Levare - Model-15® II Brochure

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levare.

com

Model-15 Variable Speed Drive


Precise, reliable surface control of Induction or Permanent Magnet Motors

Applications Features

Control of induction (IMs) or permanent magnet motors Open loop vector control of PMMs
(PMMs) used with Scalar control of IMs
• Electric submersible pumps (ESP) Protective Lexan screen for internal components
• Electric submersible progressing cavity pumps (PCP)
Cascade-NT HMI
• Horizontal pumping systems (HPS)
Specialized ESP application software
• Gas Lock Ride Thru
Benefits • Current Mode
• Superior reliability increases uptime of pumping • Various Pump Unfreeze modes
systems • PID-loop operation mode
• A wider range of lift system options using a single drive • Extended ramp-up
• Integrated output filter reduces drive footprint Backspin detection and catch-up

• Optimized motor efficiency with vector control for Data integration and communications interface
PMMs reduces OPEX Interface for various downhole sensors’ panels

The Model-15 variable speed drive (VSD) intelligently Lexan screens are provided in order to avoid
controls induction motors or permanent magnet motors touching of Model-15 VSD energized components.
used in ESP and electric submersible PCP applications. SCADA, analog, and digital I/O interconnections are
The flexibility of motor options combined with advanced made easily without exposure to any high voltage,
software makes the Model-15 VSD capable of operating through an integral control box mounted externally
and controlling submersible pump systems efficiently to the drive cabinet side.
even in the most challenging well conditions.
Input and output power cables are connected in
Flexibility and enhanced safety considerations are built dedicated junction boxes on the back side of the
into the design of the Model-15 VSD. It incorporates an variable speed drive.
integrated sine wave output filter minimizing the drive’s
While the Model-15 VSD is capable of controlling
total footprint. With industry-leading electrical efficiency,
motors using both scalar and vector methods, it is
this VSD provides a near sinusoidal electrical waveform
the proprietary vector control algorithm that enables
output to downhole equipment.
the superior performance and efficiency of Levare
PMMs.

Running on a high-speed processor in the Model-15


drive, the vector control algorithm is able to
resolve the applied three-phase stator current
into two components: a magnetizing current and a
torqueing current. Adding specific downhole motor
characteristics as input, the algorithm permits
independent control and adjustment of the two
quantities.

In this manner, unlike scalar control, vector control


is able to optimize current and power consumption
across the full spectrum of motor load encountered
during PMM-ESP operation.
The Model-15 VSD controller is further equipped with Special Application Software Algorithms
additional advanced software that supports drive performance
in response to challenging well conditions such as gas and Gas Lock Ride Thru
solids. Specialized algorithms are available to the operator that The Gas Lock Ride Thru function works to break
help the downhole pump system overcome conditions such as or eliminate gas-lock conditions. When enabled
gas lock, scale buildup, or difficulty at startup. and specific conditions of underload are detected,
The Model-15 VSD is available in multiple size ratings from this application steps the drive through multiple
160 A to 1,600 A; with either 380 V or 480 V input voltage rating. predetermined frequencies and detection time
Enclosed in a IP54 cabinet, the Model-15 VSD can withstand frames until gas-locking conditions are overcome.
harsh environmental conditions.
Current Mode
The Current Mode function acts to reduce or
increase motor frequency in order to maintain
Specifications preset running amps.

Input voltage 480 V -25% / +10% Pump Unfreeze Function


380 V -15% / +15%
The Pump Unfreeze applications enable operator
Full power range 132 – 1,328 kVA at 480 V control to free a stuck downhole pump system by
105 – 1,053 kVA at 380 V means of either controlled reversal of direction
(JOG or ROCKING start) or controlled application
Input frequency 47 – 63 Hz
of increased torque level (CURRENT mode).
Efficiency >95% across all speeds

Output frequency 2 – 240 Hz (0.1 Hz resolution) Output Voltage Optimization


In scalar control mode for induction motors
Inverter output PWM
Model-15 is capable to automatically vary output
Output distortion <5% after PWM filter voltage in order to reduce motor current and
Intermittent overload 125% for 900 seconds increase motor power factor.

Temperature Operational ambient temperature


-10°C to 55°C or -60°C to 55°C PID-loop Control
(with heater package) PID-loop control mode provides intelligent
Altitude Full rating to 1,000 meters maintenance of Pump Intake Pressure or Analog
Input level.
Noise <75 db at 1 meter

SCADA/ I/O built in • RS485 MODBUS Slave


(i.e., more options • TCP Ethernet MODBUS Slave
available with • 8 digital inputs
additional cards) • 8 analog inputs 0-10 V DC / 4-20 mA
(3 built-in, 5 available as option card)
• 3 digital outputs
• 2 analog outputs (0-10 V DC / 4-20 mA)

Fault and event logging Operational history is stored in HMI


internal memory and can be downloaded
via USB-port

Level 8, Burj Daman, DIFC,


P.O. Box 482046, Dubai, UAE global@levare.com

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