CCED - Pipeline Repair Job - SOW
CCED - Pipeline Repair Job - SOW
CCED - Pipeline Repair Job - SOW
INTRODUCTION
Company intends to carry out further petroleum operations and activities in connection
with its on-going exploration, development and production programs in Blocks 3
(Afar) and 4 (Ghunaim), onshore in Oman and is desirous of procuring services for
the ‘Provision of Saiwan to QAS 16'' Pipeline Repair and Services’ to support these
activities. Company have operated Oman Blocks 3 and 4 since 2008 and established
Production facilities namely Farha, Saiwan, Shahd B and Shahd F.
2. PURPOSE
Company intends to engage an experienced and competent contractor for the provision of
“Saiwan to QAS 16'' Pipeline Repair and Services” to support the routine operations and
maintenance activities and upcoming projects as and when required basis.
Contractor shall supply on a Call-Off basis, Personnel and materials (as per the desired
specifications) required to perform the pipeline repairs at identified locations as and when
required.
Company shall have the right, but not the obligation, to order work that it requires on a
call-out basis by issuing a Call-off Service Order. The contractor is required to mobilize
its resources to site on execution of such Call-Off Service Order that will prescribe the
Quantity of services required, place of service, location of the pipeline and the
completion timelines.
Each Call-off Order shall be notified to the Contractor in writing no less than Thirty (30) Days
prior to the Commencement Date Deadline set out therein.
3. DEFINITIONS
COMPANY: Consolidated Contractors Energy Development (CCED)
MOM: Ministry of Manpower
ROP: Royal Oman Police
POC: Point of Contact
OPAL: Oman Society of Petroleum Services
IOGP: International Association of Oil and Gas Producers
ISO: International Organization of Standardization
JSA: Job Safety Assessments
PTW: Permit to Work
SOP: Standard Operating Procedure
SOW: Scope of Work
4. SITE CONDITIONS
Blocks 3 and 4 are remote sites located approx. 350 kilometres south west of Muscat. There
are established asphalted public highways which reach to within approximately 80 kilometres
of graded gravel packed roads from the north and approximately 15 kilometres from the
south.
The work will be conducted in a remote location where the personnel/workers will
experience extreme heat in a harsh environment. The Contractor is expected to
understand this requirement as part of the scope of work, and incorporate this issue
into its Management System.
In addition to the above, Contractor shall take account of the high relative humidity
leading to heavy condensation at night time, extremes of weather conditions including
seasonal sand and dust storms, infrequent but high intensity rainfall with flash flooding,
electrical storms and the effects of long journeys over rough graded roads, often with
wash-board surfaces.
Table # 1
Maximum black-bulb temperature 82 °C
Maximum Ambient temperature 55 °C
Minimum Ambient temperature 0°C
Maximum daily variation in temperature 25 °C
Maximum relative humidity 98%
Minimum relative humidity 15%
Minimum barometric pressure 98.8 kPa
Maximum barometric pressure 100.5 kPa
Soil thermal resistivity 240 °C cm/watt.
Solar radiation 0.12 W/mm2
Maximum Ground temperature at 1.0 meter depth 30 °C (Summer Max)
Minimum Ground temperature at 1.0 meter depth 22 °C (Winter Min)
Rain fall ( Max. 5 min rain ) for 10 years 8.1 mm
The contractor must fully understand the hazards, risks and the required mitigations to
execute the service safely.
5. DETAILED SCOPE OF WORK & DELIVERABLES
The Contractor shall have extensive experience in providing Repairs of Pipelines, flowlines,
vessels piping and have the required in-house expertise to execute the services in line with the
applicable standards (Ref. ISO 24817 & SA 2.5), best industry practices, material specifications
and application process.
All personnel shall work according to clearly established procedures and instructions that
guarantee highest quality of the works being carried out. Contractor shall also
understand the need for efficiency, expediency and safety.
Contractor shall provide the services as detailed in this section including its obligations
under the contract such as providing experienced, qualified and competent personnel
with the repair material, appropriate tools and equipment to ensure the pipeline repair
services are delivered as per the standards and timelines defined by the Company.
Consequently except where explicitly stated as being provided by Company herein,
Contractor shall perform all the Services, including but not limited to:
5.1 From the Commencement Date, the Contractor shall have available at the Site all
personnel, equipment and material including sufficient consumables as may be
required to allow the work to be conducted without interruption to the
performance standards and timelines desired by the Company as stated herein.
Contractor shall be responsible for the management and supervision of the desired
Service and ensure conformance to the required standards as specified in the scope
of work.
5.2 All activities related to the 12’’ & 16’’ repair shall be performed in accordance
with the Company approved technical specifications of the wrapping material to
be used.
5.3 Contractor must submit the technical details, brands, manufacturer’s details of
the material to the Company for review and approval.
5.4 Contractor shall submit a detailed method statement of the services to be
performed to the Company for review and approval.
5.5 Based on the pipeline wall loss/ defect observed, the Contractor shall ascertain the
number of layers of wrapping required for a particular location. The Company shall
review and approve the number of layers of SRS with HA resin required to repair
the line.
5.6 Contractor shall submit a copy of the Material Safety Data Sheet (MSDS) of the
materials and ensure the same are in both Arabic and English Languages.
5.7 The Company and Contractor shall carry out a joint inspection of the area repaired
to evaluate its integrity of the line and quality of the workmanship.
5.8 Contractor shall prepare the Surface area prior to the application of the
engineered composite material.
5.9 Grit blasting for the surface preparation is under scope of contractor. Contractor
must ensure adequate protective measures are taken such as covering and
barricading the sand blasting area, frequent collection of the grit and cleaning the
area. Contractor must ensure usage of fine grit only that will not enable any spark
emission during blasting activity. Manual buffing to be used for uneven surfaces
where grit blasting is not feasible. Contractor has to ensure minimum nozzle
distance to avoid spark appearance during grit /sand blasting.
5.10 Contractor shall isolate the surrounding area (using appropriate barricading
material / tapes) while performing the job at the location or as advised by the
Company’s HSE department.
5.11 Basis of design
Subject Specification
Identify No. of layers of SRS with HA resin and shall be approved by CCED
6. QUANTITY MEASUREMENT
6.1. The Contractor shall apply the composite material based on the number of
layers required for the repair (to be jointly agreed by both parties). The
Contractor shall invite the Company’s representative for a joint inspection
to verify the quantity and quality of the job carried out.
6.2. A measurement sheet as per the agreed template shall need to be submitted to
the Company’s representative on completion of each location as defined in the
call out order for review and approval.
7. WARRANTY
7.1 The warranty period of the engineered pipeline repairs shall be for ten (10)
to Twenty (20) years effective from the date of completion of the service.
7.2 Contractor will mobilize its crew, material and equipment to Site to carry out
any repairs.
All cost associated with the mobilization of the required resources, materials
etc to carry out the above rectification works shall be borne by the
Contractor.
Table # 2
Sr. Description Responsibilities
No Contractor Company
1 Meals for Contractor’s personnel while at Site ✔
2 Drinking Water for Contractor’s personnel while at Site ✔
3 Accommodation for Contractor’s personnel while at Site ✔
4 Electricity / power supply at site (day and night). (Note: ✔
Contractor must provide the detailed input socket size and specification of the
anticipated Electrical power requirement)
5 Potable Water at designated locations in the plant. ✔
13. HSE
13.1 The Contractor shall be fully responsible for maintaining highest standards of
safety, fire prevention and first aid support at all times. The Contractor shall
follow Company HSSE requirements stipulated in Section B7 of the Contract
and other statutory safety regulations as per the regulations in the Sultanate
of Oman.
13.2 Contractor must ensure adherence to the quality, health and safety related
procedures, industry best practices, appropriate codes and standards and
ensure compliance to the same.
13.3 Drivers should obtain permission from the gatehouse to enter through the
Plant gates.
13.4 Contractor shall be responsible for the removal and disposal of all its waste
from the Site such as waste wrapping material, drums, pallets, plastics, empty
sacks, paper bags, waste lubes/oils/grease/chemical/resins and any other
waste or debris generated as a result if its execution of the Work.
13.5 Contractor shall be certified to ISO 9001 or ISO/TS 29001 for all activities
related to this Contract. Contractor shall maintain certification for such
system throughout the term of this Contract.