GAM Cubicle: MV Distribution Factory Built Assemblies at Your Service Anglais

SM6
Anglais
MV distribution
factory built assemblies
at your service
instructions for
use
GAM cubicle
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
cubicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
accessories list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
handling using slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
handling using a forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
7
8
8
8
9
installation and operation recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
cubicle operation and position indication . . . . . . . . . . . . . . . . . . . . . .

padlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
keylocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
24
24
maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
contact the Schneider Electric service unit for diagnosis and advice
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAM incoming cable-connection unit 1 cable per phase . . . . . . . . .

GAM incoming cable-connection unit 2 cables per phase . . . . . . . .
preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . .

fitting the end panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
for cubicles installed against a side wall . . . . . . . . . . . . . . . . . . . . . . .
securing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
layout in the substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
fitting the busbars after installing the cubicles . . . . . . . . . . . . . . . . . .
cable entry for connection of low voltage auxiliaries . . . . . . . . . . . . .
fitting the earth bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MV cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
checks before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
operating test before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
energizing the incoming MV cables . . . . . . . . . . . . . . . . . . . . . . . . . . .
voltage indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
phase concordance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
cable testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
preventive maintenance, cleaning instructions and power---up . . . .

replacing a voltage indicator block . . . . . . . . . . . . . . . . . . . . . . . . . . . .
trouble-shooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7896782EN revision : 01
3
3
4
4
4
5
5
13
13
15
15
15
16
17
18
18
21
21
21
22
22
22
25
26
26
26
26
27
foreword
symbols and
conventions
Caution:
you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.
DANGER
as per iso 3864---2
DANGER: failure to follow this

instruction will result in death or serious
injury.
WARNING
as per iso 3864---2
WARNING: failure to follow this

instruction may result in death or
serious injury.
CAUTION
as per iso 3864---2
CAUTION: failure to follow this

instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.
INFORMATION--ADVICE
We draw your attention to this specific point.
contact the Schneider

Electric service unit for
diagnosis and advice
Call your sales representative who

will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com
distribution rules
safety rules
The aim of this publication

is to enable the SM6 unit
to be installed correctly.
CAUTION
All the operations described below

must be performed in compliance
with applicable safety standards,
under the responsibility
of a competent authority.
This document is not a commercial

document.
It is a strictly technical document
drawn up by Schneider Electric.
WARNING
The contractor must be certified

and authorised to manipulate
and perform work on the SM6
unit.
CAUTION
Only undertake the work after
having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules,
please contact Schneider
Electric.
general description
GAM incoming
cable-connection unit
1 cable per phase
1 : busbar compartment
2 : low voltage compartment
3 : operating mechanism
compartment
4 : cable connection compartment
A
B
C
D
E
F
: earth bar connection pad

: busbar connection pads
: earthing switch
: voltage indicator
: capacitive divider
: cable connection and earthing
switch inspection windows
G : cable connection pads
H : front panel
J : bottom for 3 cables
1
B
E
4
G
GAM incoming
cable-connection unit
2 cables per phase
1 : busbar compartment
2 : low voltage compartment
3 : operating mechanism
compartment
4 : cable connection
compartment
A
B
C
D
E
F
: earth bar connection pad

:busbar connection pads
: earthing switch
: voltage indicator
: capacitive divider
: cable connection and earthing
switch inspection windows
G : cable connection pads
H : front panel
J : bottom for 6 cables
1
B
4
G
H
J
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handling instructions
cubicle identification
A
B
D2
D3
D1
accessories list
supplied with the cubicle
switchboard accessories :
(may vary depending on
the cubicles making up the
switchboard)
1 operating lever
2 end panels
1 bag of nuts and bolts for the end
panels (bag S4 : 3729744)
A : indicator plate (option)

(for customer use)
B : characteristics and
designation
C : manufacturers name plate
serial number
D1: riveted to the front plate
of the operating mechanism
compartment
D2: glued to the back of the ront
plate of the low voltage
compartment
D3 : glued to the upright of the frame
GAM accessories
(for 1 cable per phase model):
1 bag of intercubicle connection
accessories (bag S1 : 3729745)
1 bag of field distributors for
busbars > 12 kV
(bag S2 : 3729742)
or 1 bag of fastening accessories
for busbars 12 kV
(bag S6 : 3729746)
1 bag of bottom plate fastening
3 bottom plates (1 cable version)
3 cable bushings(1 cable version)
3 clamps (1 cable version)
3 clamp supports
1 set of busbars
1 earth bar
GAM accessories
(for 2 cables per phase model):
1 bag of intercubicle connection
1 bag of field distributors for
busbars > 12 kV
(bag S2 : 3729742)
or 1 bag of fastening accessories
for busbars 12 kV
(bag S6 : 3729746)
2 bags of bottom plate fastening
3 bottom plates (2 cables version)
3 cable bushings(2 cables version)
3 clamps (2 cables version)
3 clamp supports
1 set of busbars
1 earth bar
weight
160 Kg
Never attempt to move the cubicle by

exerting force on the control panel.
dimensions
35
172
L2
L3
20
1600
1630
L1
500
80
840
1054
handling using slings

L
60
MAXI
L= 920 mm mini.
Whithout low voltage enclosure
and gutter.
handling using a forklift
storage
70 C
--- 40 C
10
installation and operation

recommendation
switchgear ageing
withstand in an MV
substation depends on 3
main factors:
The need for proper

implementation of connections:
the new cold slip---on and
retractable technologies offer ease
of installation, thereby promoting
withstand over time.
Their design enables operation in
polluted environments with harsh
atmospheres.
Ventilation control:
the grids must be sized according
to power loss in the substation.
These grids must only be placed
near the transformer, so as to
prevent air circulating on the MV
switchboard.
The influence of the relative

humidity factor:
installation of heating resistors is
essential in climates with high
relative humidity and large
temperature differences.
operation
We strongly recommend that you

carry out at regular intervals (at
least roughly every 2 years) a few
operating cycles on the
switching devices.
Outside normal operating
conditions (between -- 5C and
40C, absence of dust, corrosive
gas, etc.), we recommend that you
contact our Groupe Schneider
Electric service centre in order to
examine the measures to be taken
to ensure proper installation
operation.
Our service centre is at your

disposal at all times:
H To conduct an installation
diagnosis.
H To suggest the appropriate
maintenance operations.
H To offer you maintenance
contracts.
H To suggest adaptations.
11
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12
installation instructions
preparing the cubicles

for switchboard
assembly
Earthing switch position upon

delivery:
closed.
: bolt+washer
: bolt+washer+nylstop nut
C
Remove the front panel A and then

the skids B.
(the bolts cannot be re-used)
Remove the cover of monitoring

compartment C and the eye bolts
D and crossbeams E.
H
G
Remove top plate G. (4 bolts)
fitting the end panels
Remove top plate H. (7 bolts)
In the case of extension with

equipment manufactured
before the 02/02/95, you must
replace the end plate of the
existing substation.
(only if the cubicle is located at

the end of the switchboard)
Bag of screws S4 : 3729744
(HM6 x 12 screws only)
Mount 10 cage nuts on the

cubicles at the end of the
switchboard.
13
14
2
1 from the outside of the cubicle,
insert the cage nut in the square
hole.
2 rotate the cage nut so that it sits
nearly vertically within the cubicle.
3 push the cage nut in the

direction of the arrow so that the
top of the cage clips behind the
panel.
4 the nut is correctly positioned.
Position the end panel. Mount the

screws on the cage nuts.
Mount the scews with the nylstop

nuts.
Direction for mounting the screw

and the nylstop nut.
(nut inside the cubicle)
Secure the 2nd end plate in the

same way.
for cubicles installed

against a side wall
bag of screws S1 : 3729745

(HM 6x16 screws)
: screw + washers + nut
top view
K
Secure the cubicles to each other.
(the remaining screws are
intended to mount the earth
busbar)
Bolt mounting direction.

K : lefthand cubicle
L : righthand cubicle
M : to join the 2 cubicles.
Screw HM6x60 to tighten moderately.
Tightening torque : 6 Nm.
50
securing to the floor
740
840
(nuts and bolts not included)
50
12,3x12,3
15
470
15
500
layout in the substation

100mm*
GAM
20mm
Switchboard installed to the right
of a wall.
*(minimum clearance for
trouble-free operation)
100mm*
GAM
20mm
Switchboard installed to the left of
a wall.
15
fitting the busbars after

installing the cubicles
in their operating location
Accessories bag
S2 : 3729742 or S6 : 3729746.
Tools :
1 torque wrench. (1 to 50 Nm)
1 1/4---3/8 adapter.
1 6 mm extension fitting.
1 6 mm male hexagonal (Allan)
fitting or
1 female hexagonal socket.
(depending on the busbars)
Busbar connection for cubicle on

the left.
Busbar connection for cubicle on

the right.
Version > 12 kV
(bag S6 : 3729746)
mounted without field distributors.
Version > 12 kV
(bag S2 : 3729742)
field distributor positioned
correctly.
Field distributor positioned

incorrectly, risk of damage.
16
Refit top plate H.

(nuts inside the cubicle)
cable entry for

connection of low
voltage auxiliaries
Refit top plate G.
Note : the LV auxiliary wiring

diagrams are glued to the inside
of the LV compartment.
Cable access to the connection

terminal block is via orifice A.
Remove the knock-outs.
Cubicle equipped with a LV

trunking. (optional)
Proceed in the same manner after
dismantling the upper plate
of the trunking.
Refit the LV compartment front

plate, respecting the indications on
each cubicle.
17
fitting the earth bars

bag of screws S1 : 3729745.
Connect the earth bars together.

(HM8 x 30 bolts)
Earth the substation frames in

either of these two ways.
MV cable connection
AV
1
1 cable per phase :

Mount the cable clamp supports
on the 3 bottom plates 1, 2
and 3.
(bottom plate 1 is already in place)
H nuts and bolts in bag
S3 : 3729741. (HM6 x 16 bolts)
The remaining nuts and bolts are
for cable clamping.
2
NB : plates 2 and 3 must be
secured as shown above.
18
AV
2
2 cables per phase :

Mount the cable clamp supports
on the 3 bottom plates 1, 2
and 3.
(bottom plate 1 is already in place)
H nuts and bolts in bag
S3 : 3729741. (HM6 x 16 bolts)
Some of the remaining nuts and
bolts are for cable clamping.
3
Fit the cable bushing.
L1
L1
2
240mm cable
maximum
1 cable per phase :

Connect the cable to the bolt
provided on the phase L1
connector.
The screws are permanent.
95mm cable
maximum
2 cables per phase :

Connect the cable to the bolt
provided on the phase L1
connector.
The screws are permanent.
Use a torque wrench and a 19 mm

socket to tighten the cable
to this bolt.
Tightening torque: 50 N m.
Clamp the cable(s) to the clamp

support on the bottom plate.
(HM8 x 50 bolts)
19
Mount the second bottom plate.

H mount phases L2 and L3 using
the same procedure as for
phase L1.
20
start-up instructions
checks
before energizing
Check that nothing has been left in
the connection compartment.
Refit the front panel.
operating test
before energizing
Operate the earthing switch

several times.
energizing
the incoming MV cables
The switchgear must be in open

position.
(see: operating instructions)
21
voltage indicators
As soon as the cables have been

energized, the voltage indicator
lamps should go on.
phase
concordance test
L1
L2
L1
L3
L2
L3
If the phases concord,

the lamp remains off.
If the phases do no concord,
the lamp goes on.
cable testing
Phase determination or current
injection for fault location.
H close the earthing switch.
H open the front panel.
H fit the earthing device.
front face
A
Tighten vice A on the earthing pin

and connect the earthing device to
the 3 cable lug barrels B.
Then open the earthing switch to
carry out the cable insulation test.
22
Cubicle cross-section. (top view)
operating instructions
INCOMING CUBICLE - GAM
cubicle operation
and position indication
Position the lever as indicated for

downward (opening) operations.
Position the lever as indicated for

upward (closing) operations.
Opening the earthing switch.
Closing the earthing switch after

checking the voltage status.
(see voltage indicators)
Padlock the earthing switch in

open or closed position using 1, 2
or 3 padlocks. (dia. 8 mm)
Padlocking the front panel.
padlocking
23
keylocks
See the keyed interlock installation

and operating instructions
No 7896785.
operating safety
The front panel can only be

removed or fitted if the earthing
switch is closed.
24
maintenance instructions
preventive
maintenance, cleaning
instructions and
power---up
We strongly recommend that you

carry out at regular intervals (at
least roughly every 2 years) a few
operating cycles on the
switching devices.
If necessary: contact the

Schneider Electric group service
centre.
CAUTION
CAUTION
Never lubricate the disconnector

operating mechanism.
If necessary: contact the
Schneider Electric group service
centre. In normal operating
conditions (temperature between
--- 5C and 40 C) no special
maintenance is required.
Never use solvents and alcohol.

We recommend that you inspect
each compartment (cable, fuse,
busbar)* at regular intervals
according to environmental
conditions.
If the windows are dusty, that you

remove the dust using a dry
cloth.
example :
In harsher conditions
(aggressive atmosphere, dust,
temperature less than --- 5 C
or greater than 40 C) consult
the nearest Schneider Electric
service centre.
25
replacing a voltage
indicator block
Pull out the voltage indicator block.

(the switchboard can remain
energized)
trouble-shooting chart
H
voltage indicator not illuminated

front panel cannot be opened or closed
spare parts
options
(please consult us)
26
check that the incoming cables are live
check the voltage indicator block
check that the earthing switch is closed
voltage indicator.
(for other parts, please consult us :
see Groupe Schneider Electric
services)
auxiliary contacts.
enlarged LV compartment
and/or additional LV enclosure.
keyed interlocks.
recovery of SF6 gas

at end of life
for disconnector cubicle
The SF6 must be removed
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and
according to the following
instructions.
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kP
NB : SF6 gas recycling at the
end of circuit-- breaker life, refer
to its instruction for use.
Remove the cover (A) from the

control cabinet.
control cover access
Remove the control cover (B).
Remove the 3 screws retaining the

operating mechanism.
Cut the wiring to remove
the operating mechanism.
Drill 2 holes in the filler valve

safety cap
4 mm, centreline 20 mm,
max. depth 4 mm
27
CAUTION
C
pump the gas for at least 15

minutes.
Using a spanner wrench, remove

the safety cap from the valve.
28
Connect the special pumping

equipment (C).
group Schneider Electric service

centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.
Schneider Electric Industries SAS

89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
http://www.schneider--- electric.com
As standards, specifications and designs change from time

to time, please ask for confirmation of the information given
in this publication.
Conception, rdaction: Service Documentation

Technique T&D
Edition du :
24/04/2008

GAM Cubicle: MV Distribution Factory Built Assemblies at Your Service Anglais

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SM6

installation and operation recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

cubicle operation and position indication . . . . . . . . . . . . . . . . . . . . . .

symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GAM incoming cable-connection unit 1 cable per phase . . . . . . . . .

preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . .

preventive maintenance, cleaning instructions and power---up . . . .

as per iso 3864---2

DANGER: failure to follow this

as per iso 3864---2

WARNING: failure to follow this

as per iso 3864---2

CAUTION: failure to follow this

We draw your attention to this specific point.

contact the Schneider

Call your sales representative who

The aim of this publication

All the operations described below

This document is not a commercial

The contractor must be certified

: earth bar connection pad

: earth bar connection pad

A : indicator plate (option)

Never attempt to move the cubicle by

handling using slings

handling using a forklift

installation and operation

The need for proper

The influence of the relative

We strongly recommend that you

Our service centre is at your

preparing the cubicles

Earthing switch position upon

Remove the front panel A and then

Remove the cover of monitoring

Remove top plate G. (4 bolts)

fitting the end panels

Remove top plate H. (7 bolts)

In the case of extension with

(only if the cubicle is located at

Mount 10 cage nuts on the

3 push the cage nut in the

Position the end panel. Mount the

Mount the scews with the nylstop

Direction for mounting the screw

Secure the 2nd end plate in the

for cubicles installed

bag of screws S1 : 3729745

Bolt mounting direction.

securing to the floor

(nuts and bolts not included)

layout in the substation

fitting the busbars after

Busbar connection for cubicle on

Busbar connection for cubicle on

Field distributor positioned

Refit top plate H.

cable entry for

Refit top plate G.