Schedule-Q (Quality Requirements)
Schedule-Q (Quality Requirements)
Schedule-Q (Quality Requirements)
3000848438 (M-IK)
SCHEDULE Q
QUALITY REQUIREMENTS
TABLE OF CONTENTS
1. General
3. Documentation Requirements
4. Management Responsibility
5. Resource Management
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SCHEDULE Q REQUISITION NO. 3000848438 (M-IK)
SCHEDULE Q
QUALITY REQUIREMENTS
1. GENERAL
1.1 Unless otherwise defined in this Contract or below, capitalized terms used in
this Schedule “Q” shall have the respective meaning specified in the 2015
version of ISO 9001 (Quality Management Systems – Requirements). In
addition, the following terms shall have the respective meanings ascribed
below, which, in this Contract, are in addition to and not in substitution of the
defined terms specified in Schedule “A”:
“Agreed Completion Date” or “ACD” means the date which the violation
notification will be closed upon completion of the required corrective and
preventive actions for the reported violation fully.
“Inspection and Test Plan” or “ITP” means a document based on the detailed
manufacturing, fabrication and construction program which identifies each
process description, sets out the related sequence of activities to be inspected,
examined and tested and lists the relevant approved procedures for a particular
material, component, assembly, or, in some cases, type of work. It shall include
identification of requirements for documents, acceptance criteria to be used,
who is responsible for what, the inspection surveillance to be performed and the
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SCHEDULE Q REQUISITION NO. 3000848438 (M-IK)
type and level of inspection including hold, witness and review points of
Contractor/Sub-contractor and Saudi Aramco. This ITP refers to the Inspection
& Test Plans (ITPs) generated by vendors as part of VID requirement.
1.2 This Schedule describes the minimum requirements for the CONTRACTOR
Quality Management System (QMS) to which CONTRACTOR must adhere
in the performance of the WORK.
1.3 CONTRACTOR shall manage, inspect, test and accept all parts of the
WORK, to ensure conformance with all standards, specifications and
drawings applicable to the WORK.
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1.8 If any inspection or test performed at any time directly by SAUDI ARAMCO,
or by another party at the direction of SAUDI ARAMCO, reveals any Defect
in CONTRACTOR supplied Materials or other WORK, CONTRACTOR shall
promptly correct such Defects and bear the cost of replacement Materials,
rework, inspection and testing
1.10 In the event CONTRACTOR does not fulfil quality requirements of this
Contract, SAUDI ARAMCO may perform CONTRACTOR’s WORK in
accordance with Schedule “A”.
CONTRACTOR shall, and shall ensure that all of its Subcontractors, including its
Vendors, plan and implement a Quality Management System (QMS) for this
Contract in accordance with:
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SCHEDULE Q REQUISITION NO. 3000848438 (M-IK)
3. DOCUMENTATION REQUIREMENTS
3.1 CONTRACTOR shall plan, organize, control and execute all WORK in
accordance with the SAUDI ARAMCO approved CONTRACTOR Quality
Manual, PQP, ITP’s, work instructions and quality procedures.
CONTRACTOR’s PQP shall ensure that quality Personnel, resources
(facilities, Tools and Equipment), processes and activities, including those
of Subcontractors and Vendors are planned, coordinated, and effectively
completed in strict compliance with Contract requirements.
3.2.3 The CONTRACTOR PQP shall identify and adopt specific Vendor
material preservation quality procedures, work instructions and
recommendations as minimum quality requirements for each
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3.3 CONTRACTOR shall timely revise the PQP and related quality documents
as needed to cover the Scope of Work and reflect any significant changes
identified by CONTRACTOR or SAUDI ARAMCO.
4. MANAGEMENT RESPONSIBILITY
4.2 CONTRACTOR Top Management shall review the project specific QMS
every six (6) calendar months to ensure that the system is suitable,
adequate and effective. Top Management reviews shall address the items
listed in Paragraphs 7.1.1 and 7.4 of this Schedule “Q”. Top Management
reviews shall be scheduled events, included in the quality audit schedule
approved by the Company Representative, as provided in Paragraph 7.3.2
of this Schedule “Q”.
4.3 Within two (2) calendar weeks of the scheduled review date,
CONTRACTOR shall report in writing to the Company Representative on
results and recommended actions from Top Management Review.
Changes to the QMS that result from CONTRACTOR Top Management
reviews shall be incorporated in the PQP, with Approval of the Company
Representative.
5. RESOURCE MANAGEMENT
5.4 CONTRACTOR shall review, verify and submit legible resumes, certificates
and credentials for all proposed CONTRACTOR Quality Personnel to
SAUDI ARAMCO, for review and Approval at least thirty (30) calendar days
prior to the start of WORK for each individual. SAUDI ARAMCO shall have
the right to interview and/or test all proposed personnel. Without limiting
the application of Paragraph 3.4 of Schedule “A”, SAUDI ARAMCO shall
have the right to reject CONTRACTOR quality Personnel that do not comply
with the requirements in Attachment I or have demonstrated poor work
performance to SAUDI ARAMCO.
5.5 If the WORK includes welding and Non-Destructive Testing (NDT) and
exceeds five hundred (500) groove -or butt- weld joints, CONTRACTOR
shall deploy a SAUDI ARAMCO Approved NDT Coordinator at least thirty
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SCHEDULE Q REQUISITION NO. 3000848438 (M-IK)
(30) calendar days prior to the start of Work Site welding. The NDT
Coordinator’s principal duties and responsibilities shall be the
administration and coordination of Work Site NDT Service Providers and
activities. When planned and approved by SAUDI ARAMCO, this individual
may perform other quality functions on the project, provided those functions
do not interfere with the coordination of NDT activities.
5.8 CONTRACTOR Quality Personnel shall have well defined roles and
responsibilities, including sufficient authority and organizational freedom to
identify Nonconformities, Defects, and quality problems, report and escalate
nonconformities, and initiate corrective actions. During all phases of the
WORK, CONTRACTOR Quality Personnel shall functionally report to the
CONTRACTOR QA Manager or QC Manager.
5.9 Within thirty (30) calendar days of SAUDI ARAMCO’s issuance of the Notice
to Proceed, CONTRACTOR shall submit to the Company Representative a
roster of all CONTRACTOR Quality Personnel, sorted by discipline and
position, including personnel identified to be:
5.10 CONTRACTOR shall include and maintain in the PQP current organization
chart(s) clearly showing assignments of quality Personnel including:
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SCHEDULE Q REQUISITION NO. 3000848438 (M-IK)
5.11 CONTRACTOR planned and actual staffing levels shall comply with this
Contract. Any proposed reduction from the required levels shall be
approved in advance, in writing by the Company Representative.
5.12 CONTRACTOR shall anticipate, plan and make all changes required due
to vacations, illness, temporary assignments, emergency leave,
resignations or other reasons as necessary to maintain required coverage
of CONTRACTOR Quality Personnel. CONTRACTOR shall notify the
Company Representative of all planned quality personnel changes at least
thirty (30) calendar days in advance. CONTRACTOR shall notify in writing
the Company Representative of unplanned personnel absences and
changes within twenty-four (24) hours. CONTRACTOR shall deploy SAUDI
ARAMCO Approved replacement quality Personnel within seven (7)
calendar days of each unplanned absence.
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SCHEDULE Q REQUISITION NO. 3000848438 (M-IK)
6.3.2 All Third-Party and NDT original reports shall include the printed
names, identification numbers, credential numbers, calendar
date(s) and handwritten, wet ink signatures for all Third-Party and
NDT personnel directly involved in the reported inspection, testing,
review and interpretation WORK.
6.3.3 All Third-Party and NDT original reports shall be legible, uniquely
identified, registered, controlled and traceable to the specific scope
of WORK inspected, tested and reported. All original reports shall
be cross-indexed and traceable to the CONTRACTOR, Third-Party
or NDT personnel involved in the reported activities.
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7.1 General
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7.6 Waivers
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7.7.6 Attachments
END OF SCHEDULE Q
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
ATTACHMENT I TO SCHEDULE Q
(a) Internationally recognized university issued four (4) or five (5) year
Bachelor degree in an engineering discipline, or equivalent.
(c) Five (5) or more years in managing quality of capital projects related
to the Contract scope of WORK (e.g., industrial oil and gas
production or petrochemical projects).
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
(b) Five (5) or more years of direct work experience in supervision and
auditing of capital projects quality; ISO 9001 QMS requirements,
activities and resources in the engineering discipline(s) and Contract
scope of WORK to be audited.
(d) Participated in four (4) or more capital project internal audits during
the past three (3) years; with a minimum of sixteen (16) days of
auditor-auditee contact within the period.
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
1.4.3 CONTACTOR shall ensure NDT Level III personnel (employees and
consultants) have no direct or indirect affiliation or relationship with
CONTRACTOR, specifically including Subcontractors, Third-Parties,
Inspection and Testing Agencies and NDT Service Providers
deployed on the Project.
1.4.4 Contractors with two or more SAUDI ARAMCO approved NDT Level
III personnel assigned to the WORK shall designate one
CONTRACTOR employee or consultant as the Principal NDT Level
III in accordance with SAEP-1142.
1.4.5 CONTRACTOR, including NDT Service Provider and Vendor NDT
personnel performing NDT or evaluating NDT results shall be
examined by SAUDI ARAMCO in the NDT methods and techniques
required by the relevant scope of WORK.
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
(a) Internationally recognized university, four (4) or five (5) year Bachelor
degree in a business or engineering discipline, with seven (7) or
more years of direct work experience in supervision of capital
projects quality, ISO 9001 QMS requirements, activities and
resources for procurement of services, materials and equipment.
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
– or –
High school diploma with twelve (12) or more years of direct work
experience in supervision of capital projects quality, ISO 9001 QMS
requirements, activities and resources for procurement of services,
materials and equipment.
(b) Six (6) or more years of direct work experience inspecting materials,
equipment, commodities and manufacturing processes in
manufacturing plants.
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
3. CONSTRUCTION PHASE
3.1 QC Manager:
(a) Internationally recognized university, four (4) or five (5) year Bachelor
degree in an engineering discipline, and seven (7) or more years of
direct work experience as a QC Manager or QC Supervisor of capital
projects construction & Pre-Commissioning quality, ISO 9001 QMS
requirements, activities and resources (i.e., supervising a minimum
of ten (10) quality Personnel).
– or –
High school diploma and twelve (12) or more years of direct work
experience as a QC Manager or QC Supervisor of capital projects
construction & Pre-Commissioning quality, ISO 9001 QMS
requirements, activities and resources (i.e., supervising a minimum
of ten (10) quality Personnel).
(b) Five (5) or more years direct work experience in managing quality of
capital projects construction related to the Contract scope of WORK
(e.g., industrial oil and gas production or petrochemical projects).
3.2 QC Supervisor:
(a) Internationally recognized university, four (4) or five (5) year Bachelor
degree in an engineering discipline, with seven (7) or more years of
direct work experience in inspection of capital projects quality, ISO
9001 QMS requirements, activities and resources for construction &
pre-commissioning of materials and equipment.
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
– or –
High school diploma with twelve (12) or more years of direct work
experience in inspection of capital projects quality, ISO 9001 QMS
requirements, activities and resources for construction & Pre-
Commissioning of materials and equipment.
(a) High school diploma with ten (10) or more years of direct work
experience in a specific inspection discipline, performing QC
inspection and testing of industrial project materials, equipment,
systems and facilities under construction and pre-commissioning.
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
3.4 QC Inspectors:
(a) High school diploma with six (6) or more years of direct work
experience, in the specific engineering discipline(s), performing QC
inspection and testing of industrial project materials, equipment,
systems and facilities under construction and Pre-Commissioning.
– or –
– or –
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
Citizen of Saudi Arabia with a high school diploma and three (3) or
more years of direct work experience in a specific inspection
discipline, performing QC inspection and testing of industrial project
materials, equipment, systems and facilities under construction and
Pre-Commissioning.
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SCHEDULE Q ATTACHMENT I REQUISITION NO. 3000848438 (M-IK)
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SCHEDULE Q ATTACHMENT II REQUISITION NO. 3000848438 (M-IK)
ATTACHMENT II TO SCHEDULE Q
1.0 CONTRACTOR and Contract WORK shall comply with all applicable SAUDI
ARAMCO Mandatory Engineering Requirements (MSAER’s) as defined under
SAEP-301; Material System Specifications (SAMSS), Engineering Standards
(SAES), Engineering Procedures (SAEP) and Standard Drawings (SASD); and
other SAUDI ARAMCO instructions, procedures, standards and specifications
including, but not limited to the following documents with quality requirements:
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SCHEDULE Q ATTACHMENT III REQUISITION NO. 3000848438 (M-IK)
1. PROCUREMENT PROCESS
1.1 Requisitions
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SCHEDULE Q ATTACHMENT III REQUISITION NO. 3000848438 (M-IK)
2. PROCUREMENT INFORMATION
2.1 CONTRACTOR technical and quality Personnel shall review and ensure
the quality of all CONTRACTOR requisitions and PO’s prior to submission
to SAUDI ARAMCO for review, including all technical and quality
requirements specified in this Contract.
2.2 CONTRACTOR shall review Vendor suborders to ensure that all relevant
SAUDI ARAMCO technical and quality requirements are passed on to
subsuppliers.
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SCHEDULE Q ATTACHMENT III REQUISITION NO. 3000848438 (M-IK)
2.5 For critical risk PO’s, CONTRACTOR shall conduct focused technical and
quality assessments at thirty percent (30%), sixty percent (60%) and ninety
percent (90%) of the manufacturing completion schedule. For high risk
PO’s, CONTRACTOR shall conduct assessments at sixty percent (60%)
and ninety percent (90%) completion. For medium risk PO’s,
CONTRACTOR shall conduct assessments at ninety percent (90%)
completion. For bulk Materials, CONTRACTOR focus assessments shall
be completed prior to shipment of the first batch.
2.6 CONTRACTOR shall submit to the SAUDI ARAMCO as part of the monthly
QMR, a schedule of PO focused assessments planned and performed to
date, in progress, and planned for the next month. The schedule shall list
each PO number, PO risk level, material description, manufacturer name,
current manufacturing completion percentage, and the types and dates of
focused assessments.
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SCHEDULE Q ATTACHMENT III REQUISITION NO. 3000848438 (M-IK)
2.9 SAUDI ARAMCO shall have access to all CONTRACTOR Purchase Order
inspection reports and files. CONTRACTOR shall include a clause in all
Purchase Orders that SAUDI ARAMCO (or SAUDI ARAMCO’s designee)
has the right to access manufacturer facilities and suborder locations.
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SCHEDULE Q ATTACHMENT III REQUISITION NO. 3000848438 (M-IK)
3.4 CONTRACTOR shall timely notify SAUDI ARAMCO of any WORK material
or equipment of RVL that is not listed by Saudi Aramco. SAUDI ARAMCO
shall review and assign material and equipment inspection levels when
notified.
3.8 CONTRACTOR shall review and direct revisions to Vendor ITP’s for
compliance with applicable SAUDI ARAMCO quality requirements. Each
Vendor ITP shall identify the assigned Inspection Level and detail all
witness, hold and certification review points as specified in SAUDI
ARAMCO standards and Forms SA-175 per SAEP-1151 requirements.
3.9 CONTRACTOR shall prepare and submit a Special Form SA-175 for
Approval by the Company Representative:
3.10 As a minimum, each Vendor ITP shall include the following information:
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SCHEDULE Q ATTACHMENT III REQUISITION NO. 3000848438 (M-IK)
3.11 CONTRACTOR shall submit for SAUDI ARAMCO review and Approval all
Vendor, manufacturer and subsupplier Special Process procedures for
refractory, welding, welding repair, heat treatment and Positive Material
Identification (PMI, alloy verification) as applicable to the WORK, thirty (30)
or more calendar days prior to the start of the specific work activity.
3.12 Vendor, manufacturer and subsupplier personnel for PMI and welding shall
be evaluated and qualified as specified in Attachment I of this Schedule “Q”.
CONTRACTOR shall review and approve personnel qualifications prior to
the start of manufacturing.
3.13.4 SAUDI ARAMCO reserves the right to evaluate and reject any NDT
personnel and procedures at any stage of the project.
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SCHEDULE Q ATTACHMENT III REQUISITION NO. 3000848438 (M-IK)
within ten (10) calendar days of each meeting and plant visit.
CONTRACTOR’s Vendor QC Inspection Reports for Inspection Level 4
Materials shall be timely transmitted to SAUDI ARAMCO on a weekly basis.
(a) Narrative details about the plant visit and inspection activities
performed.
(b) The Form SA-175 and ITP specified inspection and test activities
(review, witness and hold points) covered during the plant visit.
(c) Brief narrative and photographs covering material fabrication,
manufacturing and completion status.
(d) A punchlist of outstanding corrective action and work items (when
applicable).
3.23 CONTRACTOR shall review and validate Material Test Certificates (MTC’s)
issued for equipment subcomponents as stipulated in SAEP-1151 (SA-175
forms), Schedule “G” and this Schedule “Q”. For specific materials,
equipment and components with additional authentication requirements
specified in SA-175 forms, CONTRACTOR shall review and validate
subcomponent inspection and testing for safety and authenticity.
CONTRACTOR shall submit records of authentication and validation
activity to SAUDI ARAMCO for review and acceptance prior to
CONTRACTOR issue of the Inspection/Shipping Release.
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
ATTACHMENT IV TO SCHEDULE Q
1.1 Unless submitted with the PQP in accordance with Paragraph 3.2 of this
Schedule “Q”, one (1) calendar month prior to the start of the applicable
WORK, CONTRACTOR shall submit for SAUDI ARAMCO review and
Approval a detailed ITP along with related QA procedures, QC procedures,
QC forms and work instructions for all construction processes, Pre-
Commissioning and related quality activities to be executed by the
CONTRACTOR, Subcontractors, Third-Parties, Inspection and Testing
Agencies and NDT Service Providers. CONTRACTOR shall review and
adopt quality requirements from all applicable SAUDI ARAMCO standards
and procedures in each ITP, QAP and QCP. Each ITP shall detail all
review, witness, and hold points for SAUDI ARAMCO, CONTRACTOR and
subcontractors as specified in this Contract. Each ITP shall also include the
methods, extent and timing for examinations, measurements and tests.
1.3 CONTRACTOR shall schedule, plan and manage critical and high risk
construction and Pre-Commissioning quality activities under the Special
Process requirements of Paragraphs 2.1 and 3.1.2 of this Attachment IV.
CONTRACTOR shall issue and implement Method Statements, Special
Work Procedures and Special Personnel Qualification Procedures that
specify the resources, knowledge, experience level, and methods needed
to prevent issues, minimize rework and lower the risk of failures. Senior-
grade inspectors as defined in Attachment I of this Schedule “Q” shall be
planned and deployed for the control of critical and high risk activities.
CONTRACTOR method statements and work procedures for critical and
high risk quality activities shall be reviewed and approved by the SAUDI
ARAMCO.
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
1.7 CONTRACTOR adoption and use of SAUDI ARAMCO SATIPs and SAICs
shall not release CONTRACTOR from any obligations under SAUDI
ARAMCO SAEP-301 standards and this Contract.
Of Personnel
Qualification
Qualification
Procedure
Procedure
Risk Level
Statement
Personnel
(Note 3)
(Note 2)
(Note 3)
(Note 3)
(Note 4)
Method
Work
General Processes
Design Office - Engineering Change Control H A A N N
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
Of Personnel
Qualification
Qualification
Procedure
Procedure
Risk Level
Statement
Personnel
(Note 3)
(Note 2)
(Note 3)
(Note 3)
(Note 4)
Method
Work
Special Process (SP) Name
Cleaning of Pipelines H A A N N
Refractory Installation H A A N N
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
3.1 CONTRACTOR shall plan, initiate and document the following quality
meetings with SAUDI ARAMCO, CONTRACTOR and other concerned
parties as required for the WORK under this Contract:
3.4 CONTRACTOR shall visually inspect all incoming Materials and equipment
for damage and for conformance to all applicable requirements, including
the CONTRACTOR Inspection/Shipping Release, and when applicable,
with verified Material Test Reports (MTR). If the shipment does not have a
CONTRACTOR approved Inspection/Shipping Release and MTR,
CONTRACTOR shall review, inspect, test and document compliance of the
material and equipment with applicable standards, specifications and this
Contract prior to release for fabrication and installation. Status of shipment
deliveries and receiving inspections shall be included on the Monthly
Materials Procurement Status Report as specified in Schedule “G”.
3.5 CONTRACTOR shall timely submit CONTRACTOR inspection and test
reports to the Company Representative as specified by the PQP, applicable
SAUDI ARAMCO standards and this Contract. The CONTRACTOR shall
review and accept CONTRACTOR inspection and test reports prior to
submission.
3.6 CONTRACTOR shall receive, review with evidence of review and accept or
reject all quality records, inspection and testing performed by
CONTRACTOR, Vendors, manufacturers, subsuppliers, Third-Parties,
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
Inspection and Testing Agencies and NDT Service Providers for the WORK.
Quality records and evidence shall be organized, maintained current and
available at CONTRACTOR’s Job Site office for SAUDI ARAMCO review.
Delivery of CONTRACTOR quality records and evidence to SAUDI
ARAMCO shall be in accordance with the PQP, SAEP-122 and this
Contract.
3.7 CONTRACTOR shall perform inspection and testing in accordance with the
approved PQP, ITP and additional inspections and tests as required by
SAUDI ARAMCO standards referenced herein not covered by PQP and
ITP. CONTRACTOR shall witness, review and approve all construction and
Pre-Commissioning inspections and tests performed by Vendors,
manufacturers, subsuppliers, Third Parties, Testing Agencies and NDT
Service Providers.
3.9 CONTRACTOR shall witness all NDT Service Provider activities using (a)
Welding & NDT Level II QC Inspectors or (b) NDT Level III quality
Personnel; certified, evaluated and approved by SAUDI ARAMCO in
accordance with SAEP-1142 and Attachment I of this Schedule “Q”.
CONTRACTOR Level III quality Personnel shall review and approve all
NDT results and reports.
3.10 CONTRACTOR shall plan and maintain all necessary resources (e.g.,
Computer Systems, Software, etc.) for NDT quality Personnel review and
analysis of NDT Service Provider NDT reports, results and data from AUT,
such as Time of Flight Diffraction (ToFD) and Phased Array UT (PAUT).
CONTRACTOR shall ensure all NDT Level II and Level III personnel
assigned to the related WORK have been trained by the test equipment
manufacturers or manufacturer authorized representatives.
3.12 NDT reports of Manual UT (MUT), Magnetic Particle Testing (MT) and
Liquid Penetrant Testing (PT) shall be prepared and signed on the Job Site,
at the time tests are conducted and prior to any repairs, if required. If
required repairs are completed and concurrently retested, NDT reports shall
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
accurately reflect initial test results, the rejection, and results of retesting
following required repairs.
3.13 SAUDI ARAMCO reserves the right to review, assess and audit NDT results
at any time and frequency deemed necessary. SAUDI ARAMCO NDT
activities and related actions shall not release CONTRACTOR from any
NDT and test interpretation obligations and quality requirements contained
in this Contract.
3.14 SAUDI ARAMCO reserves the right to conduct SAUDI ARAMCO NDT
Cross-Checks (i.e., retesting), at SAUDI ARAMCO’s expense, of any welds
subjected to NDT by CONTRACTOR. NDT Cross-Checks will be planned
and initiated based on results from SAUDI ARAMCO NDT Assessments.
SAUDI ARAMCO NDT Cross-Checks shall use the same NDT method(s)
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
3.15 Substandard welds that are rejected due to NDT Assessment or NDT
Cross-Check results shall be repaired in accordance with governing codes
and standards, inspected and retested using the same NDT methods.
Additional testing for penalty or tracer NDT may be required as directed by
SAEP-1160 and this Contract.
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
5.1 CONTRACTOR shall plan and implement a documented control system for
all Materials supplied by SAUDI ARAMCO, Vendors, and subsuppliers to
CONTRACTOR. The written quality procedure shall provide for
CONTRACTOR acceptance, release, shipping, Job Site delivery,
CONTRACTOR inspection, receipt (or rejection), identification, inventory,
quarantine, storage, handling, preservation and installation (or final
disposition) of material and equipment. The procedure shall contain
provisions and records for material possession, counterfeits, losses,
damage, Contract standards compliance and fitness for purpose.
6. PRESERVATION
6.7 CONTRACTOR preservation data, backlog and Failure Rate (PFR) shall be
collected, analyzed and reported to SAUDI ARAMCO in accordance with
SAEP-385 and Paragraph 7.7 of this Schedule “Q”.
7.1 CONTRACTOR shall include in PQP and implement quality procedures for
the control and accuracy of construction and Pre-Commissioning
inspection, measuring and testing equipment. Specific CONTRACTOR
Tools and Equipment shall be identified to make and perform inspections,
measurements and tests in the field with instructions for their use,
calibration and storage. The CONTRACTOR shall identify, maintain,
control, adjust, and calibrate all Tools and Equipment; gauges, instruments
and other measuring and testing devices used for controlling quality.
7.3 CONTRACTOR shall maintain a log of all testing, measuring and inspection
Tools and Equipment, with calibration status and calibration expiration date.
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
7.4 CONTRACTOR shall review, investigate and document the validity of prior
inspection and test results when inspection, measuring and test Tools and
Equipment are found to be out of calibration. A copy of the CONTRACTOR
report shall be submitted to SAUDI ARAMCO for review.
8. RADIATION SAFETY
8.2 CONTRACTOR shall timely plan and deploy at least one SAUDI ARAMCO
approved employee having documented work experience in radiation safety
and the safe application of Industrial Radiography. Working with the NDT
Service Provider(s) RSO(s), the employee(s) shall plan and implement a
program of Radiation Safety audits, reviews, evaluations and monitoring of
Job Site radiographic technicians. CONTRACTOR’s employee(s) may be
the NDT Coordinator, Safety Supervisor(s), or other qualified individual(s)
having direct field responsibilities for the project.
8.3 When CONTRACTOR NDT activities involve six (6) or more NDT
Radiography (RT) crews concurrently working on the same project Job Site,
CONTRACTOR shall provide a “Site in Charge” NDT technician to ensure
the safe utilization and storage of radiation sources. The “Site in Charge”
may be a CONTRACTOR direct-hire employee or a NDT Service Provider
employee. The “Site in Charge” NDT technician shall be a Senior Industrial
Radiographer, certified, evaluated and qualified to SAEP-1142
requirements with a minimum of ten (10) years work experience as a
certified NDT Level II RT technician.
8.4 SAUDI ARAMCO may require CONTRACTOR to plan, deploy and maintain
a Job Site SAEP-1141 qualified and licensed Radiation Safety Officer
(RSO) depending on the volume of scheduled radiography or in response
to concerns for project safety due to adverse Radiation Safety audit and
Assessment findings.
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SCHEDULE Q ATTACHMENT IV REQUISITION NO. 3000848438 (M-IK)
8.5 CONTRACTOR shall plan and establish a work permit system that requires
effective advance notification of where and when radiography will be
conducted on the project. Advance notification shall be timely
communicated and posted at sufficient locations necessary for
CONTRACTOR and SAUDI ARAMCO Job Site personnel are fully aware
of planned and ongoing radiography.
8.6 CONTRACTOR shall plan and direct NDT Service Providers to conduct
regular Job Site safety audits of NDT activities and technicians utilizing
radiation sources. NDT Service Provider personnel conducting safety
audits shall be currently qualified and licensed as Radiation Safety Officers
(RSO) under SAEP-1141 and the King Abdulaziz City for Atomic and
Renewable Energy (K.A.CARE). Frequency of safety audits shall be
sufficient to ensure that every NDT technician involved in radiography on
the Job Site is evaluated at least once per month for the duration of the
project. All safety audits shall be documented, with records maintained by
CONTRACTOR and made available upon demand by SAUDI ARAMCO.
8.6 SAUDI ARAMCO reserves to right to conduct Radiation Safety reviews and
Assessments at any time and frequency deemed necessary on the project
WORK. Radiation Safety reviews may be conducted by any SAUDI
ARAMCO Inspection Department personnel where such reviews are
conducted outside the SAEP-1141 “Controlled Area”. Radiation Safety
Assessments shall be conducted by SAUDI ARAMCO Inspection
Department Radiation Safety personnel, qualified and licensed under
SAEP-1141.
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SCHEDULE Q ATTACHMENT VI REQUISITION NOS. 3000848438 (M-IK)
ATTACHMENT VI TO SCHEDULE Q
1.2 For any equipment or material items that have no specified inspection levels
identified by the SAUDI ARAMCO provided list, CONTRACTOR shall
prepare a special form 175 for approval by the Company Representative.
1.3 CONTRACTOR shall obtain from SAUDI ARAMCO a “No Objection” Letter
for any Purchase Order for Inspectable Material regardless of the Purchase
Order value.
1.4 CONTRACTOR shall obtain a “No Objection” Letter from SAUDI ARAMCO
for any amendment to a Purchase Order which changes the quantity of any
Inspectable Material.
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SCHEDULE Q ATTACHMENT VI REQUISITION NOS. 3000848438 (M-IK)
2.4 CONTRACTOR shall establish a system of serialized log for all NDT
uniquely identifying the individual welds to be tested and method applied.
This log is to be an ongoing log of NDT requests and completions as the
Project progresses. The log reference (serial number) for each weld or
welds examined shall be included in NDT reports. NDT of any repair shall
be sequentially identified in the log and include the log reference of the initial
NDT that determined need for the repair.
3. CONTINUAL IMPROVEMENTS
3.1 CONTRACTOR shall analyze the SAUDI ARAMCO monthly Project Quality
Index (PQI) assigned to the CONTRACTOR. CONTRACTOR shall provide
a written analysis of every PQI with a score of 94% or below within 5 working
days of receiving the PQI from SAUDI ARAMCO. The analysis shall include
identification of gaps and specific corrective actions to be taken by the
CONTRACTOR to improve CONTRACTOR’s quality performance.
4. PREVENTIVE ACTION
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None
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