Journal of Wind Engineering and Industrial Aerodynamics
Journal of Wind Engineering and Industrial Aerodynamics
art ic l e i nf o a b s t r a c t
Article history: A novel design for a contraction nozzle, based on a logarithmic profile, is presented and developed to
Received 7 November 2012 enhance aerodynamic measurements in a low-speed wind tunnel. The improvements obtained with this
Received in revised form new proposal are validated, both, numerically and experimentally. As a starting point, four different wind
14 February 2013
tunnel contraction profiles were firstly considered and tested using the Computational Fluid Dynamics
Accepted 7 April 2013
Available online 15 May 2013
(CFD) package ANSYS FLUENTs. Both polynomial, due to its classical inclusion for wind tunnels, and
logarithmic profiles, due to its expected enhancement, have been studied in terms of avoidance of
Keywords: separation of the boundary layer, procurement of a maximum level of exit-flow uniformity, and
Nozzle minimum turbulence levels at the outlet. Numerical comparison between obtained results shows the
Contraction
benefits of the new logarithmic profile developed by the authors, which was finally employed to
Wind tunnel
construct the nozzle. To characterize its real performance, intensive experimental measurements have
CFD
Experimental measurements been conducted using pressure transducers and both single and dual hot wire anemometry. The pressure
coefficient along the nozzle sidewall reveals an optimal evolution, matching perfectly with the
theoretical design. In addition, low levels of turbulence and high flow uniformity is confirmed at the
nozzle discharge. Turbulence intensities below 0.7% are obtained for the whole range of velocities
available in the wind tunnel, and even practically constant uniform flow is obtained for all the traverses
tested for validation. These indicators conclude that the contraction designed with the new profile is a
good enhancing of the wind tunnel benefits.
& 2013 Elsevier Ltd. All rights reserved.
0167-6105/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jweia.2013.04.008
36 M.R. Lastra et al. / J. Wind Eng. Ind. Aerodyn. 118 (2013) 35–43
Concerning the definition of the geometrical profile for the 2.1. Test chamber
nozzle, it must be advised that due to some transversal restrictions
in the wind tunnel layout, it was not possible to use a pair of The test chamber is 4.2 m long and has a cross-sectional area of
conventional cubic polynomials. Alternatively, other mathematical 4.45 2.80 m2. The dimensions of the test section allow working
fittings were explored, keeping in mind the necessity to assure the inside with different equipments and without interference in the
most significant characteristics of a well-designed nozzle: reduc- air free stream discharged from the nozzle.
tion of mean and fluctuating velocity variations, and increase of
the flow mean velocity (Mehta and Bradshaw, 1979).
2.2. Settling chamber
In this paper, four different contraction profiles (three 4th-order
polynomials—FOP-and one logarithmic derivative profile—LDP-)
The settling chamber is the largest chamber of the wind tunnel,
were studied using the Computational Fluid Dynamics (CFD) package
with a characteristic cross-sectional area of 27.78 m2. Minimum
ANSYS FLUENTs. The design criteria considered for the analysis of
velocities ensure no perturbations of the mean flow and provide
the results were the avoidance of separation of the boundary layer,
accurate flow conditions at the nozzle entrance. The chamber is
the procurement of a maximum level of exit-flow uniformity, and
composed of the following parts: the honey comb, the screens and
obtaining a minimum turbulence level at the outlet (Mehta and
the relaxation duct. The combined effect of these components is to
Bradshaw, 1979). The numerical results obtained show the benefits of
reduce the turbulence coming from the fan, by breaking down
the new profile developed by the authors, and justify its final
larger eddies into smaller ones. The screen holes (see Fig. 2)
selection for construction in the wind tunnel.
present a characteristic size of 30 mm.
Further validation has been attempted to certificate the good-
ness of the LDP design. Experimental measurements using pres-
sure taps and hot wire anemometry have revealed the good 2.3. Mufflers
performance of the nozzle in terms of flow uniformity and low
turbulence levels (below 0.7%); thus concluding that the contrac- Two mufflers, one between the settling chamber and the fan,
tion section developed here was the best option possible for the and another in the longest duct, reduce the noise coming from the
enhancement of the existing wind tunnel.
fan to the test section. This acoustic isolation makes it possible to y ¼ b1 þ b2 z½lnðb2 zÞ−b3 ð2Þ
perform aeroacoustic measurements within the wind tunnel.
The polynomial in Eq. (1) includes five coefficients (a0 to a4)
that must be fixed according to the following geometrical con-
2.4. Fan straints: inlet (i) and outlet height (ii), zero acceleration of the air
flow at the outlet (iii), zero variation of acceleration of the air flow
The fan used is of axial anti-stall type, with the impeller at the outlet (iv) and a particular inlet curvature (v). Mathemati-
mounted directly on the motor shaft. It provides a variable air cally, these conditions can be expressed as follows:
flow modifying the pitch of the blades. The 30 kW driven motor
establishes maximum flow rates in the range of 26 m3/s (blades yðz ¼ 0Þ ¼ hi
are full-opened) and a total-to-static pressure increment of 850 Pa. yðz ¼ lÞ ¼ ho
aðz ¼ lÞ ¼ 0
2.5. Nozzle a’ðz ¼ lÞ ¼ 0
y’ðz ¼ 0Þ ¼ tgðαÞ ð3Þ
The new nozzle had to be placed between the settling chamber
and the test section. Its length was determined by the separation where hi and ho are half inlet and outlet height respectively, l is the
between the chambers (1.505 m). Different contraction ratios were nozzle length, z is the longitudinal coordinate in the nozzle, a is
required for enabling diverse experiments, so the nozzle was the flow acceleration and α is the inlet angle. The angles chosen for
constructed with the possibility to modify its lateral span. Thus, α were 401, 501 and 601.
the distance between the two vertical faces had to be: Eq. (2) was obtained establishing that the nozzle profile follows
2.745 70.2 m at the inlet and 1.000 70.2 m at the outlet (Fig. 3). a logarithmic derivative. This shape was chosen due to its
As a consequence, the contraction ratio (in terms of cross-sectional smoothed curvature, with only three parameters defined as
area) in the nozzle is variable, ranging from 9.5:1 to 6.25:1. b1 ¼ hi
b2 ¼ ðhi −ho Þ=l
3. Nozzle contours studied b3 ¼ lnðhi −ho Þ þ 1 ð4Þ
which are a group of coefficients that adjust the offset and the
The most extended contraction profiles used for wind tunnels, slope of the logarithmic function.
which have been widely tested and recommended for this type of A representation of the four contraction profiles is shown in
application in the literature, are those based on a pair of two cubic Fig. 4. In this plot, the non-dimensional length of the nozzle (z/L)
polynomials (Bell and Mehta, 1989; Morel, 1975, 1977; Ramaeshan and the non-dimensional vertical coordinate (y/h) are represented.
and Ramaswamy, 2002). Boerger nozzles (Boerger, 1973) are also an Obviously, the z-coordinate increases in the downstream direction.
interesting alternative, widely used in the car industry, because they The coordinate system is established with the origin at the center
provide the shortest possible contraction length for a prescribed flow
quality, using a shape quite similar to that given by the cubic
polynomials. However, these families of profiles could not be adapted
in our case due to some unavoidable geometrical restrictions of the
wind tunnel. In particular, the existing structure that connects both
chambers limits the space in a way that a two cubic polynomial
nozzle cannot be placed in it. To overcome this problem, a fourth
order polynomial profile (FOP), given by Eq. (1), and a logarithmic
derivative profile (LDP), given by Eq. (2), were explored as reasonable
alternatives for our design.
y ¼ a0 þ a1 z þ a2 z2 þ a3 z3 þ a4 z4 ð1Þ
line of the inlet plane. The remaining x-coordinate is defined for As boundary conditions, a gauge total pressure of 296.45 Pa
the spanwise direction. at the beginning of the mesh (settling chamber inlet) with
a turbulence intensity of 2.5% and a turbulent length scale of
0.25 m were imposed, both obtained with hot wire measurements
4. Numerical methodology and validation at the inlet. An atmospheric (0 Pa) gauge pressure at the nozzle
outlet was also imposed. Both are pressure conditions instead of
4.1. Geometry and mesh velocity ones in order not to condition the simulation results.
Fig. 6. Numerical comparison of velocity profiles on vertical plane. Fig. 7. Velocity profiles at the outlet on vertical plane.
M.R. Lastra et al. / J. Wind Eng. Ind. Aerodyn. 118 (2013) 35–43 39
Fig. 11. Dimensionless turbulent kinetic energy at the outlet on vertical plane.
1 Fig. 17. Time series of signals recorded at x ¼0.5 m in vertical plane (y/h ¼0, 0.9,
Experimental
and 0.99).
Theoretical
0.8
0.6
Cp
0.4
0.2
0
0 0.2 0.4 0.6 0.8 1
z/l
Fig. 16. Experimental and theoretical pressure coefficient along a sidewall.
A first study of the recorded signals showed, as expected, that Fig. 18. Power spectral density at the center of the nozzle and near the wall.
the reduction of velocity fluctuations was remarkable as the probe
approached the center of the nozzle. This fact revealed, at first
sight, the significant reduction of the turbulence level throughout
the outlet. A fragment of three signals time spectra, recorded at
three particular positions, is depicted in Fig. 17. There is no
significant variation of the flow velocity in signals at y/h¼0 and
0.9, in contrast with the data dispersion near the outlet wall
(y/h¼0.99).
Fig. 18 compares the power spectral densities of the free stream
region (y/h¼ 0) and the viscous region (y/h¼ 0.99). A moving
average filter (with an eleven-order span) was applied for redu-
cing the signal noise. The PSD level at the viscous region is lower
throughout all the frequency range, related with the flow velocity.
Both signals show a decay of the PSD with the frequency, with a
broadening of the spectra which means the evolution of the flow Fig. 19. Normalized wind speed, turbulent intensity measured at x¼ 0.5 m in
searching a fully-developed state. It was verified that both slopes vertical plane.
u′ðtÞu′ðt þ τÞ
ACFðτÞ ¼ ð7Þ
u′2
where the overbar denotes the time-averaging value and τ is the time
lag that is used to construct the ACF. This formulation assumes that Fig. 20. Distribution of integral length scale (75% confidence) measured at x¼ 0.5 m
the average eddy size lies through the correlation of two velocity in vertical plane.
signals (Taylor's hypothesis). To estimate the integral length scale in
Eq. (6), it is necessary to evaluate the correlation coefficient Eq. (7)
of the velocity fluctuations (in time), which theoretically must be
defined up to infinity. The area under the correlation gives the value
of the integral scale. Because in practice, this is limited, it is necessary
to adopt a particular criterion. Following the guidelines of Tropea
et al. (2007) (Handbook of Experimental Fluid Mechanics), three
options are suggested: (a) “stop at the first zero crossing, i.e., at the
first time separation, τmax, for which the correlation coefficient
vanishes. However, in many cases the correlation coefficient starts
Fig. 21. Turbulent intensity level for different wind speeds measured at the center
to exhibit oscillations before this zero is attained” (like in our of the nozzle outlet.
database); (b) “in that case, a second, more-convenient possibility is
to define τmax as the value for which the autocorrelation coefficient
reaches its first minimum”; and (c) “another possibility is to estimate is presented in this paper. A numerical comparison of the novel
the integral scale as the value for which the correlation coefficient design developed by the authors with polynomial profiles, were
attains 1/e of its maximum (equal to 1 for zero separation), i.e., to the carried out. Results showed the benefits of the logarithmic profile
value expected if an exponential decay of the correlation coefficient is (LDP) in terms of flow uniformity, separation of boundary layer
assumed”. In our measurements, we have observed a clear corre- and turbulence levels. Moreover, two polynomial profiles (FOP
spondence between both limited criteria: the first minimum is many (α¼601) and FOP (α¼401)) tended to produce corner vortices in
times coincident with the 1/e limit. On the contrary, if we seek for the regions near the outlet.
crossing with the x-axis, the area under the curve is notably extended Experimental measurements with pressure transducers and
and the overall integral value excessively enlarged. both, single and dual, hot wire anemometry were accomplished
It is evident for the high degree of disparity and the inherent to characterize the nozzle. The pressure coefficient distribution
uncertainty to define an exact value of the integral length scale. along the sidewall revealed a perfect agreement with the theore-
Only an approximate order of magnitude and an overall trend can tical design, and the velocity and turbulence levels remained low
be given regarding this parameter. Consequently, to provide a all over the discharge. Turbulence intensity levels for the whole
reference result, we have performed a sort of averaged between all range of velocities available were found to be lower than 0.7%.
the different scales attained with sub-methods (b) and (c), which These outcomes conclude that the novel contraction developed is
have been additionally smoothed. In Fig. 20, the mean value of the a good enhancing of the wind tunnel benefits.
distributions and those upper and lower limits representing
approximately a 75% confidence level are represented. The integral
scale is approximately 50 mm in length in central positions and Acknowledgments
drops rapidly toward 10 mm close to the endwall. On the contrary,
it is enlarged as we move toward the nozzle centerline with typical The work reported in this article is funded by the Spanish
values in the range of 0.1–0.15 m, a fraction of the outlet hydraulic Ministry of Economy and Competitiveness under the subprogram
diameter for the nozzle (1 m). Predoctoral Research Grants (Fig. 22).
The variation of the turbulence with the wind speed was also
studied. For this survey, the X-probe was fixed at the center of the
contraction outlet. Measurements were made with twenty differ-
ent wind speeds. The results are plotted in Fig. 21. One can note
that the turbulence intensity levels do not differ much. They
maintain an approximately constant level of 0.69%.
8. Conclusions
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