TRAINING MANUAL

TECHNICAL TRAINING MANUAL

SANDVIK MINING and CONSTRUCTION SAS

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
 TR_- EN 04 2007 F S

TRAINING MANUAL

TABLE OF CONTENTS

1 MAIN COMPONENTS 4

2 KEY OF SUCCESS 6

3 MAIN STRUCTURE 7
3/1 ANCHORING TUBE 7

3/2 INDEXING TUBE 12

4 SUB-ASSEMBLIES 13
4/1 MAIN BEAM 13

4/2 PULLEYS 14

4/3 ROCKDRILL CRADLE 16

4/4 FRONT HEAD 17

4/5 WATER FLUSHING HEAD 19

4/6 BOLT GUIDES 19

5 MAIN BEAM 21
5/1 RAILS AND PULLEYS 21

5/2 FEED CYLINDER 21

5/3 TENSIONING CYLINDER 23

5/4 CABLES 23

5/5 INSTALLING THE BEAM ASSEMBLY 25

5/6 FRONT HEAD 25

5/7 BOLT GUIDES 26

5/8 JOB COMPLETED AT THIS STEP 26

2 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
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TRAINING MANUAL

6 BOLT CAROUSEL 27

7 ADJUSTMENTS 29
7/1 HOW TO USE THE TOOL OU 715 29

7/2 DRILLING LINE 30

7/2/1 WEAR LIMIT 30
7/2/2 NEW FRONT HEAD, POSITIONING 31
7/2/3 FRONT DOUBLE PULLEY 31

7/3 BOLTING LINE 35

7/4 BOLT CAROUSEL 35

7/5 INDEXING DRILLING/BOLTING 38

7/5/1 TUC 2 POSITION 38
7/5/2 TUC 3 POSITIONS - CEMENT GROUTING TUBE 39

8 3 POSITIONS - CARTRIDGES INJECTION TUBE 42

9 WEARING PART TO CHECK 45

10 ANNEX 47

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TRAINING MANUAL
MAIN COMPONENTS

MODULE 1) MAIN COMPONENTS

• bolt
carrousel
• bolting line
• drilling line
• resin
injection head (if fitted) or front
head. Both are used to centralize
the bit.
• main
anchoring tube together with its
stinger.
• main beam
• bolt guide
(two installed on the bolting line).

4 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
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TRAINING MANUAL
MAIN COMPONENTS

POSITIONING MOVEMENTS

• Cradle
locking device
• carrousel
rotation
• drill / bolt
indexing cylinder
• resin
injection head (if fitted)
• main beam
extension

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TRAINING MANUAL
KEY OF SUCCESS

MODULE 2) KEY OF SUCCESS

The key of success is to ensure :

• that the hole to be drilled will be
correctly line-up according to the
position expected. This is done by
the centralizer, the quality of
guiding of the drill cradle.
• a correct indexing from drilling to
 bolting position.

The stinger of the anchoring tube is

used as a reference.

 Note that in drilling position , the

indexing cylinder is extended.

When drilling is completed, the operator

load the bolt from the carousel to the
bolting line in that position.

DRILLING BOLTING
When bolt is loaded, the main beam can
now be indexed in bolting position.The
cylinder is retracted.
Remainder of safety precautions
WARNING: While tests are in progress, do not allow any other member of the personnel
to stand in the area surrounding the moving parts. Stay at the control station to be able
to stop the movement and/or depress the emergency button at all times.
WARNING Never leave the control station if one of the power pack or the Diesel engine is running.

6 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
 TR_- EN 04 2007 F S

TRAINING MANUAL
MAIN STRUCTURE

MODULE 3) MAIN STRUCTURE

3.1 ANCHORING TUBE

Picture shows assembly of :

• Anchoring tube
• Main beam extension cylinder
• Indexing cylinder

DURING MAJOR OVERALL

Preparing the sub-assembly lever.

• using liquid nitrogen, install a new

1 bushing 1 p/n 7018 0418.
NOTE : if there is no liquid nitrogen use
a press.
To make a pusher, the outer diameter is
105 mm.

• using a plastic mallet, put two new

dust wiping seals 2 p/n 7341 1218

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19 avenue De Lattre-de-Tassigny - ZI
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TRAINING MANUAL
MAIN STRUCTURE

Preparing the main sub-assembly lever.

3
• using the same process and the
2 same pusher as above, install the
large bushing 1 p/n 7018 0418,
4

• install bushing 2 p/n/ 7018 0416

If using a press, make a proper 90mm
pusher.

• Install both bushing item 3 p/n

7018 0419
• finish with both dust wiping seals 4.
1 p/n 7341 1218
WEAR LIMIT

The bushing needs to be replaced when

there is no longer greasing fine grid
grooves on the guiding bushings.

MOUNTING THE ANCHORING TUBE

2 3

1 4

Job to achieve at this step :

• install the anchoring tube 1
• install the indexing lever assembly 2 .
It includes two axial and radial
bearing and dust wiping seals.
• shim it correctly using shims 3 .
• lock them with the ring 4 .

8 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
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TRAINING MANUAL
MAIN STRUCTURE

7341 4282

Installing the anchoring tube in the

goose neck.

1 Do not forget to put a O-ring 7341 4282

to prevent corrosion in the spigot.
2
Take care to line-up the hole for the cyl-
inder pin item 1 and the hole for the
hydraulic supply. 2

Install the locking ring, tighten both

screws and luck nuts.

Push firmly the tube to ensure a correct

contact of the bronze axial bushing with
the goose-neck face.

At the rear face, measure the gap. Use

new shims to know the clearance you
have to shim.

REMINDER :
shim p/n 7039 0490 thickness 0.2mm
shim p/n 7039 0491 thickness 0.5mm

For easier installation, cut the shims as

shown.

This allows shimming without removing

the anchoring tube.

SANDVIK TAMROCK SECOMA S.A. 9 ( 48 )

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
 TR_- EN 04 2007 F S

TRAINING MANUAL
MAIN STRUCTURE

Free the front locking ring.

Install the required shims.

Use 2 long screws for better guiding.

Install and tighten all screws.

Install the front locking ring. Tighten

both screws and their lock-nuts.

Measuring the preload.

When fully in place and all screws cor-

rectly tighten, using an adjustable
wrench check the preload.

When trying to rotate the indexing lever

you should feel a strong resistance.

• slide the extension cylinder inside the

anchoring tube.
NOTE : take care of the related position
of the hydraulic supply

10 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
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TRAINING MANUAL
MAIN STRUCTURE

• Fit the indexing cylinder 2.

• Re-install the main beam extension
2 cylinder together with its hydraulic
fittings.

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19 avenue De Lattre-de-Tassigny - ZI
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TRAINING MANUAL
MAIN STRUCTURE

3.2 INDEXING TUBE

INDEXING TUBE

4 1 2 3 5

Job to achieve at this step.

• fully install the indexing tube 2.

4 1 2 3

• Slide the tube 2 into lever 1

• Fit both lever 3 and 4

• Install lever 3 and 4 at each end of

the tube 2.
6 6 • Tighten the covers 6 at each end of
the tube 2 to hold it correctly.
Coat screws with "loctite 243".

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19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
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TRAINING MANUAL
SUB-ASSEMBLIES

MODULE 4) SUB-ASSEMBLIES
4.1 MAIN BEAM

•1 beam
assembly with rails fitted
2 •2 feed cylinder
3 assembly
6
•3 double
1 pulley assembly
7 •4 front pulley
assembly
•5 rear pulley
4 assembly
•6 cradle
locking device
5
•7 cable
tensioning cylinder

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19 avenue De Lattre-de-Tassigny - ZI
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TRAINING MANUAL
SUB-ASSEMBLIES

4.2 PULLEYS

Double pulley sub-assembly

•1 pin, screws
& grease nipple
D1
•2 covers
1
D2 •3 dust wipe
D3 seals
2 25

T
3 •4 roller bearing
3 •5 pulley
4
•6 spacer
15

5
•T pulley pusher
Diameter D1 : 90 mm
3
Diameter D2 : 62 -0.1 mm
2
6 Diameter D3 : 30 -0.1 mm

A
T HOW TO FIT THE BEARING

NO HAMMER

The picture shows that the ring A is only

maintained in position to the inner
sleeve by small pushing marks. Vibra-
tions by using a hammer will loosen the
ring.

The bearing must be pushed into the

pulley.
If there is no press available, use a
wise, the bearing is not hardly tighten
within the pulley.

14 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
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TRAINING MANUAL
SUB-ASSEMBLIES

1 Single pulley sub-assembly

•1 pin, screws
3 & grease nipple
•2 covers
2
•3 dust wipe
seals
4 5
•4 roller bearing
•5 pulley
7 •7 cable guide
3 & screws

Use large plates to fit and correctly cen-

tralize the bearing.
L

NOTE : when placing the pulley to the

support take care of the offset side. Fit
the larger side L as shown

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TRAINING MANUAL
SUB-ASSEMBLIES

4.3 ROCKDRILL CRADLE

8 Components :

m
•1: cradle

N
0
•2: integral

20
guiding shoes
4
•3: guiding
shoes
8 10 •4: bridge
6 •5: oval strips
m
N

m
0

•6: bridge strip

N
20

0
50 •7: plastic ring
•8: rockdrill
5 fastening screws
1
•9: guiding
shoes fastening screws
9 • 10 : flushing
head bolts
65 2
N 0
27 m
0 51 Apply some "loctite 510" on the contact
3 faces between the shoes and the cra-
dle.

Coat all guide screws with strong "loctite

270"
CRADLE ASSEMBLY.
• oval strip P/N 7041 0310:
The oval strip between the key way and
the drifter allows a separation of these 2
0.5mm components. It must be exchanged with
the GENUINE TAMROCK part as soon
as its thickness is above limit and
doesn’t allow separation of both compo-
nents.

• bridge
When you fit the drifter, the bridge must
be tightened symmetrically left and right;
there should be the same gap value
between the bridge and the cradle on
the right side and left side.
When the bridge strip is new, the gap is
0.5mm after tightening the 2 screws at
oval strips the recommended torque: 200 Nm.

When the gap between bridge and cra-

KEY KEY dle is insignificant, the strip must be
GOOD changed, its P/N : 7041 0311.
REPLACE !
Make sure to install the plastic ring item
7 after installing the drifter and before
installing the flushing head. Ring part
number : 7039 1117

16 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
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TRAINING MANUAL
SUB-ASSEMBLIES

4.4 FRONT HEAD

RESIN INJECTION HEAD

Resin head assembly.

1 As shown the resin head is in resin
injection position.

Note the position of the hydraulic fittings

1.

Remain the location of both adjusting

stop screws. 2 & 3.

2
3
Components :
•4 main support
•5 rollover
7 •6 15 screws T-
Torque 40 Nm
5 + loctite 243
4
8 •7 arm
3
24
•8 drilling bit
centralizer
9 6
40Nm •9 centralizer
locker
Place the rollover so as to get the cor-
rect position of the hydraulic fittings as
shown.
40Nm
Remove the stop screw 2, rotate the
rollover fully in resin direction. Move
then one hole backward.
Fit the arm item 7.
Put both stop screws together with their
locknuts.
ROD CLAMP HEAD

11

Components :
10 • 10 main support
• 11 rod clamp
assembly

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TRAINING MANUAL
SUB-ASSEMBLIES

111

Fit first the main support 10 on the beam

24 of the bolting turret.
3 Use screws / bolts 101.
13 Screw in the centralizer 13.

101 Fit the clamp assembly 11.

Coat screws 111 with "loctite 243"
101
111

120Nm
15
0
24 Nm
3

116

115

113 112 113 114

200Nm
• install the O-ring 115 on the cover
• Install the oil seal 112 and the dust seal 113 in the cylinder body. 116.
• fit the plastic bushing 114 on the piston 113. • tighten all cover screws at 120 Nm
• fit the piston assembly in the cylinder body. • fit the jaws, tighten the screws at
200Nm
SIMPLE HEAD

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TRAINING MANUAL
SUB-ASSEMBLIES

4.5 WATER FLUSHING HEAD

•1 shank stop,
refer to the drifter manual for
instruction about wear limit.
•2 water sleeve
3
•3 water seals,
2 2 in the water sleeve, one in the
4 shank stop, one in the front guide to
5 prevent dirt.
6 •4 front shank
guide
•5 plastic
sleeve
•6 flushing box
1 •
Front guide:
it keeps the shank adaptor lineup with
the piston for optimum percussion
impact, it centralizes the shank around
the water seals.
Replace it as soon as the helix spline is
worn-out.

4.6 BOLT GUIDES

There are two bolt guides.

: top guide
R : bottom guide
The only difference is the position of the
spring.

For a bottom guide, you have to reduce

the length of the round part R to allow
S clearance for the spring S.

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TRAINING MANUAL
SUB-ASSEMBLIES

Bolt jaws : place the spring 1 in both

2 5 jaws. Slide all together in the jaw sup-
3 port 2. Tighten all screws 3.

4 Fit the bearings 4 in the arm 5. Use a

wise if no press is available.
8 Using the pin 6 as a guide, install the
spacer 7. Press-in the other bearing.
1
Install always new dust covers 8 when
repairing/rebuilding.

7 Install the pin 6. Coat its two screws with

"loctite 243".
10
Fit the stop screw 9 with its locknut.
Bring the arm plate 10 in contact.
6 Adjust the stop screw so as to bring the
9 arm in vertical position. Tighten the lock-
nut.

20 ( 48 ) SANDVIK TAMROCK SECOMA S.A.

19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
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TRAINING MANUAL
MAIN BEAM

MODULE 5) MAIN BEAM

5.1 RAILS AND PULLEYS

• Fit the rails

• place the front pulley assembly, do

not tighten the screws at this stage.

48 Nm

• install the cable tensioning cylinder

Proceed with full tightening of the
screws after you have placed the
locking pin.
• slide the rear pulley assembly in the
beam.

5.2 FEED CYLINDER

COMPONENTS

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TRAINING MANUAL
MAIN BEAM

•1 double
pulley
6
•2 feed cylinder
3
•3 holding
collar
2
•4 guiding plate
5
•5 bronze
guides
•6 cover for the
cable tensioning cylinder
4 ASSEMBLY

• Fit the bronze guides 5 tighten the

screws.
• Install the feed cylinder on the beam.
• Fit the collar 3 and the guiding plate
4. Tighten all screws and nuts.
• Place all fittings.
• DO NOT INSTALL the double pulley
at this step. The reverse cable must
be installed prior to fit the double
pulley.

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TRAINING MANUAL
MAIN BEAM

5.3 TENSIONING CYLINDER

• Install the hydraulic hose from the

tensioning cylinder to the feed
cylinder.
•1 Check valve
port.
•2 Hose holder.

NOTE : When installing cables, make

sure to fully retract the tensioning cylin-
der.
Every time you use the feed
cylinder, the tensioning cyl-
WARNING inder get pressurized. Wear-
ing protective personal
equipment as gloves and safety
2 glasses, slowly undo the hose at port 1.
1 Bleed the pressure, then retract the ten-
sioning cylinder.
Do not bleed the cylinder by removing
the cap 1. The trapped pressure will
throw away the check valve.

5.4 CABLES

• keep the double pulley assembly

near the rod end of the feed
cylinder.

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TRAINING MANUAL
MAIN BEAM

Rear cable

2 1
• If already fitted, undo both hoses at
the cradle locking cylinder.
• using a plastic mallet, move the
locker half way to be able to lock
both cradles. The adjusting screws
1 and 2 should be in contact to the
plate welded on the cradles.

REAR CABLE The double pulley as shown out of the

feed cylinder, install the rear cable.
It should be located in the lower groove
close to the main beam.

The front cable (forward motion) is

located on the top groove. It is the long-
est one.

• Slide by hand, the double pulley

assembly in its location at the end
of the feed cylinder rod.
• By hand, install the pin, use a mallet
to fit the locking plate.
• Coat screws with "loctite 243", tighten
the screws;
• To ensure a better maintain in
position, punch 3 times in between
the screw head and the pin plate.
• attach the cables to both cradles,
front to front, rear cable to rear
hook.

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TRAINING MANUAL
MAIN BEAM

5.5 INSTALLING THE BEAM ASSEMBLY

130 Nm

5.6 FRONT HEAD

Fit the front head. A front head including a rod clamp is shown here.
Do not fully tighten all bolts, this will allow few adjusting motion at the final step.

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TRAINING MANUAL
MAIN BEAM

5.7 BOLT GUIDES

Install both bolt guides.

According to the beam length, the front one could need a spacer.
Do not fully tighten the bolts, this will allow few adjusting motion at the final step.

5.8 JOB COMPLETED AT THIS STEP

Note that this drawing shows a resin front head.

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TRAINING MANUAL
BOLT CAROUSEL

MODULE 6) BOLT CAROUSEL

PRE-ASSEMBLY

Set
2

Note the location of the double set of 3

holes.

See the direction of the hydraulic fittings

2.

Set

Note the location of both little holes 3.

Set
Install the hydraulic fittings 2 on this side
of the rollover. There is only one hole on
Set the other side.

3 Rotate the rollover as shown, bring it

STOP
2 to full stroke until it stops.

3 Fit the bolt support , refer to the lock-

ing arm direction in relation to the
hydraulic fittings.

Fit the flange , take care at the loca-

tion of the sets of 3 holes. Coat the
screws with "loctite 243".

Install the top shaft assembly .

Slide the first thrust bushing .

The assembly is now ready for final

assembly on the turret.

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TRAINING MANUAL
BOLT CAROUSEL

• from below, slide the shaft of the

carousel into the bore of the goose
neck.
• secure the locking arm to facilitate
the installation of the top parts.
• place the top thrust bushing .
• fit the flange .
• install both bolt disks as shown. The
flat area of all disk and the flat area
of the bottom disk must be lined-
up.
FOR FINAL ADJUSTMENTS DO NOT
TIGHTEN ANY SCREWS AND BOLTS

Install the top guiding plate tighten

the fastening bolts.

Install the inner guide , do not tighten

the bolts.

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TRAINING MANUAL
ADJUSTMENTS

MODULE 7) ADJUSTMENTS
7.1 HOW TO USE THE TOOL OU 715

Make sure that the tool makes a full

contact to the rail in areas 1 and 2.
Gently tighten the nut shown to allow
positioning.

NOTE: a clearance appears at the

opposite side of the tool.

Manually tighten the nut 3 to hold the

tool in position.

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TRAINING MANUAL
ADJUSTMENTS

7.2 DRILLING LINE

7.2.1 WEAR LIMIT

RAILS AND SHOES

Using a bar, push side way to measure

the total wear of the shoes together with
the rails.
Repeat same process in the opposite
direction then upward.

The maximum offset allowed is 13mm

(1/2 ").

Bit Diam / 10

IF NOT CORRECT :
Put new guiding shoes.
The thickness of the rail should not be
below 2 mm.

BIT CENTRALIZER

Wear limit for the front centralizer is 1/10

of the bit diameter.

Rails/shoes wear limit and centralizer

wear limit should be check thoroughly
on regular bases when using resin. A
correct control of the position of the hole
will ensure an improved injection of the
Bit Diam / 10 resin cartridges.

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TRAINING MANUAL
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7.2.2 NEW FRONT HEAD, POSITIONING

If you fit a brand new front head on your

beam, install the tool OU 715.
It is advisable to fit new shoes for accu-
rate control.
Bring the control tool near the central-
izer.
Tighten all screws to fasten the front
head.

7.2.3 FRONT DOUBLE PULLEY

When correctly adjusted, the double

front pulley will allow a proper position
of the bit in relation to the front central-
izer.
For a fixed head the bit must be fully
inside the centralizer.

With resin head the bit must be

inside the moving arm with some clear-
ance with the centralizer to allow shifting
into resin injection position.

PROCEDURE

Lock both cradle.

(see: paragraph 5.4 page 23)

Make sure that the cable tensioning cyl-

inder is not pressurized.
(see: paragraph 5.3 page 23)

Put a rod and the bit so as real drilling

condition.
On drilling line, adjust the stops to bring
the bit at the correct position in relation
to the centralizer.

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TRAINING MANUAL
ADJUSTMENTS

Drilling cradle locked, the bit should be

in correct position.

The bolting cradle should be correctly

locked in between its front and rear
stop.

Using a 22mm wrench, pre-stretch the

front cable. Tighten both screws alterna-
tively.
Manually, feel the tension as shown,
push strongly with only one finger.

Fastening of the front pulleys support.

Using a 19mm wrench, tighten all 4
screws

Tighten all hydraulic fittings.

Pressurize feed cylinder forward and
reverse (that will pressurize tensioning
cylinder as well).
Maximum allowed pressure 90 bar.
Pressure in the tensioning cylinder frees
the cradle locking device.
Check travel of both cradles.

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TRAINING MANUAL
ADJUSTMENTS

Tensioning cylinder, the rod is now out,

it is in tensioning position. See the
stretching distance by looking at the cyl-
inder rod.

The one way cylinder is pressurized

together with the feed forward move-
ment.

NOT TO OVER-STRESS THE CABLE,

THE MAXIMUM FEED PRESSURE
MUST NEVER EXCEED 100 BAR.

Re-adjust (if needed) the rear stop on

both cradle to ensure some clearance
for free sliding of the locking device.

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TRAINING MANUAL
ADJUSTMENTS

KEY OF SUCCESS
A correct pre-stretch of
the front cable will
ensure a full travel of both cradles in for-
ward motion. The rear cable will never
come loose when drilling.

20 NOTE: the front cable is the longest

one. It stretches due to the feed pres-
sure.

• Fig 20 : after installing a new cable,

pressure nowhere. Pre-stretch of
front cable with the front screws.
• Fig 21 first time use, resistance while
21 drilling (or bolting) results in
pressure in feed cylinder, same
pressure pushes the tensioning
cylinder to recover stretching length
from front cable.
• Fig 22 : after many bolting cycles,
tensioning cylinder is fully out. Extra
stretching in the front cable will
22 result in a loose rear cable.
• Fig 23 : to correct the situation, move
forward the front pulleys as shown.

RECOMMENDED PROCEDURE

When you fit a new front cable,

• test moving several times with the
correct feed pressure.
23 • look at the stroke of the tensioning
cylinder, it should extend around 10
to 15 mm maximum (1/2 ").

NOTE : a longer turret requires longer

cables, the stretching distance will be
longer.

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TRAINING MANUAL
ADJUSTMENTS

7.3 BOLTING LINE

• Fit the tool OU 715 as shown

Line up both bolt guides.

The guide jaws must be centralized with
the tool rod.

Due to the assembling tolerances it

is sometimes required to enlarge or
grind the fastening holes so as to
achieve a correct positioning of the
bolt guides.

When correctly in position tighten all

screws.

To secure the position, weld 4 spots

around the support base.

7.4 BOLT CAROUSEL

1
Correct loading position.
Position to achieve.

•1 indexing
stop adjustment for a correct
position of the bolt guide according
2 to the disk of the carousel.
•2 adjustment
of the guide 2 to line up the bolt with
the guide jaws.

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TRAINING MANUAL
ADJUSTMENTS

PROCEDURE
Bring the bolt guides near the carousel
disks.
• use the feed extension cylinder (rod
3
fully out).
• extend the indexing cylinder to move
the turret in drilling position. There
are two adjusting stops on each
side of the lever piece 3.

The stop screw shows in this

picture will be used for setting the
bolting position .

Detail of the lever 3 showing both

screws and lock nuts (41mm spanner)

Adjust the stop screw 3 so as to bring

the bolt guide 1 in the position shown
beside.The disk must push the bolt
1
straight to the axis of the bolt guide arm.

NO OK
STRESS

STRESS

When the bolt guide is correctly set, tan-

gent to the disk, move the guide 2 up or
down to line up the bolt with the guiding
jaws.
Position to
achieve for cor-
rect loading of
2 the bolt then
correct move-
2 ment out of the
2-1 disk.
Tighten bolts 2-1 when correct.

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TRAINING MANUAL
ADJUSTMENTS

DISK SETTING

Correct positioning to achieve.

The bolt is pushed into both guides at

the same time.

The slots of the two disk must be paral-

lel.each other.

Incorrect position.
The bolt enters the front guide first,
there is a gap at the rear guide.

Loosen the screws 3 on both disks.

The hole is larger then the bolt to allow
some rotation of the disk.

Rotate the disks to line up the bolt with

3 the jaws of the bolt guides.

Tighten all bolts on both disks when cor-

rect.
.

RESIN HEAD (IF APPLICABLE)

1 Move it into resin position.

Adjust the stop screw 2 to centralize the
injection tube with the bit centralizer.

Rotate the arm back to drilling position.

Adjust the stop screw 3 to line up the
rod with the centralizer.

Tighten both lock nuts when correct.

2
3

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TRAINING MANUAL
ADJUSTMENTS

7.5 INDEXING DRILLING/BOLTING

7.5.1 TUC 2 POSITION

Index the turret in drilling position (cylin-
der rod out).

Place the tool OU 716 at the end of the

anchoring tube.

Position to achieve.
Note that, at this step, the bolt in the
carousel is line up with the bolt guides.
If not correct (see: paragraph page 36).

4 Rotate the tool to line up its hole with the

tool of the drilling cradle.

Tighten the fastening screw 4 to keep

the lining up tool is that position.

Index the turret in bolting position.

At the indexing lever adjust the stop

screw to line up the rod with the hole.
.

Indexing lever.

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TRAINING MANUAL
ADJUSTMENTS

7.5.2 TUC 3 POSITIONS - CEMENT GROUTING TUBE

1 4 3 2

Initial step - reset

1 -->3 -->4

OPTIONAL
DRILLING
--> 3 -->4
CEMENT
2 --> 1
1 4 BOLTING
3 --> 2

KEY OF SUCCES

Index the turret in cement position.

ALWAYS START SETTINGS of TUC 3
FROM THIS POSITION.

LONG
L

• Short cylinder is in a mechanical stop

fully closed
• Long cylinder is in a mechanical stop
fully extended.
There is no adjustment for cement
position. It is controlled by the cylin-
ders in their mechanical end of
strokes.

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TRAINING MANUAL
ADJUSTMENTS

Fit tools on drilling and bolting cradles.

Fit the indexing tool on the anchoring
tube.

Index the turret in cement position.

Line up the index tool with the cement

tube. Lock the screws of the index tool.

Move the turret in drilling position.

Keep the long cylinder fully extended
then extend the short cylinder.

L
From cement to drilling position extend
the short cylinder.

S Due to adjustment of the mechanical

stop the short cylinder is not fully
extended.

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TRAINING MANUAL
ADJUSTMENTS

At the indexing lever, adjust the stop

screw so as to get at the same time :
• line up the cradle tool with the hole of
the indexing tool
• keep the bolt in the carousel line-up
with the jaws of the bolt guides.

CORRECT PROCESS TO INDEX THE

TURRET FROM DRILLING TO BOLT-
ING.
To keep a correct positioning, move
back to cement position first.
• Fully retract the short cylinder.
Keeping the long one fully
extended.

L From cement position index now to bolt-

ing position :
• retract the long cylinder
NOTE : train your operator to follow up
S this process. That will ensure a reset of
the cement position every cycle of bolt-
ing.

At the indexing lever adjust the stop

screw to line up the rod with the hole.
.

Indexing lever.

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TRAINING MANUAL
3 POSITIONS - CARTRIDGES INJECTION TUBE

MODULE 8) 3 POSITIONS - CARTRIDGES INJECTION TUBE

KEY OF SUCCES

Index the turret in injection position.

ALWAYS START SETTINGS of TUC 3
FROM THIS POSITION.

SHORT

• LONG cylinder is in a mechanical

stop fully closed
• SHORT cylinder is in a mechanical
Note the different location of the tubes from TU3 C grouting cement stop fully extended.
and the TU3 C cartridges tube. Therefore the process is different. There is no adjustment for cement
position. It is controlled by the cylin-
ders in their mechanical end of
strokes.

Fit the indexing tool on the anchoring

tube.

Index the turret in cement position.

Line up the index tool with the cement

tube. Lock the screws of the index tool.

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TRAINING MANUAL
3 POSITIONS - CARTRIDGES INJECTION TUBE

Move the turret in drilling position.

Keep the SHORT cylinder fully
extended then extend the LONG cylin-
LONG der.

In that position check for correct loading

of a bolt. Adjust if needed

Due to adjustment of the mechanical

stop the LONG cylinder is not fully
extended.

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TRAINING MANUAL
3 POSITIONS - CARTRIDGES INJECTION TUBE

BOLTING POSITION
CORRECT PROCEDURE
• move back to cartridge injection
position
• from that position, retract the SHORT
cylinder.
Adjust the mechanical stop if
needed.

L
S

The short cylinder is not fully retracted

due to the mechanical stop.

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TRAINING MANUAL
WEARING PART TO CHECK

MODULE 9) WEARING PART TO CHECK

Bolting turret requires a proper routine maintenance to run correctly.
Every weekly service we recommend you to quickly look at the following points.

BRONZE GUIDE OF THE FEED

CYLINDER ROD

• Fully retract the feed cylinder.

• Check that the bronze guide is still
able to keep the rod in line with the
cylinder body.

NO OK

Guide part number 7053 3742

BOLT GUIDE.

Clean up the spring 1 to ensure a cor-

rect motion of the jaws.

Feel the wear of the bearings of the

1
arm. Push then pool in the pin axis
direction
Replace bearings and dirt covers when
you feel axial play.

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TRAINING MANUAL
WEARING PART TO CHECK

Check the play at the indexing cylinder

pins.
Moving the cylinder in and out, check for
play between the cylinder ball-joint and
the pin. Schedule replacement of the
ball-joint when starting to feel play.

Excess of wear will result in poor index-

ing movement resulting in lost bolt by
P the operators.

Greasing thoroughly extends working

life time of the ball bearings.

DRILLING LINE

• Install a short drilling rod in the shank

• Using a bar push away the short rod.
Look at the offset between the
shank and the centralizer.

This checking will give the accumulated

wear of all parts involved.
• wear of rails & guiding shoes
• wear of the shank & its front guide.

Feeling the wear between the shank

and the front guide in the flushing head.

Handling the short drilling rod, manually

feel the wear of the related parts shank /
front guide.

By pulling and pushing sideway, if you

can feel a strong play, install a rebuild
flushing head. It is advisable to use a
set of 2 flushing heads, keeping in stock
a rebuild one ready for routine mainte-
nance.

Check the wear limit

• (see: paragraph page 30)
• (see: paragraph page 30)
Drilling cradle - check plastic strips
• (see: paragraph 4.3 page 16)
Resin head adjustment
• (see: paragraph page 17)

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TRAINING MANUAL
ANNEX

MODULE 10) ANNEX

Basic bolts, tightening torque for hex and "allen" bolts.

TORQUE IN NM TORQUE IN NM
METRIC
HEX BOLTS “ALLEN” BOLTS
DIMENSION
GRADE 8.8 GRADE 12.9

M6 10 16

M8 25 40

M10 50 80

M12 85 140

M14 130 210

M16 200 330

M18 280 460

M20 400 650

M22 530 880

M24 670 1130

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TRAINING MANUAL
ANNEX

INDEX OF TOOLS AND LOCTITE USED :

bushing 1 p/n 7018 0418 13
seals 2 p/n 7341 1218 13
large bushing 1 p/n 7018 0418 14
bushing 2 p/n/ 7018 0416 14
bushing item 3 p/n 7018 0419 14
wiping seals 4. p/n 7341 1218 14
O-ring 7341 4282 15
shim p/n 7039 0490 thickness 0.2mm 15
shim p/n 7039 0491 thickness 0.5mm 15
"loctite 243" 18
pulley pusher 20
"loctite 510" 22
"loctite 270" 22
"loctite 243" 24
"loctite 243" 26
"loctite 243" 30
"loctite 243" 33
ou 716 35
OU 715 37
OU 715 41
OU 715 44
Guide part number 7053 3742 51

TOOLS PART NUMBERS

TOOL PART NUMBER

ou 715 7701 1578

ou 716 7701 1579

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