National Farm Biosecurity Manual For Chicken Growers
National Farm Biosecurity Manual For Chicken Growers
National Farm Biosecurity Manual For Chicken Growers
F O R C H I C K E N G ROW E R S
February 2010
© Australian Chicken Meat Federation Inc. 2010
The National Farm Biosecurity Manual for Chicken Growers has been approved by
all signatories to the Emergency Animal Disease Response Agreement as part of the
National Disease Risk Mitigation Program referred to in section 14 of said Agreement.
The Manual is maintained and distributed by the Australian Chicken Meat Federation. It
is available in PDF format from the ACMF website www.chicken.org.au.
Any comments should be addressed to ACMF, P.O. Box 579, North Sydney NSW 2059
or sent to acmf@chicken.org.au.
Funding for the preparation and printing of this manual was provided by The RIRDC
Chicken Meat Program.
1
Background The sector specific manuals, such as this one, must,
A National Farm Biosecurity Manual for Poultry as a minimum, satisfy the requirements stipulated in
Production was produced by a Biosecurity Consultative the generic manual but may provide more specific
Group (BCG), established as a resolution of the guidance or additional requirements that reflect the
Membership of the group included representatives Individual producers and companies may wish to
from each of the following organisations and poultry develop enhanced biosecurity manuals, which should
industry sectors: nevertheless incorporate these minimum standards in
n Australian Egg Corporation Limited Manual stipulates the minimum requirements for any
meat chicken farm, it should be noted that biosecurity
n Australasian Turkey Federation
measures in place on breeder farms would generally
n Free Range Egg and Poultry Australia
be much more stringent, reflecting the economic
n Australian Duck Meat Association importance and the extended life cycle of breeder
n Emu Industry Federation of Australia flocks. The pick-up and transport to the processing
n Australian Ostrich Association plant is covered in Appendix 10.
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CONTENTS
4
MEAT CHICKEN PRODUCTION
BIOSECURITY
5
MEAT CHICKEN PRODUCTION industry personnel, contractors, and deliveries of day-old
BIOSECURITY chicks and feed.
Biosecurity and quarantine are integral parts of any of biosecurity guidelines, applicable to all meat chicken
successful poultry production system. Biosecurity refers producers from hatcheries to the point of delivery at
to those measures taken to prevent or control the the processor. Commercial enterprises which raise meat
introduction and spread of infectious agents to a flock. chickens for the purposes of breeding fall within the scope
subclinical disease, significantly reduce the productivity, Individual producers and companies may wish to develop
profitability and long term financial viability of a poultry enhanced biosecurity manuals, which should nevertheless
operation. incorporate these minimum standards in addition to any
Biosecurity is about managing risk to meet the objectives specific company requirements.
stated above. It is essential that a risk assessment be A biosecurity self audit/auditable checklist for continuous
conducted for each enterprise to establish what level of improvement is attached as Appendix 9. This document
risk exists in each phase of its operations and to identify may also form the basis for either 2nd or 3rd party audits
and implement control measures appropriate to these where this is required.
levels of risk.
Biosecurity is like any other insurance policy and as such
This Manual identifies areas of risk common to most
it is a prudent investment.
broiler farms and appropriate measures to minimise these
risks. When undertaking the risk assessment underpinning
the farm-specific biosecurity measures, it is important
to take into account all factors that may impact on the
biosecurity of the production area. These factors should
include location and layout of property and production
area, source of water supply, disease status of the district,
proximity to other production areas with avian species,
presence and type of wildlife, and interface with the
organisations and/or individual clients that are being
supplied. These interactions include pick-ups, servicemen,
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MAJOR ROUTES FOR DISEASE AND
PATHOGEN TRANSMISSION
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LEVELS OF BIOSECURITY FREE RANGE PRODUCTION
LEVEL 1 – ROUTINE BIOSECURITY OPERATIONS
PROCEDURES This Manual applies equally to conventionally housed birds
and free-range operations. It is recognised that free-range
These procedures should be implemented and followed
birds will have some exposure to wild birds. However, in
on a daily basis. They give a high degree of assurance that
these environments measures should be taken to minimise
diseases and pathogens will not be carried into poultry
the congregation of waterfowl and the impacts of wild
production areas and will reduce the risk of transmission
birds generally, and these measures should be documented.
between production areas. These should be seen as a
minimum requirement. While footbaths are not appropriate for a free range
paddock, a system should be implemented to monitor and
ACTION PLAN FOR SUSPECTED
control any potential hazardous organic material or litter
EMERGENCY ANIMAL DISEASE
from entering free range paddocks and these measures
Each owner must establish and document clear guidelines should be documented. Paragraph 4.3.4 covers some
regarding the circumstances when a emergency animal specific range management issues to be followed by free
disease alert should be raised (e.g. an unusual increase range operations.
in mortality or drop in production), and who must be
Good fencing is required around free range farms to
informed. The action plan must also clearly state that, if an
prevent entry of animals such as dogs, foxes and cats.
alert is raised, movements on and off the production area
In many situations, however, fencing alone is insufficient
and the property must be limited to the absolute minimum
to stop such intrusions; therefore, some free range
and special precautions must be taken as outlined in the
enterprises keep specially trained dogs with the chickens,
section Level 2 – High Risk Biosecurity Procedures.
as a protection against other animals and also against
LEVEL 2 – HIGH RISK BIOSECURITY unauthorised human entry. Guard dogs such as these
PROCEDURES are not regarded as a biosecurity risk but rather as a
In the event of an outbreak of an emergency disease or biosecurity tool.
serious endemic disease, High Risk Biosecurity Procedures THE TERM “POULTRY”
will be implemented.
The term “Poultry” in the remainder of this document
In the case of an emergency animal disease, and where refers to meat chickens. For other poultry species, please
applicable, standard operating procedures (SOPs) will refer to the generic poultry farm biosecurity manual
be implemented in line with the relevant AUSVETPLAN “National Farm Biosecurity Manual, Poultry Production”
disease strategy. (Department of Agriculture, Fisheries and Forestry, 1st
Edition, 2009) or the sector specific manual relevant to the
particular species concerned.
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LEVEL 1
Routine Biosecurity Procedures
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2.9 Landscape – Trees and shrubs should be selected be found in Appendix 4. Water that does not meet
to minimise wild bird attraction, particularly in the standard must be treated (e.g. by chlorination,
free-range operations. The area around sheds must ultraviolet, iodine) to ensure that the standard is
be kept free from debris and vegetation should be met. See also section 4.1.
mown regularly to discourage wild birds, insects and
All surface water (dam, river etc) must be treated
rodents which are potential disease vectors.
before being used as drinking water for poultry. See
Vegetation buffers for environmental compliance also section 4.1.
should not be compromised. Trees may be used
Treated water supply must be kept in a closed
as shelter belts, along fence lines and on free range
system from the point of treatment to the drinker.
premises to provide shade and protect birds from
harsh weather conditions. 2.14 Sheep and other domestic stock must not have
access to the production area at any time except
2.10 Drainage – The production area should be
under the specific condition stipulated in 2.2. Dogs
adequately drained to prevent accumulation and
and cats must not enter sheds unless dogs are
stagnation of water likely to attract water fowl,
part of the flock security strategy (see Free Range
especially in the areas around sheds and range areas.
Production Operations, page 8).
Standing water may also increase the presence of
insects which can act as significant disease vectors. 2.15 Only commercially produced avian species are to
be kept in the production area and no other avian
2.11 An appropriate vermin control strategy and plan
species (including aviary birds and pet birds) or pigs
must be developed and implemented, including for
are to be kept on the property.
rodents, foxes, and wild dogs and cats.
2.16 If more than one commercially produced avian
2.12 A baiting program for rodents must be
species is kept in the production area, the species
implemented where a risk assessment deems this
should be housed and managed separately,
necessary (live rodents, droppings, nests). Such a
with suitable biosecurity arrangements for each
baiting program must include the following features:
species. Shared equipment should be cleaned and
2.12.1 Bait stations must be numbered and a disinfected between use.
map kept of their location.
2.17 Feeding systems must wherever possible be
2.12.2 Bait stations must be placed at regular closed to ensure that feed in silos and feed
intervals around the sheds. The number delivery systems are protected from access and
of bait stations should be increased in contamination by wild birds and rodents. Feed spills
areas where there are signs of increased should be cleaned up without delay to prevent the
rodent activity. congregation of wild birds.
2.12.3 Bait stations must be designed to 2.18 Where bird weighing is practiced, it must be carried
minimise the opportunity for other out using the production area’s own weighing
mammals and birds to access the bait. frames and scales. Company service personnel can
use their own scales provided that they are cleaned
2.13 Drinking water for poultry, as well as cooling water
and disinfected when moved between production
used in poultry sheds, must meet appropriate
areas.
water standards. The drinking water standard can
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LEVEL 1
Routine Biosecurity Procedures
OBJECTIVE
3.1.1 Production area personnel or any person residing
To minimise the risk of introduction of disease or
on the property must not have contact with any
contaminants by contractors carrying out maintenance
other poultry, cage birds, emus, racing pigeons
and repair work
or pigs unless they have a complete head-to-toe
shower and change into new protective footwear
and clothing prior to entering the production 3.3.1 Repair and maintenance contractors who have
area (see Appendix 1 “Personnel Quarantine had contact with poultry or other birds that day
Declaration”). must not enter sheds and/or ranges populated or
ready to be populated with birds unless (a) it is an
3.1.2 Production area personnel must wear laundered
emergency and (b) they have showered from head-
clean clothes each day at the commencement of
to-toe and changed clothes and boots and wear a
their work. Personnel must ensure that they do not
hair covering.
become contaminated by contact with avian species
or pigs on their way to work. It is critical that boots 3.3.2 Routine maintenance should be conducted, where
worn in sheds are not worn or taken outside the possible, between batches prior to final disinfection
production area. They are the most likely method where a batch system is practiced.
for disease spread by personnel. 3.3.3 Tools taken into the production area must be
cleaned before entry into sheds and must be free of
dust and organic matter.
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3.4 CONTRACTORS, SUPPLIERS, OTHER 3.4.4 Any authorised visitor, including neighbours, friends,
SERVICE PERSONNEL AND VISITORS other producers or equipment suppliers, likely to
have been exposed that day to poultry, other birds
OBJECTIVE or pigs must not enter the sheds unless they have
To minimise the risk of introduction of disease or had a head-to-toe shower and changed clothes
contaminants by contractors, suppliers, service personnel and boots, or must limit their visit to the property’s
and visitors residence while wearing clean clothes.
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LEVEL 1
Routine Biosecurity Procedures
3.5.5 There must be a system for tracing movements of 4.1.1 For a chlorinated water supply the treatment must
delivery personnel (e.g. through delivery dockets achieve a level of 1.0 – 2.0 ppm free available
and feed company records). chlorine (FAC) at the point of use.
3.6 ENTRY PROCEDURES FOR BIRD 4.1.2 When chlorinating water, there must be a minimum
SHEDS AND RANGES of 2 hours contact time between chlorine and
water prior to use.
OBJECTIVE
4.1.3 Testing must be conducted and recorded daily (see
To prevent the introduction of disease agents and
Appendix 5) and a maintenance program needs to
contaminants into bird sheds and ranges through people
be in place.
movements.
4.1.4 The effectiveness of water treatment systems,
Any person entering sheds must sanitise hands and use including alternative systems (e.g. ultraviolet),
footbaths (unless separate shed boots are being used) must be validated before use and treatment
before entering each shed. systems require a programme of maintenance and
monitoring to ensure effectiveness. Production
3.6.1 Soles of boots must be scraped before disinfecting
area records able to demonstrate the effectiveness
in the footbaths.
of water treatment must be kept. Microbiological
3.6.2 A hand sanitiser must be available at all shed validation of the efficacy of the treatment system
entrances and must be used before entering. must be carried out at least annually.
3.6.3 Facilities should be available for the cleaning and 4.1.5 Drinking water quality must be maintained at a
disinfection of equipment before entry. standard suitable for use in livestock (Appendix 4).
while ultraviolet treatment is of little use for turbid water. It laid as required.
may be necessary to seek expert advice to ensure a safe 4.2.2 A record should be kept of each inspection and
water supply. Effective treatment of surface water to reduce activity noted (see Appendix 6).
contamination is essential but complex, and any water
treatment process should be monitored regularly.
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4.3 CLEANING AND GROUND 4.4.2 A record of bird movements must be maintained to
MAINTENANCE facilitate tracing in case of an animal health or food
safety concern.
OBJECTIVE
4.5 END OF BATCH PROCEDURES
To hinder the introduction of disease agents and
contaminants into poultry sheds and enclosures and OBJECTIVE
reduce the attraction of rodents and birds to production To minimise the risk of introducing or spreading disease
areas. or contaminants by delivery and pick-up operations.
4.3.1 Feed spills must be cleaned up as soon as 4.5.1 After final pick-up the shed doors must be kept
practicable. Feed attracts birds and rodents to the closed except during litter removal. After washing
production area. and disinfecting, shed doors must be kept closed. If
4.3.2 Grass on and around the production area must be drying is a problem, ventilate using fans or place bird
kept cut – Long grass attracts rodents and favours wire screens in shed doorways. Wild birds must be
the survival of viruses and bacteria. kept out after disinfection.
4.3.3 Footbaths must be inspected daily (e.g. for excessive 4.5.2 Litter and manure must not be stockpiled in the
organic matter) and the contents replaced as production area (as defined under Definitions on
required to achieve an adequate concentration of page 7) and litter and manure must be stored in
suitable disinfectant used according to company or an appropriately designed storage area, off the
manufacturer’s recommendations. production area, with sufficient buffering zone from
the bird sheds and enclosures.
4.3.4 On free-range production sites, the following applies:
Manure deposits outside the hatch openings must 5. PROCESSOR OR FARM
be removed after each batch. SPECIFIC ADDITIONAL
Ramps to free range area must be scraped and BIOSECURITY
cleaned after each batch. REQUIREMENTS
4.3.5 The production area must be adequately drained
OBJECTIVE
to prevent accumulation and stagnation of water,
To build on the generic meat chicken biosecurity
especially in the areas around sheds and range areas.
requirements and reflect specific additional requirements
4.4 RECORD KEEPING and operational procedures.
OBJECTIVE
Any additional requirements that must be followed by a
To assist early detection of animal health issues and the
particular farm(s) should be added at Appendix 11.
response to any biosecurity breach.
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LEVEL 2
High Risk Biosecurity Procedures
OBJECTIVE
3. PERSONNEL
To increase biosecurity protection by minimising 3.1 No visitors are to enter the production area
movements to protect the property as much as possible unless absolutely essential. Company personnel will
from the increased threat of a disease being introduced discontinue routine visits except on suspicion of
from the outside in the face of a suspected outbreak of problems.
an emergency disease or a serious endemic disease. 3.2 Repairs and maintenance – No routine work; only
emergency work to be carried out.
1. ACTION PLAN FOR
SUSPECTED EMERGENCY 4. OPERATIONAL
ANIMAL DISEASE 4.1 Essential visits – Head-to-toe shower before and
1.1 Each processor must establish and document clear after visit. A complete change of clothes, footwear,
guidelines regarding the circumstances when an hair covering and breathing protection is required.
emergency animal disease alert should be raised Used clothing and all used personal protection
(e.g. an unusual increase in mortality or drop in equipment must remain on the property.
production), and who must be informed. The action
4.2 Any vehicle which must enter the property must be
plan must also clearly state that, if an alert is raised,
washed and disinfected at the wash pad before and
movement of birds must cease immediately, other
after going onto the property (e.g. feed trucks, gas).
movements on and off the production area and the
Vehicle driver cabines must also be sanitised inside
property must be limited to the absolute minimum,
(e.g. Glen 20 disinfectant).
and special precautions must be taken as outlined
below. 4.3 No birds or litter to be moved on or off properties
until disease status is clarified.
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APPENDIX 1
1. No avian species are to be kept at my place of residence i.e. no poultry or birds of any type (including ostriches,
aviary birds or racing pigeons). If any exemptions to this are approved by the employer, I must shower and change
clothes before entering the production area.
4. No member of my household is to work in any area where contact can be made with poultry or pigs (for
example, on other properties or at hatcheries, processing plants, by-product plants, laboratories or with pick-up
crews), unless I shower and change clothes before commencing work.
5. I will not visit poultry abattoirs, pig production areas or poultry shows unless approved by my employer and
appropriate quarantine measures are taken.
Signature Date
Residential Address
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APPENDIX 2A
All visitors must sanitise boots in the footbath provided on entering production area/shed, or change
into a separate pair of shed boots.
Visitors who keep poultry, caged birds or pigs at home, must have had a full head-to-toe shower and
must be wearing freshly laundered clothes.
Visitors who have been in contact with any avian species or untreated poultry manure on the same
day, must have had a full head-to-toe shower and must be wearing freshly laundered clothes.
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VISITORS’ LOG
By signing this visitors’ log, you agree to comply with the conditions as detailed in the accompanying list of conditions
of entry. All visitors entering poultry sheds or ranges must sign this log.
Poultry contact
Date Name Company Reason for visit Time in Signature Time out Signature
in last 36 hours
APPENDIX 2B
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APPENDIX 3
n Surface water provided to birds for drinking and surface n Compare the colour of the chlorine square on the test
water used for cooling must be treated. Wash-down strip with the chlorine colour squares on the standard
water should also be treated prior to use. colour chart (provided in the test kit)
n Record the concentration level of the colour on the
n All surface water that comes from sources other than
standard colour chart with that which most closely
the mains (e.g. from dams, rivers) should be treated
matches the test strip colour
on the farm before being used for poultry. Bore water
should be tested and if not satisfying the water quality n If the chlorine concentration is less that 2 ppm or greater
guidelines set out in Appendix 4 must be treated. than 5 ppm the concentration should be rechecked
in one hour. If the concentration remains outside these
CHLORINATION limits, the unit should be adjusted and the concentrations
Chlorination is an excellent way to effectively treat your checked again in 1 hour.
farm water. However, chlorination will only be effective if
Alternative chlorination monitoring systems are available
the water is already relatively free of organic matter and
from companies that supply chlorination equipment.
solids. Filtration of the water supply prior to chlorination
will nearly always be necessary. UV TREATMENT
There are a number of different chlorination systems Ultraviolet (UV) treatment is an alternative method of
available to poultry farmers. These can be obtained from treating farm water. However, UV will only be effective on
a range of specialist water treatment companies, pumping clean, filtered water (not turbid water), and should only be
companies or swimming pool suppliers. Assistance with the considered on farms where the lines from the storage tank
installation, operation and maintenance of these systems to the drinkers and the drinkers themselves are clean, in
is usually offered by the supplier, as are kits for monitoring good repair and are well maintained, such that the possibility
chlorination levels. of contamination after UV treatment is minimised. UV
treatment units and water filtering systems are available from
To effectively treat a poultry water supply, the water with specialist water treatment or pumping companies.
chlorine at a concentration of 5 ppm (or equivalent) must
be held for a minimum of 2 hours in a holding tank. This FURTHER INFORMATION
may require the use of a two-tank system, where water is For further detail on water biosecurity, see the publication
being consumed by birds from one tank, while the other ‘National Water Biosecurity Manual - Poultry Production’
tank is refilled and stored with freshly chlorinated water (DAFF, 2009).
until the required contact time of 2 hours has elapsed.
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APPENDIX 4
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APPENDIX 5
Test method:
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APPENDIX 6
Note: For activity level record “N” for no signs of rodent activity and “Y” where signs of rodent activity where
observed (e.g. droppings / bait eaten).
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APPENDIX 7
OBJECTIVE
To eliminate as much as possible infection or
contamination spreading between sheds and between
batches.
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APPENDIX 8
OBJECTIVE
To eliminate as much as possible infection or
contamination spreading between sheds and between
batches due to dead bird disposal.
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APPENDIX 9
Audit Checklist
Audit Date:
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1.0 DOCUMENTATION and TRAINING PARAGRAPH REF. YES NO N/A CORRECTIVE ACTION
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2.7 Alternative to 2.5 and 2.6: Is a separate pair 2.6
of boots available and used for each poultry
enclosure.
2.8 Is the area around the sheds neat and tidy e.g. 2.9
mown grass.
2.9 Is hand sanitiser or washing facilities available and 2.6
used at all entrances allowing personnel access to
sheds
2.10 Are other livestock excluded from the production 2.2
area or effectively restricted to areas so that 2.14
their faeces cannot come in contact with poultry
either directly or indirectly, e.g. water draining into
poultry areas/sheds.
2.11 Are the sheds bird proof 2.8
APPENDIX 9 (continued)
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6.0 CLEANING AND GROUND MAINTENANCE PARAGRAPH REF. YES NO N/A CORRECTIVE ACTION
7.0 DEAD BIRD DISPOSAL PARAGRAPH REF. YES NO N/A CORRECTIVE ACTION
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APPENDIX 10
In the majority of commercial arrangements, the processor The table opposite should assist in clarifying the roles and
is responsible for organising pick-up and transport, while responsibilities for contract growers, by listing the main
the task is often carried out by specialised contractor steps and procedures that need to be considered and
crews. The onus is on the processor to ensure that giving an indication of who is responsible for each step and
those involved in this operation are fully aware of the who is usually expected to undertake the necessary action.
biosecurity requirements and have appropriate standards of For arrangements that differ from the contract grower/
procedures implemented and enforced. This must include processor situation (which apply in the majority of meat
procedures to ensure that all equipment and vehicles chicken operations), the responsibilities may shift more
being moved onto the farm are cleaned every day or towards the grower, however the tasks and actions to
prior to moving from a farm with older birds to one with be undertaken remain the same, and these need to be
a younger flock. It also should include a requirement that assigned and carried out appropriately.
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APPENDIX 10 (continued)
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APPENDIX 11
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