Manual de Partes - GHL0R260J0X177818
Manual de Partes - GHL0R260J0X177818
Manual de Partes - GHL0R260J0X177818
R260 (EU)
R260 X-Series
Skid-Steer Loader
Parts Manual
50950172 Rev. H 10/21
Introduction NOTE: The following abbreviations and symbols
For your safety and continued proper operation, may be used herein:
use only genuine GEHL® service parts. When or- A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
dering service parts, specify the correct part num- AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ber, full description, quantity required, the unit ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSY
model number and serial number. AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . . . . . . . . . Cold Cranking Amperage
located on the left chassis upright. “Right” and CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
“Left” are determined from a position sitting on DH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Hand
the seat and facing forward. DJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual Joystick
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
Manitou Americas reserves the right to make FOPS . . . . . . Falling Object Protective Structure
changes or improvements in the design or con- GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
struction of any part of the unit without incurring HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
the obligation to install such changes on any previ- H/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/Foot
ously delivered units. HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flow
NOTE: Purchase equivalent, quality tires for your HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
loader. Contact your dealer for replacement tire JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
information. kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
NOTE: Replacement batteries are not provided by
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
the GEHL Company. For battery specifications
MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
see “Electrical-Chassis” chapter. ALL REPLACE-
NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
MENT BATTERIES MUST BE PURCHASED
N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
LOCALLY.
NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
Refer to the abbreviations table located on this N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
page for the various fastener descriptions. Stan- NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
dard attaching hardware torque values are also NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
provided on the inside back cover. If a part re- NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
quires lubrication or a nonstandard torque val- PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
ue, it will be specified behind the part number POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
description in parenthesis. PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
Items shown in the parts list that do not have part QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
numbers are shown for reference purposes only REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
and are NOT available for purchase. REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
ROPS . . . . . . . . . .Roll Over Protective Structure
Dimensions are in inches unless otherwise speci- RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
fied. SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Bar
TB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/Joystick
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
50450431
50450064
4 3 3 1
1
4 3
3
50450308_50450002 4
2
3
Ref. Part
No. No. Description Quantity
1 132681 NUT/HEX LOCK 1.00 2
2 244322 COUNTERWEIGHT/CAST 1
3 651816 SCREW/CAP 1 X 4-1/2 2
4 654016 WASHER/FLAT 1.00 2
Power-A-Tach®
15
8
D
C 5 16
11
1
1
3
4
7 6 10
9
14
B
1
1
3
C
2
13
EATON PUMP
CHARGE PRESSURE
CONNECTION
REXROTH PUMP
CHARGE PRESSURE
CONNECTION
50450330
SN 175843 and Up
CONNECT THESE BLACK AND RED
39 WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HVAC CONNECT QUICK
HOUSING HARNESS. DISCONNECTS TO
CONNECT THESE WEATHERPACK PRESET COLD
CONNECTORS TO THE CONNECTORS CONTROL SWITCH
ON THE HVAC HOUSING HARNESS
WITH CORRESPONDING COLORED
WIRES
40 SEE NOTE 1
3
23
4
38 DETAIL A
8
41
18
SHOWN FOR
REFERENCE 9
ONLY
51
19
19
21
51 49
20 21
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER 49
20
NOTES:
1. TO ENSURE PROPER ON/OFF SWITCH CONFIGURATION WITH DECAL MARKINGS ORIENT THE COMPRESSOR SWITCH A
49
IN THE A-PILLAR COVER SUCH THAT THE TERMINALS ON THE REAR OF THE SWITCH ARE POSITIONED CLOSER TO
THE OUTSIDE OF THE MACHINE AS THE COVER WOULD BE POSITIONED IN THE MACHINE.
39
FASTEN CLIPS TO 30
LOUVER OPENINGS
SHOWN FOR
REFERENCE
ONLY
2
1
6
10 15 26
1 31
2 32 SHOWN
33
FOR REFERENCE
ONLY
2 48
6 27 43 28
1 47
1
5 25 50
11 44
5
17
17
45 36 14
48 36 47 34
12 48
1 50
16 34 35
37
TO RETURN PORT ON ENGINE
TO HEATER VALVE 7
35
13
7
6 5
TO RECEIVER DRYER
TO LOW PRESSURE
PORT OF COMPRESSOR 46
46
50440606
DPF Models
SN 175843 and Up
4
3
15
6 20 1
18
10 11
17 14
15 8
25
19 9 7
21
3 4
5
20 23
12
26 2
23
16
23
19
ASSEMBLED VIEW
50440607
Non-DPF Models
SN 175843 and Up
4
3
14
DO NOT FULLY TIGHTEN A/C TUBES
TO BRACKET UNTIL BOTH ENDS OF
REMOVE EXISTING LIFT HOOK 7 EACH TUBE ARE FULLY CONNECTED
ON ENGINE AND ASSOCIATED
FASTENERS 22
17
15
18
15
24
1
6
16 8 1
25 10 11
20 9
14
19 3
21
2 4
23
5
20
2
26 12
23
13
19
ASSEMBLED VIEW
50440609
All Models
C 15
17
35
3 14
5
26 10 30
B D
TO BOTTOM
COMPRESSOR
TUBE B
31
6
19 6
13 36 A
INSTALL WRAP AROUND 32
14 SECURE HVAC HOSES COMING OFF OF
C CHASSIS HARNESS COMPRESSOR TUBES NEAR SLIDE HEATER HOSES 37
ENGINE. THROUGH SLEEVE
14 34
12
2
11
2
SECURE HEATER HOSE 32
6
28
D
DPF EQUIPPED TIER IV 6
A 33 TURBO ENGINES USE
6 THIS RETURN PORT SUPPLY LINE TO
HEATER VALVE 7
25 37
ALL OTHER ENGINES USE
39 THIS RETURN PORT
6 TO SUPPLY PORT
(SEE ENGINE VIEW)
7
SHOWN FOR
DPF EQUIPPED TIER IV REFERENCE ONLY
TURBO ENGINES USE THIS
ADAPTOR, ALL OTHER TO RETURN PORT
ENGINES IT IS NOT USED (SEE ENGINE VIEW)
TO HEATER VALVE
1
TO BINARY SWITCH TO CONDENSER
ON RECEIVER DRYER 18
TO CHASSIS HARNESS
(FUSED POWER)
24
TO TABS ON 20
BACK OF ROPS
SECURE TO SECURE TO
1
COMPRESSOR COMPRESSOR
HOSE TUBE
38
4 38
1
TO COMPRESSOR
23
16
38
8
22
16
9
9
38
16
50440624
SN 175843 and Up
DPF Models
3
ELECTRICAL MOUNTING
BRACKET - LEFT-HAND 7
SIDE OF ENGINE
COMPARTMENT
1
2
4
6
5
Non-DPF Models
3
4
50440653_50440641
HVAC 1
Models
LEFT INSTRUMENT
PANEL VIEW
CONNECTION TO
CONDENSOR FAN
83
Before
6
ATTACH TO ELECTRICAL
CONNECTION BRACKET
78
73
15 1 3 PLACES ON CAB
GROUND WIRES CONNECT
TO HORN BOLT LOCATION 83
ON CHASSIS
14
66 28
CONNECT TO MATING
CONNECTOR FROM
CHASSIS HARNESS
SECURE COMPRESSOR WIRE TO
EXISTING HOSES AND TUBES ALREADY
ROUTED TO COMPRESSOR WITH TIES (3X)
16 72
APPLY PIPE SEALANT APPLY PIPE SEALANT
TO THREADS INTO TO THREADS INTO
VALVE BODY 81
VALVE BODY
10
29 25
10
12
USE CINCH STRAP TO 79
SECURE HEATER HOSES
89 99 36 46
99 19
21
13 3 16
36 2 17
10
86
99
4 HEATER VALVE
10 BRACKET VIEW
93
80
88
18
RUN HEATER HOSES FROM 82
ENGINE PORT CONNECTIONS
THROUGH NYLON SLEEVE 87 8
10
SUPPLY LINE TO CAB
86 11 HEATER VALVE
10
11
TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT WATER PUMP
TOP VIEW 23
HEATER HOSE ROUTING VIEW NON TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT
22
92 100 24 90
75
76
22
62
23 59 7 91
84
50450267 9 100
94
COMPRESSOR ASSY VIEW
98 102 39
52
DETAIL A
HVAC
48
47
Models 49
30
48
DPF
Models
49
Before 53
73
FASTEN CLIPS TO 61
LOUVER OPENINGS
23 37 64 10 10 57
31 12
63 55
65 REFERENCE ONLY
96
10 35
23
44
21 32 21 20 22
69 56
42 36
95
10 71
67
96
41
33
34
70
27
61
21
68
22
23 21
79
77 78
17 85
Models
SWITCH ON DRYER
LEFT INSTRUMENT
SN 175842 and
DETAIL B
Before
ATTACH TO ELECTRICAL 7
CONNECTION BRACKET
72
1 3 PLACES ON CAB
74
79
14
GROUND WIRES CONNECT
TO HORN BOLT LOCATION
ON CHASSIS
13
65 27
CONNECT TO MATING
CONNECTOR FROM
CHASSIS HARNESS
10
76 10
8 75
18 46
8
20 15
83
16
78
RUN HEATER HOSES FROM
ENGINE PORT CONNECTION 82
THROUGH NYLON SLEEVE 10 4
10 11
HEATER VALVE
11
BRACKET VIEW
17
22
TURBO ENGINE WATER PUMP
85
APPLICATIONS USE TOP VIEW
THIS RETURN PORT 21
96
86
88
42
90
39
43
23
97
89
87
38 91
45
5
99 21
97 61
22
97
95 95
99
99
50450449
80
9
91
52
HVAC 54
Models
DETAIL A
48
47
Non-DPF Models 29
49
SN 175842 and 48
50
Before 49
72
FASTEN CLIPS TO 60
LOUVER OPENINGS
22 36 63 10 10 57
30 12
62 55
64 REFERENCE ONLY
93
10
22 34
92
44
20 31 20 19 21
68 56
41
10 35
70
93
67
40 66
32
33
69
26
92
61
35
20
21
22 20
75
74
81
20 16
WRAP PROTECTIVE SLEEVE
50450449 AROUND AC HOSES TO
PROTECT AGAINST OPTIONAL
73
HYDRAULIC VALVES AND TUBES
THAT ARE IN CLOSE PROXIMITY.
37
17
3 4
26
38
DETAIL A
12 13
35
6 8
37
SHOWN FOR 14 47
REFERENCE 14
ONLY 16
45
15
47
INSERT HOSE AND PLUG INTO 45 45
15 SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER
A
SN 175843 and Up 36
FASTEN CLIPS TO 27
LOUVER OPENINGS
SHOWN FOR
REFERENCE
ONLY
2
1
22
21
1 28 SHOWN FOR REFERENCE PURPOSES ONLY
29
30
25
1 44 39
43
1
2 40
46
20
11
11 9
24 33
41
23 33
7 44 31
44 31 43
1 46
34
10 32
7
TO RETURN PORT ON ENGINE
TO HEATER VALVE 5
23
32
42
50440608
SN 175843 and Up
B
5
5
A
20
24
17 B C
5 SECURE HEATER
CHASSIS HARNESS
6
24
5 TO SUPPLY PORT
(SEE ENGINE VIEW)
6
SHOWN FOR
REFERENCE ONLY
DPF EQUIPPED TIER IV 18
TURBO ENGINES USE THIS TO RETURN PORT
ENGINE TOP VIEW ADAPTOR, ALL OTHER
FAN END (SEE ENGINE VIEW)
ENGINES IT IS NOT USED
4
19 5
C
DPF EQUIPPED TIER IV
TURBO ENGINES USE
A 21
THIS RETURN PORT SUPPLY LINE TO 5
HEATER VALVE
ALL OTHER ENGINES USE 16
THIS RETURN PORT
TO CAB HARNESS 9
1 TO RELAY
15
TO HEATER VALVE
3
11
1
TO CHASSIS GROUND STUD
11
25
TO CHASSIS HARNESS
(FUSED POWER)
TO TABS ON 8
BACK OF ROPS
12
25
25
50440639
5
30 36 3
3 Heater-Only
Models
35
37 REFERENCE ONLY
49
28 16
3
DPF
20
29 Models
19
3
SN 175842 and
49
18
Before
32
31
HEATER VALVE
BRACKET VIEW
9 15 43
APPLY PIPE
3 THREAD SEALANT
USE CINCH STRAP TO 47
1 SECURE HEATER HOSES
51
5 51 17
2
6
3 17
14 12 11 1
51 44 3
LEFT INSTRUMENT
APPLY PIPE
PANEL VIEW THREAD SEALANT
18
48 3
46
41
52
42 45 3
NYLON SLEEVE TO WRAP AROUND
HEATER HOSES CLOSEST TO ENGINE 44
PORT CONNECTIONS
4
3
39
HEATER HOSE
8
ROUTING VIEW
7
38
13 SUPPLY LINE TO CAB
HEATER VALVE
WATER PUMP
TOP VIEW
TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT
21
10
23 22 24
27
DETAIL A
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH 50
SIDES OF HEADLINER
27
39
ELECTRICAL CONNECTOR
MATES TO CORRESPONDING
CONNECT TO HEATER CONNECTOR IN CHASSIS
FASTEN CLIPS TO 34 CHASSIS HARNESS HARNESS
LOUVER OPENINGS
TIE BACK WEATHERPACK CONNECT TO
SHROUD CONNECTOR FOR HEATER VALVE
HEATER ONLY INSTALL
BLACK AND RED WIRES MATE WITH 40
THEIR SAME COLOR WIRES IN HVAC
50450277 CAB HARNESS IN LH CAB B-PILLAR
LOCATION
Heater-Only
29
Models 23
24
22
Non-DPF 16
Models
23 25
28 24
DETAIL A
SN 175842 and
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH 51
SIDES OF HEADLINER
Before
A
28
42
ELECTRICAL CONNECTOR
CONNECT TO HEATER MATES TO CORRESPONDING
CHASSIS HARNESS CONNECTOR IN CHASSIS
FASTEN CLIPS TO 36 HARNESS
LOUVER OPENINGS
TIE BACK WEATHERPACK CONNECT TO
SHROUD CONNECTOR FOR HEATER VALVE
HEATER ONLY INSTALL
BLACK AND RED WIRES MATE WITH 43
6 THEIR SAME COLOR WIRES IN HVAC
CAB HARNESS IN LH CAB B-PILLAR
6 LOCATION
31
50
17
4
38 4 21
29
30
35
41
20 41
4
34
50
33 32
19
14
32
14
46
9
HEATER VALVE USE CINCH STRAP TO
1 49 SECURE HEATER HOSES
BRACKET VIEW TO HOLE ON AIR CLEANER
15 BRKT ASSY
6
11
4
52 52
18
4
LEFT INSTRUMENT 13
10 2
PANEL VIEW 1
APPLY PIPE 4
THREAD SEALANT 47
19
4
44
AIR CLEANER BRKT ASSY
3
NYLON SLEEVE TO WRAP AROUND 4
HEATER HOSES CLOSEST TO 45 48
ENGINE PORT CONNECTIONS
47 5
42 4
8 5
7
HEATER HOSE
40
12 ROUTING VIEW
11
10
13
1
13
13
1
13
9
7 9
12 12 12
2
5 12 12 12
9 12
3
50450185
Heater-Only
11
10
9
9
12 12 12
7
LOUVER COVER SHOWN
FOR REFERENCE ONLY
3 2
5 12 12 12
9 12
3
50450186
DPF Models
NEWER STYLE
28
NEWER STYLE
27
28
32
26
38
27 17
18 12
8
9
9
41
8
34 9 10 9
8
40
10
16
6 7 24
4 40
15
19
11
42 2
CHAMFER IS ALWAYS 5
36 HINGE SIDE TOP
21 22
3 14 29
20
21 1
33
30
13
33
25
35 2
22
39
31
23 37
50450065
Non-DPF Models
NEWER STYLE
27
NEWER STYLE
26
27
38 31
32
17
12
18 26
34
8
41 9
10
9
8
16 9 10
8
40
4
6 7 24
40
3 15
CHAMFER IS ALWAYS
36 HINGE SIDE TOP
22 1
42
21
14 28 29
19 20 11 33
5
30
2
21
33 5
35
25 22
39 13
23 37
50450442
10
24
11
7
16
7 9 6
26
5
17
40 2
18
19
13 4 37
44
44
1
1 20
40
40
12 31
21 21
15
40
41
14
41 25
1
22 41
39 23 40
40
42
43
42
35
42 47
27
34
43
42
28
30
33 27
47
35 46
34 8
36
GAS SPRING FOR ROPS LIFT ASSIST
38
32
3
50450058 30
46
8
10 8
4
10
NOTE 1
10
5
1
1
2
3
7
11
11
11 9
9 9
NOTE:
1. APPLY FORWARD FOAM STRIP TO COVER ORIENTED AS SHOWN (SLOT OPENINGS FACING REAR OF MACHINE).
APPLY LOWER FOAM WITH SLOTS FACING DOWN.
50450171
12
SPRING ATTACHMENT
27 LOCATION
37
20 21
34
33
13
APPLY LOCTITE 10 22
32
35 28 35 5 8 30
8 16
6
6 17 34 5 36 11
24
31
9 14
37 32
31
29 26 33 32
33
1 3
13 15
19 30 5
4 23
37 25 31
14
18
25 31
15 5
2
7
2
4 33
5 5
3
410472
5 6
1
6
1
1 5
50450296
410556_410557
5
1
4 3
A
4
4
2
5 1
2 4 1
1 5 5
4
DETAIL A
183287_183289
DETAIL D
1
EXTEND AND ASSEMBLE
D-RING AS SHOWN
6 3
5 6
B
5
1
1
6
1
2
6
5 6
1
REMOVE RETRACTOR
2
COVER TO INSTALL OUTER FACE
CAPSCREW & WASHER OF ROPS
SIDE PANEL
5
DETAIL C
6 1
DETAIL B
243308_243309
14
11
10
BUSHING
2 139731 (4 PLACES)
10
9
14
10
13 15
2
4 8
5
15 13 6
7
8
12
15 13
50450160-D
12
9
8
BUSHING
1 139731 (4 PLACES)
9
12
7
11
1
3
4
2
11
5
50450156
All-Tach®
17
4
NOTE 4 NOTE 1
15
NOTE 2 3
12
13
1 14
18
8
18
17
16
19
4 2
11
14 7
1
1
10
19
14 11 8
12 16
9
NOTE 2 2 7
6 5
3 NOTE 3 NOTE 3
NOTE 4 10
9
LATCH/LATCHING ACTUATION:
MECHANICAL/MANUAL (139094) REFERENCED
NOTES
1. APPLY LOCTITE 242
2. GREASE
3. ADD SHIMS 136765 AND 136766
AS REQUIRED TO ACHIEVE A GAP
BETWEEN THE LIFT ARM AND THE
ALL-TACH, OF NO GREATER THEN
0.060"
4. APPLY RTV SEALANT
NOTE 2 3
10
NOTES
1. APPLY LOCTITE 242 1
2. APPLY LOCTITE 680
6
7
410319_139094 8
9 2 NOTE 1
5
11
Power-A-Tach® Hitch
6 16
26 7
16
28
16
9
15 22
25 16
5
16
9
29 10
21 34
4
10
34
19 16
34 10 9 3 1
8 2
32 31
12 17
13
38
35 30
37
11 33
2
14
36 38
20
18
24
2
12
30
37
23
27
50450153
1
7
9 5
6
8
2
1 5
7
9
6
8
8
5
6
9
7
4
1
3
5
8 6
7
3 TORQUE TO 180 FT-LBS
1
4
4
15
2
Axle Assembly
1 3 194750
2
9
8
Assembly Notes: 7
1) Press outside bearing c up into c asting(6000 lbs) 11
2) Press outer seal into ca sting(500 lbs) 10
3) Press inner bearing c up into c asting(6000 lbs) 12
4) Pac k bearing with lithium grease 13
5) Press bea ring c one onto axle(6000 lbs)
6) Assemble axle into housing 14
7) Pac k bearing with lithium grease 5
8) Press bea ring onto axle and into c asting(6000 lbs)
9) Install retaining ring
10) Measure gap b etween bearing and snap ring
11) Remove retaining ring
12) Install spec ial washer of a ppropiate thic kness Note: All sp ec ial washers are used 'as required'
13) Install retaining ring a nd remove pressure
A 8.09
3
6
15 2
4 1
1
2
12
5
410375_194750
SECTION A-A
NOTES
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH
7. 75-86 IN-LB
34 NOTE 2
80 NOTE 6 53
NOTE 1 & 3
DPF NOTE 2
37
Models 36
ATTACH TO REAR
FLOOR DECK
79 12
NOTE 1 & 3 75 18 12 75 74 NOTE 1 & 3
77 NOTE 4 83 19
NOTE 1 & 3 15
13
11
17 29
GOVERNED ENGINE SPEED SPECIFICATIONS
13
SPEED SETTING RPM TOLERANCE
30 NOTE 1 & 3
LOW IDLE, NO LOAD 1100 10 RPM CONNECT TO
HIGH IDLE, NO LOAD 2530 10 RPM 61 NOTE 5 CHASSIS PORT
HIGH, NO LOAD (EU ONLY) 2530 10 RPM
MANUFACTURER'S RATING 2500 10 RPM
EXISTING USE EXISTING
PRESSURE HARDWARE 27 68 81 20 24
SENSOR SEE NOTES 1 & 7 10 40
23 26 68 78 69
70
14 73
55
24 16 2
43
B 76
REMOVE BOLT,
CONNECT TO TOP PORT INSTALL OIL FILL
OF ENGINE OIL COOLER BRKT, REINSTALL 44
BOLT 7 28 31 82
FILTER HEAD 25 2
PORT A
24 3 B 41
21
A
FILTER HEAD 32 47
PORT B 8 46 ATTACH TO COOLER SHROUD
64
42 67 65 39
38
59 3
72
4
TO FILTER 51
HEAD PORT B
52
24
33 6
65 22 57
49
PORT B 50
45
58
PORT B 5 PORT A 24
A 24
REMOVE OIL CAP
25 TO FILTER AND DISCARD 24 48 35
HEAD PORT A 37 53
63 29
FUEL TANK 60
(LOWER PORT) DRAIN HOSE END TO LAY LOOSE
56 NEAR REAR DOOR FOR QUICK ACCESS
9 ROUTE HOSE AND SLEEVE THRU
25 PORT A
DOUBLE CLAMP WITH OTHER FUEL LINE
50450067
66
NOTES
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH
7. 75-86 IN-LB
34 NOTE 2
80 NOTE 6 53
NOTE 1 & 3
DPF NOTE 2
37
Models 36
ATTACH TO REAR
FLOOR DECK
79 12
NOTE 1 & 3 75 18 12 75 74 NOTE 1 & 3
77 NOTE 4 83 19
NOTE 1 & 3 15
13
11
17 29
GOVERNED ENGINE SPEED SPECIFICATIONS
13
SPEED SETTING RPM TOLERANCE
30 NOTE 1 & 3
LOW IDLE, NO LOAD 1100 10 RPM CONNECT TO
HIGH IDLE, NO LOAD 2530 10 RPM 61 NOTE 5 CHASSIS PORT
HIGH, NO LOAD (EU ONLY) 2530 10 RPM
MANUFACTURER'S RATING 2500 10 RPM
EXISTING USE EXISTING
PRESSURE HARDWARE 27 68 81 20 24
SENSOR SEE NOTES 1 & 7 10 40
23 26 68 78 69
70
14 73
55
24 16 2
43
B 76
REMOVE BOLT,
CONNECT TO TOP PORT INSTALL OIL FILL
OF ENGINE OIL COOLER BRKT, REINSTALL 44
BOLT 7 28 31 82
FILTER HEAD 25 2
PORT A
24 3 B 41
21
A
FILTER HEAD 32 47
PORT B 8 46 ATTACH TO COOLER SHROUD
64
42 67 65 39
38
59 3
72
4
TO FILTER 51
HEAD PORT B
52
24
33 6
65 22 57
49
PORT B 50
45
58
PORT B 5 PORT A 24
A 24
REMOVE OIL CAP
25 TO FILTER AND DISCARD 24 48 35
HEAD PORT A 37 53
63 29
FUEL TANK 60
(LOWER PORT) DRAIN HOSE END TO LAY LOOSE
56 NEAR REAR DOOR FOR QUICK ACCESS
9 ROUTE HOSE AND SLEEVE THRU
25 PORT A
DOUBLE CLAMP WITH OTHER FUEL LINE
50450067
66
38 NOTE 2
NOTE 1 & 3 63 NOTE 6 17
Non-DPF Models
NOTE 2
17
40
ATTACH TO REAR
FLOOR DECK
61 11
NOTE 1 & 3 58 18 11 58 57 NOTE 1 & 3
59 NOTE 4 66 19
NOTE 1 & 3 14
12
8
16 33
12
34 NOTE 1 & 3 CONNECT TO
45 NOTE 5 CHASSIS PORT
31 54 64 20
30 54 60
6 32 35 65
28 56
53 15 2
FILTER HEAD 27 51
PORT A 26
50
FILTER HEAD
PORT B
2
2
22
41 37
3
9
TO FILTER
HEAD PORT B 43
5 39
2 21
48 36
23
44
PORT B
52 29 27
1 42 2
PORT B 4 2
PORT A
27
28 TO FILTER 2
HEAD PORT A 27 FUEL TANK
47 (UPPER PORT) ROUTE HOSE AND SLEEVE
THRU DOUBLE CLAMP
33 17 WITH OTHER FUEL LINE
FUEL TANK
7 (LOWER PORT)
28
PORT A NOTE: FUEL/WATER SEPERATOR DRAIN HOSE END TO LAY
50450432 LOOSE NEAR REAR DOOR FOR QUICK ACCESS
49
DPF
Models
27 15 NOTE 2
26
21 17 8
6
2 5
9
14
3 10
NOTE 1
25
7
3
2
25
22
NOTE 2 16
25
1
24
11
6 18
19
13
23
NOTES
1) ENSURE CLAMP AND INTAKE HOSE ARE
SECURELY FASTENED TO TURBO INTAKE
2 ATTACH TO RIGHT SIDE OF CHASSIS
50441618
DPF
Models
4
10
10
9 1
9 4
INSTALL INTAKE SUPPRESSOR 5
TO THE DEPTH WHERE THE RIB
IS EXPOSED
EXHAUST GASKET
SUPPLIED WITH
ENGINE 1
8
11
NOTE 1
NOTE 2 3
13 7 6
12
NOTES
1) ATTACH TO RIGHT CHASSIS TOWER
2) ENSURE CLAMP AND INTAKE HOSE ARE
SECURELY FASTENED TO TURBO INTAKE
50450068
Non-DPF Models
NOTE:
SECOND HOSE CLAMP TO FIT
OVER MOLDED HOSE TO KEEP
BREATHER PLUG IN POSITION
21
25 9
7
10
1 ATTACH TO
TURBO OUTLET -
GASKET SUPPLIED WITH
3 ENGINE YANMAR 123901-18080
6
28
24
20 23
19 15 4
11
SEE NOTE 2 29
22
14 8
12 17
ATTACH TO 13
27 TURBO INLET 4
8 26
16
5 18
6
4.0 CLAMP POSITION
50450439
6
CAP P/N 184541
18 SERVICE ONLY
5
1
17
3
8 5
5
7
14
10 3
DETAIL A
2
20 12
22
5
5 5
NOTE 17
2 13
8
3 11
.44
.75 23 5 BOTTLE AND BRACKET
24 15 P/N 425-36233 BOTTLE
P/N 425-36235 CLAMP
16 APPLY LOCTITE P/N 425-36152 BRACKET
242 OR EQUIVALENT
SERVICE ONLY - SUPPLIED WITH ENGINE
2 10
5
21
19 2
4
NOTE: 2.5
USE TO MOUNT FUEL COOLER AND TO PLUG HOLES APPROX
IN SHROUD IF NO FUEL COOLER IS USED. EXPOSED
PIPE
50450147
C 34 5
3
B
D
28 20 23
H 30 2
39 APPLY
LOCTITE 242
28 6
VALVE DETAIL E
26 F
G
21 29
24 8
10 H
15
2 G 40
31
50450130
13
T
15 29 44 APPLY LOCTITE 242
TORQUE TO 55 FT-LBS
11 16
40 35 31 1
42
39 P
14
1
N
H
35
39
J
21 S A 39
35
A 9 5 18
46
17
10 B
P
23 C
L R
7
27 12
28
N 41
D
M 43
22
L
30 M
E 19 20 7
S
28
33 4 R
8
C E 34
B
2
F
35 25 G 45 APPLY
3 LOCTITE 242
35 37
H F D 30
G 8
28
32 27
K
36 12
10
3
35 24 2
J K
17 46
38 VALVE DETAIL
50450133
9
31
31
34
11 18
A
20
7 23 L
K M 29
C 6 N 4
K
4 16
17
8
H 21
N
D 13
23 12 J
B
36
37
B
M 33 APPLY
LOCTITE 242
F H 14
A 19 4
2 21
27
26 F
5
23 17
E 8
S 11
4
7
2
28 G 34
23
G VALVE DETAIL
E 20 T
50450134
U 34
35
38
12 15
A 7 N
P
27
21 C
8 F 19 R
21 25 6 S 33
26 S
L 5 5
M 22
20
E 9
B 26
B 14
27 R
D L 40
24 37 APPLY
J 13 5 LOCTITE 242
41
2
P
17 3 22
A
31 J
30
F 20
K
H
27 9
12 3
T 5
K
2
6
21 38
32
21 VALVE DETAIL
E
8 H 16
U 27
50450135
Tank Hydraulics
26
20 15 26
18
A
27
19
29
1
5 12
10
25 3
A
INDICATOR 8
4
50250586
16 24
17 15 1
GROUND STUD ON 6
SIDE OF CHAINCASE
13
2
13
22
21
23
11
TO HYDROSTATIC 14
CHARGE PUMP INLET
50450154_50450136
1 3 5 10
7 4
6
9
2
TO GEAR PUMP
50450219
4
16 24
31 9 2
19
32
C 19
21
TO CHARGE
22 B CONNECTION
12 30 13 D
A
3 4
17 B 6
20 10
8
29 33 23
7
11
C
26
18
1 14
8
18 1 5
2
E
A 5 E
6
33
29
15
D 25
27 PILOTCASE DRAIN
28 15
50450211
T-Bar Controls
14
5
4
15
9
10 7
1
A 11 13
1 3
A
4 3
19 13
2
CHARGE PRESSURE B
22 CONNECTION TO CHARGE 6
21 CONNECTION
B
17
16
12
NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE
20
18 12
50450213
20
A
3
5
15 9
8
22 23 16
6
10
18 B
1 14
12
14
8
4
2 1
4 C
A C
5
7
23
22
13 B
17
19
TO PILOT PRESSURE
SUPPLY ON RIGHT SIDE PILOT CASE DRAIN
OF HYDROSTATIC PUMP
21 13
50450486
F E
36
11 6
35 3
10
26
37
38
22 C
25
19 22
A
12 D TO CHARGE
14 31 CONNECTION
30
24
6
6 15
32
20
8
23
B 3
13
4 8 9 A
F
E
C 21
4
16
2
7 G
18
G
3 8
B
21
D
28
39
34
27
NOTE: CONTROL VALVE RELIEF 3200 50 PSI FULL THROTTLE HIGH FLOW
NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE STD FLOW
50450210
T-Bar Controls
17
5
19 3
10 8 6
20
9
14 A
25
29
2 18
1
26 24
B
3
B A 13 7
8 1
18 7
11
15 TO CHARGE
CONNECTION
8
E
C E
4 D
21
11
22
C D
12
CHARGE PRESSURE
CONNECTION
30
28
27 16
23
NOTE: CONTROL VALVE RELIEF 3200 50 PSI FULL THROTTLE HIGH FLOW
NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE STD FLOW
16 DETAIL A
50450212
F E
11
TOP VIEW 29
PILOT CONTROL VALVE
14
A
25
24
B
8
26 20
3
13
4 8 9 A
F
E
19
4
16
C
1
2
7 G
19 3
18
C
B 12 G
8
22
30
28
PILOT CASE DRAIN
21
TO PILOT PRESSURE
SUPPLY ON RIGHT SIDE
27 OF HYDROSTATIC PUMP
23 15
17
50450489
T-Bar Controls
with Self-Leveling
C
2 D
37 35
4 15
6 J 37
2 K
37 8 9 A 40 6
38 34 36
6 12 13 8
1 17
7
16 3
18 D H 2
25
C 11
A
1 G
24 19
20 B F 4 8 1
11
E 32
29 39
30 5
B
11 14
E L 4 10
32 1
28
K
H
5
33
26
F
14
27
22 G 1
L
J
23
31 21
50450241
T-Bar Controls
without Self-Leveling
23 28 F 2 D
31 29
30 31
31 13
6 F 3 2 33
6
6 G
7 10 11
8
H
26 10 17
4
8 15
1 1
14 22
D 8
21 E 4
C 10 9 5 1
G B
26 12
A
E 5
16 32
27
18
19 1
A H
C
B 1
20 12
25
24
50450242
with Self-Leveling
27 D 26 27
5 F
5
27 7 21 30
14 7
5 C
1
3
6
25 D 10
9 2
1 28
7
C
15 1
20 J
E 9
16 12 8
29 4
13
B 11
B
A A H 4
G
22
1
23
J 11
G E
H 1
19 18
F
24
17
50450118
without Self-Leveling
21 21 D 21
20
3 3
3 F 23
5
11 6
4
17 9
5
5
15 1
8
22
D 2
1 1 7
C 1
10
E
12
B
A 2
C 7
B
E
13
F
A
1
16
14
50450119
28 28
36 29 29
32
15 ORIENT GREASE
ZERK DOWN
4
NOTE: DON'TCROSS HOSES
8
25
36
37
16 11 1 5
7
4 20 5
12
1 23 29
A 24
20
36 6 24
A B
17
22 3
30
5 9
29 ORIENT GREASE
ZERK DOWN
19 20
B 15
33
20 21 36
35 2 26 11
TO BASE END OF 38 31
4 TILT CYLINDER
19 13
1
34 27
25
8
34
APPY LOCTITE TO BASE END OF 4
242 TILT CYLINDER 36
6 18 36
16
TO ROD END OF 30
TILT CYLINDER
14
34 4
4
6
34
33
6 10 TO ROD END OF
14 TILT CYLINDER
50450137
High-Flow
10 10
11
2
4
3
5
12
50450328
T-Bar Controls
CONTROL
42 VALVE
59
22 21
44 46 7
31 27 61
NOTE 1 49 19 13
62 54
50 57 39
1 61
56 64 12 12 61
57
2 9 4 62 61 18
7
62 7 13
10 56 6 40 30
9 2 2 2 18
32 64 53 9 19
13 55 34 54
55 65 37 43 38
8 9 63
47 63
52 48 5 41
55 65 63 HYDROSTATIC
8 7 PUMP
JUMPER HARNESS BETWEEN 65 18 9 67
CHASSIS HARNESS AND 51 2 2
FOOT THROTTLE 33 36
48
CHASSIS 20
KICKPLATE 51 9
18 18 13
55 43
63 5
52 61 7
45 61 35 61
24 55
55 7 61 13
35
51 14 3
25 59 7
8 52 55 28
26 24 15
44 16 NOTE 2
60 58
13
8 58 17
56 64
66
56
29 9 57
66 12
23 12
60 2 57
13
60 64
10
23
56
2 32
11
9
NOTES: 5
1. INSERT LOOSE TERMINALS FROM 18
RH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
2. INSERT LOOSE TERMINALS FROM
LH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK
3. SET CONTROL LINKAGE SO THAT
BOTH DRIVE AND LIFTARM CONTROL
LEVERS ARE ANGLED 8 DEGREES
FORWARD OF VERTICAL
50450243
T-Bar Controls
CONTROL
42 VALVE
59
22 21
44 46 7
31 27 61
NOTE 1 49 19 13
62 54
50 57 39
1 61
56 64 12 12 61
57
2 9 4 62 61 18
7
62 7 13
10 56 6 40 30
9 2 2 2 18
32 64 53 9 19
13 55 34 54
55 65 37 43 38
8 9 63
47 63
52 48 5 41
55 65 63 HYDROSTATIC
8 7 PUMP
JUMPER HARNESS BETWEEN 65 18 9 67
CHASSIS HARNESS AND 51 2 2
FOOT THROTTLE 33 36
48
CHASSIS 20
KICKPLATE 51 9
18 18 13
55 43
63 5
52 61 7
45 61 35 61
24 55
55 7 61 13
35
51 14 3
25 59 7
8 52 55 28
26 24 15
44 16 NOTE 2
60 58
13
8 58 17
56 64
66
56
29 9 57
66 12
23 12
60 2 57
13
60 64
10
23
56
2 32
11
9
NOTES: 5
1. INSERT LOOSE TERMINALS FROM 18
RH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
2. INSERT LOOSE TERMINALS FROM
LH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK
3. SET CONTROL LINKAGE SO THAT
BOTH DRIVE AND LIFTARM CONTROL
LEVERS ARE ANGLED 8 DEGREES
FORWARD OF VERTICAL
50450243
Hand/Foot Controls
CONTROL VALVE
66
42
44 TO
1 PORT
6 "1B" TO 18 9
1 PORT
43 9 18 "T"
62
TO
1 PORT
26 44
"1A"
18
5
TO
5 1 PORT
34 TO 4
1 PORT "P"
40 45 TO 9
PORT 1 "P"
CHASSIS 71
KICKPLATE "T"
18
41 1
9 18
26 TO
PORT TO
72 "2B" 1 PORT
"2A"
62 OTHER END TO LIFT (LWR)
SECTION AT REAR OF MAIN 55 53
CHASSIS CONTROL VALVE OTHER END TO TILT (MID)
23 SECTION AT FRONT OF MAIN
FRONT
FLOORPLATE 54 CONTROL VALVE
62
62
67
41
62 56
48
64 28
38 30
39
NOTE 1 58 47
68 46 30
65 24
59 65 65
29 13 NOTE 2
65
FLOAT 5 38
ENABLE17 12 29
JUMPER 12 12
63 35
12
CONNECT TO FOOT 11 32 70
THROTTLE CONN IN 27 11
CHASSIS HARNESS 36
61
63
67
15
70
10 14
2 2
10
25 16
60 33
PARTIAL VIEW
16 OF CHASSIS
31
NOTES 60 WELDMENT SHOWN
1. INSERT LOOSE TERMINALS FROM 60
RH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED 60
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
60
2. INSERT LOOSE TERMINALS FROM
LH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK
37
29
12 PORT"T"
29 54
PORT "P" 12
23
LIFTARM FUNCTION PILOT
PORT "P" 12 PORT "T" SUPPLY SOLENOID VALVE
12 LOCATED ON RH CHASSIS SIDE
11 11
21
11 11
52 20
69
50
20
69
7
HYDRAULIC DRAIN
7 TUBE ALONG RH CHAINCASE
53
A
3 B
J H J
22 3 3 G 62
HYDRAULIC DRAIN
TUBE ALONG RH CHAINCASE
G 73
D
3 H
F A 3
C 67
62
E HYDROSTATIC
1 PUMP
C
56
D
EARLIER MODELS
3
50450251
49
E F
51
Hand/Foot Controls
CONTROL VALVE
66
42
44 TO
1 PORT
6 "1B" TO 18 9
1 PORT
43 9 18 "T"
62
TO
1 PORT
26 44
"1A"
18
5
TO
5 1 PORT
34 TO 4
1 PORT "P"
40 45 TO 9
PORT 1 "P"
CHASSIS 71
KICKPLATE "T"
18
41 1
9 18
26 TO
PORT TO
72 "2B" 1 PORT
"2A"
62 OTHER END TO LIFT (LWR)
SECTION AT REAR OF MAIN 55 53
CHASSIS CONTROL VALVE OTHER END TO TILT (MID)
23 SECTION AT FRONT OF MAIN
FRONT
FLOORPLATE 54 CONTROL VALVE
62
62
67
41
62 56
48
64 28
38 30
39
NOTE 1 58 47
68 46 30
65 24
59 65 65
29 13 NOTE 2
65
FLOAT 5 38
ENABLE17 12 29
JUMPER 12 12
63 35
12
CONNECT TO FOOT 11 32 70
THROTTLE CONN IN 27 11
CHASSIS HARNESS 36
61
63
67
15
70
10 14
2 2
10
25 16
60 33
PARTIAL VIEW
16 OF CHASSIS
31
NOTES 60 WELDMENT SHOWN
1. INSERT LOOSE TERMINALS FROM 60
RH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED 60
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
60
2. INSERT LOOSE TERMINALS FROM
LH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK
37
29
12 PORT"T"
29 54
PORT "P" 12
23
LIFTARM FUNCTION PILOT
PORT "P" 12 PORT "T" SUPPLY SOLENOID VALVE
12 LOCATED ON RH CHASSIS SIDE
11 11
21
11 11
52 20
69
50
20
69
7
HYDRAULIC DRAIN
7 TUBE ALONG RH CHAINCASE
53
A
3 B
J H J
22 3 3 G 62
HYDRAULIC DRAIN
TUBE ALONG RH CHAINCASE
G 73
D
3 H
F A 3
C 67
62
E HYDROSTATIC
1 PUMP
C
56
D
EARLIER MODELS
3
50450251
49
E F
51
31
52
28
53
3 REPLACEMENT
HANDLE 195164
21
7 7
40 26
54 48
NOTE 1 46
11
49
47
24
33
34
6
27
13 53
8
14 39
25
17 32
9 NOTE 55
JUMPER HARNESS BETWEEN 10 2
CHASSIS HARNESS AND 23
FOOT THROTTLE
CHASSIS 37
KICKPLATE FLOAT
ENABLE18 32
JUMPER 6
22
51
36
6
29 NOTES:
1. INSERT LOOSE TERMINALS FROM
RH JOYSTICK GRIP WIRE LEAD
30 INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
22 # 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
38 50 # 8 - GRAY
50
2. INSERT LOOSE TERMINALS FROM
35 LH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK
PORT "2"
PORT"3" PORT"T"
PORT D PORT
PORT #3 C #4
"P" E PORT
#2 PORT"P"
PORT B FRONT OF LOADER
#1 4
PORT 20
"T" A
PORT"4"
43 PORT"1"
BOTTOM VIEW LH CONTROL VALVE
DRIVE JOYSTICK
PORT"P"
PORT
"T" PORT"1"
PORT "4"
A
45
BOTTOM VIEW RH CONTROL VALVE
PORT LIFTAND TILTJOYSTICK
"P"
PORT PORT PORT PORT 19
#1 #3 #4 #2
B C D E
PORT
PORT #4
#3 PORT
#4 4 1
PORT
#2 PORT
PORT #1 44
PORT PORT PORT #3
PORT #1 #4 #3 4
#2
15
15
42
15 12
16
2
50450245 42
41
41
5
30
53
2
27
55
3
18 25 56
7 7
49
56 55 54
SEE NOTE 1 46
12 THREAD ADAPTER INTO 10
'P' PORT ON JOYSTICK 51
47 VALVE BODY
21
11 32
11 5
26
50 15
THREAD ADAPTER INTO
12 'T' PORT ON JOYSTICK
39 11
VALVE BODY
57
23 11 48
CHASSIS 35 22
KICKPLATE FLOAT
ENABLE 16 31
JUMPER 5
12
19 52
NOTES:
1. INSERT LOOSE TERMINALS FROM
34 RH JOYSTICK GRIP WIRE LEAD
5
INTO CONNECTOR AS FOLLOWS:
#1 - RED
#2 - WHITE
#3 - BLACK
29 #4 - BROWN
#5 - BLUE
#6 - GREEN
#7 - YELLOW
#8 - GRAY
2. INSERT LOOSE TERMINALS FROM
19 LH JOYSTICK GRIP WIRE LEAD
54 INTO CONNECTOR AS FOLLOWS:
36 #1 - RED
#2 - GRAY
54 #3 - BLUE
33 #4 - BLACK
PORT "2"
PORT "T"
PORT "3"
S O FRONT OF
L LOADER
M P
T
N
PORT "P"
R
Q 24 PORT "4"
PORT "1"
BOTTOM VIEW RH CONTROL VALVE
RH JOYSTICK
LIFT AND TILT JOYSTICK
19
9
11 6 16
14
4
10
22
18
6
13
15
13
16
1
17 15
11
12 17
4
18
1 5
21
7
5 2
20
410195
DPF
Models
15
45
34
33 10
1 30
19
28
DIODE 187347
51 USE NYLON TIE TO
19 24 55 52 53 2 SECURE HARNESS TO
4
47 COVER AS A STRAIN
RELIEF
START EGR VALVE RELAY
RELAY/ISO/SPST/70AMP 195075 RELAY
(REAR)
PROVIDED AS ENGINE
COMPONENT
RELAY/ISO AMP 19
1
RELAY/20 AMP (YANMAR) 193206 30
19
NOTES:
1. OPTIONAL CONTROL MODULES SHOWN FOR CLARITY
2. ECU PROVIDED WITH ENGINE
44 19
38
14
6
NUTUSED TO SECURE
20 18 HARNESS GROUND AT
40 THIS LOCATION
39
43
48
RIDE CTRL/2SP USE INDICATED FASTENERS TO SECURE
CONTROL MODULE 48 FORWARD POWER DISTRIBUTION MODULES
SEE NOTE 1 IN CHASSIS HARNESS TO THE MOUNTING
BRACKETON THE CHASSIS WELDMENT.
FUSE PDM TO BE POSITIONED IN TOP
LOCATION, RELAY PDM POSITIO NED AT
BOTTOM LOCATION
43
48
50 19
48
23
43
48
19
19
43 48
22 50
50 19
2
42
HIGH-FLOW AUX
CONTROL MODULE
SEE NOTE 1
7
27 2
11 48
ENGINE HARNESS
2 CONNECTION
36
31
ENGINE CONNECTIONS
9
49
3
20
21
FUEL SENDER 2
CONNECTION
SECURE BREAKOUT 26
TO STD AUX HYD 2
HOSES
13
12
13
2 2
2 2
50450356
Non-DPF Models
14
38
26 25
1
40
ATM FUSE/30 AMP 1846
FUSE/MAXI 30 AMP 243449 SECURE GROUND TERMINALS 42 34
FUSE/MAXI 60 AMP 195073 TO GROUND LUG AT THIS
LOCATION USING INDICATED 4
16
RELAY/ISO/SPST/70AMP 195075 26 16
NOTES:
1. OPTIONAL CONTROL MODULES SHOWN FOR CLARITY
2. ECU PROVIDED WITH ENGINE
37 18
33
13
19
NUT USED TO SECURE
HARNESS GROUND AT
THIS LOCATION
17
36
41
USE INDICATED FASTENERS TO SECURE
41 FORWARD POWER DISTRIBUTION MODULES
IN CHASSIS HARNESS TO THE MOUNTING
BRACKET ON THE CHASSIS WELDMENT.
FUSE PDM TO BE POSITIONED IN TOP
LOCATION, RELAY PDM POSITIONED AT
BOTTOM LOCATION
RIDE CTRL/2SP 41
CONTROL MODULE 36
SEE NOTE 1
36
43 18
41
36
21
41
2
18
36
20 43 18
41
18
43
24 35
6
HIGH-FLOW AUX
CONTROL MODULE
SEE NOTE 1 41 2
10 29
4 ENGINE HARNESS
CONNECTION
2
28
42
3 8
19
30
2
2
23
12 2
12
50450422
50450234
30
DPF 11
30
Models
1
MATING CONNECTORS &
NUT SHOWN FROM CHASSIS
HARNESS FOR REFERENCE
SN 175851 and Up 1
(plus 175846-848) 21
27
USE NYLON TIES TO SECURE THE
HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT
21 29
9 14
19
22
12
18
10
13
26
20
23
13 15
28
28
13
13
25
17
24
RH A-PILLAR
16
28 31
28
LH A-PILLAR
6
7
SERVICE PARTS
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUSE/MAXI/30 AMP 191331
DIODE 187347
RELAY/ISO/50AMP 195075
RELAY/ISO/35AMP 272723
RELAY/ISO/20AMP 50353620
COVER/FUSE 50350319
GASKET/COVER 50250307
THROTTLE KNOB 50250306
32
4
4
2
2
30
29 NUTINCLUDED WITH
CAB HARNESS
3 3 29
DPF 30
Models
13
1
MATING CONNECTORS &
NUT SHOWN FROM CHASSIS
HARNESS FOR REFERENCE
SN 175850 and
Before
1
(except 175846-848)
8 28 THE REAR SURFACE OF CAB WLDMT
8 29
11 17
25
18
15
19
12
16
14 26
20
16
32 10
16
16
24
22
23
RH A-PILLAR
21
27
LH A-PILLAR 32
6
7
31
4
4
2
2
50450226
SECURE THE RING TERMINAL
OF THE GROUND LEAD TO THE
CAB WELDMENTATTHIS LOCATION
29
Non-DPF Models 29
11
1
(plus 175846-848)
USE NYLON TIES TO SECURE THE
21 26 HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT
21 28
9 14
19
22
12
10
18
13
13
23 20
13
27 15
27
13
13
17 25
16 24
RH A-PILLAR
27
30
LH A-PILLAR
27
6
SERVICE PARTS
7
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUSE/MAXI/30 AMP 191331
DIODE 187347
RELAY/ISO/50AMP 195075
RELAY/ISO/35AMP 272723
RELAY/ISO/20AMP 50353620
COVER/FUSE 50350319
GASKET/COVER 50250307
THROTTLE KNOB 50250306
31
4
4
2
2
29
28
3 3 28 NUT INCLUDED WITH
CAB HARNESS
29
Non-DPF Models 13
1
(except 175846-848) 8 27
USE NYLON TIES TO SECURE THE
HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT
8 28
11 17
25
18
15
19
12
16
16
14
20
16
32 9
16
16
24
22
23
26
21
32
LH A-PILLAR RH A-PILLAR
6
7
30
4
4
2
2
50450418
ROPS HARNESS
LH A-PILLAR
ROPS HARNESS
EU Light Harness
DETAIL A
UPPER OPENING IN
with Self-Leveling
LH A-PILLAR COVER
410248_50450227_410276
POSITION THE
WORKLIGHTS TO
THE INSIDE OF
THE TAILLIGHTS
1 2
4
5
1
SEE NOTE
3
2
NOTES:
FORWARD WORK LIGHTS ARE TO BE INSTALLED WITH THE
LIGHT HOUSING IS ANGLED 10 DEGREES DOWNWARD FROM
THE HORIZONTAL AND 10 DEGREES OUT FROM CENTERLINE
OF THE MACHINE.
410350_50450532
LOCATION "A"
5 9
FRONT OF
MACHINE
USE INDICATED TIE STRAPS TO
SECURE EXISTING ENGINE HARNESS
TO BRACKET AS SHOWN
10
12 USE LOOM TO PROTECT
POSITIVE BATTERY CABLE
2
SECURE HARNESS
TO ENGINE HARNESS 8
10 METAL RAIL (3X)
SECURE ENG
HARNESS TO
BRKT
14 11 10
TO CHASSIS
15 AUX POWER
SECURE POSITIVE BATTERY CABLE TO 19
MOUNTING BRACKET USING CLAMPS
20
3 2
16
CONNECT THE (3) ELECTRICAL
CONNECTORS TO THEIR CORRESPONDING
KEYED MATES AT LOCATION "A"
15
USE CLAMP TO SECURE
POSITIVE BATTERY CABLE
2 TO BRACKET
9
USE TIE STRAP
TO SECURE ENGINE 18
HARNESS TO BRKT CONNECT TO
ENGINE'S GLOW
PLUG LEAD
22
4
ATTACH GROUND CABLE
TO REAR GROUND STUD
21 ON RH CHAINCASE
1 2
7
2
21
USE TIE TO KEEP HARNESS 6
AWAY FROM EXHAUST SURFACES
BATTERY SHOWN FOR
REFERENCE PURPOSES
50450220
6
28
8
27
18
3
11 12 SECURE TO POSITIVE
TERMINAL OF BATTERY
24
24
10 3
16
15
5 20
25
4
14 SEE NOTE 1
23 26
22
7
4 26
19
25
NOTES:
1. USE CLAMP TO SECURE POSITIVE BATTERY CABLE AND BATTERY POWER LEADS TO BRKT ON LH CHAINCASE
2. NATURALLY-ASPIRATE ENGINE SHOWN IN ASSEMBLY VIEWS. SAME ROUTING PRACTICES APPLY FOR TURB ENGINE INSTALLATIONS
50450402
3
MOUNTED IN ENGINE
COMPARTMENT BELOW
2 SPEED/RIDE CONTROL
MODULE (REAR LEFT SIDE)
EXTEND ICON TO BE ON
RIGHT HAND SIDE OF
SWITCH WHEN INSTALLED
1
2
MOUNTED IN THE OPERATORS
COMPARTMENT IN THE UPPER
LEFT-HAND INSTRUMENT PANEL
IN THE LOWEST HORIZONTALLY-
ORIENTED SWITCH OPENING
Two-Speed Control
2
1
3
50450222
18 1
4
12 1 1 1
1
19 22
1
25 DEUTSCH 4 PIN WEDGE
DEUTSCH 4 PIN PLUG SERVICE P/N 184211
16 SERVICE P/N 184210
1
5
2 2 8 21
7
DEUTSCH 8 PIN PLUG 27
23 20 SERVICE P/N 50352787
10
TO 12 PIN 6
24
CONNECTOR 13
ON RELAY BOX 11
26 HARNESS 193831 DEUTSCH 8 PIN WEDGE
OLD STYLE RELAY SERVICE P/N 50352788
17 BOX AND BRACKETS
16
9
14
26 23
DETAIL A
CHASSIS
GROUND STUD
BLACK GROUND
WIRE CONNECT TO
CHASSIS GRND.
STUD
15 TO 8 PIN
CONNECTOR ON
STARTER SOLENOID 14 PIN AUX
(RED WIRE) HANDLE 193833
3
WEATHER PACK 1
AUX POWER SUPPLY 1
CONNECTOR ON MAIN A
CHASSIS HARNESS TO WEATHER PACK
AUX POWER SUPPLY
CONNECTOR ON
MAIN CHASSIS HARNESS
TO 12 PIN PLUG ON
14 PIN CONN HARNESS
50353387
50440535
50450365
Standard
5
NOTES
1. THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION.
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES.
MACHINE
1 6
FRONT
NOTE 1
4
NOTE 1
3
CUSTOM
UNDERSIDE
VIEW
50450285
Standard
NOTE:
THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION.
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES.
4 ATTACH TO
19 17 REAR DOOR GRILLE
20
21
THIS SOUND COMPONENT 5
IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES
11
18
10
16
MACHINE
FRONT
7
15
8
NOTE 1 13
14
9
2
NOTE 1 12 6
3
CUSTOM
3 UNDERSIDE
VIEW
50450276
Standard
NOTES
1. THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION. 11
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK 15
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES.
2
THIS SOUND COMPONENT
IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES 12
14
5
13 10
3
MACHINE
FRONT
4
SEE NOTE 1 7
SEE NOTE 1 6
CUSTOM
9 UNDERSIDE
VIEW
50450513
Standard
5
3
50450372
Deluxe (Optional)
DPF Models
MACHINE
FRONT
CUSTOM
UNDERSIDE
VIEW
50450541
Deluxe
Non-DPF Models
4
MACHINE
FRONT
7
CUSTOM
UNDERSIDE
VIEW
50450575
12
SWELL 10
LATCH
13 1
7
1
BRAKE VALVE 14
CAP LOCATION SEE NOTE 1
PILOT MACHINES NOTES:
SEE NOTE 2
1. FOR MACHINES WITH SERV0-CONTROLLED HYDROSTATIC
5 PUMPS, REMOVE THE EXISTING CAP FROM THE BRANCH
LOCATION OF THE TEE AND CONNECT THE HOSE FROM THE
"IN" PORT OF THE BRAKE RELEASE VALVE IN ITS PLACE.
DISCARD THE CAP. REMOVE THE RIGHT DRIVE MOTOR BRAKE
TUBE AS INDICATED IN THE ILLUSTRATION. INSTALL THE
15 TO LEFT DRIVE (091039) ADAPTER ON THE RUN LOCATION OF THE TEE WHERE
MOTOR BRAKE THE RIGHT DRIVE MOTOR BRAKE TUBE WAS REMOVED. CONNECT
FITTING THE DRAIN LINE FROM THE PUMP SERVO TO THE (091039) ADAPTER.
2. FOR MACHINES WITH PILOT-OPERATED HYDROSTATIC PUMPS,
REMOVE THE EXISTING CAP FROM THE BRANCH LOCATION OF
TO RIGHT DRIVE MOTOR THE TEE AND CONNECT THE HOSE FROM THE "IN" PORT OF THE
BRAKE FITTING BRAKE RELEASE VALVE IN ITS PLACE. REMOVE THE RIGHT DRIVE
MOTOR BRAKE TUBE AS INDICATED IN THE ILLUSTRATION.
REINSTALL THE CAP AT THE RUN LOCATION OF THE TEE WHERE
THE RIGHT DRIVE MOTOR BRAKE TUBE WAS REMOVED.
REMOVE TUBE FROM BRAKE VALVE
TO TEE AS SHOWN AND DISCARD
IN FINAL INSTALLATION
DECAL LOCATION
1900R
50440540
SECTION NOTES
CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged or
if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.
Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.
For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s
Manual for information on the safety decals.
Specific decal part numbers for type of model, control option and the Gehl logo must be ordered sepa-
rately.
Gehl Decals
Ref. Part
No. No. Description Quantity
33a 50323410 DECAL/GEHL/GLASS 3.19 X 10.67 (LATER MACHINES) 1
33b 50353113 DECAL/GEHL (EARLY MACHINES) (FRONT OF LOADER) 1
34a 50325971 DECAL/GEHL/BLACK 5.25 X 24.58 (LATER MACHINES) 2
34b 50353114 DECAL/GEHL (EARLY MACHINES) (LIFT ARM) 2
35 50353115 DECAL/GEHL (EARLY MACHINES) (REAR GRILLE - NO HOLE IN GRILLE) 1
104833 DECAL/GEHL (EARLY MACHINES)(REAR GRILLE - WITH HOLE FOR REAR CAMERA) 1
36a 50323673 DECAL/GEHL/REFLECTIVE 1.50 X 7.00 (LATER MACHINES) 3
36b 50353116 DECAL/GEHL (EARLY MACHINES) (REAR CAB) 1
47 50380750 DECAL/X-SERIES 2
Control Decals
Ref. Part Quantity
No. No. Description T-Bar H/F DH DJS
37 50352533 DECAL/T-BAR RIGHT 1 - - -
50352530 DECAL/JOYSTICK RIGHT - - - 1
50352532 DECAL/HAND AND FOOT RIGHT - 1 - -
50354141 DECAL/DUAL HAND RIGHT - - 1 -
38 184227 DECAL/T-BAR LEFT 1 - - -
194864 DECAL/HAND AND FOOT LEFT - 1 - -
184526 DECAL/JOYSTICK LEFT - - - 1
192207 DECAL/DUAL HAND LEFT - - 1 -
Option Decals
Ref. Part
No. No. Description Quantity
39 184139 DECAL/HIGH FLOW 1
40 138711 DECAL/HYDRAGLIDE™ 2
41 184116 DECAL/TWO-SPEED (SET OF TWO) 1
42 184357 DECAL/POWER-A-TACH 1
43 139107 DECAL/LATCHING LEFT 1
44 139109 DECAL/LATCHING RIGHT 1
23
41
7
32b
31b
32b 36b
19
31
34b 34b
35
5
13
9 33b
17
18
21
46 21
21
10
21
12
27
11
47
13
13
13
38
37
Dual Joystick Models Dual Joystick Models
38
37
38
37
16
40
28
14
26
30
24
25
45
20
43 44 22
42
33b
39
45
7
19
36a
33a
25
36a 36a
31a
32a
34a 34a
48 48
50352198
50352933
Single-Speed
106
111
49
45
46
43
100 115
107
32
15
77
76
74
42
73
48
78
52
90 40
84 47
10
72
71
70
195101_195102
Two-Speed
18
6
7
4
16
17
2
3
11
14
15
12 13
10
193674_193675
8
8
13
21
7
22
21
8 4
9 8
1 3
50351006
50351006 / 50353716
Engine End 11
10
10
1
16
15
Hand/Foot, Dual
Hand and Dual Joy- 13
50351006 / 50353717
Gear Pump End 10
16
15
198170-198171
30
15
30 38
40
14
26 13 38
34
35
33 17 13
32 39
31 16
4
6
37
3
8
39 20* 24*
39* 28
21*
7 22* 10
23* 25*
28 28
39*
5
19* 28 39
18
9
37
27 3
39
11 2 36 1
3911
29 12
39
186918_186919
25 38
13
14 39
36 37
33
16 13
31
32 40
30 15
4
35 6
3
8
40 19*
40* 28 23
20
7 10
21
24
22
28 28
40*
5
28
18* 40
17
9
35
26 3
40
11 1
12 2 34
11
40
27
29**
40
Asterisk (*) reference numbers are included
in reference number (17) housing assembly.
Double asterisk (**) reference number is
included in seal kit reference number (40).
186918_186920
Standard Auxiliary
50352625_50305225
High-Flow Auxiliary
50352474_50305226
A
1 2
B
3
9
8
7
D
C 4 6
10
20
11
10 12
13
15
16
14
17
18
19
271958
50351211 Valve
2
1
50352555_50351211
Ref. Part
No. No. Description Quantity
50351211 VALVE/HYDRAULIC SOLENOID THREE-WAY
1 244655 VALVE/SOLEOID W/ SCREEN 1
2 240197 SCREW/CAP SOCKET HEAD M5 X 10 MM 2
3 NSS BODY/VALVE 1
4 240202 KIT/SEALKit V98-T39 (NOT SHOWN) 1
2 2 2
1 1
1 1
4 4 3
4
240056_240057_50352381
9
8
10 7
6
5
7
11
12
13
2
3
9
8
10
13
11
5
8
12
4
1
13
50315578_50315579 2
T-Bar
Ref. Part Standard
No. No. Description 50315578
50315578 VALVE/THREE-SPOOL MANUAL
1 50353586 Kit Electro Hyd Spool 12V Front 1
2 240289 Seal Retainer/Float 1
3 240288 Seal Retainer 1
4 50280176 Main Relief/SK6 201-420 Bar 1
5 240286 Detent Kit 1
50353666 HYD PROPORTIONAL COMMAND 5-15 BAR 1
6 240287 Spool Return Action Kit 1
7 50353575 Kit Electro Hyd Spool 12V Rear 1
8 240278 Port/Relief/3500 PSI 2
9 50315715 Port Relief 2030 PSI 1
10 103060 Plug Kit 1-1/16".12 UNF 2
11 240272 Check Valve Kit 1
12 50354512 Port Relief/2350 PSI 3
13 50280185 Coil/12 VDC 2
11
7
6
9 12
10
High-Flow Control Valve 50315577- Hand/Foot, Dual Hand and Dual Joystick Controls
6
9
12 8
10
4
11
3
2
50315576_50315577
2 3
184363
11
21
23
23
17
11
18
6
21
13 5
16 22 4
2
23
12
10
3
14
19
LH SIDE OF
ASSEMBLY
SEE NOTE
1 3
4
2
3
Ref. Part
No. No. Description Qty.
50850001 KIT/COUNTERWEIGHT
1 132681 HLN INST 1 CZY. . . . . . . . . . . . . . . . . . . . 2
2 244322 COUNTERWEIGHT/CAST . . . . . . . . . . . . 1
3 651816 CS 1X4-1/2 C5ZY . . . . . . . . . . . . . . . . . . . 2
4 654016 FW 1 AWZY . . . . . . . . . . . . . . . . . . . . . . . 2
4FH08M
SERVICE KIT: 50352909
4BD-FFH06M
SERVICE KIT: 50352912
4FH08F
SERVICE KIT: 50352910
4FH-13/34S
SERVICE KIT: 50352914
Ref. Part
No. No. Description Qty.
1.50
1.19
1.06
INSTRUMENT PANEL
1
7 3
Ref. Part
No. No. Description Qty.
811496 KIT/WARNING LAMP
1 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
2 210-32183 HN/NYLON INSERT #8-32 ZY . . . . . . . . . 2
3 242326 SWITCH/WARNING LAMP. . . . . . . . . . . . 1
4 243376 SOCKET/12V . . . . . . . . . . . . . . . . . . . . . . 1
5 243378 BRKT/SOCKET MTG . . . . . . . . . . . . . . . . 1
6 197960 BEACON WITH BULB . . . . . . . . . . . . . . . 1
7 650663 CS 1/4x5/8 C5ZY . . . . . . . . . . . . . . . . . . . 2
8 651642 SCREW FCHM SLTD #832X1/2. . . . . . . . 2
REPLACE EXISTING 4
BOLT
2
USE EXISTING NUT
1
APPLY LOCTITE
3
Ref. Part
No. No. Description Qty.
11
NOTE 2 17 NOTE 3
NOTE 1
10
17
NOTE 4
ROTATE ANTENNA
2 HORIZONTALLY
8 FOR V400, 4000V,
V270, 2700V, V330,
WITHOUT HVAC HOUSING
3300V (NOTE 3)
3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427
REMOVE RETRACTOR
COVER TO INSTALL
CAP SCREW & WASHER
VIEW FROM RIGHT EXTEND AND ASSEMBLE
OUTER FACE A D-RING AS SHOWN
OF ROPS
SIDE PANEL 3
BOLT
CAP
NYLON
5 WASHER
6 1
5 6
DETAIL A
DETAIL B
2
B
1 1
REF DETAIL C
FOR CONNECTION 6
D 5
DETAIL C
1 6
4 5 1
6
DETAIL D
Qty. Qty.
Ref. Part 810426 810427
No. No. Description 3-Point 2" 3-Point 3"
1 081371 NUT/HEX LOCK 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4
2 139340 RESTRAINT ASSEMBLY/3-POINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . -
139341 RESTRAINT ASSEMBLY/3-POINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 1
3 183949 BOLT GROUP/SHOULDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
4 184007 TAB/RETRACTOR MOUNT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
5 650630 SCREW/CAP 7/16 X 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4
6 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4
TO REAR LIGHT 6
ELECTRICAL HARNESS
MOUNTING LEDGE
9
REAR GRILLE WELDMENT
8
8
11
11
2
2
T-BAR CROSSMEMBER
10
7
10
(NOTE NO.1) 4 7
NOTE:
1. MOUNTING HARDWARE FOR ITEM NO.3 CONTROL ARM
SUPPLIED WITH SWITCH 1 SWITCH
ACTUATORS
2. UPON INSTALLATION OF THE SWITCHES (NOTE NO.2) 4 (NOTE NO.1)
IT MAY BE NECESSARY TO TRIM THE TO CHASSIS
SPRING ACTUATORS SO THEY DO NOT ELECTRICAL HARNESS
OVERLAP OR CAUSE INTERFERENCE 1
TO CHASSIS
1 ELECTRICAL HARNESS
Ref. Part
No. No. Description Qty.
50850344 KIT/BACKUP ALARM
1 055648 TIE/CABLE .19X7.50 BLACK. . . . . . . . . . 7
2 650863 FW 1/4 AN . . . . . . . . . . . . . . . . . . . . . . . . 4
3 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
4 135726 SWITCH AS-ALARM (BACKUP) . . . . . . . 2
5 140880 ALARM/BACK-UP . . . . . . . . . . . . . . . . . . 1
6 184491 SPACER/BACKUP ALARM . . . . . . . . . . . 1
7 50353022 WLDMT/BRKT SWITCH MNT . . . . . . . . . 2
8 650448 CS 1/4X3/4 C5ZY. . . . . . . . . . . . . . . . . . . 4
9 650758 CB 1/4X3/4 C5ZY. . . . . . . . . . . . . . . . . . . 2
10 650848 FW #6 AZY . . . . . . . . . . . . . . . . . . . . . . . . 4
11 654022 LW 1/4 RZY . . . . . . . . . . . . . . . . . . . . . . . 4
NOTES:
1. SERVICE PART FOR KEY: P/N 50280186. OLD SERVICE KEY P/N: 243561.
50
2. FRONTDOOR PULL HANDLE KIT, P/N 244267, INCLUDES PULL HANDLE, LATCH PLATE,
AS WELL AS ALL ASSOCIATED GASKETS, BUSHINGS, AND FASTENING HARDWARE 24
3. WIPER MOTOR SERVICE KIT, P/N 244269, INCLUDES WIPER MOTOR AS WELL AS
ASSOCIATED GASKETS, BUSHINGS, AND FASTENING HARDWARE
3
4. WIPER ARM REPLACEMENT KIT, P/N 50354627, INCLUDES WIPER ARM, PANTOGRAPH
PLATE & GASKET, WIPER BLADE, WASHER HOSE AND GUIDE, SPRAY NOZZLE & BRACKET
AS WELL AS ASSOCIATED HARDWARE.
38
5. ROUTE WASHER FLUID HOSE THROUGH THIS CLAMP.
2
46 38 26
10 51 NOTE 2
29 22 40 20 27
30 51 NOTE 2
38
31 38
21
42 43 57 26
16 44
25 55
40
55 28
NOTE 4 9 28
29
22 40 39 20
28
21
4 55
26 27 5
25 26
38
12
40
26 21 22
27 29
49 28
SEE NOTE #5 56 25 36
26
38 41 20 58 35
22 6
47 11
15
1
39 FASTENING HARDWARE
SHOWN FOR REFERENCE
33
14 54
29
32 53
17 8 25 1
34 37 19 7
23 21 FASTENING HARDWARE
13 26 53
SHOWN FOR REFERENCE 18
46
48
45
NOTE 3 52
TO DOOR SWITCH
10
5
2
TO DOOR CONNECTION
ON ROPS HARNESS
9
16
7 TO WIPER
NOTE:
1 BREATHER TUBE TO BE MOTOR
1
ROUTED WITH FRONT
WASHER HOSE AND SECURED 1
1
WITH CABLE TIES
11
15 13
1
TO DOOR 7
HARNESS
1
SECURE WASHER HOSE AND DOOR HARNESS
TO GAS SPRING WITH TIE STRAPS
1 8 3
SEE NOTE 3
4 1
DETAIL A
A 4
14
Ref. Part
No. No. Description Qty.
50850284 KIT/COMPLETING CAB DOOR
1 055648 TIE/CABLE .19X7.50 BLACK . . . . . . . . . . 9
2 084174 HLN INST #1224 CZY. . . . . . . . . . . . . . . . 2
3 192182 PLUG/RUBBER . . . . . . . . . . . . . . . . . . . . 2
4 210-19470 HN FL SLOC 5/16 CZY . . . . . . . . . . . . . . . 5
5 242293 SWITCH/WIPER-WASHER . . . . . . . . . . . 1
6 242866 HARNESS/DOOR V2700V . . . . . . . . . . . . 1
7 242976 SHCS 1/4-20 X .25 BO . . . . . . . . . . . . . . . 4
8 243450 BARB/HOSE . . . . . . . . . . . . . . . . . . . . . . . 1
9 244668 SENSOR/PROXIMITY . . . . . . . . . . . . . . . 1
10 244674 BRKT/MTG PROXIM SWITCH . . . . . . . . . 1
11 50350018 CABLE TIE MNT .25 HOLE . . . . . . . . . . . 2
12 50352911 HOSE/WASHER 46.00 . . . . . . . . . . . . . . . 1
13 50352916 HOSE/WASHER 102.00 . . . . . . . . . . . . . . 1
14 50352945 RESERVOIR/3QRT/SNGL PMP . . . . . . . . 1
243061 PUMP/WASHER . . . . . . . . . . . . . . . . . . 1
243062 FILL SPOUT/REMOTE . . . . . . . . . . . . . 1
50352244 CAP/VENTED W/ HOSE BARB . . . . . . . 1
15 50352975 TUBE/BREATHER . . . . . . . . . . . . . . . . . . 1
16 650812 RHMS SLT #1224X1/2 CZY . . . . . . . . . . . 2
17 L570005 CLAMP/HOSE .88X.41 HOLE . . . . . . . . . 1
10 6
7
4
6 1 2
10
9 2
11
3
3
9
5
11
Ref. Part
No. No. Description Qty.
5
4
2
1
5
1
4 4 3
3
A
DETAIL A
1
2 4 1
5 5
Qty. Qty.
Ref. Part 810424 810425
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3
2 184007 TAB/RETRACTOR MOUNT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ 1
3 420-36086 ASSEMBLY/ SEAT BELT 2.00 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ -
420-36087 ASSEMBLY/SEAT BELT 3.00 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 1
4 650630 SCREW/CAP 7/16 X 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3
5 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3
3 3
4 5
2
2
2 2 5
2
2 4
2
2
Qty. Qty.
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 184892 BRACKET/SEAT BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 1
2 137836 NUT/HEX WHIZLOCK M8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 ........................ 4
3 184017 SEAT/STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 1
184016 SEAT/SUSPENSION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ -
4 650630 SCREW/CAP 7/16 X 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 2
Ref. Part
No. No. Description Qty.
1
5
1
5
3
4 5
3
3
2
11/32 DRILL THRU 10
(2) PLCS., LH SHOWN, 4
RH OPPOSITE
1.38 2 10
2.62 6
2.75
RISER/OUTER LH,
VIEW FROM BACK 6 NOTE:
OF MACHINE SEE DETAIL A
CONNECT TO ELECTRICAL
DETAIL A ROUTE FLASHER HARNESS BEHIND LEAD ON LIGHT
PANELS IN ROPS; CONNECT THE (BOTH SIDES)
SWITCH CONNECTOR IN THE
BRACKET/FLASHER GUARD HARNESS TO HAZARD SWITCH AT
MOUNTING HOLE LOCATION LEFT INSTRUMENT PANEL
HAZARD 1
LIGHT 7
SWITCH 9
LEFT
INSTRUMENT 9
PANEL 1
CONNECT TO MATING
8 6 PIN DEUTSCH CONNECTORS
ON MAIN CHASSIS
CONNECT TO MATING HARNESS (BOTH SIDES)
12-PIN DEUTSCH PLUG
IN ROPS HARNESS
(LH REAR CORNER OF ROPS)
Ref. Part
No. No. Description Qty.
50850341 KIT/DUAL FLASHER
1 055648 TIE/CABLE .19X7.50 BLACK . . . . . . . . . 4
2 058615 CLAMP/HOSE .50X.41 HOLE . . . . . . . . . 2
3 087234 LIGHT/WARNING ASSEMBLY . . . . . . . . 2
4 187026 BRKT/FLASHER GUARD RT . . . . . . . . . 1
5 187031 BRKT/FLASHER GUARD LT. . . . . . . . . . 1
6 210-19470 HN FL SLOC 5/16 CZY . . . . . . . . . . . . . . 4
7 242313 SWITCH/HAZARD (DOMESTIC) . . . . . . 1
8 50304728 HARNESS/FLASHER . . . . . . . . . . . . . . . 1
9 50353024 HARNESS/FLASHER . . . . . . . . . . . . . . . 2
10 650487 CS 5/16X1 C5ZY . . . . . . . . . . . . . . . . . . . 4
25
8
17
25
9
8 26
9 2 2
9 14 36 34
2 22 22
19
2
20 5 29
27
26 9
25 4 24
8 2 35
16
3 2 22 11
12
2 WASHER SUPPLIED
30 27 6 36 WITH STRIKER
4
23
28 18 13
21
32
33
SEE NOTE 1
9 7 31
3 2
10 37
TO DOOR TO BALL STUD
18 SWITCH 1 ON DOOR
30
HINGE MOUNTING
23 LOCATIONS
32 28 15
TO DOOR CONNECTOR 6
ON ROPS HARNESS TO WIPER
(NOT USED WITH IMPACT 7
RESISTANT DOOR, SECURE
NOTES: THIS BRANCH TO HARNESS
USING CABLE TIES)
1. INSERT RUBBER PLUGS INTO FLOOR PLATE
DRAIN HOLES
Ref. Part
No. No. Description Qty.
50850328 KIT/FOUR-POINT LIFT
1 030-31934 CB 1/2X1-1/2 C8ZY . . . . . . . . . . . . . . . . . 4
2 134853 NUT/SPIRALOCK 1/2-13 . . . . . . . . . . . . . 4
3 134966 FW 1/2 HT . . . . . . . . . . . . . . . . . . . . . . . . 4
4 137718 DECAL/LIFT HOOK . . . . . . . . . . . . . . . . . 4
5 243548 LIFT EYE/FOUR POINT . . . . . . . . . . . . . . 2
6
14 32
22 24
33 29 20 13 3 17
30 12
2
TO CONNECTOR IN ROPS
21 ADJUST SO ENGINE COVER HARNESS, INSIDE RIGHT
DOES NOT CONTACT REAR WIPER PLASTIC SIDE CONSOLE
WHEN ROPS IS ROLLED BACK
4
NOTES:
1. USE TIE STRAPS TO SECURE WASHER HOSE TO CHASSIS AND ROPS WIRE HARNESS
2. IF THE MACHINE IS ALREADY EQUIPPED WITH A FRONT DOOR, THE SINGLE WASHER PUMP RESERVOIR WILL
NEED TO BE REMOVED AND REPLACED WITH THE DUAL PUMP RESERVOIR PROVIDED AS PART OF THIS KIT.
RECONNECT THE TUBE FOR THE FRONT WASHER TO THE CENTER-MOUNTED WASHER PUMP, AND THE FRONT WASHER
4 ELECTRICAL CONNECTIONS TO THEIR RESPECTIVE POSITIVE AND NEGATIVE TERMINALS ON THE CENTER PUMP
OMIT IF MACHINE IS
23 EQUIPPED WITH FRONT DOOR, SEE NOTE 2
16 4
10 1
17 1
NOTE 1 20
1 1
23
DEUTSCH 4 PIN WEDGE
14 NOTE #4 SERVICE P/N 184211
1
DEUTSCH 4 PIN PLUG 5
2 2 SERVICE P/N 184210
INSTALL PROVIDED CONNECTOR AFTER DEUTSCH 8 PIN WEDGE
PASSING WIRES THRU BASE OF TOWER
THEN, CONNECT TO 4 PIN PLUG ON 26 SERVICE P/N 50352788
1 MAIN CHASSIS WIRE HARNESS
8 21 SEE NOTE 1 FOR PIN-OUTS
DEUTSCH 8 PIN PLUG 6
SERVICE P/N 50352787 22
TO 12 PIN INSTALL PROVIDED CONNECTOR AFTER 12
CONNECTOR PASSING WIRES THROUGH BASE OF TOWER 9
THEN, CONNECT TO 8 PIN PLUG ON 14 PIN
25 ON RELAY BOX AUXILIARY HARNESS 193828.
HARNESS 193831 SEE NOTE 2 FOR PIN-OUTS
15
14
7
13
25 21
11
DETAIL A
PINOUT POSITIONS
1. 4 PIN CONNECTOR
PIN-OUT CONFIGURATION: CHASSIS
1. RED GROUND
2. PINK STUD
3. GREEN
4. BLACK
2. 8 PIN CONNECTOR
PIN-OUT CONFIGURATION: SECURE 14-PIN HARNESS 24
1. YELLOW TO CORD GUIDE BRACKET
2. GRAY USING NYLON TIE
3. ORANGE
4. BROWN
5. WHITE
6. VIOLET BLACK GROUND
7. BLUE WEATHER PACK WIRE CONNECT TO
8. TAN AUX POWER SUPPLY CHASSIS GRND.
CONNECTOR ON MAIN STUD
18 CHASSIS HARNESS
STARTER SOLENOID TO 8 PIN
19 (RED WIRE) CONNECTOR ON
14 PIN AUX
HANDLE 193833
1 3
A 1
TO WEATHER PACK
AUX POWER SUPPLY
CONNECTOR ON
MAIN CHASSIS HARNESS
TO 12 PIN PLUG ON
14 PIN CONN HARNESS
50353387
50850574 KIT/14-PIN AUX CONNECTOR 14 310-32288 RHMS #8-32X3/4 CZY SLTD ....................... 3
1 055648 TIE/CABLE .19X7.50 BLACK ....................... 9 15 50304433 COVER/RELAY BOX.................................... 1
2 084175 HLN INST #1024 CZY .................................. 5 16 50304443 WELDMENT/BRKT/RELAY BOX ................. 1
3 193828 HARNESS/14 PIN AUX ................................ 1 17 50304459 ASSY/RELAY BOX MOUNT......................... 1
4 193831 HARNESS/RELAY BOX ............................... 1 18 50315001 GUIDE/CORD............................................... 1
5 193833 HANDLE / 14 PIN AUX................................. 1 19 50352577 TIE/CABLE .19X8.00 BLACK FIR TREE...... 1
6 193850 MOUNT / 14 PIN CONNECTOR .................. 1 20 50353425 HARNESS / 14 PIN CONN 135.00............... 1
7 194146 DIODE BLOCK/8 .......................................... 1 21 650315 THWH TC USL 1/4X1/2 CZY........................ 3
8 194147 BREAKER/15A ............................................. 1 22 650486 CS 5/16X3/4 C5ZY ....................................... 2
9 194507 DUST CAP W/CHAIN ................................... 1 23 650518 HN LG FL 5/16 C2ZY ................................... 2
10 210-19469 LN FL SERR 1/4 CZY................................... 4 24 650573 CB 5/16x1 C5ZY........................................... 3
11 210-19470 LN FL SERR 5/16 CZY................................. 1 25 651312 SCREW/THM CR #1024X1/2 Z.................... 5
12 210-32183 HN/NYLON INSERT #8-32 ZY ..................... 1 26 651467 PIN/ROLL 5 X 30 .......................................... 1
13 242144 RELAY/SEALED ........................................... 4 27 50304859 WELDMENT/BRKT/RELAY BOX ................. 1
18 18
21 3
SEE NOTE 1 3
6 21
13 1
7
1
17 16
9 6
DRILL (2)21 32" DIA HOLES
FOR FRONT HARDWARE
20 MOUNTING LOCATIONS. 16
USE LH & RH SIDE BRACKETS
19 AS TEMPLATES TO DETERMINE 8
HOLE LOCATION.
SEE NOTE 2
SLIDE LH & RH SIDE LIFT
INSTALLATION VIEW FOR RIGHT HOLD DOWN BRACKET BRACKETS OVER THE ROPS
PIVOT BUSHING ON CHASSIS
6
21
SEE NOTE 1
USE EXISTING ROPS
14 PIVOT HARDWARE
16
4.33 4.33
2.58 2.58
20 LOWER DOOR THRESHOLD VIEW
5.04 5.04
19
15
20
USE EXISTING ROPS PIVOT HARDWARE
10 NOTE 1:
DRILL (4)17 32" DIA HOLES FOR THE HOLD DOWN
BRACKETHARDWARE IN THE LOWER DOOR THRESHOLD OF
11 THE ROPS. INDICATED DIMENSIONS ARE SHOWN FROM
THE OUTSIDE OF THE ROPS.
NOTE 2:
WHEN ATTACHING THE LIFT POINT WELDMENT
TO THE SIDE BRACKETS, ALIGN THE WELDMENT
WITH THE PROPER SET OF HOLES FOR THE CHASSIS
ON WHICH THE INSTALLATION IS BEING PERFORMED.
R190 AND R220 USE THE REARMOSTSET OF HOLES;
THE R260 USES THE FOREMOSTSET.
12 21 SEE
7 NOTE 2
31 13 #2
46
21 36
10
SEE
6 NOTE
#2
33
8
21
9
34 14 SEE
20 27
NOTE #1
30 21
11
21
14
15
26 41
5
15
24 41
21
4 1 3
39 38
41 15 14
17 22
18
NOTES: A 45
1.) NEW LINKAGE COMPONENETS ARE PROVIDED WITH 42
THIS KIT, BUT DO NOT NEED TO BE REPLACED 37
44
IF EXISTING COMPONENTS ARE IN GOOD CONDITION. 16 40
2.) PLACE SLIDE ROD (241711) BETWEEN LINK PIN (137168)
AND LATCH LINK (137169) BEFORE INSTALLING CLEVIS PIN A B 3
(50350090). 19
43 45
25
23
3
29
17
B
37
A B 44
28
EXPLODED VIEW 32
FIGURE # 6 B A
17 22 16 23 17
37 37
40 18 19 40
44 44
12 21 11 21 21 13 7
20
38 LINKAGE PIN FROM 46
5 39 CYLINDER ASEMBLY 10 SEE NOTE
3 38 #1
29 9
24
21 21
6
34
43 8
34
PRE-ASSEMBLED VALVE
FIGURE # 9 31 21 32 30 21 33 ALL-TACH BUCKETLINKAGE
FIGURE # 2
DECAL & COVER POSITIONS
FIGURE # 5
15
14
41
42
20
DISCONNECT
CHARGE PRESSURE
HOSE AT THIS POINT 3
12
11 11 15 SEE NOTE 1
12 17 SEE NOTE 2
PILOTPUMP CONFIGURATION 8
FIGURE # 5
3
BREAK-A-WAY 2
TAB 19
SIDE SCREEN T-BAR
DISCONNECT 7 CONNECTION
CHARGE PRESSURE FIGURE # 2 EXTERNAL ASSEMBLY VIEW
HOSE AT THIS POINT FIGURE # 3
4 SEE NOTE 3
1
10
PILOT
CONNECTION
13
9 DRAIN
TUBE
18 6
14
SEE NOTE 2 16
INTERNAL ASSEMBLY VIEW
FIGURE # 4
T-BAR PUMP CONFIGURATION
FIGURE # 6 SWITCH PLACEMENT
RIGHT HAND ELECTRICAL TOWER
1 FIGURE # 8
NOTES:
VALVE ASSEMBLY
FIGURE # 1 5 1.) USE THIS PART (50353532) WHEN INSTALLING ON
R190, 1900R, R220, 2200R.
2.) USE THESE PARTS (50353538) & (50353540)
WHEN INSTALLING ON R260, 2600R.
3.) USE THIS CAP TO COVER UNUSED PORT.
DECAL PLACEMENT
FIGURE # 7
17
3 4
26
38
DETAIL A
12 13
35
6 8
37
SHOWN FOR 14 47
REFERENCE 14
ONLY 16
45
15
47
INSERT HOSE AND PLUG INTO 45 45
15 SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER
A
36
FASTEN CLIPS TO 27
LOUVER OPENINGS
SHOWN FOR
REFERENCE
ONLY
2
1
22
21
1 28 SHOWN FOR REFERENCE PURPOSES ONLY
29
30
25
1 44 39
43
1
2 40
46
20
11
11 9
24 33
41
23 33
7 44 31
44 31 43
1 46
34
10 32
7
TO RETURN PORT ON ENGINE
TO HEATER VALVE 5
23
32
42
B
5
5
A
20
24
17 B C
5 SECURE HEATER
CHASSIS HARNESS
6
24
5 TO SUPPLY PORT
(SEE ENGINE VIEW)
6
SHOWN FOR
REFERENCE ONLY
DPF EQUIPPED TIER IV 18
TURBO ENGINES USE THIS TO RETURN PORT
ENGINE TOP VIEW ADAPTOR, ALL OTHER
FAN END (SEE ENGINE VIEW)
ENGINES IT IS NOT USED
4
19 5
C
DPF EQUIPPED TIER IV
TURBO ENGINES USE
A 21
THIS RETURN PORT SUPPLY LINE TO 5
HEATER VALVE
ALL OTHER ENGINES USE 16
THIS RETURN PORT
TO CAB HARNESS 9
1 TO RELAY
15
TO HEATER VALVE
3
11
1
TO CHASSIS GROUND STUD
11
25
TO CHASSIS HARNESS
(FUSED POWER)
TO TABS ON 8
BACK OF ROPS
12
25
25
EXISTING ELBOW
ROTATE ELBOW TOWARD
5 THE FRONT OF THE MACHINE
6
12
13
10
EXISTING
SEE CUTTING INSTRUCTIONS 7 ELBOW
& CLAMP
11 8
4
1 3
SEE LAYOUT NOTE
Ref. Part
No. No. Description Qty.
50850556 KIT/PRE-CLEANER
1 070634 HN LF SLOC 1/4 CZ .....................................3
2 087849 CLAMP/HOSE #52 .......................................4
3 189673 REDUCER/INTAKE.......................................1
4 189798 ELBOW 90 ....................................................1
5 192587 PRECLEANER..............................................1
6 192731 ADAPT/3.0-4.0/PRECLEANER ....................1
7 210-19533 HN FL CLOC 3/8 CZY...................................1
8 240306 HOSE/AIR INTAKE .......................................1
9 272742 TUBE/PRECLNR/FLNG 90...........................1
10 50353622 STRAP/CINCH HANGING-08.......................1
11 50354293 FLEX HOSE MGT BRKT ..............................1
12 651042 HWHMS 3/8X1 C2ZY.................................... 1
13 651307 PHMS CR 1/4X1/2 ZB ..................................3
REPLACES EXISTING 8 4
HARNESS MTG BRKT
HYDRAULIC CROSS TUBES AND 1
MAIN CONTROL VALVE SHOWN
FOR REFERENCE PURPOSES
9
NOTES: 14
12 SEE NOTE 3
4
1. SLIDE THE LOOSE ENDS OF THE HARNESS
BREAKOUTS THROUGH THE CORD GRIP OPENING 1
PRIOR TO INSERTING THE LOOSE TERMINALS
INTO THE PROVIDED ELECTRICAL CONNECTOR SECURE THE SENSOR CABLE
1 1 TO ROUTING LINK ON INSIDE
ENSURE THAT VERY LITTLE EXCESS CORD REMAINS
WITHIN THE CHAINCASE TO REDUCE THE OPPORTUNITY CHAINCASE USING NYLON TIE
FOR THE CORD TO COME IN COTACT WITH THE DRIVE
CHAINS. TIGHTEN CORD GRIP INTO OPEN WELD FLANGE 10 SHIM AS REQUIRED
ON SIDE OF CHAINCASE.
SEE NOTE 4 6 16 17
3
FRONT
LH CHAINCASE
OPENING SHOWN 5
11 18
6
2
10
17
16 LEFT-HAND CHAINCASE VIEW BACK UP ALARM CAN BE POSITIONED ON THE REAR DOOR IN THE CENTER
OR RIGHT OF CENTER MOUNTING CONFIGURATIONS ON THE REAR DOOR
ALIGN THE BACK UP ALARM WITH THE ALARM OPENING ON THE REAR DOOR
FRONT
C
6 15
17
ORIENT SENSOR ON BRACKET WITH FLANGE
DIRECTED DOWNWARD, SECURE TO BRACKET
10 USING LOWER THREADED STUD ONLY
16
EXISTING CONNECTION
1
EXISTING AIR INTAKE
2 RESTRICTION INDICATOR (NEW STYLE)
1
1
1 3
4
PORTION OF 5
EXISTING HOSE
1
6 5
1
EGR COOLER
EXISTING CONNECTION
Ref. Part
No. No. Description Qty.
1
1 8 NOTE:
49
49 1 ALL INDICATED PARTS COME IN WIPER ARM ASSEMBLY 50354627.
27
31 8
25
1 33
1
41
22 9 12
28 29 LOCATE CONNECTOR ON ROPS WIRE HARNESS
31 36 WITH BLACK, TAN, GRAY, AND (2) RED WIRES
24
AND PLUG INTO SWITCH
27 25 26 9 9 38
35 50
20 2
34 57 47
18
49 2
2
40 47
8 59
2
51 53 15
23 5 WASHER SUPPLIED
A 21 4 16 WITH STRIKER
17 39 9
2 55
3
48
2 58 56
9 59 SECURE WASHER
54 50 4 47 14 HOSE TO CHASSIS
46 2 1
HARNESS WITH
51 32
52 CABLE TIES
39 2
9 6 SECURE WASHER
3 2 7 A HOSE TO CHASSIS
1
HARNESS WITH
TO DOOR 1 CABLE TIES
SWITCH 19
6 30 11
54
52 7 TO WIPER MOTOR 1
43 45
11
10
TO DOOR CONNECTOR 1
ON ROPS HARNESS TO STUD ON
CONNECT 140 GRAY WIRE CHASSIS
FROM CHASSIS HARNESS SECURE BREATHER
13 TUBE TO WASHER
TO THIS TERMINAL INSERT RUBBER PLUGS 60
42 FLUID BOTTLE FILL
INTO FLOOR PLATE
DRAIN HOLES TUBE WITH CABLE
11 TIES
CONNECT ONE OF THE 1
"0" BLACK WIRES FROM 1
WIPER ARM ASSEMBLY CHASSIS HARNESS TO 11
THIS TERMINAL 44
SECURE WASHER
HOSE TO CHASSIS
HARNESS WITH
CABLE TIE
12
12
12
9
A
8
DETAIL A
(LEFT AND RIGHT SIDES OF CHASSIS)
8
12 1
3
11
5 9
1
1
4
6 1
4
4
1 1
Ref. Part
No. No. Description Qty.
7 SEE NOTE 2 2
10 15 16
11
6 REMOVE PLUG
15
FROM REAR
DOOR
19
1
18
1
8
1
5 17 19
4 15 18
12
13
A SEE NOTE 1
NOTES:
1. REMOVE 2 AMP ATO FUSE FROM ITS ORIGINAL POSITION
IN FUSE HOLDER WITHIN THE MONITOR HARNESS AND
REPLACE IT WITH THE 15 AMP ATO FUSE PROVIDED. .
MOVE THE 2 AMP ATO FUSE JUST REMOVED AND INSERT
IT INTO THE FUSE HOLDER AT THE LOCATION INDICATED
AT -A-..
2. REMOVE THE EXISTING CROSSPIECE WITHIN THE LOADER
AND REPLACE IT WITH THE MODIFIED CROSSPIECE
PROVIDED.
3. FASTEN CAMERA MTG PLATE TO THE CAMERA BASE
BRACKET SO THAT THE FLATTENED SURFACE OF THE
CAMERA BODY IS ORIENTED UPWARD.
4. CHANGE CAMERA 3 SETTING WITHIN THE MONITOR'S
OPTION MENU FROM "NORMAL" TO "MIRROR".
Ref. Part
No. No. Description Qty
11
NOTE 2 NOTE 3 17
NOTE 1
10
9
17
NOTE 4
MOUNT ANTENNA HORIZONTALLY
FOR V400, V420, 4000V, 4200V,
2
V270, 2700V, V330, 3300V
8 ( NOTE 3)
NOTE:
1. USING A UTILITY KNIFE, TRIM 1/2" DIAMETER HOLE INTO COLORED DECAL.
2. REMOVE COLORED DECAL TO EXPOSE THE 1/2" AND 1/4"
DIAMETER HOLES. ONCE DECAL IS REMOVED, CLEAN ANY
EXCESS GLUE RESIDUE FROM METAL BEFORE PROCEEDING.
3. STARTING FROM OUTSIDE OF ROPS, ROUTE ANTENNA CORD THROUGH "P" CLAMP,
THEN THROUGH GROMMET AND ROPS WINDOW PANEL.
4. STARTING FROM INSIDE OF ROPS, ATTACH ANTENNA EXTENSION CORD TO THE
ANTENNA CORD COMING FROM THE RADIO. CONNECT THE OTHER END OF THE
ANTENNA EXTENSION CORD TO THE CORD ON THE ANTENNA ROUTED IN STEP 3.
BUNDLE CORDS AND STORE IN HEADLINER.
Ref. Ref.
No. Part No. Description Qty. No. Part No. Description Qty.
255
183 RED-14 A 183 RED-14
B 184 YEL-14 B B 184 YEL-14 183 RED-14
TO 12VDC KEYED POWER 0 BLK-14 191 RED-14
IN RIGHT INSTR PANEL A 186 RED-14 192 YEL-14
(SEE ROPS SCHEMATIC)
185 ORG-16 A A 185 ORG-16
0 BLK-16 B B 0 BLK-16
AC BRIDGE
RECTIFIER
HIGH SPEED + AC PACKAGE
(PIN "B") 186 RED-14 0 BLK-16 183 RED-14 BLOWER RELAY
L M H (PIN "L") 183 RED-14 183 RED-14 184 YEL-14
FAN SPEED (PIN "M") 184 YEL-14 184 YEL-14 185 ORG-16
SWITCH (PIN "H") 185 ORG-16
B C (PIN 185 ORG-16 0 BLK-16
"C") 180 WHT-14
86 87
PRESET COLD + 87a
CONTROL SWITCH
IN HEATER HOUSING 85
- 30
180 WHT-14
182 BLU-14
188 BLU-14
COMPRESSOR SWITCH
191 RED-14
192 YEL-14
193 ORG-12
190 BLK-12
182 BLU-14 182 BLU-14
188 BLU-14
TEMP CONTROL POTENTIOMETER 190 BLK-12 BLOWER MOTOR
193 ORG-12
0 BLK-16
IN HEATER HOUSING
185 0RG-16
194 RED-12
HTPWR RED-12
A/C HEAT 187 BLU-16
188 BLU-14
180 WHT-16
SN 175843 and Up
193 ORG-12
190 BLK-12
194 RED-12
194 RED-12
191 RED-14
192 YEL-14
L MH
RESISTOR BLOCK
IN HEATER HOUSING
HTPWR RED-12 HTPWR RED-12 HTPWR RED-12 191 RED-14
190 BLK-12 190 BLK-12 194 RED-12 192 YEL-14
194 RED-12 194 RED-12
190 BLK-12 193 ORG-12
BINARY PRESSURE
SWITCH IN
190 BLK-12 190 BLK-12 ACCUMULATOR/DRYER
TO CHASSIS
GROUND STUD
ELECTRIC ENG
F ED COOLANT FLOW
ABC
CONTROL VALVE
186 RED-16
50950172/H1021
CONNECTIONS MADE IN 0 BLK-16
LH CAB B-PILLAR
181B RED-16
CONDENSER HEATER
FAN RELAY VALVE RELAY
86 86
+ 87a 87 + 87a 87
TO CHASSIS
GROUND STUD
85 85
-
- 30 30
BLACK
0 BLK-16
0 BLK-16
189 BLU-12
180 WHT-16
187 WHT-16
181A RED-16
186 RED-16
181B RED-16
B
0 BLK-16
FAN MOTOR
ACPWR RED-12
0 BLK-12
187 WHT-16
181A RED-16
186 RED-16
180 WHT-16
181B RED-16
IN CONDENSOR
189 BLU-12 A HOUSING
180 WHT-16
186 RED-16 BLUE
181B RED-16
181A RED-16
0 BLK-16
0 BLK-16
187 WHT-16
189 BLU-12 ACPWR RED-12 C
ACPWR RED-12 NC B
HTPWR RED-12 A
HTPWR RED-12
PRINTED IN USA
HVAC CONTROL MODULE CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB A
183 RD A 183 RD 184 YL
REAR TRUSS LOCATION 184 YL B 184 YL 183 RD
B 191 RD
A/C HEAT
192 YL
PRINTED IN USA
185 OR A A 185 OR
0 BK B B 0 BK
AC BRIDGE
RECTIFIER
0 BK
+ AC
182 BU
180 WH
181 RD
182 BU HIGH SPEED PAC KAGE
181 RD PRESETCOLD BLOWER RELAY
0 BK CONTROL SWITCH
180 WH
IN HEATER HOUSING
86 87
+ 87a
85 30
-
183 RD
191 RD
192 YL
193 OR
190 BK
(PIN "C") 180 WH
182 BU
188 BU
FAN SPEED 184 YL
SN 175842 and Before
0 BK
IN HEATER HOUSING
185 0R
194 RD
HTPWRRD
TO 12VDC KEYED 188 BU
POWER IN RIGHT 186 RD 182 BU 187 WH
0 BK 181 RD 181 RD
INSTR PANEL
(SEE ROPS SCHEMATIC)
194 RD
194 RD
193 OR
191 RD
192 YL
190 BK
L MH RESISTOR BLOCK
185 OR IN HEATER HOUSING
HTPWR RD HTPWRRD 0 BK
HTPWR RD 191 RD
194 RD 192 YL
190 BK 190 BK 194 RD 194 RD
190 BK 193 OR
50950172/H1021
190 BK 190 BK 190 BK
HTPWRRD
HTPWRRD HTPWRRD
187 WH
181 RD
TO C HASSIS
GROUND STUD 181 RD
ELEC TRIC ENG
NC COOLANT FLOW
0 BK CONTROL VALVE
CONNECTIONS MADEIN
LH CAB B-PILLAR
86 87 TO CHASSIS
0 BK
O BK
CONDENSER + 87a
187 WH
GROUND STUD
FAN RELAY
85
- 30
BLACK
0 BK
187 WH
189 BU
ACPWR RD
0 BK B FAN MOTOR
189 BU IN CONDENSOR
A
HOUSING
BLUE
189 BU ACPWR RD C
ACPWR RD NC B
HTPWR RD A
HTPWR RD
256
SCHEMATICS - HVAC
257
B 184 YEL-14 B 184 YEL-14 183 RED-14
TO 12VDC KEYED POWER 0 BLK-14 B
191 RED-14
IN RIGHT INSTR PANEL 186 RED-14 192 YEL-14
(SEE ROPS SCHEMATIC) A
85 30
-
NOT USED ON HEATER NOT USED ON HEATER
ONLY INSTALLATION ONLY INSTALLATION
180 WHT-14
191 RED-14
192 YEL-14
193 ORG-12
190 BLK-12
182 BLU-14 182 BLU-14
188 BLU-14
TEMP CONTROL POTENTIOMETER 190 BLK-12 BLOWER MOTOR
193 ORG-12 IN HEATER HOUSING
0 BLK-16
194 RED-12
185 0RG-16
HTPWR RED-12
A/C HEAT 187 BLU-16
188 BLU-14
180 WHT-16
SN 175843 and Up
193 ORG-12
190 BLK-12
194 RED-12
194 RED-12
191 RED-14
192 YEL-14
L M H
RESISTOR BLOCK
IN HEATER HOUSING
HTPWR RED-12 HTPWR RED-12 191 RED-14
HTPWR RED-12
194 RED-12 192 YEL-14
190 BLK-12 190 BLK-12
194 RED-12 194 RED-12
190 BLK-12 193 ORG-12
TO CHASSIS
GROUND STUD
ELECTRIC ENG
F E D COOLANT FLOW
A B C
CONTROL VALVE
186 RED-16
50950172/H1021
CONNECTIONS MADE IN 0 BLK-16
LH CAB B-PILLAR
181B RED-16
HEATER
VALVE RELAY
86
+ 87a 87
85 30 TO CHASSIS
- GROUND STUD
0 BLK-16
186 RED-16
180 WHT-16
181B RED-16
181A RED-16
0 BLK-16
186 RED-16
181B RED-16
180 WHT-16
181A RED-16
C
NC
NC B
A
HTPWR RED-12
PRINTED IN USA
HVAC CONTROL MODULE CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB
REAR TRUSS LOCATION 183 RD A A 183 RD 184 YL
184 YL B B 184 YL 183 RD
A/C HEAT 191 RD
192 YL
185 OR A A 185 OR
0 BK 0 BK
PRINTED IN USA
B B
BULKHEAD AT CAB AC BRIDGE
REAR TRUSS LOCATION RECTIFIER
AC
0 BK
+ PACKAGE
182 BU
180 WH
181 RD
182 BU HIGH SPEED
181 RD BLOWER RELAY
0 BK
180 WH
86 87
+ 87a
-
85 30
183 RD NOT USED ON
191 RD
192 YL
193 OR
190 BK
(PIN "C") 180 WH 184 YL
FAN SPEED L MH (PIN "M") 184 YL HEATER ONLY
SWITCH (PIN "H") 185 OR
B C (PIN "L") 183 RD 185 OR 182 BU
(PIN "B") 186 RD 0 BK
188 BU
190 BK BLOWER MOTOR
193 OR IN HEATER HOUSING
0 BK
185 0R
194 RD
HTPWR RD
TO 12VDC KEYED POWER 186 RD 188 BU
IN LEFTINSTR PANEL 182 BU 187 WH
(SEE ROPS SCHEMATIC) 0 BK 181 RD 181 RD
190 BK
194 RD
194 RD
193 OR
191 RD
192 YL
LM H
RESISTOR BLOCK
185 OR IN HEATER HOUSING
HTPWR RD HTPWR RD 0 BK
HTPWR RD 191 RD
190 BK 190 BK 194 RD 192 YL
194 RD 194 RD
190 BK 193 OR
181 RD A A 181 RD
188 BU B B NC 181 RD
187 WH C C NC
181 RD
188 BU
187 WH
50950172/H1021
190 BK 190 BK 190 BK
HTPWR RD
181 RD
HTPWR RD HTPWR RD
TO CHASSIS
GROUND STUD 181 RD
ELECTRIC ENG
NC COOLANT FLOW
CONTROL VALVE
0 BK
CONNECTIONS MADE IN
LH CAB B-PILLAR
O BK
TO CHASSIS
GROUND STUD
C
NC
HTPWR RD B
NC
A
HTPWR RD
258
259
SWITCH 1 SWITCH 2 SWITCH 3 DEUTSCH CONNECTOR PIN FUNCTION TABLE
FUNCTION GROUND POWER ON SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4
C GRY E WHT G DBL WITH KEY UP DOWN UP DOWN UP DOWN
193833 2 PIN
D ORG F PUR H TAN HAND GRIP WEATHERPACK PIN IDENTIFICATION B K C D E F G H A
2 SPEED/ HOUSING SHROUD AMP CAPACITY * 15 15 15 10 10 15
FLOAT HORN AUX
SWITCH TYPE N/A N/A MOMENTARY MOMENTARY MOMENTARY LATCHED
RED BLK BRN YEL 2 PIN 2 PIN
GRY * TOTAL CUMULATIVE SYSTEM CAPACITY LIMITED TO 20 AMPS
BLU WEATHERPACK WEATHERPACK
TOWER TOWER
.156 INSULATED 12 PIN
FEMALE BULLET DEUTSCH
RECEPTACLE
.156 INSULATED FABRICATED 194147
12 PIN ELECTRICAL 15 AMP
MALE BULLET
RED DEUTSCH BOX AUTO RESET
PLUG CIRCUIT BREAKER
INSULATED RING RED A A A 10 AMP
FOR 1/2" STUD 194146
BLK B B B FUSE WHT 1 DIODE BLOCK
PUR 2
193839 INLINE DBL 3
ADAPTOR HOLDER TAN 4
BLK 9
WITH 5
193828 SEALED 6
7
HARNESS CAP 8
ALL HANDLE
YEL
RED
50950172/H1021
8 PIN
PINK
RED
BLK
GRN
4 PIN DEUTSCH
DEUTSCH 193832
RECEPTACLE
1 2 3 4 PLUG HARNESS
YEL
BLK
PNK
BLK
BLK
RED
BLK
BLK
RED
BLK
RED
RED
BRN
YEL/BLK
GRY/BLK
ORG
RED
GRY
30
30
30
30
86
85
86
85
86
85
86
85
87A
87A
87A
87A
RECEPTACLE
BLK
PUR
PNK
RED
RED
GRY
BLU
BLK
.156 INSULATED
MALE BULLET (4) ARMING RELAY "A" RELAY "C" RELAY "D" 194144 RELAY
RELAY (QTY 4)
A GRN 1 1 PNK
B BLK 2 2 BLK
C ORG 3 3 YEL/BLK
D WHT/BLK 4 4 GRY/BLK
E WHT 5 5 WHT
F RED/BLK 6 6 PUR
G BLU 7 7 DBL
H GRN/BLK 8 8 TAN
J 9 9
SCHEMATICS - ELECTRICAL AUXILIARY - 14-PIN CONNECTOR
K RED 10 10 RED
L 11 11
M 12 12
N
14 PIN P
DEUTSCH 193832 12 PIN
NOTES: CIRCULAR CONNECTOR HARNESS 12 PIN DEUTSCH
WITH DUST CAP, NUT, DEUTSCH RECEPTACLE
1. ALL WIRE TO BE 16 GA EXCEPT WHERE NOTED. WASHER, AND STRAIN PLUG
2. BRAIDED LOOM TO WITHIN 2.0" OF CONNECTORS WHERE SHOWN. RELIEF
SEE PIN FUNCTION TABLE
PRINTED IN USA
ABOVE
SCHEMATICS - HYDROSTATIC/HYDRAULIC - HAND/FOOT
260
OPTIONAL HIGH FLOW PILOT SUPPLY
HYD COUPLERS SOLENOID VALVE
MANIFOLD
MAIN CONTROL VLAVE
P2 SHOWN WITH OPTIONAL
HIGH FLOW SECTION
CASE DRAIN FILTER ASSEMBLY
RIGHT WITH BYPASS
REXROTH A20VG PORT KEY DRIVE
A-B.....HIGH PRESSURE PORTS
MOTOR STD AUX
HAND/FOOT
TILT
FOOT
T.......CASE DRAIN PORT
MA......GAUGE-OPERATING
PEDAL CONTROLS
PRESSURE A TILT
MB......GAUGE-OPERATING
PRESSURE B
R.......AIR BLEED
X1-X2...CONTROL PRESSURE PORTS
(BEFORE THE ORFICE) P1 LIFT
G-G1-G2.PRESSURE PORT FOR
AUXILIARY CIRCUIT
S.......BOOSTSUC TION PORT
MG......GAUGE-OPERATING LIFT
PRESSURE G FOOT HEAT EXCHANGER
Y.......CONTROL PRESSURE PEDAL
GAUGE PORT
RESERVOIR
HYDROSTATIC
50950172/H1021
S X1 X2 MA A G1A MA MG X2 X1 PUMP
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
G2 MB B G Y B MB T R
STANDARD
TILTCYLINDERS HYDRAULIC SHOWN WITH
PUMP OPTIONAL TWO LIFTCYLINDERS
JOYSTICK PILOT SPEED SOLENOID
POWER ALL-TACH SUPPLY SOLENIOD VALVE
VALVE
CH P2
BRAKE
SOLENOID
VALVE
P1 P2
POWER ALL-TACH
CHASSIS VALVE
P1 2A 2B
TEST
PORT
P T
P T
RIGHT SIDE
TRAVEL JOYSTICK
D C
P T HYDRAGLIDE
2 4 AC MANIFOLD
LEFT SIDE SELF LEVEL VALVE
TRAVEL JOYSTICK LEFT (OPTIONAL)
DRIVE G
MOTOR D C
AUXILIAR HYD
COUPLERS P T
3 1 A B
A B
PRINTED IN USA
B
A
T
CASE DRAIN
261
OPTIONAL HIGH FLOW PILOT SUPPLY
HYD COUPLERS RIGHT SOLENOID VALVE
DRIVE
MOTOR
RESERVOIR
S X1 X2 G1A
MA A G1A MA MG X2 X1
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
HYDROSTATIC
PUMP
SHOWN WITH
OPT. 2-SPEED
SOL. VALVE
G2 MB B G Y B MB T R
STANDARD
HYDRAULIC
PUMP LIFTCYLINDERS
JOYSTICK PILOT
SUPPLY SOLENOID
CH P2
50950172/H1021
BRAKE
P1 P2 SOLENOID
VALVE
P1 2A 2B
P T
P T
TEST
OPTIONAL PORT
POWER ALL-TACH
CYLINDER VALVE TRAVEL
JOYSTICK
D C
4
HYDRAGLIDE
MANIFOLD SELF-LEVEL
AC VALVE
2 (OPTIONAL)
T
3 G
P
AUXILIARY HYD
COUPLERS 1 A B
B A
SCHEMATICS - HYDROSTATIC/HYDRAULIC - DUAL JOYSTICK
LEFT
DRIVE
MOTOR
T
PRINTED IN USA
262
SCHEMATICS - HYDROSTATIC/HYDRAULIC - T-BAR
OPTIONAL HIGH-FLOW
HYDRAULIC COUPLERS RIGHT
DRIVE
MOTOR
MAIN CONTROL VALVE
SHOWN WITH OPTIONAL
HIGH-FLOW SECTION
P2
CASE DRAIN COUPLER STD. AUX, HYDRAULICS
REXROTH A20VG PORT KEY
A-B.....HIGH PRESSURE PORTS
T.......CASE DRAIN PORT
T-BAR
MA......GAUGE-OPERATING
PRESSURE A CONTROLS TILT
MB......GAUGE-OPERATING
PRESSURE B FILTER ASSEMBLY
WITH BYPASS
R.......AIR BLEED
X1-X2...CONTROL PRESSURE PORTS LIFT
(BEFORE THE ORFICE)
G-G1-G2.PRESSURE PORTFOR P1
AUXILIARY CIRCUIT
S.......BOOST SUCTION PORT
MG......GAUGE-OPERATING
PRESSURE G HEATEXCHANGER
Y.......CONTROL PRESSURE
GAUGE PORT
TILTCYLINDERS
OPTIONAL
POWER ALL-TACH
CYLINDER SHOWN
SAFETY LOCK RESERVOIR
SOLENOID
HYDROSTATIC
OPTIONAL PUMP
HIGH-FLOW
HYDRAULIC
50950172/H1021
PUMP
STANDARD
HYDRAULIC
PUMP
LIFTCYLINDERS
CH P2 BRAKE
SHOWN WITH SOLENOID
OPT. 2-SPEED VALVE
VALVE
P1 P2
TEST SAFETY LOCK
2A 2B PORT SOLENOID
P1
POWER ALL-TACH P T
P T CHASSIS VALVE
OPTIONAL
POWER ALL-TACH
CYLINDER VALVE
D C
OPTIONAL
SELF-LEVEL
AC VALVE SHOWN
STANDARD G
AUXILIARY
HYD. COUPLERS
A B
B
LEFT A
DRIVE
MOTOR
PRINTED IN USA
T
CASE DRAIN COUPLER
HYDRAGLIDE
MANIFOLD
SHOWN (T-BAR OPTION)
263
OPTIONAL HIGH FLOW RIGHT
HYD COUPLERS DRIVE
MOTOR
CASE DRAIN
COUPLER
REXROTH A20VG PORT KEY
A-B.....HIGH PRESSURE PORTS
T.......CASE DRAIN PORT STD
MA......GAUGE-OPERATING 4 AUX
PRESSURE A
MB......GAUGE-OPERATING
PRESSURE B TILT
2
R.......AIR BLEED T
FILTER ASSEMBLY
X1-X2...CONTROL PRESSURE PORTS 3 WITH BYBASS
(BEFORE THE ORFICE) P
G-G1-G2.PRESSURE PORT FOR P1
AUXILIARY CIRCUIT 1
LIFT
S.......BOOST SUCTION PORT
MG......GAUGE-OPERATING RIGHT-HAND
JOYSTICK
PRESSURE G
Y.......CONTROL PRESSURE
GAUGE PORT HEAT EXCHANGER
TILT CYLINDERS
OPTIONAL
POWER ALL-TACH
CYLINDER SHOWN
RESERVOIR
DUAL-HAND
OPTIONAL S X1 X2 MA A G1A
G1A MA MG X2 X1
HIGH FLOW CONTROLS
HYDRAULIC
PUMP
HYDROSTATIC
PUMP
SHOWN WITH
OPT. 2-SPEED
50950172/H1021
SOL. VALVE
G2 MB B G Y B MB T R
STANDARD
HYDRAULIC
PUMP JOYSTICK PILOT LIFT CYLINDERS
SUPPLY SOLENOID
CH P2
BRAKE
P1 P2 SOLENOID
VALVE
P1 2A 2B
P T
OPTIONAL P T
POWER ALL-TACH TEST
CYLINDER VALVE PORT
SCHEMATICS - HYDROSTATIC/HYDRAULIC - DUAL HAND
LEFT-HAND
JOYSTICK
D C
4
HYDRAGLIDE
MANIFOLD SELF-LEVEL
AC VALVE
2 (OPTIONAL)
T
3 G
P
AUXILIARY HYD
COUPLERS 1 A B
B
A
LEFT
DRIVE
MOTOR
T
PRINTED IN USA
ENGINE
OIL PRES COLD START ALTERNATOR
RACK POSITION/ACTUATOR EGR VALVE
SWITCH COIL L
PRINTED IN USA
W
TO STARTER B+
A SEE CHASSIS
SCHEMATIC
1234 56 123456
ENGINE
TEMP
SENDER
22 GN-16
96 PK-16
69 WH-16
114 GY-16
100 BU-16
14 PU-16
101 GN-16
94 RD-14
99 OR-16
98 TN-16
34 YL-16
106 PU-16
103 BR-16
105 YL-16
104 16-GY
ENGINE
TEMP
SENDER
(ECU)
50950172/H1021
12
102 OR-16
69 WH-16
SPEED
SENSOR
31 OR-14
12 271978 ELECTRICAL SCHEMATIC
31 OR-14
94 RD-14
22 GN-16
99 OR-16
69 WH-16
14 PU-16
98 TN-16
96 PK-16
34 YL-16
PLUG
PLUG
104 16-GY
106 PU-16
103 BR-16
105 YL-16
101 GN-16
115 BU-16
114 GY-16
102 OR-16
164 PU-16
164 GY-16
4TNV98 ENGINE
A B C D E F G H J K L M N P R S T UV W X
TO CHASSIS
264
SCHEMATICS - ELECTRICAL - ENGINE
Non-DPF Models
SCHEMATICS - ELECTRICAL - ENGINE
DPF Models
BATTERY L 120
W
RESISTOR
2 14 PUR-18
B+ 1 242 RED-18
1 2 3 4 5 6 7 8 9 101112131415161718
1 2 3 4 5 6 7 8 9 101112131415161718
PRESSURE SWITCH PLUG PLUG
PLUG PLUG
PLUG PLUG
PLUG PLUG
82A WHT-12 82A WHT-12
PLUG PLUG
82 WHT-10 82B WHT-12 82B WHT-12
PLUG PLUG
170 BRN-18 170 BRN-1 8
34 YEL-18 34 YEL-18
171 R/W-18 171 R/W-18
14 PUR-18 14 PUR-18
174 RED-18 174 RED-18
175 BLU-18 175 BLU-18
223 GRN-18 223 GRN-18
DPF MID-TEMP 176 BLK-18 176 BLK-18 176 BLK-18
170 BRN-18 PLUG PLUG
SENSOR
DPF INLET 176 BLK-18
TEMP SENSOR 171 R/W-18
ENGINEHARNESS
176 BLK-18 CONNECTION
DPF PRESSURE 174 RED-18
223 GRN-18
SENSOR 175 BLU-18
CHASSIS
HARNESS
ENGINE ENGINE
ELECTRICAL HARNESS "B"
SCHEMATIC
50352400
A33 L/W-1.25
#4 A16 RED-1.25
INJECTOR
1 2 3 4 5 6 7 8 9 101112
1 2 3 4 5 6 7 8 9 101112
A16 RED-1.25 241D BLU-16
A47 WHT-1.25 236A YEL-1 6
A17 BLU-1.25 241A BLU-16
A31 Y/G-1.25 A31 Y/G-1.25 236B YEL-16
#2 A01 ORG-1.25 A01 ORG-1.25 241B BLU-16
A32 GRN-1.25 236C YEL-16
A02 BRN-1.25 241C BLU-16
A04A YEL-1.25 238A YEL-1 6
A32 GRN-1.25 A04 YEL-1.25 238 YEL-16
#3 A02 BRN-1.25 A05 PNK-1.25 239 BLU-16
A05A PNK-1.25 239A BLU-16
A04 YEL-1.25
HPP SUPPLY PUMP A05 PNK-1.25
A08 R/W-0.5
CAM SPEED SENSOR CM A37 BLU-0.5
A52 B/L-0.5
A39 PNK-0.5
CRANK SPEED SENSOR CK A54 ORG-0.5 A07 RED-0.5 228 RED-20
1 2 3 4 5 6 7 8 9 101112
1 2 3 4 5 6 7 8 9 101112
A26 GRN-0.5 231 GRN-20
A25 B/W-0.5 232 BLK-20
A07 RED-0.5 A08 R/W-0.5 235 R/W-20
A26 GRN-0.5 A37 BLU-0.5 240 BLU-20
RAIL PRESSURE SENSOR RP A52 B/L-0.5 237 BLK-20
A25 B/W-0.5 A39 PNK-0.5 229 BLK-20
A54 ORG-0.5 233 RED-20
PLUG 234 BARE-20
A11 BLU-0.5 K56 Y/G-0.5 172 YEL-20
FUEL TEMPSENSOR A51 BR/W-0.5 A11 BLU-0.5 227 PNK-20
A51 BR/W-0.5 230 BLK-20
K56 Y/G-0.5
EXHAUSTTEMP. SENSOR A51 BR/W-0.5
K52 BRN-0.5
AIR TEMP. SENSOR A59 L/Y-0.5
1 2 3 4 5 6 7 8 9101112
B00 BLK-1.25
K76 BLU-0.5
EGR VALVE K54 PNK-0.5
B42 ORG-1.25
B00 BLK-1.25
K76 BLU-0.5
K54 PNK-0.5
EXHAUST THROTTLE K54 PNK-0.5
(NOT USED) B42 ORG-1.25
12345678
RIGH T
20 RIDE C ONT/ 21 47 JOYSTICK
2 SPEED HIGH FLOW
O BLK-16
0 BLK-16
4 26 WHT-16 O6 OR G-16 85B PNK-16
87 TAN-16
27 GRY-16
79 PNK-16
26 WHT-16
24 BLU-16
35 BLU-16
86 BRN -16
39 YE L-16
23 ORG-16
38 PUR -16
35 BLU-16
120 PNK-16
121 GRN -16
127 BRN-16
128 GRY-16
126 GRN -16
85B PNK- 16
123 TAN- 16
124 YEL-16
122 PUR -16
116 R ED-16
125 PNK-16
PILOT
PRESSUR E
SOLENOID
35 BLU-16 1
0 BLK-16 2 22
HIGH FLOW
SOL-FORWARD
0 BLK-16
27 GR Y-16
85B PNK- 16
116 RED- 16
267 ORG-16
266 WHT-16
245 GRN-16
120 PNK-16 1
127 BRN-16 2 23
42 08 OR G-16
O BLK-16
O BLK-16
86 BRN-16
27 GRY-16
23 ORG-16
38 PUR-16
87 TAN-16
24 BLU-16
39 YEL-16
35 BLU-16
HI GH FLOW
26 WHT-16
79 PNK- 16
35 BLU- 16
0 BLK-16
123 TAN-16
85B PNK- 16
124 YEL-16
122 PUR -16
125 PNK- 16
121 GRN -16
128 GRY- 16
126 GRN-16
116 RED-16
127 BRN -16
120 PNK- 16
FWD HORN
SOL- REVERSE
121 GRN -16 1
128 GRY-16 2 24
128 GRY-16 35 BLU-16
120 PNK-16 120 PNK-16 STD FLOW
127 BRN -16 127 BRN-16
FLOAT 116 R ED-16 121 GRN-16 121 GRN-16 SOL-FOR WARD
CON TR OL 35 BLU-16 35 BLU-16 128 GRY-16
0 BLK-16 117 PNK-16 117 PNK-16 1
SOLEN OID 117 PNK-16 0 BLK-16 0 BLK-16 2 25
118 YEL-16 118 YEL- 16
1 86 BRN -16
19 2 0 BLK-16 HYD TEMP STD FLOW
57 SOL-REVER SE
SWITCH 11
RIDE 1 243 BLU-16
40 GR Y-16 A SWITCHABLE 2 O BLK-16 118 YEL-16 1
CON TR OL 0 BLK-16 2 26
O BLK-16
24 BLU-16
86 BRN-16
39 YE L-16
O6 ORG-16
79 PNK-16
23 ORG-16
38 PUR-16
76 OR G-16
SOLEN OID SELF- LEVEL
SOLEN OID
1 39B YEL-16 GROUND ST UD
18 2 0 BLK-16 RH C HAINCASE
HYD FILTER 0 BLK-16 1
267 ORG-16 2
RIDE 51 RESTRICT 118 YEL-16 PLUG 3 STD. AUXILIARY 0 BLK-12
CONTROL SWITCH 117 PN K-16 PLUG 4 HY DRAULICS GROUND STUD
0 BLK-16 PLUG 5 LH CHAINCASE
24 BLU-16
23 ORG-16
CONTROL MODULE
0 BLK-16
O6 ORG-16
86 BRN -16
38 PUR -16
79 PNK-16
76 ORG-16
30 A 6
39 YEL-16
SOLEN OID 32 GR N-16 80 YL-14 245 GRN-16 PLUG
B 147L RED -16 266 WHT-16 35B BLU-16 7
1 39A YEL-16 BACKUP 267 ORG-16 245 GRN -16 8 59
17 2 0 BLK-16 ALAR M 116 RED-16 266 WHT-16 9
35B BLU-16 118 YEL-16 10 48
SWITCH 117 PN K-16 11
08 OR G-16 86 BRN-16 116 R ED-16 12 EU LIGHTIN G
86 BRN -16 39 YEL-16 CONNEC TOR
39 YEL-16 38 PUR-16 FUEL 31 A 147R RED-16
0 BLK-14 JUM PER USED LH CHAINC ASE
0 BLK-14 50 BAC KUP B 49A GRN-14 FOOT THROTTLE
36 BLU- 16 08 OR G-16 SEN DER 27 WITH H AND 0Y BK-14 6
38 PUR -16 36 BLU-16 ALAR M #47 FOOT OPTION 130 TN -16 5
JOYSTI CK 0 BLK-16 SWITCH 70B RED-18 C C 148 OR- 16 4
SU PPLY SOL 69B WHT-18 B B 142 BU-16 3
109 BLK- 18 A A 132 GN- 16 2
147L RED-16 1
1 36 BLU-16 25 BRN-16
16 2 0 BLK-16 ACCESSORY
40 POWER
AIR FILTER 28
RESTRICT A 13 RED-14 160 RED -18 1 1 0 BLK-12
87 TA N-16
78 GR Y-16
13 RED -14
80 YEL-14
B 0 BLK-14
49A GR N-14
126 GRN-16
125 PNK-16
161 BLK-18
70B RED -18
69B WHT-18
109 BLK-18
SOLENOID
RESISTOR RH C HAIN CASE
36 BLU-16 35 BLU- 16 158 RED -20 158 RED -20 1
1 76 OR G-16 160 RED -18 2
40 GR Y-16
32 GR N-16
25 BRN-16
15 2 0 BLK-16 O8 OR G-16 160 RED -18 161 BLK-18 29
A 13 RED-14 06 OR G-16 161 BLK-18 3
169 BLK-20 169 BLK-20 4
BA
B 0 BLK-14 247 GRY- 20 PLUG 5 YANMAR DI AGNOSTIC
20B BRN -20 247 GRY-20 PLUG 6 TERMI NAL (YDT)
ACCESSORY 158 RED-20 36 BLU-16 6
41 0 BLK-14
0 BLK-16
35 BLU-16
29 YEL-16
78 GR Y- 16
2 SPEED 0 BLK-16
87 TAN-16
80 YEL-14
35B BLU-16
5
49A GRN-14
13 RED-14
116 RED-15
160 RED-18
126 GRN-16
125 PNK-16
122 PUR -16
124 YEL-16
123 TAN-16
243 BLU -16
POWER
109 BLK- 18
74 BLU-16
147L RED -16
147R RED-16
13 87
1 89 RED-16 30
POWER 2 0 BK-16 140 GRY-16 56
ALL-TAC H GROU ND STUD
SOLENOID RE AR WIP ER
CON NECTIONS RH C HAINCASE
SOL LOC K PILOT
19 WHT-16
O6 ORG-16
24 BLU-16
23 OR G-16
40 GR Y-16
32 GR N-16
25 BRN-16
0 BLK-12
79 PNK-16
76 ORG-16
89 RED -16
08 ORG-16
138 ORG- 16
140 GRY-16
36 BLU-16
-85 +86
110 WHT-16
0 BLK-16 29 YE L-16
12 1 110 WH T-16
2 0 BK-16 74 BLU-16 35 BLU-16
POWER 30 87
ALL-TACH
SOLENOID
GROU ND STUD TAILLIGHT
0 BLK-12
25 BRN-16
79 PNK-16
76 ORG-16
23 ORG-16
32 GR N-16
19 WHT-16
0 BLK-14
08 ORG-16
O6 OR G-16
24 BLU-16
40 GR Y- 16
89 RED -16
42 GR N-14
110 WH T-16
138 ORG-16
140 GRY- 16
36 BLU-16
PLU G
146 PNK-16
49A GRN- 14
148 ORG-16
12D R ED-10
79 PNK-16
80 YE L-14
76 ORG-16
49A GR N-14
35B BLU-16
116 R ED-15
FUSE PANEL
147 L RED-16
147 R R ED-16
50950172/H1021
O2 RED-10
60
21 GRN- 16
49A GR N-14
92 PUR-18
0 BLK-14
147L RED-16
147R RED- 16
01 RD -8 02 RED-10
60
42 GRN-14
49A GR N-14
146 PNK- 14
148 ORG-16
79 PNK-16
74 BLU- 14
80 YEL-14
13 RED-14
76 ORG-16
78 GRY-16
49A GR N-14
116 RED- 15
O2 RED-10
147L RED -16
147R RED-16
35B BLU-16
SOL LOCK
147L RED -16
147R RED-16
TAIL LIGHTS/MARKERS
8 85- +86 05 RED-16
0 BLK-16 74 BLU-14 15 20 11 RED- 12
POWER AU X REAR
FUSE PANEL 97 PNK-18 - 85 +86 0 BLK-16 CONTROL AC /HEAT WOR K
A 12C RED- 10
0 BLK-10 O2 R ED-10 30 87 116 RED- 14 10 20 55 WHT- 12 LIGHT
POWER REL AY A1 O2 RED- 10 81 RED -08
0 BLK-0 POWER FU SE A1 30 87 RIDE/2SP ACCESS
O2 RED-10 79 PNk-16 10 30 56 RED -12
60
01 RD -8 GLOW PLUG
44 BACK
RELAY ALAR M RA DIO
O2 RED-10 60 ORG-16
60
O2 RED-10
01 RED-06
30 87 REAR
O2 R ED-10 ACCESS KEY
30 167 ORG- 16 13 RED-14 20 02 RED-14 WORK
87 15
KEY FLASH/ LIGHT
01 RED-06 O2 R ED-10
30
45
49A GN-14
BATTERY R EAR
ACPWR RED- 12 WIPER /WASH ALLTAC H ALAR M A B
FUSE PANEL
136 PUR-14 62 RED -16 TAIL
30 30
HEAT PWR-12 15 10
HE AT SEAT AIR LIGHT
COM PRESS FRT WORK LIGHTS
O2 RED- 10
60
EC U
00 BLK-10 148 ORG-16 1
0 BLK-16 2
157 RED-16 157 RED -16
135 YEL-16
213 RED -14
134 PNK-16
136 PUR -14
54 RED-14
87 TA N-16
29 YEL-16
33 PNK-16
109 BLK-18
247 GRY- 20
160 RED -1 8
161 BLK-18
59 RED-14
70B RED -18
69B WHT-18
23 OR G-16
25 BRN -16
89 RED -16
19 WHT-16
32 GRN-16
24 BLU- 16
40 GRY-16
0 BLK-16
0 BLK-16
122 PUR-16
124 YEL-16
123 TAN-16
140 GRY-16
138 ORG-16
20A BRN-16
125 PNK-16
243 BLU-16
110 WHT-16
82 WHT-10
81 RED-08
21 GR N-16
97 PNK-18
92 PUR -18
05 RED -16
05 RED -16
00 BLK-10
02 RED-10
62 RED -16
126 GRN -16
02 RED -14
167 ORG-16
02 RED-14 53 RED-16
214 RED -14 84 RED-16
60 ORG-16 60 ORG-16
11 RED-12 56 RED -12
55 WHT-12
136 PUR-14
134 PNK-16
213 RED-14
135 YEL-16
55 WHT-12
0 BLK-16 56 RED-12 11 RED-12
2 14 PUR-16
7 120 1 242 RED -18
RE SISTOR
81 RED-8
PLU G
PLU G
PLU G
PLU G 82 WHT-10
82A WHT-12 81 RED-8
PLU G 34 YEL-16 130 TAN- 16 1
82B WHT-12 14 PUR-16 148 ORG-16 42 GRN-14 2
6 PLU G 174 RED-20 132 GRN-14 129 YEL- 16 3
TO 170 BRN -18 175 BLU-20 142 BLU-14 134 PNK- 16 4
ENGINE HARN ESS 34 YE L-16 176 BLK-20 129 YEL-16 142 BLU -14 5
171 R/W-18 170 BRN-18 130 TAN-16 132 GRN-14 6
CONNEC TION 14 PUR-16 171 R/W-18 146 PNK-16 146 PNK-16 7
174 RED -20 242 RED -18 42 GRN-14 148 ORG-16 8
175 BLU -20 223 GRN-18 214 RED-14 199 ORG-20 9
223 GRN-18 60 ORG-16 126 GRN -16 10
176 BLK-20 11 RED-14 125 PNK-16 11
PLUG
1 2 3 4 5 6 7 8 9 101112131415161718
55 WHT-12 A
PLUG B 61
0 BLK-12 C
PLU G D ROPS
56 RED-12 E IN TER FAC E
1218-6400
GROUND STUD
LH CHAINCASE
71 BLK-20
97 PNK-20
166 BLU-20
92 PUR-20
14 PUR-20
04 BLU-18
198 TAN- 20
220 BLK- 20
109 BLK-20
169 BLK 20
161 BLK-20
05 RED -20
34 YE L-20
196 BLK-20
178 BLK-20
197 GRY- 20
172 YEL-20
67 PNK-20
195 YEL-18
165 YEL-20
247 GRY-20
158 RED -20
171 R/W-18
176 BLK-20
175 BLU-20
21 GR N-16
31 OR G-18
179 PNK- 20
173 RED-20
263 WHT-20
222 GRN -20
219 RED-20
168 PUR-20
70B RED -20
159 WHT-20
69B WHT-20
20B BRN -20
160 RED -20
174 RED -20
218 GRN-18
70A RED-20
199 ORG-20
264 YEL-20
224 BLK- 20
226 BLU-16
225 YEL-16
239 BLU-16
238 YEL-16
230 BLK-20
232 BLK- 20
236A YEL-16
237 BLK-20
240 BLU-20
235 R/W-20
241A BLU- 16
236D YEL-16
227 PNK- 20
229 BLK-20
102 ORG-20
236C YEL-16
241B BLU-16
236B YEL- 16
241D BLU- 16
231 GRN -20
223 GRN -18
241C BLU-16
233 RED-20
228 RED -20
242 RED -18
197 GRY-20
161 BLK-20
168 PUR-20
160 RED -20
00 BLK-10
02 RED-10
00
02
00
02
00
02
4
60-PIN
PLUG
3
195 YEL-18
BLK-14
BLK-14
BLK-14
ECU CONNECTION
236A YEL-16
92 PUR -20
14 PUR -20
RED -14
RED -14
RED -14
236D YEL-16
236C YEL-16
236B YEL-16
241A BLU-16
241B BLU-16
34 YE L-20
71 BLK-20
04 BLU-18
234 BARE- 20
241D BLU- 16
241C BLU- 16
67 PNK-20
05 RED-20
97 PNK-20
172 YEL-20
237 BLK-20
230 BLK-20
229 BLK-20
240 BLU -20
224 BLK-20
232 BLK-20
226 BLU -16
225 YEL-16
235 R/W-20
239 BLU -16
238 YEL-16
109 BLK-20
196 BLK-20
198 TAN-20
21 GRN-16
264 YEL- 20
233 RED -20
242 RED -18
227 PNK-20
169 BLK 20
31 ORG-18
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLU G
165 YEL-20
171 R/W-18
176 BLK-20
178 BLK-20
166 BLU-20
175 BLU-20
161 BLK-20
220 BLK-20
102 ORG-20
247 GRY-20
179 PNK-20
197 GRY-20
69B WHT-20
199 ORG-20
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
69A WHT-20
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
ENGI NE EC U
GROU ND STUD
LEFT SIDE TOWER
266
SCHEMATICS - ELECTRICAL - CHASSIS
RIGHT
20 RIDE CONT/ 21 47 JOYSTICK
2 SPEED HIGH FLOW
LEFT CONTROL 1 2 3 4 5 6 7 8 9101112 1 2 3 4 5 6 7 8 9 101112 85 PNK-16 267 ORG-16 1 RED
46 HAND LE SWITCHES 27 GRY-16 266 WHT-16 2 WHITE
116 RED-16 3 BLACK
267
ELECTRIC 0 BLK-16
116 RED-16 27 GRY-16 4 BROWN
79 PNK-16 26 WHT-16 60 FLOAT 0 BLK-16 85 PNK-16 5 BLUE
1 ENABLE 267 ORG-16 116 RED-16 6 GREEN
2 76 ORG-16 79 PNK-16 266 WHT-16 245 GRN-16 7 YELLOW
3 O6 ORG-16 76 ORG-16 1 85 PNK-16 245 GRN-16 116 RED-16 8 GRAY
2
0 BLK-16
O BLK-16
4
26 WHT-16
87 TAN-16
27 GRY-16
79 PNK-16
24 BLU-16
39 YEL-16
35 BLU-16
23 ORG-16
86 BRN-16
38 PUR-16
35 BLU-16
127 BRN-16
128 GRY-16
120 PNK-16
126 GRN-16
121 GRN-16
123 TAN-16
124 YEL-16
122 PUR-16
85B PNK-16
116 RED-16
125 PNK-16
26 WHT-16 O6 ORG-16 85B PNK-16
PILOT
PRESSURE
SOLENOID
35 BLU-16 1
0 BLK-16 2 22
HIGH FLOW
SOL-FORWARD
0 BLK-16
27 GRY-16
120 PNK-16 1
85B PNK-16
116 RED-16
245 GRN-16
267 ORG-16
266 WHT-16
127 BRN-16 2 23
42 08 ORG-16
O BLK-16
O BLK-16
27 GRY-16
86 BRN-16
23 ORG-16
38 PUR-16
87 TAN-16
HIGH FLOW
24 BLU-16
39 YEL-16
35 BLU-16
0 BLK-16
26 WHT-16
79 PNK-16
35 BLU-16
123 TAN-16
85B PNK-16
124 YEL-16
122 PUR-16
125 PNK-16
121 GRN-16
128 GRY-16
126 GRN-16
116 RED-16
127 BRN-16
120 PNK-16
FWD HORN
SOL-REVERSE
121 GRN-161
128 GRY-16 2 24
128 GRY-16 35 BLU-16
120 PNK-16 120 PNK-16 STD FLOW
127 BRN-16 127 BRN-16
FLOAT 116 RED-16 121 GRN-16 121 GRN-16 SOL-FORWARD
CONTROL 35 BLU-16 35 BLU-16 128 GRY-16
SOLENOID 0 BLK-16 117 PNK-16 117 PN K-16 1
117 PNK-16 0 BLK-16 0 BLK-16 2 25
118 YEL-16 118 YEL-16
1 86 BRN-16
19 2 0 BLK-16 HYD TEMP STD FLOW
57 SOL-REVERSE
SWITCH 11 243 BLU-16
RIDE 1 118 YEL-16 1
CONTROL 40 GRY-16 A SWITCHABLE 2 O BLK-16 26
SELF-LEVEL 0 BLK-16 2
O BLK-16
SOLENOID
24 BLU-16
86 BRN-16
39 YEL-16
23 ORG-16
O6 ORG-16
79 PNK-16
38 PUR-16
76 ORG-16
SOLENOID GROUND STUD
1 39B YEL-16
18 2 0 BLK-16 RH CHAINCASE
HYD FILTER 0 BLK-16 1
51 267 ORG-16 2
RIDE RESTRICT 118 YEL-16 PLUG 3 0 BLK-12
117 PNK-16 PLUG 4 STD. AUXILIARY GROUND STUD
CONTROL SWITCH 0 BLK-16 PLUG 5 HYDRAULICS
SOLENOID 30 A 80 YL-14 245 GRN-16
24 BLU-16
23 ORG-16
PLUG
0 BLK-16
32 GRN-16 6 CONTROL MODULE LH CHAINCASE
86 BRN-16
38 PUR-16
79 PNK-16
76 ORG-16
O6 ORG-16
39 YEL-16
B 266 WHT-16 35B BLU-16 7
1 39A YEL-16 BACKUP 147L RED-16 267 ORG-16 245 GRN-16 8 59
17 2 0 BLK-16 ALARM 116 RED-16 266 WHT-16 9 48
35B BLU-16 118 YEL-16 10
SWITCH 117 PNK-16 11
86 BRN-16 116 RED-16 12 EU LIGHTING
08 ORG-16 39 YEL-16
86 BRN-16 38 PUR-16 31 A 147R RED-16 CONNECTOR
39 YEL-16 B JUMPER USED LH CHAINCASE
0 BLK-14 0 BLK-14 50 FUEL 49A GRN-14 27 FOOT THROTTLE WITH HAND
36 BLU-16 08 ORG-16 SENDER BACKUP 0Y BK-14 6
38 PUR-16 36 BLU-16 ALARM #47 FOOT OPTION 130 TN-16 5
JOYSTICK 0 BLK-16 70B RED-18 C C
SUPPLY SOL SWITCH 69A WHT-18 B B
148 OR-16 43
142 BU-16 2
109 BLK-18 A A 132 GN-16 1
1 36 BLU-16 25 BRN-16 147L RED-16
16 2 0 BLK-16 ACCESSORY
40 POWER
AIR FILTER
RESTRICT A 13 RED-14 0 BLK-12
87 TAN-16
78 GRY-16
13 RED-14
80 YEL-14
GROUN D STUD
243 BLU-16
116 RED-16
0 BLK-16
35B BLU-16
BRAKE
126 GRN-16
125 PNK-16
122 PUR-16
124 YEL-16
123 TAN-16
35 BLU-16
B 0 BLK-14
49A GRN-14
109 BLK-18
52 SWITCH (OPT)
147R RED-16
SOLENOID
163 PNK-18 1 28 RH CHAINC ASE
1 36 BLU-16 1
2 160 BLK-18 2 2
25 BRN-16
15
40 GRY-16
32 GRN-16
0 BLK-16 A 13 RED-14
B 0 BLK-14 35 BLU-16 163 PNK-18
BA 76 ORG-16 05 RED-18 05 RED-18 1
O8 ORG-16 160 RED-18 160 RED-18 2 29
41 ACCESSORY 06 ORG-16 160 BLK-18 160 BLK-18 3 0 BLK-14 6
0 BLK-16
78 GRY-16
35 BLU-16
87 TAN-16
2 SPEED 0 BLK-16
80 YEL-14
35B BLU-16
4
49A GR N-14
13 RED -14
116 RED-15
125 PNK-16
122 PUR-16
124 YEL-16
123 TAN-16
163 PNK-18 0 BLK-20 5
70B RED-18
69A WHT-18
109 BLK-18
147L RED-16 70B RED-18
147R RED-16 69A WHT-18
SOLENOID POWER 21 GRN-18 29 YEL-16 5 4
19 WHT-16 PLUG 6 148 ORG-16
05 RED-18 74 BLU-16 PLUG 142 BLU-16 3
1 38 PUR-16 160 RED-18 35 BLU-16 132 GRN-16 2
14 2 0 BLK-16 160 BLK-18 O8 ORG-16 1
53 0 BLK-18 06 ORG-16 147R RED-16
0 BLK-16 29 YEL-16 76 ORG-16
33 PNK-16 76 ORG-16
20 BRN-16 21 GRN-18 EU LIGHTING
0 BLK-16 54 35 FUEL PUMP 76 ORG-16 33 PNK-16 49 CONNECTOR
74 BLU-16 20 BRN-16
T 78 GRY-16 GROUN D STUD RH CHAINCASE
138 ORG-16 55 B 0 BLK-16 0 BLK-16
13 ADJACENT TO
132 GRN-14
142 BLU-14
148 ORG-16
129 YEL-14
130 TAN-16
1 89 RED-16
POWER 2 0 BK-16 140 GRY-16 56 POWER MODULES
SCHEMATICS - ELECTRICAL - CHASSIS
19 WHT-16
0 BLK-12
O6 ORG-16
24 BLU-16
23 ORG-16
40 GRY-16
32 GRN-16
25 BRN-16
79 PNK-16
76 ORG-16
89 RED-16
08 ORG-16
138 ORG-16
140 GRY-16
36 BLU-16
110 WHT-16
12 SOL LOCK PILOT
1 110 WHT-16
2 0 BK-16 0 BLK-16 -85 +86 29 YEL-16
POWER
ALL-TACH 74 BLU-16 35 BLU-16
SOLENOID 30 87
TAILLIGHT
GROUND STUD HARNESS
0 BLK-12
32 GRN-16
25 BRN-16
19 WHT-16
79 PNK-16
76 ORG-16
O6 ORG-16
24 BLU-16
23 ORG-16
40 GRY-16
0 BLK-14
89 RED-16
08 ORG-16
110 WHT-16
138 ORG-16
140 GRY-16
42 GRN-14
36 BLU-16
LEFT SIDE TOWER
PLUG
CONNECTOR
146 PNK-16
49A GRN-14
148 ORG-16
08 ORG-16
76 ORG-16 HORN 32
O6 ORG-16
79 PNK-16 0 BLK-16 -85 +86 06 ORG-16 12 3 4 5 6
110 WHT-16 TAILLIGHT HARNESS
05 RED-16 89 RED-16
36 BLU-16 76 ORG-16
RED-16
12D RED-10
76 ORG-16
74 BLU-14
80 YEL-14
35B BLU-16
116 RED-15
49A GRN-14
60 60
02 RED-10
147L RED-16
147R RED-16
30 87
42 GRN-14
146 PNK-14
49A GRN-14
148 ORG-16
79 PNK-16
74 BLU-14
80 YEL-14
13 RED-14
76 ORG-16
78 GRY-16
49A GRN-14
35B BLU-16 49A GRN-14
116 RED-15
O2 RED-10 82 WHT-10
147L RED-16
147R RED-16 147L
0 BLK-16 85- +86 05 RED-16 30 87 268 RED-16 268 RED-16 10 02 RED-10 TAIL
12A RED-10 LIGHT
POWER 43 12B RED-10 ECU
O2 RED-10 30 12B RED-10 12C RED-10
87 268 RED-16 12D RED-10
02 RED-10
SOL TAIL LIGHTS/MARKERS
42 GRN-14
132 GRN-14
49A GRN-14
148 ORG-16
142 BLU-14
129 YEL-16
130 TAN-16
146 PNK-16
147L RED-16
147R RED-16
60 60
80 YEL-14 5 10 60 ORG-16
84 DOME
FUEL PU MP
35 BLU-16
00 BLK-10
01 RED-06
O2 RED-10 30 87 REAR
268 RED-16 94 RED-16 ACCESS KEY
30 87 13 RED-14 20 15 02 RED-14 WORK
01 RED-06 O2 RED -10 FLASH/ WIPE/ LIGHT
45 WASH
0 BK-14
+ AUX
O2 RED -10 CONTROL INTERLOCK
83 BATTERY 10 35B BLU-16 DIODE 10 54 RED-14
269 BLK-08
HEAT PWR-12 REAR ALL BACKUP AB
FUSE PANEL WIPER/WASH TACH ALARM
ACPWR RED-12 136 PUR-14 15 10 62 RED-16 TAIL
95 YEL-18 -85 +86 05 RED-18 SEAT AIR FRT WORK LIGHT
COMPRESS LIGHTS
60 30 30 60 30
O2 RED-10 94C RED-16 96 PNK-16 135 YEL-16 20 15 214 RED-14
30 87 REAR WORK LIGHTS SELF-LEVEL
213 RED-14 15 5 157 RED-16
46
34 FUSE PANEL 148 ORG-16 1
00 BLK-10 O BLK-14 2
213 RED-14
94 RED-16
94C RED-16
214 RED-14 84 RED-16
60 ORG-16 60 ORG-16
00 BLK-10
96 PNK-16
93 GRN-18
81 RED-08
0 BLK-16
97 PNK-18
82 WHT-10
21 GRN-18
92 PUR-18
05 RED-16
95 YEL-18
11 RED-12 56 RED-12
135 YEL-16
136 PUR-14
134 PNK-16
213 RED-14
55 WHT-12 55 WH T-12
56 RED-12 11 RED-12
33 PNK-16
36 BLU-16
29 YEL-16
87 TAN-16
25 BRN-16
89 RED-16
21 GRN-18
0 BLK-18
40 GRY-16
23 ORG-16
140 GRY-16
138 ORG-16
110 WHT-16
19 WHT-16
32 GRN-16
24 BLU-16
243 BLU-16
20 BRN-16
05 RED-18
126 GRN-16
125 PNK-16
122 PUR-16
124 YEL-16
123 TAN-16
109 BLK-18
0 BLK-16
70B RED-18
69A WHT-18
163 PNK-18
82 WHT-10
160 RED-18
160 BLK-18
81 RED-08
00 BLK-10
96 PNK-16
92 PUR-18
97 PNK-18
93 GRN-18
95 YEL-18
05 RED -16
21 GRN-18
94 RED -18
94B RED-18
94D RED-18
ENGINE
HEATER 82 WHT-10
(GRID ) 81 RED-08
130 TAN-16 1
148 ORG-16 42 GRN-14 2
132 GRN-14 129 YEL-16 3
0 BLK-16 142 BLU-14 134 PNK-16 4
129 YEL-16 142 BLU-14 5
130 TAN-16 132 GRN-14 6
146 PNK-16 146 PNK-16 7
42 GRN-14 148 ORG-16 8
214 RED-14 PLUG 9
60 ORG-16 126 GRN-16 10
11 RED-14 125 PNK-16 11
101 GRN-16 94A RED-16 134 PNK-16 123 TAN-16 12
99 ORG-16 94D RED-18 213 RED-14 122 PUR-16 13 1
00 BLK-16 126 GRN-16 124 YEL-16 14
98 TAN-18 125 PNK-16 60 ORG-16 15 ROPS
PLUG 00 BLK-16 123 TAN-16 24 BLU-16 16
4H4J4K4L4M
21 GRN-18 122 PUR-16 23 ORG-16 17 INTERFACE
05 RED-18 124 YEL-16 87 TAN-16 18
PLUG 92 PUR-18 24 BLU-16 04 BLU-18 19 HDP26-24-31ST
PLUG 97 PNK-18 23 ORG-16 213 RED-14 20
PLUG 93 GRN-18 87 TAN-16 19 WHT-16 21
PLUG 95 YEL-18 19 WHT-16 214 RED-14 22
PLUG 21 GRN-18 32 GRN-16 32 GRN-16 23
106 PUR-18 05 RED-18 160 RED-18 PLUG 24
50950172/H1021
97 PNK-16 160 BLK-18 160 RED-18 25
114 GRY-16 160 BLK-18 26
92 PUR-18 04 BLU-18 31 ORG-14 27
164 PUR-18 31 ORG-14 PLUG 28
3H3J3K3L3M4A4B4C4D4E4F4G
164 GRY-18 11 RED-14 29
PLUG PLUG 30
102 ORG-18 PLUG 31
PLUG
14B PUR-18
PLUG
67 PNK-18
3A3B3C3D3E3F3G
105 YEL-18
PLUG
3 00 BLK-16 84 RED-16 1
ECU
163 PNK-18 67 PNK-18 157 RED-16 34 YEL-14 2
PLUG 04 BLU-18 84 RED-16 40 GRY-16 3
69C WHT-18 163 PNK-18 53 RED-16 53 RED-16 4
PLUG 160 RED-18 59 RED-14 67 PNK-18 5
PLUG 160 BLK-18 54 RED-14 135 YEL-16 6
PLUG 14B PUR-18 62 RED-16 136 PUR-14 7
94D RED-18 109 BLK-18 02 RED-14 69 WHT-16 8
04 BLU-18 71 BLK-18 135 YEL-16 29 YEL-16 9
PLUG 70A RED-18 136 PUR-14 71 BLK-18 10
104 GRY-18 69C WHT-18 40 GRY-16 70 RED-16 11
94A RED-16 104 GRY-18 29 YEL-16 36 BLU-14 12
00 BLK-16 106 PUR-18 36 BLU-16 33 PNK-16 13
160 RED-18 103 BRN-18 33 PNK-16 25 BRN-16 14
160 BLK-18 105 YEL-18 25 BRN-16 05 RED-16 15 ROPS
1H1J1K1L1M2A2B2C2D2E2F2G2H2J2K2L2M
70A RED-18 101 GRN-16 20 BRN-16 02 RED -14 16
109 BLK-18 100 BLU-18 05 RED-18 96 PNK-16 140 GRY-16 PLUG 17 INTERFACE
100 BLU-18 114 GRY-16 05 RED-16 70B RED-18 138 ORG-16 20 BRN-16 18
71 BLK-18 99 ORG-16 67 PNK-18 69A WHT-18 243 BLU-16 59 RED-14 19 HDP24-24-31PT
93 GRN-18 98 TAN-18 163 PNK-18 109 BLK-18 89 RED-16 54 RED-14 20
95 YEL-18 102 ORG-18 04 BLU-18 163 PNK-18 110 WHT-16 62 RED -16 21
1B 1D 1F 1H 1K 1M 2B 2D 2F 2H 2K 2M 3B 3D 3F 3H 3K 3M 4B 4D 4F 4H 4K 4M
PLUG 164 PUR-18 160 RED-18 05 RED-18 14 PUR-18 140 GRY-16 22
1A 1C 1E 1G 1J 1L 2A 2C 2E 2G 2J 2L 3A 3C 3E 3G 3J 3L 4A 4C 4E 4G 4J 4L
1A1B1C1D1E1F1G 103 BRN-18 164 GRY-18 160 BLK-18 160 RED-18 34 YEL-14 138 ORG-16 23
14B PUR-18 160 BLK-18 05 RED-16 PLUG 24
109 BLK-18 04 BLU-18 14 PUR-18 25
71 BLK-20 31 ORG-14 67 PNK-18 PLUG 26
70B RED-18 69 WHT-16 PLUG 27
70A RED-20 70 RED-16
14A PUR-18 14 PUR-18
14B PUR-18 71 BLK-18 243 BLK-16 28
69C WHT-18 69A WHT-18 34 YEL-14 70 RED-16 89 RED-16 29
69B WHT-18 69 WHT-16 05 RED-16 110 WHT-16 30
14A PUR-18 67 PNK-18 157 RED-16 31
104 GRY-18 96 PNK-16 69 WHT-16
31 ORG-14 104 GRY-18 31 ORG-14 71 BLK-18
106 PUR-18 106 PUR-18 34 YEL-14 70 RED-16
PLUG 103 BRN-18
PLUG 105 YEL-18 55 WHT-12 A 61
103 BRN-18 101 GRN-16 PLUG B
94B RED-14 100 BLU-18 0 BLK-12 C
105 YEL-18 114 GRY-16 PLUG D ROPS
101 GRN-16 99 ORG-16 56 RED-12 E INTERFACE
100 BLU-18 98 TAN-18 1218-6400
114 GRY-16 102 ORG-18
PLUG 164 PUR-18 GROUND STUD
6 99 ORG-16 164 GRY-18 LH CHAINCASE
69B WHT-14 94B RED-14
ENGINE
PRINTED IN USA
SCHEMATICS - ELECTRICAL - ROPS/FOPS
STROBE RADIO LEFT RIGHT DOME
LIGHT FRONT FRONT LIGHT
32 (OPT) 31 1 2 3 (OPT) 30 WORK 21 WORK 22
LIGHT
60 ORG-16
141 PNK-16
LIGHT
61 GRN-16
143 BRN-16
0 BLK-16
143 BRN-16
0 BLK-16
84 RED-16
0 BLK-16
0 BLK-16
0 BLK-16
3-PIN METRIPACK
DEUTSCH CONNECTOR
DT06-3S ABC A B C TOWER CONNECTOR
TO WIPER MOTOR DEUTSCH
(TO DOOR SWITCH) CONNECTOR
139 TN
59 RD
DT06-6S
52 WH
59 RD
0 BK
NC
1 0 BLK-16
ELECTRONIC 2 53 RED-16
3 160 RED-18
DISPLAY 4 160 BLK-16
5 PLUG
6 25 BRN-16
13
34 YEL-16 1
ROPS
DEUTSCH DT06-12S
19 WHT-16 2
32 GRN-16 3
59 RD
59 RD
139 TN
52 WH
40 GRY-16 4
0 BK
CAB DOOR 14 PUR-16 5 ANALOG FRONT WIPER REAR WIPER
SWITCH
ELECTRICAL
31 ORG-16 6 DISPLAY SWITCH
HARNESS 67 PNK-16 7 (EU ONLY) 137 YEL-16
15 BRN-16 8 (OPTIONAL)
04 BLU-16 9 2 1 2
87 TAN-16 10 1 0 BK
24 BLU-16 11 7 8
54 RED-16
23 ORG-16 1 136 PUR-16
SCHEMATIC
12 3 3
30 PUR-16
0 BLK-16
59B RED-16
37 GRN-16
143 BRN-16
2 3
52 WH
54 RED-16
139 TN
29 5 6 138 OR
139 TAN-16
59 RD
5 6
0 BK
59A RED-16
140 GRY-16
16 17 18
136 PUR-16
DCBA
4-PIN DEUTSCH CONNECTOR
DT06-4S
DEUTSCH SINGLE
FEMALE SOCKET
50352423 PARK BRAKE
SWITCH
53 RED-16
124 YEL-16 198 TAN-16
123 TAN-16
TO WIPER/WASHER/ HIGH FLOW 126 GRN-16 199 ORG-16
DOOR SWITCH 53 RED-16
(OPT) 81 36 8 3 6 10
2 1 TURN SIGNAL
A 139 TAN-16 SWITCH 18A
B 52 WHT-16 27 3 (EU ONLY) DPF REGEN
23 D C 0 BLK-16 7 2 SWITCH
72 5 9
195 YEL-16
59C RED-16 122 PUR-16 JUMPER
53 RED-16
4-PIN DEUTSCH CONNECTOR 0 BLK-16
DT04-4P 141 PNK-16 218 GRN-16
14/14A
84 RED-16
2 3 1 05 RED-16
28 OFFST
FLASHER HIGH/LOW ON 20 BRN-16
STROBE (DOM. OPT. BEAM ST
(OPT) OR EU) (EU ONLY) BAT 02 RED-14
(except 175846-848)
89 RED-16
2 3 243 BLU-16 1
2 89 RED-16
33 157 RED-16 3
215 PNK-16
216 PUR-16 5 6 110 WHT-16
217 GRY-16 13
246 PNK-16
62 RED-16
1 3 4 6 LIGHT
2 5 SELECTOR
SWITCH
26A METRIPACK
0 BLK-16 ACCELERATOR DIAL
1216-2210
148 ORG-16
133 ORG-16 A 71 BLK-16
MASTER B 69A WHT-16
3 C 70 RED-16
LIGHTS D PLUG
2 SWITCH E PLUG
F PLUG
26 12
11A RED-14
24
B 0 BLK-12 4-PIN WEATHERPACK TOWER
A 6
55 WHT-12
SEAT 36 BLU-14 1
DEUTSCH
HVAC PWR
DT06-6S
A BCD PWR 29 YEL-16 2
1201-5792 15 BRN-16 3
NOTE A: 37 GRN-16 4
WEATHERPACK PLUG 5
ROPS 6
GROUND 33 PNK-16
135 YEL-16
59C RED-16
10 WHT-16
RED WIRE IS SIGNALING CIRCUIT FOR
141 PNK-16
54 RED-16
23 ORG-16
60 ORG-16
31 ORG-16
52 WHT-16
139 TAN-16
61 GRN-16
19 WHT-16
32 GRN-16
53 RED-16
40 GRY-16
14 PUR-16
67 PNK-16
10
15 BRN-16
24 BLU-16
04 BLU-16
87 TAN-16
0 BLK-16
34 YEL-16
RING TERMINAL TO SAFETY
0 BLK-16
0 BLK-16
INTERLOCK
11A RED-14
217 GRY-16
133 ORG-16
148 ORG-16
216 PUR-16
215 PNK-16
126 GRN-16
125 PNK-16
122 PUR-16
143 BRN-16
141 PNK-16
ISO/EU OPERATING MODE.
55 WHT-12
157 RED-16
243 BLU-16
123 TAN-16
124 YEL-16
84 RED-16
0 BLK-16
6A MODULE
0 BLK-16
BLACK WIRE IS SIGNALING CIRCUIT FOR 54 RED-16 1
0 BLK-16 0 BLK-16 2
10 WHT-16 3
NASO/DOMESTIC OPERATING MODE. ACCESSORY 17 GRN-16 4
DEUTSCH
DT06-12S
59C RED-16
30 PUR-16 5
141 PNK-16
60 ORG-16
31 ORG-16
23 ORG-16
61 GRN-16
19 WHT-16
32 GRN-16
67 PNK-16
52 WHT-16
PLUG
53 RED-16
15 BRN-16
139 TAN-16
04 BLU-16
24 BLU-16
40 GRY-16
14 PUR-16
87 TAN-16
34 YEL-16
40 GRY-16 67
0 BLK-16
140 GRY-16
59B RED-16
218 GRN-16
143 BRN-16
199 ORG-16
246 PNK-16
59A RED-16
133 ORG-16
139 TAN-16
148 ORG-16
37 GRN-16
195 YEL-16
126 GRN-16
143 BRN-16
11
217 GRY-16
215 PNK-16
198 TAN-16
216 PUR-14
141 PNK-16
11A RED-14
125 PNK-16
122 PUR-16
157 RED-16
PLUG 12
54 RED-16
62 RED-16
243 BLU-16
30 PUR-16
55 WHT-12
123 TAN-16
124 YEL-16
84 RED-16
AUXILIARY PLUG
0 BLK-16
9
LIGHTING
130 TAN-16
8 1 36 HARNESS
59B RED-14
59A RED-14
0 BK 7 2
140 GRY-16
143 BRN-16
199 ORG-16
218 GRN-16
135 YEL-16
246 PNK-16
54 RED-16
139 TAN-16
135 YEL-16 10 WHT-16
195 YEL-16
198 TAN-16
62 RED-16
37 GRN-16
54 RED-16
30 PUR-16
RESTRAINT 8
0 BLK-16
11 RED-16 BAR
SWITCH
2 1
7 1 132 GRN-14 217 GRY-16
54 RED-16
0 BLK-16
10 WHT-16
141 PNK-16 216 ORG-16
133 PUR-14
2 3 139 TAN-16 148 ORG-16
142 BLU-14
54 RED-16
52 WHT-16
17 GRN-16
15 BRN-16 215 PNK-16
61 GRN-16 141 PNK-16
53 RED-16 11A RED-14
DT04-12P DT06-12S 67 PNK-16 126 GRN-16
14 PUR-16 125 PNK-16
WITH 1011-349-1205 34 YEL-16 123 TAN-16
59C RED-16 122 PUR-16 54 RED-14
40 GRY-16 124 YEL-16 55 WHT-12
145 YEL-14 1 1 217 GRY-16 143 BRN-16 143 BRN-16
132 GRN-162 2 132 GRN-14 217 GRY-16 133 ORG-16 139 TAN-16 135 YEL-16 30 PUR-16 56 RED-12
142 BLU-14 3 3 142 BLU-14 133 ORG-16 215 PNK-16 139 TAN-16 52 WHT-16 143 BRN-16 37 GRN-16 70 RED-16
134 PNK-16 4 4 215 PNK-16 143 52 WHT-16 15 BRN-16 139 TAN-16 10 WHT-16 69A WHT-16
149A BRN-1656 5 133 ORG-16 143 BRN-16 216 BRN-16
PUR-14 15 BRN-16 61 GRN-16 246 PNK-16 160 RED-18 71 BLK-16
6 216 PUR-14 246 PNK-16 61 GRN-16 246 PNK-16 218 GRN-16 160 BLK-18 110 WHT-16
0 BLK-16 7 7 0 BLK-16 246 PNK-16 62 RED-16 160 RED-18 218 GRN-16 199 ORG-16 52 BRN-16
WHT-16 89 RED-16
130 TAN-16 8 8 130 TAN-16 62 RED-16 36 BLU-14 160 BLK-18 157 RED-16 160 RED-18 62 RED-16 15 02 RED-14
129 YEL-16 9 9 129 YEL-16 36 BLU-14 148 ORG-16 246 PNK-16 160 BLK-18 198 TAN-16 61 GRN-16 20 BRN-16
11 RED-16 10 10 11B
215 RED-14 130 TAN-16 199 ORG-16 218 GRN-16 243 BLU-16 199 ORG-16 195 69A WHT-16 05 RED-16
PLUG 11 11 PNK-16 42 GRN-14 126 GRN-16 199 ORG-16 84 RED-16 59BYEL-16
RED-16 84 RED-16 61 GRN-16
EMPTY PLUG 12 12 216 PUR-16 129 YEL-16 125 PNK-16 40 GRY-16 40 GRY-16 59A RED-16 53 RED-16 136 PUR-16
2 214 RED-16 134 PNK-16 123 TAN-16 53 RED-16 53 RED-16 140 GRY-16 36 BLU-14 138 ORG-16
3 WORK/ROAD LIGHT 213 RED-16 142 BLU-14 122 PUR-16 62 RED-16 62 RED-16 52 WHT-16 40 GRY-16 137 YEL-16
EMPTY D 143 BRN-16 132 GRN-14 124 YEL-16 59C RED-16 59B RED-16 160 RED-18 29 YEL-16 25 BRN-16
1 EMPTY 146 PNK-16 146 PNK-16 218 GRN-16 59A RED-16 160 BLK-18 71 BLK-16 160 RED-18
6 50 WHT-16 42 GRN-14 213 RED-14 160 RED-18 36 BLU-14 36 BLU-14 36 BLU-14 70 RED-16 160 BLK-18
5 270 WHT-16 87 30 214 RED-16 36 BLU-16 214 RED-14 160 BLK-18 34 YEL-16 135 YEL-16 15 BRN-16 33 PNK-16 53 RED-16
4 62A RED-16 11B RED-16 11A RED-14 14 PUR-16 136 PUR-16 61 GRN-16 25 BRN-16 84 RED-16
134 PNK-14 270B WHT-16
87A 246 PNK-16 0 BLK-16 67 PNK-16 69A WHT-16 69A WHT-16 05 RED-16 36 BLU-14
PLUG 217 GRY-16 29 YEL-16 84 RED-16 02 RED-14 29 YEL-16
149 BRN-16 86+ 85- 217 GRY-16 71 BLK-16
70 RED-16
53 RED-16
110 WHT-16
20 BRN-16 15 BRN-16
138 ORG-16 37 GRN-16
33 PNK-16 40 GRY-16 89 RED-16 33 PNK-16
25 BRN-16 29 YEL-16 110 WHT-16 10 WHT-16
05 RED-16 71 BLK-16 56 RED-12 30 PUR-16
FRT WORK LIGHTS 02 RED-14 70 RED-16 137 YEL-16 40 GRY-16
A 198 TAN-16 33 PNK-16 136 PUR-16 52 WHT-16
20 BRN-16 25 BRN-16
143 BRN-16 87 30 54 RED-14 05 RED-16
SEE PLUG 270B WHT-16 140 GRY-16 02 RED-14
87A 138 ORG-16 20 BRN-16
195 YEL-16 138 ORG-16
NOTE A 133 ORG-16 86+ 85- 217 GRY-16 89 RED-16 89 RED-16
110 WHT-16 136 PUR-16
55 WHT-12
FLASHER
146A PNK-16
126 GRN-16
213 RED-14
214 RED-14
11B RED-16
11A RED-16
199 ORG-16
122 PUR-16
218 GRN-16
69A W HT-16
132 GRN-14
125 PNK-16
160 RED-18
138 ORG-16
60 ORG-16
23 ORG-16
134 PNK-16
136 PUR-14
140 GRY-16
110 WHT-16
31 ORG-16
142 BLU-14
157 RED-16
129 YEL-16
123 TAN-16
124 YEL-16
160 BLK-18
243 BLU-16
19 WHT-16
32 GRN-16
130 TAN-16
198 TAN-16
195 YEL-16
42 GRN-14
67 PNK-16
33 PNK-16
25 BRN-16
05 RED-16
02 RED-14
20 BRN-16
135 YEL-16
54 RED-14
89 RED-16
24 BLU-16
14 PUR-16
59 RED-14
70 RED-16
04 BLU-16
84 RED-16
40 GRY-16
53 RED-16
62 RED-16
36 BLU-14
87 TAN-16
34 YEL-16
29 YEL-16
71 BLK-16
136 PUR-16
137 YEL-16
MODULE
E BRAKE/ALL-TACH
0 BLK-16
CONNECTION
246 PNK-16 87 30 62A RED-16
PLUG 87A
0 BLK-16
36A BLU-16 86+ 85- TO REAR
ABC WIPER/WASHER
148A ORG-16
146A PNK-16
56 RED-12
132 GRN-14
199 ORG-16
126 GRN-16
218 GRN-16
69A W HT-16
138 ORG-16
134 PNK-16
125 PNK-16
122 PUR-16
213 RED-14
160 RED-18
136 PUR-14
110 WHT-16
157 RED-16
142 BLU-14
243 BLU-16
60 ORG-16
23 ORG-16
214 RED-14
31 ORG-16
140 GRY-16
130 TAN-16
129 YEL-16
123 TAN-16
124 YEL-16
160 BLK-18
135 YEL-16
TAN-16
195 YEL-16
55 WH-12
42 GRN-14
32 GRN-16
19 WHT-16
11 RED-14
84 RED-16
40 GRY-16
53 RED-16
67 PNK-16
70 RED-16
33 PNK-16
25 BRN-16
05 RED-16
02 RED-14
20 BRN-16
59 RED-14
54 RED-14
14 PUR-16
89 RED-16
24 BLU-16
04 BLU-16
36 BLU-14
62 RED-16
87 TAN-16
34 YEL-16
29 YEL-16
71 BLK-16
0 BK-12
3-PIN WEATHERPACK
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
7 SHROUD
198
C
D
B
A
B
E
5-PIN
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
11
11
1
2
3
4
5
6
7
8
9
D
1
2
3
4
5
6
7
8
9
A 1208-4891
5A C 61
1 2
TOP VIEW 31 PIN
PDM MODULE 31 PIN DEUTSCH PLUG
48 44 40 36 32 28 24 20 16 12 8 4 DEUTSCH RECEPTACLE
47 43 39 35 31 27 23 19 15 11 7 3 HDP26-24-31ST
HDP24-24-31PT
46 42 38 34 30 26 22 18 14 10 6 2 TO
45 41 37 33 29 25 21 17 13 9 5 1 TO TO CHASSIS
CHASSIS CHASSIS
HARNESS HARNESS
HARNESS
86 30 F E
87 87A85
NOTCH ORIENTATION
(plus 175846-848)
271
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.
Manitou Group
One Gehl Way, West Bend, WI 53095-0179 U.S.A.
www.gehl.com