10/03/2023, 15:02 zetwerk.in Mail - Re: PLTCM Fabrication Drawing. BC and CD Bay.

Rameshbabu B <rameshbabu.b@zetwerk.com>

Re: PLTCM Fabrication Drawing. BC and CD Bay.

lenka, Ashwani - AM/NS India - Projects (HAZ) <Ashwani.lenka@amns.in> Fri, Mar 10, 2023 at 2:58 PM
To: Gopinath A <gopinath.a@zetwerk.com>
Cc: "Sheth, Bhavik - AM/NS India - Projects (HAZ)" <Bhavik.Sheth@amns.in>, Muthubharathi K <muthubharathi.k@zetwerk.com>, Thiruvengadam M
<thiruvengadam.m@zetwerk.com>, Krishna Kanth <krishna.k@zetwerk.com>, Rameshbabu B <rameshbabu.b@zetwerk.com>, Shanmuganathan R
<shanmuganathan.r@zetwerk.com>, "Gayen, Arpan - AM/NS India - Projects (HAZ)" <Arpan.Gayen@amns.in>

Approved.

Thanks & Regards,

Ashwani Kumar Lenka

Project Team- Section Incharge-QA/QC

AM/NS India

27km,Surat Hazira Road,Hazira

Surat,Gujarat 394270 India

M +91 9777332125

E Ashwani.lenka@amns.in

https://mail.google.com/mail/u/0/?ik=b671cc9175&view=pt&search=all&permmsgid=msg-f%3A1759972418783834047&simpl=msg-f%3A1759972418783834047 1/4
10/03/2023, 15:02 zetwerk.in Mail - Re: PLTCM Fabrication Drawing. BC and CD Bay.

From: Gopinath A <gopinath.a@zetwerk.com>

Sent: 10 March 2023 14:51
To: lenka, Ashwani - AM/NS India - Projects (HAZ) <Ashwani.lenka@amns.in>
Cc: Sheth, Bhavik - AM/NS India - Projects (HAZ) <Bhavik.Sheth@amns.in>; Muthubharathi K <muthubharathi.k@zetwerk.com>; Thiruvengadam M
<thiruvengadam.m@zetwerk.com>; Krishna Kanth <krishna.k@zetwerk.com>; Rameshbabu B <rameshbabu.b@zetwerk.com>; Shanmuganathan R
<shanmuganathan.r@zetwerk.com>
Subject: Re: PLTCM Fabrication Drawing. BC and CD Bay.

***External email warning: This email originated outside the company. Please do not click links or open attachments unless you were expecting this communication.***

Dear Sir,

Good day to You !!!

With reference to the trailing mail, as discussed find attached herewith the QAP for BC & CD (Other Bay) for your perusal.

Kindly request you to review the same & provide your approval to proceed further.

Thanks & Regards,

GOPINATH ARULMANI

Project Manager, PMG

https://mail.google.com/mail/u/0/?ik=b671cc9175&view=pt&search=all&permmsgid=msg-f%3A1759972418783834047&simpl=msg-f%3A1759972418783834047 2/4
10/03/2023, 15:02 zetwerk.in Mail - Re: PLTCM Fabrication Drawing. BC and CD Bay.
Zetwerk Corporate office,

84/1, Vaishnavi Sovereign, Green Glen Layout, Bellandur, Bengaluru-560103

M 9360474405 E gopinath.a@zetwerk.com W zetwerk.com

On Thu, Mar 9, 2023 at 5:47 PM Gopinath A <gopinath.a@zetwerk.com> wrote:

Dear Sir,

Noted with thanks.

In line with the requirement, attaching herewith the Data sheet for your reference. Kindly request you to review the same & Provide your
Concurrence to proceed further for procurement of paints.

Enclosure:
1) Data Sheet - BERGERTHANE 41 S/G - PU FINISH
2) Data Sheet - Epilux 455 High Build - MIO Coating
3) Data Sheet - Epilux 4 - Zinc Rich High Build ESR Primer

Thanks & Regards,

GOPINATH ARULMANI

Project Manager, PMG

https://mail.google.com/mail/u/0/?ik=b671cc9175&view=pt&search=all&permmsgid=msg-f%3A1759972418783834047&simpl=msg-f%3A1759972418783834047 3/4
10/03/2023, 15:02 zetwerk.in Mail - Re: PLTCM Fabrication Drawing. BC and CD Bay.

Zetwerk Corporate office,

84/1, Vaishnavi Sovereign, Green Glen Layout, Bellandur, Bengaluru-560103

M 9360474405 E gopinath.a@zetwerk.com W zetwerk.com

[Quoted text hidden]

[Quoted text hidden]

AMNS-HAZ_PJ05300048592_QAP for Approval_BC & CD Bay (other bays).pdf

437K

https://mail.google.com/mail/u/0/?ik=b671cc9175&view=pt&search=all&permmsgid=msg-f%3A1759972418783834047&simpl=msg-f%3A1759972418783834047 4/4
 ZETWERK MANUFACTURING BUSINESSES PVT LTD.,
Oriental Towers No.461, 1st & 2nd Floor, 4th Sector,
ZETWERK MANUFACTURING BUSINESSES PRIVATE LIMITED 17th Cross, HSR Layout Bengaluru, India - 560 102.
Website: www.zetwerk.com
CUSTOMER M/s. ARCELORMITTAL AND NIPPON STEEL (AM/NS) HAZIRA, GUJARAT QAP NO CN_KA17916/21-22/QAP/98 Rev.00 DATE : 10.03.2023

CLIENT ARCELORMITTAL NIPPON STEEL INDIA LIMITED

CUSTOMER
AM/NS-HAZ/PJ0/5300048592 DATE : 17-Oct-2022
PROJECT PLTCM Project at AMNS India, Hazira PO.NO

PRODUCT / NAME FABRICATION AND SUPPLY OF STRUCTURE STEEL (BC & CD Bay (other bay))

QUALITY ASSURANCE PLAN

INSPECTION & QUANTUM RESPONSIBILITY
CHARACTERISTIC REFERENCE STANDARD/ FORMAT/
Sl. No. TESTING TYPE OF CHECK OF ACCEPTANCE CRITERIA CUST REMARKS
TO BE VERIFIED DOCUMENT/ RECORDS ZET
DESCRIPTION CHECK /TPIA
1 2 3 4 5 6 7 8 9 10 11
1.0 RAWMATERIAL CONTROL
Raw Material Purchase
Visual Visual 100% from AM/NS Approved
Manufacture List -
Plates : SAIL, TISCO,RINL, JINDAL,
In accordance with ESSAR,
relevant material Spec.& and Arcellor Mittal.
Dimensional Check Measurment 10% Visual/ Dimension / Marking Approved Drawings, Rolled Section :
Identification of materials as per * All structural Steel Plate &
Rawmaterials : Plate, Inspection Report and JSPL, RINL, SAIL, JSW
1.1 relevant material Specification Sections : IS 2062 E 250 A/BR P RW
Rolled Sections, etc.. MTC / test certificate Pipe Make : TATA, ASIAN, APOLLO
& Approved Drawings
& SURYA
Review of Mfg As per the And Plate thickness >= 20mm UT
Physical & Chemical
TC standard to be done and shall be
mentioned in MTC.
*If Material Test Certificates, not
Plates - UT to be done available Check test (NABL
NDT 100% SA 435
>= 20 mm thk Lab)Report to be Submitted.

2.0 BOUGHTOUT ITMES

Approved make: KANSAI
1.Verification of Batch Test Document In accordance with Standards In accordance with Standards
NEROLAC, JOTUN, BERGER, ASIAN,
2.1 Paint Certificates Review/BTC 100% Specification & Specification & TC/BTC P RW
SHALIMAR & GRAUER & WELL
2. Visual Review Approved Drawing Approved Drawing
INDIA LIMITED
Approved make:
1.Verification of Batch Test Document D&H INDIA, D&H SECHRON,
Welding In accordance with
2.2 Certificates Review/BTC 100% ASME Sec II Part C Ed'2021 TC/BTC P RW ADOR,ESAB, VOESTALPINE
Consumbales Standards/Approved Drawing
2. Visual Review BOHLER WELDING INDIA &
HONAVAR
3.0 PROCESS QUALIFICATION
NDE Personnels Review of
3.1 Personal Qualification 100% ASNT - SNT - TC - 1 A -2006 ASNT - SNT - TC - 1 A -2006 NDE Certificates P -
Qualification documents

Welding Procedure Specification ASME Sec IX & Approved ASME Sec IX & Approved Welding Procedure Specifications
(WPS) & Procedure Qualification Review of Drawings, AM / NS technical Drawings already established with
Welding / Welder Approved WPS, PQR
3.2 Record (PQR) Record / 100% Specification (WPS/PQR and welder P RW supporting Procedure
Qualification & WPQ
Welder Performance Qualifcation As Applicable (AMDEC-AMNSI-122003-D-ST-00- qualification shall be be as per Qualification record shall be
(WPQ) 171_01) ASME sec-ix only.) submitted for review & Approval

Form No : ZET-QA-F-01 REV.00 Dt.03.08.2020 Page 1 of 4

 ZETWERK MANUFACTURING BUSINESSES PVT LTD.,
Oriental Towers No.461, 1st & 2nd Floor, 4th Sector,
ZETWERK MANUFACTURING BUSINESSES PRIVATE LIMITED 17th Cross, HSR Layout Bengaluru, India - 560 102.
Website: www.zetwerk.com
CUSTOMER M/s. ARCELORMITTAL AND NIPPON STEEL (AM/NS) HAZIRA, GUJARAT QAP NO CN_KA17916/21-22/QAP/98 Rev.00 DATE : 10.03.2023

CLIENT ARCELORMITTAL NIPPON STEEL INDIA LIMITED

CUSTOMER
AM/NS-HAZ/PJ0/5300048592 DATE : 17-Oct-2022
PROJECT PLTCM Project at AMNS India, Hazira PO.NO

PRODUCT / NAME FABRICATION AND SUPPLY OF STRUCTURE STEEL (BC & CD Bay (other bay))

QUALITY ASSURANCE PLAN

INSPECTION & QUANTUM RESPONSIBILITY
CHARACTERISTIC REFERENCE STANDARD/ FORMAT/
Sl. No. TESTING TYPE OF CHECK OF ACCEPTANCE CRITERIA CUST REMARKS
TO BE VERIFIED DOCUMENT/ RECORDS ZET
DESCRIPTION CHECK /TPIA
1 2 3 4 5 6 7 8 9 10 11
4.0 INPROCESS CONTROL

Assembly of Parts, Holes Location, In accordance with Approved Drawing & IS 7215:1974
Fit-up of Fabricated Measurement/
4.1 Size, Orientation, Twist, Bend, 100% & AM/NS Technical Specification Inspection Report P S
Parts Visual
Straightness (AMDEC-AMNSI-122003-D-ST-00-171_01)

3 Plate built-up members like

Check WPS/WPQ, Weld Parameter Measurment / All Welding Shall be as Per IS : 816 : 1969 and IS 9595:1996 Using beam, column etc. should be
4.2 Welding 100% Inspecton Report P S
Weld Visual & Size Visual Electrodes Confirming to IS:814:2004 , ASME Sec IX welded (SAW-Submerged Arc
Welding type)

In accordane with Approved * 100% witness against 10%

NDT on Final Fillet ASME Sec V / AWS D1.1 Clause
4.3 Weld Discontinuity on surface area DPT test 10% Drawing & ASME SEC V - DPT Report P RW* offered DPT by TPIA/ Cust. during
Weld - DPT 8.14.5
SE 165 / AWS D1.1 Black Inspection

NDT on Butt Weld In accordane with Approved

ASME Sec V / AWS D1.1 Clause Random Witness by TPIA/ Cust.
4.4 Joint - DPT on Rolled Weld Discontinuity on surface area DPT test 100% Drawing & ASME SEC V - DPT Report P RW
8.14.5 during Black Inspection
Structures SE 165 / AWS D1.1

NDT on Butt Weld In accordane with Approved

*100 % Witness by TPIA/ Cust.
4.5 Joint - UT on Build up Weld Soundness UT test 100% Drawing & ASME SEC V / ASME Sec V / AWS D1.1 UT Report P W*
during Black Inspection
on Plates sections AWS D1.1

Dimensional Overall Dimensions of Components,

In Accordance with Approved
Inspection after Holes Location, Size, Orientation as Measurment / In accordance with Approved
4.6 100% Drawing, Specification, Inspeciton Report P W* *100 % Witness by TPIA/ Cust
Welding (Black) per Drawing. Twist, Bend, Visual Drawing
IS 7215:1974
(Before Painting) Straightness

*Trial assembly will be done on at

ground level.
Critical Dimension check,Trial
In Accordance with Approved 1. Colums 10 ~ 15 %
Trial Assembly assembly & match marking Measurment / Refer In accordance with Approved
4.7 Drawing & Specificaton, IS 7215 Inspection Report P RW 2. Roof trestle - 100 % on ground
Inspection verification, Straightness Visual Remarks * Drawing
:1974 level
check,Distortion,Apperance etc
3. Crane Girders - Drill hole
Template Check

Form No : ZET-QA-F-01 REV.00 Dt.03.08.2020 Page 2 of 4

 ZETWERK MANUFACTURING BUSINESSES PVT LTD.,
Oriental Towers No.461, 1st & 2nd Floor, 4th Sector,
ZETWERK MANUFACTURING BUSINESSES PRIVATE LIMITED 17th Cross, HSR Layout Bengaluru, India - 560 102.
Website: www.zetwerk.com
CUSTOMER M/s. ARCELORMITTAL AND NIPPON STEEL (AM/NS) HAZIRA, GUJARAT QAP NO CN_KA17916/21-22/QAP/98 Rev.00 DATE : 10.03.2023

CLIENT ARCELORMITTAL NIPPON STEEL INDIA LIMITED

CUSTOMER
AM/NS-HAZ/PJ0/5300048592 DATE : 17-Oct-2022
PROJECT PLTCM Project at AMNS India, Hazira PO.NO

PRODUCT / NAME FABRICATION AND SUPPLY OF STRUCTURE STEEL (BC & CD Bay (other bay))

QUALITY ASSURANCE PLAN

INSPECTION & QUANTUM RESPONSIBILITY
CHARACTERISTIC REFERENCE STANDARD/ FORMAT/
Sl. No. TESTING TYPE OF CHECK OF ACCEPTANCE CRITERIA CUST REMARKS
TO BE VERIFIED DOCUMENT/ RECORDS ZET
DESCRIPTION CHECK /TPIA
1 2 3 4 5 6 7 8 9 10 11
5.0 SURFACE PREPARATION & PAINTING
Surface preparation and painting shall be in accordance to our
PLTCM AMNS Painting procedure : (AMDEC-AMNSI-122003-D-ST-00-
Surface shall be Free from visible
172_P0)
Oil, Grease and dirt and from mill Visual 100% P
All structural steel works shall be grit/ shot blasted to a minimum
scale,rust & foreign matter Total : (50 +110 + 80 )
standard as per SSPC -SP10 (Sa-2-1/2), Swedish standard SIS 05
5900 with a profile not exceeeding 50 μm. DFT - 240 Microns
All structures steel
works Surface
5.1 PRIMER COAT Paint Report RW Reference : AMDEC-AMNSI-
Preparation & For Other Bays: One coat of epoxy Zinc rich Primer. DFT : 50 μm P
BC & CD Bay (other bay) 122003-D-ST-00-172_R0
Painting
INTERMEDIATE (MIO) Visual & DFT For Other Bays: Two coats of Epoxy coating reinforced with MIO
100% P RAL Code Refer annexure*
BC & CD Bay (other bay) Check (Micaceous Iron Ore).per coat 55 μm. Total DFT : 110 μm
For Other Bays: Two coats of Polyurethane finish paint compatible
FINAL COAT
to the primer and intermediate Coats P
BC & CD Bay (other bay)
DFT:per coat: 40 μm
6.0 FINAL CLEARANCE

1)Fitments of all components, *Match Mark Hard Punch to be

Completeness of all Dimensions measurments. Visual/ Finish product as per approved Finish product as per approved Done.
6.1 100% Inspection Report P RW
previous Stages 2) Review of previous stage reports. Measurement Drawings and Specification Drawings and Specification Same should be Highlighted after
3) Workmanship Painting

Packing & Loading to be as per

6.2 Packing & Loading Packing & Loading Visual - - P -
Purchase Order/ Specification
Documentation
6.3 Complete Inspection Reports Review - As per the Purchase Order Terms & Condition - P - soft copy of final documentation
Final
with proper bookmarking shall be
submit to AM/NS within 7 days
after the dispatch.
Issuing of Inspection Review of Final Documents & its Technical Specification, Approved Drawings &
Review - IRN P ** **IRN will be issued by TPI based
6.4 Release Note (IRN) Compilation As per the Purchase Order Terms & Condition
on that Customer will provide
dispatch clearance.

LEGEND : P- PERFORM, W - WITNESS, A - APPROVAL, R - REVIEW OF DOCUMENTS, RW - RANDOM WITNESS ( RW- 30% of the Lot.) , S - SURVEILLANCE, H - HOLD, MTC - MANUFACTURER TEST CERTIFICATE,
BTC - BATCH TEST CERTIFICATE, NDT : NON - DESTRUCTIVE TESTING, UT : ULTRASONIC TEST, DPT/DT: DYE PENETRANT TEST, AWS: AMERICAN WELDING SOCIETY, IS - INDIAN STANDARDS,
PO - PURCHASE ORDER, DFT - DRY FILM THICKNESS

Form No : ZET-QA-F-01 REV.00 Dt.03.08.2020 Page 3 of 4

 ZETWERK MANUFACTURING BUSINESSES PVT LTD.,
Oriental Towers No.461, 1st & 2nd Floor, 4th Sector,
ZETWERK MANUFACTURING BUSINESSES PRIVATE LIMITED 17th Cross, HSR Layout Bengaluru, India - 560 102.
Website: www.zetwerk.com
CUSTOMER M/s. ARCELORMITTAL AND NIPPON STEEL (AM/NS) HAZIRA, GUJARAT QAP NO CN_KA17916/21-22/QAP/98 Rev.00 DATE : 10.03.2023

CLIENT ARCELORMITTAL NIPPON STEEL INDIA LIMITED

CUSTOMER
AM/NS-HAZ/PJ0/5300048592 DATE : 17-Oct-2022
PROJECT PLTCM Project at AMNS India, Hazira PO.NO

PRODUCT / NAME FABRICATION AND SUPPLY OF STRUCTURE STEEL (BC & CD Bay (other bay))

QUALITY ASSURANCE PLAN

INSPECTION & QUANTUM RESPONSIBILITY
CHARACTERISTIC REFERENCE STANDARD/ FORMAT/
Sl. No. TESTING TYPE OF CHECK OF ACCEPTANCE CRITERIA CUST REMARKS
TO BE VERIFIED DOCUMENT/ RECORDS ZET
DESCRIPTION CHECK /TPIA
1 2 3 4 5 6 7 8 9 10 11
NOTE : REFER THE TECHNICAL SPECIFICATION FOR STRUCTURAL STEEL FABRICATION AND ERECTION DOCU No :AMDEC-AMNSI-122003-D-ST-00-171_01
REFER THE TECHNICAL SPECIFICATION FOR PAINTING WORKS DOCU No : AMDEC-AMNSI-122003-D-ST-00-172_R0
REF : AMDEC-AMNSI-122003-D-ST-00-172_R0 ANNEXURE TO PAINT SCHEME ( FINAL RAL CODE) REF : AMDEC-AMNSI-122003-D-ST-00-171_01 ADDITIONAL NOTES :
1.Minimum size of fillet weld shall be based on plate thickness as per below table (If fillet size
is not specified in drawing.)

2.All fabricated structure shall be hard punched with proper indent preferably within 1 Mtr.
from end. Hard punch shall contain minimum information such as Dwg no., Mark no,
Assembly & sub Assembly no. etc. with necessary highlighting system. All columns, girders,
stack and other fabrication done in parts shall be hard punch on centre line for easy
alignment at erection site

3.No primer shall be applied for 100 MM on either side of field joint before welding. After
completion of welding, full system of painting shall be as per painting specification.

4.Edge preparation shall be done wherever required as per the Drawing.

Prepared by: Zetwerk Manufacturing Businesses Pvt Ltd Reviewed By : Zetwerk Manufacturing Businesses Pvt Ltd Approved by : M/s. ARCELOR MITTAL AND NIPPON STEEL

Name : R Shanmuganathan Name : B. Ramesh Babu Name :

Signature : Date.10.03.2023 Signature : Date : 10.03.2023 Signature : Date:

Designation : Manager - QA Designation : Senior Manager - QA/QC Designation

Form No : ZET-QA-F-01 REV.00 Dt.03.08.2020 Page 4 of 4