Maintenance Book

COMPACT 8 (C 2032E) - COMPACT 8W (C 2047E) - COMPACT 10 (C 2747E) -

COMPACT 10N (C 2632E) - COMPACT 10N-1 - COMPACT 12 (C 3347E) -
COMPACT 14 (C 3947E)

MAINTENANCE BOOK

Compact 8 (Compact 2032E)

Compact 8W (Compact 2047E)
Compact 10 (Compact 2747E)
Compact 10N (Compact 2632E) - Compact 10N-1
Compact 12 (Compact 3347E)
Compact 14 (Compact 3947E)

4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

24203 0 USA

2 4001012670 E 06.20 USA / GB

 Maintenance Book

CONTENTS

A
PREFACE - FOREWORD
1 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . 8

B
SAFETY
1 - General safety rules . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 - Maintenance implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 - Uncontrolled movement Hazard . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 - Electric Shock Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 - Maintenance and repair training . . . . . . . . . . . . . . . 15
2.1 - Owner's responsability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 - Technician's responsability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 - HAULOTTE Services®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 - Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 - Product modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CONTENTS

2.6 - After Sales Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.7 - Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . 17

3
 Maintenance Book

C
FAMILIARIZATION
1 - Primary machine components . . . . . . . . . . . . . . . . 20
1.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
1.2 - Maintenance support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.3 - manual extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.4 - Ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.5 - Platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.5.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2 - List of actuators and sensors . . . . . . . . . . . . . . . . . 28
2.1 - Sensors and actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2 - Sensors detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4 - Ingredient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 - Lubrication diagram. . . . . . . . . . . . . . . . . . . . . . . . . 32
6 - Machine specifications . . . . . . . . . . . . . . . . . . . . . . 34
6.1 - Movement speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4
 Maintenance Book

D
INSPECTION AND MAINTENANCE
SCHEDULE
1 - Inspection program . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3 - Preventive maintenance . . . . . . . . . . . . . . . . . . . . . 36
4 - Periodic inspection . . . . . . . . . . . . . . . . . . . . . . . . . 39
5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

MACHINE SHEET
MS0001 - Structural part inspection . . . . . . . . . . . . . . . 43
E001 - Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
MS0002 - Pins and bearing inspection . . . . . . . . . . . . . 49
MS0003 - Cylinder inspection . . . . . . . . . . . . . . . . . . . . 53
E003 - Hydraulic filter cartridge . . . . . . . . . . . . . . . . . . 57
MS0004 - Braking test procedure . . . . . . . . . . . . . . . . . 59
MS0005 - Torque Values . . . . . . . . . . . . . . . . . . . . . . . . 61
E006 - Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
E010 - Steering wheel pivots . . . . . . . . . . . . . . . . . . . . 71
CONTENTS

E011 - Guide rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

E012 - Cylinder hinge . . . . . . . . . . . . . . . . . . . . . . . . . . 75
MS0020 - Hoses inspection - Replacement . . . . . . . . . 77
MS0025 - Electrical wiring . . . . . . . . . . . . . . . . . . . . . . . 81
E049 - Jib cylinder-Steering cylinder-Lift cylinder . . . 83
MS0133 - Universal plug . . . . . . . . . . . . . . . . . . . . . . . . 87

5
 Maintenance Book

E
TROUBLE SHOOTING AND DIAGRAM
1 - Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1.1 - Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1.2 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1.3 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
1.4 - Alarm codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
2 - Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2.1 - System architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2.1.1 - Variable speed drive socket pinning. . . . . . . . . . . . . . . . . . . . . . 94
2.1.2 - Serial card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
2.2 - Electric circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
2.2.1 - 97
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 - 98
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 - 98
Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 - 99
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.5 - 99
Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.6 - 99
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 - Hydraulic circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
2.3.1 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
2.3.2 - Hydraulic units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.3.2.1 - Details of MK5 hydraulic unit. . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.3.2.2 - Details of MK6 hydraulic unit. . . . . . . . . . . . . . . . . . . . . . . . . . 104
3 - Electric diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4 - Hydraulic diagram . . . . . . . . . . . . . . . . . . . . . . . . . 110

F
RECORDS
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . 117

6
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

A - Preface - Foreword
Preface - Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position
people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or
alterations/modifications to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work
platform in the designated Manual Holder, at all times.
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual
are followed. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and
authorized personnel operate and maintain the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Compliance with safety instruction (machine, use, environment).
• Use of the equipment within the performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to
be confused with the technical specifications. Only the specifications in this manual should be used to study the
suitability of the equipment for the intended use.
This maintenance and repairs book is specific to the HAULOTTE® products listed on the cover page of this
manual. The maintenance book is intended for the on-site maintenance technician.
It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended
by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.
• Reduce machine reliability and shorten its service life.
• Jeopardize operator safety.

To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE Services®.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or
adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine
HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work
completed.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

A - Preface - Foreword
1- Symbols and colors

Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety
information.

The following safety symbols are used throughout this manual to indicate specific hazards and the hazard
severity level when operating or maintaining the Aerial Work Platform.

Symbol

Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

Prohibition relating to work safety and quality

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

Maintenance sheet

Recommended tools

Recommended part

Safety

N.B. : Additional technical information

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

A - Preface - Foreword
Decals

Color Title Description

Danger : Indicates a hazardous situation which if not avoided,

WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided,

COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate

injury.

Notice : Indicates practices not related to personal injury.

Procedure : Indicates a maintenance operation.

N.B.-:-THE FOLLOWING SAFETY ADVISORIES ARE USED THROUGHOUT THIS MANUAL TO INDICATE SPECIFIC
HAZARDS WHEN OPERATING OR MAINTAINING THE TELEHANDLER.

4001012670 E 06.20 USA / GB 9

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

A - Preface - Foreword

Notes

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

B - Safety
Safety
1- General safety rules
1.1 - MAINTENANCE IMPLEMENTATION

Your safety and the safety of the people around are essential.
Make sure the work area is clean in order to not to pollute the system of the machine.
Before performing any maintenance interventions, place the machine in maintenance configuration.

The maintenance stand must be in place before any maintenance operation is begun.

COMPACT 8 (C 2032E) - COMPACT 10N (C 2632E) - COMPACT 12

COMPACT 10 (C 2747E)
COMPACT 8W (C 2047E) COMPACT 10N-1 (C 3347E)

COMPACT 14 - COMPACT 3947E

The maintenance support (on both sides of the machine)
must be put in place before any maintenance operations.

Never leave the hydraulic cylinders fully extended before switching off the machine, or when stationary
for an extended period of time. Keep the elements of the machine in configuration of maintenance
thanks to mechanics devices.
Report that the machine is under maintenance by tagging the platform and ground control boxes.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

B - Safety
Note :

• Using the machine during maintenance is strictly forbidden.

• Do not climb onto the covers.
• The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting
anchors).
• Plug the end of any hoses removed, and cap any open ports to prevent contamination during
maintenance.

1.2 - UNCONTROLLED MOVEMENT HAZARD

Be aware of uncontrolled movement and always respect the following :

• Maintain clearance from high voltage lines.
• Maintain clearance from generators, radar, electromagnetic fields.
• Never expose the batteries or electrical components to water (high pressure washer, rain).
• Never tow the machine over extended distances.
• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.
• Never leave the hydraulic cylinders fully extended before switching off the machine, or when
stationary for an extended period of time.
• Put the machine in stowed position.
• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.
• Ensure all compartments are closed and secured.
• Chock the wheels.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

B - Safety
1.3 - ELECTRIC SHOCK HAZARDS

The machine is not electrically insulated and does not provide protection from contact or proximity to
electrically charged conductors.
Always position the lift at a safe distance from electrically charged conductors to ensure that no part of
the machine is within an unsafe area.
Respect the local rules and the minimum safety distance from power lines.
Minimum safe approach distances

Electric voltage Minimum safety distance

Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45

N.B.-:-THIS TABLE IS APPLICABLE, EXCEPT WHEN THE LOCAL REGULATIONS ARE MORE STRICT.

Do not operate the machine :

• Do not operate the machine when close to live power lines, consider
the movement of the machine and the sway of the electric power
lines particularly in windy conditions.
• Do not operate the machine during lightning, thunderstorms, snow/
ice or any weather condition that could compromise operator safety.
• Do not operate the machine during lightning or storms.
• Do not use the machine as a welding earth.
• Do not wash electrical components with a high pressure washer.
• Do not weld on the machine without first disconnecting the battery
terminals.
• The machine must not be used while charging the batteries.
• When using the platform AC power line, ensure it is protected with a
circuit breaker.
Keep away from the machine if it contacts energized power lines.
Personnel on the ground or in the platform must not touch or operate
the machine until energized power lines are shut off.
In the event of accidental contact with a high voltage line, wait for the
power to the line be de-energized before attempting to operate the
machine.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

B - Safety
1.4 - EXPLOSION / FIRE HAZARDS

Always wear protective clothing and eye wear when working with
batteries and power sources/systems.

N.B.-:-ACID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER.

• Do not work in an explosive or flammable atmosphere / environment.

• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery in proximity of spark, open flame, lit
cigarettes.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

B - Safety
2- Maintenance and repair training
2.1 - OWNER'S RESPONSABILITY

The owner (or hirer) has the obligation to inform technician of the instructions contained in the Operator
Manual and Maintenance Book.
The owner (or hirer) has the obligation to renew all manuals or decals that are either missing or in bad
condition.
Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations regarding maintenance of the
machine.

2.2 - TECHNICIAN'S RESPONSABILITY

The technician must read and understand the contents of this manual, operators manuals and the
decals affixed on the machine.
The technician must inform the owner (or hirer) if the manual or any decals are missing or in poor
condition, and of any malfunction of the machine.

Only authorized and qualified operators may operate HAULOTTE® machines.

2.3 - HAULOTTE SERVICES®

The HAULOTTE® is at your service in all 5 continents of the world via an extensive network of its own
factory trained technicians, who are ready to respond to your every need.

2.4 - TRAINING

Whether you want to just service your equipment or carry out a complete overhaul, HAULOTTE® can
provide you with a structured training program or we can tailor a program to suit your specific
requirements or circumstances. Training can cover the general operation of the equipment,
breakdowns, engine maintenance and repairs and electrical/hydraulic/mechanical repairs and trouble
shooting.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

B - Safety
2.5 - PRODUCT MODIFICATION

In a constant effort to improve the quality of machines, HAULOTTE continually monitors technical
improvements that enable to develop products with improved safety and greater reliability. The target
being that HAULOTTE® always work to build confidence in the relationships with our customers.
These improvements will be shared via the following documents :
• OI : Obligatory Intervention, Safety information requiring immediate action (take into account
by HAULOTTE®).
• NI : Technical improvement requiring immediate action (take into account by HAULOTTE®).
• RI : Improvement proposed to customers to take into account during maintenance operation.
• PI : Product information for knowledge.

2.6 - AFTER SALES SERVICE

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure the optimum use of your HAULOTTE product :
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the HAULOTTE®
Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts
interchangeability and correct machine operation.
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage.

2.7 - PRODUCT INFORMATION

Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety concern.
Any modification may violate Haulotte design parameters, local regulations and industry standards.
If you desire a modification to the product, submit a request in writing to HAULOTTE.
With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it
is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the
bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE Services®.
Do not hesitate to contact HAULOTTE Services® , should you have any questions relating to the issued
bulletin(s) or with questions on the policy itself.

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B - Safety
3- Conditions of warranty

Our warranty conditions and extension contracts are now available on the websites of our sales network :
www.haulotte.com

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

B - Safety

Notes

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
Familiarization

Notes

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
1- Primary machine components
1.1 - LAYOUT

COMPACT 8 - COMPACT 2032E - COMPACT 8W - COMPACT 2047E - COMPACT 10N - COMPACT 2632E -
COMPACT 10 - COMPACT 2747E - COMPACT 12 - COMPACT 3347E - COMPACT 14 - COMPACT 3947E

C42
C75 C7 C76 C68
C59
C35
C6
C154
C77 C27 C1
C88 C87 C87
C20

C142 C143 C142 C2 C30 C58 C141

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
Marking Description Marking Description

C1 Chassis C59 Hinged midrail

C2 Front driven steering axle C68 Electric socket (Option)

C6 Platform C75 Extension

C7 Platform control box C76 Guardrail

C20 Tie-down (and/or lifting) points C77 Platform access ladder

C27 Ground control box + Universal plug C87 Position of the lift truck forks

C30 Hydraulic oil tank C88 Battery drawer lock

C35 Document holder C141 Rear wheel

C42 Foot Switch (For Japan only) C142 Machine anchorage point

C58 Pothole protection C143 Battery drawer

Universal plug

4001012670 E 06.20 USA / GB 21

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
1.2 - MAINTENANCE SUPPORT

The maintenance stand must be in place before any maintenance operation is begun.

COMPACT 8 (C 2032E) - COMPACT 10N (C 2632E) - COMPACT 12

COMPACT 10 (C 2747E)
COMPACT 8W (C 2047E) COMPACT 10N-1 (C 3347E)

COMPACT 14 - COMPACT 3947E

The maintenance support (on both sides of the machine)
must be put in place before any maintenance operations.

Placing the machine in maintenance configuration :

• Lift scissor arms to a sufficient height to tilt the stand.

• Unscrew, rotate and put the stand in the vertical position.
• The stand should remain in the vertical position.
• Lower the scissor arms.
• Scissor arm pivoting rod should rest on the V groove of the stand.
Putting in use position :

• To put back the machine into its normal operation, reverse the steps used above.

22 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
1.3 - MANUAL EXTENSION

Machines are equipped with manual extension with several possible positions.
For : C8 (COMPACT 2032E) - C8W (COMPACT 2047E) - C10N (COMPACT 2632E) - C10
(COMPACT 2747E) - C12 (COMPACT 3347E) - C14 (COMPACT 3947E)

• Press the pedal.

• Push to the required notch.

N.B.-:-DO NOT LOAD THE EXTENSION DECK, FOR EASE OF MANOEUVRING.

The extension deck must be retracted and locked during transport or towing.

4001012670 E 06.20 USA / GB 23

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
1.4 - GROUND CONTROL BOX

1.4.1 - Layout

General view - COMPACT 8 - COMPACT 2032E - COMPACT 8W - COMPACT 2047E - COMPACT 10 - COMPACT
2747E - COMPACT 10N - Compact 2632E - COMPACT 10N-1 - COMPACT 12 - COMPACT 3347E - COMPACT 14 -
COMPACT 3947E

92 6 91-93 106

105 107

E-stop button

144

24 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
Controls and indicators

Marking Description Function

6 Platform overload indicator Platform overload indicator
91 Hour meter-Battery charging indicator Total machine running hours-Battery charger status
Move upwards ; Move to the left : Platform control box energized
Center : De-energizes control system
92 Control box activation key switch
Move downwards ; Move to the right : Ground control box
energized
93 Battery charging indicator Battery charge level status during battery charging
Move upwards : Switching on the flashing light
105 Flashing light selector
Move downwards : Switching off the flashing light
Move upwards : Platform raises
106 Platform raising / lowering selector
Move downwards : Platform lowers
Pulled out : Platform lowers
107 Pull T-handle for emergency lowering
Release : Stops platform lowering
Pulled out : Ground control box energized
144 E-stop button-Cut-off
Pushed in : De-energizes control system

4001012670 E 06.20 USA / GB 25

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
1.5 - PLATFORM CONTROL BOX

1.5.1 - Layout

General view - COMPACT 8 - COMPACT 2032E - COMPACT 8W - COMPACT 2047E - COMPACT 10 - COMPACT
2747E - COMPACT 10N - COMPACT 2632E - COMPACT 10N-1 - COMPACT 12 - COMPACT 3347E - COMPACT 14
- COMPACT 3947E

26 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
Controls and indicators

Marking Description Function

30 Overload indicator Platform overloaded
43 Horn button Horn
Pulled out : Ground control box energized
46 E-stop button
Pushed in : De-energizes control system
85 Fault indicator Faulty or tilting machine
Move forward : Forward drive or platform raising
Movement joystick
Move backwards : Reverse drive or platform lowering
108
Press right side of button : Right-hand steering
Front axle steering selector
Press left side of button : Left-hand steering
On : Raising / Lowering selection activated
110 Elevation / Lowering selection indicator
Off : Raising / Lowering movement is not selected
On : Driving function activated
111 Driving selection indicator
Off : Driving movement is not selected

high-speed driving

low-speed driving

112 3-position selector

Platform elevation/lowering

Press in and hold : Associated command is validated

123 Enable Switch
Release : Associated command movement is halted

4001012670 E 06.20 USA / GB 27

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
2- List of actuators and sensors
2.1 - SENSORS AND ACTUATORS

Sensors and actuators

Marking Description
A1 Angle sensor
C12 Platform lowered after the 3m cut-out
G1 Pressure sensor (weighing)
SP1 Overload pressure switch
SQ1 Low-position switch
SQ3 High-position switch
SQ5 Left pothole position limit switch
SQ6 Right pothole position limit switch
SQ7 Manual extension contactor (Weighing only option)
SQ10 Tilt contactor

28 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
2.2 - SENSORS DETAIL

Marking Item Description

1 A1 Relative angle sensor
2 G1 Pressure sensor (weighing)
3 SQ1 Low stop detection
4 SQ3 High detection (32 = 0 If platform with maximum height)
5 SQ5 Left pothole position limit switch
6 SQ6 Right pothole position limit switch

4001012670 E 06.20 USA / GB 29

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization

Marking Item Description

1 C12 / SQ4 Platform lowered after the 3m cut-out
2 SP1 Overload pressure controller (28) (If strain gauge not mounted)
3 SQ1 Low stop detection ( 29 =1 if PF < 3 m)
4 SQ7 Manual extension contactor (Weighing only option)
5 SQ10 Slope detection

30 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
3- Consumables

Consumable HAULOTTE® code

Hydraulic filter cartridge 2427002940

4- Ingredient

Ingredient HAULOTTE® code

Hydraulic oil 2420801310
Hydraulic oil (Winter option) 2505002640
Biological hydraulic oil 2820304310

4.1 - HYDRAULIC OIL

Hydraulic oils must comply with the following requirements :

• Oil filterability must be compatible with absolute filters
• Have properties such as :
• Antifoam and deaeration
• Anti-wear, anti-shear and antioxydant
• Rust and corrosion inhibitors (copper)

The recommended viscosity grades depending on the environmental conditions are as follows :

Environmental conditions ISO Viscosity grade

Ambient temperature between - 15° C (- 9° F) and + 40° C (+ 104° F) HV 46
Ambient temperature between - 35° C (- 31° F) and + 35° C (+ 95° F) HV 32
Ambient temperature between 0° C (32° F) and + 45° C (+ 113° F) HV 68

Biodegradable oils may be used if they comply with the following requirements :
• Ambient operating temperature between - 15° C (- 9° F) and + 40° C (+ 104° F)
• HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568
• Necessary characteristics :

Viscosity grade ISO Viscosity grade

Viscosity at + 40° C (+ 104° F) 46 +/- 3 mm² / s
Viscosity at + 100° C (+ 260° F) > 8 mm² / s
Viscosity index > 160
Flashpoint > 220° C (> 572° F)
Pour point < - 40° C (> - 104° F)

4001012670 E 06.20 USA / GB 31

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
5- Lubrication diagram

5 3 6

5 6

32 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
List of ingredients

Marking Ingredient Symbol HAULOTTE® code

Hydraulic oil (Standard) - Barrel 209 l(55,2 gal US) 2420801310
3
Hydraulic oil (Winter option) 2505002640

4 Biological hydraulic oil - Barrel 209 l(55,2 gal US) 2820304310

5 Extreme-pressure lithium grease 2820304320

Lead-free grease - Aerosol 0,4 l(0.1 gal US) 2820304330

6
Lead-free grease - Can 5 l(1,32 gal US) 2820304340

4001012670 E 06.20 USA / GB 33

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

C - Familiarization
6- Machine specifications
6.1 - MOVEMENT SPEED

To allow checking operation, refer to the following table about originally time per movement. If the
values measured by test are not equal to the following :
• Do not use the machine.
• Setting updating is needed.
Always check speed movement from the ground control box.

COMPACT 8 / COMPACT 8W /
COMPACT 2032E COMPACT 2047E
Micro drive speed 0,8 km/h / 0.50 mph
Low drive speed 1,5 km/h / 0.93 mph
High drive speed 3 km/h / 1.86 mph
Maximum freewheel speed during towed operation 1 km/h / 0.62 mph
Time for lifting at maximum height 26 s +/- 5 s 34 s +/- 5 s
Time for lowering to minimum height 41 s +/- 5 s 47 s +/- 5 s

COMPACT 10 / COMPACT 10N /

COMPACT 2747E COMPACT 2632E
Micro drive speed 0,8 km/h / 0.50 mph
Low drive speed 1,5 km/h / 0.93 mph
High drive speed 3 km/h / 1.86 mph
Maximum freewheel speed during towed operation 1 km/h / 0.62 mph
Time for lifting at maximum height 34 s +/- 5 s 36 s +/- 5 s
Time for lowering to minimum height 47 s +/- 5 s 49 s +/- 5 s

COMPACT 12 / COMPACT 14 /
COMPACT 3347E COMPACT 3947E
Micro drive speed 0,8 km/h / 0.50 mph 0,85 km/h / 0.53 mph
Low drive speed 1,5 km/h / 0.93 mph 1,4 km/h / 0.87 mph
High drive speed 3 km/h / 1.86 mph 2,8 km/h / 1.74 mph
Maximum freewheel speed during towed operation 1 km/h / 0.62 mph
Time for lifting at maximum height 57 s +/- 5 s 62 s +/- 5 s
Time for lowering to minimum height 53 s +/- 5 s 47 s +/- 5 s

34 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

Inspection and maintenance schedule
1- Inspection program

The machine must be inspected at regular intervals in accordance with the requirements set out in the country of
use and at least once a year. The purpose of the inspection is to detect any defect which could lead to an accident
during routine use of the machine.

Inspections and maintenance must be carried out by a qualified company or person chosen by the owner of the
machine.

The results of these visits must be recorded in a safety register created by the owner. This register as well as the
list of competent repair persons must made available to the work inspector, government inspector and company
safety committee at any time.

Frequency Person-in-charge Stakeholder Type Documentation

Before each hire Owner On-site technician Daily inspection Operator's manual
Before each use or
Operator Operator Daily inspection Operator's manual
each change of user
At intervals On-site technician,
Preventive
recommended Owner qualified HAULOTTE Services® Maintenance Book
maintenance
by HAULOTTE® technician
On-site technician,
Before sale Owner qualified HAULOTTE Services® Periodic inspection Maintenance Book
technician
On-site technician,
Annually ( 1 year) (*) Owner qualified HAULOTTE Services® Periodic inspection Maintenance Book
technician
After 10 years then Qualified technician HAULOTTE
Owner Major inspection Maintenance Book
every 5 years Services®

(*) Or according to local regulations.

2- Daily inspection

The daily inspection must be performed every day, before the start of a new work shift and at every change of
user.

This inspection is performed by and under the responsibility of the user and includes the visual and functional
inspection of the machine as well as the testing of its safety systems.

A description of the daily inspection can be found in the machine's user manual.

We recommend these forms to be completed daily and stored to assist with your maintenance schedule.

4001012670 E 06.20 USA / GB 35

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

3- Preventive maintenance

Maintenance operations must be carried out by a qualified technician chosen by the owner and ensure that the
machine operates correctly.

Severity of operating conditions may require a reduction in time between maintenance periods.

Maintenance operations performed must be recorded in a register / log book of the machine.

The information contained in our manual is to be complemented by the information found in the engine
manufacturer's maintenance manual, which can be found on the link in the associated maintenance sheet
MS0238.
Symbol meanings

Oil change To check by test Tightening

Functional adjustments / Checks /

Levelling Visual inspection
Cleaning

Lubrication-Lubrication Systematic replacement

Preventive Maintenance Level 1 - First 50H

Corrected
First 50H

Page or
NOK
OK

First 50H associated Comments

procedure

Chassis assembly : Wheel, reducer, steering, wheel pivot

Tighten the wheel nuts E006

Hydraulic : oils, filters and hoses

Replace the hydraulic filter E003

36 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

Preventive Maintenance Level 1 - Every 2 weeks

Every 2 weeks

Corrected
Page or

NOK
OK
Every 2 weeks associated Comments
procedure

Batteries

Check the electrolyte level of the battery/batteries E018

Preventive Maintenance Level 1 - Every 6 months or 250H

Every 6 months or 250H

Corrected
Page or

NOK
Every 6 months or 250H associated OK Comments
procedure

Chassis assembly : Wheel, reducer, steering, wheel pivot

Tighten the wheel nuts

Grease the steering system

Clean the pads slide

Check that the ground strap is present and in good

condition
Hydraulic : oils, filters and hoses

Check the hydraulic oil level

Platform

Tighten the guardrail and the platform access

Clean the platform extension

4001012670 E 06.20 USA / GB 37

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

Preventive Maintenance Level 2 - Every 1 year or 500H

Every 1 year or 500H

Corrected
Page or

NOK
OK
Every 1 year or 500H associated Comments
procedure

Batteries
Check the condition of the battery terminals, cables
(Corrosion, not damaged)

Grease the terminals

Hydraulic : oils, filters and hoses

Replace the hydraulic filter

Preventive Maintenance Level 2 - Every 2 years or 1000H

2 year(s) or 1000H

Corrected

Page or
NOK
OK

Every 2 years or 1000H associated Comments

procedure

Chassis assembly : Wheel, reducer, steering, wheel pivot

Check the bushings and pins - Replacement if
necessary
Lower arm

Check the pads - Replacement if necessary

Hydraulic : oils, filters and hoses

Drain the hydraulic oil

38 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

4- Periodic inspection

The Periodic inspection is a thorough inspection of the operation and safety features of the machine. This must
take place prior to the sale or resale of the machine and every 1 year. Local regulations may have specific
requirements on frequency, and content of inspections.

This intervention must take place after :

• Extensive dismantling and reassembly
• Repairs involving the machine's essential components
• Any accident causing stress to the machine

This inspection is the responsibility of the owner, and must be conducted by a qualified technician.

Under no circumstances may this inspection replace the control required by local regulations.

Use the detailed program below.

Corrected
Periodic

Page or

NOK
OK
Periodic associated Comments
procedure

Chassis assembly : Wheel, reducer, steering, wheel pivot

Check state of tires/tyres and inflations

Batteries

Check the condition of the battery

Hydraulic : oils, filters and hoses

Check the hoses, blocks and pumps, fittings,
cylinders and the tank for the absence of leaks,
deformations and damage
Platform

Test the closure and locking of access platform

Check that the harness anchor points are not

cracked or damaged
Check the quick ties and the good location of the
guardrail

4001012670 E 06.20 USA / GB 39

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

Corrected
Periodic
Page or

NOK
OK
Periodic associated Comments
procedure

General
Check for the presence, cleanliness and readability
of the manufacturer's plates, security labels, user
manual and maintenance manual
Check the cleanliness and readability of the control
box

Check chassis opening and locking of covers

Check the condition of electrical harnesses, cables

and connectors
Check for the absence of abnormal noise and jerky
movements
Check for the absence of visible deterioration and
damage
Check for the absence of cracks, broken welds and
chipped paintwork on the structure
Check for the absence of missing or loose screws
and bolts
Check for the absence of deformation, cracking and
breakage of axis stops, bushing and axes
Check for the absence of foreign bodies in joints and
sliding parts
Safety devices
Test the operation of the upper and lower control
boxes: manipulators, switches, buttons, horn,
emergency stops, screens and lights

Check the absence of visual and audible alarms

Test the operation of the tilt system

Test the operation of the emergency lowering system

Test the operation of the drive speed limiter systems

Test the speed and behavior of movements

Check the operation of the load control system -

Calibrate if necessary

Test the overriding system

40 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

5- Major inspection

The inspection is a thorough inspection of the machine to ensure that it is fully functional. It must be carried out
after 10 years then every 5 years.

This inspection is the responsibility of the owner and must be carried out by a technician HAULOTTE Services®
or an authorized and qualified person.

In order to carry it out, contact the subsidiary HAULOTTE® or the authorized distributor.
Machine sheet

N.B.-:-THE LIST OF MAINTENANCE SHEETS IS NOT EXHAUSTIVE. OTHER SHEETS MAY BE SENT UPON
REQUEST. CONTACT HAULOTTE SERVICES®.

4001012670 E 06.20 USA / GB 41

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

D - Inspection and maintenance schedule

Notes

42 4001012670 E 06.20 USA / GB

General data
Structural part inspection

MS0001

General data

Structural part inspection

1- Warning

• Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®.
• The use of this form implies that its user has been trained on this type of equipment.
• It is important that the person working on the machine is familiar with all of the safety information contained
in the user manual.
• Generally speaking, the user must comply with regulatory obligations in force, particularly those relating
specifically to working alone, co-activity and manual load handling...
• The user must have all the permits/authorizations required to work (fire permit, etc.) and comply with the
specific safety instructions at the intervention site.
• Only risks linked specifically to activities relating to the disassembly and assembly of the
machine HAULOTTE® are described in this sheet.

2- Risk prevention

Means of protection to be used when implementing the range

Appropriate workwear Gloves

Safety shoes

3- You will need

• Standard tool kit • Place barriers around the perimeter of the work area

4001012670 E 06.20 USA / GB 43

General data
Structural part inspection

MS0001

4- Control and maintenance

To guarantee the integrity of the machine, it is necessary to carry out periodical controls on the mechanical structure
such as defines hereafter.

4.1 - DAILY INSPECTION

All the accessible structural part without disassembling

must be subjected to a fast visual inspection.
If anomalies are noted, according to the list below, a
reinforced control will have to be carried out to judge
conformity of the part :
• Absence of foreign body to the articulations and
slides.
• Absence of deformation and visible damage.
• Absence of crack, broken welding, oxidation, glare of
painting.
• Absence of excessive gap to the articulations and
slides.
• Check that locking device are not damaged and are
functional.
• No screws or missing part loosened or unscrew.
• Anchorage points firmly fixed and not damaged.
The list of part to check are define Section
Familiarization.

44 4001012670 E 06.20 USA / GB

General data
Structural part inspection

MS0001

4.2 - MAJOR INSPECTION

All structural part listed Section Familiarization must be disassembled and all weldsmust be review using
non-destructive checks Section D - Inspection and maintenance schedule.
The criteria quoted above are applicable.
The main items to be inspected are :
• Boss welds on chassis, turret, arms, booms and jib.
• Booms and arms welds.
Example

In the event of suspicion of crack, a cleaning and a sweating are to be carried out to guarantee the integrity
of the part before reassembly.
Check presence and torque of each bolts and screw used to assembly part listed in Section Familiarization.
Refer to spare part catalog for additional information if needed.

Some screws are not reusable and must be systematically changed (ex: screws from the gear ring).

4001012670 E 06.20 USA / GB 45

General data
Structural part inspection

MS0001

4.3 - FUNCTIONAL TESTS

The following tests must be performed periodically Section D - Inspection and maintenance schedule :
• An important technical intervention.
• An accident resulting from a failure of a major component.
The following tests must be realized by a qualified staff under secure conditions.
The results of the tests must be entirely documented.
To avoid the swing of the machine during the test, it is imperative that a device of reserve (chain, not of
anchoring) is used during the test.

4.4 - DYNAMIC TESTS

The machine must be place on level and firm ground.

With 100% of the maximum allowed load, operate from ground control box (or emergency control box) all
the movements ; the platform floor must reach a height of about 1 above the ground.
The functional tests must show the following facts :
• The machine carried out all the movements without jolts while supporting the load.
• All the security device function correctly.
• Authorized maximum speeds of operation are not exceeded.
Refer to the user manual for the description of the safety device and technical characteristics to be reached.

4.5 - STRUCTURAL TEST

The following test shows that the structure of the machine is in conformity with the safety requirements.
The machine must be place on level and firm ground.
With 100% of the maximum allowed load, operate from ground control box (or emergency control box) all
the movements ; the platform floor must reach a height of about 1 above the ground :
• Measure the distance between the ground and the basket (or of the platform).
• Leave the machine in static during 15 mnn.
• Measure the distance between the ground and the basket (or of the platform).
If the difference between two measurements does not exceed 4 cm (1.575 in) : the test is validated.
If the difference between two measurements exceeds 4 cm (1.575 in), to contact HAULOTTE Services® or
to carry out the additional tests described below. MS0003 - § 3.2 Cylinder inspection.

46 4001012670 E 06.20 USA / GB

Control-Filling-up
Oil tank

M001

Control-Filling-up
Oil tank

1- You will need

• Standard tool kit

• Protective goggles • Place barriers around the perimeter of the work area
• Gloves

2- Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance con-
figuration

3- Control

Check the oil level when cold (before beginning a new period of work).

The oil level ( 1 ) must be between the upper and lower markers .

4- Filling-up

For COMPACT 8 (COMPACT 2032E) - COMPACT 8W (COMPACT 2247E) - COMPACT 10N (COMPACT 2632E) -
COMPACT 10 (COMPACT 2747E) - COMPACT 12 (COMPACT 3347E) - COMPACT 14 (COMPACT 3947E)

Check that the oil level is between the indicated minimum and maximum levels. 1
Top up the oil level, if necessary :
• Oil level is too high 1
• Oil level is too low 2
1. Loosen and remove the tank cap .
2. Top up the oil level.
3. Refit and tighten the tank cap .

5- Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration

4001012670 E 06.20 USA / GB 47

Control-Filling-up
Oil tank

M001

Notes

48 4001012670 E 06.20 USA / GB

General data
Pins and bearing inspection

MS0002

General data

Pins and bearing inspection

1- Warning

• Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®.
• The use of this form implies that its user has been trained on this type of equipment.
• It is important that the person working on the machine is familiar with all of the safety information contained
in the user manual.
• Generally speaking, the user must comply with regulatory obligations in force, particularly those relating
specifically to working alone, co-activity and manual load handling...
• The user must have all the permits/authorizations required to work (fire permit, etc.) and comply with the
specific safety instructions at the intervention site.
• Only risks linked specifically to activities relating to the disassembly and assembly of the
machine HAULOTTE® are described in this sheet.

2- Risk prevention

Means of protection to be used when implementing the range

Appropriate workwear Gloves

Safety shoes

3- You will need

• Standard tool kit • Place barriers around the perimeter of the work area

4001012670 E 06.20 USA / GB 49

General data
Pins and bearing inspection

MS0002

4- Control and maintenance

Inspection of the pins, stop pins, bushings and bearings must be carried out according to the recommendations
Section D - Inspection and maintenance schedule :
• Fast visual inspection without disassembling Section D - Inspection and maintenance schedule :
• Check the presence of the pins and visible stops pins without disassembling.
• Check the presence of the screws.
• Check absence of deformations, cracks or breakage of pins and/or stops pins.
• Check absence of heavy abrasion, wear or oxidation of the pins, stops pins.
• Reinforced visual inspection with disassembling of certain elements to reach the bushes or bearing Section D -
Inspection and maintenance schedule : In addition to the above cited criteria, verify the following :
• Check the presence and the position of the bushes and bearings.
• Check the absence of shaving in periphery of the pins.
• Check the absence of heavy abrasion, wear or oxidation of the bushes and bearing.
• Check the absence of deformations, cracks or breakage of the bushes and bearing.
• Check the absence of radial gap > 0,5 mm (19690 µ in) on the pins.
• Complete disassembling of the pins, bushes and bearing Section D - Inspection and maintenance schedule :
In complement of the inspections above cited, it is necessary to check :
• For the stages :
• Check the presence of material of friction.
• For the bearings :
• After disassembling, protect the bearing from pollution and shocks.
• Clean the bearing with a suitable solvent.
• Check the absence of shaving in the housing of the bearing and/or the bearing.
• Check the absence of heavy abrasion, wear, oxidation, deformations of the balls (or rollers) and the ball races.

The periodicity can evolve under the following conditions Section D - Inspection and maintenance schedule :
• Abnormal noise during movements of the structure.
• Prolonged storage of the machine ( 6 months).
• Specific storage and use Environment (strong moisture and salinity of the air).

5- Criteria of replacement

The pins, stop pins, bushes and bearing must be replaced as soon as one of the anomalies quoted above is noted.
Bearing and bushes must be imperatively changed at the end of 10 years of use.

50 4001012670 E 06.20 USA / GB

General data
Pins and bearing inspection

MS0002

6- Procedure of reassembly
6.1 - PINS AND BUSHES

When reassembling bearings and pins ensure that :

• Lightly lubricate the housing into which the bearing is to be installed.
• Insert the bearing using a bearing drift, preferably out of mild steel.
• The bearing, the bearing drift and the bearing housing must be correctly aligned during the assembly
process.
• The recommended values for the bearing drift are given on the diagram below :
Recommended Values

A D

Marking Description
A At least 0,5 times the nominal diameter
B Make a chamfer
C Nominal diameter of the bearing - 0,2 / - 0,3 mm (-7874 µ in / -11810 µ in)
D Bearing drift
E Diameter of the bearing guide - 0,20 / - 0,25 mm (-7874 µ in / -9843 µ in)
F Bearing
G Housing

• After inserting the bearing, lubricate and fit the pin.

4001012670 E 06.20 USA / GB 51

General data
Pins and bearing inspection

MS0002

6.2 - BEARINGS

For the reassembly of bearings, respect the following stages :

• Clean boring and/or the pins to remove all the foreign bodies.
• Slightly lubricate boring and/or pins.
• Lubricate the ring of the bearing slightly.
• To fit bearing in a boring: take support on the external ring of the bearing.
• To fit bearing on an axis: take support on the interior ring of the bearing.

52 4001012670 E 06.20 USA / GB

General data
Cylinder inspection

MS0003

General data

Cylinder inspection

1- Warning

• Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®.
• The use of this form implies that its user has been trained on this type of equipment.
• It is important that the person working on the machine is familiar with all of the safety information contained
in the user manual.
• Generally speaking, the user must comply with regulatory obligations in force, particularly those relating
specifically to working alone, co-activity and manual load handling...
• The user must have all the permits/authorizations required to work (fire permit, etc.) and comply with the
specific safety instructions at the intervention site.
• Only risks linked specifically to activities relating to the disassembly and assembly of the
machine HAULOTTE® are described in this sheet.

• Beware of the risk of burns; the hydraulic system operates at high temperatures.
• The pressure in the hydraulic system is very important. It can cause accidents. Relieve the pressure before
beginning any work and never search for oil leaks using your hands.

2- Risk prevention

Means of protection to be used when implementing the range

Appropriate workwear Gloves

Safety shoes

3- You will need

• Standard tool kit • Place barriers around the perimeter of the work area

4001012670 E 06.20 USA / GB 53

General data
Cylinder inspection

MS0003

4- Control and maintenance

4.1 - VISUAL INSPECTIONS

The hydraulic actuating cylinders must be subjected to visual inspections periodic all the 250 hours or 6
months such as defined below :
• Absence of leakage.
• Absence of deformations, visible damage , cracks on the body and fixing of the cylinder.
• Absence of rust and shock on the rod.
• Absence of foreign objects on all surfaces.
• Absence of missing or loosened part (bolt, nut, connection, flexible device, etc).

4.2 - FUNCTIONAL TESTS

To guarantee an optimal level of performance and safety, functional tests must be realized all the 250 hours
or 6 months.
The periodicity can evolve under the following conditions :
• Anomaly noted during visual inspection.
• Abnormal noise during movements of the structure.
• Prolonged storage of the machine ( 6 months).
• Specific storage and use Environment (strong moisture and salinity of the air).

Generic Control :

• Position a load equal to the rated capacity on the cage (or platform).
• Raise the cage (or the platform) using the ground control box. To activate the cylinder to be tested, proceed
as follows :
• Lift Arm hydraulic cylinder : Lift the arm to approximately half full height. The telescopic boom should be fully
extended and in the horizontal position. (For machines fitted with).
• Boom lifting cylinder or Jib cylinder : Lift the concerned equipment (boom or jib) of approximately half way. Extend
the telescope to its maximum.
• Telescoping cylinder : Lift the boom to its maximum angle and telescope approximately 50 cm (19.69 in).
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• Leave the machine in this condition for 15 mn (minutes).
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• If the difference between two measurements does not exceed 4 cm (1.575 in) : the test validates correct operation.
• If the difference between two measurements exceeds 4 cm (1.575 in), contact HAULOTTE Services® or carry out
the additional tests described below.

54 4001012670 E 06.20 USA / GB

General data
Cylinder inspection

MS0003

Control cylinder by cylinder :

• Position a load equal to the rated capacity on the cage (or platform).
• Perform the movement of the concern cylinder to half of its stroke.
• Fix the cylinder with a comparator :
• Attach the body of the comparator on the cylinder rod.
• The needle of the comparator must be in contact with the end of the casing of the cylinder.
• The target is to measure the creep of the cylinder rod.
• If the creep of the cylinder rod is higher than the values indicated in the table below, replace the cylinder.

Type of cylinders Maximum drift authorised due to an internal leak of the cylinder
Lift cylinder arm or boom (Machine with
After 10 mn, creep < 0,2 mm (7874 µ in) After 60 mn, creep < 1 mm (0.039 in)
working heights > 26 m(85 ft4 in))

Outriggers cylinder, Oscillating axle

locking, Lift cylinder arm or boom After 10 mn, creep < 0,5 mm (0.01196 in) After 60 mn, creep < 2,5 mm (0.098 in)
(Machine with range-limiting system)

Lift cylinder arm or boom, Telescoping,

After 10 mn, creep < 1 mm (0.039 in) After 60 mn, creep < 6 mm (0.236 in)
Compensation, ...

Steering cylinder After 10 mn, creep < 1,5 mm (0.059 in) After 60 mn, creep < 9 mm (0.354 in)

These tests must be made in conditions of equivalent temperatures.

4001012670 E 06.20 USA / GB 55

General data
Cylinder inspection

MS0003

4.3 - MAJOR INSPECTION

A thorough inspection of the structural parts must be realized all the 5000 h or 10 years with disassembling
of the element to check the entirety of the welding. Each Cylinder must be disassembled and must be review
using non-destructive checks.
The criteria quoted above are applicable :
• Absence of deformation and visible damage.
• Absence of crack, broken welding, oxidation, glare of painting.

Check :

1. Pipe weld connection.

2. Rod weld connection.
3. Ring.
4. Rod.
5. Piston.

56 4001012670 E 06.20 USA / GB

Replacement
Hydraulic filter cartridge

M003

Replacement
Hydraulic filter cartridge

1- You will need

• Standard tool kit

• Protective goggles • Place barriers around the perimeter of the work area
• Gloves

2- Preliminary procedure
1. Place the machine in maintenance configuration. Refer to Section B 1.1 - Maintenance imple-
mentation.

3- Replacement

Before dismantling, ensure that the oil circuit is no longer under pressure and that the oil temperature is not too
high.

1. Unscrew and remove the cartridge.

2. Screw in a new cartridge.

Hydraulic filter - Compact 10 / 12 RTE (Compact 2668 / 3368 RTE) - If outriggers

option :

4- Additional operation
1. Place the machine in its operating configuration. Refer to Section B 1.1 - Maintenance imple-
mentation.

4001012670 E 06.20 USA / GB 57

Replacement
Hydraulic filter cartridge

M003

Notes

58 4001012670 E 06.20 USA / GB

General data
Braking test procedure

MS0004

General data

Braking test procedure

1- Warning

• Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®.
• The use of this form implies that its user has been trained on this type of equipment.
• It is important that the person working on the machine is familiar with all of the safety information contained
in the user manual.
• Generally speaking, the user must comply with regulatory obligations in force, particularly those relating
specifically to working alone, co-activity and manual load handling...
• The user must have all the permits/authorizations required to work (fire permit, etc.) and comply with the
specific safety instructions at the intervention site.
• Only risks linked specifically to activities relating to the disassembly and assembly of the
machine HAULOTTE® are described in this sheet.

2- Risk prevention

Means of protection to be used when implementing the range

Appropriate workwear Gloves

Safety shoes

3- You will need

• Standard tool kit • Place barriers around the perimeter of the work area

4001012670 E 06.20 USA / GB 59

General data
Braking test procedure

MS0004

4- Test procedure

The brake system is a significant component of the safety of the machine. The following tests must be performed
periodically Section D - Inspection and maintenance schedule.

High speed :

• On a flat ground or slightly inclined (always lower than the authorized slope: see plate manufacturer).
• Trace on the ground, a line being used as reference mark of stop.
• Roll moving front until reaching maximum speed :
• Between 3 km/h (1.9 mph) and 6,5 km/h (4,039 mph) according to the machines.
• Release the manipulator as soon as the wheels axles are on the level of the traced reference mark.
• Stopped machine, measure the distance between the wheel axles and traced reference mark on the ground :
• If the distance lies between 0.2 m (0ft 8in) and 2,7 m (8 ft 11 in), the test is validated.
• If not, Contact HAULOTTE Services® to repair the system.

60 4001012670 E 06.20 USA / GB

General data
Torque Values

MS0005

General data

Torque Values

1- Metric torque chart

For screws HAULOTTE®, use columns ( A ), ( B ) and ( C ) :
1 2 3
• Screw ( 1 ) grey dull dry, use colums ( A )
• Screw ( 1 ) grey dull greasy, use column ( B )
• Screw ( 2 ) yellow dry, use column ( C )
• Screw ( 2 ) yellow greasy, use column ( B )
• Screw ( 3 ) grey bright dry, use column C
• Screw ( 3 ) grey bright greasy, use column ( B )

Metric fastener torque chart

This charts is to be used as a guide only unless noted elsewhere in this manual
Class 4.6 Class 8.8 Class 12.9
Size (mm)

Dull dry Yellow dry Dull dry Lubed Yellow dry Dull dry Yellow dry Yellow
Lubed (B) Lubed (B) Dull dry Lubed
(A) (C) (A) (B) (C) (A) (C) dry
in-lbs

in-lbs

in-lbs

in-lbs

in-lbs

in-lbs

in-lbs

in-lbs

in-lbs

in-lbs

in-lbs

in-lbs
Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm
5 17.7 2 16 1.8 21 2.4 44 5 41 4.63 54 6.18 68 7.7 58 6.63 78 8.84 79 9 68 7.75 91 10.3
6 30 3.4 19 3.05 36 4.07 80 9.1 69 7.87 93 10.5 118 13.4 100 11.3 132 15 139 15.7 116 13.2 155 17.6
Size (mm)

Dull dry Lubed Yellow dry Dull dry Lubed Dry Dull dry Lubed Dry Dull dry Lubed Dry
ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs

ft-lbs
Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm

Nm
8 5.9 8 5.4 7.41 7.2 9.88 16.2 22 14 19.1 18.8 25.5 23.6 32 20.1 27.3 26.9 36.5 28 38 23.6 32 31.4 42.6
10 12.17 16.5 10.8 14.7 14.4 19.6 32.45 44 27.9 37.8 37.2 50.5 47.2 64 39.9 54.1 53.2 72.2 55 75 46.7 63.3 62.3 84.4
12 20.65 28 19.8 25.6 25.1 34.1 56 76 48.6 66 64.9 88 81.8 111 69.7 94.5 92.2 125 95.9 130 81 110 108 147
14 33.19 45 30.1 40.8 40 54.3 89.24 121 77.4 105 103 140 131.28 178 110 150 147 200 154.15 209 129 175 172 234
16 52.37 71 46.9 63.6 62.5 84.8 139.4 189 125 170 166 226 205.04 278 173 235 230 313 239.7 325 202 274 269 365
18 72.28 98 64.5 87.5 86.2 117 192.5 261 171 233 229 311 283.2 384 238 323 317 430 331 449 278 377 371 503
20 102.5 139 91 124 121 165 272.9 370 243 330 325 441 401.2 544 337 458 450 610 469.8 637 394 535 525 713
22 140.87 191 124 169 166 225 345.4 509 331 450 442 600 551.7 748 458 622 612 830 645.3 875 536 727 715 970
24 176.27 239 157 214 210 285 469.8 637 420 570 562 762 690.3 936 583 791 778 1055 807.6 1095 682 925 909 1233

4001012670 E 06.20 USA / GB 61

General data
Torque Values

MS0005

2- SAE fastener torque chart

SAE fastener torque chart

This charts is to be used as a guide only unless noted elsewhere in this manual
A574 High
Grade 5 Grade 8 strength black
Thread

oxide bolts
Size

Lubed Dry Lubed Dry Lubed

in-lbs Nm in-lbs Nm in-lbs Nm in-lbs Nm in-lbs Nm
20 80 9 100 11.3 110 12.4 140 15.8 130 14.7
1/4
28 90 10.1 120 13.5 120 13.5 160 18 140 15.8
Lubed Dry Lubed Dry Lubed
ft-lbs Nm ft-lbs Nm ft-lbs Nm ft-lbs Nm ft-lbs Nm
18 13 17.6 17 23 18 24 25 33.9 21 28.4
5/16
24 14 19 19 25.7 20 27.1 27 36.6 24 32.5
16 23 31.2 31 42 33 44.7 44 59.6 38 51.5
3/8
24 26 35.2 35 47.4 37 50.1 49 66.4 43 58.3
14 37 50.1 49 66.4 50 67.8 70 94.7 61 62.7
7/16
20 41 55.5 55 74.5 60 81.3 80 108.4 68 92.1
13 57 77.3 75 101.6 80 108.4 110 149 93 126
1/2
20 64 86.7 85 115 90 122 120 162 105 142
12 80 108.4 110 149 120 162 150 203 130 176
9/16
18 90 122 120 162 130 176 170 230 140 189
11 110 149 150 203 160 217 210 284 180 244
5/8
18 130 176 170 230 180 244 240 325 200 271
10 200 271 270 366 280 379 380 515 320 433
3/4
16 220 298 300 406 310 420 420 569 350 474
9 320 433 490 583 450 610 610 827 510 691
7/8
14 350 474 470 637 500 678 670 908 560 759
8 480 650 640 867 680 922 910 1233 770 1044
1
12 530 718 710 962 750 1016 990 1342 840 1139
7 590 800 790 1071 970 1315 1290 1749 1090 1477
1 1/8
12 670 908 890 1206 1080 1464 1440 1952 1220 1654
7 840 1138 1120 1518 1360 1844 1820 2467 1530 2074
1 1/4
12 930 1260 1240 1681 1510 2047 2010 2725 1700 2304
6 1460 1979 1950 2643 2370 3213 3160 4284 2670 3620
1 1/2
12 1640 2223 2190 2969 2670 3620 3560 4826 3000 4067

62 4001012670 E 06.20 USA / GB

General data
Torque Values

MS0005

3- Hydraulic couplings and hoses tightening torque charts

Hydraulic fitting torque (Tolerance = 0 / +10%)

BSPP threads according to ISO1179

Torque
Thread
ft-lbs Nm
G1/4 26 35
G3/8 52 70
G1/2 66 90
G3/4 133 180
G1" 229 310
G1"1/4 332 450
G1"1/2 398 540
UNF threads according to ISO11926-2/3
Torque
Thread
ft-lbs Nm
7/16-20 15 20
1/2-20 30 40
9/16-18 33 45
3/4-16 59 80
7/8-14 100 135
1"1/16-12 136 185
1"5/16-12 199 270
1"5/8-12 251 340
1"7/8-12 306 415

Metric threads according to ISO 6149-2/3 or ISO9974 / DIN 3852-1

Torque Torque
Thread ISO 6149-2/3 DIN 3852-1
ft-lbs Nm ft-lbs Nm
M10x1,0 18 25 18 25
M12x1,5 26 35 26 35
M14x1,5 30 40 33 45
M16x1,5 51 70 41 55
M18x1,5 66 90 52 70
M20x1,5 92 125 59 80
M22x1,5 100 135 74 100
M26x1,5 133 180 125 170
M33x2,0 229 310 229 310
M42x2,0 332 450 243 330

N.B.-:- ISO6149: SEALING WITH O-RING WITHOUT ANY RETAINING RING (OR FORM). ISO9974 / DIN3852:
SEALING WITH O-RING AND RETAINING RING (OR FORM).

4001012670 E 06.20 USA / GB 63

General data
Torque Values

MS0005

Hydraulic hose torque (Minimum / Maximum)

JIC torque ORFS torque

Hose size JIC thread ORFS thread
ft-lbs Nm ft-lbs Nm
DN06 - 1/4" 7/16-20 11-15 15-21 9/16-18 18-21 25-28
DN10 - 3/8" 9/16-18 22-31 30-42 11/16-16 30-33 40-45
DN12 - 1/2" 3/4-16 37-52 50-70 13/16-16 41-44 55-60
DN16 - 5/8" 7/8-14 51-69 69-94 1"-14 59-66 80-90
DN19 - 3/4" 1"1/16-12 72-99 98-133 1"3/16-12 85-96 115-130
DN25 - 1" 1"5/16-12 103-140 140-190 1"7/16-12 111-125 150-170
DN32 - 1"1/4 1"5/8-12 155-210 210-285 1"11/16-12 148-166 200-225
DN38 - 1"1/2 1"7/8-12 214-280 290-380 2"-12 221-243 300-330
DN50 - 2" 2"1/2-12 332-443 450-600 2"1/2-12 367-406 500-550

Sub-assemblies Concerned elements Torque

Lift cylinder :
39 - 51 Nm
• Cartridge
3 - 4 Nm
• Nut
Hydraulic block - SV1 - SV7 :
25,8 - 28,5 Nm
• Cartridge
5,4 - 6,8 Nm
• Nut
Hydraulic block - SV2 :
33,9 Nm max
Chassis • Cartridge
6,8 Nm max
• Nut
Hydraulic block - SV3 :
25,8 - 54 Nm
• Cartridge
5,4 - 6,8 Nm
• Nut
Hydraulic block - SV4 - SV5 - SV6 :
32,5 - 35,3 Nm
• Cartridge
6,8 - 9,5 Nm
• Nut

64 4001012670 E 06.20 USA / GB

Replacement-Tightening
Wheel

M006

Replacement-Tightening
Wheel

1- You will need

• Standard tool kit

• Protective goggles
• Gloves
• Place barriers around the perimeter of the work area
• Jack
• Hoist
• Torque spanner

2- Preliminary procedure
1. Place the machine in maintenance configuration. Refer to Section B 1.1 - Maintenance imple-
mentation.

4001012670 E 06.20 USA / GB 65

Replacement-Tightening
Wheel

M006

3- Criteria of replacement

Replace the wheels and the tires if any of the following conditions exist :
• Presence of cracks, damage, deformation or other faults on the hub
• Damage to the tire :
• Cut or hole > 3 cm (2 in) in the rubber side wall.
• Blister or pronounced lump on the external and lateral wall.
• Damaged wheel stud.
• Damage or wear on the side wall to the extent that the reinforcing wire is visible.
• Nonlinear wear of the ground contact surface greater than 10 %.

• Consistent wear of the ground contact surface greater than 25 %.

For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer
to the spare parts catalog.

66 4001012670 E 06.20 USA / GB

Replacement-Tightening
Wheel

M006

4- Replacement
1. Loosen the wheel nuts on the wheel to be removed.
2. Raise the machine using a jack or a hoist.
3. Remove the wheel nuts.
4. Remove the wheel.
5. Install the new wheel.
6. Lower the machine to the ground.
7. Tighten the wheel nuts to the recommended torque

4001012670 E 06.20 USA / GB 67

Replacement-Tightening
Wheel

M006

5- Torque

Machine type Wheel type Torque in N.m - lbf.ft

Drive wheel 300-221
HA12CJ - HA32CJ
Steer wheel 250-184
Drive wheel 300-221
HA12CJ+ - HA32CJ+
Steer wheel 250-184
Drive wheel 320-236
HA120PX (N/A)
Steer wheel 320-236
Drive wheel 320-236
HA16X
Steer wheel 320-236
Drive wheel 320-236
HA16SPX - HA46SJRT
Steer wheel 320-236
Drive wheel 320-236
HA16PX - HA46JRT
Steer wheel 320-236
Drive wheel 320-236
HA18SPX - HA51SJRT
Steer wheel 320-236
Drive wheel 320-236
HA18PX - HA51JRT
Steer wheel 320-236
Drive wheel 320-236
HA20PX - HA61JRT
Steer wheel 320-236
Drive wheel 320-236
HA260PX - HA80JRT
Steer wheel 320-236
Drive wheel 650-479
HA32RTJ PRO - HA100RTJ PRO
Steer wheel 650-479
Drive wheel 650-479
HA41RTJ PRO - HA130RTJ PRO
Steer wheel 650-479
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - Drive wheel 320-236
H15 SX - HS4388 RT - H15 SXL -
H18 SX - HS5388 RT - H18 SXL Steer wheel 320-236

Drive wheel 320-236

H14TX - HB40
Steer wheel 320-236
Drive wheel 320-236
H16TPX - HB44J
Steer wheel 320-236
Drive wheel 320-236
H21TX - HB62
Steer wheel 320-236
Drive wheel 320-236
H23TPX - HB68J
Steer wheel 320-236
Drive wheel 320-236
H25TPX - HB76J
Steer wheel 320-236

68 4001012670 E 06.20 USA / GB

Replacement-Tightening
Wheel

M006

Machine type Wheel type Torque in N.m - lbf.ft

Drive wheel 650-479
H28TJ+ - HB86TJ+
Steer wheel 650-479
Drive wheel 650-479
HT43RTJ PRO - HT132RTJ PRO
Steer wheel 650-479
Drive wheel 127-94
STAR 6 - STAR 13 - STAR 6 P
Steer wheel 127-94
Drive wheel 115-85
STAR 8 - STAR 22J
Steer wheel 115-85
Drive wheel 115-85
STAR 10 - STAR 26J
Steer wheel 115-85

COMPACT 10DX - COMPACT 12DX - Drive wheel 300-221

COMPACT 2668RT -COMPACT 3368RT Steer wheel 300-221

6- Additional operation
1. Place the machine in its operating configuration. Refer to Section B 1.1 - Maintenance imple-
mentation.

4001012670 E 06.20 USA / GB 69

Replacement-Tightening
Wheel

M006

Notes

70 4001012670 E 06.20 USA / GB

Lubrication
Steering wheel pivots

M010

Lubrication
Steering wheel pivots

1- You will need

• Standard tool kit

• Protective goggles • Place barriers around the perimeter of the work area
• Gloves

2- Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance
configuration

3- Lubrication

Lubricate the pivots ( 1 ) with lead-free grease

1 1

4- Additional operation
1. Place the machine in its operating configuration. 3.3.2 -Placing in operating configuration

4001012670 E 06.20 USA / GB 71

Lubrication
Steering wheel pivots

M010

Notes

72 4001012670 E 06.20 USA / GB

Lubrication
Guide rail

M011

Lubrication
Guide rail

1- You will need

• Standard tool kit

• Protective goggles • Place barriers around the perimeter of the work area
• Gloves

2- Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance
configuration

3- Lubrication

Lubricate the guide rails with lithium grease (spatula)

4- Additional operation
1. Place the machine in its operating configuration. 3.3.2 -Placing in operating configuration

4001012670 E 06.20 USA / GB 73

Lubrication
Guide rail

M011

Notes

74 4001012670 E 06.20 USA / GB

Lubrication
Cylinder hinge

M012

Lubrication
Cylinder hinge

1- You will need

• Standard tool kit

• Protective goggles • Place barriers around the perimeter of the work area
• Gloves

2- Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance
configuration

3- Lubrication
1. Oil the cylinder hinge ( 1 ) using lead-free grease

4- Additional operation
1. Place the machine in its operating configuration. 3.3.2 -Placing in operating configuration

4001012670 E 06.20 USA / GB 75

Lubrication
Cylinder hinge

M012

Notes

76 4001012670 E 06.20 USA / GB

Hydraulics
Hoses inspection - Replacement

MS0020

Hydraulics

Hoses inspection - Replacement

1- You will need

• Standard tool kit

• Protective goggles • Place barriers around the perimeter of the work area
• Gloves
Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing.

2- Control and inspections

The state of hoses devices plays a significant role in the safety of the machines.

Section D - Inspection and maintenance schedule :

• Check the absence of leakage to the junctions of the hoses.
• Check that all the hoses are correctly tightened.
• Check the absence of tear and crack of the external hoses.
• Check that the shielding of the hose is not apparent.
• Check the absence of chemical aggression of the membrane of the hose.

If anomalies are noted, it is necessary to replace the elements by respecting the following recommendations.

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Hydraulics
Hoses inspection - Replacement

MS0020

3- Hoses Disassembling

For safety reasons, respect imperatively the following conditions of disassembling :

• Fold the machine on a flat and released ground :
• The machine is not in slope.
• The boom is horizontal.
• Put the turret (if equipped) in the axis.
• Carry out a beaconing of the sector (maximum risk zone = machine height).
• Locate the hoses and their connections points to guarantee the good performance of the machine after intervention.
• Locate the hoses course to facilitate the reassembly.

To recover oil, use an oils container in order not to pollute the environment.

Unscrew the flexible device slowly in order to make fall residual water pressure.

It is imperative to secure and maintain cylinders when removing hoses cylinders. An analysis of the hydraulic
system is imperative.

After disassembling :
• Close the hose openings and the hydraulic components to avoid the pollution of the hydraulic system.
• Check the cleanliness of the hoses and the hydraulic components :
• Absence of plastic, rubber or metal shaving.
• If necessary, purge and clean the circuit (tank included).

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Hydraulics
Hoses inspection - Replacement

MS0020

4- Hoses Reassembly

For safety reasons, respect imperatively the following conditions of reassembly :

• Using the reference marks carried out previously; carry out the courses of hoses.
• During the fixing of the hoses, respect the tightening torques below.
Tightening torque table

Description Torque (JIC) Torque (ORFS)

Hose 1/4" (diameter 6mm) 1,5 daN.m(11,08 lbf.ft) 2,6 daN.m(19,22 lbf.ft)
Hose 3/8" (diameter 10mm) 3,5 daN.m(25,86 lbf.ft) 4,2 daN.m(31,04 lbf.ft)
Hose 1/2" (diameter 12mm) 5 daN.m(36,95 lbf.ft) 5,7 daN.m(42,12 lbf.ft)
Hose 5/8" (diameter 16mm) 8 daN.m(59,12 lbf.ft) 8,5 daN.m(62,82 lbf.ft)
Hose 3/4" (diameter 19) 10 daN.m(73,91 lbf.ft) 12,2 daN.m(90,17 lbf.ft)

Once all the hoses are correctly tight :

• Put the machine in operational configuration
• Carry out some movements implementing the hoses concerned in order to purge the hydraulic system.
• Check the absence of leakage.
• Control the level of hydraulic oil tank.
• Check the pressures.

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Hydraulics
Hoses inspection - Replacement

MS0020

Notes

80 4001012670 E 06.20 USA / GB

Electric
Electrical wiring

MS0025

Electric

Electrical wiring

1- You will need

• Standard tool kit

• Protective goggles • Place barriers around the perimeter of the work area
• Gloves
Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing.

Maintaining electrical wiring in good condition is essential to safe operation and good machine performance. Failure
to find and replace burnt, chafed, corroded or pinched wires could result in unsafe operating conditions and may cause
component damage.
• Open the engine side turntable cover.
• Remove the safety pin from the engine pivot plate latch.
• Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine.
• Inspect the following areas for burnt, chafed, corroded and loose wires :
• Engine wiring harness.
• Hydraulic manifold wiring.
• Open the ground control box aside turntable cover.
• Inspect the following areas for burnt, chafed, corroded and loose wires :
• Ground control box wire harnesses.
• Inside of the ground control box.
• Hydraulic manifold wiring.
• Hydraulic manifold wiringInspect for a liberal coating of dielectric grease at the following location :
• All wire harnesses connectors to the ground control box.
• Start the engine from the ground control box and raise the secondary boom above the turntable covers.
• Remove the center turntable cover retaining fasteners. Remove the center turntable cover from the machine.
• Inspect the turntable area for burnt, chafed and pinched cables.
• Lower the boom to the stowed position and turn the engine off (If equipped).
• Inspect the following areas for burnt, chafed, corroded, pinched and loose wires :
• Cable track on the primary boom (If equipped).
• Cables on the primary, and jib booms (If equipped).
• Jib boom/Platform rotate manifold (If equipped).
• Inside of the platform control box.
• Inspect for a liberal coating of dielectric grease at the following location :
• All wire harnesses connectors to the platform control box.

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Electric
Electrical wiring

MS0025

Notes

82 4001012670 E 06.20 USA / GB

Lubrication
Jib cylinder-Steering cylinder-Lift cylinder

M049

Lubrication
Jib cylinder-Steering cylinder-Lift cylinder

1- You will need

• Standard tool kit

• Brush
• Multipurpose grease (of mineral type) • Place barriers around the perimeter of the work area
• Protective goggles
• Gloves

2- Preliminary procedure
1. Place barriers around the perimeter of the work area.

3- Lubrication

Lift cylinder

In order to maintain the lifting cylinder in good condition and avoid any internal or external corrosion during prolonged
storage (inside or outside), proceed as follows :
• Platform lowered

N.B.-:-NO MOVEMENT IS NECESSARY BECAUSE THE WAS IS IN CONNECTION WITH THE OIL TANK.

• Platform raised to Mid height or maximum height

4001012670 E 06.20 USA / GB 83

Lubrication
Jib cylinder-Steering cylinder-Lift cylinder

M049

Using a brush, apply multipurpose grease (of mineral type) to all the chrome and unpainted parts of the cylinder 1.
COMPACT 8 (COMPACT 2032E) - COMPACT 8W (COMPACT 2247E) - COMPACT 10N (COMPACT 2632E) -
COMPACT 10 (COMPACT 2747E) - COMPACT 12 (COMPACT 3347E) - COMPACT 14 (COMPACT 3947E)

Lubricate the cylinder rod 1 once a month.

Do not use synthetic grease. Synthetic grease can damage the seals of cylinder.

Before operating the machine, remove the grease from the cylinder rod.

Do not high pressure wash the cylinder as this could cause damage to the cylinder rod, as well as penetration
of water into the guide seal (corrosion, contamination, seizing).

Lubricate the rod after each movement of the cylinder.

84 4001012670 E 06.20 USA / GB

Lubrication
Jib cylinder-Steering cylinder-Lift cylinder

M049

Steering cylinder

In order to maintain the lifting cylinder in good condition and avoid any internal or external corrosion during prolonged
storage (inside or outside), proceed as follows :
• Wheels aligned

Using a brush, apply multipurpose grease (of mineral type) to all the chrome and unpainted parts of the cylinder 1.
COMPACT 8 (COMPACT 2032E) - COMPACT 8W (COMPACT 2247E) - COMPACT 10N (COMPACT 2632E) -
COMPACT 10 (COMPACT 2747E) - COMPACT 12 (COMPACT 3347E) - COMPACT 14 (COMPACT 3947E)

Lubricate the cylinder rod 1 once a month.

Do not use synthetic grease. Synthetic grease can damage the seals of cylinder.

Before operating the machine, remove the grease from the cylinder rod.

Do not high pressure wash the cylinder as this could cause damage to the cylinder rod, as well as penetration
of water into the guide seal (corrosion, contamination, seizing).

Lubricate the rod after each movement of the cylinder.

• Wheels turned and cylinder rod fully retracted

COMPACT 8 (COMPACT 2032E) - COMPACT 8W (COMPACT 2247E) - COMPACT 10N (COMPACT 2632E) -
COMPACT 10 (COMPACT 2747E) - COMPACT 12 (COMPACT 3347E) - COMPACT 14 (COMPACT 3947E)

N.B.-:-NO MOVEMENT IS NECESSARY BECAUSE THE WAS IS IN CONNECTION WITH THE OIL TANK.

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Lubrication
Jib cylinder-Steering cylinder-Lift cylinder

M049

Notes

86 4001012670 E 06.20 USA / GB

Turntable
Universal plug

MS0133

Turntable

Universal plug

1- You will need

• The tracker with its cable.
• A clamp to strip the wires.
• A clamp to crimp the wires. • Place barriers around the perimeter of the work area

1 person

2- Procedure
Step 1 :
• Disconnect the plug 2.
• Remove the caps on the plug.

Step 2 :
• Pick up the pins in the plastic bag.
• Strip the wires of the tracker.
• Crimp the wires with the pins with a crimping clamp.

Step 3 :
• Take the wedgelock off the plug.
• Thread the wires in the positions regarding the information.

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Turntable
Universal plug

MS0133

C1 Universal connector
Pin 1 + permanent battery
Pin 2 GND (0 V)
Pin 3 + battery voltage
• Machine with engine : Engine ON information.
Pin 4
• Electrical machine : Movement and driving information.
Pin 5 Power ON information
Pin 6
Pin 7 Movement information (Flashing light option activation)
Pin 8 Driving information
Pin 9 CAN 1 H
Pin 10 CAN 1 L
Pin 11 CAN 2 H
Pin 12 CAN 2 L

N.B.-:-R EFER TO THE INSTRUCTIONS PROVIDED WITH THE TRACKER FOR THE WIRES CORRESPONDENCE .
DEPENDING OF THE TYPE OF UNIT, A RESISTANCE (200 OHMS, 1 W) MUST BE INTEGRATED BETWEEN SIGNAL AND
GROUND.

Step 4 :
• Put the wedgelock back on the plug to fix the pins.

Step 5 :
• Reconnect the plugs.
• Mount the tracker.
• The tracking device is operational.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

E

Trouble shooting and diagram

1- Trouble shooting
1.1 - RECOMMENDATIONS

If a malfunction occurs, check the following points :

• Sufficient hydraulic oil in the tank.
• Batteries are charging.
• Control box E-stop push-buttons are pulled out.
• The control box selector key is set to platform or ground control box.
• Control box relays are engaged.
• Fuse status.
• Ground control box solenoid valve status.
If the malfunction persists, consult the troubleshooting table to identify the problem.
IF you cannot identify the problem, contact HAULOTTE Services®.

1.2 - DESCRIPTION

The FAILURES function describes the requirements relative to failures : monitoring, information
recording, information reading.

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

1.3 - TROUBLESHOOTING

Diagnosis

Problem Probable cause Solution

Check the movements with lifting selector key set to
ground control box
Faulty selector
Replace the selector
No movement with the lifting Contact HAULOTTE Services®
selector and joystick activated
Replace the joystick
Faulty joystick
Contact HAULOTTE Services®
Not enough hydraulic oil Top up the oil level
The load in the platform is too heavy
Reduce the load
(personnel or material)
Not enough hydraulic oil Top up the oil level
Do not exceed the authorised limit : Refer to operator
The platform does not lift Tilt or slope exceeding the authorised limit
manual Section B 4.1 - Technical specifications
Outriggers cylinders are wrongly positioned Stabilize the machine correctly
Batteries more than 80 % empty
Recharge the battery or batteries
Ascent of platform cut off by load calculator
The load in the platform is too heavy
The platform will not lower Reduce the load
(personnel or material)
Platform lifting and lowering is
Not enough hydraulic oil Top up the oil level
jerky
Replace the joystick
Faulty joystick
Contact HAULOTTE Services®
No movement with the Not enough hydraulic oil Top up the oil level
selector in driving position
Do not exceed the authorised limit : Refer to operator
and platform control box Tilt or slope exceeding the authorised limit
joystick activated manual Section B 4.1 - Technical specifications
The load in the platform is too heavy
Reduce the load
(personnel or material)
The machine races when Adjust or replace the balancing valve
Poorly adjusted or faulty balancing valve
lowering Contact HAULOTTE Services®
Not enough hydraulic oil Top up the oil level
No movement with joystick
activated Replace the joystick
Faulty joystick
Contact HAULOTTE Services®
Hydraulic pump is making an
Not enough hydraulic oil Top up the oil level
abnormal noise
Drain the circuit and replace with the recommended
Hydraulic pump cavitation Oil viscosity level is too high
type of oil
Drain the circuit
Oil viscosity level is too high
Hydraulic circuit overheating Fill the circuit with the recommended oil
Not enough hydraulic oil Top up the oil level
The steering system works
Hydraulic oil temperature is too low Perform movements without any load to heat up the oil
irregularly
The load calculator does not
Faulty load calculator Repair or replace the calculator
work

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

1.4 - ALARM CODES

Alarm codes Nb. of flashes Causes Solutions

0 at MDI + Red LED : Battery below 5 % or
0
faulty variable speed drive
YV7 - YV9 power supply voltage and wire N° Check the cable connected between the YV7
3 ( B+ input, see if wires 100 and 3 are not coil (lowering) and the U2 variable speed drive
inverted) Check the connection of wire 26
AL01 3
Wires 6 not properly connected if all indicators
lit and 01 fault in the faulty variable speed Change the variable speed drive
drive
Platform control box serial card or cable or Check the platform control box connection
power supply plug (wire 58)
AL06 6 MDI wiring
MDI 7-wire wiring harnesses B5 / 38 - B5 / 39 Change the serial card
- A3 / 40 - B1 / 41 - B12 / 51 - A7 / 52 - A6
Weighing card problem Contact closed upon start-up (Wire 28 or 31)
AL10 2
Weighing card problem Contact closed upon start-up
EEPROM problem (Faulty variable speed
AL13 6 Change the variable speed drive
drive)
VMN low in idle mode or incoherent with the
AL32 3 Change the variable speed drive
PWM applied (Faulty variable speed drive)
General contactor latched (Auxiliary contact Main SB1 contact switch always closed
AL37 4
switch on battery unit is open or faulty) (Change SB1)
General contactor opened by the control PC
AL38 4 Change the variable speed drive
(Faulty battery isolation switch)
I = 0 Current always null during operation Change the variable speed drive
AL49 5
(Faulty variable speed drive) Check the pump and its cable
Current high in idle mode (Faulty variable Change the variable speed drive
AL53 5
speed drive) Check the pump and its cable
Check the connection between the pump and
The capacitors do not start charging when the the variable speed drive
AL60 3 key is turned off (Fuse 250 A / Engine Check the main 300 A fuse
connections) Check the variable speed drive's internal
resistance between P and B - (< 65 KOhms)
Variable speed drive temperature too high (>
AL62 9 Change the variable speed drive
75° Faulty variable speed drive)
Short circuit on the solenoid valves Check the line and the solenoid valve coil
AL73 1 Short circuit on the general contactor Check the coil on the main relay
Short circuit on the buzzer Check the buzzer
Short-circuited general contactor driver
Check the relay coil (Cable or coil is cut)
(Variable speed drive or contactor coil problem)
Short-circuited general contactor driver Check the relay coil (Circuit and coil are
(Variable speed drive or contactor coil problem) operational)
(Wires 19 on terminal 9 are disconnected, Check the YV2 and the 19 wire (Variable
MAV on hydraulic unit)(Variable speed drive is speed drive starts immediately; line and coil
AL74 4
faulty if the relay is immediately latched) are operational)
(Wires 19 on terminal 9 are disconnected,
Check the YV2 and the 19 wire (Line and coil
MAV on hydraulic unit)(Variable speed drive is
are cut)
faulty if the relay is immediately latched)
Contact plug not properly connected to the Check the RCH charger contact switch
charger (Perform a shunt as a test)

91 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Alarm codes Nb. of flashes Causes Solutions
The general contactor driver does not close
Check the relay coil SB1 (Faulty coil)
(Contactor coil problem)
AL75 4
The general contactor driver does not close
Check the relay coil SB1 (Coil is operational)
(Variable speed drive problem)
Accelerator is high in idle mode (Faulty
joystick). Check the potentiometer powered in Check the joystick SM1. .
51 / 52, output at 39
AL78 2
Accelerator is high in idle mode (Faulty
Check the voltage between wires 51 and 52
joystick). Check the potentiometer powered in
(potentiometer setpoint)Faulty serial card
51 / 52, output at 39
Erroneous start-up sequence (Joystick
AL79 2 Check the joystick SM1. Faulty joystick.
connection)
Double operation request (serial card or
AL80 2 Check the joystick SM1. Faulty joystick.
joystick)
YV6 coil faulty or not properly connected
Check coil YV6
(wires 25/7, theoretical resistance: 75 Ohms)
AL90 4 YV6 coil faulty or not properly connected
(inversion of wires 5 and 27 on terminals 18
and 18)
The version (standard or Europe) is not
Adjustment problem (console). Console
AL91 2 correct. The 2 VERSION and OK FOR
programming.
VERSION parameters are different
Drivers 2KO SIC Problem with small wiring Check the short-circuit between the ground
AL93 harness between MDI and the ground control control box earth and the SA2 switch in the
box. control box
The control PC does not respond correctly to
the SIEMENS PC (faulty variable speed
AL94 6 Change the variable speed drive
drive)If the horn is weak, change the coil's
general contactor at CC
Weighing card overload (cable 28 at 0V)Input
AL95 7 Pressure switch alarm voltage at J4.6 = 0V
Faulty weighing card
SQ3 contactor contact switch open (Normal if
AL96 7 The platform is at maximum height
the platform is actually at maximum height)
High-level current at the input coming from the
Maximum current during braking or if the
AL97 5 pump (check the pressure and the pump for
platform is in drive mode
current and isolation). Check the brakes
Difference between the variable speed drive
Difference between the variable speed drive hours and the MDI hoursCheck the engine
and MDI engine hour meters hour meter
AL98 0
Faulty chassis emergency stop auxiliary Difference between the variable speed drive
contact switch hours and the MDI hoursChange the variable
speed drive
AL99 6 Request for programmed maintenance

92 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2- Legend
2.1 - SYSTEM ARCHITECTURE

Weighing card

Diagram

93 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2.1.1 - Variable speed drive socket pinning

1 14
15 28
29 42

Terminal Wire coding Description

1 Not used
2 58 Input-From the platform control box serial card
3 26 Lowering solenoid valve YV7
4 9 Input +
5 16 Negative control input SB1
6 22 YV4 control output-High speed
7 21 YV3 control output-High speed
8 20 YV2b control output-Reverse drive
9 19 YV2a control output-Forwards drive
10 18 YV1 power supply output : Driving movement selector
11 54 Input-Fault indicator
12 44 Overload indicator
13 9 Input +
14 Not used
15 Not used
16 50 YV9 elevation solenoid valve output
17 27 YV8 solenoid valve on C12
18 25 YV6 pothole solenoid valve
19 24 Left-hand steering solenoid valve output YV5b
20 23 Right-hand steering solenoid valve output YV5a
21 43 Serial signal input
22 12 Not used
23 49 Signal MDI
24 33 Pothole end of drive input (SQ5 - SQ6)
25 29 Lower end of drive input (SQ1)
26 28 BPE card input for weighing overload in CE version
27 12 Tilt indicator signal
28 Not used
29 30 Upper end of drive input (SQ3)
30 45 Hour meter signal
31 46 Hour meter signal
32 47 Hour meter signal
33 48 Hour meter signal
34 11 Platform control box validation
35 Not used

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Terminal Wire coding Description
36 31 +Battery / End of drive for drive stop mechanism
37 14 Chassis elevation control
38 15 Chassis lowering input
39 Not used
40 61 Not used
41 Not used
42 42 SB1 control output

95 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2.1.2 - Serial card

C
4

1
2

B A
13 12 5 4 2 1 8 9 7 6

A : Accelerator
B : Terminal block coding C : Battery
potentiometer
B1 Wire 40 : Left-hand steering contact switch
B12 Wire 41 : Right-hand steering contact switch
A7 - Wire 51 B13 Wire 38 : Enable Switch C1 : Battery +
A9 - Wire 39 B5 Wire 37 : Enable Switch contact C2 : Battery -
A6 - Wire 52 B2 Wire 35 : Driving selection C4 : Signal battery
B4 Wire 34 : Movement selection
B8 Wire 36 : Horn

96 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2.2 - ELECTRIC CIRCUIT

Refer to Section E 3 - Wiring diagram

2.2.1 - Main components

Nomenclature

Marking Description
A1 Angle sensor
C12 Platform lowered after the 3m cut-out
FU1 300 AMain fuse
FU2 10 AFuse for power supply to solenoid valves + Horn
FU3 10 AControl protection fuse
FU4 10 AAccessory power supply circuit fuse
G1 Pressure sensor (weighing)
GB1 Batteries
GD Front axle steering selector
HA1 Horn
HL1 Fault indicator (Platform control box)
HL2 Flashing light option
HL3 Work light option
HL4 Elevation selection indicator (Platform control box)
HL5 Driving selection indicator
HL6 Overload indicator (Platform control box)
HM Enable Switch
KA1 Horn relay
M1 Electric pump unit 24 V - 3000 W
RCH Battery charger relay
SA1 Ground/platform selection key switch
SA2 Movement selector
SA3 Drive/lift selector
SA4 Work light option switch
SB1 Battery isolation switch / Ground control box E-stop button
SB1a Line circuit-breaker / Ground control box E-stop button
SB2 Platform control box E-stop button
SB3 Horn switch
SM1 Movement joystick
SP1 Overload pressure switch
SQ1 Low-position switch
SQ3 High-position switch
SQ5 Left pothole position limit switch
SQ6 Right pothole position limit switch
SQ7 Manual extension contactor (Weighing only option)
SQ10 Tilt contactor
U1 Battery charger
U2 Electronic variable speed drive
U4 Serial card
U5 Weighing card

97 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Marking Description
YV1 Platform elevation control solenoid valve
YV2a Forwards drive solenoid valve
YV2b Reverse drive solenoid valve
YV3 High speed selector
YV4 High speed selector
YV5a Front left-hand steering control solenoid valve
YV5b Front right-hand steering control solenoid valve
YV6 pothole solenoid valve
YV7 Platform lowering control solenoid valve
YV9 Platform box (or platform) rapid lowering control solenoid valve

2.2.2 - Fuses

Description of the components

Marking Description
300 A
FU1
Power protection fuse
10 A
FU2
Fuse for power supply to solenoid valves + Horn
10 A
FU3
Control protection fuse
10 A
FU4
Accessory power supply circuit fuse

2.2.3 - Relays and terminals

Description of the components

Marking Description
KA6 Steering and outrigger selection relay
RCH Battery charger
SB1 Main contactor

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Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2.2.4 - Switches

Description of the components

Marking Description
SA1 Ground/platform selection key switch
SA2 Movement selector
SA3 Drive/lift selector
SA4 Work light option switch
SB1 Battery isolation switch / Ground control box E-stop button
SB1a Line circuit-breaker / Ground control box E-stop button
SB2 Platform control box E-stop button
SB3 Horn switch
SM1 Movement joystick

2.2.5 - Buzzers

Description of the components

Marking Description
HA1 Buzzer

2.2.6 - Indicators

Description of the components

Marking Description
HL1 Fault indicator (Platform control box)
HL2 Flashing light option
HL3 Work light option
HL4 Elevation selection indicator (Platform control box)
HL5 Driving selection indicator
HL6 Overload indicator (Platform control box)

99 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2.3 - HYDRAULIC CIRCUIT

Refer to Section E 4 - Hydraulic diagram

2.3.1 - Main components

Nomenclature

Marking Description
1 Motor pump unit
2 Hydraulic filter
3 Distribution block
4 Hydraulic motor
5 Pothole cylinder
6a Safety block :
6a1 -Check valve + Spray nozzle
6a2 -Solenoid valve + Manual control
6a3 -Check valve
7 Pressure switch or pressure transducer
8 Brake
9 Steering cylinder
10 Hydraulic oil tank
11 Lift cylinder
11a Safety block :
11a1 -Check valve + Spray nozzle
11a2 -Solenoid valve

100 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Notes

101 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2.3.2 - Hydraulic units

2.3.2.1 - Details of MK5 hydraulic unit

Details of MK5 hydraulic unit

Marking Description Description

1 YV3 High / Low speed selection
2 YV4 High / Low speed selection
3 YV2 a/b Travel direction selection
4 YV6 Pothole control
5 YV1 Drive/Lift selection
6 FRT Priority valve
7 RV2 General pressure relief valve
8 RV3 Lifting pressure relief valve
9 YV5 a/b Steering
10 RV1 Steering pressure relief valve
11 FD1 Driving flow divider
12 CB2 Driving circuit balancing valve

102 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Marking Description Description
13 CB1 Driving circuit balancing valve
14 Pump Manual freewheeling (brake release) pump for towing
15 FR Rear brake power supply output
16 YV9 Lifting solenoid valve
17 NV1 Brake release relief valve
18 NV2 Brake release bypass valve

Diagram extract

FD1

CB1
CB2

NV1
Pompe à main
Hand pump

ORF1
RV2
RV3
RV1

FRT

103 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

2.3.2.2 - Details of MK6 hydraulic unit

Details of MK6 hydraulic unit

1 2 13

4 11

12
5
3

10

9 6

16

17 18

15 7

14

104 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Details of MK6 hydraulic unit - YV10 - YV11

Marking Description Description

1 YV3 High / Low speed selection
2 YV4 High / Low speed selection
3 YV2 a/b Travel direction selection
4 YV6 Pothole control
5 YV1 Drive/Lift selection
6 FRT Priority valve
7 RV2 General pressure relief valve
8 RV3 Lifting pressure relief valve
9 YV5 a/b Steering
10 RV1 Steering pressure relief valve
11 FD1 Driving flow divider
12 CB2 Driving circuit balancing valve
13 CB1 Driving circuit balancing valve
14 Pump Manual freewheeling (brake release) pump for towing
15 FR Rear brake power supply output
16 YV9 Lifting solenoid valve
NV1 - Brake release relief valve Or Auto brake release solenoid valve
17 NV1 / YV10
option YV10
NV2 - Brake release bypass valve Or Auto brake release solenoid valve
18 NV2 / YV11
option YV11

105 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

3- Electric diagram
Power - 167P351240M - Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10 (Compact
2747E) - Compact 10N (Compact 2632E) - Compact 10N-1 - Compact 12 (Compact 3347E) - Compact 14
(Compact 3947E) - folio 1

106 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Brake release option - 167P351240M - Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact
10 (Compact 2747E) - Compact 10N (Compact 2632E) - Compact 10N-1 - Compact 12 (Compact 3347E) -
Compact 14 (Compact 3947E) - folio 2

107 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Emergency stop - 167P351240M - Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10
(Compact 2747E) - Compact 10N (Compact 2632E) - Compact 10N-1 - Compact 12 (Compact 3347E) - Compact
14 (Compact 3947E) - folio 3

108 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Universal plug - 167P351240M - Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10
(Compact 2747E) - Compact 10N (Compact 2632E) - Compact 10N-1 - Compact 12 (Compact 3347E) - Compact
14 (Compact 3947E) - folio 4

109 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

4- Hydraulic diagram

Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10 (Compact 2747E) - Compact 10N
(Compact 2632E) - Compact 10N-1 - 4000022940A - 1/2

110 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10 (Compact 2747E) - Compact 10N
(Compact 2632E) - Compact 10N-1 - 4000022940A - 2/2

111 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Compact 12 (Compact 3347E) - 121P251530C - 1/1

112 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Notes

113 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Compact 14 (Compact 3947E) - 167P326860 H - 1/2

114 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Compact 14 (Compact 3947E) - 167P326860 - 2/2

115 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

E - Trouble shooting and diagram

Notes

116 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

F - Records
Records
1- Intervention register

The intervention register keeps a record of maintenance and repair work carried out inside or outside the
maintenance programme.

N.B.-:-I N THE CASE OF A HAULOTTE SERVICES® INTERVENTION, THE QUALIFIED TECHNICIAN MUST
INDICATE THE HAULOTTE SERVICES® INTERVENTION NUMBER.

Number of HAULOTTE Services®

Date Type of intervention Intervenor
hours intervention number

117 4001012670 E 06.20 USA / GB

Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)

F - Records
Number of HAULOTTE Services®
Date Type of intervention Intervenor
hours intervention number

118 4001012670 E 06.20 USA / GB