THE LABORATORY QUALITY MANUAL Temp
THE LABORATORY QUALITY MANUAL Temp
THE LABORATORY QUALITY MANUAL Temp
2023
White Crescent Hospital Laboratory
Rongai
Mark Kavai
0701114973
Preface
A quality manual is required for implementing a quality management system. Such a system aims
primarily at achieving customer satisfaction by meeting customer requirements through application of
the system, continuous improvement of the system, and prevention of the occurrence of
nonconformities.
This quality manual is based on internationally-accepted standards and focuses on good quality
principles and best practices.
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Next Review: August 2025
Version: Original
i. Abbreviations and acronyms
QC Quality Control
QM Quality Manual
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ii. Table of Contents
Preface........................................................................................................................................2
i. Abbreviations and acronyms...................................................................................................3
ii. Table of Contents....................................................................................................................4
1. Introduction to the Quality Manual........................................................................................6
1.1 Overview of the organization............................................................................................................................................6
1.2 Mission statement..............................................................................................................................................................6
1.3 Vision statement................................................................................................................................................................6
1.4 Objectives.......................................................................................................................................................................... 6
1.5 Scope.................................................................................................................................................................................. 6
2. Quality Policy.........................................................................................................................7
3. QSE: Organization..................................................................................................................8
3.1 Organization policy............................................................................................................................................................8
3.2 Conflict of interest.............................................................................................................................................................8
3.3 Organization chart..............................................................................................................................................................8
3.4 Internal communication.....................................................................................................................................................8
3.5 Personnel responsibilities..................................................................................................................................................9
3.6 Supporting documents.....................................................................................................................................................10
4. QSE: Facilities and Safety....................................................................................................11
4.1 Policy............................................................................................................................................................................... 11
4.2 Facilities........................................................................................................................................................................... 11
4.3 Security............................................................................................................................................................................ 11
4.4 Working environment......................................................................................................................................................11
4.5 Waste disposal.................................................................................................................................................................11
4.6 Supporting documents.....................................................................................................................................................12
5. QSE: Equipment...................................................................................................................13
5.1 Policy............................................................................................................................................................................... 13
5.2 Selection of equipment....................................................................................................................................................13
5.3 Installation and Acceptance Criteria................................................................................................................................13
5.4 Equipment Inventory and master file...............................................................................................................................13
5.5 Validation......................................................................................................................................................................... 13
5.6 Preventive maintenance and repair..................................................................................................................................14
5.7 Decommissioning............................................................................................................................................................14
5.8 Supporting documents.....................................................................................................................................................14
6. QSE: Purchasing and Inventory............................................................................................16
6.1 Policy............................................................................................................................................................................... 16
6.2 Reagents and consumables management.........................................................................................................................16
6.3 Selection and evaluation of providers..............................................................................................................................16
6.4 Procurement.....................................................................................................................................................................17
6.4.1 Equipment procurement..........................................................................................................................................17
6.4.2 Reagents, consumables and materials.....................................................................................................................17
6.5 Stock management and inventory....................................................................................................................................17
6.6 Referral laboratories / subcontracting..............................................................................................................................17
6.7 Supporting documents.....................................................................................................................................................18
7. QSE: Process Management...................................................................................................19
7.1 Policy............................................................................................................................................................................... 19
7.2 Sample management........................................................................................................................................................19
7.2.1 Specimen collection and transport...........................................................................................................................19
7.2.2 Specimen/sample receiving.....................................................................................................................................20
7.2.3. Specimen/sample handling, preparation and storage.............................................................................................20
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7.3 Method validation............................................................................................................................................................20
7.4 List of examinations.........................................................................................................................................................20
7.5 Restrictive list (if duty 24h/24)........................................................................................................................................20
7.6 Quality Control................................................................................................................................................................20
7.7 Reporting......................................................................................................................................................................... 21
7.8 Sample retention and disposal.........................................................................................................................................21
7.9 Supporting documents.....................................................................................................................................................21
8. QSE: Assessments................................................................................................................23
8.1 Policy............................................................................................................................................................................... 23
8.2 Internal assessments.........................................................................................................................................................23
8.2.1 Internal Audits.........................................................................................................................................................23
8.2.2 Review and follow up of corrective actions............................................................................................................23
8.2.3 Quality indicators....................................................................................................................................................23
8.2.4 Staff suggestions......................................................................................................................................................23
8.2.5 Review of requests, methods and sampling requirements.......................................................................................24
8.3 External assessments........................................................................................................................................................24
8.3.1 External Quality Assessment/ Proficiency testing..................................................................................................24
8.3.2 Customer feedback..................................................................................................................................................24
8.3.3 External audits.........................................................................................................................................................24
8.4 Supporting documents.....................................................................................................................................................24
9. QSE: Personnel.....................................................................................................................25
9.1 Policy............................................................................................................................................................................... 25
9.2 Recruitment......................................................................................................................................................................25
9.3 Personnel file / health file................................................................................................................................................25
9.4 Integration and clearance.................................................................................................................................................25
9.5 Training............................................................................................................................................................................ 25
9.6 Staff competency.............................................................................................................................................................26
9.7 Personnel performance appraisal.....................................................................................................................................26
9.8 Continuous education......................................................................................................................................................26
9.9 Non-permanent personnel................................................................................................................................................26
9.10 Supporting documents...................................................................................................................................................26
10. QSE: Customer Focus.........................................................................................................27
10.1 Policy............................................................................................................................................................................. 27
10.2 Customers satisfaction measurement.............................................................................................................................27
10.3 Claims management.......................................................................................................................................................27
10.4 Supporting documents...................................................................................................................................................27
11. QSE: Nonconforming Event Management.........................................................................28
11.1 Policy............................................................................................................................................................................. 28
11.2 Corrective Actions.........................................................................................................................................................28
11.3 Supporting documents...................................................................................................................................................28
12. QSE: Continual Improvement............................................................................................29
12.1 Policy............................................................................................................................................................................. 29
12.2 Quality indicators...........................................................................................................................................................29
12.3 Management review.......................................................................................................................................................29
12.4 Preventive action............................................................................................................................................................30
12.5 Supporting documents...................................................................................................................................................30
13. QSE: Documents and Records............................................................................................31
13.1 Policy............................................................................................................................................................................. 31
13.2 Documentation management.........................................................................................................................................31
13.3 Documents and records control.....................................................................................................................................31
13.4 Archiving....................................................................................................................................................................... 32
13.5 Review of contracts.......................................................................................................................................................32
13.6 Supporting documents...................................................................................................................................................32
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14. QSE: Information Management..........................................................................................33
14.1 Policy............................................................................................................................................................................. 33
14.2 Information system - Security........................................................................................................................................33
14.3 Confidentiality...............................................................................................................................................................33
14.4 Supporting documents...................................................................................................................................................33
15. Appendices..........................................................................................................................34
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1. Introduction to the Quality Manual
1.4 Objectives
The objectives of the laboratory are to produce accurate, reliable and timely analyses' results,
achieve and maintain an effective quality management system and ensure compliance with
relevant statutory and safety requirements.
1.5 Scope
This quality manual describes the quality management system of the White Crescent Hospital
laboratory. Its scope is for:
Internal use - to communicate to staff the laboratory’s quality policy and quality objectives, to
make the staff familiar with the processes used to achieve compliance with quality
requirements. This should facilitate the implementation of the quality management system as
well as ensure its maintenance and required updates during altering circumstances. This
should also allow effective communication and control of quality related activities and a
documented base for quality system audits.
External use - to inform the White Crescent Hospital laboratory’s external partners about its
quality policy as well as its implemented quality management system and measures of
compliance with quality.
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2. Quality Policy
Senior management is dedicated to providing the resources necessary to maintain the laboratory
quality management system and to ensure the laboratory’s participation in the institutional quality
plan.
The laboratory is committed to continual improvement, meeting internal requirements and customer
requirements, and providing a basis for the establishment and review of the quality objectives.
Quality practices are communicated within the organization, understood and adhered to by all
employees.
The laboratory ensures a competent workforce to deliver quality results in a timely manner according
to the chosen internationally or nationally recognized standards.
11/09/2023
Mark KAVAI
Sign__M.K____________
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3. QSE: Organization
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3.4 Internal communication
The management ensures appropriate communication takes place to keep staff members informed.
Monthly meetings are held for all personnel in the laboratory. During the meetings:
activities of the month are reviewed and activities to be performed are defined
All information on general organization, actions and projects is communicated.
Laboratory director/manager
Quality manager
assesses the facilities, procedures, practices, and training of personnel involved in the
laboratory’s activities, in regard to the quality management system;
reviews the quality plan annually and recommends any revisions needed to the laboratory’s
director/manager;
seeks advice from different departments and specialists and may require assistance from
independent experts;
establishes an internal audit program and informs the laboratory director/manager of audit
outcomes;
ensures that the quality management system is managed and maintained;
establishes and monitors all processes and procedures for the quality management system;
resolves nonconformities;
ensures that action is taken in order to obtain continuous improvement of processes/activities;
Ensures all staff has up-to-date QMS training.
Supervisor
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ensures activities/processes included in the scope of the quality management system are
identified and performed in compliance with this manual;
applies the necessary techniques and criteria in order to verify that established
processes/activities and their implemented controls are effective;
evaluates and identifies new products.
Technologist
Processes ID Code
Communication
Conflict of interest
Review of the general organization
Procedures
Meetings management
Internal communication
Ethics and conflict of interest
Organization review
Forms/Logs
Meeting minutes
Conflict of interest and ethics form
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4. QSE: Facilities and Safety
4.1 Policy
The laboratory is provided with sufficient space and reliable infrastructure to perform its work, to
ensure the quality, safety and efficacy of the services provided.
The laboratory design provides an efficient and safe environment for the laboratory staff, other health
care personnel, patients, and the community.
Personnel are trained in the basics of safety and biorisk management issues.
4.2 Facilities
The laboratory has several rooms, each designated for specific uses; for example, offices, storage
facilities, washrooms, patient collection area, and laboratory working areas.
4.3 Security
The laboratory reception is clearly marked with the appropriate signage. Access to all facilities other
than reception is restricted to authorized personnel.
Access to the laboratory outside the opening hours is limited to laboratory management, technical staff
and to personnel on duty call.
The facilities and zones at risk are linked to an alarm system at the central post of security.
Working areas are kept clean, dust free and are well maintained.
A complete and thorough description of safety rules is available and all personnel are trained in safety
and biorisk management issues when working with chemicals and samples. Further details can be
found in the safety manual.
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4.6 Supporting documents
Processes ID Code
Facility maintenance
Security
Safe working environment
Waste disposal
Procedures
Safety manual (all specific safety procedures including biosafety)
Facility maintenance
Safe manipulation
Security
Waste disposal
Forms/Logs
Incident report form
Visitors log
Housekeeping log
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5. QSE: Equipment
5.1 Policy
The management of the laboratory ensures that equipment is properly selected, installed, validated,
maintained and disposed of according to established procedures and manufacturer's instructions to
meet the needs of the laboratory to perform quality diagnostic testing.
The laboratory ensures space, ventilation, humidity and electricity meet specifications for satisfactory
performance.
The laboratory provides documentation that each instrument meets all the required criteria for its use
in the laboratory.
The inventory represents the list of all equipment, and persons in charge of the different pieces of
equipment. Updating of this inventory is ensured by the persons in charge of the equipment The same
for the attribution of the inventory number of each piece of equipment.
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5.5 Validation
The laboratory validates each new piece of equipment.
The validation process depends on the type of equipment and its use in the laboratory. Reproducibility
and accuracy tests are performed, documented, reviewed and approved before the instrument is used in
the testing environment.
All equipment used for specific testing is the responsibility of staff in charge of that discipline.
The responsible staff conducts or delegates the required calibrations of the equipment and maintains
records of all interventions on the equipment.
A standard operating procedure (SOP) on the use, maintenance and safety risks of the equipment is
accessible at the bench.
The operating manual of each piece of the equipment is available in the language spoken and
understood by the laboratory staff.
Defective or malfunctioning equipment is identified with label alerting that it is not in use.
5.7 Decommissioning
Obsolete equipment is decontaminated and removed from the laboratory.
Processes ID Code
Selection and acquisition of equipment (see chapter 6 Purchasing and Inventory)
Equipment installation
Equipment repair
Decommissioning
Equipment identification
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Procedures
Equipment selection (see chapter 6 Purchasing and Inventory)
Equipment validation
Equipment identification
Decontamination of laboratory equipment
Equipment decommission
Equipment SOPs (calibration, operation and maintenance of each piece of equipment)
Forms/Logs
Laboratory equipment disposal form
Checklist for decontamination
Service certification
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6. QSE: Purchasing and Inventory
6.1 Policy
The White Crescent Hospital laboratory ensures an uninterrupted supply of consumables and/or
services are available to perform all quality laboratory functions.
The laboratory maintains a list of vendors that meet the requirements for the product or service to be
purchased. The laboratory strives to purchase high quality reagents at a reasonable cost and without
bias.
The laboratory has a documented procedure for ordering, receiving, documenting, evaluating and
storing all consumables supplies.
The laboratory selects its referral laboratories and is responsible for all tests performed by these
laboratories.
All new lots of reagents are crosschecked and documented with previous lots to ensure reproducibility.
Environmental conditions for the storage of all reagents and consumables are monitored and
documented.
The laboratory maintains a record of all laboratory supplies, including reagents and consumables. This
information includes:
identity of the reagent or consumable;
manufacturers name;
contact information for the supplier or the manufacturer;
date of receiving and date of entering into service;
condition when received (e.g. acceptable or damaged);
manufacturers’ instructions;
records that confirmed the reagent's or consumables initial acceptance for use;
Performance records that confirm the reagents or consumables ongoing acceptance for use.
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All the evaluations are recorded and a list of retained providers is established.
6.4 Procurement
The person in the laboratory taking receipt of the supplies crosschecks the information indicated on
the package and accompanying documents with the data of the order.
It will be the quality manager’s responsibility to designate the laboratories and/or companies with
whom they will subcontract tests or calibration. These will be listed and kept in a folder with all
documents referring to the subcontractors.
Where a laboratory subcontracts any part of the calibration of equipment, this work is contracted with
a company complying with the requirements of this quality manual.
The laboratory ensures and can demonstrate that its subcontractor is competent to perform the
activities in question.
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6.7 Supporting documents
Processes ID Code
Selection and acquisition of equipment, reagents, consumables and service providers (see
chapter 5 Equipment)
Receipt of supplies
Stock and inventory management
Procedures
Selection
Purchasing
Receipt
Stock management
Inventory management
Forms/Logs
List of providers
List of referral laboratories
Stock log
Inventory log
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7. QSE: Process Management
7.1 Policy
The laboratory has processes for each phase of the sample processing: pre-examination, examination
and post-examination phases, to ensure accurate and reliable testing.
The laboratory has quality control measures to monitor the examination phase of testing (qualitative,
quantitative and semi-quantitative).
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7.2 Sample management
The laboratory rejects specimens/samples that are not suitable for processing. The requestor is notified
of the reason for rejection. If the specimen/sample is critical and cannot be rejected, the examination is
performed and a notation is made on the report.
In the case of critical specimens/samples, such as one of limited volume, the laboratory management
consults with the requestor to prioritize testing.
The methods developed in the laboratory have been through a documented validation process.
The methods used in the laboratory, that have been published in scientific reviews or transmitted by
national or international reference centers, have been verified and documented under the laboratory's
conditions and adapted when needed.
The methods and techniques used in the laboratory are described in the standard operating procedures
(SOPs) and associated documents
N/A
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Laboratory technical staff is trained to review and take appropriate action regarding quality control
data.
Internal quality controls are required to ensure the results are valid.
The examinations’ results are documented by the technologists on the corresponding records and
recorded in a computer system to create a permanent traceable record.
When problems occur the laboratory investigates, corrects and repeats sample testing (see chapter 11
Nonconforming Event Management).
7.7 Reporting
Examination results are reviewed by a laboratory quality manager and agreed upon before
transmission. If discrepancies occur the quality manager initiates corrective actions.
The quality manager contacts the clinician, ward or public health service for further clinical details, if
needed, or to transmit critical results.
Final reports are signed by the quality manager and released to the requestor.
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Sample labelling
Sample rejection or acceptance
Sample transport
Sample storage and disposal
Analytical SOPs (procedure for each examination/test performed)
Results validation
Critical results reporting
Results reporting
Forms/Logs
Quality control logs
Test result form
List of examinations
Test request form
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8. QSE: Assessments
8.1 Policy
The laboratory performs ongoing quality assessments such as:
periodic review of examination requests, suitable methods and sampling requirements;
monitoring and evaluation of customer feedback, staff suggestions and impact of potential
failures on examination results and customer expectations;
monitoring of determined quality indicators, corrective actions undertaken, and follow-up;
participation in proficiency testing program and review of the corresponding reports;
Participation in internal and external audits.
The laboratory strives to continuously improve the quality of laboratory performance, the
effectiveness of the quality management system and the reliability of test data.
The laboratory does its best to identify and resolve any nonconformity that may affect laboratory
performance and patient outcome.
The findings are compared with the laboratory’s internal policies and to ISO 15989 .Any breakdown
in the system or departure from procedures should be identified.
Any gap or nonconformity in performance shows if the policies and procedures that the laboratory has
set require revision or are not being followed.
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8.2.4 Staff suggestions
All staff is encouraged to offer suggestions for improvement of any aspect of the laboratory. These
suggestions are recorded, evaluated and implemented if useful. Feedback on the suggestions
implemented is provided to the staff.
The required sample volume and general sampling requirements are also reviewed every biannually to
ensure that samples are collected properly and in the correct volume needed for the best performance
of the test.
List of the External Quality Assessment (EQA) programmes in which the laboratory participates in:
……
..
Assessment reports are shared with all staff. Corrective actions are undertaken accordingly.
Processes ID Code
Internal and external audits
Quality indicators
EQA programmes selection
See chapters 10 Customer Focus, 11 Nonconforming Event Management, and 12
Continual Improvement
Procedures
Internal audit
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Preparing for external audit
Follow up staff suggestion
EQA review
Forms/Logs
Audit checklist
Staff suggestion form
List of EQA programmes
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9. QSE: Personnel
9.1 Policy
The laboratory recognizes that its most important resource is its personnel.
The laboratory management defines staff educational requirements and competency qualifications
necessary for conducting laboratory procedures.
The laboratory works with the Human Resources department to ensure education qualifications and
references of job applicants are checked and to ensure legal contracts/agreements are signed by all
parties prior to employment or within a month.
All laboratory personnel respect the laboratory rules concerning health, safety and security.
9.2 Recruitment
The manager submits a completed staff recruitment form to the human resources department describes
the appropriate education, training, experience, and skills needed for the available position. The dates
of the position are clearly stated. Interviews are arranged by the Human Resources department.
The orientation record, competency assessments, training records, continuing education, job
descriptions are stored in the laboratory in a controlled access area and updated regularly by the
quality manager.
Each new staff member or trainee requires a medical check-up within 30 days of arrival. The capacity
certificate for the given activities is stored in the staff's individual file along with the list of applicable
vaccinations.
All newly hired employees are trained comprehensively on all policies and procedures in the
department that apply to their job description and assignments (see 9.6 Staff competency, below).
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9.5 Training
The laboratory provides training for all personnel, which includes the quality management system,
assigned work processes and procedures, the laboratory information system, health and safety, ethics
and confidentiality.
Competency of each new employee is assessed and verified before permitting to perform testing and
report results.
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Orientation checklist
Competency assessment checklist
Competency assessment logbook
Performance appraisal form
Training logs
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10. QSE: Customer Focus
10.1 Policy
The White Crescent Hospital laboratory management is dedicated to providing quality and timely
service to all customers, both internal and external. The laboratory management commits to providing
adequate resources to meet customers’ requirements and to provide an on-going program for continual
improvement.
The analysis of survey results leads to implementation of corrective actions where needed.
The objective is to ensure continuous improvement of the quality system by taking into account the
customers' concerns. The claim management will facilitate tracking and investigating potential non-
satisfaction of customers.
Processes ID Code
Customer satisfaction
See chapters 11 Nonconforming Event Management, and 12 Continual Improvement
Procedures
Customer survey
Customer complaint
Forms/Logs
Customer survey form/questionnaire
Customer complaint logbook
Incident report
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11. QSE: Nonconforming Event Management
11.1 Policy
The White Crescent Hospital laboratory is committed to the identification, documentation, correction,
and prevention of nonconforming events in all aspects of the quality management system including
pre-examination, examination and post-examination processes. Procedures are in place that:
designate the individuals responsible and actions necessary for handling nonconformities;
ensures that each nonconforming event is documented, recorded, and reviewed at identified
intervals, a root cause analysis performed, and that corrective action is taken and documented;
define when testing procedures and data reporting will be withheld due to nonconformities
and when, and under what conditions, examination can resume;
defines the steps taken when examination data resulting from a nonconforming event has
already been released.
The results of an occurrence assessment are communicated to management and become part of
periodic management review.
Processes ID Code
Documentation, review of nonconforming events and corrective actions
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12. QSE: Continual Improvement
12.1 Policy
The laboratory continuously improves the effectiveness of its quality management system and its
processes, as stated in its quality policy and quality objectives.
A management review is performed annually to evaluate the laboratory’s quality management system,
evaluation activities, corrective actions and preventive actions.
The laboratory develops an action plan according to improvement needs every 3 months and monitors
the effectiveness of the actions undertaken.
These indicators are regularly monitored as for their concordance with the defined objectives and the
activities established in the laboratory. These indicators are presented during the annual management
review.
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12.4 Preventive action
The laboratory reviews the data and implements preventive actions allowing the laboratory to
anticipate eventual nonconforming events in its activities. A follow up of the actions implemented for
improvement is ensured in the same way as described in chapter 11 Nonconforming Event
Management.
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13. QSE: Documents and Records
13.1 Policy
The laboratory ensures that documents and records are managed from creation and receipt to archival
and destruction, according to national laws, local regulations and international standards.
Policies
Processes
Procedures (SOPs)
Records (evidence)
The quality manager reviews and approves all requests for amendments to existing documents and the
development of new procedures, processes, and policies.
Staff is not permitted to make temporary amendments to documentation without the prior consent of
the quality manager.
When new or modified policies, processes and procedures are instituted, staff requires retraining.
The quality manual is reviewed annually. All laboratory procedures are reviewed on an annual basis.
The responsibility for the annual review lies with the document manager or quality manager.
The document manager or quality manager is responsible for the distribution of new documents,
retrieval of old documents and maintenance of records of amendments.
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A document control log is maintained identifying the current valid versions and their distribution.
A secure master file is maintained of all documents to prevent unauthorized access, loss or damage.
13.4 Archiving
The document manager or quality manager is responsible for the proper archiving of documents and
records.
The laboratory respects the national regulations or legislations concerning the retention time of all
records.
A copy of an obsolete document is kept to provide a means for review if the situation arises.
Processes ID Code
Identification and control of documents and records
Creation, edit, review and approval of documents
(Example: Internal documents management)
Archive and retention of documents
Contract review
Procedures
SOP management
Document management
Short term archiving
Long term archiving
Document control
Contract review
Forms/Logs
Document control logbook
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14. QSE: Information Management
14.1 Policy
The White Crescent Hospital laboratory has access to the data and information needed to provide a
service that meets the needs and requirements of internal and external customers. The laboratory
information system (LIS) provides for the collection, processing, recording, storage, and retrieval of
data, and has documented procedures in place to ensure the confidentiality of patient information and
the security of the data during each step of the process.
14.3 Confidentiality
The personnel (temporary, permanent, student, etc.), whatever the duration of their contract, will sign
a confidentiality agreement.
The laboratory has a secure process for archiving and/or data disposal; refer to chapter 13 Documents
and Records.
14.4 Supporting documents
Processes ID Code
Information security and confidentiality
Selection of an information management system (see chapter 6 Purchasing and Inventory)
LIS down-time
Procedures
Transmission of results
Informatics system maintenance
Back up
LIS down-time
Retrieval of data (manual or computerized)
Forms/Logs
LIS down-time log
Back up log
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15. Appendices
Appendix 16: SOP: Competency assessment; Forms: Competency assessment checklist, Competency
assessment logbook
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