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    730C-725C T4F SVC ITTP M11 Eject Hyd Sys EN STU

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    cesarcaterpillar
    This document provides materials for a training module on the ejector hydraulic system for 730C articulated trucks. It includes learning outcomes, presentation notes, lab exercises, and a post-assessment. The presentation and Lab 1 notes cover identifying key ejector hydraulic system components and their functions. Lab 2 provides a checklist for performing pressure tests on the system and making any necessary adjustments. The post-assessment tests participants' understanding of the system through multiple choice and true/false questions.

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    © All Rights Reserved
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    730C-725C T4F SVC ITTP M11 Eject Hyd Sys EN STU

    Uploaded by

    cesarcaterpillar
    46 views7 pages
    This document provides materials for a training module on the ejector hydraulic system for 730C articulated trucks. It includes learning outcomes, presentation notes, lab exercises, and a post-assessment. The presentation and Lab 1 notes cover identifying key ejector hydraulic system components and their functions. Lab 2 provides a checklist for performing pressure tests on the system and making any necessary adjustments. The post-assessment tests participants' understanding of the system through multiple choice and true/false questions.

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    730C-725C_T4F_SVC_ITTP_M11_Eject_Hyd_Sys_EN_STU

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    This document provides materials for a training module on the ejector hydraulic system for 730C articulated trucks. It includes learning outcomes, presentation notes, lab exercises, and a post-assessment. The presentation and Lab 1 notes cover identifying key ejector hydraulic system components and their functions. Lab 2 provides a checklist for performing pressure tests on the system and making any necessary adjustments. The post-assessment tests participants' understanding of the system through multiple choice and true/false questions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    46 views7 pages

    730C-725C T4F SVC ITTP M11 Eject Hyd Sys EN STU

    Uploaded by

    cesarcaterpillar
    This document provides materials for a training module on the ejector hydraulic system for 730C articulated trucks. It includes learning outcomes, presentation notes, lab exercises, and a post-assessment. The presentation and Lab 1 notes cover identifying key ejector hydraulic system components and their functions. Lab 2 provides a checklist for performing pressure tests on the system and making any necessary adjustments. The post-assessment tests participants' understanding of the system through multiple choice and true/false questions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Global service training

    725C / 730C / 730C EJ articulated trucks 


    Ejector Hydraulic System
    Module 11 - participant MATERIALS (COMPETENCY STANDARD)

    SERV1977

    CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the POWER EDGE
    trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
    and may not be used without permission. © 2013 Caterpillar Inc. All Rights Reserved.
    Caterpillar: Confidential Yellow
    SERV1977 - 10/13 -2- Module 11 - Ejector Hydraulic System

    LEARNING OUTCOMES
    You will meet the following learning outcomes during the presentations, laboratory
    exercises, and post-assessment in this 730C Ejector Hydraulic System module of
    the 725C, 730C, and 730C EJ Articulated Trucks course:

    • Visual Presentation 1. Given the classroom presentation and the Lab 1 Worksheets, participants will
    take notes on the location of the components in the 730C EJ Articulated Truck
    ejector hydraulic system and briefly describe their functionality.

    • Lab 1 1. Given the Lab 1 Worksheets and a 730C EJ Articulated Truck, participants will
    locate and identify the ejector hydraulic system components on the class
    machine during the lab exercise.

    • Lab 2 1. Given a 730C EJ Articulated Truck, appropriate service literature, tooling, and
    the Lab 2 Worksheet, participants will perform the ejector hydraulic system tests
    outlined on the worksheet and make the appropriate adjustments to within
    specifications during lab exercises.

    • Post-Assessment 1. Given all reference material and class notes, participants will answer questions
    regarding the 730C EJ Articulated Truck ejector hydraulic system during a
    Post-Assessment.

    Caterpillar: Confidential Yellow


    SERV1977 - 10/13 -3- Module 11 - Ejector Hydraulic System

    LAB 1: 7 30C EJ Articulated Truck ejector hydraulic System Component Identification and
    Function

    Directions: Use this checklist to take notes during the classroom presentation regarding ejector hydraulic system component
    function and location for the 730C EJ truck. During the lab exercise, use these sheets as a checklist when
    locating and identifying components.

    _______ Transmission ECM

    Function: 
    

    Location:
    

    _______ Fan, Brake, and Ejector Pump

    Function: 
    

    Location:

    _______ Steering and Ejector Pump

    Function: 
    

    Location:
    

    _______ Main Hydraulic Oil Tank

    Function: 
    

    Location:
    

    _______ Ejector Control Valve

    Function: 
    

    Location:
    

    _______ Ejector Cylinder

    Function: 
    

    Location:
    

    Caterpillar: Confidential Yellow


    SERV1977 - 10/13 -4- Module 11 - Ejector Hydraulic System

    LAB 1: 7 30C EJ Articulated Truck ejector hydraulic System Component Identification and Function
    (CONT’D.)

    _______ Ejector Control Lever and Ejector Lever Position Sensor

    Function: 
     l

    Location:
    

    _______ Ejector Blade Proximity Switch

    Function: 
    
    

    Location:
    

    _______ Combination Valve

    Function: 
    

    Location:
    
    _______ Fan, Brake, and Ejector Pump Discharge Pressure Test Port (TP1)

    Function: 
    

    Location:

    _______ Steering and Hoist Pump Pressure Test Port (TP2)

    Function: 

    Location:

    _______ Ejector Pilot Oil Pressure Test Port (TPHP)

    Function: 

    Location:

    _______ Ejector System Combined Pump Supply Pressure Test Port (TPH)

    Function: 

    Location:
    Caterpillar: Confidential Yellow
    SERV1977 - 10/13 -5- Module 11 - Ejector Hydraulic System

    LAB 1: 7 30C EJ Articulated Truck ejector hydraulic System Component Identification and Function
    (CONT’D.)

    _______ Pilot Pressure Reducing Valve

    Function: 
    
    

    Location: 

    _______ Ejector Control Manifold

    Function: 
     l

    Location:
    

    _______ Ejector Hydraulic System Accumulator

    Function: 
    
    

    Location:
    

    _______ Tailgate Cylinders and Linkages

    Function: 
    
    

    Location:
    

    Caterpillar: Confidential Yellow


    SERV1977 - 10/13 -6- Module 11 - Ejector Hydraulic System

    LAB 2: 730C EJ Articulated TRUCK EJECTOR HYDRAULIC System Pressure Tests

    Instructions: Use this worksheet as a guide to the required testing. Test and make necessary adjustments to the listed
    pressures and record the observations in the spaces provided.

    Machine Model _____________________________________________________ Date____________________________

    Serial Number ______________________________________________________ S.M.H. __________________________

    Directions: Perform visual checks on the machine.

    Hydraulic Oil Level? _____________ Oil Leaks? _____________ Air/water in oil? _____________

    Directions: Perform Pressure Tests

    TEST SPECIFICATION OBSERVED ADJUSTED


    Piston Pumps - Test and Adjust
    Piston Pump (Steering and Ejector) - Test
    and Adjust
    Test and Adjust the System Pressure

    Test and Adjust the Margin Pressure

    Test the Standby Pressure

    Test the Case Drain

    Piston Pump (Brake, Ejector, and Fan) -


    Test and Adjust
    Test and Adjust the System Pressure

    Test and Adjust the Margin Pressure

    Combination Valve Components - Test and Adjust


    Pressure Reducing Valve (Ejector Pilot
    Pressure) - Test and Adjust
    Ejector System Pressure - Test and Adjust

    Ejector Control Valve - Test


    Test the Stem for Centering N/A

    Test the Stem for Binding N/A

    Test the Proportional Solenoids N/A

    Caterpillar: Confidential Yellow


    SERV1977 - 10/13 -7- Module 11 - Ejector Hydraulic System

    730C EJ Articulated Truck Ejector Hydraulic System Post-Assessment


    Assessment Instructions: Write the best answer in the space for each question.
    1. The provide(s) the oil supply for the operation of the hoist.
    a. steering and ejector pump
    b. fan, brake, and ejector pump
    c. secondary steering pump
    d. steering and ejector pump and the fan, brake, and ejector pump
    2. The ejector blade proximity switch informs the Transmission ECM when the ejector blade is .
    a. extended
    b. moving
    c. retracted
    d. extended or retracted
    3. The monitor(s) and control(s) the ejector hydraulic system components in the 730C EJ truck.
    a. Transmission ECM
    b. Transmission and Chassis ECMs
    c. Chassis ECM
    d. Machine ECM
    4. The is used to prevent ejector cylinder mis-staging during the EJECT condition with no load.
    a. rod end relief valve
    b. sequence valve
    c. head end relief valve
    d. load control valve
    5. The in the combination valve ensure(s) that the highest system pressure from the fan system, braking
    system, steering system, and/or ejector system is returned to the pump control valve(s).
    a. diverter valve
    b. signal resolvers
    c. brake priority valve
    d. signal check valve
    Assessment Instructions: Circle the correct answer, True or False. If False, rewrite the statement to make it correct.
    6. When the ejector control lever is moved to the EJECT position, the tailgate begins to OPEN before the ejector blade begins to
    EXTEND.
    a. True
    b. False
    If False, the correct statement is: 
    

    7. The Ejector EJECT PRV solenoid on the ejector control valve is energized by the Transmission ECM to drain pilot pressure
    from one end of the ejector control valve spool to move the spool to the BLADE EJECT position.
    a. True
    b. False
    If False, the correct statement is: 
    

    Caterpillar: Confidential Yellow

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