Crs623w User Manual

ZZCHRYSO MOLDING PLANER MACHINE
MODEL: CRS623W
OPERATION INSTRUCTION
ZHENGZHOU CHRYSO MACHINERY EQUIPMENT CO., LTD.
**Please read this manual carefully before operation

PREFACE
Thank you very much for choosing our machines. This manual will give
you a detailed instruction of operation, maintenance and safe working.
Please keep this manual carefully. Before operating, operators must read
this manual carefully to ensure safety.
If you meet any problem during operation or of this machine itself,
please contact us directly. You will get the fastest and sincerest service. If
you have any good suggestions on this machine or have different points on
this instruction book, please directly inform us. We will give our attention to
them and give you sincere appreciations.
NOTE: The product is continuously improved. When the appearance

and parameters are changed, this manual is for illustration
purposes only, and the actual sample shall prevail. The company
reserves the right to improve the technology, parameters and
appearance.
CONTENTS
I. SAFETY PRECAUTIONS············································· 1
II. MAIN FEATURES AND SPECIFICATIONS······················ 7
III. OVERALL DIMENSIONS············································· 9
IV. HANDLING AND INSTALLATION OF MACHINE············· 10
V. OPERATION PANEL AND DEVICES···························· 12
VI. OPERATION···························································· 15
VII. TOOLS··································································· 18
VIII. ADJUSTMENT························································· 20
IX. ADJUSTMENT OF PROFILE CUTTING························ 30
X. OTHER EQUIPMENTS·············································· 32
XI. TROUBLE AND TROUBLE SHOOTING························ 34
XII. ELECTRIC SYSTEM················································· 38
XIII. PRODUCTION························································· 40
XIV. MAINTENANCE························································42
APPENDIX: BEARING AND BELT LIST··································46
APPENDIX: ELECTRIC DIAGRAM········································47
APPENDIX: FOUNDATION PLOT········································· 49

ZZCHRYSO CRS623W MANUAL P-1
I. SAFETY PRECAUTIONS
Safety precautions describe some regulations to operate machine safely. Before operation, all parts
of this manual must be fully understood.
1. GENERAL SAFETY REGULATIONS

Miss-operation may lead to serious accidents and hazards to personnel. Users must follow the safety
regulations below with extra attention.
To prevent accidents, read through this manual carefully before attempting installation, operation or
maintenance. Ignoring this point may lead to hazards to personnel safety.
Note: This machine is not allowed to be used out of its functions. Never use this
machine before fully understanding its functions and use.
Hazards may arise from misuse, abuse, operating by personnel without adequate knowledge or
operating by untrained or irresponsible personnel. QINGCHENG shall not be responsible for any
accident and loss caused by miss-operation, misuse or abuse. Users shall be responsible for these
risks and losses.
This machine shall be operated or maintained only by authorized, trained and appointed personnel.
These personnel must fully understand the possible hazards. Any personnel without good health or
clear head are not allowed to operate this machine or stay near this machine.
Before operation, every authorized personnel must read through this manual carefully, fully
understand all the contents and be responsible for safety. This shall be recognized with signature by
all the personnel taking part in operation.
While stopping the machine, the tools, feeding rollers and the drive units will not stop immediately.
Dangers may still exist during this period. When open the safety shield or safety hood, please be
aware of the rotating parts of this machine. Note! Never touch cutting tools, feeding
rollers and their driving devices before they come to a complete stop.
Responsibilities must be clearly assigned to operators for adjustment, changing tools, operation and
maintenance. Operators are obligated to operate this machine under safe conditions.
While hoisting the machine, make sure the hoisting equipments are capable of the weight of the
machine.
After the machine running some time, must check the coupling screw and bolt in the every part of the
machine. If it becomes less crowded, must be screwed down. Otherwise it will effect the precision of
the machine, and it may bring about some contingency and so on.
2. PRECAUTIONS ON AUTOMATIC FOUR-SIDE MOULDER
The machine can do four-side moulding. If you want the machine to do other uses, please consult to
manufactory. The process material must be standard type timber or wood, the sizes must be in
conformity with the required specifications and parameters of the machine.
Regularly inspect and clean all the safety instruction labels. Replace the labels that could not be read
clearly from certain distance by new labels. Inspect all the safety devices everyday and before
starting machine operation.
All the safety devices being dismounted for installation, changing tools, repairing or maintenance
must be kept in place again before starting the machine.
While performing maintenance, all the covers, hoods and shields are not allowed to be opened until
the power is turned OFF and all the movable parts (cutting tools, feeding rollers etc.) come to a
complete stop. Make sure the machine will not be started accidentally before doing any maintenance
work. During maintenance work, post up a notice to inform the other personnel that maintenance
work is being conducted or lock the main power switch for the prevention of accidental switching by
them. Never dismount, change or damage any parts of the machine and safety devices without
permission.
Apply only origin QINGCHENG spare parts to the machine. We are not responsible for any loss or
trouble caused by applying other spare parts or changing the machine without permission.
Wearing loose clothes, long hair, watches or ornaments may cause accidents (such as: being
entangled by the moving parts). Therefore, operators must wear appropriate clothes, cap and take
off the watch and ornaments.
Keep the vicinity of the machine clean and tidy. Trash (like oil stain or wood pieces) and obstacles
may affect the safety of operation. Operators must wear safety goggles, safety veil and earplugs.
Keep hands from in-feed area.
Start the machine after the dust collecting unit is working. Please be aware of the diameter of dust
collecting pipe and air velocity and amount necessary for efficient dust collection (please refer to the
instruction figure).
Don’t feed more than one work piece at the same time. Never stand in line with the
work piece while feed it into the machine.
Never lift the feeding device if there is any work piece inside the machine and the cutting tools are
rotating. Otherwise, the work piece may be released and ejected out.
While the work piece is stuck during feeding, stop the feeding operation immediately. Before
inspection, make sure the power is turned OFF and will not be started accidentally, and all the
movable parts come to a complete stop.
Use unbroken regular long pieces to push the stuck pieces out of the machine.
While the machine is running, never get close to the feeding chains for observation. Otherwise, work
pieces or chips that are ejected out accidentally may lead to hazards to personnel safety.
Before leaving the machine, make sure the power is OFF and the machine will not start accidentally
(by locking the main switch or posting up a notice).
The noise level of the machine is in conformity with the local regulations. If the noise level exceeds
the regulation under some special conditions (such as special space, work pieces, cutters or spindle
speed), the owner of this machine must provide auxiliary devices for noise control.
3. SAFETY RULES FOR TOOLS
①.All the tools to be utilized on this machine must be in conformity with the safety standards of
EN847-1:1997.
②.All cutting tools have sharp edges and may cause personnel hazards even under condition of rest.
Be careful and always wear safety gloves while touching tools. Stay away from cutting tools while
they are running.
③.The tools must be in conformity with the required specifications and parameters of the machine.
Users should use cutting tools of good quality or purchase from QINGCHENG. Otherwise, the
machine may be damaged. All the tools which install in the machine must do dynamical balance test,
and keep the sharp edge. You can not use the tool which is cracks or defects, or it will damage the machine.
④.Before installing tools clean and lubricate the middle ring and the plane of action of tools and
spindles. All tools must be equipped with safety ring.
⑤.The spindle nuts must be tightened securely, Make sure it will not loosen by itself.
⑥.Before start operation of the machine, check the spindles by rotating them with hand and make
sure they could rotate freely.

4. SAFETY RULES FOR ELECTRICAL WORKS
Be aware of the following safety instructions while doing works in the control cabinet:
①.Before touch any movable parts, make sure the main power is cut OFF and will not be started
accidentally.
②.Only qualified electricians are allowed to perform the maintenance of electric system.
③.The machine must be ground connection, in case of leakage of electricity.
④.After reinstalling or repairing electrical parts, all the safety devices (like the resistance of ground
connection) should be tested again.
⑤.Signaling devices (limit switches) and other electrical parts should never be damaged or removed
from the safety devices.
⑥.While opening the electrical cabinet, be aware that the internal terminators may have electric
current and there is risk of electric shock. Before making sure the safety, never touch them.
NOTE:
The connection between the main switch and the power supply must be reliable.
Never use aluminum wires or cables.
BVR power cable is recommended. Use additional metal sleeve at the end of the
cable and securely tighten it.
QINGCHENG shall not be responsible for the damage of main switch caused by
incorrect connection of power supply or the power cable not being connected
reliably.
5. OTHER SAFETY RULES
①.Be aware of the sharp parts at the in-feed and out-feed ends that may cause damage, such as:
Tool teeth, anti-kickback fingers and feeding rollers.
②.Be careful while the safe cover is open or inching feeding mode is applied.
③.Remove the chips and dusts while cleaning the machine.
④.Only the clamping device and the spacer rings provided with the machine should be applied.
Never use spacer rings that have clearance with the spindle. Never use worn tools.
⑤.Apply appropriate in-feed table and transport rollers for loading work pieces.
6. SAFETY INSTRUCTION LABELS
Safety labels are attached on the machine and device for safety instructions and drawing attention
for particular risks. Carefully read these labels and follow the instructions described there. Always
keep the labels clean.
Some typical labels are listed below. (Labels not listed here are same important as the labels listed
below.)
Label Explanation
 High voltage power supply here. Do not open.

 Cut OFF the power supply for repairing and maintenance.
 Never touch any parts inside the cabinet with wet hand.
 Failure to do this may cause seriously hurt or death.
 Keep distance to rotating tools.
 Protect audition while operation.
 Wear goggles and face guard while operation.
 Never touch rotating tools, feeding wheels/rollers and

driving devices.
 Electric shock danger!
7. NOISE LEVEL
The noise emission of this machine is over 85 dB while processing work pieces. It is necessary for
operators to wear ear protection plugs or caps. Also, please be aware the following statement:
‘These figures quoted are emission levels and are not necessary safe working levels. Whilst there is
a correlation between the emission and exposure levels, this can not be used reliably to determine
whether or not further precautions are required. Factors that influence the actual level of exposure of
the workforce include the characteristics of the work room, the other sources of noise etc. i.e. the
number of machines and other adjacent processes. Also the permissible exposure level can vary
from country to country. This information, however, will enable the user of the machine to make a
better evaluation of the hazard and risk.’
Before starting operation of the machine, all involved personnel must read through this manual and
fully understand this manual. The supervisor shall be responsible for this.
II. MAIN FUNCTION AND FEATURES

2.1 TECHNICAL SPECIFICATIONS
Max. working width (tools Φ125)···································································230 mm
Min. working width (tools Φ125)····································································· 20 mm
Max. working thickness (tools Φ125)····························································· 160 mm
Min. working thickness (tools Φ125)································································· 8 mm
Min. length of single piece to be fed······························································ 840 mm
Min. length of pieces to be continuously fed···················································· 400 mm
Movable table adjustment··············································································· 7 mm
Movable fence adjustment·············································································· 7 mm
Spindle diameter······················································································ Φ 40 mm
Feeding wheel diameter···········································································Φ 140 mm
Feeding speed······················································································ 6-36 m/min
Spindle speed························································································· 6800 rpm
Tool rotate diameter
Front bottom spindle (plane cutter)······················································Ф125 mm
Front bottom spindle (Straightening cutter X thickness)···················Ф 152 X 12 mm
Left and right vertical spindles··················································Ф108 - Ф200 mm
Top spindle···········································································Ф108 - Ф180 mm
Rear bottom spindle······························································· Ф108 – Ф200mm
Universal spindle··································································· Ф108 – Ф160mm
Motor power (47.3kw )
Front bottom spindle············································································· 5.5kW
Right vertical spindle············································································· 5.5kW
Left vertical spindle···············································································7.5kW
Top spindle························································································· 7.5kW
Rear bottom spindle··············································································7.5kW
Universal spindle················································································ 7.5kW
Feeding motor····················································································· 5.5kW
Beam elevating motor··········································································0.75kW
Dust suction diameter············································································ φ150mm×6
Air source pressure···················································································· 0.6MPa
Air amount needed for dust collection·························································180m3/min
Air velocity needed for dust collection·························································· 30-40m/s
Overall dimensions········································································519×190×183 cm
Weight····································································································· 6000 kg
Base on the request of safety:

When operate the machine, the specification of the work piece must strictly observe the
technical parameter of this operation instruction, strictly prohibit working exceed the
specification. Otherwise if there is any machine and person safe accident, our company
will assume no liability for these.
Note: For workpieces that require high precision, the blank must be machined with a flat bottom
reference and a side reference, otherwise the workpiece will be deformed by force during processing,
and the accuracy cannot be guaranteed due to springback after processing.
2.2 Main features:
This machine adopts the most advanced design and frame structure, capable of high quality and
accuracy working requirements. It is widely used in processing door frames, window frames,
middle density wood panels, etc.It also can use the universal cutter shaft for five-sided forming
processing.
1. Full safety cover provides protection from ejected chips and noise.
2. The machine frame adopts one piece high strength cast iron, providing superior strength and
stability.
3. The machine is equipped with six precision spindles, rotation speed reaching 6800 rpm,
providing perfect surface quality of pieces.One of the cutter shafts is a universal cutter shaft,
which can be adjusted as upper horizontal, lower horizontal, right vertical shaft, left vertical shaft
processing according to different needs, and can be used for 360° forming processing.
4. When the universal shaft is used as the upper horizontal cutter shaft, it is equipped with a chip
breaker and a rear pressure plate to make wood processing more accurate.
5. The motors equipped with each cutter shaft are powerful and driven independently.
6. Variable feeding speed is controlled by frequency inverter. Motorized feeding rollers providing
sufficient feeding force and stability.
7. The work table is heat-treated by special technology and the surface is hard chromed, providing
superior wear-resistance.
8. The table surface and sliding parts are lubricated by centralized lubrication system, facilitating
maintenance and guaranteeing working life.

III. OVERALL DIMENSIONS

(The machine is promotion continuous, the overall dimensions is for your reference only.)
IV. HANDLING AND INSTALLATION OF MACHINE

1. Hoisting the machine
Before hoisting the machine, please pay attention to the
marks on the package and use lifting equipments of enough
capability.
The machine must be handled by skilled

personnel. Please refer to the Safety Precautions
about handling the machine in this manual. The
large weight of machine may cause the machine
roll down while handling.
1.1 Hoisting machine with package
The strands or the arms of the fork shall be opened enough,

because the center of gravity may not in the center of the
wooden box.
1.2 Hoisting with hook
While hoisting machine without package, fix the strands to

the two hooks of the machine. Fix the strands to the hook of
the crane (1) or the arm of fork (2). Hoist the machine
carefully and slowly. Keep the balance of the machine by
adjusting the length of the strands.
Keep the machine hung horizontally and make sure it will

not tilt down.
Never use fork lifter to handle the machine by

inserting the forks under the machine directly.
Otherwise, the machine may tilt down and cause
danger.
2. Installation
2.1 Installation site
Installation site must have adequate space

MODLE A(mm) B(mm) C(mm) D(mm) E(mm) F(mm)
CRS623W 5190 3500 3500 1860 4500 1830
2.2 Foundation
A base must be applied if the foundation ground is not strong enough. In this case, please
consult APPENDIX FOUNDATION PLOT in this manual.
2.3 Safety regulations for installation of electric system
2.3.1 Cable connection

2.3.1.1 The capacity, rate and specifications of the cable being used shall be equal to or higher
than those regulated in this manual.
2.3.1.2 The connection shall not be close to the switchboard of these devices having strong
disturbance, such as electric welding machine and high frequency quenching device.
2.3.1.3 The cable connection shall be performed by qualified technicians.
2.3.2 Connection of the earth cable
The earth resistance must be below 100Ω. The section area of the earth cable must be over 14
mm². The manufacturer suggests the user to connect each machine to the earth separately.
2.3.3 Requirements on the operation conditions:

2.3.3.1 Electric system: 3 PH, AC 380V ±5%, 60Hz ±2Hz
2.3.3.2 Ambient temperature: 0℃～45℃
2.3.3.3 Ambient humidity: Below 90% and no condensation
2.3.3.4 Ambient air condition: No abnormal dust, salinity, acidic or active gas.
2.3.3.5 Avoid direct light and heat radiation
2.3.3.6 No vibration
3. Adjustment of the level
Place the washer 3 under the adjusting bolt 1 on the feet of the machine.
Place precision levels 4 at the center of the table surface 5.
Adjust the machine to be level in both longitudinal and transverse directions
by the adjusting bolts 1.Error = ± 0.1 mm/1000 mm.
After adjustment, lock the adjusting bolts with lock nuts firmly.
Please pay special attention to the sequence when adjusting, otherwise it will
cause deformation of the machine tool.
4. Cleaning
Take off the package and remove the anti-rust oil from the metal parts.
Never use flammable dissolvent. Never dismount any part from the machine.
V. OPERATION PANEL AND DEVICES

Before operation, operators must know the frame of the machine, the function of every operation
handler and button, and the location of operation devices.
1. Adjustment diagram
1. Main control panel 15. Rear side panel 29. Left vertical knife shaft advance and retreat
2. Movable guide bar locking handle 16. Universal shaft idler roller assembly adjustment lever
3. Movable guide bar adjustment handle 17. Centralized lubrication pump 30. Left vertical knife shaft lift adjustment lever
4. Movable workbench adjustment handle 18. Table lubrication pump 31. Left vertical knife shaft advance and retreat
5. Pneumatic control panel 19. Side pressure wheel assembly locking handle
6. Feeding mechanism 20. Planer cutter shaft lift adjustment lever 32. Lifting adjustment lever of the upper cutter shaft
7. Dust removal interface 21. Lifting and locking handle of plane cutter shaft 33. Lifting and locking handle of the upper knife
8. Left vertical shaft front side pressure mechanism 22. Planer cutter shaft advance and retreat adjustment shaft
9. Left vertical shaft rear side pressure mechanism lever 34. Rear lower cutter shaft lifting adjustment lever
10. Upper cutter shaft chip breaker assembly 23. Right vertical knife shaft advance and retreat locking 35. Lifting and locking handle of rear lower cutter
11. Advance and retreat adjustment lever of the upper handle shaft
cutter shaft 24. Lifting and locking handle of the right vertical knife 36. Rear lower cutter shaft advance and retreat
12. Rear pressure plate assembly of the upper cutter shaft adjustment lever
shaft 25. Right vertical knife shaft advance and retreat 37. Central control panel
13. Rear lower cutter shaft upper pressure plate adjustment lever 38. Universal knife shaft rotation adjustment lever
assembly 26. Right vertical knife shaft table adjustment handle 39. Universal knife shaft lifting adjustment lever
14. Middle side leaning plate 27. Right vertical knife shaft lifting adjustment lever 40. Universal knife shaft advance and retreat
28. Lifting and locking handle of left vertical knife shaft adjustment lever
2. Operation button panel
Before starting operation of the machine, the function of each button must be understood.
1. Emergency stop button 10. Hand/Auto mode switch
2. Power indication lamp 11. Control system key switch
3. Overload indication lamp 12. Plane spindle start/stop button
4. Light switch 13. Right spindle start/stop button
5. Working height/feeding speed display 14. Left spindle start/stop button
panel 15. Up spindle start /stop button
6. Beam inching lift/fall button 16. Rear bottom spindle start/stop button
7. Feeding speed adjusting knob 17. Universal cutter axis start/stop
8. Feeding start/stop button 18. Universal tool axis orientation selection
9. Feed forward/reverse inch button under
Hand mode
3. Buttons on the operation platform

A triple button box is set on the middle of the operation platform to facilitate adjustment. Please
see the above diagram.
1- Emergency stop button
2- Feed forward/reverse inch button under Hand mode
3- Beam lift/fall switch
4. Pneumatic control
1) Connect the compressed air pipe to the pneumatic device. Maximum pressure of the air source
is 8kg/cm². The diameter of the inlet pipe is 8mm. Only dry, filtered and lubricated air could be
used.
2) The air triplex is the filtering/adjusting/lubricating device, connecting the air source and machine,
commonly set to 0.5-0.6MPa. Always keep proper amount of lubrication oil in it.
3 ） For adjustment, pull out the pressure adjusting knob and turn it clockwise to increase the
pressure. After adjustment, push down the adjusting knob.
P1: Pressure gauge 1. The pressure of the feeding wheels in front of the plane spindle. For
pieces less than 100×100 mm, pressure shall be set to 0.1-0.5MPa. For pieces larger than
100X100 mm, pressure shall be set to 0.3 -0.6MPa.
P2: Pressure gauge 2. The pressure of the feeding wheels in front of the top spindle.
Adjustment: 0.2-0.5MPa.
P3: Pressure gauge 3. The pressure of the feeding wheels behind the Top spindle. Adjustment:
0.2-0.5MPa.
P4: Pneumatic control switch. (Left: The 1st and 2nd groups of feeding wheels UP.
Right: The 1st and 2nd groups of feeding wheels DOWN)
VI. OPERATION
1. Preparation of power source
The machine adopts 3 phase 60Hz/380V AC system. Please refer to the electric connection
instruction for details.
Warning: The power connection must be performed by qualified electricians only.

Incorrect power connection may lead to short circuit and damage the electric parts.
Dismount the protecting cover of the connection end, and connects the three-phase power
source and the earth cable under the reference the chart ； Then re-install the protecting cover.
Between the total power source and the linked electric cable of this machine, you must install a
appropriate non-fused switch to cut off the power source when you do not use the machine.
Model Total power Cable Switch
CRS623W 47.5kW ≥25mm2 100A
To inspect and confirm the electric grounding device, and protects the operator to avoid occurring
danger of electric shock.
2. Preparation of air source
Connect the compressed air pipe to the pneumatic device. Maximum pressure of the air
source is 8 kg/mm². The diameter of the inlet pipe is 8 mm. Only dry, filtered and lubricated air
could be used.
Set the pressure of each reducing valve. (Refer to the list in Section Ⅴ)
3. Preparation of dust collection devices
Connect the suction hoods on the top of the machine to the dust collection devices with suction
pipe. The diameter of the suction hood is Ф150 mm.
The dust collection devices must produce air velocity of 30-35 m/s (560-780 Pa) on each
suction outlet and reach the negative pressure as below:
The air velocity could be reduced accordingly if the amount of chips is small. The suction pipe
must be nonflammable.
Air amount needed for dust collection

Suction hood diameter
Minimum Maximum
3400m³/h 3900m³/h
200mm
1500Pa 30m/s 2000Pa 35m/s
1900m³/h 2050m³/h
150mm
1500Pa 30m/s 2000Pa 35m/s
1680m³/h 1920m³/h
140mm
1500Pa 30m/s 2000Pa 35m/s
1250m³/h 1400m³/h
120mm
1500Pa 30m/s 2000Pa 35m/s
550m³/h 680m³/h
100mm
1500Pa 30m/s 2000Pa 35m/s
Power connection of dust collection devices:
The power connection of dust collection devices shall be performed by the electrician of the
manufacturer of the dust collection devices.
4. Zero load HAND mode start
4.1 Open the safety cover and remove foreign material on the work table. Check and make sure
each parts of the machine are reliably connected. Dismount the nuts and rings of each spindle
and rotate the spindles by hand to make sure they rotate normally.
4.2 Switch ON the main breaker of the electric system and turn the key switch to open position.
4.3 Turn the mode switch to HAND mode.
4.4 Release the emergency stop buttons (there are two emergency stop buttons). Push the Beam
lift inch button and check the moving direction of the beam. If the beam move to the reverse
direction, change the phase sequence of the inlet power cables (two phase of three).
4.5 After finishing the above procedures, start and stop each spindle to make sure they run
normally.
5. Zero load AUTO mode start

After the machine runs normally under HAND mode, it is able to run under AUTO mode.
Close the safety cover and turn the mode switch to AUTO mode.
Start the spindles in turn and push the feed start button to run the machine under zero load.
6. Stop the machine
After the machine runs under zero load for a while, turn OFF the feeding, spindles, dust
collection devices and all other auxiliary devices in turn. Turn OFF the main switch finally.
Note: Under AUTO mode, the spindle motor and feeding motor will stop automatically
while the safety cover is open.
For any abnormality, stop the machine with the emergency stop button.
VII. TOOLS
1. Safety precautions
Warning: Please take care when install and change the tool because of the
tool is very sharp; For guarantee the safety, must change the tool in the
condition of turn off the electrical source.
1) The tools must be in conformity with the required specifications and the Safety Precautions.
2) Operation must be performed according to the instruction of the manufacturer of tools.
3) While installing or changing tools, the machine must be in HAND mode.
4) Before installing or changing tools, clean the plane of action of tools and spindles. Apply oil to
the rings, safety rings and spindle nuts to prevent them from corrosion.
5) Safety rings must be used. Tighten the spindle nut and make sure it will not loosen during
operation. Otherwise, serious hazards may be caused.
6) Before starting the spindle, rotate it by hand to check its idle condition.
7) Only after the dust collection devices are connected and all the safety devices are in place,
could the spindle fitted with tools be started.
8) Operators shall wear protection gloves to protect hand from cut by the tools.
9) The installing and dismounting procedures must be strictly exercised.
2. Installation of tools
2.1 Installation of planning tools
Determine the quantity and thickness of rings 3.

Clean the plane of action of tools and spindles. Apply oil to the
rings, safety rings and spindle nuts to prevent them from
corrosion.
Install the tool 2, ring 3, safety ring 4 and spindle nut 5 in turn.
Tighten the spindle nut 5 by special double head wrench 1 and
make sure it could not loosen by itself.
Rotate the spindle by hand and make sure it runs freely.
To dismount the tool, the above procedures shall be performed in inverted sequence.
Note: The safety ring must fit into the slot of the spindle for at
least 3 mm, so that the tool could be tightened axially and will
not be over distorted.
2.2 Installation of saw blades
Determine the rough clearance between the blade and the spindle shoulder according to the
working requirements. Determine the quantity and thickness of rings 1 between the blade and
the spindle shoulder and rings 1 at the outside of the blade.
Clean the plane of action of tools and spindles. Apply oil to the rings, safety rings and spindle
nuts.
Install the rings 1 between the blade and spindle shoulder, pressing plate 2, blade 3, pressing
plate 2, rings 1 at the outside of the blade, safety ring 4 and spindle nut 5 in turn.
Tighten the spindle nut 5 by the special double head wrench and make sure it could not loosen
by itself.
Perform further precise positioning by the axial adjustment device of the spindle while
adjusting the spindle.
Note: Make sure the teeth of the blade are in correction direction.
While applying saw blades, operators must strictly follow the safety precautions
to add safety devices.
2.3 Installation of straightening cutter
The straightening cutter is installed on the plane spindle for producing a rough base on the
right side of the work piece. Use the plane cutter to axially press the straightening cutter tightly
to the spindle.
Install the straightening cutter, plane cutter, ring, safety ring and the spindle nut in turn.
Tighten the spindle nut 5 by the special double head wrench and make sure it could not loosen
by itself.
VIII. ADJUSTMENT
Perform adjustment only after operators have been familiar with the control system, operation
and installation of tools. Open the safety cover and turn the mode switch to HAND mode.
1. Basic adjustments
1.1 Basic adjustments of the numerical readout
The numerical readout needs to be adjusted again after installing new tools, changing tools or
adjusting spindles.
Adjustment:
1. Loosen the bolt on the adjusting ring；
2. turn the adjusting ring to set the value of the

numerical readout to the desired value.
3. Tighten the bolt again.
Note: To eliminate clearance, the final round of

turning the adjusting ring must be in the same
direction with the final round of turning the
adjusting bolt of the spindle. （it displays on the
numerical readout）.
1.2 Basic adjustments of the spindle
All the spindles are able to be adjusted in both

vertical and horizontal direction. For
adjustment, loosen the corresponding lock
bolt and start adjusting. After finishing
adjustment, tighten the lock bolt firmly.
To eliminate the clearance of spindles, the
direction of the final round of turning the
adjusting bolt shall be to make the spindle
approach the work piece, no matter the
adjustment is vertical or horizontal.
1.3 Correction of tools
To prevent work pieces from dint, the tools must be corrected well. The adjustment of tools
must be performed according to the adjacent fence or work table.
For example, the right vertical spindle:
Push the correcting ruler to the fence tightly and adjust
the tool towards the ruler, until at least one edge of the
tool contacts the ruler. During adjustment, rotate the tool
by hand to the reverse direction of cutting. The correct
position of the tool shall be that at this position, the
friction between the tool and the ruler could be felt but
could not be heard. Adjust the numerical readout after
the tool is adjusted to the correct position.
2. Adjustment of movable table
The cutting depth of the plane cutter is determined by the vertical position of the movable table.
The adjustment range of the movable table is 0-7 mm.
For adjustment, loosen the lock bolt at the inside bottom of the movable table first and then
loosen the adjusting shank 1 by turning it. Set the movable table to desired height by pulling
the shank 1. The height is displayed on the scale in front of the in-feed table.
3. Adjustment of movable fence
The cutting depth of the right vertical spindle is determined by the position of the movable
fence. Its adjustment range is 0-7 mm.
For adjustment, loosen the lock bolt 3 first and then loosen the adjusting shank 2 by turning it.
Set the movable fence to desired position by pulling the shank 2. The movement is displayed
on the scale 4.
4. Adjustment of the plane spindle
Install the plane cutter and straightening cutter on the plane spindle correctly before
adjustment.
Since the straightening cutter and plane cutter are installed together, their diameters must
match well. The machine requires the diameter of the straightening cutter to be 152 mm while
the diameter of the plane cutter is 125 mm.
The function of the straightening cutter is to produce a square nick on the right bottom side of
the work piece. The square nick will be the guide base to guarantee the work piece being
guided into the right vertical spindle cutting area with superior precision. The nick will be
removed by the right vertical spindle after the work piece passes the right vertical spindle and it
will not affect the finished work piece.
4.1 Vertical adjustment
Place the correcting ruler 2 on the work table 3 with

one end above the tool 1.
Loosen the plane spindle lock bolt for vertical
adjustment, rotate the vertical adjusting bolt to make
the spindle fall for a small distance and then lift the
spindle slowly.
Correct the tool according to the method of
Correction of tools.
After finishing correction of tool, tighten the lock bolt
and adjust the numerical readout to the semi-diameter of the tool (while the tool diameter is
125 mm, the numerical readout shall be set to 62.5.), following the method of Basic
adjustments of numerical readouts.
Note: While correcting the tool, correct several points within the range of the tool length. If the
tool edge is not strictly parallel to the work table surface 3, correct the tool edge first.
4.2 Horizontal adjustment
Push the correcting ruler 3 to the guide fence 2

tightly, with one end above the straightening cutter
1.
Loosen the lock bolt for horizontal adjustment and
rotate the horizontal adjusting bolt to make the
spindle recede for a small distance and then move
the spindle forward slowly. Correct the position of
straightening cutter 1 according to the method of
After finishing correction of tool, tighten the lock bolt
and adjust the numerical readout to be the width of
the straightening cutter edge (while the width of the straightening cutter edge is 12 mm, set the
numerical readout to 12.), following the method of Basic adjustments of numerical readouts.
5. Adjustment of the right vertical spindle
Place one ring of thickness 13 mm on the spindle

shoulder and place the correcting ruler on the work
table with one end above the ring.
Loosen the lock bolt for vertical adjustment of the
right vertical spindle and rotate the vertical adjusting
bolt to move the spindle down for a small distance
and then move it up slowly, until the top surface of
the ring is level with the work table surface. Tighten
the lock bolt and set the numerical readout to 13.
Correctly install the tool on the right vertical spindle.

Push the correcting ruler to the guide fence tightly,
with one end in front of the tool.
Loosen the lock bolt for horizontal adjustment of the
right vertical spindle and rotate the horizontal adjusting bolt to move the spindle back for a
small distance and then move it forward slowly. Correct the tool according to the method of
After finishing correction of tool, tighten the lock bolt and adjust the numerical readout to the
semi-diameter of the tool (while the tool diameter is 125 mm, the numerical readout shall be
set to 62.5.), following the method of Basic adjustments of numerical readouts.
5.3 Adjustment of the guide fence plate and the table plate
To fit different diameters of cutters, the guide fence plates 3, 4 are able to be adjusted. For
adjustment, loosen the fixing screw 5 of the plate 4 and the fixing screw in front of the plate 3.
Move the plates to proper position and tighten the fixing screws again.
The table plates of right and left vertical spindles are also able to be adjusted. Turn the
adjusting knob 6 behind the left vertical spindle table plate (see the left diagram below) and the
adjusting knob in front of the right vertical spindle table plate (see the right diagram below), to
move the plate close to or away from the spindle.
6. Adjustment of the left vertical spindle
Place one ring of thickness 13 mm on the spindle

shoulder and place the correcting ruler on the work
table with one end above the ring.
Loosen the lock bolt for vertical adjustment of the
left vertical spindle and rotate the vertical adjusting
bolt to move the spindle down for a small distance
and then move it up slowly, until the top surface of
the ring is level with the work table surface. Tighten
the lock bolt and set the numerical readout to 13.

Loosen the lock bolt for horizontal adjustment of the left vertical spindle and rotate the
adjusting bolt to move the spindle back for a small distance and then move it forward slowly,
until the distance from the cutting circle of the tool to the guide fence equals the width of the
work piece. Tighten the lock bolt again.
To set the numerical readout precisely, do not set it in this moment. After test run, measure the
width of the test sample work piece and then set the numerical readout to the measured width
value.
6.3 Adjustment of the side front and rear pressing devices of the left vertical spindle
Adjust the side rear pressing device with correcting ruler, setting its guiding surface to be level
with the tool cutting circle of the left vertical spindle.
While adjusting the side front pressing device, to keep proper pressure, set the side pressing
wheel and the pressing plate of the chip breaker to be about 3 mm higher than the tool cutting
circle.
Note: While the tool diameter is about 150-200mm, bigger than normal tool, it will strike
the plants 1,2,3 (see the diagram below) ,please dismount the plants 1,2,3 to prevent
accidents.
7. Adjustment of the top spindles
Clamp the correcting ruler 3 by the rings 1 and

2. The thickness of ring 1 is 13 mm. Loosen
the lock bolt for horizontal adjustment of the
top spindle and rotate the horizontal adjusting
bolt to move the spindle back for a small
distance and then move it forward slowly, until
the ruler 3 is level with the fence 4.
After finishing adjustment, tighten the lock bolt
and set the numerical readout to 13.
Install the tool on the spindle correctly.

Loosen the lock bolt for vertical adjustment of the top spindle. Rotate the adjusting bolt to
move the spindle up for a small distance and then move it down slowly, until the distance from
the tool cutting circle to the work table surface equals the thickness of work pieces. Tighten the
lock bolt again.
thickness of the test sample work piece and then set the numerical readout to the measured
thickness value.
Finish a work piece and measure its thickness.
Set the numerical readout to the measured value.
7.3 Adjustment of chip-breakers and rear pressure shoe of the top spindles and the top pressure
shoe of the rear bottom spindle
Adjust the chip-breakers and rear pressure shoe of the top spindles and the top pressure shoe
of the rear bottom spindle in an upward direction, to guarantee they will not fall down on the
work table.
To set the height of the rear pressure shoe 2 of the top

spindle, push the correcting ruler to its bottom side
and rotate the knob 4 to lift it, until the surface of the
correcting ruler is level with the tool cutting circle.
To fit different cutting circles of tools, loosen the fixing
bolt of the rear pressure shoe 2 and move it
horizontally.
After adjustment, set the numerical readout to the
semi-diameter of the tool (while the tool diameter is
125 mm, set the value to 62.5).
To set the height of the top pressure shoe 1 of the rear

bottom spindle, push the correcting ruler to its bottom side and rotate the knob 3 to lift it, until
the surface of the correcting ruler is level with the rear pressure shoe of the top spindle.
Loosen the fixing bolt of the top pressure shoe 1 to move it forward or backward. Loosen the
fixing bolt of the installation bed of the top pressure shoe to move it left and right.
thickness of the test sample work piece and then set the numerical readout to the measured
thickness value.
To set the height of the chip-breaker plate 5, rotate the knob

8 to lift it. To keep proper pressure, the bottom edge of the
chip-breaker plate shall be about 3 mm lower than the tool
cutting circle. Set the numerical readout to the
semi-diameter of the tool (while the tool diameter is 125 mm,
set the readout to 62.5).
The chip-breaker of the top spindle adopts receding design

(see diagram on the right). The pressure of the chip-breaker
plate edge is set by adjusting the nut 3 to compact the
spring 2.
8. Adjustment of the rear bottom spindle
8.1 The cutting depth of the rear bottom spindle
To do fine planning on the bottom surface of work

pieces, the rear work table of the rear bottom
spindle shall be adjusted up. For adjustment,
loosen the pressing block and insert a washer
plate (thickness 0.5 mm) into the bottom of the
work table. The cutting depth will be zero without
this inserted washer plate.
Place the correcting ruler 2 on the work table 3,

with one end above the tool 1.
Loosen the lock bolt for vertical adjustment, rotate
the vertical adjusting bolt to move the spindle
down for a small distance and then move it up
slowly.
Correct the tool according to the method of
After finishing correction of tool, tighten the lock
bolt and adjust the numerical readout to the
semi-diameter of the tool (while the tool diameter
is 125 mm, the numerical readout shall be set to 62.5.)
Clamp the correcting ruler 2 by the rings 1 and 3. The

thickness of ring 1 is 13 mm. Loosen the lock bolt for
horizontal adjustment of the rear bottom spindle and
rotate the horizontal adjusting bolt to move the spindle
forward for a small distance and then move it back
slowly, until the ruler 2 is level with the fence.
After finishing adjustment, tighten the lock bolt and set
the numerical readout to 13.
8.4 Adjustment for rip saw
While applying saw blades, the top pressure shoe of the rear bottom spindle must be wooden
plate and the anti-kickback device (optional) must be applied.
Please refer to the Main Specifications for the maximum diameter of the saw blade.
Dismount the work table plates at both sides of the rear bottom spindle and move the spindle
down to the lowest position. Install saw blades according to working requirement and move the
spindle forward or backward to set the distance from the saw blade to the fence precisely.
Fit the wooden plate (it is prepared by the user) into the groove and fix it by the lock block.
Start the motor of the rear bottom spindle and rotate the vertical adjusting bolt to lift the saw
blades slowly to cut into the wooden plate, until the height of the saw blades above the table
surface is a little more than the thickness of the work pieces.
9. Adjustment of the bottom feeding rollers
The height of the bottom feeding roller 3 is set before

shipment. It is set to be about 0.1-0.3 mm higher than
the table surface. For adjustment, rotate the
adjusting bolt 1 in front of the roller and the adjusting
bolt 2 behind the roller. After adjustment, tighten the
lock nuts firmly. While adjusting, try to rotate the bolt
1 and bolt 2 simultaneously and avoid being stuck.
10. Adjustment of the side fence
While doing test cutting, loosen the lock

handler1 of the side fence2 and set its guiding
surface to just contact the test sample piece3.
Then tighten the lock handler 1.
11. Adjustment of the feeding system
The feeding system adopts automatic

lifting motor for vertical adjustment.
After starting the machine, push the
beam lift/fall buttons on the operation
button panel or the operation platform to
move the feeding system up or down.
Through the observation window of the
safety cover, the height is able to be
read out from the height scale.
As the feeding system is not connected with the top spindles, please keep proper distance
between the beam and the top spindle unit. Commonly, first lift the beam up to the highest
position and then perform the vertical adjustment of top spindles.
11.2 Adjustment of the pressure of the feeding wheels
The pressure of the feeding wheels is generated by the air cylinder. The pressure of feeding
wheels of different section is able to be adjusted separately, guaranteeing the stability of
feeding motion. For detail settings, please refer to Section VI.
11.3 Installation of the feeding wheels

Commonly, the feeding wheels before the top spindle shall
be steel wheels, to increase the feeding force. Please make
sure the teeth of the steel wheel are in correct direction.
The feeding wheels behind the top spindle shall be rubber
wheels, so that the surface of the finished work pieces will
not be damaged.
While working on wide work pieces, more feeding wheels
shall be installed, to ensure the pieces could be fully
pressed.
While working on irregular pieces, the feeding wheels shall
be set to the center of the pieces to prevent the pieces from
deviating.
12. Adjustment of universal cutter shaft

12.1 Scope of use
The universal cutter shaft can be used as upper cutter shaft,
lower cutter shaft, left vertical cutter shaft, right vertical cutter
shaft and inclined cutter shaft. When used in different working
positions, please pay attention to the installation method and
rotation direction of the tool, as well as the installation direction of
the tool guard. The rotation direction of the tool can be converted
by the knob on the control panel.
The tool milling method should adopt the up milling method as
much as possible. When the down milling method is used, baffles
and barriers must be installed in the discharge direction to ensure
that the workpiece that may fly up can be blocked and play the role of isolating the dangerous
area. The corresponding signs It must also be attached to
the machine.
12.2 Basic adjustment

12.2.1 Advance and retreat adjustment: Loosen the
advance and retreat locking handle 1, and turn the
universal knife shaft advance and retreat adjustment lever
with the crank handle to make it advance and retreat.
Re-tighten the forward and backward locking handle 1 after
the adjustment is in place.
12.2.2 Lifting adjustment: loosen the lifting lock handle 2,
and turn the lifting adjustment lever of the universal knife shaft with the handle to make it lift.
After the adjustment is in place, re-tighten the lifting locking handle 2.
12.2.3 Tilt adjustment: loosen the rotation lock handle 3, and turn the universal knife shaft
rotation adjustment lever with the rocker to make it rotate. Re-tighten the rotary locking handle
3 after adjusting in place. The angle of inclination can be read off the angle scale.
12.2.4 Axial fine-tuning of the cutter shaft: the cutter shaft can move about 20mm in the axial
direction as required.
When adjusting, first loosen the fine-tuning locking screw 4, and turn the fine-tuning handle
with the rocker. Re-tighten the fine-tuning locking screw 4 after the adjustment is in place.
12.3 Adjustment as the lower horizontal cutter shaft

When used as the lower horizontal cutter shaft, please use
planing decks 1, 2, 3, 4 shown in Figure 1. And place a 275
×245×0.25 spacer under the platen 1, and put two 345×
245 × 0.25 spacers under the platen 2. After adjusting the
opening distance between the platen 1 and 2 according to
the diameter of the tool, fix it firmly with a compression
wedge.
12.4 Adjustment as as a tilting tool axis

When used as an inclined tool shaft, if the tool shaft is located at the rear of the machine tool,
please remove the platen 1, 3, 4 and the gaskets below it in Figure 1, move the platen 2
backward, and reinstall the platen in Figure 2 The transition platen 5,6 in. After pressing the
transitional platen 5 with the platen 2, fix it firmly with the compression wedge.
When the cutter shaft is located in front of the machine tool, first remove the table 5 in Figure 3,
and then move the cutter shaft in place, then install the table 5, and connect the middle
connecting backing board 7 between the backing boards 8 and 9.
12.5 Adjustment as as upper horizontal cutter shaft

When used as the upper cutter shaft, please install the front chip breaker assembly A and rear
platen assembly B equipped with this machine on the guard.
After the pressing plate 11 of the front chip breaker
assembly A loosens its fixing nut, it can move back
and forth, left and right, and its height can be
adjusted by turning the handle 10, so as to adapt to
the variation of the cutter size. Its pressure can be
changed by adjusting the position of the nut under
the spring.
The adjustment method of the rear platen assembly
B is the same as that of the front chip breaker
assembly A.
For the working table, please use the thickened table
14 in Figure 4 to ensure that the deformation
generated when it is under pressure is small and the
machining accuracy of the workpiece is guaranteed.
After the thickened platen 14 is pushed against by the platen 2, it is firmly fixed with a
compression wedge.
IX. ADJUSTMENT OF PROFILE CUTTING
To perform profile cutting, operators shall first determine the shape and size of each surface of
the work piece, the quantity of tools and the location of tools. Then order tools from
professional tool manufacturers. The diameter and maximum cutting depth of tools shall be in
conformity with the technical specifications of this machine.
The adjustment of the machine is similar with Section IX. But the following methods for
correcting tools shall be performed additionally.
1. Test cutting method
Install the tools on the spindles according to the previously
determined arrangement (see the diagram on the right).
Adjust the tools radially with the correcting ruler. Adjust the
minimum cutting circle of the plane bottom tools and the
rear bottom tools to be level with the work table surface.
Adjust the minimum cutting circle of the right vertical tool to
be level with the fence.
Roughly adjust the tools axially to the estimated position by

vision measure.
Rotate every spindle by hand to make sure all the adjusted parts are fixed reliably and could
run freely. Set the position of the left vertical spindle according to the width of the work piece.
Set the position of the top spindles and the height of the feeding rollers according to the
thickness of the work piece.
Start the machine under HAND mode for a test production. Make sure the cutting depth is
within the capability of the machine and the work pieces follow the guide fence precisely.
Measure the finished test sample piece and calculate the axial error and radial error of the
work piece to the required size. Then perform compensating adjustment.
For example, compensating adjustment of the top spindle:

The required size is diagram (1)
The size of the finished test sample piece is diagram (2)
Radial error:
Required value, diagram (1) ------- 40.0 mm
Real value, diagram (2) ------------ 43.0 mm
Compensation value (3) ------------- 3.0 mm
Axial error:
Required value, diagram (1) ------- 32.0 mm
Real value, diagram (2) ------------ 37.0 mm
Compensation value (3) ------------- 5.0 mm
After determining the error, adjust the top spindle up for 3 mm and
adjust it back for 5 mm.
After finishing adjustment, operators are recommended to mark the value of the numerical
readout on the tools. Later, while installing the tools again, operators are able to apply the
above adjustment, providing the tools are not grinded and all the basic adjustments do not
change.
2. Correcting tools by standard sample piece method
The definition of standard sample piece is that its shape and size
are strictly identical to the requirements. And the length of the
standard sample piece shall be larger than 1,000 mm.
Install the tools on the spindles according to the previously
determined arrangement.
Place the standard sample on the work table and push it to the
fence tightly. Adjust all the tools according to the standard
sample. While adjusting, rotate the tools by hand to the reverse
direction, making sure the tools fit into the sample in both axial
and radial direction.
Start the machine under HAND mode for test production. Measure the finished work piece and
calculate the errors to the sample. Then perform compensating adjustment.
3. Adjustment of tools of fixed axial value
Tools of fixed axial value means the tools are produced according to the machine. The
installation surface of the tool uses the work table surface and the fence as the reference.
For adjustment, operators only need to radially adjust the installation surface of the tool to the
required position. For the plane bottom spindle, top spindles and rear bottom spindle,
operators only need to set the distance from the installation surface of the tool to the fence. For
right and vertical spindles, operators only need to set the distance from the installation surface
of the tools to the work table surface.
X. OTHER EQUIPMENTS
1. Lubrication for the table surface and other main sliding surface
Two manual lubrication pumps are installed to the movable table.
One is for the table surface lubrication, to facilitate feeding and protect
the table surface from abrasion, especially of pieces of high humidity
and containing much resin.
The other one is for other main sliding surface lubrication. Centralized
lubrication is adopted. Flow control valves are equipped at each oil
site for adjustment of oil supply.
Only slide-way oil 68 (ISO VG-68) could be applied, keep sufficient oil
in the pump.
2. Short piece feeding device

To process short pieces, one short piece
feeding device is installed in front of the
right vertical spindle, which has an
additional feeding wheel.
By loosening the lock handler 12 and
pulling the handler 8, the short piece
feeding device 1 is able to be moved up
around the feeding wheel spindle 6, to
facilitate installing and adjusting tools.
To make the additional feeding wheel
press the center of the work piece, add
washers between the short piece
feeding device 1 and the common
feeding wheel 7.
While installing, first add washers between the short piece feeding device 1 and the common
feeding wheel 7. Then install the short piece feeding device 1. Install the pressing ring 5 and
plate 4. Tighten them by lock bolt 3. Fix the support of the pneumatic pressing unit 10 to the
platform 9 by bolts. Cut off the pneumatic circuit and connect the pipe of the air cylinder 13 to
the pneumatic circuit on the beam.
3. Limit switches
If the machine does not work, please check whether the limit switches below act.
No. Code Function Normal Status Location
Right side in front of the

1 SQ1 AUTO run protection Compacted
safety cover
Above the right lifting sleeve
2 SQ2 Beam lifting protection Released
seat of the beam
Under the right lifting sleeve
3 SQ3 Beam falling protection Released
seat of the beam
The beam and the top spindle On the beam above the top
4 SQ4 Released
collision protection spindle
In-feed entrance safety plate

5 SQ5 Released In-feed entrance safety plate
protection
XI. TROUBLE AND TROUBLE SHOOTING
1. Troubleshooting --- tools

No. Trouble Cause Measures
a) Use the tools of which the material
Over worn of a) The material of tools is not
1 matches the wood (For example: HSS,
tools appropriate.
Stellite or Hardmetal).
a) While doing heavy
grinding,the temperature of a) While doing heavy grinding, slow down
Cutter edge the cutter edge is over the speed and fully cool the cutter. Use
2
breaks. heated. appropriate grinding wheel.
b) The rear angle of the tool is b) Reduce the rear angle.
too large.
a) The tool is not well
balanced.
b) Knives are not installed
a) Do dynamic balance for the tools.
with balance.
b) Install knives correctly.
c) Knives of different weight
Tools run c) use knives of same weight.
3 are installed on the
unstably. d) Clean all the contact surface before
cutterbloack.
installing tools.
d)Chips cumulate between
e) Use grinding stone to remove the dint.
the bottom plate of the
cutter and the spindle.
e) The bottom ringof the
spindle is dinted.
a) Different looseness of the

Tools are hard
lock nuts on the cutter head
4 to be fit on the a) Tighten the lock nuts equally.
causes the inner socket
spindle.
distorted.
2. Troubleshooting --- electric system
No. Trouble Cause Measures
The machine a. No voltage on the main a. Check the voltage of the inlet
1 fails to be power cables. cables.
started. b. The main switch is OFF. b. Turn on the main switch.
a. No voltage on the control

The power a. The voltage of the main line is too
circuit.
indication low or lacks at least one phase.
2 b. The emergency stop button
lamp does not b. Rest the emergency stop button
is acting or the key switch is
light. and turn ON the switch.
OFF.
a. Set to HAND mode or close the

a. Under AUTO mode and the cover.
All the motors
safety cover is open. b. Find out the overloaded motor and
3 fail to be
b. The motor is overloaded and clear the possible mechanical
started
the control circuit breaks. fault. Then reset the
corresponding circuit breaker.
a. The limit switch at the

a. Check the limit switch.
in-feed entrance acts.
b. Close the cover and check the
The machine b. The cover is open or the limit
limit switch.
4 fails to feed switch breaks down.
c. Start the spindle motors.
continously. c. The spindle motors are not
d. Turn to AUTO mode and close the
started.
cover.
d. Under HAND mode.
3. Troubleshooting --- work pieces

XII. ELECTRIC SYSTEM
The machine adopts 3 phase 60Hz/380V AC system. The electric control system is set
properly before shipment. Users should prepare four copper core strand cables of section area
25mm2 to connect the power source. Make sure the earth cable is connected reliably. Users
must add an air switch of 100A capacity to the inlet of the power source, by which to cut OFF
the power for rest or maintenance.
The feeding system adopts frequency inverter for speed change. The frequency inverter panel
displays the feed speed (m/min).
1. Electric system operation (refer to page 12)
1) Close the safety hood and connect the power source. Turn On the key switch SA0 (item 11 on
the operation panel). Rest the emergency stop button SB2 (item 1 on the operation panel) and
the emergency stop button SB1 on the operation platform. The power indication lamp HL1
(item 2 on the operation panel) lights.
2) Under HAND mode or AUTO mode with the hood closed, push the spindle start buttons SB12,
SB22, SB32, SB42, SB52 ,SB62 to start the corresponding motors. Push the spindle stop
buttons SB11, SB21, SB31, SB41, SB51,SB61 to stop corresponding motors (item 12、13、14、
15、16 17 on the operation panel).
Note: The key knob SA4 (the upper part of the operation button panel 18) can control the
rotation direction of the universal knife shaft. When the universal knife shaft is above or behind
the table, SA4 must be rotated to the right, and when the start button SB62 with light is
pressed, the universal knife shaft will rotate counterclockwise (viewed from the shaft end of
the knife shaft); when the universal knife shaft When it is under or in front of the table, SA4
must be rotated to the left. When the start button SB62 with light is pressed, the universal
knife shaft will rotate clockwise (viewed from the shaft end of the knife shaft).
It must be noted that the working position of the universal cutter shaft, the installation method
of the cutter and the rotation direction of the motor must correspond correctly to avoid
accidents!
3) Turn the mode switch SA2 (Item 10 on the operation panel) to HAND mode and start all the
main spindles. Then the feed forward button SB73 (on the top of item 9 on the operation panel)
and the feed inch forward switch SB3 on the platform are activated. With the hood closed, turn
the mode switch SA2 to AUTO mode and start all the main spindles. Then push the feed
forward button SB72 (on the top of item 8 on the operation panel) for continuous feeding. The
feed inch forward switch on the platform loses control. While feeding, turn the knob on the
frequency inverter panel VR (item 7 on the operation panel) to adjust the feed speed. TC-511A
(item 5 on the operation panel) displays the feed speed (m/min).Push the feed stop button
SB71 (on the bottom of item 8 on the operation panel) to stop the feeding motor.
4) After all spindle motors stop, push button SB74(on the bottom of item 9 on the operation panel)
or turn the switch SA4 (on the platform) to the right to realize inch feed reverse. Push SB81
(the top half of item 6 on the operation panel) or turn the switch SA3 (item 3 on the platform) to
the right to realize inch lifting of the beam.
5) Push button SB82 (the low half of item 6 on the operation panel) or turn the switch SA3 to the
left to realize inch falling of the beam.
2. The operation instruction of display panel TC-511A for work height and feeding speed
Electron ruler TC-511A can display current beam height and feeding feed. In normal condition
the beam height value is the same with the thickness of the final processing work-piece. If the
two value have large discrepancy, user need to reset the current height of the TC-511A.
The way to correcting is: when in the condition of guaranteeing the normal compression quantity
of the swaging cylinder on the beam (generally ensure the top pressure roller can lift up 2-3mm
when working.), use machine to work one work-piece, use calipers to measure the thickness
dimensions. Then press the “CLR/SET” key on the TC-511A until the highest figure of the date
display flick, and then loose the set.
Set the current figure by pressing “+”, every press “+” once, the current figure will add 1. The
figure will circulate in 0-9, choose the corresponding digit.
Confirm the current figure by pressing “-“and set the next figure. Confirm figure will become fixed
from flicker; the next setting figure becomes blink.
Circulate the above two steps to set for every figure of the date. After set well for every figure,
press ”CLR/SET” key for three seconds, drop out the setting condition.
The beam height value shows on the top panel of TC-511A, the feed-speed value shows on the
bottom. Press “MODE” button, the unit of beam height switches between MM and INCH, at the
same time, the MM/INCH light lights up.
NOTE: The display value only take an effect of reference in every working batch. The precision
working value should be subjected to the actual measurement reading. When there is
difference between the reading value and the display value, should correct the display
value in time.
3. Interlock protection
1) The air switch QF is for the protection of the principle power source inlet. The circuit breakers
QF1 – QF6 are for overload protection of corresponding motors. The circuit breaker QF7 is for
the feeding motor overload protection. The circuit breaker QF8 is for the beam lifting motor
overload protection.
2) Totally 5 limit switches are equipped with the machine. While the machine does not work, firstly
check these limit switches. Please refer to Section XI for more details.
The following precautions must be exercised with extra care in electric

operation:
 All the electric work must be performed by skilled electric technicians.
 If mechanical or electrical failure occurs, start the machine again only after the cause is found
and the failure is eliminated.
 The electric parameters have been properly set before shipment. Never change the
parameters without consulting your representative.
 Check the connecting point of the electric system periodically, at least once three months.
 Check the temperature of the motor regularly while the motor is running and eliminate any
possible trouble.
 Clean off the dust and chips inside the electric cabinet regularly.
XIII. PRODUCTION
After make yourself master of the operational method and step 、 the tool installing method,
practically operate to work-piece. After make yourself master of the machine, the machine can
be put into normal production.
Before starting production, please check the following items:
1) Read through the Safety Precautions carefully and fully understand it.
2) Entirety find out the ruler and important indicate about how to operate the four-side moulder
safety in the Safety Precautions.
3) The basic adjustments have been finished.
4) The tools have been installed correctly.
5) The spindles rotate normally.
6) All the safety devices and the suction hoods are in place.
7) All the adjusting tools and measuring tools have been removed from the machine.
8) The working area is clean.
9) Wear protection goggles and earplugs while the cover is open.
1. Test production under HAND mode
Take one long piece of size 120 mm (Width) X 40 mm (Thickness) as an example for four-side
planning:
1) Connect the power source, air source and the dust collection devices. Turn ON the air switch in
the electric cabinet and turn ON the key switch to the “0” position. Open the safety cover and
set the mode to HAND mode.
2) Install the tools (refer to Section Tools).
3) Adjustment according to the work piece size:
Push the beam lift button and lift the feeding system to be higher than the thickness of the work
piece (40 mm), to provide enough space for adjustment of the top spindles.
Width: loosen the lock bolt for horizontal adjustment of the left vertical spindle and rotate the
horizontal adjusting bolt until the displayed value of the numerical readout equals the width of
the work piece (120 mm). Tighten the lock bolt firmly.
Thickness: loosen the lock bolt for vertical adjustment of the top spindle and rotate the vertical
adjusting bolt to move the spindle up for a small distance and then move it up slowly, until the
displayed value of the numerical readout equals the thickness of the work piece (40 mm).
Tighten the lock bolt again.
Push the beam fall button to move it down, until the displayed value of the height scale equals
the thickness of the work piece (40 mm).
4) Start each spindle in turn.

5) Press and hold the feed forward button and rotate the speed change knob to set the feed
speed to be about 5 m/min.
6) Place the work piece on the in-feed table. Press and hold the feed forward button to feed the
piece into the machine.
Extra care shall be applied while feeding. Never stand before the movable table and obersave
inside along the feeding path. Never touch any moving parts. Never lift the beam while the
work piece is still moving. Otherwise the piece may be released and be kicked back.
While any abnormal signal occurs, push the emergency stop button immediately to stop the
machine.
7) Measure the finished piece and make assessment to determine whether it fits the
requirements. If there are errors, adjust the machine again.
2. Mass production under AUTO mode
After the test production under HAND mode succeeds, automatic mass production is able to
be started.
1) Close the safety cover and set the machine to AUTO mode.
2) Start the spindle motors and push the feed forward button to start continuous feeding.
3) Place the work pieces on the work table and feed one by one into the machine continuously,
until all the pieces are finished.
4) The machine could be turned OFF after the last work piece being fed out. To turn OFF the
machine, turn OFF the feeding system, each spindle motor, dust collection devices and all
other auxiliary devices in turn. At last, turn OFF the main switch.
XIV. MAINTENANCE
1. Noise
Idle/work noise is lower than 85 db.
Conditions for noise test (the plane bottom spindle, the left and right vertical spindles and the
top spindles being started):
Work piece: Fine piece, soft wood, 100X80 mm.
Cutting depth: 3 mm for every side, dust collection devices being started.
Tools: Four tool head, parallel to the axis,
Horizontal tool: diameter 125 mm X length 120 mm
Vertical tool: diameter 125 mm X length 100 mm.
Rotating speed: 6800 rpm
Feed speed: 15 m/min
Due to the affection of environments (space, size of work pieces, feed speed, cutting depth,
etc.), the real noise may exceed the tested value. The owner of the machine shall take
additional measures to control the noise.
2. Safety devices
2.1 Safety devices
The machine is equipped with necessary safety device in conformity with the corresponding
regulations.
1) Safety covers with observation window. The safety cover is able to be fully closed.
2) Control cabinet door, when turn on the main switch, inner is locked (optional).
3) Mode switch for HAND/AUTO mode change.
4) Anti-impact suction hood.
5) Protection hood on the bottom spindles.
2.2 Function of the safety devices
Under AUTO mode, while the safety cover is open, the feeding motor and spindle motors will
stop automatically.
Under HAND mode, only inch feeding could be realized. The spindle motors could be started
but continuous feeding is not available.
2.3 Emergency stop button
The emergency stop switch is able to stop the spindles and the feeding motion immediately,
which could be performed by the following methods:
1. Push the Emergency stop button on the operation panel.
2. Open the safety cover.
3. General instructions on maintenance
3.1 Main switch
Before starting any maintenance work, turn OFF the main switch.
3.2 Periodical maintenance
Obey the maintenance rules and interval time.
3.3 Fire prevention and cleaning
Remove flammable chips from the feeding wheels and any devices having high temperature.
Never apply flammable dissolvent to the machine.
3.4 Lubrication oil
Use lubrication oils strictly according to the Lubrication Oil Chart (When air temperature is
especially low or especially high, please join antifreeze according to the actual circumstance or
thickener turn). Deal with the lubrication oils according to environmental protection regulations.
4. Lubrication
4.1 The centralized lubrication system is able to cover most of the lubrication points. But there are
still some points needing to be lubricated separately.
Please refer to the following chart for lubrication instructions:
4.2 Maintenance
No. Check points Check interval Check items Remarks

1 Pneumatic system Drain the water
2 Spindle flat belt Every work turn In good condition
3 Lock units Before operation Lock
4 All the switches 80 hours Function test
5 Emergency stop system 80 hours All the buttons Cleaning in advance
4.3 Lubrication oil specification chart

Name ISO code China BP ESSO MOBIL SHELL
Petroleum OIL
Grease White special ENERGREASE BEACON2 Mobillux Alvania
type lubricating LS2 2 NO2
grease/NO.2
Oil VG-460 Industry gear BP ENERCOL SPARTAN Mobil Shell

oil N460 GR-XP 220 EP 220 -gear 630 Dmala
OL 220
Oil VG-68 Slide-way oil ENTER COL FEBIS K46 Wectra TELLUS
68 HLP 32 No2 OIL 32
Oil VG-32 Circulating oil TERESSO DTE Turbo
R32 32 Light T32
5. Maintenance of transmission parts
5.1 Belt tension
While changing belts, check the tension and extended length of belts. Permitted extended
length follows: for length less than 1 m, extension shall be 1.0%-1.4%; for length more than 1
m, extension shall be 0.6%-0.8%.
Method: Mark two points of distance 200 mm on the belt
not being extended. While checking, check the distance
between the two points and change the belt if the
distance exceeds the permitted value.
For example, Belt length = 1.5 m
Permitted extension = 200 mm X extension rate =
1.2-1.6 mm. Thus the distance between the two points
shall be 201.2-201.6 mm. If the real value exceeds,
change the belt.
Note: Users shall check the belt tension frequently, to
prevent the belt from skidding and damaging the belt.
5.2 Maintenance of horizontal spindle belt ( see the diagram on the right)
Use the spanner 3 to loosen the fixing nuts on the flange of the motor. Use the spanner 4 to
stretch the belt. Tighten the fixing nuts again.
Item 1 is the horizontal spindle belt.
5.3 Maintenance of vertical spindle belt
It is the same as that of horizontal spindle belt. While changing the belt, the machine hood in
the front of the machine shall be dismounted.
5.4 Maintenance of the speed reducer box of the feeding system
Check the leakage periodically.

Replenish oil while the oil level is lower than the marked
level on the oil gauge 2.
To replenish oil, supply oil through the oil port 1 of the
reducer. The capacity of the reducer is 600-1000 cm3.
Change the oil after the first 300 working hours. After
2000 hours, change the oil again. Then change the oil
every two years. To change the oil, open the drain port
to drain up the old oil and clean the metal chips.
5.5 Maintenance of adjusting mechanism for each spindle
Keep them clean and supply oil periodically for anti-rust protection. Before oiling, remove the
grease and chips on them first.
APPENDIX: BEARING AND BELT LIST

No. Description Specifications Location
Top spindle、front and rear bottom
1 Flat belt 55×995×2
spindle
2 Flat belt 55×1575×2 Left vertical spindle
3 Flat belt 55×1207×2 Right vertical spindle
4 Flat belt 55×950×2 Universal spindle
5 51104 Vertical spindles lifting
6 51105 Vertical spindles horizontal moving
7 Single direction thrust ball 51207 Bottom spindles lifting
8 bearing 51105(imported) Universal spindle
9 51204(imported) Universal spindle

Angular contact ball
bearings
The three groups of side pressing
12 6001-2RS wheel of the front side pressing
mechanism
13 6003-2RS Top feeding wheels
14 6203-DDU Idle pressing wheel
15 6004-2RS Universal spindle
16 6005-DDU Bottom feeding rollers

Deep groove ball bearing
17 6005-2RS Additional pressing wheels
18 6005-2RS Bottom and top spindles lifting
20 6006-DDU Top and bottom spindles lifting
21 6010-2RS Additional pressing wheels

Insert bearing with adapting
Beam lifting reducer middle
23 thread and plummer block UCP205
support
housing
24 Cross assembly BMW 353S Long cardanic joint
25 Deep groove ball bearing 6205-2RS Feeding speed reducer
26 Deep groove ball bearing 6011-VV Main spindles
27 Deep groove ball bearing 6210-VV Main spindles

APPENDIX: ELECTRIC DIAGRAM

APPENDIX: FOUNDATION PLOT
Model A(mm) B(mm) C(mm) D(mm) E(mm) F(mm)
CRS623W 2440 912 1074 765 930 360

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ZZCHRYSO MOLDING PLANER MACHINE

ZHENGZHOU CHRYSO MACHINERY EQUIPMENT CO., LTD.

**Please read this manual carefully before operation

NOTE: The product is continuously improved. When the appearance

II. MAIN FEATURES AND SPECIFICATIONS······················ 7

III. OVERALL DIMENSIONS············································· 9

IV. HANDLING AND INSTALLATION OF MACHINE············· 10

V. OPERATION PANEL AND DEVICES···························· 12

IX. ADJUSTMENT OF PROFILE CUTTING························ 30

XI. TROUBLE AND TROUBLE SHOOTING························ 34

XII. ELECTRIC SYSTEM················································· 38

APPENDIX: BEARING AND BELT LIST··································46

APPENDIX: ELECTRIC DIAGRAM········································47

APPENDIX: FOUNDATION PLOT········································· 49

1. GENERAL SAFETY REGULATIONS

regulations below with extra attention.

maintenance. Ignoring this point may lead to hazards to personnel safety.

risks and losses.

all the personnel taking part in operation.

2. PRECAUTIONS ON AUTOMATIC FOUR-SIDE MOULDER

conformity with the required specifications and parameters of the machine.

starting machine operation.

must be kept in place again before starting the machine.

off the watch and ornaments.

Keep hands from in-feed area.

work piece while feed it into the machine.

movable parts come to a complete stop.

(by locking the main switch or posting up a notice).

3. SAFETY RULES FOR TOOLS

they are running.

spindles. All tools must be equipped with safety ring.

sure they could rotate freely.

4. SAFETY RULES FOR ELECTRICAL WORKS

③.The machine must be ground connection, in case of leakage of electricity.

connection) should be tested again.

from the safety devices.

Never use aluminum wires or cables.

5. OTHER SAFETY RULES

Tool teeth, anti-kickback fingers and feeding rollers.

③.Remove the chips and dusts while cleaning the machine.

6. SAFETY INSTRUCTION LABELS

 High voltage power supply here. Do not open.

 Keep distance to rotating tools.

 Protect audition while operation.

 Wear goggles and face guard while operation.

 Never touch rotating tools, feeding wheels/rollers and

 Electric shock danger!

better evaluation of the hazard and risk.’

II. MAIN FUNCTION AND FEATURES

Base on the request of safety:

2.2 Main features:

sufficient feeding force and stability.

maintenance and guaranteeing working life.

III. OVERALL DIMENSIONS

IV. HANDLING AND INSTALLATION OF MACHINE

The machine must be handled by skilled

The strands or the arms of the fork shall be opened enough,

1.2 Hoisting with hook

While hoisting machine without package, fix the strands to

Keep the machine hung horizontally and make sure it will