Panel LCDT
Panel LCDT
Panel LCDT
* FRANK W.
®
WARNING **
P.O. BOX 470248, TULSA, OK 74147
P.O. BOX 1819, ROSENBERG, TX 77471
MINUTES
MFR.
HC 9450A, HC 9450AA
SUITABLE FOR CL. I, DIV. 1,
GRP D HAZARDOUS
LOCATION WHEN INSTALLED
HC 9450, HC 9450AA
✔ Disconnect all electrical power to the machine. Suitable for Class I, MODEL LCDT
SELECTRONIC®
®
✔ Make sure the machine cannot operate during installation. Division 1, Group D, Approved
TATTLETALE®
“INTRINSICALLY SAFE - SECURITE INTRINSEQUE”
✔ Follow all safety warnings of the machine manufacturer. Hazardous Locations. STOP RUN
✔
RESET TIMER MANUAL TEST
Read and follow all installation instructions. “0”
Power: Supplied by CD ignition of an engine, 120 VAC line, or by 12 Power and Control Outlet: Conduit outlet employs sealing fitting for
or 24 VDC battery. hazardous locations. Power and control color-coded, 4-conductor
Power Consumption: CD ignition (2 mA @ 100V), 120 VAC (4 watts), cable, is factory installed through outlet conduit seal. Conductors
24 VDC (1 watt), or 12VDC (0.5 watts). are connected to terminal block on intrinsically safe side of barrier.
Power Inputs (Operating Voltage): Backup Battery:
LCDT-PS-CD (R)-P: 90-250 VDC, CD ignition positive ground. LCDT-PS-CD (R)-P: 6 VDC, Duracell PX28L Lithium
Relay for fuel valve and alarm outputs. (Murphy P/N 00002216).
LCDT-PS-CD-N: 90-250 VDC, CD ignition negative ground. LCDT-PS-CD-N: 6 VDC, DL223A Lithium or Sanyo CR P2
(FET for output to fuel valve, ignition ground, and SPDT (Murphy P/N 00005125).
alarm relay.) LCDT-PS 120/24/12: 1.2 VDC CH15 Nickel-cadmium (5 pcs.)
LCDT-PS-120/24/12: 120 VAC (6 VA), 24 VDC (1 watt), and SWE NI-1158 (Murphy P/N 00005124)
12 VDC (0.5 watts). Operated relay output. Shutdown Outputs:
Sensor Inputs: Accepts up to 47 sensors via a ribbon cable (NC-only 45). By Relay outputs: LCDT-PS-CD (R)-P
LCDT-PS-120/24/12
NOTE: An approved isolation barrier such as a thermocouple type barri- By FET outputs: LCDT-PS-CD-N
er for normally closed or normally open sensors, must be used between
sensor switch and input terminals if sensor outputs come from any energy Output Selections: (Customer selected, see page 5.)
storing device such as a relay or transistor. • Ground Ignition immediately.
• Trip fuel shutoff valve, then ground ignition after 3-5 seconds delay.
Relay Outputs Ratings:
LCDT-PS-CD (R)-P Contact rating: 4A, 1/20 HP, 125/250 VAC Alarm Relay Output: SPDT form “C” contacts, provide for operation
3A, 30 VDC. of a shutdown alarm (for rating refer to relay outputs).
LCDT-PS-120/24/12 Contact rating: 5A, 28 VDC. LCDT-50CA-36 Terminal Strip/Cable Assembly
FET Outputs: LCDT-PS-CD-N rating (for fuel valve and Ribbon Cable: 50 conductor, 36 in. (914 mm) long cable, with
ignition ground): 0.5 Amp. @ 250 V. push-on type connector.
Operating Temperature: Module (head): -40 to 185°F (-40 to 85°). Terminal Block:
Power Supply: 0 to 158°F (-18 to 70°C). Normally Open Sensors: 50 screw type terminals (#6 screws),
with mounting bracket.
Storage Temperature: -40 to 302°F (-40 to 150°C). Normally Closed Sensors: 50 pairs screw type terminals (#6
Case: Module: LCDT-NO or NC: Anodized aluminum. screws) and factory installed jumper with mounting bracket.
Power Supply (all models): Explosion-proof aluminum enclosure. LCDT-ISB Intrinsically Safe Barrier (for Normally Open sensors;
Multiplexer Scan Rate: Scans all 47 sensors in 0.7 seconds. discontinued)
Start-Run/Test Timer: Standard 5 minutes. Specify other, (1 to 7 min. Hazardous Area Design: Explosion-proof design according to
maximum, on increments of 1 minute only). NEC requirements for Class I, Division 1, Group D areas, CSA
Laboratory Approvals: CSA† and Factory Mutual System†† approved and Factory Mutual System approved (see Laboratory Approvals)
for Class I, Division 1, Group D, Hazardous Locations. Enclosure: Aluminum explosion-proof case, tapped at customer's
† end for 1/2 in. conduit. (see mounting section for dimensions.)
When used with approved ignitions. Contact Murphy for details.
†† Sensor Inlet: Customer furnished 1/2 in. conduit, (must have
When installed per Murphy drawings HC-9450-A or HC-9450-AA. approved seal within 18 in. [458 mm] of enclosure).
Power Inlet: Customer furnished 1/2 in. conduit (must be sealed). Output to Terminal Block: Manufacturer furnished electrical cable
Output Voltage: Approximately 5.8 to 9.5 VDC. Safety barrier on is connected to barrier outlet. Normally OFF electronic switch
power supply maintains control circuits intrinsically safe. turns ON when either sensor trips.
Voltage Barrier: Clamps output at 9.5 VDC and ensures intrinsic safety Class“C”lockout Adapter (N.O. or N.C. sensor; discontinued)
of all input circuits connected to the LCDT. Intended for use between the LCDT and dry mechanical switches,
this option is NOT listed for CSA or Factory Mutual standards.
SYSTEM INSTALLATION
CAUTION: For hazardous application requirements, the LCDT complete system must be installed in accordance with the National Electrical Code
(NEC) Class I, Division 1, Group D (article 504) specifications, and per Murphy drawings HD-9450-AA (50080019) or HC-9450-A (50080021).
CAUTION: The LCDT system should be mounted within a weatherproof enclosure. A mounting hole of 5-7/8 in. (149 mm) high x 6-1/8 in.
(156 mm) wide and three (3) 3/16 in. (5 mm) dia. screw holes are needed, see mounting drawing. Insert the LCDT from the front side of
the panel and install the three mounting screws. Plan the terminal block and the power supply mounting for easy wiring and access.
6-3/4 in.
(171 mm) 5-1/4 in.
(133 mm)
1-1/16 in.
(27 mm)
9-1/2 in.
(241 mm)
3-1/2 in.
(89 mm)
clearance for plug LCDT-TB-NO (50 screw type terminals)
LCDT (module) Mounting Hole 10 in.
(254 mm) 1/4 in.
6-1/8 in. (6 mm) dia.
(156 mm) 9 in. 1-5/32 in.
3-1/32 in. (229 mm) 2 places (29 mm)
(77 mm)
2-1/8 in.
(54 mm)
3-1/8 in.
(79 mm) 1-1/16 in.
(27 mm)
5-7/8 in. 9-1/2 in. 2 in.
(149 mm) 6-1/4 in.
(159 mm) (241 mm) (51 mm)
3-3/32 in.
(79 mm)
screw-on lid
1 2 3
1-17/32 in.
49/64 in. (39 mm)
(20 mm)
2-1/2 in.
(64 mm)
3 in. 4-1/2 in.
(76 mm) (114 mm)
LCDT-92132N page 3 of 8
SYSTEM TYPICAL WIRING
WARNING: Perform the wiring operation with the power source “OFF” and the area made non-hazardous. Make sure the voltage and current
requirements are within the LCDT ratings. Hard conduit with approved seals is required by the NEC for non-intrinsically safe connections.
1. Module connections Power & 4. Normally open sensor input wiring
Interconnect the module and Module (back view) Control cable
a. Jumper Installation/Removal:
the power supply with the 1. When digital electronic speed switch with SCR output is used for
power and control cable. The sen- overspeed protection, install jumper between terminals #46 and
sor connector from the terminal #50 of the sensor input terminal block.
strip, simply plugs into the back of Sensor
connector
b. Wire each intrinsically safe sensor to be locked out during start
the LCDT module. up to one of the terminals #1 through #15.
c. Wire sensors not locked out at start up to terminals #16 through #46.
2. Power supply typical connections Jumper between terminal#50 and #46 for overspeed from SCR output.
Terminal#47 is manual stop.
CAUTION: Do not run the power supply leads and the sensor leads
wiring in the same conduit.
TERMINAL BLOCK
for Normally Open sensors Terminals #1-#15
a. Conduit installation: Remove power before opening power sup- for sensors that
ply cover. Install a 1/2 in. (13 mm) dia. conduit, from customer NOTE: All switches connected are locked-out
end of power supply to ignition or power source. Install an to terminal block must be at start-up period
dry contact mechanical switches. (Class “B” sensors).
approved explosion-proof seal in the conduit within 18 in.
(457 mm) of power supply enclosure.
Important: Use the green screw above conduit inlet (in power sup-
ply), to attach equipment ground per National Electrical Code (NEC). Ribbon cable
Terminals #16-#46
for sensors that
1. To obtain a built-in delay of 3-5 seconds for grounding the to LCDT monitor are not locked-out
ignition after fuel valve has been tripped, remove jumper at start-up period
between eyelets E1 and E2, on all power supplies models. (Class “A”sensors).
2. If ignition grounding is not required, cut jumper between eye Jumper #46-#50
lets E3 and E4. Refer to fuel valve wiring–power supply for overspeed switch
(with SCR output).
wiring, (CD ignition models only). #48 Vdd from
b. Customer Wiring: Refer to Power Supply Wiring, pages 5/6. #47 manual
Power supply shutdown
Important: Run wiring from ignition and fuel valve to power supply #50 For SCR output #49 Vco from
through conduit installed in “step 2-a”. speed switch Power supply
WARNING: Perform the wiring operation with the power source “OFF” and the area made non-hazardous. Conduit is recommended
to protect wires from damage. Do NOT route sensor leads and power supply wiring in the same conduit.
GND
Customer Wiring
LCDT-PS-CD-N (negative ground ignition power supply)*
3
Safety Barrier
IGN 1 backup battery
E3-E4 6 Volt DL223A
FV(+)
GND CONT VDD VCO
FV(-) black
GND red Power &
Control cable
NO – + white
C
Relay 1 2
green
Contacts E1-E2
NC
* Typical wiring will trip fuel valve and ground the ignition
jumper
Wiring for 1 All relay contacts shown in the run position.
Wiring for Fuel Valve M-2582 2 Remove jumper E1-E2 to obtain a built-in delay of 3-5 sec.
6 7 8 9 10
Fuel valve FV(-)
M-50/M-53 5 4 3 2 1 3 Remove jumper E3-E4 if grounding the ignition
4
A CR1
SENSOR TB #Y SENSOR TB #Y
CR2
B
SENSOR TB #X SENSOR TB #X
A
CR1 B A
A SENSOR TB #Y 4
SENSOR TB #Y B
4 G 3
B B
G 3 SENSOR TB #X
B CR2 W 2
SENSOR TB #X W 2 N Yellow 1 L1 N
Yellow 1 L1 Cable
Neg. Grnd. CD ign.
Cable
A
B CR1
SENSOR TB #Y 4 SENSOR TB #Y B
A 4 A
G 3 G 3
B
SENSOR TB #X Pos. Grnd. CD ign.
W 2 CR2 SENSOR TB #X 2 N
B W
Yellow 1 L1 1
Cable Yellow
N Cable B L1
LCDT-92132N page 5 of 8
POWER SUPPLY TYPICAL WIRING INSTALLATION
WARNING: Perform the wiring operation with the power source “OFF” and the area made non-hazardous. Conduit is recommended
to protect wires from damage. Do NOT route sensor leads and power supply wiring in the same conduit.
C Hand-Off-Auto C
fuel CB K1
NO valve backup battery NO
CPT
jumper
Wiring for
Fuel Valve M-25
Wiring for 6 7 8 9 10
Fuel Valve C (FV)
M-50/M-53 5 4 3 2 1
3
NO(FV)
1 All relay contacts shown in the run position 3 100 ohms/2 watt Resistor (optional) for
2 Remove jumper E1-E2 to obtain a delay of 3-5 sec.
SEQUENCE OF OPERATIONS
TYPICAL OPERATING PROCEDURE
To perform this operation, the system must be properly installed and LCDT MODULE Timer and countdown
faulted sensors cleared. To demonstrate typical operation, assume Sensor number display window
that power comes from an engine with CD type ignition. Indication of
display window TEST mode
1. Battery Check MINUTES Indication of
a. Hold down TEST pushbutton and check Start Run Timer display. low battery with
TEST button depressed
A decimal (.) point visible in display indicates low battery.
NOTE: For backup battery replacement, refer to Power Supply typical Timer reset SENSOR START-RUN
Two position
wiring diagrams. push-button NUMBER TIMER manual switch
2. Initially Faulted Sensor Check (before startup) -NO models only. TIMER Sensor test
When ignition is not present on ignition powered models, the sen- Monitor reset
RESET “0” MANUAL TEST
STOP RUN push-button
sors are not scanned until the reset button is pushed. Once ignition is pushbutton
present, the sensors are continually scanned.
a. Set Manual switch to RUN.
b. Momentarily press RESET pushbutton and observe Sensor NOTE: Test ends when the timer times out or Timer “O” button is
Number window for faulted sensor indication. depressed. (Full time is reset each time RESET is depressed).
c. Initiate Time lockout by clearing any faulted sensors then press c. Test system sensors as follows:
the RESET button. Repeat until all faulted sensors are cleared. 1. Trip first sensor to be tested and verify that sensor number
appears in Sensor Number window.
3. System Startup.
a. Set Manual Switch to RUN. 2. Clear sensor just tripped then press the RESET pushbutton.
b. Press Reset to clear any faulted sensors and set up power supply Verify that sensor number is cleared from Sensor Number
for engine operation. window and that full count appears in Timer window.
c. Apply starting power to engine. At time out of the Start-Run NOTE: If you fail to clear LCDT after tripping sensor, engine will shut
Timer, all locked out sensors are made active. down when timer times out.
3. Repeat Steps “1” and “2” for each sensor.
NOTE: If engine fails to start, refer to trouble shooting section, page-8. d. To end test, press Timer “0” pushbutton or test will end
4. Sensor Test (only while engine is running). To verify that sensors automatically when timer times out.
are hooked up and working. 5. System Shutdown. Set Manual Switch to STOP.
a. Press RESET first, then press TEST pushbutton to override shut a. Verify that engine stops and that Sensor Number 47 appears in
down function while sensors are being tested. the sensor number display.
b. Verify that the colon (:) is in the sensor number window to indi--
cate TEST mode, and that full count appears in the Start Run NOTE: Sensor No. 47 indicates that system has been shut down by
Timer window. operation of the Manual Stop Switch.
LCDT-92132N page 6 of 8
CONTROLS AND INDICATORS DESCRIPTION
The LCDT MODULE is a 47-channel multiplexed data selector by “0” in the Start Run Timer window. If in the RUN position,
with inputs for up to 46 sensor channels. Channel #47 is used as a pressing the button ends startup and initiates RUN mode; if in
Manual Stop and channel #46 is dedicated to Overspeed (normally TEST, pressing the button ends the test.
open on both n.o and n.c. models). A tripped sensor appears as a Test Push-Button After system start up the Test push-button can be
Logic-0 to the multiplexer at the associated input. The multiplexer used to set the unit to the TEST mode. In TEST the unit displays
sequentially addresses the 46 input channels and the STOP. Any sensor fault inputs just as in normal operation (except that the sys-
tripped sensor (or a Panel STOP) will be detected and its assigned tem is not shut down by sensor operation). In this mode, the timer
number will appear in the sensor number window. times the test period and the system automatically comes out of the
Terminal Block & Sensor Input Cable interconnect the 46 sensor TEST mode when the time counts down to zero. Pressing this
inputs and the LCDT module. The terminal block contains 50 con- push-button during the start up or test period resets the Start-Run
ductors. In system installation, the sensor numbers correspond to Timer to its maximum time and displays the time in the timer win-
the terminal numbers. dow.
Power and Control Inputs/Outputs are connected from the power Tripped Sensors When a tripped sensor is detected, the signal is
supply to the LCDT module through the power and control cable. transferred by the multiplexer to the LCDT. The display registers
See power and control cable designations in schematic below. and indicates the sensor number. The unit sends a control signal to
Power and Control cable connector designation the power supply (shut-down relay) to shut down the engine. The
faulted sensor number is retained in the display. The remaining
Power and Pin Wire/Color Function
Control cable sensor inputs are disabled until the LCDT is manually reset.
A D A Blk +Vco Start-Run Timer A Start-Run Timer circuit allows five (5) minutes
B Red +Vdd for the system to come up to speed without being shut down by
C White Control speed-related conditions (such as low oil pressure). Time is indi-
B C D Grn Ground cated in the Start-Run Timer window. As the time period is used
up, the timer counts down to zero (0). At startup, the first 15 sen-
Liquid Crystal Display (LCD) shows the appropriate sensor number sor inputs are locked out until time zero. The system should be up
in the left-hand two digits, lockout timer countdown (in minutes) to speed and the locked-out parameters up to normal. If any of the
is displayed in the right-hand window. Two dots in the left-hand 15 sensors are still tripped at the end of the time period, the unit
display window indicate that the LCDT is in the TEST mode. A will shutdown the engine and display the faulted sensor. The bal-
single dot in the right-hand display (while TEST button is held ance of the channels (16-46) are functional during the start up peri-
down) indicates low battery in power supply. od and will shutdown the engine if tripped. Pressing the Timer “O”
Terminal Number Function push-button forces the time count to zero, ending the startup lock-
Terminals #1- #15 are dedicated to dry contact sensors monitoring out period.
parameters such as pressures and flows that are faulted while Start-Run Timer as Test Timer In the TEST mode, the Start-Run
engine is not running. (Class “B” functions, lockout by start/run timer locks out all shutdown functions. This mode enables all sen-
timer.) sors to be tripped and displayed individually, but inhibits shutdown
Terminals #16 - #45 are dedicated to sensors that monitor operat- due to tripped sensors until time zero.
ing parameters not locked out by start/run timer. (Class “A” func- The TEST push-button sets the unit into the TEST mode for the
tions). Start-Run timer period. It is indicated by a colon (:) in the Sensor
Number window. In the TEST mode, the shutdown function is
Terminal #46 is dedicated to monitoring overspeed (n.o., only). locked out and each sensor can be tested and displayed without
Terminal #47 is used for manual shutdown. (Upon a STOP, shutting down the system. Reset the unit (press RESET button),
the number 47 is indicated in the LCD window.) and the timer count restarts at full count. The TEST mode ends
Terminal #48 is check point for Vdd Voltage from power when the timer counts to zero or if the Timer “0” button is
supply. depressed.
Terminal #49 is check point for Vco voltage from power BARRIER FOR NON-INTRINSICALLY SAFE INPUTS
supply. Vco is present on Ignition power systems only when The Model LCDT-ISB (discontinued) is designed to accept two
the engine is running. non-intrinsically safe, normally open inputs and convert them to
Terminal #50 is a special output for use with electronic digital intrinsically safe outputs. An internal barrier isolates the outputs
speed switches having SCR outputs. from the inputs. The internal terminal block provides connection
Manual Stop/Run Switch sets the Run or Stop mode from the for the user circuits while a factory-installed cable from the output
panel. For normal operation, the switch must be in the RUN posi- terminal block provides intrinsically safe connection to the LCDT
tion. When placed in the STOP position, this switch shuts down input terminal block.
the system by simulating a fault condition on sensor input #47. The minimum input voltage for the LCDT-ISB (intrinsically safe
The number 47 will appear in the Sensor Number (left-hand) dis- barrier) is 90 volts. For normally closed systems or dry relay con-
play. tacts use an intrinsically safe (approved) barrier. For any other
Reset Push-Button resets all tripped sensor inputs and resets the dis- voltages use a relay and a thermocouple barrier, mounted in a sep-
play. This push-button resets the Start-Run Timer to full count. If arate explosion-proof box or out of the hazardous area. The LCDT-
momentarily pressed before system start up, Reset causes any ini- ISB can be replaced by dry contact switches and or pilot relays
tially-faulted sensors (above sensor number 15) to be detected and and a thermocouple type barrier.
displayed (inputs are not scanned when engine is not running). The Note: Before attempting operation, make sure the system and all
button also resets shutdown or alarm outputs. related equipment items are properly installed and tested for the
Timer Zero Push-Button zeroes the Start-Run Timer as indicated normally open system.
LCDT-92132N page 7 of 8
TROUBLESHOOTING INSTRUCTIONS
WARNING! Do NOT open power supply until operations have been shut down and area has been rendered non-
hazardous. Always make sure on ignition powered devices that the panel ground and the device ground are the same, and well con-
nected. Make sure that the ground from the unit being monitored is connected directly to the ignition. Do NOT run sensor wires in con-
duit with any other wire. Do NOT apply voltage to any annunciator input terminals. Do NOT bundle sensor wires with any other wiring. When using
barriers to the sensor terminal strip, always make troubleshooting checks without the barriers. A blown barrier may short the annunciator. If every-
thing checks okay without the barriers, connect barriers one at a time to find the cause of the problem. Most barriers are polarity sensitive.
These instructions will assist in the correction of most problems which you may encounter with the unit. Before checking the list, first refer
back to the connections (wiring) and operation procedures. If problems persist after making the checks, consult any Murphy facility.
Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm
MURPHY, the Murphy logo, and Selectronic® Tattletale® are registered and/or common law trademarks of Murphy
Industries, Inc. This document, including textual matter and illustrations, is copyright protected by Murphy
www.fwmurphy.com Industries, Inc., with all rights reserved. (c) 2006 Murphy Industries, Inc. Other third party product or trade names
918.317.4100 Email: sales@fwmurphy.com referenced herein are the property of their respective owners and are used for identification purposes only.
LCDT-92132N page 8 of 8