
the boreholes from caving. During boring the removal of Mud from Mud tank also very
important activities. The extra mud will be remove from mud tank by using mud pump and
special modified leak proof dump trucks. And deposit the mud in particular land nominated
by IBPL project Management.

4.3.2.2 Re-enforcement fabrication and Placing.


The next work after boring confirming design level is Re-enforcement fabrication and
placing, before starting the boring work the re-enforcement frame need to ready as per
design cutting, bending and welding. After boring and cleaning the bore hole the frame of re-
bar will be placed. Adequate cover blocks are provided all around the cage to ensure
sufficient cover. Sufficient stiffener bars also are provided to avoid sideways sway. Stirrups,
stiffeners and laps are ideally welded to avoid breakage.

4.3.2.3 Concreting.
After confirming the pile has reached the termination level, the bailer pipes are removed from
the borehole. The depth of borehole is determined preliminarily by measuring the length of
the bailer pipes upon removal from the hole. Reinforcement cage is lowered vertically to the
borehole, without disturbing the sides of the hole, after removing the bailer pipes.
Following this, the tremie pipes are lowered in to the borehole. The tremie pipes usually
have a diameter of 200mm. The bottom of the bore hole is cleaned very carefully before
starting the concreting. This is done by continuous flushing with fresh flushing mud.
Consistency of flushing mud is checked and maintained, to avoid mixing of flushing mud with
concrete. The bore hole is flushed for at least 30minutes prior to concreting. Sounding is
done at the bore hole to precisely measure the bore depth. This measurement obtained by
sounding is cross checked with the measured length of bailer pipes removed from the
borehole. Before starting the concreting works, the specific gravity of flushing mud at the
bottom of the bore hole is brought down to 1.2, if it is more.
The tremie is lowered to the bottom of the borehole, and a hopper is connected at the top of
the tremie pipe. Concrete used for pile concreting shall have a minimum slump of 150mm.
The joint between hopper and tremie pipe is closed with a steel plug before the first charge.
The hopper is then filled with concrete to the full capacity. Once filled, the steel plug is
removed to allow the concrete to flow down and replace the bentonite slurry present in the
pipe. The bottom end of the tremie pipe is always kept embedded, at least 2m, within the laid
concrete so that the bentonite is replaced from bottom upwards and the concrete is not
mixed with water or bentonite. Only the initially poured concrete is in contact with the
bentonite slurry within the borehole. The tremie pipe remains hollow after the first charge
and each subsequent charge gets deposited within the already laid concrete. Concreting is
done to at least 60 – 90cm above the cutoff level to ensure good concrete for proper
embedment into pile cap. If the cutoff level is at ground level, the concrete is allowed to spill
over till good concrete is visible. Once started, the concreting is continued uninterrupted till
the end. And filling the borehole with concrete after placing reinforcement cage.

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