Soldadora Big Blue 400 Pro MILLER
Soldadora Big Blue 400 Pro MILLER
Soldadora Big Blue 400 Pro MILLER
*Will operate either 60 Hz or 50/60 Hz power tools, lights, etc. **Additional 82 lb. (37 kg) when fuel tank is full.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Meets NEMA and IEC output ratings.
CAT and Kubota powered international models are approved.
CATERPILLAR EPA Tier 4i compliant, 21.7 Three-cylinder, liquid-cooled, Idle: 1500 RPM 11.5 gal. (43.5 L) Low oil pressure,
C1.5 includes 120 V block heater industrial diesel Weld: 1800 RPM 6 qt. (5.7 L) high coolant temperature,
6 qt. (5.7 L) low fuel level
Performance Data
FUEL CONSUMPTION CURVE SIMULTANEOUS WELDING AND POWER
2.00
Weld Total Power
1.75
Amperes Available (Watts) 120 V 240 V
1.50
225 3000 25 12.5
U.S. GAL/HR.
0.00
0 50 100 150 200 250 300 350 400
DC WELD AMPERES
AT 100% DUTY CYCLE
2
Function Guide
1. Self-Calibrating Digital Weld Meters with 1
Fault Code Indication display preset or
actual weld parameters. 8
2
3 9
2. Four Preset DIG Settings offer the best
arc characteristics for different electrodes 4
and joint designs. The amount of DIG 10
determines how much amperage (heat)
5 11
varies with Stick arc length. The combined
process switch along with preset DIG settings
make the Big Blue® 400 Pro easy to set
without the complication of multiple switches.
level, engine hours, oil change interval and Touch or scratch Lift at any angle
hi temp/low pressure/low fuel shutdown Shielding • Reduces or eliminates sticking
gas
• Reduces or eliminates electrode/
information.
work contamination
Arc Shielding
Low Fuel Shutdown shuts engine off prior gas • Low open-circuit voltage
to running out of fuel to prevent loss of fuel
Workpiece
in the system, and make restarts easy.
Display will read noFUEL. Turn the machine
off, add fuel, and restart. ARC END with Auto-Stop ™
3
What Makes Miller Industrial Engine Drives So
®
?
Superior Circuit Board Design
Our critical circuit boards are engineered to carry low power and low Rigorous Testing for Tough,
heat to reduce thermal stress and minimize expansion and contraction. Real-World Conditions
In contrast, our competitor’s boards carry high power and high heat,
making them more vulnerable to failure. To prove our machines go to the
limit, Miller industrial engine drives
are put to the test in very extreme
environmental conditions.
• Airborne dust and sand.
Critical components are exposed
to abusive airborne particles in a
special testing chamber for weeks,
helping make sure they’ll operate
while facing extreme levels of dirt,
dust or sand on the jobsite.
• Humidity and corrosion.
Inside our Houston testing room,
critical components are subjected
to extended moisture and corrosive
salt exposure to ensure they’ll run
even when exposed to humid
“The Vault” Makes Upgrading to Miller CC/CV climates, corrosive coastal
Units Worry-Free environments, and driving rain.
• Temperature extremes. Miller
Concerns with circuit board reliability have resulted in some operators
industrial engine drives are tested
steering clear of CC/CV welder/generators — even though they offer a
to ensure performance in scorching
superior arc and multiple welding processes. Miller circuit board
heat. All Miller engine-driven
reliability isn’t a concern since all Big Blue multiprocess industrial engine
machines are weld rated at 104
drives feature the Vault.
degrees Fahrenheit, but actual tests are conducted up to 122 degrees
Created out of two aluminum halves sealed with silicone, as well as Fahrenheit to assure peak performance.
watertight harness connections, the Vault provides a clean circuit board • Jobsite/over-the-road abuse. Miller industrial engine drives are
environment, protecting the electronics — and controlling output — shaken for hours on transportation bed simulators, subjected to severe
in heavy industrial applications. No other competitor protects their vibration, and test-dropped and jerked to ensure they’ll withstand the
electronics with a sealed vault, leaving critical circuit boards exposed to stresses that can shut down competitive machines.
harsh elements that can disrupt the machine’s electronics, and therefore, • Continuous operation. Miller industrial engine drives run day and
its operation. night, in all weather conditions, to assure they’ll perform without
interruption in the field.
4
Genuine Miller Accessories ®
5
Genuine Miller Accessories (Continued)
®
Remote Controls RFCS-14 HD Foot Control #194 744 PRHC-14 Hand Control
Heavy-duty foot control for remote current, #195 511
voltage and contactor control. Includes Complete current or voltage
20-foot (6 m) cord and 14-pin plug. control brings 120 volts GFCI
power to work area in a single
RHC-14 Hand Control #242 211 020 cord. Housed in a durable,
Miniature hand control for remote current, light aluminum case and
voltage and contactor control. Dimensions: includes 125-foot (38 m) cord with plugs.
4 x 4 x 3.25 inches (102 x 102 x 82 mm).
Includes 20-foot (6 m) cord and 14-pin plug. Extension Cords for 14-Pin Remote Controls
Wireless Remote Foot Control #300 429 or 24 VAC Wire Feeders
For remote current, voltage and contactor #242 208 025 25 ft. (7.6 m)
control. Receiver plugs directly into the 14-pin #242 208 050 50 ft. (15.2 m)
receptacle of Miller machine. 90-foot (27.4 m) #242 208 080 80 ft. (24.4 m)
operating range. RMS-14 On/Off Control #187 208
Momentary-contact switch for contactor control.
Wireless Remote Hand Rubber-covered pushbutton dome switch
Control #300 430 ideal for repetitive on-off applications. Includes
For remote current, voltage 26.5-foot (8 m) cord and 14-pin plug.
and contactor control.
Receiver plugs directly into
the 14-pin receptacle of
Miller machine. 300-foot
(91.4 m) operating range. RCC-14 Remote Contactor and Current Control
#151 086
Wireless Antenna Kit #300 749 East/west rotary-motion fingertip control
Optional where improved reception is desired. attaches to TIG torch using two hook-and-loop
fasteners. Includes 26.5-foot (8 m) cord and
14-pin plug.
Trailers and Hitches (Note: Trailers are shipped unassembled.) Mounting Specifications
Cable Tree #043 826 F 4 holes
Provides an area to conveniently wrap weld
cables and extension cords.
A Front Panel
B
C
D
HWY-224 Trailer E
#043 805 For highway use. Dual Hitch #300 831
OFR-224 Trailer 2-inch (50 mm) ball hitch and 3-inch (76 mm) A. 27.75 in. (705 mm)
#043 802 For off-road use. lunette eye in one reversible assembly. B. 26.25 in. (667 mm)
A 2650-pound (1202 kg) capacity trailer.Welded C. 52 in. (1321 mm)
steel tubing frame, heavy-duty axle with roller D. 2 in. (51 mm)
bearing hubs and leaf-spring suspension. E. 56 in. (1422 mm)
Includes jack stand and 2-inch (50 mm) ball F. .562 in. (14 mm) dia.
hitch. HWY-224 also includes fenders and lights.
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)
6
Typical Installations
Electrode Hot
Remote Control Stick Electrode
14-Pin PRHC-14 OR Wireless
Stick (SMAW) Basic Equipment Remote
PRHC-14 #195 511 Hand Control
Wireless Remote Hand Control #300 430
Wireless Antenna Kit #300 749
Work
Work
TIG Torch
with Valve
Lift-Arc™ TIG (GTAW) Basic Equipment
Lift-Arc TIG
Work
Work
Work
7
Ordering Information
Equipment and Options Stock No. Description Qty. Price
®
Big Blue 400 Pro #907 605 Mitsubishi. USA model
#907 606 Kubota. USA model
Big Blue® 400X Pro #907 630 CAT (CE). International model
#907 631 Kubota (CE). International model
Field Accessories
Engine Filter Kit #246 987 Field. For CAT, includes air, oil and fuel filters
#253 901 Field. For Kubota, includes air, oil and fuel filters
#252 782 Field. For Mitsubishi, includes air, oil and fuel filters
Spark Arrestor (Muffler) Kit #300 585 Field
FA-1D Lockable Flame Arrestor Fuel Cap #043 947 Field
Protective Cover #195 301 Field
Chalwyn Safety Valve #300 576 Field. For Mitsubishi
Full KVA Plug Kit #119 172 120/240 V. Field
Full KVA Adapter Cord #300 517 Field
International Plugs Field. See page 5
Replacement 110 V Receptacle Panel #195 356 Field. 110 V, 16/32 A with ELCB
Stick Welding Leads See page 5
MIG/Flux-Cored Welding
SuitCase® X-TREME™ 8VS #951 582 See Lit. Index No. M/6.41
SuitCase® X-TREME™ 12VS #951 543 See Lit. Index No. M/6.42
SuitCase® 12RC #951 580 See Lit. Index No. M/6.5
MIG (GMAW) and Flux-Cored (FCAW) Guns See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0
Spoolmatic® 30A Spool Gun #130 831 Requires WC-24 Control. See Lit. Index No. M/1.73
WC-24 Control #137 549 See Lit. Index No. M/1.5
XR™ Wire Feeder Control and Guns See Lit. Index No. M/1.7, M/1.71, and M/1.73
TIG Welding
Dynasty® 200 SD #907 099 Basic controls for AC/DC TIG/Stick, 120– 460 VAC. See Lit. Index No. AD/4.8
Dynasty® 200 DX #907 099 011 Full feature controls for AC/DC TIG/Stick, 120–460 VAC. See Lit. Index No. AD/4.8
HF-251D-1 #042 388 115 VAC. See Lit. Index No. AY/5.0
Multiple Operator Welding
XMT® 350 Series #907 161 CC/CV model w/Dinse-style connectors. See Lit. Index No. DC/18.83
#907 224 VS model w/Tweco®-style connectors. See Lit. Index No. DC/18.83
#907 366 MPa model w/Dinse-style connectors. See Lit. Index No. DC/18.84
CST ™ 280 CC/DC #907 244 220-230/460 – 575 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
#907 244 011 220-230/460–575 VAC w/Tweco®-style connectors. See Lit. Index No. DC/29.55
#907 251 208-230/400 – 460 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
#907 251 011 208-230/400–460 VAC w/Tweco®-style connectors. See Lit. Index No. DC/29.55
Plasma Cutting
Spectrum® 375 X-TREME™ #907 529 Includes X-CASE ™. See Lit. Index No. PC/9.2
Spectrum 625 X-TREME
® ™ #907 579 Includes X-CASE ™. See Lit. Index No. PC/9.6
Spectrum 875® #907 583 See Lit. Index No. PC/9.8
Remote Controls and Switches See page 6
Trailers and Hitches
HWY-224 Trailer #043 805 Trailer with lights, fenders and 2-inch (50 mm) ball hitch. For highway use
OFR-224 Trailer #043 802 Trailer with 2-inch (50 mm) ball hitch. For off-road use
Cable Tree #043 826 Trailer-mounted cable holder for HWY-224 or OFR-224
Dual Hitch #300 831 Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in
one reversible assembly. For HWY-224 or OFR-224
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