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A36 WPS

This document is a welding procedure specification (WPS) for gas metal arc welding (GMAW) of carbon steel materials. It specifies multi-pass single-V butt joints using ER70S-3 filler metal with short-circuiting transfer and a C02 mixed shielding gas. Welding parameters are provided for three passes using direct current electrode positive polarity at currents between 150-200 amps, voltages of 18-22 volts, and travel speeds of 80-120 mm/min.

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149 views1 page

A36 WPS

This document is a welding procedure specification (WPS) for gas metal arc welding (GMAW) of carbon steel materials. It specifies multi-pass single-V butt joints using ER70S-3 filler metal with short-circuiting transfer and a C02 mixed shielding gas. Welding parameters are provided for three passes using direct current electrode positive polarity at currents between 150-200 amps, voltages of 18-22 volts, and travel speeds of 80-120 mm/min.

Uploaded by

James
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Welding procedure specification(WPS ) Yes [ ..

j]
Prequalified ..j Qualified by Testing __
or Procedure Qualification Records(PQR) Yes [ ]
.-tl.T £ ;A ~..
WPS no. AP WPJ. 004 V"","
ReViSion~.± :> Date 7-2-2009 By '§ R
Company Name HYSS Authorized ~/\'. Date 7-2-20(1
Welding Process( es) GMA W Type-Ma] \ Semi-Automatic[ .j]
Supporting PQR No.(s) prequalified Machine[ ] Automatic [ ]
Applicable standard AWS D 1.1
JOINT DESIGN USED POSITION
Type: Butt Position of Groove: IG Fillet: -
Single[ ] Double Weld[ .j] Vertical Progression: Up[] Down[]
Backing: Yes[ ] No[.j]
Backing Material: -
Root Opening 0~3mm Root Face Dimension 0~3mm
Groove Angle: 60° Radius O-U) - Transfer Mode (GMA W) Short-Circuiting[ ]
Back Gouging: Yes[.j] No[ ] Method Grinding globular[ .j] Spray[ ]
with grinder or carbon arc-air gouging Current: AC[ ] DCEP[ .j] DCEN[ ] Pulsed [ ]
BASE METALS Other
Material Spec. Tungsten Electrode(GTAW)
Type or Grade Size:
Thickness:Groove Type:
Diameter (Pipe)
TECHNIQUE
FILLER METALS Stringer or Weave Bead: Stringer
AWS Specification AS.I8 Multi-pass or Single Pass (per side) Multi-Pass
AWS Classification ER70S-3 Number of Electrodes 1
Maximum root pass thickness ~3/8H Electrode Spacing Longitudinal -
Maximum fill oass thickness ~1I4H
SHIELDING Lateral
Fl ux - Gas C02 mixed gas Angle
Composition 20%COz 80%Ar Contact Tube to Work Distance
Electrode-Flux (Class) ER70S-3 Flow Rate Peening
-
13~20Llmin Gas Cup Size 12# Interpass Cleaning:

PREHEAT POSTWELD HEAT PREATMENT


Preheat Temp.,Min O° C Temp. N.A.
Interpass Temp.,Min O° C Max 3S0° C Time -

WELDING PROCEDURE
Pass or Current Travel
Weld Process Amps or Wire Volts(V) Speed(m
Class Type&Polarity
m/min)
Layer(s) Feed Speed(A)

1 GMAW ER70S-3 <l>1. 2 DCEP 150-190 18-22 100-120


2 GMAW ER70S-3 <l>1. 2 DCEP 170-200 18-22 80-100
3 GMAW ER70S-3 <l>1. 2 DCEP 170-200 18-22 80-100
~

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