Pump Horse Power

Foot System

N 3000 rpm
PUMP Diff .P 100 psi
n 1 stages

Q 700 gpm
Ns 1340

EFFICIENCY
Ns 1300 gpm
Q gpm 1000

h% 82

BHP 50
MHP 59 motor h
Note : You must chose the nearst values in
Ns and Q (line 14 , line 15) To
Ns and Q the values in line 10 , 11
Mass Gas Flow To Inlet Gas Volume

Q1 = m1 { ZRT1 / 144 MW*P1 }

Q1 5408 Icfm
m1 3600 Ib m/min

Inlet compressibility factor Z 1

Gas constant R 1545
Inlet Temperature T1 Ranken F+460 560
Inlet Pressure P1 psia 100
MW 40
Actual Gas VolumeTo Standard Gas Volume

Vs = Va ( P/14.7 ) ( 520/ (t +460) )

Vs = Va ( P/14.7 ) ( 520/ (t +460) )

Va cfm P psia t F Vs cfm Va = ACTUAL GAS VOLUME

276 16 300 205.54

Vs cfm P psia t F Va cfm Vs = STANDARD GAS VOLUME

60000 100 100 9498.46

The part-full contents of two vessel heads Q = Gallons

1- DISHED ENDS VESSELS

r
=2
R
r
2
h
V = 0.0014 * π h {d -
1.5
}
 -
1.5

h
h inches D inches Gallons
20 50 20.52

2- ELLIPTICAL ENDS VESSELS 2:1

2 h A
V = 0.0034 * π h { d -
1.5
}
B

h inches D inches Gallons A=2B

98.4 98.4 1079.81

3- HEMOSPHERICAL ENDS VESSELS

2
V = 0.0068 * π h {d - h }
1.5

h inches D inches Gallons

10 50 29.47

Part-full contents of horizontal vessel V = Gal /in

 1 2
2 d d d - 2h
d
V = 0.00433 { π 8 - { 2 2
( 2 - h) ( dh- h ) +
4
Asin ( d ) }}

D in 400 D = Vessel Diameter inches

h in 30 h= Liquid level inches
V= Volume of liquid Gal/in of the length

v Gal /in 18.58

Partial Volume of Sphere

2 d h
V = 7.48 * π h{ 2
-
3
} D
 h

D 20 ft
h 4 ft
Q 3258.97 USG h

Pipe Line Thermal Expansion & Length of Loop

EXAMPLE

Carbon steel Line 8 inches

Fluid Temperature TO-Ti = 320 F
Line Length = 220 ft
What will be the Expansion & Loop Length.

Material 0
Brass
16 50
F

Copper 100
re

15
atu
per
Tem
 50

F
Copper 100

re
15
18 / 8 % Cr SS

atu
150
14 100

per
0
200 800

Tem
13
600

T
Wrought Iron 12 500
300
11 320 400
400
10 300
C.Steel 500
9 250
4 - 6 % Cr
220
8 600 200
C.I
12 % Cr
7
700 150

ft
Expansion in

ipe
5.2 100

of p
5

gth
4 70

L en
E

3 50 L
2
20
1

Solution Expansion = 5.2 in

LOOP
LOOP LENGTH
LENGTH

1 D 8 in
2
L = 7.76 { D e } e 3 in
L 38.016 ft
 Assuming H = 2W W

W = 50 = 10 ft
5

H = 2* 10 = 20 ft H H

* Based on Fiber stress of 10,000 psi for sch. 40 pipe.

* Use Bends (Radius = 6 times pipe diameter ) the intesification factor will be1.
* If Long radius Elbows used, the intesification factor will be 2.5
* e = Total Line Extension

Piping thickness Calculations

P 1078 psig
D 12.75 in
S 35,700 psig
 Y 0.4 t 0.270
Tolerance u 1.125 %
CA 0.05 in

Based on formula No 7 of ASA Code of pressure piping sec. 3B

PD
t= { 2(S +YP)
} + u + cA
GAS VOLUME

RD GAS VOLUME

ns
 h

/in
he length

h
 100
0
PIVOT
 Two Phase Flow Pressure loss

1-Horizontal Pipe

1/2 1/3
1–y ρG µL
X = 530 y ρL1/6

396 y W
Y =
2 1/2 1/2
d ρG ρL

where:
X = x axis of Figure 6. (Represents the liquid)
Y = y axis of Figure 6 . (Represents the vapor).
y = Weight fraction vapor.
ρG = Vapor density, lb/ft3.
ρL= Liquid density, lb/ft 3.
µL = Liquid viscosity, CP.
σ = Liquid surface tension, dynes/cm.
W = Total mass flow rate (liquid + vapor), thousands mlb/hr.
d = Pipe inside diameter, in.
 1-Horizontal Pipe

ρG 1.48
ρL 40 X 663.9
µL 3
σ 7.74 Y 8.7
d 13.1
WL 297.4
WG 29.1

W 326.5
y 0.089127
 2-Vertical Pipe

A- Up to 12"
0.9 0.5
y ρL µL
0.1
Z = 1- y
ρG µG

Gh = 183.3 W
2
d
ρG 1.48
ρL 35.5
µL 0.135

σ 7.74 Z 4.5
d 7.15

WL 297.4 Gh 1168.8
WG 29.1
µG 0.01
 W 326.5
y 0.089127

2-Vertical Pipe

A- More than 12"

31 (1 - y) W
X = 5 1/2
d ρL ( ρL - ρG )
31 y W
Y = 1/2
5
d ρG ( ρL - ρG )
ρG 1.48

ρL 35.5 X 0.43
µL 0.135

σ 7.74 Y 0.20
d 13.1
WL 297.4
WG 29.1
µG 0.01
W 326.5
y 0.089127

PRESSURE DROP

a) Determine Δ Pfs (due to friction)

2
f Leq Vm ρm
ΔPfs = psi
24 g d

WG 29.1 lb/hr
WL 297.4 lb/hr
ρG 1.48 lb/ft3
ρL 35.5 lb/ft3 ΔPfs = 0.33 psi
µL 0.135 cp
µG 0.01 cp
σ 7.74 dyns/cm
d 13.1 in
Leq 300 ft
CE 100

QL 2.327074 ft3/sec
QG 5.461712 ft3/sec
y 0.701228
ρm 11.644
 Vm 8.3204
A 0.9361 ft2

Rem 1164831.831
From fig 2 f= 0.014

b) Determine Δ Pe (due to elevation)

EH H ρL
P = 144

H 50 Pe 4.19 psi

From fig 10
Vsg 5.833761 EH 0.34

P = Pfs + Pe

P 4.53 psi
hr.
 COMPRESSOR INTERMEDIATE PRESSURE

1st 2nd 3rd 4th

stage stage stage stage

P0 P1 P2 P3 P4

P0 0 Barg
P0 0 Barg
PT 80 Barg P1 2 Barg
N 4 stages No
P2 8 Barg

r 27 P3 26 Barg
RT 81
1/N 0.25
P 3
 PRESSURE DROP CALCULATION

DESCRIPTION SYMBOL UNITS VALUES

RATE OF FLOW q gpm 700.00

q m³/hr 158.97
DENSITY OF THE FLUID r kg/m³ 1150.00
SPECIFIC GRAVITY 1.15
DYNAMIC VISCOSITY mi cP 70
ROUGHNESS OF THE PIPE K feet 0.00015

PIPE NOMINAL SIZE d NB 200

STD
PIPE SCHEDULE
OD OF THE PIPE OD mm 219.1
THICKNESS OF THE PIPE t mm 8.18
ID OF THE PIPE d mm 202.74
D m 0.20274
Df feet 0.66518994
K / Df RATIO K/D 0.0002254995
FLOW AREA A m² 0.0322826194
DENSITY OF THE FLUID r kg/m³ 1150.00
FLOW RATE q' m³/sec 0.0442
VELOCITY OF FLOW V m/sec 1.37
REYNOLD'S NUMBER Re 4556.0
FACTOR A4 A4i 0.0030616104
FRICTION FACTOR f 0.0386
FRICTION FACTOR FITTINGS fT 0.014

Nos. K - Value DP

LENGTH OF PIPE (metres) 100 19.024 0.2047

FITTINGS K - Value
ENTRANCE 0.78 1 0.780 0.0084
EXIT 1.0 1 1.000 0.0108
90° BUTT WELDED BENDS 14 fT 10 1.960 0.0211
45° BUTT WELDED BENDS 10 fT 0 0.000 0.0000
TEE - FLOW THROUGH RUN 20 fT 1 0.280 0.0030
TEE - FLOW THROUGH BRANCH 60 fT 0 0.000 0.0000
GATE VALVE 8 fT 1 0.112 0.0012
GLOBE VALVE 340 fT 0 0.000 0.0000
CHECK VALVE 50 fT 1 0.700 0.0075
BALL VALVE 3 fT 0 0.000 0.0000
PLUG VALVE 18 fT 1 0.252 0.0027
BUTTERFLY VALVE 45fT 0 0.000 0.0000
DIAPHRAM VALVE 362ft 0 0.000 0.0000
RESIN TRAP / STRAINER 379fT 0 0.000 0.0000
EJECTOR 233fT 0 0.000 0.0000
EXPANSION JOINT 10fT 0 0.000 0.0000

INPUTS FOR REDUCERS

SMALLER PIPE SIZE 600 XS 0 0.000 0.0000

INPUTS FOR EXPANDERS

LARGER PIPE SIZE 400 SCH 40 0 0.000 0.0000

MISCELLANEOUS K VALUES 0.000 0.0000

TOTAL PRESSURE DROP 0.259 bar

3.813 psi
Pressure with margin 4.2 psi

k:5543\calculation\701342704.xls
 To find fT : TABLE FOR ANGLES IN DEGREE
q THETA
Nominal Size Friction Factor LINE PIPE DIMENSIONS
NB inch fT BUTTERFLY DIAPHRAM RESIN TRAP EJECTOR EXP.JOINT OD SCH 10 SCH 20 SCH 30 STD SCH 40 XS SCH 60 SCH 80 SCH 100 SCH 120 SCH 140 SCH 160 XXS 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
15 0.5 0.027 45fT 45 362 379 233 10 SCH 10 21.3 2.27 2.27 3.73 3.73 4.78 7.47 INLET OUTLET H H ANGLE 15
20 0.75 0.025 45fT 45 362 379 233 10 SCH 20 26.7 2.87 2.87 3.91 3.91 5.56 7.82 PIPE d1 PIPE d2 IN MM DEGREES 20
25 1 0.023 45fT 45 362 379 233 10 SCH 30 33.4 3.38 3.38 4.55 4.55 6.35 9.09 60.3 48.3 3 76.2 9.00 25
32 1.25 0.022 45fT 45 362 379 233 10 STD 42.2 3.56 3.56 4.85 4.85 6.35 9.70 60.3 42.5 3 76.2 13.32 32
40 1.5 0.021 45fT 45 293 306 191 10 SCH 40 48.3 3.68 3.68 5.08 5.08 7.14 10.15 60.3 33.4 3 76.2 20.02 40
50 2 0.019 45fT 45 324 339 210 10 XS 60.3 3.91 3.91 5.54 5.54 8.74 11.07 60.3 26.7 3 76.2 24.87 50 24.87 20.02 13.32 9.00
65 2.5 0.018 45fT 45 342 358 222 10 SCH 60 73.0 5.16 5.16 7.01 7.01 9.53 14.02 73 60.3 3.5 88.9 8.17 65 25.05 19.47 15.82 8.17
80 3 0.018 45fT 45 342 358 222 10 SCH 80 88.9 5.49 5.49 7.62 7.62 11.13 15.24 73 48.3 3.5 88.9 15.82 80 29.25 25.73 18.28 10.22
100 4 0.017 45fT 45 362 358 235 10 SCH 100 114.3 6.02 6.02 8.56 8.56 11.13 13.49 17.12 73 42.5 3.5 88.9 19.47 100 35.99 29.76 22.98 14.25
125 5 0.016 45fT 45 362 379 233 10 SCH 120 141.3 6.55 6.55 9.53 9.53 12.70 15.88 19.05 73 33.5 3.5 88.9 25.05 125 35.37 30.10 23.31 12.14
150 6 0.015 45fT 45 362 379 233 10 SCH 140 168.3 7.11 7.11 10.97 10.97 14.27 18.26 21.95 88.9 73 3.5 88.9 10.22 150 37.67 31.73 21.88 11.04
200 8 0.014 45fT 45 362 379 233 10 SCH 160 219.1 6.35 7.0 8.18 8.18 12.70 10.31 12.70 15.09 18.26 20.62 23.01 22.23 88.9 60.3 3.5 88.9 18.28 200 37.95 28.64 18.92
250 10 0.014 35fT 35 362 379 233 10 XXS 273.1 6.35 7.8 9.27 9.27 12.70 12.70 15.09 18.26 21.44 25.40 28.58 25.40 88.9 48.3 3.5 88.9 25.73 250 48.13 40.67 32.84 17.27
300 12 0.013 35fT 35 362 379 233 10 CELL LINK: 4 323.9 6.35 8.4 9.53 10.31 12.70 14.27 17.48 21.44 25.40 28.58 33.32 25.40 88.9 42.5 3.5 88.9 29.25 300 48.20 41.70 28.71 14.03
350 14 0.013 35fT 35 362 379 233 10 355.6 6.35 7.92 9.5 9.53 11.13 12.70 15.09 19.05 26.83 27.79 31.75 35.71 114.3 88.9 4 101.6 14.25 350 31.67 23.36 14.24 5.63
400 16 0.013 25fT 25 362 379 233 10 406.4 6.35 7.92 9.5 9.53 12.70 12.70 16.66 21.44 26.19 30.96 36.53 40.49 114.3 73 4 101.6 22.98 400 37.02 29.51 21.23 13.36 8.17
450 18 0.012 25fT 25 362 379 233 10 457 6.35 7.92 11.1 9.53 14.20 12.70 19.05 23.83 29.36 34.93 39.67 45.24 114.3 60.3 4 101.6 29.76 450 34.68 27.14 19.93 15.16 7.60
500 20 0.012 25fT 25 362 379 233 10 508 6.35 9.53 12.7 9.53 15.09 12.70 20.62 26.20 32.50 38.10 44.40 50.00 114.3 48.3 4 101.6 35.99 500 26.04 20.63 17.06 11.42 5.75
600 24 0.012 25fT 25 362 379 233 10 610 6.35 9.53 14.3 9.53 17.48 12.70 24.61 31.00 38.90 46.00 52.40 59.50 141.3 114.3 5 127 12.14 600 36.39 31.22 27.80 22.34 16.80 11.13
141.3 88.9 5 127 23.31
LINK : 12 fT 0.014 45fT 45 362 379 233 10 OD 219.1 141.3 73 5 127 30.10
THK 8.18 141.3 60.3 5 127 35.37
ID 203 168.3 141.3 5.5 139.7 11.04
168.3 114.3 5.5 139.7 21.88
REDUCERS 168.3 88.9 5.5 139.7 31.73
SIZE 19 OD 610 168.3 73 5.5 139.7 37.67
SCHDU 6 THK 12.7 219.1 168.3 6 152.4 18.92
ID 584.6 219.1 141.3 6 152.4 28.64
b 2.8835 219.1 114.3 6 152.4 37.95
ANGLE 0.00 273.1 219.1 7 177.8 17.27
K 0.0000 273.1 168.3 7 177.8 32.84
273.1 141.3 7 177.8 40.67
EXPANDERS 273.1 114.3 7 177.8 48.13
SIZE 16 OD 406.4 323.1 273.1 8 203.2 14.03
SCHDU 5 THK 12.7 323.1 219.1 8 203.2 28.71
ID 381 323.1 168.3 8 203.2 41.70
b 0.5321 323.1 141.3 8 203.2 48.20
ANGLE 29.51 355.6 323.1 13 330.2 5.63
K 0.3403 355.6 273.1 13 330.2 14.24
355.6 219.1 13 330.2 23.36
355.6 168.3 13 330.2 31.67
406.4 355.6 14 355.6 8.17
406.4 323.1 14 355.6 13.36
406.4 273.1 14 355.6 21.23
406.4 219.1 14 355.6 29.51
406.4 168.3 14 355.6 37.02
457 406.4 15 381 7.60
457 355.6 15 381 15.16
457 323.1 15 381 19.93
457 273.1 15 381 27.14
457 219.1 15 381 34.68
508 457 20 508 5.75
508 406.4 20 508 11.42
508 355.6 20 508 17.06
508 323.1 20 508 20.63
508 273.1 20 508 26.04
607 508 20 508 11.13
607 457 20 508 16.80
607 406.4 20 508 22.34
607 355.6 20 508 27.80
607 323.1 20 508 31.22
607 273.1 20 508 36.39
 MATERIAL

IS 3589
MATERIAL NB OD MIN.THK in mm IS 1239
IS 1239 6 10.5 2.6 CELL LINK 3
IS 1239 8 14 2.9
IS 1239 10 17.5 2.9
IS 1239 15 21.8 3.2
IS 1239 20 27.3 3.2
IS 1239 25 34.2 4.0
IS 1239 32 42.9 4.0
IS 1239 40 48.8 4.0
IS 1239 50 60.8 4.5
IS 1239 65 76.6 4.5
IS 1239 80 89.5 4.8
IS 1239 100 115 5.4
IS 1239 125 140.8 5.4
IS 3589 150 168.3 4
IS 3589 175 193.7 4
IS 3589 200 219.1 4
IS 3589 225 244.5 4
IS 3589 250 273.1 4
IS 3589 300 323.9 4
IS 3589 350 355.6 4
IS 3589 400 406.4 4
IS 3589 450 457.0 5
IS 3589 500 508.0 5
IS 3589 550 559.0 5
IS 3589 600 610.0 6
IS 3589 650 660.0 6
IS 3589 700 711.0 6
IS 3589 750 762.0 6
IS 3589 800 813.0 6
IS 3589 850 864.0 6
IS 3589 900 914.0 6
IS 3589 950 965.0 7
IS 3589 1000 1016.0 7
IS 3589 1050 1067.0 7
IS 3589 1100 1118.0 7
IS 3589 1150 1168.0 7
IS 3589 1200 1219.0 7
IS 3589 1300 1321.0 8
IS 3589 1400 1422.0 8
IS 3589 1500 1524.0 8
IS 3589 1600 1626.0 8
IS 3589 1700 1727.0 10
IS 3589 1800 1829.0 10
IS 3589 2000 2032.0 10
CELL LINK 18 273.1 4
Pump head calculation
Units Units
Line pressure drop 4.2 psi 4.2 psi
Total elevation 50.0 ft 21.6 psi
Terminal pressure 80.0 psi 80.0 psi
Total 105.8 psi
i.e. Discharge head 244 ft
Suction head 15 ft
Total Developed Head 259 ft
Total pressure required at pump discharge 104 psig
i.e. 119 psia

SAFE
IS 3589 : 1991 OUTSIDE DIAMETERS (mm) IS 1239 (Part I) : 1990 Dimensions & Nominal Mass of Stee

NB OD Nominal Outside Diameter Thickness

Bore Maximum Minimum Plain End
150 NB 168.3
175 NB 193.7 6 NB 10.5 9.8 2.6
200 NB 219.1 8 NB 14.0 13.2 2.9
225 NB 244.5 10 NB 17.5 16.7 2.9
250 NB 273.1
300 NB 323.9 15 NB 21.8 21.0 3.2
350 NB 355.6 20 NB 27.3 26.5 3.2
400 NB 406.4 25 NB 34.2 33.3 4.0
450 NB 457.0
500 NB 508.0 32 NB 42.9 42.0 4.0
550 NB 559.0 40 NB 48.8 47.9 4.0
600 NB 610.0 50 NB 60.8 59.7 4.5
650 NB 660.0
700 NB 711.0 65 NB 76.6 75.3 4.5
750 NB 762.0 80 NB 89.5 88.0 4.8
800 NB 813.0 100 NB 115.0 113.1 5.4
850 NB 864.0
900 NB 914.0 125 NB 140.8 138.5 5.4
950 NB 965.0 150 NB 166.5 163.9 5.4
1000 NB 1016.0
1050 NB 1067.0
1100 NB 1118.0
1150 NB 1168.0
1200 NB 1219.0
1300 NB 1321.0
1400 NB 1422.0
1500 NB 1524.0
1600 NB 1626.0
1700 NB 1727.0
1800 NB 1829.0
2000 NB 2032.0
3 219.1
Pipes of outside diameter other than those covered in the
above table shall be permissible as agreed to between
the manufacturer and the purchaser.

Minimum Specified Thickness of Pipes

168.3 to 406.6 mm 4 mm
Above 406.6 to 559.0 mm5 mm
Above 559.0 to 914.0 mm6 mm
Above 914.0 to 1219.0 m 7 mm
Above 1219.0 to 1620.0 8 mm
Above 1620.0 to 2032.0 10 mm
ns & Nominal Mass of Steel Tubes - Heavy

Mass of Tubes
Plain End Screwed

0.487 0.490
0.765 0.769
1.02 1.03

1.44 1.45
1.87 1.88
2.93 2.95

3.79 3.82
4.37 4.41
6.19 6.26

7.93 8.05
9.90 10.4
14.5 14.8

17.9 18.4
21.3 21.9