Global LP-8971-I-AUT Parts, Service and Instruction Manual

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LP 8970 I SERIES

MANUAL
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
LP 8971
LP 8974

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com
DIRECT DRIVEN POST BED SEWING
MACHINE WITH WHEEL FEED AND DRIVEN
ROLLER PRESSER

PARTS LIST
CONTENT

A. Arm bed and its accessories………………………………………………………………………2


B.Presser bar parts…………………………………………………………………………………...4
C.Needle bar holder parts……………………………………………………………………………6
D. Thread tension regulator parts…………………………………………………………………8
E. Main shaft driving parts………………………………………………………………………..10
F. Upper side shaft feed parts……………………………………………………………………..12
G. Presser foot lifting parts………………………………………………………………………….14
H. Bobbin winder parts………………………………………………………………………….......16
I. Stitch length adjustment parts…………………………………………………………………….18
J. Clutch set parts……………………………………………………………………………………20
K. Oil lubrication parts………………………………………………………………………………22
L. Hook parts(Left)……………………………………………………………………… .24
M. Left side bracket parts………………………………………………………………………….26
N. Hook parts(Right)……………………………………………………………………………...28
O. Right side bracket parts…………………………………………………………………………30
P. Bed plate feed parts………………………………………………………………………………..32
Q. Solenoid for thread trimming parts…………………………………………………………….34
R.Thread trimming driving parts…………………………………………………………………..36
S. Solenoid for presser foot lifting parts………………………………………………………38
T. Upper feed and backstitch parts…………………………………………………………............40
U. Lower feed and backstitch parts for single needle………………………………………………42
V. Lower feed and backstitch parts for double needle……………………………………………..44
W.Power cable connection…………………………………………………………………………46
X. Parts of integrated machine..……………………………………………………………………..48
Y. Accessories……………………………………………………………………………………..50
A. Arm bed and its accessories
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.068 Arm bed 1 1
2 7.02.21.467 Back cover(1) 1 1
3 Back cover(2) 1 1
4 7.02.15.096 Back cover screw 7 7
5 7.02.11.482 Lower plate 1 1
6 7.02.15.044 Lower plate screw 3 3
7 7.02.11.483 Safety guard cover 1 1
8 7.02.15.964 Safety guard cover screw 1 1
9 7.02.11.484 Fixed plate 1 1
10 7.02.15.444 Fixed plate screw 2 2
11 7.02.13.370 Bracket 1
7.02.13.378 Bracket 1
12 7.02.15.055 Bracket screw 2 2
13 7.02.11.499 Face plate 1 1
14 7.02.15.731 Face plate screw(Lower) 1 1
15 7.02.15.974 Face plate screw(Upper) 1 1
16 7.02.11.37101 Back cover plate(Left) 1 1
17 7.02.15.960 Back cover plate screw 4 4
18 7.02.16.408 Oil cap 1 1
19 7.02.16.407 Oil cap 1 1
20 7.02.15.960 Screw 1 1
21 7.02.13.379 Thread take-up lever guard cover 1 1
22 7.02.16.412 Plastic safe guard cover 1 1
23 7.02.15.416 Screw 2 2
24 7.02.15.016 Washer 3 3
25 7.02.18.018 Elastic washer 1 1
7.02.18.017 Washer 1 1
26 7.02.15.068 Nut 2 2
27 7.02.15.960 Screw of back cover plate 4 4
28 7.02.11.37201 Back cover plate (right) 1 1
29 7.02.14.080 Thread guide(Face cover) 1 1
30 7.02.16.299 Felt 1 1
A. Arm bed and its accessories
B.Presser bar parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.05.01101 Presser foot lifting lever 1 1
2 7.02.15.056 Set screw 1 1
3 7.02.15.049 Screw 2 2
4 7.02.15.057 Set screw 2 2
5 7.02.15.025 Screw 1 1
6 7.02.08.032 Bushing(Upper) 1 1
7 7.02.08.033 Bushing(Lower) 1 1
8 7.02.03.009 Guide rail bar 1 1
9 7.02.08.007 Presser bar position bracket 1 1
10 7.02.15.050 Screw 2 2
11 7.02.03.420 Presser bar lifter shaft 1 1
12 7.02.15.061 Screw 2 2
13 7.02.09.117 Collar 1 1
14 7.02.15.056 Screw 2 2
15 7.02.12.280 Lift block 1 1
16 7.02.03.421 Presser bar 1 1
17 7.02.10.457 Stopper pin 1 1
18 7.02.15.011 Screw 1 1
19 7.02.08.470 Roller presser bracket 1 1
20 7.02.17.011 Spring 1 1
21 7.02.05.009 Tailstock 1 1
22 7.02.18.071 Washer 1 1
23 7.02.15.066 Screw 1 1
24 7.02.02.008 Small presser foot 1 1
25 7.02.17.009 Safety spring 1 1
26 7.02.15.026 Screw 1 1
27 7.02.17.012 Spring 1 1
28 7.02.01.351 Thread tension regulator assy 1 1
B.Presser bar parts
C.Needle bar holder parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.353 Thread take-up assy. 1 1
2 Thread take-up fixed pin 1 1
3 Plastic stop ring 2 2
4 Needle bearing 2 2
5 Thread take-up holder 1 1
6 Thread take-up shaft bushing 1 1
7 7.02.15.049 Set screw 2 2
8 Screw 1 1
9 Thread take-up lever 1 1
10 Bearing 1 1
11 Bearing 1 1
12 7.02.18.030 Elastic retaining ring 2 2
13 Thread path 1 1
14 7.02.06.001 Thread take-up crank 1 1
15 7.02.05.005 Needle bar connector 1 1
16 7.02.04.006 Needle bearing 1 1
17 7.02.18.009 Washer 1 1
18 7.02.05.006 Needle bar fixer 1 1
19 7.02.15.066 Needle bar fixer screw 1 1
20 7.02.16.011 Oil felt 1 1
21 7.02.12.001 Needle bar connector guide slot 1 1
22 7.02.15.021 Guide slot screw 2 2
23 7.02.12.002 Needle bar guide slide block 1 1
24 7.02.16.012 Oil felt 1 1
25 7.02.17.005 Oil felt holder 3 3
26 7.02.15.022 Oil felt pressing plate screw 2 2
27 7.02.17.001 Fixed plate of needle bar holder 1
28 7.02.15.022 Fixed plate screw 1
29 7.02.15.064 Set screw 1
30 7.02.08.025 Bushing 1
31 7.02.08.026 Bushing 1
32 7.02.13.001 Needle bar holder 1 1
33 7.02.10.012 Pin 1 1
34 7.02.03.007 Main shaft 1 1
35 7.02.09.001 Collar 1 1
36 7.02.15.054 Set screw 1 1
37 7.02.03.006 Needle bar 1
7.02.03.018 Needle bar 1
38 7.02.15.019 Needle clamp screw 1
39 7.02.14.005 Needle bar thread stand
40 7.02.18.002 Disk type washer 2
41 7.02.04.010 Needle bearing 2
42 7.02.08.004 Bushing 2
43 7.02.08.024 Needle clamp bushing 1
44 7.02.15.040 Bushing screw 1
45 7.02.02.503 2.4 MM Needle holder 1
46 Needle holder screw 2
C.Needle bar holder parts
D.Thread tension regulator parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.280 Thread tension regulator assy. 1
1-1 Nut 1
2 7.02.01.282 Thread tension regulator assy. 1
2-1. E type ring 1
2-2. Thread tension plate(Small) 1 2
2-3. Spring 1 2
2-4. Screw 1 2
2-5. Nut 1 1
2-6. Screw 1 1
2-7. Thread guide plate 1 2
2-8. Screw 1 1
2-9. Thread tension disk 2 4
2-10. Tension disk 1 2
2-11. Washer 1 2
2-12. Washer 1 1
2-13. Screw 1 1
2-14. Adjusting spring 1 2
2-15. Nut 1 2
2-16. Position shaft 1
2-17. Bushing collar 1
2-18. Screw 1
2-19. Screw 1
2-20. Washer 1
2-21. Spring adjuster 1
2-22. Thread take-up spring 1
2-23. Fixed plate 1
2-24. Spring disk 1 2
2-25. Washer 1 1
2-26. Ring 1 1
2-27. Thread take-up spring 1 1
2-28. Thread tension stud 1
2-28-1 Thread tension stud 1
2-29 7.02.15.960 Screw 1 1
2-30 Thread tension releasing plate 1 1
2-31 E type ring 2 2
2-32 Thread releasing pin 1 1
2-33 Thread releasing pin 1 1
2-34 Fixed pin 2 2
2-35 Thread releasing pin 1 2
2-36 Thread releasing pin 1 1
2-37 7.02.15.049 Screw 1 1
3 7.02.14.110 Lower thread guide claw 1 1
4 7.02.15.965 Lower thread guide claw screw 1 1
5 7.02.14.004 Thread stand 1 1
6 7.02.15.960 Thread stand screw 1 1
D.Thread tension regulator parts
E.Main shaft driving parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.358 Cam 1 1
2 7.02.15.014 Cam set screw 1 1
3 7.02.15.013 Cam set screw 1 1
4 7.02.15.053 Screw 1 1
5 7.02.15.050 Set screw 1 1
6 7.02.09.004 Upper shaft bushing 1 1
7 7.02.04.008 Bearing 1 1
8 7.02.03.330 Upper shaft 1 1
9 7.02.07.262 Thread winder driven wheel 1 1
10 7.02.15.057 Driven wheel screw 2 2
11 7.02.07.003 Timing belt(Upper) 1 1
12 7.02.07.266 Timing belt wheel(Upper) 1 1
13 7.02.15.050 Set screw 3 3
14 7.02.07.002 Timing belt wheel(Middle) 2 2
15 7.02.15.051 Fixing screw 3 3
16 7.02.15.050 Set screw 3 3
17 7.02.16.415 Elastic component of clutch 1 1
18 7.02.08.473 Coupling 1 1
19 7.02.04.152 Bearing 1 1
20 7.02.19.343 Direct driven motor 1 1
21 7.02.15.445 Mounting screw 4 4
22 7.02.04.007 Bearing 1 1
23 7.02.08.003 Upper shaft bushing 1 1
24 7.02.15.050 Set screw 2 2
25 7.02.09.00502 Stitch length indicating ring 1
7.02.09.01002 Stitch length indicating ring 1
26 7.02.07.00101 Belt pulley 1 1
27 7.02.15.052 Belt pulley fixing screw 1 1
28 7.02.15.064 Belt pulley set screw 1 1
29 7.02.18.001 Spacer 1 1
30 7.02.15.016 Screw 1 1
31 7.02.18.120 Wave shape washer 1 1
32 7.02.19.012 Magnatic block 2 2
33 7.02.11.083 Stopper needle fixed plate 1
34 7.02.03.332 Pulley shaft 1 1
35 7.02.04.012 Bearing 1 1
36 7.02.18.020 Elastic stop ring 1 1
E.Main shaft driving parts
F.Upper side shaft feed parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.18.002 Disk type washer 4 4
2 7.02.04.010 Needle bearing 2 2
3 7.02.08.004 Bushing 2 2
4 7.02.09.006 Collar 1 1
5 7.02.15.054 Set screw 1 1
6 7.02.03.424 Upper shaft 1 1
7 7.02.05.450 Upper shaft crank 1 1
8 7.02.15.048 Crank screw 1 1
9 7.02.15.053 Screw 1 1
10 7.02.05.441 Supporting arm 1
11 7.02.15.048 Supporting arm screw 1
12 7.02.15.053 Screw 1
13 7.02.05.008 Connecting bar 1 1
14 7.02.04.009 Needle bearing 2 2
15 7.02.10.005 Pin (short) 1 1
16 7.02.10.007 Pin (long) 1 1
. pper s de sha t eed parts
G.Presser foot lifting parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.15.959 Adjusting screw 1 1
2 7.02.17.007 Elastic presser plate 1 1
3 7.02.15.791 Spring presser plate supporting screw 1 1
4 7.02.18.039 Split retaining ring 1 1
5 7.02.15.020 Set screw 2 2
6 7.02.15.067 Nut 2 2
7 7.02.17.410 Knee lifting lever connecting rod 1 1
8 7.02.18.031 Split retaining ring 1 1
9 7.02.06.004 Upper and lower transport arm 1 1
10 7.02.15.053 Screw 2 2
11 7.02.17.003 Spring fixed plate 1 1
12 7.02.17.010 Stretch spring 1 1
13 7.02.10.368 Spring screw 1 1
14 7.02.03.005 Knee lifter connection lever 1 1
15 7.02.18.023 Elastic retaining ring 1 1
16 7.02.18.012 Washer 1 1
17 7.02.10.006 Position pin 1 1
. resser oot l t parts
H.Bobbin winder parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.21.029 Thread post 1 1
2 Nut 1 1
3 7.02.01.302 Bobbin winder thread tension assy. 1 1
4 7.02.01.281 Bobbin winder assy. 1 1
4-1 Stopper screw 1 1
4-2 Stopper block 1 1
4-3 Rubber ring 1 1
4-4 Driven wheel 1 1
4-5 Spring 1 1
4-6 Adjusting plate 1 1
4-7 Bobbin winder seat 1 1
4-8 Spring 1 1
4-9 Bearing 2 2
4-10 Bushing 1 1
4-11 Shaft 1 1
4-12 Spring 1 1
4-13 Plastic plug 1 1
4-14 Spring 1 1
4-15 E type ring 1 1
4-16 Adjusting seat 1 1
4-17 Adjusting bar 1 1
4-18 Washer 1 1
4-19 Screw 1 1
4-20 Cutter 1 1
4-21 Cutter screw 1 1
4-22 Screw 1 1
5 7.02.15.032 Screw 1 1
. obb der parts
I.Stitch length adjustment parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.08.006 Connecting holder 1 1
2 7.02.15.017 Screw 1 1
3 7.02.08.005 Crank 1 1
4 7.02.15.053 Screw 1 1
5 7.02.06.350 Crank 1 1
6 7.02.15.053 Screw 2 2
7 7.02.15.056 Set screw 2 2
8 7.02.04.009 Needle bearing 1 1
9 7.02.04.014 Bearing 1 1
10 7.02.05.010 Link 1 1
11 7.02.10.007 Pin (long) 1 1
12 7.02.01.007 Cam assy. 1 1
13 Set screw 2 2
14 7.02.18.022 Elastic stop ring 1 1
15 7.02.18.011 Washer 1 1
16 7.02.18.002 Disk type washer 6 6
17 7.02.04.010 Needle bearing 3 3
18 7.02.08.004 Bushing 3 3
19 7.02.15.010 Screw 2 2
20 7.02.16.010 Felt 2 2
21 7.02.09.006 Collar 1 1
22 7.02.15.054 Set screw 2 2
23 7.02.03.012 Main shaft 1 1
. t t h le th ad st e t parts
J.Clutch set parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.09.079 Shaft washer 1 1
2 7.02.15.056 Screw 2 2
3 7.02.03.013 Lower shaft(Left) 1 1
4 7.02.03.012 Lower shaft(Right) 1 1
5 7.02.01.354 Safety clutch assy. 1 1
5-1 Coupling(Left) 1 1
5-2 Position screw 1 1
5-3 Set screw 1 1
5-4 Connecting plate 1 1
5-5 Elastic stop ring 2 2
5-6 Coupling(Right) 1 1
5-7 Ball 3 3
5-8 Spring 3 3
5-9 Set screw 1 1
5-10 Clutch seat 1 1
5-11 Position screw 1 1
5-12 Adjusting screw 3 3
6 7.02.07.005 Timing belt wheel (Lower) 1 1
7 7.02.15.051 Position screw 1 1
8 7.02.15.050 Set screw 1 1
9 7.02.04.013 Bearing 1 1
10 7.02.08.011 Bushing(right) 1 1
11 7.02.15.054 Set screw 2 2
12 7.02.07.004 Timing belt (Lower) 1 1
.Cl t h set parts
K.Oil lubrication parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.16.304 Oil box 1 1
2 7.02.15.044 Screw 2 2
3 7.02.17.411 Fixed plate 1 1
4 7.02.15.975 Screw 1 1
5 7.02.16.047 Oil tube 1 1
6 7.02.16.166 Oil tube clamp 1 1
7 7.02.15.006 Screw 1 1
8 7.02.16.307 Oil tube joint 1 1
9 7.02.01.339 Stitch length regulator 1 1
9-1 Adjusting plate 1 1
9-2 Spring 2 2
9-3 Nut 2 2
9-4 Limiting screw bar 1 1
9-5 Screw 1 1
9-6 Supporting seat 1 1
9-7 Connecting pin 1 1
9-8 C type spring 2 2
9-9 Spring 1 1
9-10 Connecting pin 1 1
9-11 Stitch length regulator seat 1 1
10 7.02.15.006 Screw 1 1
11 7.02.17.380 Spring 1 1
12 7.02.18.290 Washer 1 1
13 7.02.10.442 Pin 1 1
14 7.02.18.039 Split retaining ring 1 1
15 7.02.16.250 Oil tube joint 1
16 7.02.17.412 Oil tube clamp 1
17 7.02.15.022 Screw 1
. l l br at o parts
L.Hook parts(Left)
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.285 Hook assy. 1
1-1 Bobbin case 1
1-2 Elastic gasket 1
1-3 Screw 3
1-4 Screw 1
1-5 Needle guard slice 1
1-6 Screw 2
2 7.02.15.038 Screw 1
3 7.02.21.385 Bobbin 1
4 7.02.15.047 Screw 2
5 7.02.07.205 Driven gear 1
6 7.02.15.799 Screw(Long) 1
7 7.02.20.051 Thread trimming clamp plate 1
8 7.02.15.801 Screw 1
9 7.02.20.052 Movable knife 1
10 7.02.15.973 Screw 1
11 7.02.03.342 Driven shaft 1
12 7.02.10.458 Eccentric pin 1
13 7.02.15.433 Screw 1
14 7.02.20.050 Fixed knife 1
15 7.02.15.063 Screw(Short) 1
16 7.02.01.352 Movable knife bracket 1
17 7.02.10.370 Position pin 1
18 7.02.04.019 Bearing 1
19 7.02.04.018 Needle bearing 1
20 7.02.07.206 Gear 1
21 7.02.15.054 Screw 1
22 7.02.15.247 Set screw 2
23 7.02.18.255 Elastic retaining ring 1
24 7.02.18.256 Washer 1
25 7.02.11.386 Oil guard plate 1
26 7.02.08.027 Bushing 1
27 7.02.04.113 Bearing 1
28 7.02.18.257 Washer 1
29 7.02.04.020 Bearing 2
30 7.02.01.356 Bushing 1
31 7.02.04.009 Needle bearing 1
32 7.02.01.288 Thread distributing claw 1
33 7.02.15.420 Screw 1
34 7.02.01.289 Thread distributing claw bracket 1
35 7.02.16.300 Seal ring 1
36 7.02.11.385 Oil supply plate 1
37 7.02.15.577 Screw 1
38 7.02.16.303 Oil supply valve 1
39 7.02.15.022 Screw 1
40 7.02.16.047 Oil tube 1
41 7.02.16.309 Copper oil tube 1
42 7.02.03.340 Shaft 1
. oo parts et
M.Left side bracket parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.04.111 Bearing 1
2 7.02.18.253 Washer 1
3 7.02.13.29201 Left side bracket 1
4 7.02.04.110 Ball bearing 7
5 7.02.18.250 Elastic retaining ring 1
6 7.02.16.301 Oil felt 1
7 7.02.04.112 Needle bearing 2
8 7.02.08.393 Bushing 2
9 7.02.18.254 Elastic retaining ring 2
10 7.02.18.258 Washer 1
11 7.02.07.015 Gear(Large) 1
12 7.02.07.016 Gear(Small) 1
13 7.02.15.054 Screw 4
14 7.02.18.013 Washer 1
15 7.02.07.011 Gear(Small) 1
16 7.02.07.012 Gear(Large) 1
17 7.02.15.050 Screw 2
18 7.02.15.054 Screw 2
19 7.02.10.011 Adjusting pin 1
20 7.02.15.035 Screw 1
21 7.02.17.350 Spring plate 1
22 7.02.15.433 Screw 1
23 7.02.02.391 Post cap assy. 1
24 7.02.15.005 Screw 2
25 7.02.16.409 Plastic plug 1
26 7.02.04.016 Ball bearing 2
27 7.02.18.027 Elastic retaining ring 2
28 7.02.07.269 Gear 1
29 7.02.15.247 Screw 6
30 7.02.03.015 Shaft 1
31 7.02.15.041 Screw 1
32 7.02.15.268 Nut 1
33 7.02.09.080 Collar 1
34 7.02.15.054 Screw 2
35 7.02.06.278 Thread trimming crank 1
36 7.02.15.063 Screw 1
37 7.02.15.056 Screw 1
38 Washer 1
. e t s de bra et parts
N.Hook thread parts(Right)
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.285 Hook assy. 1 1
1-1 Bobbin case 1 1
1-2 Elastic gasket 1 1
1-3 Screw 3 3
1-4 Screw 1 1
1-5 Needle guard slice 1 1
1-6 Screw 2 2
2 7.02.15.038 Screw 1 1
3 7.02.21.385 Bobbin 1 1
4 7.02.15.047 Screw 2 2
5 7.02.07.205 Driven gear 1 1
6 7.02.15.799 Screw(Long) 1 1
7 7.02.20.051 Thread trimming clamp plate 1 1
8 7.02.15.801 Screw 1 1
9 7.02.20.052 Movable knife 1 1
10 7.02.15.973 Screw 1 1
11 7.02.03.342 Driven shaft 1 1
12 7.02.10.458 Eccentric pin 1 1
13 7.02.15.433 Screw 1 1
14 7.02.20.050 Fixed knife 1 1
15 7.02.15.063 Screw(Short) 1 1
16 7.02.01.352 Movable knife bracket 1 1
17 7.02.10.370 Position pin 1 1
18 7.02.04.019 Bearing 1 1
19 7.02.04.018 Needle bearing 2 2
21 7.02.16.303 Oil supply valve 1 1
22 7.02.15.022 Screw 1 1
23 7.02.16.047 Oil tube 1 1
24 7.02.03.340 Shaft 1 1
25 7.02.11.385 Oil supply plate 1 1
26 7.02.16.300 Seal ring 1 1
27 7.02.01.289 Thread distributing claw bracket 1 1
28 7.02.15.420 Screw 1 1
29 7.02.01.288 Thread distributing claw 1 1
30 7.02.15.577 Screw 1 1
N. oo thread parts ht
O .Right side bracket parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.18.251 Elastic retaining ring 1 1
2 7.02.18.252 Washer 1 1
3 7.02.11.386 Oil guard plate 1 1
4 7.02.08.392 Bushing 1 1
5 7.02.09.080 Bushing collar 1 1
6 7.02.15.054 Screw 2 2
7 7.02.06.279 Thread trimming crank 1 1
8 7.02.15.056 Crank screw 1 1
9 7.02.15.063 Set screw 1 1
10 7.02.04.111 Bearing 1 1
11 7.02.18.253 Washer 1 1
12 7.02.17.350 Spring plate 1 1
13 7.02.15.433 Screw 1 1
14 7.02.13.29001 Side bracket (Right) 1 1
15 7.02.04.110 Ball bearing 1 1
16 7.02.18.250 Elastic retaining ring 1 1
17 7.02.16.301 Oil felt 1 1
18 7.02.04.112 Needle bearing 2 2
19 7.02.08.393 Bushing 1 1
20 7.02.18.254 Elastic retaining ring 1 1
21 7.02.09.115 Washer 1 1
22 7.02.15.054 Screw 2 2
23 7.02.07.011 Gear (Small) 1 1
24 7.02.07.012 Gear (Large) 1 1
25 7.02.15.050 Screw 2 2
26 7.02.15.054 Screw 2 2
27 7.02.11.384 Cover plate 1
7.02.11.486 Cover plate 1
7.02.11.485 Cover plate 2
28 7.02.15.973 Cover plate screw 8 10
29 7.02.18.003 Washer 2 2
30 7.02.15.965 Screw 2 2
31 7.02.10.011 Adjusting pin 1 1
32 7.02.15.035 Adjusting pin set screw 1 1
33 7.02.02.391 Post cap assy. 1 1
34 7.02.15.005 Set screw 2 4
35 7.02.02.502 Needle plate Small hole 1
36 7.02.15.032 Needle plate screw 2
37 7.02.13.29101 Support plate 1
38 7.02.15.006 Support plate screw 4
39 7.02.07.013 Feed wheel 1
40 7.02.17.002 Feed wheel position plate 1
41 7.02.15.017 Feed wheel position plate screw 2
O.Right side bracket parts
P .Bed plate feed parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.02.397 Needle plate 1
2 7.02.15.032 Needle plate screw 2
3 7.02.15.965 Screw 2
4 7.02.18.003 Washer 2
5 7.02.13.28901 Support plate 1
6 7.02.15.053 Screw 2
7 7.02.18.016 Washer 2
8 7.02.15.030 Screw 1
9 7.02.10.010 Adjusting pin 1
10 7.02.15.031 Adjusting pin set screw 1
11 7.02.16.409 Plastic plug 1
12 7.02.04.110 Ball bearing 1
13 7.02.18.250 Elastic retaining ring 1
14 7.02.04.016 Ball bearing 1
15 Washer 1
16 7.02.18.027 Elastic retaining ring 1
17 7.02.08.017 Free-wheeling seat 2
18 7.02.04.001 Needle bearing 2
19 7.02.16.010 Oil felt 4
20 7.02.05.001 Link 2
21 7.02.15.040 Screw 4
22 7.02.03.425 Shaft 1
23 7.02.07.009 Bevel gear (Small) 2
24 7.02.07.170 Bevel gear (Medium) 1
25 7.02.15.054 Screw 4
26 7.02.15.050 Screw 2
27 7.02.08.035 Bushing 2
28 7.02.15.049 Screw 2
29 7.02.03.019 Shaft 1
30 7.02.08.016 Bushing 2
31 7.02.15.036 Screw 6
32 7.02.16.004 Plastic joint 1
33 7.02.08.015 Bushing 1
34 7.02.09.002 Collar 1
35 7.02.13.002 Bracket 1
36 7.02.15.035 Screw 1
37 7.02.15.061 Screw 2
38 7.02.07.006 Feed wheel 1
39 7.02.07.008 Bevel gear (Lower) 1
40 7.02.07.007 Bevel gear (Upper) 1
41 7.02.10.004 Roller bracket (Upper) 1
42 7.02.10.002 Roller bracket (Lower) 1
43 7.02.04.021 Ball (φ2) 24
44 7.02.15.034 Screw 3
P.Bed plate feed parts
Q.Solenoid for thread trimming parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.19.345 Thread releasing solenoid 1 1
2 7.02.16.410 Solenoid joint 1 1
3 7.02.15.976 Screw 2 2
4 7.02.11.500 Fixed plate 1 1
5 7.02.15.003 Fixed plate screw 2 2
6 7.02.10.456 Thread releasing lever 1 1
7 7.02.19.211 Thread trimming solenoid 1 1
8 7.02.16.302 Top post 1 1
9 7.02.15.797 Thread trimming solenoid screw 2 2
10 7.02.11.387 Thread trimming solenoid fixed plate 1 1
11 7.02.15.803 Fixed plate screw 2 2
12 7.02.18.016 Washer 2 2
13 7.02.13.293 Thread trimming vibrating lever seat 1 1
14 7.02.15.798 Screw 2 2
15 7.02.15.056 Set screw 1 1
16 7.02.10.368 Spring screw 1 1
17 7.02.17.413 Oil tube fixed clamp 1 1
18 7.02.15.022 Screw 1 1
. ole o d or thread tr parts
R.Thread trimming driving parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.286 Thread trimming vibrating lever assy. 1 1
2 7.02.03.341 Thread trimming vibrating lever shaft 1 1
3 7.02.10.367 Connecting lever pin (Right) 1 1
4 7.02.15.056 Connecting link pin set screw 1 1
5 7.02.05.364 Thread trimming connecting link 1 1
6 7.02.17.351 Connecting link spring 3 3
7 7.02.10.369 Connecting link pin (Left) 1 1
8 7.02.18.039 Split retaining ring 1 1
9 7.02.10.369 Connecting lever pin Right) 1
10 7.02.11.390 Crank connecting plate (Right) 1
11 7.02.11.391 Crank connecting plate (Left) 1
12 7.02.15.555 Connecting plate screw 2
13 7.02.18.071 Washer 2
14 7.02.06.277 Thread trimming cam 1 1
15 7.02.04.012 Bearing 1 1
16 7.02.15.050 Screw 1 1
17 7.02.15.056 Screw 2 2
18 7.02.09.079 Washer 1 1
. hread tr dr parts
S.Solenoid for presser foot lifting parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.19.346 Presser foot lifting solenoid 1 1
2 7.02.03.422 Link 1 1
3 7.02.16.411 Joint 1 1
4 7.02.13.372 Solenoid fixed seat 1 1
5 7.02.15.057 Locking screw 1 1
6 7.02.15.966 Screw 3 3
7 7.02.15.067 Nut 3 3
8 7.02.15.053 Screw 2 2
9 7.02.10.450 Support screw 1 1
10 7.02.10.451 Support screw(Short) 1 1
11 7.02.13.373 Sping fixed plate 1 1
12 7.02.15.044 Screw 2 2
13 7.02.18.016 Washer 2 2
14 7.02.13.374 Knee lever Coupling 1 1
15 7.02.13.376 Knee lever link 1 1
16 7.02.13.375 Knee lever joint assy. 1 1
17 7.02.17.414 Spring 1 1
18 7.02.17.415 Pin 1 1
19 7.02.18.071 Washer 2 2
20 7.02.15.432 Screw 2 2
21 Knee lever Rod 1 1
22 Connector 1 1
23 Screw 2 2
24 7.02.21.461 Knee lever assy. 1 1
. ole o d or presser oot l t parts
T.Upper feed and backstitch parts
No. Part No. Name 1 Needle 2 Needle
1 7.02.19.347 Backtack solenoid(Upper) 1 1
2 7.02.17.417 Spring 1 1
3 7.02.18.330 Washer 1 1
4 7.02.18.223 Elastic retaining ring 1 1
5 7.02.05.449 Solenoid joint 1 1
6 7.02.10.455 Pin 1 1
7 7.02.13.377 Solenoid bracket 1 1
8 7.02.15.555 Solenoid fixed screw 2 2
9 7.02.10.453 Shaft 1 1
10 7.02.05.444 Crank(Front) 1 1
11 7.02.05.443 Crank(Back) 1 1
12 7.02.15.803 Screw 2 2
13 7.02.08.471 Shaft joint 1 1
14 7.02.10.454 Pin 1 1
15 7.02.04.002 Bearing 1 1
16 7.02.18.025 Elastic retaining ring 2 2
17 7.02.15.445 Screw 2 2
18 7.02.08.006 Connecting holder 1 1
19 7.02.15.017 Screw 1 1
20 7.02.08.005 Crank 1 1
21 7.02.15.053 Screw 1 1
22 7.02.05.001 Link 2 2
23 7.02.15.010 Screw 4 4
24 7.02.16.010 Oil felt 4 4
25 7.02.09.116 Washer 1 1
26 7.02.17.321 Spring 1 1
27 7.02.18.005 Washer 4 4
28 7.02.18.028 E type ring 4 4
29 7.02.04.001 Needle bearing 2 2
30 7.02.08.001 Free-wheeling seat 2 2
31 7.02.10.262 Pin 1 1
32 7.02.03.423 Shaft 1 1
33 7.02.07.267 Castle wheel(Upper) 1 1
34 7.02.07.268 Castle wheel(Lower) 1 1
35 7.02.15.056 Screw 2 2
36 7.02.02.390 Roller presser foot 1 1
37 7.02.05.002 Connecting holder 1 1
38 7.02.15.011 Screw 1 1
39 7.02.15.011 Washer 1 1
. pper eed a d ba st t h parts
U.Lower feed and backstitch parts for single needle
No. Part No. Name 1 Needle 2 Needle
1 7.02.19.348 Needle bar vibrating switch solenoid 1
2 7.02.10.460 Solenoid joint 1
3 7.02.15.555 Solenoid screw 2
4 7.02.18.071 Washer 2
5 7.02.11.501 Solenoid fixed plate 1
6 7.02.15.803 Fixed plate screw 2
7 7.02.11.502 Spring fixed plate 1
8 7.02.17.138 Spring 1
9 7.02.09.118 Tightening ring 1
10 Screw 2
11 7.02.05.448 Link 1
12 7.02.06.352 Slide block 1
13 7.02.04.011 Needle bearing 1
14 7.02.04.009 Needle bearing 1
15 7.02.10.005 Fixed pin(Short) 1
16 7.02.18.029 Elastic retaining ring 1
17 7.02.15.575 Adjusting screw 1
18 7.02.15.068 Nut 1
19 7.02.10.459 Pin 1
20 7.02.06.351 Crank 1
21 7.02.15.048 Screw 1
22 7.02.19.349 Backtack solenoid(Lower) 1
23 7.02.11.492 Support plate 1
24 7.02.15.555 Screw 2
25 7.02.18.071 Washer 2
26 7.02.15.594 Support plate screw 2
27 7.02.01.350 Switch seat assy. 1
28 7.02.15.555 Screw 2
29 7.02.05.440 Switch joint 1
30 7.02.15.971 Screw 1
31 7.02.18.071 Washer 1
32 7.02.15.970 Spring screw 1
33 7.02.15.268 Nut 1
34 7.02.17.414 Spring 1
35 7.02.11.493 Spring fixed plate 1
36 7.02.16.414 Backtack solenoid joint 1
o er eed a d ba st t h parts or s le eedle
V.Lower feed and backstitch parts for double needle
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.355 Gear holder assy. 1
1-1 Fitting bracket 1
1-2 7.02.11.489 Stopper plate 1
1-3 7.02.15.063 Screw 2
1-4 Pin 1
1-5 Spring 2
1-6 Pin 1
1-7 Screw 1
1-8 Screw 1
1-9 Nut 1
1-10 Shaft 1
1-11 Gear seat 1
1-12 7.02.11.505 Connecting plate 1
1-13 7.02.15.432 Screw 2
2 7.02.15.048 Screw 1
3 7.02.03.426 Shaft 1
4 7.02.04.016 Ball bearing 1
5 Washer 1
6 7.02.18.027 Elastic retaining ring 1
7 7.02.08.017 Free-wheeling 2
8 7.02.04.001 Needle bearing 2
9 7.02.05.446 Link 1
10 7.02.15.040 Screw 1
11 7.02.18.071 Washer 1
12 7.02.15.010 Screw 2
13 7.02.16.010 Oil felt 2
14 7.02.15.555 Screw 3
15 7.02.18.071 Washer 4
16 7.02.11.490 Fitting plate 1
17 7.02.15.803 Screw 4
18 7.02.11.491 Fixed plate 1
19 7.02.19.349 Backtack solenoid(Lower) 1
20 7.02.15.978 Screw 1
21 7.02.05.447 Crank 1
22 7.02.13.378 Bracket 1
. o er eed a d ba st t h parts or do ble eedle
W.Power cable connection
No. Part No. Name 1 Needle 2 Needle
1 7.02.19.350 Electric wire assy. 1 1
2 7.02.19.353 Connection wire 1 1
3 Connection wire 1 1
4 7.02.16.413 Electric wire clamp 1 1
5 7.02.15.006 Screw 1 1
6 7.02.19.341 Switch box assy. 1 1
7 7.02.15.960 Screw 1 1
8 7.02.19.212 Safety switch 1 1
9 7.02.15.802 Screw 2 2
10 7.02.11.503 Fitting plate 1 1
11 7.02.15.960 Screw 2 2
12 Operation panel 1 1
13 7.02.15.043 Screw 2 2
14 7.02.01.057 Positioner 1 1
15 7.02.15.553 Fixed screw 1 1
16 7.02.08.143 Bushing 2 2
17 7.02.15.552 Screw 2 2
18 7.02.17.127 Fixed plate 1 1
. o er able o e to
X. Parts of integrated machine
No. Part No. Name 1 Needle 2 Needle
1 7.02.01.072 Machine case 1 1
2 7.02.16.430 Oil box Assy. 1 1
3 7.02.15.975 Oil box screw 1 1
4 7.02.16.431 Back over (Upper) 1 1
5 7.02.16.432 Back over (Lower) 1 1
6 7.02.15.058 Screw 4 4
7 7.02.15.997 Screw 4 4
8 7.02.19.359 Motor 1 1
9 7.02.09.120 Stitch length indicating ring 1
7.02.09.121 Stitch length indicating ring 1
10 7.02.07.280 Hand wheel (Small) 1 1
11 7.02.07.281 Hand wheel (Large) 1 1
12 7.02.15.803 Connecting screw 3 3
13 7.02.15.057 Fixing screw 2 2
14 7.02.19.012 Magnetic block 1 1
15 7.02.12.283 Magnetic block mounting column 1 1
16 7.02.19.975 Mounting screw 1 1
17 7.02.18.071 Washer 1 1
18 7.02.03.427 Middle shaft 1 1
19 Backstitch spanner 1 1
20 7.02.11.520 Backstitch switch connecting plate 1 1
21 7.02.15.006 Connecting plate screw 2 2
22 7.02.15.998 Backstitch spring pin 1 1
23 Mainboard 1 1
24 7.02.15.999 Mainboard mounting screw 4 4
25 Operating panel 1 1
26 Operating panel mounting screw 4 4
arts o te rated a h e
Y.Accessories
No. Part No. Name 1 Needle 2 Needle
1 7.02.21.463 Padding block 2 2
2 7.02.21.464 Rubber cushion 2 2
3 7.02.21.46501 Oil reservior 1 1
4 7.02.21.004 Hinge pin 2 2
5 7.02.21.005 Hinge connection seat 2 2
6 7.02.21.027 Pin 2 2
7 7.02.21.022 Head rest wood 1 1
8 7.02.21.006 Housing support stud 1 1
9 7.02.21.224 Wooden support 1 1
10 Screw 2 2
11 7.02.18.040 Washer 4 4
12 7.02.15.067 Nut 2 2
13 7.0221.033 Screw 6 6
14 7.02.21.001 Screw driver (Small) 1 1
15 7.02.21.002 Screw driver (Middle) 1 1
16 7.02.21.003 Screw driver (Large) 1 1
17 7.02.21.020 Packing bag 1 1
18 7.02.21.028 Oil can (middle) 4 4
19 7.02.21.462 Base plate 1 1
20 7.02.21.469 Thread stand 1 1
21 7.02.21.468 Thread stand 1 1
22 7.02.21.016 Needle 5 5
23 7.02.21.385 Bobbin 4 4
. essor es
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EC - Manufacturer Declaration

EC Declaration of Conformity EG Konformitätserklärung


We declare herewith that the following equipment: Hiermit erklären wir, dass die Bauart des Nähmaschinenantriebes:
NEEDLE POSITIONER MOTOR TYP

AC SERVO MOTOR---i SERIES AC SERVO MOTOR---i SERIES


AC SERVO MOTOR---G SERIES AC SERVO MOTOR---G SERIES
AC SERVO MOTOR---GD SERIES AC SERVO MOTOR---GD SERIES
AC SERVO MOTOR---MD SERIES AC SERVO MOTOR---MD SERIES
Device---TK SERIES/TC SERIES/MK SERIES/MC SERIES Device---TK SERIES/TC SERIES/MK SERIES/MC SERIES.
zum Einbau in eine Näheinheit oder Nähanlage sind und dass Inbetriebsnahme so lange untersagt ist,
. is designed to be a driver of a sewing unit or system and must not be put into commission until the bis festgestellt wurde, dass die Näheinheit oder Nähanlag, in die dieser Nähmaschinenantrieb eingebaut
sewing unit or system has been declared in conformity with the provision of the EC Machinery werden soll, den Bestimmungen der EG-Maschinenrichtlinie entspricht.
Directives.
. folgenden einschlägigen Bestimmungen entspricht:
. complies with the following relevant provisions: - EG Niederspannungsrichtlinie (2006/95/EWG)
-EC Low Voltage Directive (2006/95/EC) - EG EMV Richtlinie (2004/108/EWG)
-EC Electromagnetic Compatibility Directive (2004/108/EC) - EG Maschinenrichtlinie (2006/42/EWG)
-EC Machinery Directive (2006/42/EC)
Angewendete harmonisierte Normen, insbesondere:
Applied harmonized standards, especially : EN 60204-31 Elektrische Ausrüstung von Industriemaschinen. Besondere Anforderungen für
EN 60204-31 Electrical equipment of industrial machines. Particular requirements for sewing Nähmaschinen, Nähanheiten und Nähanlagen.
machines, sewing units and sewing system. EN 292-1 Sicherheit von Maschinen, Grundsätzliche Terminologie und Methodik.
EN 292-1 Safety of machines. EN 292-2 Sicherheit von Maschinen, Technische Leitsätze und Spezifikationen.
EN 292-2 Safety of machines, technical guidelines and specifications. EN 61000-6-2 EMS für Industrie Gebrauch.
EN 61000-6-2 EMS for industrial environment. EN 61000-6-3 EMI für häuslich Gebrauch.
EN 61000-6-3 EMI for residential environment.

Dichiarazione CE di conformità Déclaration CE de conformité


Con la presente dichiaramo che la costruzione del motore per macchine per cucire: Par la présente, nous déclarons que le type de fabrication du moteur pour machines à coudre:
TIPO DI MOTORE TYPE DE MOTEUR

AC SERVO MOTOR---i SERIES AC SERVO MOTOR---i SERIES


AC SERVO MOTOR---G SERIES AC SERVO MOTOR---G SERIES
AC SERVO MOTOR---GD SERIES AC SERVO MOTOR---GD SERIES
AC SERVO MOTOR---MD SERIES AC SERVO MOTOR---MD SERIES
Device---TK SERIES/TC SERIES/MK SERIES/MC SERIES Device---TK SERIES/TC SERIES/MK SERIES/MC SERIES

. è destinata per essere incorporata in una unità di cucitura oppure in un impianto di cucitura. . est destiné à être intégré à une unité ou un système de couture et que sa mise en service est interdite
E vietata la sua messa in servizio prima che l’unità o l’impianto di cucitura in cui sarà tant que l’unité ou le système de couture auquel il sera intégré n’ait été déclaré conforme aux
incorporata sia stato dichiarato conforme alle disposizioni della direttiva CE per macchinari. dispositions de la directive CE sur les machines.

. è conforme alle seguenti disposizioni pertinenti: . répond aux suivantes dispositions pertinentes:
-Direttiva CE per bassa tensione (2006/95/CEE) - Directive CE sur la basse tension (2006/95/CEE)
-Direttiva CE per compatibilità elettromagnetica (2004/108/CEE) - Directive CE sur la compatibilité électromagnétique (2004/108/CEE)
-Direttiva CE per macchinari (2006/42/CE) - Directive CE sur les machines (2006/42/CE)

Norme armonizzate utilizzate, in particolare: Normes appliquées après harmonisation, en particulier:


EN 60204-31 Equipaggiamento elettrico di macchine industriali. Esigenze speciali per macchine EN 60204-31 Équipement électrique des machines industrielles. Règles particulières pour
per cucire, unità ed impianti di cucitura. machines à coudre, unités et systèmes couture.
EN 292-1 Sicurezza di macchinari, terminologia di base e metodica. EN 292-1 Sécurité des machines, terminologie de base, méthodologie.
EN 292-2 Sicurezza di macchinari, direttive tecniche e specifiche. EN 292-2 Sécurité des machines, principes et spécifications techniques.
EN 61000-6-2 EMS per l'ambiente industriale. EN 61000-6-2 EMS pour utilisation industrielle.
EN 61000-6-3 EMI per l'ambiente residenziale. EN 61000-6-3 EMI pour utilisation résidentiel.

Declaração CE de Conformidade EC Declaración de Conformidad


Declaramos, pelo presente instrumento, que a construção do motor da màquina de costura: Declaramos junto con esto que el siguiente equipo:
TIPO DO MOTOR MOTOR SINCRONIZADOR

AC SERVO MOTOR---i SERIES AC SERVO MOTOR---i SERIES


AC SERVO MOTOR---G SERIES AC SERVO MOTOR---G SERIES
AC SERVO MOTOR---GD SERIES AC SERVO MOTOR---GD SERIES
AC SERVO MOTOR---MD SERIES AC SERVO MOTOR---MD SERIES
Device---TK SERIES/TC SERIES/MK SERIES/MC SERIES Device---TK SERIES/TC SERIES/MK SERIES/MC SERIES

. está destinada a ser incorporada numa unidade ou instalação de costura. Nunca colocar em . está diseñado para ser un controlador de una unidad de costura o sistema y no hay que ser puesto
serviço antes de a unidade de costura ou a instalação de costura em que este motor vai ser en servicio activo hasta que la unidad de costura o sistema se ha declarado conforme a la provisión
incorporado ser declaràda em conformidade com o disposto na directiva da CE sobre máquinas. de EC Directivas Maquinarias.

. corresponde às seguintes normas pertinentes: . Se conforma con las siguientes provisiones pertinentes:
-Directiva CE sobre baixa tensão (2006/95/CEE) -EC Directiva Voltaje Bajo ( 2006/95/EEC )
-Directiva CE sobre compatibilidade electromagnética (2004/108/CEE) -EC Directiva Compatibilidad Electromagnética ( 2004/108/EEC )
-Directiva da CE sobre máquinas (2006/42/CE) -EC Directiva Maquinaria ( 2006/42/EC )

Normas harmonisadas aplicadas, em particular: Aplicado normas armonizadas, especialmente:


EN 60204-31 Equipamento eléctrico de máquinas industriais. Requisitos especiais para EN 60204-31 Equipo electrico de máquinas industrials. Requisito particular para máquinas de
máquinas de costura, Unidades de costura e instalações de costura. coser, Unidades de costura y sistema de costura.
EN 292-1 Segurança das máquinas, terminologia básica, metodologia. EN 292-1 Seguridad de máquinas.
EN 292-2 Segurança das máquinas, normas básicas técnicas e especificações. EN 292-2 Seguridad de máquinas, directrices técnicos y especificaciones.
EN 61000-6-2 EMS para ambiente industriais. EN 61000-6-2 EMS para ambiente industrial.
EN 61000-6-3 EMI para ambiente residencial. EN 61000-6-3 EMI para ambiente residencial.

H. S. Machinery. Co., Ltd

----------------------------------------------------------------------------------------------------
Mr. C. C. Lee Plant Manager
Declaration of Conformity for Concentration Limits
for Certain Hazardous Substances

We declare herewith that the following AC servo motor series products list below :
AC Servo Motor --- i Series / G Series / GD Series / MD Series
Devrice---TK Series / TC Series / MK Series / MC Series

Are complies with the following directives and requirements :

1. European Union RoHS Directive (2002/95/EC) and the concentration limits for certain hazardous
substances (2005/618/EC)
2. People’s Republic of China Electronic Business Standard : Requirements for concentration limits for
certain hazardous substances in electronic information products (SJ/T 11363-2006)

Our product itself (motor, control box) or its packing materials and accessories (box, screws package, user manual,
sticker, label, print…etc.) or the suppliers of parts and raw materials are all in conformity with the provision of the
European Union RoHS Directive and People’s Republic of China Electronic Business Standard to conform the
following concentration limits for the six hazardous substances :

Hazardous Substance Permissible Values


Lead (Pb) 240 ppm / Less than 240 ppm
Mercury (Hg) 800 ppm / Less than 800 ppm
Cadmium (Cd) 80 ppm / Less than 80 ppm
Hexavalent chromium (Cr VI) 800 ppm / Less than 800 ppm
Polybrominated Biphenyl (PBB) 800 ppm / Less than 800 ppm
Polybrominated Diphenyl ether (PBDE) 800 ppm / Less than 800 ppm

* The concentration of lead in the lead-free process for PCB shall be less than 800 ppm.
* For packing materials shipped with our products or parts, the hazardous substances shall be 80 ppm or less in
sum of Pb+Hg+Cd+Cr VI.

H. S. Machinery. Co., Ltd

----------------------------------------------------------------------------------------------------
Mr. C. C. Lee Plant Manager
Content
I. Safety instruction................................................................................................1
II. Wiring & earthing ..............................................................................................4
III. Function description for standby .......................................................................5
IV. Multi-function description .................................................................................8
V. Parameter selection description..........................................................................9
VI. Parameter value description...............................................................................10
VII. Parameter table………………………………………...........…………………11
VIII. ………………………………………………………........……………………14
IX. Point code & Error code……………………………….....................…………15
I. Safety instruction

User are asked to read 。


this operation manual completely and carefully before installation
or operation

When install and operate TF control box, precaution must be taken as the following.
This product is designed for specify sewing machines and must not be used for other purposes.

1.1 Work Environment


(1). Power voltage
Only use Power Voltage indicated on the name plate of the Feeder in ±10 % ranges.

(2). Electromagnetic pulse interference


To avoid the false operate, please keep the product away from the high electromagnetic
machinery or electro pulse generator.

(3). Temperature:
a. Please don’t operate in room temperature is above 45°C or under 5°C

b. Avoid operating in direct sun light or outdoors area.

c. Avoid operating near the heater.

d. Avoid operating in the area which humidity is 30 % or less and 95% or more, also keep away dew area.

(4). Atmosphere:
a. Avoid operating in dusty area, and stay away from corrosive material.

b.Avoid operating in evaporate or combustible gas area.

1.2 Safety In Installation :


(1). Control box: Follow the instruction in this manual for correct installation.

(2). Accessories: Turn off the power and unplug the cord before mounting any accessories.

1
(3). Power cord:
a. Avoid power cord being applied by heavy objects or excessive force, or over bend.
b. Power cord must not set to be near the V-belt and the pulley, keep 3 cm space or above.

c. Check the outlet voltage before plugging the cord, make sure it match the voltage shown on the name
plate of the Feeder in ±10 % ranges.

Attention : If the control box is AC 220V system, please don’t connect to the
AC 380V power outlet. If that happened, please turn off the power
switch immediately and check the power voltage. Continue supply
the 380V power over 5 minutes might damage the fuses (F1,F2) and
burst the electrolytic capacitors (C3,C4) of the main board and
even might endanger the person safety.

(4). Grounding:
a. To avoid the static interference and current leakage, all grounding must be done.

b. Use the correct connector and extension wire when connecting ground wire to Earth and secure it
tightly.

Brown wire
Blue wire
Ground Wire (Green/Yellow) must be grounding.
Properly current leakage cause uncomfortable
Green/Yellow
Grounding
Even hurt the body if not grounding.

1.3 Safety In Operating :


(1).When turn on the machine in the first time, use low speed to operate and check the correct rotation
direction.

(2). During machine operation, don’t touch any moving parts.

(3). All moving parts must use the protective device to avoid the body contact and objects insertion.

2
1.4 Safety in Maintenance and Repairs :
Power must be turned off first, when :
(1).Uninstall the motor or the control box, or plug and unplug any connector.

(2).Turn off the power and wait 10 minutes before opening box cover.

(3).Repairing or doing any mechanical adjustment.

(4). Machines rest.

1.5 Regulation in Maintenance and Repairs :


(1). Maintenance and Repairs must be done by specially trained personnel.

(2). Don’t use any objects or force to hit or ram the product.

(3). All spare parts for repair must be approved or supplied by the manufacturer.

1.6 Danger and Caution Signs :


Risks that may cause personal injury or risk to the machine are marked with this symbol in the
instruction manual.

This symbol indicates electrical risks and warnings.

1.7 Warranty Information:


Manufacturer provide a warranty in respect of the products covered for a period of 1 year use or 1 year
and 6 months after the shipping date of the products for any defects arising in the normal course of use
of the products by customers.

3
II. Power Connection and Grounding
(1). Single phase and three phase connection :

Green/yellow wire is the ground wire

Brown wire

Blue wire
Single Phase PVC Cable
Green / Yellow wire

Brown
If use on single phase
Black
(220 V), don’t connect
the black wire.
Blue
Three Phase
To control box Green / Yellow

1. When a control box used on single phase 200 ~ 240 V power, only connect brown
and blue wires. Use insulating tape to wrap up the black wire, in order to prevent the current leakage.

2. Green / Yellow wire must do the grounding.

(2).How to connect a 1Φ / 220 V power from a 3 Φ / 380 V power source

Caution:If the power source does not have the neutral point, then this control box is not
suitable for this connection.

Caution: Must have a Neutral point

R
L2
220 V
380 V 380 V

S
L2
220 V
220 V

T
L2
380 V
N
Neutral L1 L1 L1
PE
Grounding system G G G

1ψ220V 1ψ220V 1ψ220V


Control box Control box Control box

(3). Please consider R.S.T balance when connecting to several sewing machine.

4
III. Function description at standby


11


12

10


13 ○
9


14 ○
8


15 ○
7


1

6


2 ○
3 ○
4 ○
5


1 Slow start
Motor run at slow speed when sewn start.


2 Parameter setting
Press key and hold 2 second to enter parameter setting mode, set value you need
after entered.


3 End tacking
Press key, led light up, end tacking be performed, adjust C D to get stitch, maximum
15 stitches.

5

4 Value adjustment

= Increment / = Decreasing


5 Bar tacking
Press key, led light up, bar tacking be performed, ABC maximum 15 stitches, D
maximum 15 times .


6
Presser foot lifting automatically selection after trimmed.
Press key to perform this function.


7
Constant stitch
Press key to perform function, maximum 13 steps. Maximum 250 stitches each step.


8 Trimming
Press key to perform this function.


9 A/SD Function
Press key to perform this function.


10
Perform automatically
Press key to perform constant stitch function automatically.


11 Monitor
Press key to display value of A、B、C、D.

6

12 Multi function

You can choose, thread clamp, wiper, needle up/down, slow start, needle raising,
counter through this key.


13 Start tacking
Press key to perform function, , adjust stitch of AB step, maximum 15 stitches each
step.


14
Needle up/down selection
Needle up/down selection when motor stopped.


15 P Key
Press key and hold 2 seconds to change to parameter adjustment mode, set A ~ F
group for fast parameter setting.

Mode How to operation Monitor Range


t
001. H 001 〜 046
Mode A Press P & together and hold 2 seconds.
047.MAC 001 〜 122
Mode B Press P & together and hold 2 seconds.
123.FAS 001 〜 251
Mode C Press P & together and hold 2 seconds.
176.UDN 001 〜 251
Mode D Press P & together and hold 2 seconds.
208.UER 001 〜 251
Mode E Press P & together and hold 2 seconds.
252.CTP 252 〜 254
Mode F Press P & together and hold 2 seconds

7
IV. Multi-function
Press S at standby 2 seconds to change to multi-function.


1


2

3


1 F Multi-function
Press to perform/close function.


2 Return to standby


3 F Selection key for multi-function
Select F0 ~ F6 function.

NO. NAME Definition


F0 NOP No function
F1 FK Thread clamp
F2 WON Wiper
F3 NUD Needle up/Down
F4 SLOW Slow start
F5 USW Needle raising
F6 CRS Counter

8
V. Parameter selection

Press P 2 seconds to change to parameter selection.


1


2


3 ○
4


1
P Key

Increment of parameter.


2
Start tacking

Decreasing of parameter.


3
S Key

Enter parameter value mode.


4
End tacking

Parameter decreasing.

9
VI. Parameter value setting

Press S at parameter selection mode to change to parameter value setting mode.


1


2


3 ○
4 ○
5


1 P Key
Return to parameter selection mode, parameter increment.


2 Start tacking
Return to parameter selection mode, parameter increment.


3 S Key
Return to standby.


4
End tacking

Return to parameter selection mode, parameter decreasing.

10

5 Value adjustment

= Increment = Decreasing
You must press S key to save adjusted value

VII. Parameter table

Code Function Range Description

( spm ) Maximum speed adjustment


001. H 50~9999
Maximum sewing speed
( spm )
Start tacking speed
004. N 50~ 8000 Start tacking speed
( spm )
Constant stitch speed for interlock
Constant stitch speed for
adjustment
interlock

Start tacking speed


( spm )
005. V 50~ 8000 Constant stitch speed for interlock
End tacking speed adjustment

( spm )
006. B 50~ 8000 Bar tacking speed adjustment
Bar tacking speed

007. S ( spm ) 50~ 2000 Slow start speed adjustment


Slow start speed
Slow start stitch adjustment
008. SLS Slow start stitch 0~99

( spm )
Auto constant stitch
009. A 50~ 8000 Auto constant stitch speed
speed .
Perform at 007 SMP=A

or Auto bar tacking speed

11
ON : Perform end tacking when
constant stitch be performed at
last step

Correction can not be perform


Perform end
tacking automatically

when constant stitch OFF : Cannot


: perform end tacking when
performed constant stitch be performed at
010. ACD ON / OFF
last step

Correction
Correction can be perform at
cancel setting too)
continuous stitch but must 011
RVM=B

J : JUKI
Perform at sewing or sewing stop

011.RVM Manual J / B
tacking function selection B : BROTHER
Perform at sewing

ON Perform

Wiper(blow) ON / OFF
040.WON OFF : Can not be perform

ON : Perform
041. T M Trimming ON / OFF Can not perform
OFF :

045. S P Sewing speed 0~8000 Sewing speed value

CW : Clockwise
046. DIR CW/ CCW
CCW : Counter clockwise
Rotation of motor

060. L ( spm ) Low speed 50~ 500 Low speed adjustment

12
B
061. T ( spm )Trimming speed 50~500 Trimming speed adjustment

064. FO 0~990
( ms ) Presser foot lifting full on time setting

Duty circle for presser Presser foot lifter output duty circle to avoid
065. FC 10~90
foot lifting getting heat

Motor start delay time to


066. FD 0~990 Pedal toe down motor delay to start ,
protect presser foot
presser foot release
release

ON : Half heeling, presser foot no


function
Half heel to cancel
070. HHC ON / OFF
presser foot lifting
OFF : Half heeling presser foot perform

NO : Safety switch input normal open

075. SFM Safety switch NC/NO NC : Safety switch input normal close

083. T 2 Trimming time (ms) 0~990 Trimming time

087. L 2 Thread release (ms) 0~1500

093. W 2 Wiper (blow) (ms) 0~9990

ON : Direct drive
119. DD ON / OFF
Motor drive type OFF : Belt drive
ON :
Power on, presser foot at top position
Power on, presser foot at
121. ANU ON / OFF automatically.
top position automatically

OFF : No function

122. HL Maximum speed 50~9999 Maximum speed limitation


limitation

13
VIII. Operation precaution
1. pleases check JP1 must at 0V before power ON.

2. Pleases reboot if touches panel, PIN electronic components or circuit when power ON.

3. Do not touch panel, PIN electronic components or circuit.

4. Do not press to hard or used sharp article when operates panel.

5. Only uses finger to operate touch panel.

6. Do not operate touch panel by wet hand.

7. Do not operate touch panel by gloves.

8. Pleases keep clean on touch panel to get good sensitive of panel, dust or splotch will
cause damage of panel.

14
IX. Point code & error code

Error Cause Description


code

ER0. 7 1. Motor connector connect un-properly. Power shut down.

2. Synchronizer out of order. Pleases check motor or connector is normal or

3. Sewing machine locked or belt stuck by abnormal.


article.
Pleases check the synchronizer.

4. Material too thick. Pleases check sewing machine stuck or hard to


turn.

ER0. 12
No synchronizer when power ON. Enter no synchronizer mode automatically.
Pleases check synchronizer plug in properly or not.

ER0.16 1.
Safety switch out of order or connecting failed. Motor stop running.
Pleases check safety switch.
2.
Parameter value of 075 SFM is different to Pleases check parameter value of 075 SFM correct
sewing machine. or not.

15
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