Equipment: ball mill Item no:511BM1

Location: Basra-Iraq Supplier:

Department: Cement Grinding System Date:2022.10.1
Plant: AL-Fahad Cement Grinding Plant Revision:1

Technical Specificatons Unit Description

Functionalspecifations And Guarantees
Product Throughput t/h 130
Specific Surface (Ssb) m2/kg 320
Mill size Φ4.6×14 m
Manufacturer ?
Type Closed Circuit
Drive Type Central drive
Shell Inside Diameter m 4.6
Chamber Length effective grinding length
N°1 m ?
N°2 m ?
N°3 m -
Total Effective Grinding Length m ~13.2

Speeds
Critical (Inside Liners) rpm ?
Suitable rpm 15.1±0.1
Percentage Of Critical Speed % 75
Liners Thickness (Average) mm 70
Ball Charge t ?
Normal Operation
Filling Compartment 1(Nom/Max) % 30/32
Compartment 2(Nom/Max) % 30/32
Power Ratings
Normal Filling t/h ?
Mill Only(Max) kw ?
Motor Calculate kw 4500
Recommended Motor
Speed rpm 745
Power kw 4500
Torque At Gearbox ?
Inlet Drive Nm ?
Outlet Drive (Nom/Max) Nm 2870/7470
Starting Factor Needed
Starting Factor min2.2
Moment Of Inertia
Motor Kg.m2
Mill(32% Charge) Kg.m2
Technical Specifications

Shell
Dimemsions
Inside Diameter m 4.6
Total Length m 14
Plate Thickness mm min 60
Material Specifications 20g
Tensile Strength MPa 400-520
Yield Point MPa 225
Holes By drilling
Welding

Page 1 of 6
 Equipment: ball mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date:2022.10.1
Plant: AL-Fahad Cement Grinding Plant Revision:1
Process welding
Material test
Plastic cutting
Plate rolling
Submerged are automatic welding
Procedure
Trimming (inspection)
Stress relaxation treatment
Grit blasting & painting

Inspection Pt + Mt+UT JC/T334.1-2006

Acceptance Test yes

Tube Stress Reliever After Welding Yes/No yes

Turnnons (Rolling Ring)

(Ring+Range)
Derensions
Thickness At Bearing mm 125
Feed Side mm φ?
Outlet Side mm φ?
Length mm ~1090

Material Specifications 20g-Z25

Heat Treatment YES
Tensile Strength 390-510
Yield Point 225

Inspection
Procedure Pt + Mt+UT JC/T334.1-2006
Acceptance Test Pt + Mt+UT JC/T334.1-2006

Flange For Mill No

Material Specification 20g

Heat Treatment YES
Tensile Strength MPa 390-510
Yield Point MPa 225

Inspection
Procedure
Acceptance Test manettoscopy+ultrasonic
Bearings
Type shoe bearing
Diameter ?
Width mm ~1090
Pressure
Type And Material Babbitt metal(?)
Contact Angle
Body
Material Quality ?
Distance Between Bearings of mill mm ?
Support Roller Yes/No yes

Page 2 of 6
 Equipment: ball mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date:2022.10.1
Plant: AL-Fahad Cement Grinding Plant Revision:1
Pressure ?

Shoe Bearings
Number Of Bearing 2x2
Dimensions mm×mm ?×?
Anti-Friction Quality ?
Thrust Pad Number 4
Dimensions mm×mm ?
Pressure Per Shoe Bearing kpa ?
Max Admissible Pressure kpa 2200
Feed Chute
Dimensions mm×mm ?
Thickness mm 10
Material And Manufacturing Specification Q235-A
Limer For Inlet yes
Material 16Mn or 4.5 II bolted
Thickness mm ≥12
Inlet Screw Material/Thickness 16Mn/20&30mm
Outlet Hood(Chute)
Dimensions mm×mm ?×?
Thickness mm 6
Material And Manufactuing Specification Q235-A
outlet screw material thicness Q235-A16 Mn for blade
Shell Inspection Doors 16 mm

Number 3
Type Of Opening inside
Dimensions mm×mm ?×?

Partitions (Diaphragm) y
up
shovel and central bolting cone in the
Type (Simple Lifting Etc) Doublescreen
second
compartment
Support welded frame fixed or shell with bolts
Material And Manufacturing Specifications Q235-A
Inlet Qrates
Number Of Segments piece ?
Number Of Parts/Segment
Openings(Machined Or As Cast) cast
Dimension mm inlet6±0.5 outlet13
Orientation (Radial Of Concentric) ring
Grate Thickness mm ≥65
Material And Manufacturing Specifications HRC≥50 (mild cr alloy)
Lifters :(Grate)
Material And Manufacturing Specifications 16Mn-Alloy Steel
opening holes 6/8 conical
Cones
Material And Manufacturing Specifications 16Mn

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 Equipment: ball mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date:2022.10.1
Plant: AL-Fahad Cement Grinding Plant Revision:1

Outlet Grates Or Liners liners

Number Of Segments piece ?
Number Of Parts Per Segment
Operation (Machined Or As Cast) Cast
Dimensions /
Orientation /
Grate Thickness mm ≥65
Material And Manufacturing Specifications HRC≥50
Central Outlet Plate
Thickness mm 5
Material And Manufacturing Specifications 16Mn
Guarantee Lifetime Of Grates 15000hr
Outlet Partition (Diaphragm) Constituted of a mechanically welding
frame
With set-up shovel and central polsing
cone in
Type-Simple,Lifting The outlet tube.The surface,on ball
side,will
Be equipped with wear-resstant grate
Segments,fixed by botts
Support belts
Material And Manufacturing Specifications Q235-A
Grates
Number Of Segments piece
Number Of Parts Per Segment piece
Opening (Machined Or As Cast) cast
Dimensions mm inlet8±0.5 outlet13.4
Orientation ring
Grates Thickness mm 65
Material And Manufacturing Specifications HRC≥50mild cr alloy
Guarantee Lifetime 20000hr
Lifters /
Material And Manufacturing Specifications 16Mn
Cone
Material And Manufacturing Specifications 16Mn
Central Plate
Material And Manufacturing Specifications Q235-A
Liners
Inlet Trunnion
Material 45#
Thickness minimum mm 12
Inlet Wall
Material /Hardness HRC Mild cr alloyHRC≥50
Thickness mm
Shell 20g
Compartment 1;
Type ladder liners
Material /Hardness HRC HRC≥50(mild Cr Alloy)
Number Per Ring piece 42
Number Of Rows 15
Thickness mm ≥80

Page 4 of 6
 Equipment: ball mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date:2022.10.1
Plant: AL-Fahad Cement Grinding Plant Revision:1
Compartment 2;
Type double chamber liners
Material /Hardness HRC Chromium cast/HRC≥50
Number Per Ring 46
Number Of Rows ?
Thickness mm ≥80
Outlet Hood(Chute)
Fixed Or Removable Fixed by bolts
Location Inside of the outlet trunnion
Material Chromium cast
Thickness mm 5
Fixing Bolts
For Each Type Of Liners M30
Diameter mm 33
Tensile Strength Mpa 5.6
spring with rubber
Linear Lifetime Guarantee 20000hr
Main Drive
Absorbed Power (Motor Shaft) Kw ~4400
Installed Power Kw 4500
Low Speed Coupling
Manufacture Nanjing
Type MFY4500
Main Gearbox
Gearbox Power Kw 4500
Manufacturer Nanjing
Type
Input Speed rpm 740
Output Speed rpm 15.6
Service Factor (Agma) AGMA≥2.6 CSF≥2.8 KSF≥3.2
High Speed Coupling
Manufacturer Nanjing
Type
Main Motor
Manufacturer
Type ?
Speed rpm 740
Power kw 4500
Torque
Starting Nm 2.5times normal torque
Normal Nm 2.4 times normal torque
Max Starting Torgue
Preserve Grade IP54
Voltage V 6,300
Auxiliary Drive System
Type Of Auxiliary Drive Gearbox
Installed Power kW ?
Speed Input r/min ?
Speed Output r/min
Service Factor (Agma) 2.20
Torque At Gearbox
Inlet Drive Nm

Page 5 of 6
 Equipment: ball mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date:2022.10.1
Plant: AL-Fahad Cement Grinding Plant Revision:1
Outlet Drive Nm
Starting Factor Needed
Starting Factor 2.2
Type Of Auxiliary Motor
Power kW ?
Speed r/min ?
Voltage V 400
Preserve Grade IP54
Low Speed Couping
Manufacturer NGC
Type

Chassis (Or Bed Plates)

Under Main Bearings yes/no yes
Main Motor yes/no yes
Main Gearbox yes/no yes
Auxiliary Drive Including Motor yes/no yes

Protection Of Mobile Parts yes/no yes

Lubrication ?
Main Bearing
Internal System(Description) pcs 2
For Each Bearing
HP Pump pcs 2
Hp Pump Output L/min ?
Oil Pressure Mpa ?
Motor Power kw ?
LP Pump pcs 1
Lp Pump Output L/min ?
Oil Pressure Mpa ?
Motor Power kw
Oil Tank liter 3
Capacity N°
Oil Heaters kw ?
Power

Cooling Of Main Bearings

Flow Rate (Each) m³/h ?
WaterPressure Mpa 3
Water Temp C° 30

Water Injection System Yes/No Yes

For Compartment No.1 Yes/No Yes
For Compartment No.2 Yes/No Yes
Water Pump Capacity Norm/Max m³/h ?
Power kw ?
Pressure Mpa ?
Compressed Air Volume/Pressure M3/h/ mpa ?/?
Power Installed KW ?
Total Weight(Except Grinding Media And Drive System) kg ?

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