(201207) (PDS) Ex4700

KCC Corporation
Head Office: 1301-4, Seocho-Dong, Seocho-Ku, Seoul, Korea

TEL: +82 2 3480 5712~4 FAX: +82 2 3480 5436
KARUMEL FBE EX4700

FUSION BONDED EPOXY POWDER COATING
KARUMEL FBE EX4700 is an epoxy resin based thermosetting powder coating, designed to use for oil
and gas pipe line. Especially, KARUMEL FBE EX4700 is recommended at high temperature
circumstances. The specification is in accordance with ARAMCO 09-SAMSS-089 and CSA Z245.20-10.
1. POWDER PROPERTIES
Property Test Description Results

Color Standard Color Red
Cure Time CSA Z245.20-10 < 130 seconds (at 232℃)
Gel Time CSA Z245.20-10 20±10 seconds (at 204℃)
Moisture Content CSA Z245.20-10 ≤ 0.5%
Sieve Analysis CSA Z245.20-10 ≤ 3.0% (150㎛ On)
≤ 0.2% (250㎛ On)
Specific Gravity AIR PYCNOMETER METHOD 1.41 ± 0.05
Theoretical Coverage 0.709 ㎡/kg/㎜
2
136 ft /lb/mil
Thermal CSA Z245.20-10 Tg1 = 50~70℃
Characteristics Tg2 = 120~135℃
Shelf Life Below 25℃ with relative humidity 65% sealed state Max. 18 months
( 77℉)
* Gel time values depend on operator’s technique and test condition.
2. GENERAL APPLICATION
• Remove oil or other contaminants on the pipe surface.
• Blast the surface to Near-White(SSPC-SP10, Swedish Standard Sa2.5, NACE No.2), profile 38~100㎛.
• After blasting, remove contaminants or defects like dust & metallic bur through the specified procedure.
• Application temperature range is 218~240℃ (424~464˚F)
(The optimum temperature can vary according to the condition of coating facilities, but it should be within
above range)
3. CURE SCHEDULE
The following theoretical curing schedules are recommended to achieve the best performance properties.
Pipe Temperature Post Cure Time

232℃ (450℉) Minimum 2 minutes
* Cure schedule also depends on steel wall thickness and pipe diameter.
All data are based on laboratory testing and practical experience.

The information is believed to be accurate without any obligation to KCC.
KCC Corporation
TEL: +82 2 3480 5712~4 FAX: +82 2 3480 5436
KARUMEL FBE EX4700

4. FILM PROPERTIES
* The typical properties of KARUMEL FBE EX4700 are as follows;
- Steel ( 6mmT) cleaned to SA 2.5, grit (G25) blasted (profile : 38~100㎛) / non chemical treatment
- Coating temperature : 232℃ (450℉) - Single Layer
190~210℃ (374~410℉) - 3-Layer Polypropylene
- Dry film thickness : 575~750㎛ - Single Layer
Minimum 200㎛ - 3-Layer Polypropylene
Property Test Description Result

Cross-Section Porosity CSA Z245.20-10 Rating of 1~4 ≤ Rating 2
o
Flexibility ARAMCO 09-SAMSS-089 77℉ (25℃) 5.5 /PD
o
50℉ (10℃) 3.75 /PD
Impact Resistance ARAMCO 09-SAMSS-089 11.3J No holidays
ASTM G14
Adhesion CSA Z245.20-10 24hrs @ 75℃ Rating 1~2
(Hot Water Soak Test)
Cathodic Disbondment ARAMCO 09-SAMSS-089 1.5v×25℃×30days Avg. 2.5mm
ASTM G8 1.5v×82℃×30days Avg. 3.5mm
ASTM G42 1.5v×93℃×60days Avg. 7.0mm
Tensile Strength ASTM D 2370 Avg. 480 kg/cm2(6,800psi)
Abrasion Resistance ASTM D 4060 CS17 Wheel, 1kg×1000cycles ＜ 0.05g loss

CS17 Wheel, 1kg×5000cycles ＜ 0.20g loss
Water Absorption ASTM D 570 60℃×30days Avg. 3%
Hardness ASTM D 2240 Shore D Avg. 80
Dielectric Strength ASTM D 149 Avg. 1,350v/mil (53v/㎛)
Penetration Resistance ASTM G 17 -40~110℃ 0%
EIS ARAMCO 09-SAMSS-089 Avg. 7,500MΩ ㎠ (at 0.1Hz)

(Electro-chemical
Impedance Spectroscopy)
Chemical Resistance ARAMCO 09-SAMSS-089
Pass, no blistering,
5 % NaOH x 80°C x 30 days cracking or
5 % NaCl x 80°C x 30 days disbonding
Distilled Water x 80°C x 30 days
Synthetic Seawater x 93°C x 90 days

KCC Corporation
TEL: +82 2 3480 5712~4 FAX: +82 2 3480 5436
KARUMEL FBE EX4700

5. APPLICATION DETAILS
Property Details
Storage 18 months at 25℃ cool and dry place (Cooler temperature and lower humidity are
recommended)
Packing 20 kg / 130 kg / 1 ton
Remarks Do not mix with any other type of powder to avoid the reduction of gloss and defect
of physical properties.
The mixing ratio of reclaim powder with virgin powder should be less than 10% and
should be well sieved prior to being mixed.
6. Notice
• The information is believed to be accurate without any obligation to KCC Corporation.
• Refer to Material Safety Data Sheet for complete hazard and safety information.
• All data are based on laboratory testing and practical experience.

• Contact KCC sales representative for further information.
ISSUED July 2012


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KCC Corporation

Head Office: 1301-4, Seocho-Dong, Seocho-Ku, Seoul, Korea

KARUMEL FBE EX4700

Property Test Description Results

Pipe Temperature Post Cure Time

All data are based on laboratory testing and practical experience.

KARUMEL FBE EX4700

Property Test Description Result

Abrasion Resistance ASTM D 4060 CS17 Wheel, 1kg×1000cycles ＜ 0.05g loss

Hardness ASTM D 2240 Shore D Avg. 80

Dielectric Strength ASTM D 149 Avg. 1,350v/mil (53v/㎛)

Penetration Resistance ASTM G 17 -40~110℃ 0%

EIS ARAMCO 09-SAMSS-089 Avg. 7,500MΩ ㎠ (at 0.1Hz)

All data are based on laboratory testing and practical experience.

KARUMEL FBE EX4700

• All data are based on laboratory testing and practical experience.

ISSUED July 2012

All data are based on laboratory testing and practical experience.

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