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    TRX450 Jet Kit QR118

    Uploaded by

    BrianCook
    This document provides instructions for installing a Stage 7 performance kit on a 2006-2014 Honda TRX450R for closed course racing. It includes a parts list and instructions to replace the fuel needle, main jet, and adjust the mixture screw. Proper settings are provided for a bike with aftermarket exhaust and open airbox at sea level. Lowering the main jet size is recommended for higher elevations.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    TRX450 Jet Kit QR118

    Uploaded by

    BrianCook
    35 views2 pages
    This document provides instructions for installing a Stage 7 performance kit on a 2006-2014 Honda TRX450R for closed course racing. It includes a parts list and instructions to replace the fuel needle, main jet, and adjust the mixture screw. Proper settings are provided for a bike with aftermarket exhaust and open airbox at sea level. Lowering the main jet size is recommended for higher elevations.

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    complete instructions

    Original Title

    TRX450 jet kit QR118

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    This document provides instructions for installing a Stage 7 performance kit on a 2006-2014 Honda TRX450R for closed course racing. It includes a parts list and instructions to replace the fuel needle, main jet, and adjust the mixture screw. Proper settings are provided for a bike with aftermarket exhaust and open airbox at sea level. Lowering the main jet size is recommended for higher elevations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    35 views2 pages

    TRX450 Jet Kit QR118

    Uploaded by

    BrianCook
    This document provides instructions for installing a Stage 7 performance kit on a 2006-2014 Honda TRX450R for closed course racing. It includes a parts list and instructions to replace the fuel needle, main jet, and adjust the mixture screw. Proper settings are provided for a bike with aftermarket exhaust and open airbox at sea level. Lowering the main jet size is recommended for higher elevations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    QR118.

    002
    2006-2014 Honda
    TRX450R
    Stage 7
    For race use only!
    This kit is intended for closed course
    competition only.
    This kit will improve top-end power and throttle
    response, but may compromise low-end driveability.

    Parts List
    1 Main Jet CJ150
    1 Main Jet CJ155
    1 Main Jet CJ160
    1 Main Jet CJ165
    1 Main Jet CJ170
    1 Main Jet CJ175
    1 Main Jet CJ180
    2 Main Jet Adapters DJA001
    1 Fuel Needle DNO989
    1 Pilot Jet DPJM048
    1 Adjusting Washer DW0001
    2 E-Clips DE0001
    1 Screw DS0001
    1 Mixture Screw Tool DT013
    STAGE SEVEN INSTRUCTIONS QR118.002

    The following setting are just a starting point. These setting are for use with an aftermarket exhaust with a high flow baffle and the lid removed
    from the airbox, at sea level. You will need to go down 1 size on the main jet for every 3000 feet of elevation. This is Groove # 1

    1. Remove the top of the carb. For 2006 models only, Remove the allen screw (Fig.A) and pull out the stock needle and spacers, noting order
    of assembly. For 2007-2014 models only, Remove the 8mm nut (Fig.B) and pull out the needle retainer assembly and the stock needle.
    Remove the e-clip from the stock needle, then remove the stock needle from the retainer.

    2. Install the Dynojet needle on groove #5 from the top. Install the small Dynojet washer above the e-clip. Install the needle in the slide. Install
    the stock needle retainer on top of the Dynojet needle. Spacer, spring and then the nut or allen screw (Fig.C). Only one e-clip is needed, the
    second e-clip is provided as a spare.

    3. Remove the stock main jet. NOTE: The main jet can be accessed by removing the nut from the bottom of the float bowl (Fig.D). Install the
    Dynojet main jet adapter (DJA001) into the emulsion tube first. NOTE: Do not over tighten. Install the CJ165 main jet. Only one adapter is
    needed, the second adapter is provided as a spare.

    4. Locate the fuel mixture screw (Fig.D). If there is a Pin that is blocking the mixture screw in Fig. D, use the screw provided DS0001 to secure
    Fig. C
    and remove the pin. You will need to remove the carburetor to gain access to remove the pin. Use the tool provided DT013, carefully turn the
    mixture screw clockwise until lightly seated, then back out 1.5 turns. If the mixture screw need to be out more than 2 turns for a good idle,
    install the DPJM048 pilot jet with the mixture screw 1 turn out.

    Install the stock needle retainer


    on top of the Dynojet needle,
    e-clip and washer.
    Fig.A Fig. B
    Pin location for
    California model
    fuel mixture screw.
    Fuel mixture
    Use screw DS0001
    screw pin.
    Remove this nut to secure and
    and the needle. remove the pin.
    Remove this
    allen screw to Fig.D
    access the
    needle.

    Fuel mixture
    screw.
    Front of
    ATV

    For 2006 models, Remove this Remove


    For 2007-2014 models,
    allen screw to access the needle. this nut to
    Remove this 8mm nut to remove
    access the
    the needle.
    main jet.

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