The document provides operational parameters for a cement kiln including:
- Clinker production of 142.1 MTPH at a clinker factor of 1.67.
- Kiln feed of 261 stph and coal feed rates of 5.45 MTPH for kiln coal and 7.5 MTPH for calciner coal.
- Calciner exit temperature of 882.22222 Deg C at a pressure of -127 mmwg with a gas density of 0.318 kg/m3 and velocity of 5.908 m/s inside the calciner.
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Calciner Resitence Time
The document provides operational parameters for a cement kiln including:
- Clinker production of 142.1 MTPH at a clinker factor of 1.67.
- Kiln feed of 261 stph and coal feed rates of 5.45 MTPH for kiln coal and 7.5 MTPH for calciner coal.
- Calciner exit temperature of 882.22222 Deg C at a pressure of -127 mmwg with a gas density of 0.318 kg/m3 and velocity of 5.908 m/s inside the calciner.
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Elevation 427 m
Borometric pressure 9794 mmwg
Kiln kiln feed 261 stph Clinker factor 1.67 Total kiln gas Clinker production 142.1 MTPH Gas from CO2 2899.5812 Kiln coal 5.45 MTPH L Min 55147.636 Calciner coal 7.5 MTPH Excess air 1.3 AFR in Calciner 2.7 MTPH Mass of combustion gas 71691.927 Coal NCV 7120.0 Kcal/Kg Mass of fuel completely burnt 5454.5455 AFR NCV 4000.0 Kcal/Kg Total kiln gas 80046.054 Sp. Fuel consumption 726.0 Kcal/kg CK % Bypass 5% Bottom cyclone LOI 2.0 % Kiln inlet O2 5 Calciner exit O2 3 Stage 5 LO1 29 % Mass of bypass gas 4002.3 Kg/hr Calciner exit temp 882.22222 Primary air 7127 Kg/hr Clciner exit pressure -127 Kiln conveying air 3500 Kg/hr Gas density 0.318 Calciner coal conveying air 3500 Kg/hr AFR conveying air 3500 Kg/hr Total L min (kiln and calciner) 146466.55 Kg/hr Excess air 1.21 Mass of combustion gas 177224.52 Kg/hr Mass of fuel completely burnt 15681.818 Kg/hr Gas from CO2 58032.463 Kg/hr False air in kiln 0.024 kg/kg cl False in the smoke chamber 0.049 kg/kg cl Total false air 10371.802 Kg/hr Total gas in the calciner exit 274935.3 Kg/hr Total volume 865532 m2/hr
Calciner dia 7.2 m
Calciner height 16 m Cross sectional area 40.6944 m2 Velosity in the calciner 5.908 m/s Resistance time 2.71 sec Kg/hr Kg/hr