Fan Coil Air Conditioners: Installation, Start-Up and Service
Fan Coil Air Conditioners: Installation, Start-Up and Service
Fan Coil Air Conditioners: Installation, Start-Up and Service
International
INSTALLATION, START-UP
AND SERVICE
42
Sdn. Bhd.
Malaysia FAN COIL AIR CONDITIONERS
CONTENT
INSTALLATION 1
PHYSICAL DATA
POWER ON
START-UP
SERVICE 3-4
Fig. 1 – Drain Line Details,
INSTALLATIO
Step 6 - Make Piping Connections
Step 1 - Unpack and Inspect Units DRAIN LINE - Install a trapped drain line in accordance with
Remove shi ppng i wraps from all uns. it Check the all applicable codes. Slope drain line away from unit.
shipment against shipping order. Check for concealed drain line to prevent sweating. Drain connections are shown
shipping damage. If shipment is damaged or incomplete, file in Fig. 1 and 2.
claim with transportation company and advise Carrier
WATER SUPPLY/RETURN CONNECTIONS - Maximum
Step 2 - Protect Units from Damage allowable entering hot water temperature is 190°F. Install
piping in accordance with all applicable codes. See Table 1.
To maintain warranty, protect unit against adverse weather,
theft or vandalism at jobsite. Position valves over the drain pan. Be sure valves are in
proper operating position and are easily accessible for
adjustmen
Step 3 - Prepare Jobsite for Unit Installation
To save time and reduce the possibility of costly errors, set
If valves cannot be installed over drain pan, insulate valves
up a complete sample installation in a typical room at
to prevent sweating.
jobsite. Check all critical dimensions such as pipe, wire and
duct connection requirements. Refer to job drawings and
If coil and valve package connections are to be made with a
product dimension drawings as required. Instruct all trades
solder joint, care should be taken to ensure that no
in their part of the installation
components in the valve package are subjected to a
Step 4 - Identify and Prepare Units temperature high enough to damage seals or other
1. Be sure unit power requirements match available power materials. Many 2- position electric control valves have a
source. Refer to unit nameplate and wiring diagram. manual operating lever. This lever should be in the OPEN
Units are designed for chilled water or hot water (190°F position during all soldering operations.
2.
maximum) only. Unit may be equipped with optional If coil connection is made with a union, the coil side of the
electric heater. Be sure that the required control union must be prevented from twisting (i.e., it should be
“backed up”) during tightening. Do NOT over-tighten!
3. Check all tags on unit to determine if shipping screws
are to be removed. Remove screws as directed. Over-tightening distorts the union seal surface and destroys
the union.
Step 5 - Place Unit in Position
1. Be sure unit is level or pitched towards drain to ensure Steam Connections - On units with steam-heating coils,
proper drainage and operation. (see Fig. 1 and 2.) Pitch the maximum steam pressure applied to the unit should
never exceed 10 psig.
of suspended unit can change after coil is filled; recheck
after filling coil.
Unit weight distribution is not uniform at mounting Test And Insulate- When all j oi ns t are compee, l t d
points. Suspend unit at factory-provided holes (Fig. 2). If perform hydrostatic test for leaks. Vent all coils at this time.
used, select and adjust vibration isolators so that unit is Check interior unit piping for signs of leakage from shipping
uniformly suspended and pitched. damage or mishandling. If leaks are found, notify a Carrier
2. Models, with bottom inlet, may be installed in representative before initiating any repair. Release trapped
noncombustible return air spaces only. air from system (see Step 9-6).
Protect units from damage caused by jobsite debris. Do
3.
Prevent dust and debris from being deposited on motor All water coils must be protected from freezing after
or fan wheels. initial filling with water. Even if system is drained, unit
coils may still have enough water to cause damage
when exposed to temperatures below freezing
42DF/DFD 42DF 42DE/DED
42DC/DCD
LEGEN
1 - Coil
2 - Drain, 7/8” O.D.
3 - Hanger Mounting Holes diameter,
7/8”
4 - Junction Box (or power K.O.)
Note: 5 - Supply Air Duct Collar, 1”
42DE & DF are supplied complete with the casing 6 - Coil Outlet
and 7 - Coil Inlet
(in. OD) All field wiring should be done in accordance with governing
codes and ordinances. Any modification of unit wiring
Following the hydrostatic test, insulate all piping, controls and without factory authorization will void all factory warranties
valves to unit to prevent sweating. and will nullify any agency listings.
To ensure compliance with building codes, restore the Step 8 - Make Duct Connections
structure’s original fire resistance rating by sealing all holes Install all ductwork to and from unit in accordance with all
with material carrying the same fire rating as the structure. applicable codes. Duct construction must allow unit to
operate without duct external static pressure limits as
Step 7 - Make Electrical Connections shown on job submittals. Units designed to operate with
See unit serial plate for required supply voltage, fan and ductwork may be damaged if operated without the intended
heater amperage, and required circuit ampacities. See unit ductwork attached. Units configured to bring in outside air
wiring diagram for unit wiring and field wiring. should have some method of low temperature protection to
prevent coil freeze-up.
The fan motor(s) should never be controlled by any wiring or
device other than the factory-supplied switch or thermostat/ Insulate all ductwork as required. Use flexible connections
switch combination unless factory authorization has been to minimize duct --nito u t a lig nmne t p rob lme s and
obtained. Fan motor(s) may be wired for temporary use noise transmission where specified.
during construction only if: (1) prior factory approval has
been obtained, and (2) wiring and operation are done in strict
accordance with the instructions issued by the factory.
2
Prevent dust and debris from setting in unit. If wall finish or START-UP
color is to be spray applied, cover all openings to prevent Start-up procedures vary depending upon the time of year
spray from entering unit. (summer or winter) and building characteristics (new
building or old building, occupied or unoccupied, etc.).
Table 2 - Filter Data (One-in. thick)
Start-up in the cooling mode requires that proper care
Unit
be given to avoid condensation problems. Condensation
Size L x H (inch) forms on surfaces that are colder than the dew point of the
Size 42DC/DCD 42DE/DED 42DF/DFD surrounding air. If a unit is started and is fed low-
3
temperature chilled water in a hot, humid setting,
006 14 x 21 14 x 13 /4
condensation will form on many parts of the unit. In order to
008 14 x 26 14 x 19 3/4 avoid excessive condensation, water of a higher
010 14 x 30 14 x 23 3/4 temperature should be used -approximately 65-70°F. Also,
the building should be as completely enclosed as possible
012 14 x 35 14 x 27 3/4 and outside air sulpp y fans and bathroom and kitchen
014 14 x 40 14 x 33 3/4 exhaust fans should be off.
016 14 x 45 14 x 37 3/4
As the building temperature drops, the chilled water
018 14 x 50 14 x 43 3/4 temperature can gradually be reduced until it reaches 50°F.
020 3 At this point, the outside air fans can be turned on. When
Filter sizes 14
forx models
54 42DC/DCD14and
x 47DF/DFD
/4
Note: are the chilled water temperature is reduced to its design point
factory supplied cleanable filters.
Carrier
International
Sdn. Bhd.
Malaysia
Fax: 603-89256589
Rev-
0 201
4 2
Manufacturer reserves the right to
discontinue,
Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.
Alternative Proxies: