Reinforcing Your Industrial Floor - Legal US
Reinforcing Your Industrial Floor - Legal US
Reinforcing Your Industrial Floor - Legal US
LOORING
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Shaping
the future
of concrete
industrial floors
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‘Modern-day warehouses have become
very demanding environments. Floors are a
critical element to ensure safe and efficient
operation. That’s why we opt for jointless
fiber-reinforced floors in all the warehouses
we build all over the world.’
07 New possibilities for steel fiber floors 20 Thin jointless (renovation) floors
08 All future floors will have steel fibers 21 Coated floors
11 The ultimate range of Dramix® fibers 22 High serviceability pavements
13 Standard floors and hardstands 25 Structural floors Gregory Loësel,
14 Saw-cut floors and bonded overlays 26 Industrial floors on piles Director Project Management
15 Jointless floors 28 Industrial mat slabs Prologis France, Southern Europe
17 High serviceability floors 30 Rack supported building
18 Seamless floors 33 Reinforcing your knowledge
19 Liquid tight floors 34 Reinforcing your world
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A world of new possibilities for steel fiber floors
Every floor has its needs STANDARD indoor industrial floors and hardstands
Every industrial floor has its own
very specific needs. From the Saw cut floors 14
liquid-impermeable surfaces in the
Bonded overlays 14
chemical industry to the founda-
tions for high-tech rack supported Jointless floors 15
buildings, modern floors play a
crucial role in ensuring safe and
efficient operation. The new HIGH SERVICEABILITY industrial floors
Dramix® range of steel fibers
provides you with the right solution Seamless floors 18
for the reinforcement of any type Liquid tight floors 19
of floor.
Thin jointless (renovation) floors 20
Coated floors 21
HIGH SERVICEABILITY pavement
Heavy-duty outdoor pavement 22
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Four reasons to have all future floors with steel fibers
Reinforcing your industrial floors with steel fibers has many advantages. Since the fibers are evenly distributed
throughout the concrete, every part of your floor is actively reinforced—at the top layer, in the core, at the sides, at
the bottom. No matter what forces are working on your floor, no matter how strong they are, the fibers are always in
exactly the right place to do their job.
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5D
The ultimate range of Dramix® fibers
Bekaert offers you a complete range of steel fibers for the concrete reinforcement of industrial
floors. Every fiber has been specifically engineered to provide the right solution for all of your
4D
applications, from standard industrial floors to the most demanding applications.
3D
W W
4D 5D
NE NE
Dramix ®
Dramix®®
Dramix ®
Dramix
Standard floors High serviceability floors Structural floors
3D
A proven concept for cost- For the highest hygiene and Unseen levels of performance
efficient industrial floors safety requirements The unique capabilities of the
Over the years, the Dramix® 3D The Dramix® 4D series has been Dramix® 5D series enable you to
steel fibers have proven to be the designed with the highest service- use fiber-only reinforcement in a
most cost-efficient solution for the ability in mind. It enables you to wide range of new applications
reinforcement of standard indus- meet the most demanding including structural floors,
trial floors. Mesh is no longer hygiene, safety, and environmental extremely demanding
necessary when steel fibers save requirements. The 4D is also the environments, and high-tech
time during construction, delivering recommended solution for applications such as rack
excellent performance and combined reinforcement, giving supported buildings and industrial
durability, along with optimized you the most cost effective and floors on piles.
crack control. efficient liquid tight solution.
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3D
Standard floors and hardstands
®
Dramix
The perfect balance
between cost-efficiency
and performance
Designed for:
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3D
Dramix ®
Saw-cut floors and bonded overlays Jointless floors
431,000 ft2 (40,000 m2), Fort Stewart US Army Base, USA 754,000 ft2 (77,000 m2), Amazon.co.uk
Dramix®®
Dramix
For the highest serviceability Control of even smallest Ideal solution for combined
requirements cracks reinforcement
Regular industrial floors are most The Dramix® 4D fibers have been Steel fibers of the Dramix® 4D
often designed according to engineered with special regard for family are the ideal solution for
anticipated load requirements. controlling the smallest crack combined reinforcement (steel
Serviceability specifications are widths immediately. Their greatest fibers along with traditional
generally met with subsequent effectiveness occurs in the range of reinforcement). Including 4D steel
detailing and execution. However, 0.004 to 0.012 inches (0.1 to 0.3 fibers in a concrete mix makes it
there are floors with higher mm) in order to meet high possible to replace a considerable
serviceability requirements where requirements in the serviceability amount of conventional
additional consideration of a limit state of floors. High durability reinforcement in order to achieve
stringent crack control is and impermeable floors are the same or even a lower crack
mandatory, and the traditional way achieved in all of those special width limitation compared to a
of constructing can’t either be flooring applications in which highly reinforced traditional
applied or is not sufficient to meet hygiene and environmental safety solution. Our 4D steel fibers
the requirements. This is take priority and demands special immediately pick up stresses at
particularly the case for seamless considerations. smallest crack width and
floors in the chemical and food simultaneously provide the highest
industries or wherever a fluid tight performance level at small cracks.
floor and/or specialty coating is Along with traditional
requested. Special requirements reinforcement, an ideal solution is
for serviceability of floors typically provided to assure for highest
lead to high levels of traditional serviceability and crack control for
reinforcement. Dramix® 4D fibers cracks in the range of 0.004 to
in combination with a single top 0.012 inches (0.1 to 0.3 mm).
layer of steel fabric (mesh) fulfill
the serviceability requirement in a
very effective, cost, and
timesaving manner. Tight crack Serviceability limit state
width limitations along with load
considerations can solved with a 200%
combined solution. Traditional
reinforcement is largely replaced
4D
Dramix®®
Dramix
150%
by the addition of 4D fibers.
+Steel
fΔ / fp (%)
100% Steel
4D
Dramix®®
Dramix
50%
0%
0.1 (0.004) 0.2 (0.008) 0.3 (0.012) 0.4 (0.014) 0.6 (0.016)
ΔDeflection mm [in]
Designed for: 67 pcy 4D 65/60BG + 6x6 -W4.5xW4.5 6x6 -W4.5xW4.5 67 pcy 4D 65/60BG
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4D
Dramix ®
Seamless floors Liquid tight floors
Large surfaces, intensive seamless floors remains intact For the highest hygienic and They are the perfect solution for
use, no joints environmental requirements
NEW
even with intensive usage, the food, chemical, and
Seamless industrial floors are reducing maintenance and repair The Dramix® 4D series has been petrochemical industry.
Completely increasingly replacing jointless
floors as the industry standard for
costs, and boosting your
productivity.
specifically designed to affect
cracks between 0.004 to 0.012
joint-free floor traffic intensive and high bay inches (0.1 to 0.3 mm), enabling
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4D
Dramix ®
Thin jointless (renovation) floors Coated floors
Dramix ®
High serviceability pavements
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5D
5D
Dramix ®
Structural floors
Dramix ®
The high demands of The ultimate in load bearing 5D Steel fiber concrete
Dramix ®
structural floors capacity strength
Industrial floors are usually ground- The Dramix® 5D series has been
supported and completely developed with the demands of 140%
separated from the actual structure structural floors in mind. Because 120%
of the building. However, this of their unique features and 100%
design principle cannot be applied capabilities, the 5D fibers offer a
f∆ / fp (%)
80%
in some situations. load-bearing capacity never before 60%
seen in steel fiber reinforcement, 40%
Poor soil conditions often enabling fiber-only solutions for 20%
> necessitate the use of pile- structural floors. In extremely 0%
supported floors. Without the demanding environments, the 5D 0 0.5 1 1.5 2 2.5 3
support of the soil, the load- fibers can be combined with (local) (0) (0.2) (0.04) (0.06) (0.08) (0.1) (0.12)
bearing capacity of the floor slab traditional reinforcement methods. Deflection, mm (in)
Dramix ®
industrial facilities increasingly 120%
use floors that also act as the 100% Steel
> superstructure’s foundation system
or are at least an integral part of the 80%
fΔ / fp (%)
foundation. These structural floors 60%
not only have to withstand all loads
from the regular operations but also 40%
from the building itself. The weight 20%
of the building, along with snow
and wind loads, has to be safely 0%
transmitted into the ground. 0 0.5 1 1.5 2 2.5 3
Resistance to seismic loads is (0) (0.02) (0.04) (0.06) (0.08) (0.1) (0.12)
an additional but critical Δ Deflection mm [in]
Designed for: requirement. 67 pcy (40kg/m3) 5D 65/60BG 6x6 -W4.5xW4.5
> Industrial floors on piles Naturally, the design and the Dramix® 5D fibers offer a comparable load bearing capacity to structural
> Industrial mat slabs execution of these floors need to reinforcement at a lower cost.
> Rack supported building comply with the most stringent
foundations and seismic floors requirements.
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5D
Dramix ®
Industrial floors on piles
> Warehouses
> Production areas
> Shopping malls
> Distribution centers
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5D
Dramix ®
Industrial mat slabs
The fiber-only solution for The 5D series not only enables you
Thanks to its unique Mat Slabs to create extremely strong and
capabilities, the Dramix® 5D The Dramix® 5D steel fibers have durable foundation slabs, but also
can be used to reinforce Mat been designed with structural enables you to save time during
Slabs without the use of applications in mind. Its unique construction since mesh is no
additional mesh. and outstanding performance in longer needed. This is especially
concrete makes it the perfect convenient when constructing mat
fiber-only solution for industrial slabs in more challenging circum-
floors that—unlike traditional stances and environments.
floors—also act as the foundation
of the building structure itself.
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5D
Dramix ®
Rack Supported Building Foundations
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Reinforcing your knowledge
> Support:
We help you determine the most
suitable fiber types, calculate
optimal dosages, select the right
concrete quality, and/or advise
you on the best usage.
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Reinforcing your world
Bekaert provides building professionals around the world with innovative, high-performance, Always close to you
and durable reinforcement systems. Our aim is to answer the needs of the modern world of Bekaert Building Products has production plants and sales offices all over the world. This means you can always
building, a world in which speed, cost-efficiency, safety, and sustainability are critical. count on fast delivery, extensive support, and professional advice. Anytime, anywhere.
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Bekaert (www.bekaert.com) is a world market and technology leader
in advanced solutions based on steel wire transformation and coatings.
NV Bekaert SA
1395 S. Marietta Parkway
Building 500, Suite 100
Mariette, GA 30067
T 800 372 6940
F 770 426 8107
building.US@bekaert.com
All mentioned trademarks are registered trademarks owned by NV Bekaert SA http://dramix.bekaert.com
© 2013 Bekaert
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