Manual de Partes - GHL0R260J0X177818

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R260

R260 (EU)
R260 X-Series
Skid-Steer Loader
Parts Manual
50950172 Rev. H 10/21
Introduction NOTE: The following abbreviations and symbols
For your safety and continued proper operation, may be used herein:
use only genuine GEHL® service parts. When or- A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
dering service parts, specify the correct part num- AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ber, full description, quantity required, the unit ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSY
model number and serial number. AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . . . . . . . . . Cold Cranking Amperage
located on the left chassis upright. “Right” and CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
“Left” are determined from a position sitting on DH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Hand
the seat and facing forward. DJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual Joystick
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
Manitou Americas reserves the right to make FOPS . . . . . . Falling Object Protective Structure
changes or improvements in the design or con- GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
struction of any part of the unit without incurring HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
the obligation to install such changes on any previ- H/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/Foot
ously delivered units. HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flow
NOTE: Purchase equivalent, quality tires for your HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
loader. Contact your dealer for replacement tire JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
information. kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
NOTE: Replacement batteries are not provided by
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
the GEHL Company. For battery specifications
MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
see “Electrical-Chassis” chapter. ALL REPLACE-
NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
MENT BATTERIES MUST BE PURCHASED
N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
LOCALLY.
NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
Refer to the abbreviations table located on this N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
page for the various fastener descriptions. Stan- NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
dard attaching hardware torque values are also NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
provided on the inside back cover. If a part re- NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
quires lubrication or a nonstandard torque val- PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
ue, it will be specified behind the part number POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
description in parenthesis. PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
Items shown in the parts list that do not have part QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
numbers are shown for reference purposes only REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
and are NOT available for purchase. REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
ROPS . . . . . . . . . .Roll Over Protective Structure
Dimensions are in inches unless otherwise speci- RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
fied. SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Bar
TB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/Joystick
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt

GEHL is a registered trademark of Manitou Group


TABLE OF CONTENTS
DESCRIPTION PAGE

Chassis (includes Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


HVAC and Heater-Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Grille and Engine Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ROPS/FOPS Structure/Interior (includes Non-HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Attachment Bracket (includes Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hydraulics - Chassis (with Auxiliary Hydraulics and Hydraglide™) . . . . . . . . . . . . . . . . . . . . . . 89
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Controls - Wheel Drives - Lift/Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Electrical - Chassis (includes Hydraglide™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical - 14-Pin Auxiliary Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Gear Pumps - Single and Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Solenoid Valves - Brake, Joystick Supply and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Main Control Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Hydraglide™ Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Condensor, Heater Housing and HVAC Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Foot Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
(continued on next page)
TABLE OF CONTENTS
DESCRIPTION PAGE

50850001 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223


50352739 Auxiliary Coupler Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
811496 Warning Lamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
811488 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
50850728 AM/FM Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427 . . . . . . . . . . . . . . . . . . . . . . . 227
50850344 Backup Alarm Kit for T-Bar Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
805855 Engine Block Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
50850284 Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
811487 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Seat Kits - Suspension 810422 and Standard 810423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
810946 Universal Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
811486 Backup Alarm Kit for Dual Joystick and Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
50850341 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
50850116 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
50850328 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
50850357 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
50850574 Electric Attachment Control Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
50850457 Single-Point Lift Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
50850374 Power-A-Tach Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
50450384 Completing Kit for all Power-A-Tach Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
50850395 Cab Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
50850556 Pre-Cleaner Kit (Non-DPF Models). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
50850572 Backup Alarm Kit (EU & X-Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
50850624 Sub-Zero Crankcase Ventilation Kit (Non-DPF Models) . . . . . . . . . . . . . . . . . . . . . 250
50850832 Impact-Resistant Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
50850836 Wide Fender Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
50850827 Rear Camera Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
50851090 Bluetooth Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Electrical Schematic - HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Electrical Schematic - Heater/Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Electrical Schematic - 14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Hydrostatic/Hydraulic Schematic - Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Hydrostatic/Hydraulic Schematic - T-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Hydrostatic/Hydraulic Schematic - Dual Hand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Electrical Schematic - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Electrical Schematic - ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

O-Ring Table, Coupling & Adapter Torque Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273


Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
CHASSIS
SN 175579 and Up

50450431

1 50950172/H1021 PRINTED IN USA


CHASSIS
Ref. Part
No. No. Description Quantity
1 071706 NUT/LOCK 1/2 2
2 072343 GASKET/FUEL SENDER 1
3 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 8
4 090666 NUT/LOCK SERRATED FLANGE 3/8 4
5 092164 SCREW/CAP HEX FLANGE LOCKING 1/2 X 1-1/4 6
6 131522 PLUG MORB12 1
7 131529 PLUG MORB08 1
8 134853 NUT/SPIRALOCK™ 1/2 10
9 138593 ASSY/CHAINCASE COVER 2
10 184670 PLUG/PIPE SQUARE SOCKET MP12 2
11 189144 STOP/DOWN 2
12 191826 PLUG/HOLE 4
13 193706 LATCH/SWELL 4
14 194271 STRIP/FOAM 1/4 X 1-1/2 X 15-13/16 2
15 195138 c SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 (AT CLEAN-OUT COVER) 3
16 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 7
17 230-32588 VENT/AIR 2
18 242675 COVER/CLEAN-OUT 1
19 244559 SEAL/BULB 90° 2
20 245238 SEAL/FILLER PLATE 2
21 271468 b CAP/FUEL FILLER (TAKES 50280186 KEY) 1
22 272426 b STRAINER/FUEL 1
132050 a STRAINER/FUEL FILL 1
650702 SCREW/TAPPING PAN HEAD THREAD FORMING #6 X 3/8 2
23 310-32585 SCREW/CAP FLAT HARDENED 1/2 X 1-1/2 2
24 360-32599 SHIM 6
25 50302792 SENDER/FUEL 1
26 50305840 SCREW/TAPPING HEX WASHER HEAD THREAD CUT #10 X 3/4 5
27 50308230 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 1 4
28 50309910 d FILLER/ROPS RIGHT 1
241233 d FILLER/ROPS RIGHT 1
29 50309911 d FILLER/ROPS LEFT 1
241234 d FILLER/ROPS LEFT 1
30 50315621 SUPPORT/HOSE 1
31 50350493 CHASSIS SIDE COVER/LEFT 1
32 50350496 CHASSIS SIDE COVER/RIGHT 1
33 50350568 COVER/LOWER LEFT 1
34 50350570 FENDER/WLDMT/LEFT 1
35 50350572 FENDER/WLDMT/RIGHT 1
36 50350573 COVER/LOWER RIGHT 1
37 50352457 PAN/BELLY 2
38 50352769 STEP 1
39 50353776 WELDMT/CHASSIS 1
40 650527 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 1/2 X 1/-14 10
41 650573 BOLT/CARRIAGE 5/16 X 1 2
42 650969 BOLT/CARRIAGE SQUARE NECK 5/16 X 5/8 1
43 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 28
44 651067 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 3/8 X 1 4
45 651799 d SCREW/CAP HEX FLANGE 5/16 X 1 (AT THE ROPS FILLERS) 4
651648 c SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 7
46 L43846 PLUG MP08 2
47 L45666 CLAMP/HOSE 1.00X.41 HOLE 1
48 139819 BLOCK/RUB 4
a) SN 175850 and Before (see exemptions in note b)
b) SN 175851 and Up, plus 175846-848.
c) Tapping screw 195138 has replaced tapping screw 651648 at the clean-out cover (Ref #15). Use the bolt size that matches your machine.
d) 241233 and 241234 ROPS fillers have been replaced by 50309910 and 50309911, respectively. The new ROPS fillers utilize weld nuts and take the
651799 bolts, replacing the 651648 bolts. Use the bolt size that matches your machine.

PRINTED IN USA 50950172/H1021 2


CHASSIS
SN 175578 and Before

50450064

3 50950172/H1021 PRINTED IN USA


CHASSIS
Ref. Part
No. No. Description Quantity
1 071706 NUT/LOCK 1/2 2
2 072343 GASKET/FUEL SENDER 1
3 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 4
4 092164 SCREW/CAP HEX FLANGE LOCKING 1/2 X 1-1/4 6
5 131522 PLUG MORB12 1
6 131529 PLUG MORB08 1
7 132050 STRAINER/FUEL FILL 1
650702 SCREW/TAPPING PAN HEAD THREAD FORMING #6 X 3/8 2
8 090666 NUT/LOCK SERRATED FLANGE 3/8 4
9 134853 NUT/SPIRALOCK™ 1/2 10
10 134966 WASHER/FLAT HARDENED 1/2 10
11 136013 FUEL SENSOR/VDO 1
12 138593 ASSY/CHAINCASE COVER 2
13 184670 PLUG/PIPE SQUARE SOCKET MP12 2
14 189144 STOP/DOWN 2
15 191826 PLUG/HOLE 4
16 193706 LATCH/SWELL 4
17 194271 STRIP/FOAM 1/4 X 1-1/2 X 15-13/16 2
18 195138 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 4
19 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
20 230-32588 VENT/AIR 2
21 240903 PLUG/PASS THROUGH 2
22 241233 FILLER/ROPS RIGHT 1
23 241234 FILLER/ROPS LEFT 1
24 242675 COVER/CLEAN-OUT 1
25 244559 SEAL/BULB 90° 2
26 245238 SEAL/FILLER PLATE 2
27 310-32585 SCREW/CAP FLAT HARDENED 1/2 X 1-1/2 2
28 360-32599 SHIM 6
29 50350493 CHASSIS SIDE COVER/LEFT 1
30 50350496 CHASSIS SIDE COVER/RIGHT 1
31 50350568 COVER/LOWER LEFT 1
32 50350570 FENDER/WLDMT/LEFT 1
33 50350572 FENDER/WLDMT/RIGHT 1
34 50350573 COVER/LOWER RIGHT 1
35 50350775 WELDMT/CHASSIS 1
36 50352457 PAN/BELLY 2
37 50352769 STEP 1
38 650573 BOLT/CARRIAGE 5/16 X 1 2
39 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 28
40 651067 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 3/8 X 1 4
41 651312 SCREW/MACHINE TRUSS HEAD SLOTTED CROSS-RECESSED #10 X 1/2 5
42 651324 BOLT/CARRIAGE ROUND HEAD SQUARE NECK 1/2 X 1-1/2 10
43 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 7
44 139819 BLOCK/RUB 4

PRINTED IN USA 50950172/H1021 4


CHASSIS
Rear Bumper and Counterweight

4 3 3 1

1
4 3
3

50450308_50450002 4
2
3

5 50950172/H1021 PRINTED IN USA


CHASSIS
Ref. Part
No. No. Description Quantity
1 132681 NUT/HEX LOCK 1.00 2
2 50350599 BUMPER/REAR-CASTING 1
3 651151 WASHER/FLAT 1.00 4
4 651628 SCREW/CAP 1 X 3-3/4 2

Ref. Part
No. No. Description Quantity
1 132681 NUT/HEX LOCK 1.00 2
2 244322 COUNTERWEIGHT/CAST 1
3 651816 SCREW/CAP 1 X 4-1/2 2
4 654016 WASHER/FLAT 1.00 2

PRINTED IN USA 50950172/H1021 6


CHASSIS

Power-A-Tach®

15
8

D
C 5 16
11
1
1
3
4

7 6 10
9

14

UPPER RIGHT HAND COLUMN

B
1
1
3
C

2
13

DURING ASSY PLACE CAP


12 (ALREADY STRUCTURED)
ON UNUSED CHARGE A
PRESSURE PORT
B

EATON PUMP
CHARGE PRESSURE
CONNECTION
REXROTH PUMP
CHARGE PRESSURE
CONNECTION

50450330

7 50950172/H1021 PRINTED IN USA


CHASSIS
Ref. Part P-A-T
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 4
2 064260 NUT/HEX LOCK 5/16 1
3 079098 PLATE/TOP SIZE 2 TWIN FLAT 2
4 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
5 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
6 245180 CLAMP/TUBE 3/8 TWIN 1
7 50351381 VALVE/POWER-A-TACH 1
8 50351577 BRKT/POWER-A-TACH 1
9 50351590 TUBE/ALLTACH/MANIFOLD 1
10 50351591 TUBE/ALLTACH/MANIFOLD 1
11 50351643 SWITCH/POWER-A-TACH 1
12 50353538 TUBE/ALLTACH/MANIFOLD/DRAIN 1
13 50353540 TUBE/ALLTACH/CHARGE 1
14 650019 SCREW/CAP 1/4 X 4 2
15 650573 BOLT/CARRIAGE 5/16 X 1 2
16 650568 SCREW/CAP 5/16 X 2 1

PRINTED IN USA 50950172/H1021 8


HVAC AND HEATER-ONLY
HVAC Cab Assembly
All Models

SN 175843 and Up
CONNECT THESE BLACK AND RED
39 WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HVAC CONNECT QUICK
HOUSING HARNESS. DISCONNECTS TO
CONNECT THESE WEATHERPACK PRESET COLD
CONNECTORS TO THE CONNECTORS CONTROL SWITCH
ON THE HVAC HOUSING HARNESS
WITH CORRESPONDING COLORED
WIRES

40 SEE NOTE 1

3
23
4

INSERT GROMMET INTO PASS-


22
24 THROUGH HOLE IN REAR UPPER
LH CORNER OF ROPS
29
42

38 DETAIL A
8
41
18
SHOWN FOR
REFERENCE 9
ONLY
51
19
19
21
51 49

20 21
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER 49
20
NOTES:
1. TO ENSURE PROPER ON/OFF SWITCH CONFIGURATION WITH DECAL MARKINGS ORIENT THE COMPRESSOR SWITCH A
49
IN THE A-PILLAR COVER SUCH THAT THE TERMINALS ON THE REAR OF THE SWITCH ARE POSITIONED CLOSER TO
THE OUTSIDE OF THE MACHINE AS THE COVER WOULD BE POSITIONED IN THE MACHINE.

39

FASTEN CLIPS TO 30
LOUVER OPENINGS

SHOWN FOR
REFERENCE
ONLY

2
1
6
10 15 26
1 31
2 32 SHOWN
33
FOR REFERENCE
ONLY
2 48
6 27 43 28
1 47
1
5 25 50
11 44
5

17
17
45 36 14

48 36 47 34
12 48
1 50
16 34 35
37
TO RETURN PORT ON ENGINE
TO HEATER VALVE 7
35
13
7

6 5

TO RECEIVER DRYER
TO LOW PRESSURE
PORT OF COMPRESSOR 46

46

50440606

9 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part HVAC Cab
No. No. Description Assembly Qty
1 095955 CLAMP/HOSE #10 8
2 131842 NUT/SPIRALOCK™ 5/16 4
3 136304 KNOB/HEATER SWITCH 1
4 136305 SWITCH/HEATER 1
5 138777 O-RING/AC/#6 FITTING 3
6 138779 O-RING/AC/#10 FITTING 3
7 187030 CAP/DRIP 2
8 191635 KNOB/HVAC TEMP CONTROL 1
9 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
10 195585 TUBE/AC #10 1
11 195588 TUBE/AC/#6 1
12 195605 HOSE/#6/AC 1
13 195606 HOSE/#10/AC 1
14 195660 FILTER/HVAC FRESH AIR 1
15 240461 a ASSY/MAIN HVAC HOUSING 1
16 241208 PLATE/HEATER TUBES 1
17 241209 HOSE/HEATER 2
18 242437 VENT 4
19 242534 PLUG/PASS-THROUGH TUBE 2
20 242537 TUBE/FORWARD HVAC 2
21 242831 COVER/RECIRC 2
22 242832 FILTER/RECIRC 2
23 242833 PAD/SEALING FILTER 2
24 242862 GROMMET/HVAC COMPT 1
25 242863 PAD/FOAM SEALING STRIP 1
26 242917 PAD/HOUSING TOP 1
27 243013 PAD/HOUSING LEFT 1
28 243014 PAD/HOUSING RIGHT 1
29 243017 PAD/HVAC HEADLINER SEAL 1
30 243445 CLIP/HOSE RETAINING 4
31 243737 HOSE/MOLDED HTR (SUPPLY) 1
32 243738 HOSE/MOLDED HTR (RETURN) 1
33 243741 TUBE/HEATER 1
34 244770 TUBE/DRAIN HVAC 2
35 244815 HOSE/MENDER 1/2 HOSE 2
36 245235 CLAMP/HOSE WIRE 3/4 OD 2
37 50302100 SCREW/CAP FLANGE LOCKING 5/16 X 1/2 1
38 50304944 POTENTIOMETER 1
39 50305022 HARNESS/CAB HVAC 1
40 50305023 SWITCH/ROCKER OFF-NONE-ON 1
41 50305025 DECAL/HVAC CONTROL 1
42 50309427 HEADLINER/DUCT A/C 1
43 50309814 HOUSING/HVAC 1
44 50314758 SEAL/FOAM 1
45 50315179 SEAL/FOAM 1
46 50350388 GAS SPRING 2050N 2
47 50657031 SCREW/CAP 3/8 X 1 8
48 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
49 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 8
50 651363 WASHER/FLAT 3/8 8
51 651807 WASHER/FLAT 1/4 4
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 10


HVAC AND HEATER-ONLY

HVAC Engine Assembly

DPF Models

SN 175843 and Up

4
3
15

APPLY LOCTITE 242


24 DO NOT FULLY TIGHTEN A/C TUBES
13 TO BRACKET UNTIL BOTH ENDS OF
TUBES ARE FULLY CONNECTED
22 14

6 20 1

18

10 11

17 14
15 8
25

19 9 7
21

3 4
5
20 23

12
26 2

23

16
23
19

ASSEMBLED VIEW

50440607

11 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Quantity
No. No. Description HVAC DPF Engine
1 079098 PLATE/TOP SIZE 2 TWIN FL 1
2 094762 NUT/LOCK OVAL TOP 3/8 4
3 138778 O-RING/AC/#8 FITTING 2
4 138779 O-RING/AC/#10 FITTING 2
5 241008 PULLEY/CRANK/AC/YANMAR 1
6 241010 TENSIONER/BELT 1
7 241844 SPACER/ALTERNATOR 1
8 243033 CLAMP/TUBE/TWIN/AC 2
9 243493 BRACKET/COMPRESSOR 1
10 50313885 PULLEY/VEE/W/BEARING 1
11 50314401 SPACER/PULLEY 1
12 50315575 b BELT/AC 1
50354368 a BELT/AC 1
13 50351254 BRACKET/TENSIONER 1
14 50351749 TUBE/AC HIGH PRESSURE 1
15 50351750 TUBE/AC LOW PRESSURE 1
16 50352428 COMPRESSOR A/C 1
17 50657097 FW M10.5x30x2.5 1
18 650419 SCREW/CAP 1/4 X 1-3/4 1
19 50657101 SCREW/CAP 3/8 X 4-1/4 4
20 651395 SCREW/CAP M10 X 30 MM 4
21 651448 LN INST M10-1.5 1
22 654004 WASHER/FLAT 5/16 1
23 654049 WASHER/FLAT 3/8 4
24 656001 SCREW/CAP M8 X 20 MM 1
25 656012 CS M10-1.5x50 1
26 656133 WASHER/FLAT M10 3
a) SN 176688 and Before (see exemptions in note b).
b) SN 176689 and Up, plus 176679-681, 176684.

PRINTED IN USA 50950172/H1021 12


HVAC AND HEATER-ONLY

HVAC Engine Assembly

Non-DPF Models

SN 175843 and Up

4
3

14
DO NOT FULLY TIGHTEN A/C TUBES
TO BRACKET UNTIL BOTH ENDS OF
REMOVE EXISTING LIFT HOOK 7 EACH TUBE ARE FULLY CONNECTED
ON ENGINE AND ASSOCIATED
FASTENERS 22
17
15

18
15
24
1
6

16 8 1
25 10 11
20 9

14

19 3
21

2 4
23
5

20
2

26 12

23
13

19

ASSEMBLED VIEW

50440609

13 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Quantity HVAC
No. No. Description Non-DPF Engine
1 074395 CLAMP/HOSE 2
2 094762 NUT/LOCK OVAL TOP 3/8 4
3 138778 O-RING/AC/#8 FITTING 2
4 138779 O-RING/AC/#10 FITTING 2
5 241008 PULLEY/CRANK/AC/YANMAR 1
6 241010 TENSIONER/BELT 1
7 241251 BRACKET/TENSIONER 1
8 241844 SPACER/ALTERNATOR 1
9 243493 WLMT/BRKT/COMP/UPPER 1
10 50313885 PULLEY/VEE/W/BEARING 1
11 50314401 SPACER/PULLEY 1
12 50315575 b BELT/AC 1
50354368 a BELT/AC 1
13 50352428 COMPRESSOR A/C 1
14 50353675 TUBE/HVAC LOW PRESSURE 1
15 50353677 TUBE/HVAC HIGH PRESSURE 1
16 50657097 FW M10.5x30x2.5 1
17 650545 CS 5/16X1-1/4 C5ZY 1
18 650810 FW 5/16 ANZY 1
19 50657101 SCREW/CAP 3/8 X 4-1/4 4
20 651395 SCREW/CAP M10 X 30 MM 4
21 651448 LN INST M10-1.5 1
22 654004 WASHER/FLAT 5/16 4
23 654049 WASHER/FLAT 3/8 4
24 656001 SCREW/CAP M8 X 20 MM 4
25 656012 CS M10-1.5x50 1
26 656133 WASHER/FLAT M10 3
a) SN 176688 and Before (see exemptions in note b).
b) SN 176689 and Up, plus 176679-681, 176684.

PRINTED IN USA 50950172/H1021 14


HVAC AND HEATER-ONLY

HVAC Assembly Routing

All Models

SN 175843 and Up CONDENSER SHOWN WITHOUT


COVER FOR CLARITY
21

C 15

17
35
3 14
5

26 10 30
B D
TO BOTTOM
COMPRESSOR
TUBE B
31
6
19 6
13 36 A
INSTALL WRAP AROUND 32
14 SECURE HVAC HOSES COMING OFF OF
C CHASSIS HARNESS COMPRESSOR TUBES NEAR SLIDE HEATER HOSES 37
ENGINE. THROUGH SLEEVE
14 34
12
2
11

27 ENGINE TOP VIEW


29 TO TOP FAN END
COMPRESSOR
TUBE 5

2
SECURE HEATER HOSE 32
6
28
D
DPF EQUIPPED TIER IV 6
A 33 TURBO ENGINES USE
6 THIS RETURN PORT SUPPLY LINE TO
HEATER VALVE 7
25 37
ALL OTHER ENGINES USE
39 THIS RETURN PORT
6 TO SUPPLY PORT
(SEE ENGINE VIEW)
7
SHOWN FOR
DPF EQUIPPED TIER IV REFERENCE ONLY
TURBO ENGINES USE THIS
ADAPTOR, ALL OTHER TO RETURN PORT
ENGINES IT IS NOT USED (SEE ENGINE VIEW)

TO CAB HARNESS TO RELAYS

TO HEATER VALVE

1
TO BINARY SWITCH TO CONDENSER
ON RECEIVER DRYER 18

TO CHASSIS HARNESS
(FUSED POWER)

24
TO TABS ON 20
BACK OF ROPS

SECURE TO SECURE TO
1
COMPRESSOR COMPRESSOR
HOSE TUBE

38
4 38
1
TO COMPRESSOR

23
16

38

8
22

16

9
9
38

16

50440624

15 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part HVAC Assembly
No. No. Description Routing Qty
1 055648 TIE/CABLE 3/16 X 7-1/2 6
2 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 3
3 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
4 131842 LN FL SPIRALOCK 5/16 CZY 1
5 090666 NUT/LOCK SERRATED FLANGE 3/8 2
6 095955 CLAMP/HOSE #10 6
7 104052 FITTING/STRAIGHT HB10-MBSPT06 2
8 132293 SPRING/GAS 2
9 132493 CLIP/GAS SPRING 4
10 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
11 138649 RECEIVER/DRYER/AC 1
12 138651 CLAMP/RECEIVER DRYER 1
13 138714 SWITCH/BINARY/AC 1
14 138777 O-RING/AC/#6 FITTING 3
15 138778 O-RING/AC/#8 FITTING 1
16 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
17 240503 PAD/INSULATION 1
18 241486 PLATE/COVER LOUVERED 1
19 242147 RELAY/40 AMP/SEALED 2
20 242482 KNOB/CLAMPING 5/16 STUD 2
21 243076 a ASSY/CONDENSER 1
22 244813 COVER/DRAIN HVAC RIGHT 1
23 244814 COVER/DRAIN HVAC LEFT 1
24 50305020 HARNESS/HVAC CHASSIS 1
25 50305026 VALVE/HEATER 1
26 50305090 BRACKET/HVAC ACCUMULATOR 1
27 50305120 BRACKET/HEATER VALVE 1
28 50305122 TIE/CABLE .30 X15 BLACK FIR TREE 1
29 50352030 HOSE/#10 A/C 1
30 50352031 HOSE/A/C #8 1
31 50352061 TUBE/AC/#6 1
32 50352401 HOSE HEATER 5/8 X 36 1
33 50352403 HOSE HEATER 5/8 X 14 1
34 50352424 SLEEVE HG28 X 27 1
35 50352568 HOSE/#6 A/C 36.00 1
36 50352577 TIE/CABLE 3/16 X 8 BLACK FIR TREE 1
37 50353911 HOSE/HEATER -10 X 58 1
38 650969 BOLT/CARRIAGE ROUND HEAD SOCKET SQUARE NECK 5/16 X 5/8 4
39 L50202 SCREW/CAP BUTTON HEAD STAINLESS STEEL 1/4 X 5/8 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 16


HVAC AND HEATER-ONLY
Heater Hose Support Assembly
HVAC and Heater-Only Models

SN 175843 and Up

DPF Models

3
ELECTRICAL MOUNTING
BRACKET - LEFT-HAND 7
SIDE OF ENGINE
COMPARTMENT
1
2

4
6
5

Non-DPF Models

3
4

SECURE STRAP USING EXISTING


HOLE IN AIR CLEANER BRACKET

50440653_50440641

17 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Hose Support
No. No. Description DPF Assy Qty
1 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
2 070648 NUT/HEX LOCK 5/16 2
3 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 1
4 50315528 BRACKET/HEATER HOSE 1
5 50353622 STRAP/CINCH HANGING -08 1
6 650687 BOLT/CARRIAGE 5/16 X 3/4 2
7 654004 WASHER/FLAT 5/16 1

Ref. Part Hose Support


No. No. Description Non-DPF Assy Qty
1 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
2 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 1
3 50353622 STRAP/CINCH HANGING -08 1
4 654004 WASHER/FLAT 5/16 1

PRINTED IN USA 50950172/H1021 18


HVAC AND HEATER-ONLY
HEATER SHUTOFF
VALVE CONNECTION

HVAC 1

Models RELAY CONNECTION

DPF CONNECT TO BINARY


SWITCH ON DRYER

Models
LEFT INSTRUMENT
PANEL VIEW
CONNECTION TO
CONDENSOR FAN
83

SN 175842 and DETAIL B

Before
6
ATTACH TO ELECTRICAL
CONNECTION BRACKET

78
73

15 1 3 PLACES ON CAB
GROUND WIRES CONNECT
TO HORN BOLT LOCATION 83
ON CHASSIS

14
66 28

CONNECT TO MATING
CONNECTOR FROM
CHASSIS HARNESS
SECURE COMPRESSOR WIRE TO
EXISTING HOSES AND TUBES ALREADY
ROUTED TO COMPRESSOR WITH TIES (3X)

16 72
APPLY PIPE SEALANT APPLY PIPE SEALANT
TO THREADS INTO TO THREADS INTO
VALVE BODY 81
VALVE BODY

10

29 25

10
12
USE CINCH STRAP TO 79
SECURE HEATER HOSES
89 99 36 46
99 19
21
13 3 16
36 2 17
10
86
99

4 HEATER VALVE
10 BRACKET VIEW
93
80
88

18
RUN HEATER HOSES FROM 82
ENGINE PORT CONNECTIONS
THROUGH NYLON SLEEVE 87 8
10
SUPPLY LINE TO CAB
86 11 HEATER VALVE

10

11

TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT WATER PUMP
TOP VIEW 23
HEATER HOSE ROUTING VIEW NON TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT
22

APPLY LOCTITE 242


101
74
99
45 98

92 100 24 90
75
76
22
62
23 59 7 91

84

DO NOT FULLY TIGHTEN AC


TUBES TO THIS BRACKET UNTIL
43 AC TUBES ARE CONNECTED
AT BOTH ENDS.
40 100 5

50450267 9 100

94
COMPRESSOR ASSY VIEW

98 102 39

19 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part DPF Models
No. No. Description HVAC Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 6
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
3 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
4 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 2
5 071703 NUT/LOCK HEX 3/8 1
6 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
7 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
8 090666 NUT/LOCK SERRATED FLANGE 3/8 2
9 094762 NUT/LOCK OVAL TOP 3/8 4
10 095955 CLAMP/HOSE #10 14
11 104052 FITTING/STRAIGHT HB10-MBSPT06 2
12 131842 NUT/SPIRALOCK™ 5/16 5
13 135225 SEAL/SHROUD 1
14 136304 KNOB/HEATER SWITCH 1
15 136305 SWITCH/HEATER 1
16 137797 NUT/WHIZLOCK SERRATED FLANGE #10 3
17 138649 RECEIVER/DRYER/AC 1
18 138651 CLAMP/RECEIVER DRYER 1
19 138714 SWITCH/BINARY/AC 1
20 138723 VALVE/EXPANSION/AC 1
194935 KIT/O-RING 1
21 138777 O-RING/AC/#6 FITTING 6
22 138778 O-RING/AC/#8 FITTING 4
23 138779 O-RING/AC/#10 FITTING 5
24 139952 PULLEY/VEE W/BEARING 1
25 186193 FITTING/STRAIGHT HB10-MP08 1
26 186703 HEATER/AC SOLENOID VALVE 1
27 187030 CAP/DRIP 2
28 189033 MODULE/AC CONTROL 1
29 191351 FITTING/ELBOW 90º 1/2 NPT 1
30 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
31 195585 TUBE/AC #10 1
32 195588 TUBE/AC/#6 1
33 195605 HOSE/#6/AC 1
34 195606 HOSE/#10/AC 1
35 195660 FILTER/HVAC FRESH AIR 1
36 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 7
37 240461 a ASSY/MAIN HVAC HOUSING 1
38 240503 PAD/INSULATION 1
39 241008 PULLEY/CRANK/AC/YANMAR 1
40 241010 TENSIONER/BELT 1
41 241208 PLATE/HEATER TUBES 1
42 241209 HOSE/HEATER 2
43 241385 SPACER/PULLEY 1
44 241486 PLATE/COVER LOUVERED 1
45 241844 SPACER/ALTERNATOR 1
46 242145 RELAY/SEALED 1
47 242437 VENT 4
48 242534 PLUG/PASS-THROUGH TUBE 2
49 242537 TUBE/FORWARD HVAC 2
50 242831 COVER/RECIRC 2
51 242832 FILTER/RECIRC 2
a) For breakdown see “Section B” of this manual.

Parts Listing Continued On Next Page

PRINTED IN USA 50950172/H1021 20


HVAC AND HEATER-ONLY
CONNECT THESE BLACK AND RED
WIRES TO THE CORRESPONDING AC SYSTEM EVACUATION AND CHARGE PROCEDURE & SPECIFICATIONS:
COLORED WIRES ON THE HVAC 1. EVACUATE SYSTEM TO VACUUM OF APPROXIMATELY 30 IN. OF Hg.
HOUSING HARNESS. FOR 25 MINUTES MINIMUM AND HOLD FOR 10 MINUTES MINIMUM.
2. CHECK FOR PRESSURE CHANGE.
CONNECT QUICK 3. ADD 1 OZ. PAG L100 OIL.
DISCONNECTS TO 4. ADD 2.6 LBS. OF R134A REFRIGERANT.
PRESET COLD
CONTROL SWITCH 5. CHECK ENTIRE SYSTEM FOR ANY REFRIGERANT LEAK

52

CONNECT THESE WEATHERPACK


CONNECTORS TO THE CONNECTORS
ON THE HVAC HOUSING HARNESS 51
WITH CORRESPONDING COLORED
WIRES 58
53 54

DETAIL A

HVAC
48
47

Models 49
30

48

DPF
Models
49

INSERT HOSE AND PLUG INTO 50


SQUARE OPENINGS ON BOTH 97
SN 175842 and SIDES OF HEADLINER

Before 53

73

FASTEN CLIPS TO 61
LOUVER OPENINGS

23 37 64 10 10 57
31 12
63 55
65 REFERENCE ONLY
96
10 35
23
44
21 32 21 20 22
69 56

42 36
95
10 71
67
96
41
33
34

70

27
61

21

68

22

23 21

79

77 78

17 85

WRAP PROTECTIVE SLEEVE 38 21


AROUND AC HOSES TO
PROTECT AGAINST OPTIONAL
HYDRAULIC VALVES AND TUBES
THAT ARE IN CLOSE PROXIMITY.
50450267

21 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
continued from previous page
Ref. Part DPF Models
No. No. Description HVAC Quantity
52 242833 PAD/SEALING FILTER 2
53 242862 GROMMET/HVAC COMPT 1
54 242863 PAD/FOAM SEALING STRIP 1
55 242917 PAD/HOUSING TOP 1
56 243013 PAD/HOUSING LEFT 1
57 243014 PAD/HOUSING RIGHT 1
58 243017 PAD/HVAC HEADLINER SEAL 1
59 243033 CLAMP/TUBE/TWIN/AC 2
60 243076 a ASSY/CONDENSER 1
61 243445 CLIP/HOSE RETAINING 4
62 243493 BRACKET/COMPRESSOR 1
63 243737 HOSE/MOLDED HEATER (SUPPLY) 1
64 243738 HOSE/MOLDED HEATER (RETURN) 1
65 243741 TUBE/HEATER 1
66 244496 KNOB/HVAC TEMP CONTROL 1
67 244770 TUBE/DRAIN HVAC 2
68 244813 COVER/DRAIN HVAC RIGHT 1
69 244814 COVER/DRAIN HVAC LEFT 1
70 244815 HOSE/MENDER 1/2 HOSE 2
71 245235 CLAMP/HOSE WIRE 3/4 OD 2
72 50304808 BRACKET/HEATER VALVE 1
73 50351041 HARNESS/HVAC CAB 1
74 50351254 BRACKET/TENSIONER 1
75 50351749 TUBE/AC HIGH PRESSURE 1
76 50351750 TUBE/AC LOW PRESSURE 1
77 50352030 HOSE/#10 A/C 1
78 50352031 HOSE/A/C #8 1
79 50352061 TUBE/AC/#6 1
80 50352403 HOSE HEATER 5/8 X 14 1
81 50352404 ASSY/BRACKET HEATER VALVE 1
82 50352424 SLEEVE HG28 X 27 1
83 50352427 HARNESS/HVAC CHASSIS 1
84 50352428 COMPRESSOR/A-C 1
85 50352568 HOSE/#6 A/C 36 1
86 50352570 HOSE HEATER 5/8 X 60 1
87 50352571 HOSE HEATER 5/8 X 42 1
88 50353422 BRACKET/HEATER HOSE RETAINER 1
89 50353622 STRAP/CINCH HANGING -08 1
90 50354368 BELT/AC 1
91 650419 SCREW/CAP 1/4 X 1-3/4 1
92 650579 SCREW/CAP 3/8 X 1-3/4 1
93 650687 BOLT/CARRIAGE 5/16 X 3/4 2
94 650851 SCREW/CAP 3/8 X 4-1/2 4
95 650969 BOLT/CARRIAGE ROUND HEAD SOCKET SQUARE NECK 5/16 X 5/8 4
96 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
97 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
98 651395 SCREW/CAP M10 X 30 MM 4
99 654004 WASHER/FLAT 5/16 5
100 654049 WASHER/FLAT 3/8 6
101 656001 SCREW/CAP M8 X 20 MM 1
102 656133 WASHER/FLAT M10 3
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 22


HVAC AND HEATER-ONLY
HEATER SHUTOFF
VALVE CONNECTION
1

HVAC CONNECT TO BINARY


RELAY CONNECTION

Models
SWITCH ON DRYER

LEFT INSTRUMENT

Non-DPF Models PANEL VIEW


79
CONNECTION TO
CONDENSOR FAN

SN 175842 and
DETAIL B

Before
ATTACH TO ELECTRICAL 7
CONNECTION BRACKET

72
1 3 PLACES ON CAB
74
79
14
GROUND WIRES CONNECT
TO HORN BOLT LOCATION
ON CHASSIS

13
65 27

CONNECT TO MATING
CONNECTOR FROM
CHASSIS HARNESS

SECURE COMPRESSOR WIRE TO


EXISTING HOSES AND TUBES ALREADY
ROUTED TO COMPRESSOR WITH TIES (3X)

NYLON SLEEVE TO WRAP AROUND HEATER APPLY PIPE


HOSES SECURE SLEEVE AND HOSES TO AIR 15 71
THREAD SEALANT
CLEANER BRKT USING CINCH STRAP
APPLY PIPE
THREAD SEALANT
35 28 77
96
84 10
82 24 2
2
3 10
12

10

76 10
8 75
18 46
8

20 15
83
16
78
RUN HEATER HOSES FROM
ENGINE PORT CONNECTION 82
THROUGH NYLON SLEEVE 10 4
10 11
HEATER VALVE
11
BRACKET VIEW
17

SUPPLY LINE TO CAB


HEATER VALVE

22
TURBO ENGINE WATER PUMP
85
APPLICATIONS USE TOP VIEW
THIS RETURN PORT 21

96
86
88

42
90

DO NOT FULLY TIGHTEN A/C TUBES


APPLY LOCTITE 242 UNTIL BOTH ENDS OF EACH TUBE
98 (4) PLACES 6 ARE INSTALLED

39
43
23
97
89

87

38 91
45
5
99 21
97 61
22

97
95 95

99
99
50450449
80
9
91

23 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Non-DPF Models
No. No. Description HVAC Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 6
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
3 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
4 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 2
5 071703 NUT/LOCK HEX 3/8 1
6 074395 CLAMP/HOSE 2
7 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
8 090666 NUT/LOCK SERRATED FLANGE 3/8 2
9 094762 NUT/LOCK OVAL TOP 3/8 4
10 095955 CLAMP/HOSE #10 14
11 104052 FITTING/STRAIGHT HB10-MBSPT06 2
12 131842 NUT/SPIRALOCK™ 5/16 5
13 136304 KNOB/HEATER SWITCH 1
14 136305 SWITCH/HEATER 1
15 137797 NUT/WHIZLOCK SERRATED FLANGE #10 3
16 138649 RECEIVER/DRYER/AC 1
17 138651 CLAMP/RECEIVER DRYER 1
18 138714 SWITCH/BINARY/AC 1
19 138723 VALVE/EXPANSION/AC 1
194935 KIT/O-RING 1
20 138777 O-RING/AC/#6 FITTING 6
21 138778 O-RING/AC/#8 FITTING 4
22 138779 O-RING/AC/#10 FITTING 5
23 139952 PULLEY/VEE W/BEARING 1
24 186193 FITTING/STRAIGHT HB10-MP08 1
25 186703 HEATER/AC SOLENOID VALVE 1
26 187030 CAP/DRIP 2
27 189033 MODULE/AC CONTROL 1
28 191351 FITTING/ELBOW 90º 1/2 NPT 1
29 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
30 195585 TUBE/AC #10 1
31 195588 TUBE/AC/#6 1
32 195605 HOSE/#6/AC 1
33 195606 HOSE/#10/AC 1
34 195660 FILTER/HVAC FRESH AIR 1
35 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 5
36 240461 a ASSY/MAIN HVAC HOUSING 1
37 240503 PAD/INSULATION 1
38 241008 PULLEY/CRANK/AC/YANMAR 1
39 241010 TENSIONER/BELT 1
40 241208 PLATE/HEATER TUBES 1
41 241209 HOSE/HEATER 2
42 241251 BRACKET/TENSIONER 1
43 241385 SPACER/PULLEY 1
44 241486 PLATE/COVER LOUVERED 1
45 241844 SPACER/ALTERNATOR 1
46 242145 RELAY/SEALED 1
47 242437 VENT 4
48 242534 PLUG/PASS-THROUGH TUBE 2
49 242537 TUBE/FORWARD HVAC 2
50 242831 COVER/RECIRC 2
a) For breakdown see “Section B” of this manual.

Parts Listing Continued On Next Page

PRINTED IN USA 50950172/H1021 24


HVAC AND HEATER-ONLY
CONNECT THESE BLACK AND RED
WIRES TO THE CORRESPONDING AC SYSTEM EVACUATION AND CHARGE PROCEDURE & SPECIFICATIONS:
COLORED WIRES ON THE HVAC 1. EVACUATE SYSTEM TO VACUUM OF APPROXIMATELY 30 IN. OF Hg.
HOUSING HARNESS. FOR 25 MINUTES MINIMUM AND HOLD FOR 10 MINUTES MINIMUM.
2. CHECK FOR PRESSURE CHANGE.
CONNECT QUICK 3. ADD 1 OZ. PAG L100 OIL.
DISCONNECTS TO 4. ADD 2.6 LBS. OF R134A REFRIGERANT.
PRESET COLD
CONTROL SWITCH 5. CHECK ENTIRE SYSTEM FOR ANY REFRIGERANT LEAK

52

CONNECT THESE WEATHERPACK


CONNECTORS TO THE CONNECTORS
ON THE HVAC HOUSING HARNESS
WITH CORRESPONDING COLORED 51
WIRES
58
53

HVAC 54

Models
DETAIL A

48
47
Non-DPF Models 29
49

SN 175842 and 48
50

Before 49

INSERT HOSE AND PLUG INTO


SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER 94
A

72

FASTEN CLIPS TO 60
LOUVER OPENINGS

22 36 63 10 10 57
30 12
62 55
64 REFERENCE ONLY
93
10
22 34
92
44
20 31 20 19 21
68 56

41
10 35
70
93
67
40 66
32
33
69
26
92

61
35
20

21

22 20

75
74

81
20 16
WRAP PROTECTIVE SLEEVE
50450449 AROUND AC HOSES TO
PROTECT AGAINST OPTIONAL
73
HYDRAULIC VALVES AND TUBES
THAT ARE IN CLOSE PROXIMITY.
37

25 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
continued from previous page
Ref. Part Non-DPF Models
No. No. Description HVAC Quantity
51 242832 FILTER/RECIRC 2
52 242833 PAD/SEALING FILTER 2
53 242862 GROMMET/HVAC COMPT 1
54 242863 PAD/FOAM SEALING STRIP 1
55 242917 PAD/HOUSING TOP 1
56 243013 PAD/HOUSING LEFT 1
57 243014 PAD/HOUSING RIGHT 1
58 243017 PAD/HVAC HEADLINER SEAL 1
59 243076 a ASSY/CONDENSER 1
60 243445 CLIP/HOSE RETAINING 4
61 243493 BRACKET/COMPRESSOR 1
62 243737 HOSE/MOLDED HEATER (SUPPLY) 1
63 243738 HOSE/MOLDED HEATER (RETURN) 1
64 243741 TUBE/HEATER 1
65 244496 KNOB/HVAC TEMP CONTROL 1
66 244770 TUBE/DRAIN HVAC 2
67 244813 COVER/DRAIN HVAC RIGHT 1
68 244814 COVER/DRAIN HVAC LEFT 1
69 244815 HOSE/MENDER 1/2 HOSE 2
70 245235 CLAMP/HOSE WIRE 3/4 OD 2
71 50304808 BRACKET/HEATER VALVE 1
72 50351041 HARNESS/HVAC CAB 1
73 50352030 HOSE/#10 A/C 1
74 50352031 HOSE/A/C #8 1
75 50352061 TUBE/AC/#6 1
76 50352403 HOSE HEATER 5/8 X 14 1
77 50352404 ASSY/BRACKET HEATER VALVE 1
78 50352424 SLEEVE HG28 X 27 1
79 50352427 HARNESS/HVAC CHASSIS 1
80 50352428 COMPRESSOR/A-C 1
81 50352568 HOSE/#6 A/C 36 1
82 50352570 HOSE HEATER 5/8 X 60 1
83 50352571 HOSE HEATER 5/8 X 42 1
84 50353622 STRAP/CINCH HANGING -08 1
85 50353675 TUBE/HVAC LOW PRESSURE 1
86 50353677 TUBE/HVAC HIGH PRESSURE 1
87 50354368 BELT/AC 1
88 650545 SCREW/CAP 5/16 X 1-1/4 1
89 650579 SCREW/CAP 3/8 X 1-3/4 1
90 650810 WASHER/FLAT 5/16 1
91 650851 SCREW/CAP 3/8 X 4-1/2 4
92 650969 BOLT/CARRIAGE ROUND HEAD SOCKET SQUARE NECK 5/16 X 5/8 4
93 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
94 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
95 651395 SCREW/CAP M10 X 30 MM 4
96 654004 WASHER/FLAT 5/16 6
97 654049 WASHER/FLAT 3/8 6
98 656110 WASHER/LOCK M8 4
99 656133 WASHER/FLAT M10 3
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 26


HVAC AND HEATER-ONLY
CONNECT THESE BLACK AND RED
WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HEATER TIE BACK THESE WIRES BECAUSE
HOUSING HARNESS. THEY ARE NOT USED FOR HEATER
36 INSTALLATIONS
CONNECT THESE WEATHERPACK
CONNECTORS TO THE CONNECTORS
ON THE HEATER HOUSING HARNESS
WITH CORRESPONDING COLORED
WIRES

INSERT GROMMET INTO PASS-


19 THROUGH HOLE IN REAR UPPER
LH CORNER OF ROPS
18

17
3 4

26
38

DETAIL A

12 13
35
6 8
37
SHOWN FOR 14 47
REFERENCE 14
ONLY 16
45

15
47
INSERT HOSE AND PLUG INTO 45 45
15 SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER
A

Heater-Only Cab Assembly

SN 175843 and Up 36

FASTEN CLIPS TO 27
LOUVER OPENINGS

SHOWN FOR
REFERENCE
ONLY

2
1
22
21
1 28 SHOWN FOR REFERENCE PURPOSES ONLY
29
30
25
1 44 39
43
1
2 40
46
20
11

11 9
24 33
41
23 33

7 44 31
44 31 43
1 46
34
10 32
7
TO RETURN PORT ON ENGINE
TO HEATER VALVE 5
23
32

GAS SPRING MOUNT


POSITIONED ON 42
CAB EXTERIOR

42

50440608

27 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Heater-Only Qty
No. No. Description Cab Assembly
1 095955 CLAMP/HOSE #10 8
2 131842 NUT/SPIRALOCK™ 5/16 4
3 136304 KNOB/HEATER SWITCH 1
4 136305 SWITCH/HEATER 1
5 187030 CAP/DRIP 2
6 191635 KNOB/HVAC TEMP CONTROL 1
7 192182 PLUG/RUBBER 2
8 195110 SCREW/ #8 X 1/2 PHILLIP FLAT HEAD 16
9 195660 FILTER/HVAC FRESH AIR 1
10 241208 PLATE/HEATER TUBES 1
11 241209 HOSE/HEATER 2
12 241987 PLUG/ A/C SWITCH 1
13 242437 VENT 4
14 242534 PLUG/PASS-THROUGH TUBE 2
15 242537 TUBE/FORWARD HVAC 2
16 242831 COVER/RECIRC 2
17 242832 FILTER/RECIRC 2
18 242833 PAD/SEALING FILTER 2
19 242862 GROMMET/HVAC COMPT 1
20 242863 PAD/FOAM SEALING STRIP 1
21 242917 PAD/HOUSING TOP 1
22 243007 a ASSY/HEATER HOUSING 1
23 243009 GROMMET .69ID .250GW 1.0 2
24 243013 PAD/HOUSING LEFT 1
25 243014 PAD/HOUSING RIGHT 1
26 243017 PAD/HVAC HEADLINER SEAL 1
27 243445 CLIP/HOSE RETAINING 4
28 243737 HOSE/MOLDED HEATER (SUPPLY) 1
29 243738 HOSE/MOLDED HEATER (RETURN) 1
30 243741 TUBE/HEATER 1
31 244770 TUBE/DRAIN HVAC 2
32 244815 HOSE/MENDER 1/2 HOSE 2
33 245235 CLAMP/HOSE WIRE 3/4 2
34 50302100 SCREW/CAP FLANGE LOCKING 5/16 X 1/2 1
35 50304944 POTENTIOMETER 1
36 50305022 HARNESS/CAB HVAC 1
37 50305025 DECAL/HVAC CONTROL 1
38 50309427 HEADLINER/DUCT A/C 1
39 50309814 HOUSING/CAB HVAC 1
40 50314758 SEAL/FOAM 1
41 50315179 SEAL/FOAM 1
42 50350388 SPRING/GAS 2050N 2
43 50657031 SCREW/CAP 3/8 X 1 8
44 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
45 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 8
46 651363 WASHER/FLAT 3/8 8
47 651807 WASHER/FLAT 1/4 4
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 28


HVAC AND HEATER-ONLY

Heater-Only Assembly Routing

SN 175843 and Up

B
5

5
A

20
24

17 B C

SLIDE HEATER HOSES 7


THROUGH SLEEVE 22
20 10
4
23

5 SECURE HEATER
CHASSIS HARNESS
6
24

5 TO SUPPLY PORT
(SEE ENGINE VIEW)
6
SHOWN FOR
REFERENCE ONLY
DPF EQUIPPED TIER IV 18
TURBO ENGINES USE THIS TO RETURN PORT
ENGINE TOP VIEW ADAPTOR, ALL OTHER
FAN END (SEE ENGINE VIEW)
ENGINES IT IS NOT USED
4

SECURE HEATER HOSE 2

19 5
C
DPF EQUIPPED TIER IV
TURBO ENGINES USE
A 21
THIS RETURN PORT SUPPLY LINE TO 5
HEATER VALVE
ALL OTHER ENGINES USE 16
THIS RETURN PORT

CHASSIS GROUND STUD 26

TO CAB HARNESS 9

1 TO RELAY

15
TO HEATER VALVE

3
11

1
TO CHASSIS GROUND STUD
11

25

TO CHASSIS HARNESS
(FUSED POWER)
TO TABS ON 8
BACK OF ROPS

12
25

GAS SPRINGS 245211 SHOWN FOR REFERENCE


25 STRUCTURED TO FACTORY HEATER STOCK
13
8 NUMBERS

25

50440639

29 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Heater-Only Assy
No. No. Description Routing Qty
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 1
3 131842 LN FL SPIRALOCK 5/16 CZY 1
4 090666 NUT/LOCK SERRATED FLANGE 3/8 2
5 095955 CLAMP/HOSE #10 6
6 104052 FITTING/STRAIGHT HB10-MBSPT06 2
7 137797 NUT/WHIZLOCK SERRATED FLANGE #10 1
8 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
9 241486 PLATE/COVER LOUVERED 1
10 242147 RELAY/40 AMP/SEALED 1
11 242482 KNOB/CLAMPING 5/16 STUD 2
12 244813 COVER/DRAIN HVAC RIGHT 1
13 244814 COVER/DRAIN HVAC LEFT 1
14 245211 GAS SPRING 2
15 50305021 HARNESS/CHASSIS HEATER 1
16 50305026 VALVE/HEATER 1
17 50305090 BRACKET/HVAC ACCUMULATOR 1
18 50305120 BRACKET/HEATER VALVE 1
19 50305122 TIE/CABLE .30 X 15 BLACK FIR TREE 1
20 50352401 HOSE HEATER 5/8 X 36 1
21 50352403 HOSE HEATER 5/8 X 14 1
22 50352424 SLEEVE HG28 X 27 1
23 50352577 TIE/CABLE 3/16 X 8 BLACK FIR TREE 1
24 50353911 HOSE/HEATER -10 X 58 1
25 650969 BOLT/CARRIAGE SQUARE NECK 5/16 X 5/8 4
26 L50202 SCREW/CAP BUTTON HEAD STAINLESS STEEL 1/4 X 5/8 2

PRINTED IN USA 50950172/H1021 30


HVAC AND HEATER-ONLY

5
30 36 3
3 Heater-Only
Models
35
37 REFERENCE ONLY
49
28 16
3

DPF
20

29 Models
19
3
SN 175842 and
49
18
Before
32

31

HEATER VALVE
BRACKET VIEW

9 15 43

APPLY PIPE
3 THREAD SEALANT
USE CINCH STRAP TO 47
1 SECURE HEATER HOSES

51
5 51 17
2
6
3 17
14 12 11 1
51 44 3
LEFT INSTRUMENT
APPLY PIPE
PANEL VIEW THREAD SEALANT
18
48 3
46
41

52
42 45 3
NYLON SLEEVE TO WRAP AROUND
HEATER HOSES CLOSEST TO ENGINE 44
PORT CONNECTIONS
4
3

39

HEATER HOSE
8
ROUTING VIEW
7

38
13 SUPPLY LINE TO CAB
HEATER VALVE

WATER PUMP
TOP VIEW
TURBO ENGINE
APPLICATIONS USE
THIS RETURN PORT

CONNECT THESE BLACK AND RED


WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HVAC
HOUSING HARNESS 26
CONNECT THESE WEATHER-PACK
CONNECTORS TO THE CONNECTORS
ON THE HVAC HOUSING HARNESS 25
WITH CORRESPONDING TIE BACK THESE WIRES FOR
COLORED WIRES HEATER ONLY INSTALLATIONS
33
28

21

10

23 22 24
27

DETAIL A
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH 50
SIDES OF HEADLINER

27

39
ELECTRICAL CONNECTOR
MATES TO CORRESPONDING
CONNECT TO HEATER CONNECTOR IN CHASSIS
FASTEN CLIPS TO 34 CHASSIS HARNESS HARNESS
LOUVER OPENINGS
TIE BACK WEATHERPACK CONNECT TO
SHROUD CONNECTOR FOR HEATER VALVE
HEATER ONLY INSTALL
BLACK AND RED WIRES MATE WITH 40
THEIR SAME COLOR WIRES IN HVAC
50450277 CAB HARNESS IN LH CAB B-PILLAR
LOCATION

CONNECT BLACK WIRE WITH


RING TERMINAL TO STUD
BY HORN LOCATION

31 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part DPF Models
No. No. Description Heater Quantity
1 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
2 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
3 095955 CLAMP/HOSE #10 14
4 104052 FITTING/STRAIGHT HB10-MBSPT06 2
5 131842 NUT/SPIRALOCK™ 5/16 5
6 135225 SEAL/SHROUD 1
7 136304 KNOB/HEATER SWITCH 1
8 136305 SWITCH/HEATER 1
9 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
10 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
11 186193 FITTING/STRAIGHT HB10-MP08 1
12 186703 HEATER/AC SOLENOID VALVE 1
13 189033 MODULE/AC CONTROL 1
14 191351 FITTING/ELBOW 90º 1/2 NPT 1
15 50304808 BRACKET/HEATER VALVE 1
16 195660 FILTER/HVAC FRESH AIR 1
17 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 3
18 241208 PLATE/HEATER TUBES 1
19 241209 HOSE/HEATER 2
20 241486 PLATE/COVER LOUVERED 1
21 242437 VENT 4
22 242534 PLUG/PASS-THROUGH TUBE 2
23 242537 TUBE/FORWARD HVAC 2
24 242831 COVER/RECIRC 2
25 242832 FILTER/RECIRC 2
26 242833 PAD/SEALING FILTER 2
27 242862 GROMMET/HVAC COMPT 1
28 242863 PAD/FOAM SEALING STRIP 1
29 242917 PAD/HOUSING TOP 1
30 243007 a ASSY/HEATER HOUSING 1
31 243013 PAD/HOUSING LEFT 1
32 243014 PAD/HOUSING RIGHT 1
33 243017 PAD/HVAC HEADLINER SEAL 1
34 243445 CLIP/HOSE RETAINING 4
35 243737 HOSE/MOLDED HEATER (SUPPLY) 1
36 243738 HOSE/MOLDED HEATER (RETURN) 1
37 243741 TUBE/HEATER 1
38 244496 KNOB/HVAC TEMP CONTROL 1
39 50351041 HARNESS/HVAC CAB 1
40 50351045 HARNESS/CHASSIS HEATER 1
41 50352403 HOSE HEATER 5/8 X 14 1
42 50352424 SLEEVE HG28 X 27 1
43 50352548 ASSY BRACKET HEATER VALVE 1
44 50352570 HOSE HEATER 5/8 X 60 1
45 50352571 HOSE HEATER 5/8 X 42 1
46 50353422 BRACKET/HEATER HOSE RETAINER 1
47 50353622 STRAP/CINCH HANGING -08 1
48 650687 BOLT/CARRIAGE 5/16 X 3/4 2
49 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
50 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
51 654004 WASHER/FLAT 5/16 4
52 090666 LN FL SERR 3/8 CZY 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 32


HVAC AND HEATER-ONLY
CONNECT THESE BLACK AND RED
WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HVAC
HOUSING HARNESS 27
CONNECT THESE WEATHER-PACK
CONNECTORS TO THE CONNECTORS
ON THE HVAC HOUSING HARNESS 26
WITH CORRESPONDING TIE BACK THESE WIRES FOR
COLORED WIRES HEATER ONLY INSTALLATIONS
35

Heater-Only
29

Models 23
24
22

Non-DPF 16

Models
23 25
28 24

DETAIL A

SN 175842 and
INSERT HOSE AND PLUG INTO
SQUARE OPENINGS ON BOTH 51
SIDES OF HEADLINER

Before
A

28

42
ELECTRICAL CONNECTOR
CONNECT TO HEATER MATES TO CORRESPONDING
CHASSIS HARNESS CONNECTOR IN CHASSIS
FASTEN CLIPS TO 36 HARNESS
LOUVER OPENINGS
TIE BACK WEATHERPACK CONNECT TO
SHROUD CONNECTOR FOR HEATER VALVE
HEATER ONLY INSTALL
BLACK AND RED WIRES MATE WITH 43
6 THEIR SAME COLOR WIRES IN HVAC
CAB HARNESS IN LH CAB B-PILLAR
6 LOCATION
31

4 CONNECT BLACK WIRE WITH


RING TERMINAL TO STUD
37 BY HORN LOCATION
39 REFERENCE ONLY

50
17
4
38 4 21
29
30

35

41
20 41
4
34
50
33 32
19
14

32

14

46

9
HEATER VALVE USE CINCH STRAP TO
1 49 SECURE HEATER HOSES
BRACKET VIEW TO HOLE ON AIR CLEANER
15 BRKT ASSY

6
11
4
52 52
18

4
LEFT INSTRUMENT 13
10 2
PANEL VIEW 1
APPLY PIPE 4
THREAD SEALANT 47

19
4
44
AIR CLEANER BRKT ASSY
3
NYLON SLEEVE TO WRAP AROUND 4
HEATER HOSES CLOSEST TO 45 48
ENGINE PORT CONNECTIONS
47 5

42 4

8 5

7
HEATER HOSE
40
12 ROUTING VIEW

SUPPLY LINE TO CAB


HEATER VALVE

50450450 WATER PUMP


TURBO ENGINE TOP VIEW
APPLICATIONS USE
THIS RETURN PORT

33 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Non-DPF Models
No. No. Description Heater Quantity
1 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
2 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
3 090666 LN FL SERR 3/8 CZY 2
4 095955 CLAMP/HOSE #10 14
5 104052 FITTING/STRAIGHT HB10-MBSPT06 2
6 131842 NUT/SPIRALOCK™ 5/16 5
7 136304 KNOB/HEATER SWITCH 1
8 136305 SWITCH/HEATER 1
9 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
10 186193 FITTING/STRAIGHT HB10-MP08 1
11 186703 HEATER/AC SOLENOID VALVE 1
12 189033 MODULE/AC CONTROL 1
13 191351 FITTING/ELBOW 90º 1/2 NPT 1
14 192182 PLUG/RUBBER 2
15 50304808 BRACKET/HEATER VALVE 1
16 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 16
17 195660 FILTER/HVAC FRESH AIR 1
18 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 1
19 241208 PLATE/HEATER TUBES 1
20 241209 HOSE/HEATER 2
21 241486 PLATE/COVER LOUVERED 1
22 242437 VENT 4
23 242534 PLUG/PASS-THROUGH TUBE 2
24 242537 TUBE/FORWARD HVAC 2
25 242831 COVER/RECIRC 2
26 242832 FILTER/RECIRC 2
27 242833 PAD/SEALING FILTER 2
28 242862 GROMMET/HVAC COMPT 1
29 242863 PAD/FOAM SEALING STRIP 1
30 242917 PAD/HOUSING TOP 1
31 243007 a ASSY/HEATER HOUSING 1
32 243009 GROMMET 2
33 243013 PAD/HOUSING LEFT 1
34 243014 PAD/HOUSING RIGHT 1
35 243017 PAD/HVAC HEADLINER SEAL 1
36 243445 CLIP/HOSE RETAINING 4
37 243737 HOSE/MOLDED HEATER (SUPPLY) 1
38 243738 HOSE/MOLDED HEATER (RETURN) 1
39 243741 TUBE/HEATER 1
40 244496 KNOB/HVAC TEMP CONTROL 1
41 244821 CAP/TUBE 1/2 2
42 50351041 HARNESS/HVAC CAB 1
43 50351045 HARNESS/CHASSIS HEATER 1
44 50352403 HOSE HEATER 5/8 X 14 1
45 50352424 SLEEVE HG28 X 27 1
46 50352548 ASSY BRACKET HEATER VALVE 1
47 50352570 HOSE HEATER 5/8 X 60 1
48 50352571 HOSE HEATER 5/8 X 42 1
49 50353622 STRAP/CINCH HANGING -08 1
50 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
51 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
52 654004 WASHER/FLAT 5/16 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 34


HVAC AND HEATER-ONLY
HVAC Completing

SN 175842 and Before

11
10

13
1

13
13
1

13

9
7 9
12 12 12

LOUVER COVER SHOWN


FOR REFERENCE ONLY

2
5 12 12 12

9 12
3

50450185

35 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part HVAC Completing
No. No. Description Quantity
1 132293 GAS SPRING 2
2 241312 SEAL/FOAM SIDE 2
3 241346 SEAL/FOAM BOTTOM 2
4 50309427 HEADLINER/DUCT A/C 1
5 242482 KNOB/CLAMPING .31 STUD 2
6 243973 DECAL/FAN SPEED 1
7 244681 HOUSING/HVAC 1
8 50350388 SPRING/GAS 2050N 2
9 50657031 SCREW/CAP 3/8 X 1 8
10 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
11 651807 WASHER/FLAT 1/4 4
12 651363 WASHER/FLAT 3/8 8
13 132493 CLIP/GAS SPRING 4

PRINTED IN USA 50950172/H1021 36


HVAC AND HEATER-ONLY

Heater-Only

SN 175842 and Before

11
10

9
9
12 12 12
7
LOUVER COVER SHOWN
FOR REFERENCE ONLY

3 2

5 12 12 12

9 12
3

50450186

37 50950172/H1021 PRINTED IN USA


HVAC AND HEATER-ONLY
Ref. Part Heater-Only
No. No. Description Quantity
1 245211 SPRING/GAS 2
2 241312 SEAL/FOAM SIDE 2
3 241346 SEAL/FOAM BOTTOM 2
4 50309427 HEADLINER/DUCT A/C 1
5 242482 KNOB/CLAMPING .31 STUD 2
6 243973 DECAL/FAN SPEED 1
7 244681 HOUSING/HVAC 1
8 50350388 SPRING/GAS 2050N 2
9 50657031 SCREW/CAP 3/8 X 1 8
10 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
11 651807 WASHER/FLAT 1/4 4
12 651363 WASHER/FLAT 3/8 8

PRINTED IN USA 50950172/H1021 38


GRILLE AND ENGINE COVER

DPF Models

NEWER STYLE
28

NEWER STYLE
27

28
32
26
38
27 17

18 12

8
9
9
41
8
34 9 10 9

8
40
10
16

6 7 24
4 40
15
19

11
42 2
CHAMFER IS ALWAYS 5
36 HINGE SIDE TOP
21 22
3 14 29
20
21 1
33

30

13
33
25
35 2

22

39
31
23 37

50450065

39 50950172/H1021 PRINTED IN USA


GRILLE AND ENGINE COVER
Ref. Part DPF Models
No. No. Description Quantity
1 030-31926 SCREW/SHOULDER 1/2 X 1/2 1
2 040-33643 HINGE/REAR DOOR 2
3 067847 NUT/HEX LOCK 3/8 1
4 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 11
5 081374 NUT/HEX LOCK FLANGE SERRATED 1/2 4
6 088912 WASHER/FLAT 13/32 1
7 114665 SPRING/COMPRESSION 1
8 122485 STUD/BALL 10 MM 4
9 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 10
10 131913 BUMPER 2
11 131940 BUSHING 1
12 131945 BUSHING 2
13 134852 NUT/SPIRALOCK™ 3/8 6
14 134853 NUT/SPIRALOCK™ 1/2 2
15 136251 CLIP/RETAINING 1
16 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
17 183812 SCREEN 1
18 184023 HANDLE/GRAB/MOLDED 1
19 189833 LATCH/MOUNT 1
20 190045 LATCH/REAR DOOR 1
21 186765 SEAL/BULB 2
22 190282 SEAL/BULB 2
23 220-32536 PIN/CLEVIS 2
24 241679 ASSY/LATCH ROD 1
25 420-13731 BUMPER/RUBBER 1
26 50350781 COVER/ENGINE 1
27 50306626 HINGE/FLANGE/RIGHT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351055 HINGE/FLANGE/RIGHT 1
28 50306567 HINGE/FLANGE/LEFT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351058 HINGE/FLANGE/LEFT 1
29 50351500 GRILLE/REAR 1
30 50352774 LEVER/DOOR PROP 1
31 50352863 DOOR/REAR 1
32 650437 BOLT/CARRIAGE 5/16 X 5/8 6
33 650453 SCREW/CAP 1/2 X 1-1/2 4
34 650815 SCREW/MACHINE ROUND HEAD #10 X 3/4 2
35 650704 BOLT/CARRIAGE 3/8 X 1 6
36 650834 BOLT/CARRIAGE 1/2 X 1-1/2 2
37 650878 PIN/COTTER 5/32 X 1 2
38 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 11
39 653010 NUT/HEX 3/8 1
40 653034 NUT/HEX JAM 5/16 4
41 654004 WASHER/FLAT 5/16 11
42 654009 WASHER/FLAT 1/2 1

PRINTED IN USA 50950172/H1021 40


GRILLE AND ENGINE COVER

Non-DPF Models

NEWER STYLE
27

NEWER STYLE
26

27

38 31
32

17
12
18 26

34
8

41 9

10
9
8

16 9 10
8
40
4

6 7 24
40
3 15

CHAMFER IS ALWAYS
36 HINGE SIDE TOP
22 1
42
21

14 28 29
19 20 11 33
5

30
2
21

33 5

35

25 22

39 13

23 37

50450442

41 50950172/H1021 PRINTED IN USA


GRILLE AND ENGINE COVER
Ref. Part Non-DPF Models
No. No. Description Quantity
1 030-31926 SCREW/SHOULDER 1/2 X 1/2 1
2 040-33643 HINGE/REAR DOOR 2
3 067847 NUT/HEX LOCK 3/8 1
4 070634 NUT/LOCK LARGE FLANGE SERRATED LOCK 1/4 11
5 081374 NUT/HEX LOCK FLANGE SERRATED 1/2 4
6 088912 WASHER/FLAT 13/32 1
7 114665 SPRING/COMPRESSION 1
8 122485 STUD/BALL 10 MM 4
9 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 10
10 131913 BUMPER 2
11 131940 BUSHING 1
12 131945 BUSHING 2
13 134852 NUT/SPIRALOCK™ 3/8 6
14 134853 NUT/SPIRALOCK™ 1/2 2
15 136251 CLIP/RETAINING 1
16 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
17 183812 SCREEN 1
18 184023 HANDLE/GRAB/MOLDED 1
19 189833 LATCH/MOUNT 1
20 190045 LATCH/REAR DOOR 1
21 186765 SEAL/BULB 2
22 190282 SEAL/BULB 2
23 220-32536 PIN/CLEVIS 2
24 241679 ASSY/LATCH ROD 1
25 420-13731 BUMPER/RUBBER 1
26 50306626 HINGE/FLANGE/RIGHT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351055 HINGE/FLANGE/RIGHT 1
27 50306567 HINGE/FLANGE/LEFT (NEWER STYLE - CHECK MACHINE FOR CORRECT HINGE) 1
50351058 HINGE/FLANGE/LEFT 1
28 50351500 GRILLE/REAR 1
29 50352774 LEVER/DOOR PROP 1
30 50352863 DOOR/REAR 1
31 50353823 COVER/ENGINE 1
32 650437 BOLT/CARRIAGE 5/16 X 5/8 6
33 650453 SCREW/CAP 1/2 X 1-1/2 4
34 650815 SCREW/MACHINE ROUND HEAD #10 X 3/4 2
35 650704 BOLT/CARRIAGE 3/8 X 1 6
36 650834 BOLT/CARRIAGE 1/2 X 1-1/2 2
37 650878 PIN/COTTER 5/32 X 1 2
38 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 11
39 653010 NUT/HEX 3/8 1
40 653034 NUT/HEX JAM 5/16 4
41 654004 WASHER/FLAT 5/16 11
42 654009 WASHER/FLAT 1/2 1

PRINTED IN USA 50950172/H1021 42


ROPS/FOPS STRUCTURE
29

10

24
11
7
16

7 9 6
26
5

17

40 2

18
19
13 4 37

44
44
1
1 20

40

40
12 31
21 21

15
40
41
14
41 25
1
22 41

39 23 40
40

42

43

42

35

42 47
27

GAS SPRING FOR ROPS LIFT ASSIST

34
43

42
28
30
33 27
47

35 46
34 8

36
GAS SPRING FOR ROPS LIFT ASSIST

38

32
3

50450058 30
46
8

43 50950172/H1021 PRINTED IN USA


ROPS/FOPS STRUCTURE
Ref. Part
No. No. Description Quantity
1 057557 WASHER/FLAT 17/32 4
2 067823 NUT/HEX LOCK 5/8 2
3 071401 NUT/HEX INST LOCK 1/4 1
4 072490 ISOLATOR/ROPS 2
5 132166 TAG/RIP CORD 1
6 132294 RING 1
7 138825 NUT/ACORN 1/4 4
8 175773 SPACER 2
9 192182 PLUG/RUBBER 1
10 240054 a WINDOW/TOP (SERVICE PART INDENTED BELOW) 1
50305189 SEAL/TOP WINDOW 1
11 240645 WEATHERSTRIP/WINDOW 1
12 240687 SEAL/BULB 1
13 241187 PAD/ACOUSTIC REAR DECK 1
14 241354 MOUNT/ISOLATOR 2
15 241390 SEAL/ROPS TO CHASSIS 1
16 241544 RIPCORD/WEATHERSTRIP 1
17 241560 TRIM/EDGE 1
18 241773 COVER/B-PILLAR RIGHT 1
19 242036 COVER/B-PILLAR LEFT 1
20 242315 CONSOLE/SIDE RIGHT 1
21 242317 PANEL/ACCESS 2
22 242322 CONSOLE/FRONT RIGHT 1
23 242323 CONSOLE/FRONT LEFT 1
24 243270 WINDOW/REAR 1
25 243446 LOUVER/SNAP-IN 2
26 50315962 WELDMENT/ROPS/FOPS 1
27 50301142 SCREW/CAP FLANGE LOCK 5/16 X 1 4
28 50302100 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 4
29 50310630 a SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
650758 a BOLT/CARRIAGE 1/4 X 3/4 4
30 50350090 PIN/CLEVIS 7/16 X 1-5/8 2
31 50350369 CONSOLE LEFT SIDE 1
32 50350391 LOCK/ROPS 1
33 50350404 RING/RETAINING 7/8 1
34 50350409 MOUNT/GAS SPRING 2
35 50350428 SCREW/SHOULDER M12 X 25 MM 2
36 50350692 FLIPPER/ROPS LOCK 1
37 650162 SCREW/CAP 5/8 X 6-1/2 2
38 650419 SCREW/CAP 1/4 X 1-3/4 1
39 651082 SCREW/CAP 1/2 X 3-1/2 2
40 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 20
41 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
42 651659 WASHER/FLAT M10 HARDENED 4
43 651821 SCREW/CAP M10 X 30 MM 4
44 653018 NUT/HEX 1/2 2
45 654006 WASHER/FLAT 3/8 4
46 655006 PIN/COTTER 1/8 X 1 2
47 656120 WASHER/FLAT M12 2
a) If replacing an older top window, 240054, that has square openings and is fastenend with carriage bolts, it is advised to order the machine screws,
50310630, in conjunction with the newer revision top window.

PRINTED IN USA 50950172/H1021 44


ROPS/FOPS STRUCTURE
Non-HVAC

10 8
4
10

NOTE 1
10
5
1

1
2

3
7

11
11
11 9
9 9
NOTE:
1. APPLY FORWARD FOAM STRIP TO COVER ORIENTED AS SHOWN (SLOT OPENINGS FACING REAR OF MACHINE).
APPLY LOWER FOAM WITH SLOTS FACING DOWN.

50450171

45 50950172/H1021 PRINTED IN USA


ROPS/FOPS STRUCTURE
Ref. Part Non-HVAC
No. No. Description Quantity
1 245211 SPRING/GAS 2
2 50307213 DECAL/COVER BACK 1
3 50309401 HEADLINER/NON A/C 1
4 50309853 COVER/UPPER ROPS 1
5 50314758 SEAL/FOAM 1
6 50315179 SEAL/FOAM 1
7 50350716 SPRING/GAS 1750N 2
8 50657031 SCREW/CAP 3/8 X 1 8
9 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
10 651363 WASHER/FLAT 3/8 8
11 651807 WASHER/FLAT 1/4 4

PRINTED IN USA 50950172/H1021 46


RESTRAINT BAR

12

SPRING ATTACHMENT
27 LOCATION
37
20 21

34
33
13
APPLY LOCTITE 10 22
32
35 28 35 5 8 30
8 16
6
6 17 34 5 36 11
24
31
9 14
37 32
31
29 26 33 32
33
1 3
13 15
19 30 5
4 23
37 25 31
14
18
25 31
15 5
2
7
2
4 33
5 5
3

ARMREST TOWER SLOT

410472

47 50950172/H1021 PRINTED IN USA


RESTRAINT BAR
Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX LOCK 3/8 1
2 067950 RING/EXTERNAL RETAINING 2
3 071401 NUT/HEX INST LOCK 1/4 2
4 128316 BEARING/BRONZE 2
5 131842 NUT/SPIRALOCK™ 5/16 8
6 134852 NUT/SPIRALOCK™ 3/8 2
7 137036 PIN/PIVOT GROOVED 1
8 137061 NUT/HEX NYLON INSERT #4 4
9 193156 SWITCH/PROXIMITY 1
10 193157 MAGNET/SWITCH ACTUATOR 1
11 210-19530 NUT/HEX CENTERLOCK 1/2 1
12 241963 ARMREST/LEFT 1
13 242016 TUBE 2
14 242105 SPRING/EXTENSION 2
15 242275 RAIL/ARMREST 2
16 243179 STOP/TRAVEL 1
17 243226 BAR/PIVOT 1
18 243233 SPRING/COMPRESSION 3/8 X 3 1
19 243268 PIVOT ARM/RESTRAINT BAR 1
20 243391 SPACER/PIVOT 1
21 243394 BAR/RESTRAINT 1
22 243726 PLATE/SLIDER TOP LEFT 1
23 243829 LEVER/ADJUSTER RIGHT 1
24 243830 LEVER/ADJUSTER LEFT 1
25 650437 BOLT/CARRIAGE 5/16 X 5/8 2
26 650453 SCREW/CAP 1/2 X 1-1/2 1
27 650490 SCREW/CAP 3/8 X 1 1
28 650528 SCREW/CAP 3/8 X 2 1
29 650535 SCREW/CAP 3/8 X 2-1/4 1
30 650548 SCREW/MACHINE ROUND HEAD #10 X 1/2 2
31 650550 NUT/HEX MACHINE SCREW #10 4
32 650809 SCREW/CAP 5/16 X 7/8 4
33 650863 WASHER/FLAT 1/4 4
34 651094 BOLT/CARRIAGE 1/4 X 1-1/4 2
35 651529 WASHER/FLAT #4 4
36 654009 WASHER/FLAT 1/2 1
37 654049 WASHER/FLAT 3/8 4

PRINTED IN USA 50950172/H1021 48


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Non-Suspension Seat

5 6
1

6
1
1 5

50450296

49 50950172/H1021 PRINTED IN USA


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Ref. Part Non-Suspension
No. No. Description Quantity
1 137836 NUT/HEX WLF M8 4
2 184017 SEAT/STANDARD 1
3 50354630 BRACKET/SEAT BELT 1
4 50352750 HARNESS/JUMPER STD SEAT 1
5 650630 SCREW/CAP 7/16 X 1 2
6 654046 WASHER/FLAT 7/16 2

PRINTED IN USA 50950172/H1021 50


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Standard and Air Suspension Seat

Seats Service Parts

410556_410557

51 50950172/H1021 PRINTED IN USA


SEATS - STANDARD, NON-SUSPENSION AND SUSPENSION
Ref. Part
No. No. Description Quantity
1 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 4
2 242514 SEAT/MECHANICAL SUSPENSION (SERVICE PARTS LISTED BELOW) 1
242629 SEAT/AIR SUSPENSION (SERVICE PARTS LISTED BELOW) 1

Ref. Part Seats Service Parts


No. No. Description Quantity
1 243955 KIT/SPRING AND SADDLE/AIR BAG (AIR SUSPENSION SEAT ONLY) 1
3 243956 KIT/SLIDE 1
4 243958 VINYL KIT/BACK CUSHION 1
5 243959 VINYL KIT/SEAT CUSHION 1
7 243960 KIT/BACK PANEL 1
16 243961 DRAIN/WATER 1
17 243962 WIRE HARNESS/AIR SEAT (AIR SUSPENSION SEAT ONLY) 1
18 243963 KIT/COMPRESSOR (AIR SUSPENSION SEAT ONLY) 1
19 243964 KIT/AIR VALVE (AIR SUSPENSION SEAT ONLY) 1
50304572 KNOB/MECH SUSP SEAT (MECHANICAL SUSPENSION SEAT ONLY) 1
20 243965 KIT/TETHER 1
21 243966 KIT/SAFETY SWITCH 1

PRINTED IN USA 50950172/H1021 52


SEATS - SEAT BELT OPTION

5
1

4 3

A
4

4
2
5 1
2 4 1
1 5 5
4

DETAIL A

183287_183289

53 50950172/H1021 PRINTED IN USA


SEATS - SEAT BELT OPTION
Ref. Part Quantity
No. No. Description 2” Seat Belt 3” Seat Belt
1 081371 NUT/HEX LOCK 7/16 3 3
2 184007 TAB/RETRACTOR MOUNT 1 1
3 420-36086 ASSY/ SEAT BELT 2.00 1 -
420-36087 ASSY/SEAT BELT 3.00 - 1
4 650630 SCREW/CAP 7/16 X 1 3 3
5 654046 WASHER/FLAT 7/16 3 3

PRINTED IN USA 50950172/H1021 54


SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION

EXTEND AND ASSEMBLE


D-RING AS SHOWN

DETAIL D

1
EXTEND AND ASSEMBLE
D-RING AS SHOWN

6 3

5 6

B
5
1
1
6

1
2
6
5 6
1
REMOVE RETRACTOR
2
COVER TO INSTALL OUTER FACE
CAPSCREW & WASHER OF ROPS
SIDE PANEL

5
DETAIL C
6 1

DETAIL B

243308_243309

55 50950172/H1021 PRINTED IN USA


SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION
3-Point Restraint System
Ref. Part Quantity Quantity
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 5 5
2 184007 TAB/RETRACTOR MOUNT 1 1
3 186834 SPACER 1 1
4 243284 a RESTRAINT ASSEMBLY/2.00 THREE-POINT 1 -
243289 a RESTRAINT ASSEMBLY/3.00 THREE-POINT - 1
5 650630 SCREW/CAP 7/16 X 1 5 5
6 654046 WASHER/FLAT 7/16 5 5
a) Restraint assemblies includes all associated hardware, except PN 184007.

PRINTED IN USA 50950172/H1021 56


LIFT ARM - SN 178101 AND UP

14

11
10

BUSHING
2 139731 (4 PLACES)
10
9
14

10

13 15
2
4 8
5

15 13 6
7

8
12
15 13

50450160-D

57 50950172/H1021 PRINTED IN USA


LIFT ARM - SN 178101 AND UP
Ref. Part
No. No. Description Quantity
2 067847 NUT/HEX LOCK 3/8 2
3 074860 STEM/RUBBER 1
4 079209 NUT/HEX LOCK 3/4 1
5 087854 PAD/ARM BRACE 1
6 089079 PIN/KLIK 1
7 50329792-RED BRKT/LIFTARM LOCK RED 1
8 50330532 SPACER/1.06 OD x 0.47 LG x 0.134 WALL 2
9 50351703 LIFT ARM 1
088101 BUSHING/SPRING (AT HITCH ATTACHMENT) 2
139731 BUSHING 1-1/2 X 1-3/4 (AT REAR LIFT ARM PIVOT) 4
10 50352489 PIVOT PIN 2
11 570002 FITTING/GREASE 1/8 2
12 650483 SCREW/CAP 3/4 X 5-1/2 1
13 650557 SCREW/CAP 3/8 X 1/2 6
14 650731 SCREW/CAP 3/8 X 3-1/2 2
15 654049 FW 3/8 ANZY 6

PRINTED IN USA 50950172/H1021 58


LIFT ARM - SN 178100 AND BEFORE

12
9
8

BUSHING
1 139731 (4 PLACES)
9

12
7

11
1

3
4

2
11
5

FASTEN COTTER PIN


6 TO THE INSIDE HOLE
11 10

50450156

59 50950172/H1021 PRINTED IN USA


LIFT ARM - SN 178100 AND BEFORE
Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX LOCK 3/8 2
2 074860 STEM/RUBBER 1
3 079209 NUT/HEX LOCK 3/4 1
4 087854 PAD/ARM BRACE 1
5 089079 PIN/KLIK 1
6 243045 ARM/SAFETY 1
7 50351422 LIFT ARM 1
088101 BUSHING/SPRING (AT HITCH ATTACHMENT) 2
139731 BUSHING 1-1/2 X 1-3/4 (AT REAR LIFT ARM PIVOT) 4
8 50352489 PIVOT PIN 2
9 570002 FITTING/GREASE 1/8 2
10 650483 SCREW/CAP 3/4 X 5-1/2 1
11 650557 SCREW/CAP 3/8 X 1/2 8
12 650731 SCREW/CAP 3/8 X 3-1/2 2

PRINTED IN USA 50950172/H1021 60


ATTACHMENT BRACKET

All-Tach®

17

4
NOTE 4 NOTE 1
15
NOTE 2 3
12
13
1 14

18
8
18
17
16
19
4 2
11

14 7
1
1
10
19
14 11 8
12 16
9
NOTE 2 2 7
6 5
3 NOTE 3 NOTE 3
NOTE 4 10
9
LATCH/LATCHING ACTUATION:
MECHANICAL/MANUAL (139094) REFERENCED

NOTES
1. APPLY LOCTITE 242
2. GREASE
3. ADD SHIMS 136765 AND 136766
AS REQUIRED TO ACHIEVE A GAP
BETWEEN THE LIFT ARM AND THE
ALL-TACH, OF NO GREATER THEN
0.060"
4. APPLY RTV SEALANT

NOTE 2 3

10

NOTES
1. APPLY LOCTITE 242 1
2. APPLY LOCTITE 680
6
7
410319_139094 8

9 2 NOTE 1
5
11

61 50950172/H1021 PRINTED IN USA


ATTACHMENT BRACKET
Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX LOCK 3/8 4
2 068034 NUT/HEX LOCK 1/2 2
3 132088 CAP/GREASE 2
4 135300 PIN 2
5 136765 SHIM/2.03 ID .06 THK 1
6 136766 SHIM/2.03 ID .13 THK 1
7 137168 LINK/PIN 2
8 137169 LINK/LATCH 2
9 137170 PIN/LATCH 2
10 137386 PIN/SPRING 2
11 50350090 PIN/CLEVIS 2
12 50351485 PIN/ALLTACH PIVOT 2
13 50316735 b ALL-TACH 1
50352593 a ALL-TACH 1
14 570002 FITTING/GREASE 1/8 4
15 650486 SCREW/CAP 5/16 X 3/4 6
16 650535 SCREW/CAP 3/8 X 2-1/4 2
17 650629 SCREW/CAP 3/8 X 3-1/4 2
18 650650 SCREW/CAP 1/2 X 3-1/2 2
19 655006 PIN/COTTER 2
a) SN 176995 and Before. Part number 50352593 is replaced by 50317331.
b) SN 176996 and Up.

Ref. Part Actuator


No. No. Description Quantity
1 075288 b PIN/ROLL 5/16 X 1.25 2
137385 a PIN/SPRING 2
2 137147 HANDLE 1
3 137164 LINK/SPRING SLIDE 2
4 137379 PLATE/PIN 1
5 138763 PIN/STOP 1
6 50302716 b HLN INST 1/2 CCZY 1
7 50316194 b PIVOT/HANDLE 1
138752 a PIVOT/HANDLE 1
8 50316310 b LINK/ADJUSTABLE END 2
137167 a LINK/ADJUSTABLE END 2
9 50316312 b LINK/SPRING STOP 2
137158 a LINK/SPRING STOP 2
10 651148 b WASHER/FLAT 1/2 1
088912 a WASHER/FLAT 13/32 1
11 651754 b SCREW/CAP 1/2 X 3-1/2 1
651614 a SCREW/CAP 3/8 X 3-1/2 1
12 H8049 SPRING 2
a) SN 176995 and Before
b) SN 176996 and Up

PRINTED IN USA 50950172/H1021 62


ATTACHMENT BRACKET

Power-A-Tach® Hitch

6 16
26 7
16

28

16

9
15 22
25 16
5
16

9
29 10
21 34

4
10
34
19 16

34 10 9 3 1
8 2
32 31
12 17
13
38
35 30
37
11 33

2
14
36 38
20
18
24
2
12
30
37
23
27

50450153

63 50950172/H1021 PRINTED IN USA


ATTACHMENT BRACKET
Ref. Part P-A-T
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 1
2 068938 FITTING/90° MJ06-MAORB06 4
3 072806 FITTING/TEE MJ06-FJS06-MJ06 1
4 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
5 50354117 DECAL-POWER-A-TACH 1
6 139107 DECAL-LATCHING (LEFT) 1
7 139109 DECAL-LATCHING (RIGHT) 1
8 184357 DECAL/POWER-A-TACH 1
9 194309 CLAMP/TUBE 3/8 TWIN 3
10 194380 PLATE/TOP SIZE 1 TWIN 3
11 241701 CYLINDER/HYD POWER F-A-T 1
50250305 KIT/SEAL 1
12 241711 LINK/SPRING SLIDE 2
13 243409 BRACKET/STOP 1
14 243415 BRACKET/STOP 1
15 245180 CLAMP/TUBE 3/8 TWIN 1
16 310-32411 SCREW/SELF-TAPPING 38 X 3/4 13
17 50350107 FLAG/LEFT 1
18 50350108 FLAG/RIGHT 1
19 50351222 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 1-3/4 1
20 50351569 VALVE/POWER-A-TACH 1
21 50351581 TUBE/ALLTACH/POWER 1
22 50351582 TUBE/ALLTACH/POWER 1
23 50351597 ASSY/HOSE/SLEEVE (SERVICE PARTS INDENTED BELOW) 1
50351825 HOSE/HYD -06 X 31 1
50351826 SLEEVE/PROTECTIVE 1
50354063 HOSE/HYD -06 X 20-1/2 1
24 50351812 BRACKET/POWER-A-TACH 1
25 50352699 COVER/CYLINDER/UPPER 1
26 50352702 COVER/FLAG/CLEANOUT/LEFT 1
27 50352704 COVER/CYLINDER/LOWER 1
28 50352705 COVER/FLAG/CLEANOUT/RIGHT 1
29 50352950 HOSE/PRESSURE 3/8 X 46 2
30 650569 SCREW/CAP 1/2 X 1-3/4 2
31 650706 SCREW/CAP 1/4 X 2 2
32 650863 WASHER/FLAT 1/4 2
33 650934 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1 4
34 650959 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 1/4 X 1-1/2 3
35 650973 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 5/16 X 1 3
36 653005 NUT/HEX 1/4 2
37 653018 NUT/HEX 1/2 2
38 653053 NUT/HEX JAM 3/4 2

PRINTED IN USA 50950172/H1021 64


WHEEL DRIVES

1
7
9 5

6
8

2
1 5
7
9

6
8

8
5
6

9
7
4

1
3
5
8 6

7
3 TORQUE TO 180 FT-LBS
1
4

TORQUE TO 280 FT-LBS


(LUBED HARDWARE)

4
15

2
Axle Assembly
1 3 194750

2
9
8
Assembly Notes: 7
1) Press outside bearing c up into c asting(6000 lbs) 11
2) Press outer seal into ca sting(500 lbs) 10
3) Press inner bearing c up into c asting(6000 lbs) 12
4) Pac k bearing with lithium grease 13
5) Press bea ring c one onto axle(6000 lbs)
6) Assemble axle into housing 14
7) Pac k bearing with lithium grease 5
8) Press bea ring onto axle and into c asting(6000 lbs)
9) Install retaining ring
10) Measure gap b etween bearing and snap ring
11) Remove retaining ring
12) Install spec ial washer of a ppropiate thic kness Note: All sp ec ial washers are used 'as required'
13) Install retaining ring a nd remove pressure

A 8.09

3
6
15 2
4 1
1
2
12
5

410375_194750
SECTION A-A

65 50950172/H1021 PRINTED IN USA


WHEEL DRIVES
Ref. Part
No. No. Description Quantity
1 079152 NUT/HEX LUG 5/8 32
2 131606 CHAIN #100 X 58 2
082489 LINK/PLAIN CONNECTING 1
3 131607 CHAIN #100 X 68 2
082489 LINK/PLAIN CONNECTING 1
4 138298 ASSY/SPROCKET 100-32 4
5 194750 AXLE ASSY 4
137915 BOLT/WHEEL 5/8 X 2-3/8 32
6 50300766 O-RING 118 N70 32
7 50300777 NUT/HEX TOP LOCK 3/4 32
8 50351821 BOLT/AXLE 3/4-10 X 2.13 32
9 651564 WASHER/FLAT HARDENED 3/4 32

Ref. Part Quantity


No. No. Description 194750 Axle Assy
1 010-28854 CUP/BEARING 2
2 010-32401 CONE/BEARING 2
3 138759 HOUSING/AXLE 1
4 320-32692 ASSEMBLY/AXLE & BOLT 1
5 350-32539 RETAINING RING/EXTERNAL 1
6 350-32542 O-RING 369 N70 1
7 400-32513 WASHER/SPECIAL .254 1
8 400-32514 WASHER/SPECIAL .250 1
9 400-32515 WASHER/SPECIAL .246 1
10 400-32521 WASHER/SPECIAL .234 1
11 400-32522 WASHER/SPECIAL .230 1
12 400-32523 WASHER/SPECIAL .226 1
13 400-32555 WASHER/SPECIAL .238 1
14 400-32556 WASHER/SPECIAL .242 1
15 50308548 SEAL/AXLE 1

PRINTED IN USA 50950172/H1021 66


ENGINE
ATTACH TO
COOLER SHROUD

NOTES
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH
7. 75-86 IN-LB
34 NOTE 2
80 NOTE 6 53
NOTE 1 & 3

DPF NOTE 2
37
Models 36
ATTACH TO REAR
FLOOR DECK
79 12
NOTE 1 & 3 75 18 12 75 74 NOTE 1 & 3

77 NOTE 4 83 19
NOTE 1 & 3 15
13
11
17 29
GOVERNED ENGINE SPEED SPECIFICATIONS
13
SPEED SETTING RPM TOLERANCE
30 NOTE 1 & 3
LOW IDLE, NO LOAD 1100 10 RPM CONNECT TO
HIGH IDLE, NO LOAD 2530 10 RPM 61 NOTE 5 CHASSIS PORT
HIGH, NO LOAD (EU ONLY) 2530 10 RPM
MANUFACTURER'S RATING 2500 10 RPM
EXISTING USE EXISTING
PRESSURE HARDWARE 27 68 81 20 24
SENSOR SEE NOTES 1 & 7 10 40
23 26 68 78 69
70
14 73
55
24 16 2
43

B 76
REMOVE BOLT,
CONNECT TO TOP PORT INSTALL OIL FILL
OF ENGINE OIL COOLER BRKT, REINSTALL 44
BOLT 7 28 31 82
FILTER HEAD 25 2
PORT A
24 3 B 41
21
A
FILTER HEAD 32 47
PORT B 8 46 ATTACH TO COOLER SHROUD
64
42 67 65 39
38
59 3
72
4
TO FILTER 51
HEAD PORT B
52
24
33 6
65 22 57
49
PORT B 50
45
58
PORT B 5 PORT A 24
A 24
REMOVE OIL CAP
25 TO FILTER AND DISCARD 24 48 35
HEAD PORT A 37 53
63 29
FUEL TANK 60
(LOWER PORT) DRAIN HOSE END TO LAY LOOSE
56 NEAR REAR DOOR FOR QUICK ACCESS
9 ROUTE HOSE AND SLEEVE THRU
25 PORT A
DOUBLE CLAMP WITH OTHER FUEL LINE

50450067
66

62 CONNECT TO BOTTOM PORT


ENGINE OIL COOLER

67 50950172/H1021 PRINTED IN USA


ENGINE
Ref. Part DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 061946 CLAMP/HOSE #24 2
3 062023 CLAMP/HOSE #05 11
4 062397 FITTING/45° MJ10-MAORB10 1
5 067761 FITTING/90° M0J10-MAORB10 1
6 070634 NUT/LOCK LARGE FLANGE SERRATED 1/4 2
7 071246 NUT/LOCK M10 1
8 071401 NUT/HEX INST LOCK 1/4 2
9 072580 FITTING/STRAIGHT MJ10-MORB10 1
10 075196 CLAMP/HOSE 1-1/2 X 13/32 HOLE 1
11 076880 FITTING/45° MJ08-MAORB08 1
12 132707 WASHER/HARD 3/8 PLAIN 16
13 135427 WASHER/SNUBBING 8
14 136226 CLAMP/HOSE 3/4 X 13/32 HOLE 1
15 137063 ISOLATOR 2
16 184688 WASHER/FIBERGLASS 2
17 189640 ISOLATOR 2
18 193105 ASSEMBLY/ENGINE MOUNT (FW END) 1
19 193131 ENGINE MOUNT/LEFT 1
20 193569 BRACKET/ALTERNATOR 1
21 193971 MOUNT/FILTER 1
22 194068 ADAPTER/FILTER (SERVICE PART INDENTED BELOW) 1
191651 O-RING 230 N70 1
23 195221 ASSY/DIPSTICK 1
24 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 10
25 230-30569 FITTING/STRAIGHT MJ10-MORB08 3
26 241459 ALTERNATOR/ISKRA 100 A 1
27 241562 SPACER/ALTERNATOR 1
28 241563 SPACER/ALTERNATOR 1
29 241590 BOLT/CARRIAGE 5/8 X 4-1/2 2
30 241605 BOLT/CARRIAGE 5/8 X 4 2
31 241932 SPACER/ALTERNATOR 1
32 242390 PLUG MBSPT06 1
33 242959 MOUNT/ENGINE 1
34 244365 COUPLER/FLEX 1
35 244955 HOSE/FUEL 5/16 X 8 1
36 245012 HOUSING/FLYWHEEL 1
37 50301450 FITTING/STRAIGHT HB05-MP04 SS 1
38 50301805 FITTING/45° MJ10-MAORB08 1
39 50304477 BRACKET FUEL/WATER SEPARATOR 1
40 50311558 NECK/ENGINE OIL FILL 1
41 50311574 FITTING/STRAIGHT HB24-MM33 1
42 50311580 PLATE/OIL DRIP 1
43 50313140 BRACKET/OIL FILL 1
44 50313145 FILL/OIL HOSE 1
45 50350923 PLATE ASSY/FUEL PUMP 1

Parts Listing Continued On Next Page

PRINTED IN USA 50950172/H1021 68


ENGINE
ATTACH TO
COOLER SHROUD

NOTES
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH
7. 75-86 IN-LB
34 NOTE 2
80 NOTE 6 53
NOTE 1 & 3

DPF NOTE 2
37
Models 36
ATTACH TO REAR
FLOOR DECK
79 12
NOTE 1 & 3 75 18 12 75 74 NOTE 1 & 3

77 NOTE 4 83 19
NOTE 1 & 3 15
13
11
17 29
GOVERNED ENGINE SPEED SPECIFICATIONS
13
SPEED SETTING RPM TOLERANCE
30 NOTE 1 & 3
LOW IDLE, NO LOAD 1100 10 RPM CONNECT TO
HIGH IDLE, NO LOAD 2530 10 RPM 61 NOTE 5 CHASSIS PORT
HIGH, NO LOAD (EU ONLY) 2530 10 RPM
MANUFACTURER'S RATING 2500 10 RPM
EXISTING USE EXISTING
PRESSURE HARDWARE 27 68 81 20 24
SENSOR SEE NOTES 1 & 7 10 40
23 26 68 78 69
70
14 73
55
24 16 2
43

B 76
REMOVE BOLT,
CONNECT TO TOP PORT INSTALL OIL FILL
OF ENGINE OIL COOLER BRKT, REINSTALL 44
BOLT 7 28 31 82
FILTER HEAD 25 2
PORT A
24 3 B 41
21
A
FILTER HEAD 32 47
PORT B 8 46 ATTACH TO COOLER SHROUD
64
42 67 65 39
38
59 3
72
4
TO FILTER 51
HEAD PORT B
52
24
33 6
65 22 57
49
PORT B 50
45
58
PORT B 5 PORT A 24
A 24
REMOVE OIL CAP
25 TO FILTER AND DISCARD 24 48 35
HEAD PORT A 37 53
63 29
FUEL TANK 60
(LOWER PORT) DRAIN HOSE END TO LAY LOOSE
56 NEAR REAR DOOR FOR QUICK ACCESS
9 ROUTE HOSE AND SLEEVE THRU
25 PORT A
DOUBLE CLAMP WITH OTHER FUEL LINE

50450067
66

62 CONNECT TO BOTTOM PORT


ENGINE OIL COOLER

69 50950172/H1021 PRINTED IN USA


ENGINE
continued from previous page
Ref. Part DPF Models
No. No. Description Quantity
46 50351523 COOLER/FUEL 1
47 50351960 BRACKET ASSY/FUEL COOLER 1
48 50352003 LINE/FUEL 5/16 X 56-1/2 1
49 50352007 HOSE/FUEL 5/16 X 16-1/2 1
50 50352009 HOSE/FUEL 5/16 X 60 1
51 50352010 HOSE/FUEL 5/16 X 12 1
52 50352011 HOSE/FUEL 5/16 X 26 1
53 50352017 FITTING/90° HB05-MP04 SS 1
54 50312559 ENG/054KW/YAN/4TNV98CT-XNMS/T4 (SERVICE ITEM LISTED BELOW) 1
50350094 BELT/ALTERNATOR 1
55 50352467 a BRACKET/ENGINE OIL DIPSTICK 1
56 50352483 SLEEVE/NYLON HG10 X 53 1
57 50352484 SLEEVE/NYLON HG10 X 14 1
58 50352485 SLEEVE/NYLON HG10 X 58 1
59 50352486 SLEEVE/NYLON HG10 X 10 1
60 50352487 SLEEVE/NYLON HG10 X 24 1
61 50352779 HOSE ASSY/OIL DRAIN 1
62 50352833 TUBE/HOSE EOC RETURN 1
63 50352985 HOSE 5/8 X 22 1
64 50353001 FITTING/HB-FB-MB 1
65 50353014 HOSE 5/8 X 26 1
66 50353078 INLINE CHECK VALVE -10 1
67 50353495 HOSE 5/8 X 16-1/2 1
68 612604 WASHER/FLAT M8 2
69 650486 a SCREW/CAP 5/16 X 3/4 1
70 650486 SCREW/CAP 5/16 X 3/4 1
71 650557 SCREWCAP 3/8 X 1/2 2
72 650732 SCREW/CAP 5/16 X 3-3/4 2
73 650863 WASHER/FLAT 1/4 2
74 651394 SCREW/CAP M10 X 25 MM 8
75 651395 SCREW/CAP M10 X 30 MM 8
76 651689 SCREW/CAP FLANGE M8 X 20 MM 2
77 651773 SCREW/CAP M10 X 60 MM 2
78 656002 SCREW/CAP M8 X 35 MM 1
79 656045 SCREW/CAP SOCKET HEAD M10 X 30 MM 9
80 656141 SCREW/CAP SOCKET HEAD M10 X 25 MM 8
81 656154 SCREW/CAP M8 X 45 MM 1
82 656173 SCREW/CAP M10 X 130 MM 1
83 L50081 NUT/HEX 5/8 4
a) SN 176657 and Before

PRINTED IN USA 50950172/H1021 70


ENGINE
GOVERNED ENGINE SPEED SPECIFICATIONS
SPEED SETTING RPM TOLERANCE 24
LOW IDLE, NO LOAD 1100 10 RPM
HIGH IDLE, NO LOAD 2530 10 RPM
HIGH, NO LOAD (EU ONLY) 2530 10 RPM 13
MANUFACTURER'S RATING 2500 10 RPM
NOTES 10 55
1. APPLY LOCTITE 242 OR EQUIVALENT 25
2. PIPE THREAD SEALANT 62
3. 39 FT-LBS.
4. 110 FT-LBS
5. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG 67
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 25 FT-LBS EACH

38 NOTE 2
NOTE 1 & 3 63 NOTE 6 17

Non-DPF Models
NOTE 2
17
40
ATTACH TO REAR
FLOOR DECK
61 11
NOTE 1 & 3 58 18 11 58 57 NOTE 1 & 3

59 NOTE 4 66 19
NOTE 1 & 3 14
12
8
16 33
12
34 NOTE 1 & 3 CONNECT TO
45 NOTE 5 CHASSIS PORT

31 54 64 20
30 54 60

6 32 35 65
28 56
53 15 2
FILTER HEAD 27 51
PORT A 26
50
FILTER HEAD
PORT B
2
2
22
41 37
3
9
TO FILTER
HEAD PORT B 43
5 39
2 21
48 36
23
44
PORT B
52 29 27
1 42 2
PORT B 4 2
PORT A
27
28 TO FILTER 2
HEAD PORT A 27 FUEL TANK
47 (UPPER PORT) ROUTE HOSE AND SLEEVE
THRU DOUBLE CLAMP
33 17 WITH OTHER FUEL LINE
FUEL TANK
7 (LOWER PORT)
28
PORT A NOTE: FUEL/WATER SEPERATOR DRAIN HOSE END TO LAY
50450432 LOOSE NEAR REAR DOOR FOR QUICK ACCESS
49

46 CONNECT TO BOTTOM PORT


ENGINE OIL COOLER

71 50950172/H1021 PRINTED IN USA


ENGINE
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 062023 CLAMP/HOSE #05 9
3 062397 FITTING/45° MJ10-MAORB10 1
4 067761 FITTING/90° MJ10-MAORB10 1
5 070634 NUT/LOCK LARGE FLANGE SERRATED 1/4 2
6 071246 NUT/LOCK M10 1
7 072580 FITTING/STRAIGHT MJ10-MORB10 2
8 076880 FITTING/45° MJ08-MAORB08 1
9 081841 HOSE/FUEL 5/16 X 16 1
10 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 1
11 132707 WASHER/HARD 3/8 PLAIN 16
12 135427 WASHER/SNUBBING 8
13 136226 CLAMP/HOSE 3/4 X 13/32 HOLE 1
14 137063 ISOLATOR 2
15 184941 HOSE/FUEL 42.00 1
16 189640 ISOLATOR 2
17 191735 VALVE/FUEL SHUT-OFF 90° 2
18 193105 ASSEMBLY/ENGINE MOUNT (FW END) 1
19 193131 ENGINE MOUNT/LEFT 1
20 193569 BRACKET/ALTERNATOR 1
21 193622 HOSE/FUEL 5/16 X 60 1
22 193971 MOUNT/FILTER 1
23 194068 ADAPTER/FILTER (TAKES 191651 O-RING) 1
24 195221 ASSY/DIPSTICK 1
25 195413 BRACKET/DIPSTICK 1
26 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
27 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 6
28 230-30569 FITTING/STRAIGHT MJ10-MORB08 3
29 241259 HOSE/FUEL 5/16 X 72 1
30 241459 ALTERNATOR/ISKRA 100 A 1
31 241562 SPACER/ALTERNATOR 1
32 241563 SPACER/ALTERNATOR 1
33 241590 BOLT/CARRIAGE 5/8 X 4-1/2 2
34 241605 BOLT/CARRIAGE 5/8 X 4 2
35 241932 SPACER/ALTERNATOR 1
36 242959 MOUNT/ENGINE 1
37 243432 SEPARATOR/FUEL/WATER (TAKES 245005 ELEMENT) 1
38 244365 COUPLER/FLEX 1
39 244955 HOSE/FUEL 5/16 X 8 1
40 245012 HOUSING/FLYWHEEL 1
41 50301805 FITTING/45° MJ10-MAORB08 1
42 50350923 PLATE ASSY/FUEL PUMP 1
43 50352484 SLEEVE/NYLON HG10 X 14 1
44 50352485 SLEEVE/NYLON HG10 X 58 1
45 50352779 HOSE ASSY/OIL DRAIN 1
46 50352833 TUBE/HOSE EOC RETURN 1
47 50352985 HOSE 5/8 X 22 1
48 50353014 HOSE 5/8 X 26 1
49 50353078 INLINE CHECK VALVE -10 1
50 50353495 HOSE 5/8 X 16-1/2 1
51 50353632 BRACKET/FUEL/WATER SEPARATOR 1
52 50353797 SLEEVE/NYLON HG10 X 70 1
53 50353798 SLEEVE/NYLON HG10 X 40 1
54 612604 WASHER/FLAT M8 2
55 650486 SCREW/CAP 5/16 X 3/4 1
56 650557 SCREWCAP 3/8 X 1/2 2
57 651394 SCREW/CAP M10 X 25 MM 8
58 651395 SCREW/CAP M10 X 30 MM 8
59 651773 SCREW/CAP M10 X 60 MM 2
60 656002 SCREW/CAP M8 X 35 MM 1
61 656045 SCREW/CAP SOCKET HEAD M10 X 30 MM 9
62 656093 SCREW/CAP M8 X 16 MM 1
63 656141 SCREW/CAP SOCKET HEAD M10 X 25 MM 8
64 656154 SCREW/CAP M8 X 45 MM 1
65 656173 SCREW/CAP M10 X 130 MM 1
66 L50081 NUT/HEX 5/8 4
67 a ENG/053KW/YAN/4TNV98T/NON-DPF (TAKES 50350094 ALTERNATOR BELT) 1
a) Refer to the serial number plate on the engine. If the engine is a 4TNV98T-ZXNMSR, order P/N 50353074. If the engine is a 4TNV98T-ZXNMSF
flexed engine, order P/N 276032.

PRINTED IN USA 50950172/H1021 72


AIR CLEANER AND EXHAUST

DPF
Models

SN 176920 and Up,


plus 176904-910, 176915-916

EXHAUST GASKET EXHAUST VIEW


SUPPLIED WITH
ENGINE
20

27 15 NOTE 2
26
21 17 8
6
2 5

9
14

3 10
NOTE 1
25
7
3
2
25

22

NOTE 2 16
25
1
24
11
6 18
19
13

23

NOTES
1) ENSURE CLAMP AND INTAKE HOSE ARE
SECURELY FASTENED TO TURBO INTAKE
2 ATTACH TO RIGHT SIDE OF CHASSIS

50441618

73 50950172/H1021 PRINTED IN USA


AIR CLEANER AND EXHAUST
Ref. Part DPF Models
No. No. Description Quantity
1 070648 NUT/HEX LOCK 5/16 4
2 070856 NUT/LOCK SERRATED FLANGE 3/8 4
3 071401 NUT/HEX INST LOCK 1/4 4
4 183998 CLAMP/AIR CLEANER 1
5 184099 ELBOW 90/W/INDICATOR TAP 1
6 184605 CLAMP/T-BOLT 3.50 2
7 184607 CLAMP/T-BOLT 3.25 1
8 186014 ASSY/AIR CLEANER (SERVICE PARTS INDENTED BELOW) 1
184146 FILTER ELEMENT/PRIMARY 1
184195 FILTER ELEMENT/SECONDARY 1
187725 VALVE/EVACUATOR 1
187726 END CAP/AIR CLEANER 1
9 187581 CLAMP/HOSE #44 LINER 1
10 240083 CLAMP/T-BOLT 2.38 1
11 272300 FITTING/DIRT INDICATOR 1
12 50312817 TUBE/INTAKE 3.00 1
13 50313066 HOSE/MOLDED AIR INTAKE 1
14 50314517 CLAMP/TUBE 3.00 2
15 50314871 CLAMP/SUPPORT CHASSIS WALL 1
16 50314880 CLAMP/SUPPORT INTERMEDIATE 1
17 50351978 TUBE/INTAKE 98T 1
18 50353853 MOUNT/AIR CLEANER 1
19 50354248 INDICATOR/SERVICE 50 MBAR 1
20 50354475 PIPE/EXHAUST 98CT-NMS 1
21 50657004 SCREW/CAP BUTTON HEAD 3/8 X 1 2
22 650745 BOLT/CARRIAGE 5/16 X 1-1/4 2
23 651065 BOLT/CARRIAGE SQUARE NECK 5/16 X 1 2
24 651234 SCREW/CAP 1/4 X 4-1/2 4
25 654002 WASHER/FLAT 1/4 8
26 656048 NUT/HEX M8 4
27 656110 WASHER/LOCK M8 4

PRINTED IN USA 50950172/H1021 74


AIR CLEANER AND EXHAUST

DPF
Models

SN 176919 and Before,


except 176904-910, 176915-916

4
10

10

9 1

9 4
INSTALL INTAKE SUPPRESSOR 5
TO THE DEPTH WHERE THE RIB
IS EXPOSED

EXHAUST GASKET
SUPPLIED WITH
ENGINE 1
8

11
NOTE 1

NOTE 2 3

13 7 6
12

NOTES
1) ATTACH TO RIGHT CHASSIS TOWER
2) ENSURE CLAMP AND INTAKE HOSE ARE
SECURELY FASTENED TO TURBO INTAKE

50450068

75 50950172/H1021 PRINTED IN USA


AIR CLEANER AND EXHAUST
Ref. Part DPF Models
No. No. Description Quantity
1 184601 CLAMP/T-BOLT 4-1/2 2
2 184605 CLAMP/T-BOLT 3-1/2 1
3 240083 CLAMP/T-BOLT 2-3/8 1
4 50351477 CLEANER/AIR 1
50352454 FILTER/MAIN 1
50352455 FILTER/SECONDARY 1
50220719 EVACUATOR/DUST 1
5 50351489 ADAPTER/INTAKE 3-1/2 1
6 50351924 TUBE/INTAKE 1
7 50351978 TUBE/INTAKE 1
8 50354475 PIPE/EXHAUST 1
9 50354192 b SUPPRESOR/INTAKE 1
10 50354248 b INDICATOR/SERVICE 1
272299 a INDICATOR/SERVICE 1
11 50657042 SCREW/CAP BUTTON HEAD M8 X 25 MM 3
12 656048 NUT/HEX M8 4
13 656110 WASHER/LOCK M8 4
a) SN 175578 and Before
b) SN 175579 and Up

PRINTED IN USA 50950172/H1021 76


AIR CLEANER AND EXHAUST

Non-DPF Models

NOTE:
SECOND HOSE CLAMP TO FIT
OVER MOLDED HOSE TO KEEP
BREATHER PLUG IN POSITION

21

25 9
7
10
1 ATTACH TO
TURBO OUTLET -
GASKET SUPPLIED WITH
3 ENGINE YANMAR 123901-18080
6
28
24

20 23
19 15 4
11
SEE NOTE 2 29
22
14 8
12 17
ATTACH TO 13
27 TURBO INLET 4
8 26
16
5 18
6
4.0 CLAMP POSITION

50450439

77 50950172/H1021 PRINTED IN USA


AIR CLEANER AND EXHAUST
Ref. Part Non-DPF Models
No. No. Description Quantity
1 090666 NUT/LOCK SERRATED FLANGE 3/8 4
2 095955 CLAMP/HOSE #10 2
3 127428 CLAMP/MUFFLER 2-1/2 1
4 070648 NUT/HEX LOCK 5/16 4
5 137049 CLAMP/T-BOLT 2-1/2 1
6 183998 CLAMP/AIR CLEANER 1
7 184099 ELBOW 90º W/ INDICATOR TAP 1
8 184605 CLAMP/T-BOLT 3-1/2 2
9 186014 ASSEMBLY/AIR CLEANER 1
184146 FILTER ELEMENT/PRIMARY 1
184195 FILTER ELEMENT/SECONDARY 1
187725 VALVE/EVACUATOR 1
187726 END CAP/AIR CLEANER 1
10 187581 CLAMP/HOSE #44 LINER 2
11 192932 OUTLET/EXHAUST 1
12 193154 GASKET/FLANGE/EXHAUST 1
13 195125 HOSE/INTAKE/AIR 1
14 50300170 b CLAMP/HOSE #40 TENSION 1
240083 a CLAMP/T-BOLT 2-3/8 1
15 272299 INDICATOR/SERVICE 1
16 50352793 ELBOW MOLDED/INTAKE 46 MM 1
17 50353150 SPACER/BREATHER PLUG 1
18 50353195 TUBE/INTAKE 1
19 50353203 HOSE/BREATHER 5/8 TRANSITION 1
20 50353715 COUPLER/FLEX 1
21 50353782 MUFFLER 1
22 50353812 FITTING/STRAIGHT MP02-MM10 FILTER 1
23 50353853 MOUNT/AIR CLEANER 1
24 650745 BOLT/CARRIAGE 5/16 X 1-1/4 2
25 650786 BOLT/CARRIAGE 3/8 X 1-1/4 4
26 651065 BOLT/CARRIAGE SQUARE NECK 5/16 X 1 2
27 651297 SCREW/CAP 3/8 X 1 4
28 656123 SCREW/CAP SOCKET HEAD M8 X 25 MM 4
29 L75990 CLAMP/HOSE #16 1
a) SN 176975 and Before
b) SN 176976 and Up

PRINTED IN USA 50950172/H1021 78


RADIATOR/COOLER

.50 .06 GAP ALL AROUND


TO HYD 9
TANK

6
CAP P/N 184541
18 SERVICE ONLY
5
1
17
3
8 5
5
7
14
10 3
DETAIL A
2
20 12
22
5
5 5
NOTE 17
2 13
8
3 11
.44
.75 23 5 BOTTLE AND BRACKET
24 15 P/N 425-36233 BOTTLE
P/N 425-36235 CLAMP
16 APPLY LOCTITE P/N 425-36152 BRACKET
242 OR EQUIVALENT
SERVICE ONLY - SUPPLIED WITH ENGINE
2 10
5

21
19 2

4
NOTE: 2.5
USE TO MOUNT FUEL COOLER AND TO PLUG HOLES APPROX
IN SHROUD IF NO FUEL COOLER IS USED. EXPOSED
PIPE

50450147

79 50950172/H1021 PRINTED IN USA


RADIATOR/COOLER
Ref. Part
No. No. Description Quantity
1 055005 FITTING/90° MJ12-MAORB12 1
2 061946 CLAMP/HOSE #24 4
3 062023 CLAMP/HOSE #05 3
4 070856 NUT/LOCK SERRATED FLANGE 3/8 4
5 076588 SCREW/CAP HEX FLANGE LOCKING 3/8 X 3/4 16
6 131859 HOSE/HYDRAULIC 3/4 X 33 1
7 187474 HOSE/FUEL 5/16 X 15 1
8 190282 SEAL/BULB 2
9 194320 HOSE/OUTLET/COOLER 1
10 241618 PLATE-COOLER MOUNT 2
11 242554 HOSE/FUEL 3/8 X 15 1
12 244056 PLATE/COVER 1
13 273038 SPACER/FAN/YANMAR 1
14 50301166 PLUG HH MORB08 1
15 50351736 SHROUD 1
16 50352287 FAN/PUSHER 1
17 50352464 COOLER RAD/HYD/EOC 1
50305650 COOLER/ENGINE OIL (SERVICE COOLER IF TURBOCHARGER ON ENGINE IS REPLACED) 1
18 50313493 FLANGE/COOLER COVER 1
19 50353489 HOSE/RAD/LOWER 1
20 50353013 HOSE/RAD/UPPER 1
21 650786 BOLT/CARRIAGE 3/8 X 1-1/4 4
22 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 2
23 651776 SCREW/CAP SOCKET HEAD M10 X 55 MM 4
24 656133 WASHER/FLAT M10 4

PRINTED IN USA 50950172/H1021 80


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Single-Speed
T-Bar Controls

BRAKE -08 ORB (N,P) 38 APPLY LOCTITE 242


TORQUE TO 55 FT-LBS
MAIN IN -12 ORB (C,G) 11 P 35 14
1 25
9
33 28 27 13
12
K
32

MAIN OUT-12 ORB (D,H) 1


J

CASE FLUSH-DRAIN -10 ORB (R,S) 28


E 32
DRIVE MOTOR PORTREFERENCE A
F 32
40 B
15 4 18
28 N 16
A 7
22
8 L
19
5 M
C J 10
17 21 26 N
D L
37 36
24 K M

C 34 5
3
B
D
28 20 23
H 30 2
39 APPLY
LOCTITE 242
28 6
VALVE DETAIL E

26 F
G
21 29
24 8

10 H

15
2 G 40
31

50450130

81 50950172/H1021 PRINTED IN USA


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Ref. Part T-Bar
No. No. Description Single-Speed Qty
1 054816 FITTING/90° MJ08-MAORB08 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 072806 FITTING/TEE MJ06-FJS06-MJ06 1
4 076880 FITTING/45° MJ08-MAORB08 1
5 080556 CAP FJ06 2
6 087393 FITTING/TEE FL06 FL06 FL06 1
7 088442 FITTING/90° MJ08-FJS08 1
8 089099 FITTING/STRAIGHT 6400 8-10 2
9 095601 FITTING/90° MJ04-MAORB04 1
10 114824 FITTING/90° MJ08-MAORB06 1
11 121684 FITTING/90° MJ12-MAORB16 1
12 122641 TUBE/CHARGE 1
13 131529 PLUG MORB08 1
14 134966 WASHER/FLAT HARDENED 1/2 2
15 135773 WASHER/FLAT HARDENED 5/8 12
16 136103 HOSE/PRESSURE 3/8 X 17 1
17 184499 HOSE/PRESSURE 1/2 X 22 1
18 186918 a PUMP/TANDEM 1
132248 O-RING 045 N70 1
19 193169 PORT/TEST 9/16-18 UNF 1
20 193974 TUBE/DRAIN LEFT MOTOR 1
21 194732 FITTING/90° LL MJ06-MAORB06 1
22 195101 a MOTOR/SINGLE SPEED RIGHT 1
23 195102 a MOTOR/SINGLE SPEED LEFT 1
24 230-24749 FITTING/STRAIGHT MJ06-MORB08 2
25 230-32753 FITTING/TEE BR MJ04-MJ04-MAORB04 1
26 240056 a VALVE/BRAKE 1
27 242681 FITTING/TEE MJ06-MAORB08-MJ0 1
28 272669 FITTING/STRAIGHT MC20-MORB12-S 8
29 50354621 e TUBE/HYD -06 BRAKE 1
50351245 d TUBE/BRAKE LEFT 1
30 50354623 e TUBE/HYD -06 BRAKE RIGHT CROSS 1
50351525 d TUBE/BRAKE RIGHT 1
31 50354626 e TUBE/HYD -06 BRAKE LEFT 1
50351526 d TUBE/BRAKE LEFT 1
32 50351756 f HOSE/PRESSURE 3/4 X 31 3
33 50353190 f HOSE/PRESSURE 3/4 X 28 1
34 50353440 c HOSE/HYDRAULIC -04 X 18 1
187348 b HOSE/MEDIUM PRESSURE 1/4 X 17 1
35 50353442 c TUBE/HYDRAULIC -04 PUMP 1
50351134 b TUBE/TANDEM PUMP 1
36 50353520 TUBE/DRAIN 1
37 50353674 TUBE/DRAIN MOTOR 1
38 650453 SCREW/CAP 1/2 X 1-1/2 2
39 650485 SCREW/CAP 5/16 X 5/8 2
40 651620 SCREW/CAP SOCKET HEAD M16 X 30 MM 12
a) For breakdown see “Section B” of this manual.
b) SN 175520 and Before (see exemptions in note c)
c) SN 175521 and Up, plus 175512 and 175516.
d) SN 175747 and Before (see exemptions in note e).
e) SN 175748 and Up, plus 175732 - 175736, 175741 - 175745.
f) Hose takes (2) 50302144 O-Rings

PRINTED IN USA 50950172/H1021 82


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Two-Speed
T-Bar Controls

BRAKE -08 ORB (N,P) MAIN IN -12 ORB (C,G)

2-SPEED -08 ORB (O,Q)

MAIN OUT-12 ORB (D,H)

CASE FLUSH-DRAIN -10 ORB (R,S)

DRIVE MOTOR PORTREFERENCE

13
T
15 29 44 APPLY LOCTITE 242
TORQUE TO 55 FT-LBS
11 16
40 35 31 1
42
39 P
14

1
N

H
35
39
J
21 S A 39
35
A 9 5 18
46
17
10 B
P
23 C
L R
7
27 12
28
N 41
D
M 43
22
L
30 M
E 19 20 7
S
28
33 4 R
8
C E 34
B
2
F
35 25 G 45 APPLY
3 LOCTITE 242
35 37
H F D 30
G 8

28
32 27
K
36 12
10
3
35 24 2

J K
17 46
38 VALVE DETAIL

50450133

83 50950172/H1021 PRINTED IN USA


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Ref. Part T-Bar
No. No. Description Two-Speed Qty
1 054816 FITTING/90° MJ08-MAORB08 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 1
4 072806 FITTING/TEE MJ06-FJS06-MJ06 1
5 076880 FITTING/45° MJ08-MAORB08 1
7 080556 CAP FJ06 2
8 087393 FITTING/TEE FL06 FL06 FL06 2
9 088442 FITTING/90° MJ08-FJS08 1
10 089099 FITTING/STRAIGHT 6400 8-10 2
11 095601 FITTING/90° MJ04-MAORB04 1
12 114824 FITTING/90° MJ08-MAORB06 1
13 121684 FITTING/90° MJ12-MAORB16 1
14 122641 TUBE/CHARGE 1
15 131529 PLUG MORB08 1
16 134966 WASHER/FLAT HARDENED 1/2 2
17 135773 WASHER/FLAT HARDENED 5/8 12
18 136103 HOSE/PRESSURE 3/8 X 17 1
19 50353674 TUBE/DRAIN MOTOR 1
20 184499 HOSE/PRESSURE 1/2 X 22 1
21 186918 a PUMP/TANDEM 1
132248 O-RING 045 N70 1
22 193169 PORT/TEST 9/16 1
23 193674 a MOTOR/2 SPEED RIGHT 1
24 193675 a MOTOR/2 SPEED LEFT 1
25 193974 TUBE/DRAIN LEFT MOTOR 1
27 194732 FITTING/90° LL MJ06-MAORB06 1
28 230-24749 FITTING/STRAIGHT MJ06-MORB08 4
29 230-32753 FITTING/TEE BR MJ04-MJ04-MAORB04 1
30 240057 a VALVE/BRAKE-TWO SPEED 1
31 242681 FITTING/TEE MJ06-MAORB08-MJ0 1
32 244983 TUBE/2 SPEED LEFT 1
33 244985 TUBE/2 SPEED RIGHT 1
34 245236 TUBE/CASE DRAIN 1
35 272669 FITTING/STRAIGHT MC20-MORB12-S 8
36 50354621 c TUBE/HYD -06 BRAKE 1
50351245 b TUBE/BRAKE LEFT 1
37 50354623 c TUBE/HYD -06 BRAKE RIGHT CROSS 1
50351525 b TUBE/BRAKE RIGHT 1
38 50354626 c TUBE/HYD -06 BRAKE LEFT 1
50351526 b TUBE/BRAKE LEFT 1
39 50351756 d HOSE/PRESSURE 3/4 X 31 3
40 50353190 d HOSE/PRESSURE 3/4 X 28 1
41 50353440 HOSE/HYDRAULIC -04 X 18 1
42 50353442 TUBE/HYDRAULIC -04 PUMP 1
43 50353520 TUBE/DRAIN 1
44 650453 SCREW/CAP 1/2 X 1-1/2 2
45 650485 SCREW/CAP 5/16 X 5/8 2
46 651620 SCREW/CAP SOCKET HEAD M16 X 30 MM 12
a) For breakdown see “Section B” of this manual.
b) SN 175747 and Before (see exemptions in note c).
c) SN 175748 and Up, plus 175732 - 175736, 175741 - 175745.
d) Hose takes (2) 50302144 O-Rings

PRINTED IN USA 50950172/H1021 84


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Single-Speed
Hand/Foot, Dual Hand and Dual Joystick Controls

APPLY LOCTITE 242 32 1 35


TORQUE TO 55 FT-LBS 23
L 22
MAIN OUT -12 ORB (C,D) 25 10
24
DRAIN -10 ORB (G,J) P
J

9
31

MAIN IN -12 ORB (B,E)


C

BRAKE -08 ORB (H,K) 30

DRIVE MOTOR PORT REFERENCE


S
D
30
T

31
34
11 18
A
20
7 23 L
K M 29
C 6 N 4
K
4 16
17
8
H 21
N
D 13
23 12 J
B
36
37
B
M 33 APPLY
LOCTITE 242
F H 14
A 19 4
2 21
27
26 F
5
23 17
E 8
S 11
4
7
2
28 G 34
23
G VALVE DETAIL
E 20 T

50450134

85 50950172/H1021 PRINTED IN USA


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Ref. Part H/F, DH, DJS
No. No. Description Single-Speed Qty
1 054626 FITTING/STRAIGHT MJ08-MORB08 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
4 080556 CAP FJ06 3
5 087393 FITTING/TEE FL06 FL06 FL06 1
6 088442 FITTING/90° MJ08-FJS08 1
7 089099 FITTING/STRAIGHT 6400 8-10 2
8 114824 FITTING/90° MJ08-MAORB06 1
9 121773 FITTING/45° MJ12-MAORB16 1
10 121775 FITTING/90° MJ08-MAORB12 1
11 135773 WASHER/FLAT HARDENED 5/8 12
12 50353674 TUBE/DRAIN MOTOR 1
13 184499 HOSE/PRESSURE 1/2 X 22 1
14 193974 TUBE/DRAIN LEFT MOTOR 1
16 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
17 194732 FITTING/90° LL MJ06-MAORB06 1
18 195101 a MOTOR/SINGLE SPEED RIGHT 1
19 195102 a MOTOR/SINGLE SPEED LEFT 1
20 230-24749 FITTING/STRAIGHT MJ06-MORB08 2
21 240056 a VALVE/BRAKE 1
22 242506 TUBE/CHARGE 1
23 272669 FITTING/STRAIGHT MC20-MORB12-S 8
24 50301000 FITTING/TEE BR MJ06-MJ06-MAORB08 1
25 50351006 a PUMP/TANDEM/A22 1
244517 O-RING 101.27 MM X 2.62 MM 1
26 50354621 c TUBE/HYD -06 BRAKE 1
50351245 b TUBE/BRAKE LEFT 1
27 50354623 c TUBE/HYD -06 BRAKE RIGHT CROSS 1
50351525 b TUBE/BRAKE RIGHT 1
28 50354626 c TUBE/HYD -06 BRAKE LEFT 1
50351526 b TUBE/BRAKE LEFT 1
29 50353520 TUBE/DRAIN 1
30 50351756 d HOSE/PRESSURE 3/4 X 31 2
31 50353264 d HOSE/PRESSURE 3/4 X 31 2
32 650453 SCREW/CAP 1/2 X 1-1/2 2
33 650485 SCREW/CAP 5/16 X 5/8 2
34 651620 SCREW/CAP SOCKET HEAD M16 X 30 MM 12
35 P471548 WASHER/HARD 1/2 2
36 072806 FITTING/TEE MJ06-FJS06-MJ06 1
37 193169 PORT/TEST 9-1/6 1
a) For breakdown see “Section B” of this manual.
b) SN 175747 and Before (see exemptions in note c).
c) SN 175748 and Up, plus 175732 - 175736, 175741 - 175745.
d) Hose takes (2) 50302144 O-Rings

PRINTED IN USA 50950172/H1021 86


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Two-Speed
Hand/Foot, Dual Hand and Dual Joystick Controls

APPLY LOCTITE 242 36 1


TORQUE TO 55 FT-LBS 39
N 27
29 1
MAIN OUT -12 ORB (C,D) V 23 11
28
DRAIN -10 ORB (G,J)
10
M

TWO-SPEED -08 ORB (F,I)


34 35
MAIN IN -12 ORB (B,E)

BRAKE -08 ORB (H,K) C


T

DRIVE MOTOR PORT REFERENCE D

U 34
35

38
12 15
A 7 N
P
27
21 C
8 F 19 R
21 25 6 S 33
26 S
L 5 5
M 22
20

E 9
B 26
B 14
27 R
D L 40
24 37 APPLY
J 13 5 LOCTITE 242
41
2
P
17 3 22
A
31 J
30
F 20
K
H
27 9
12 3
T 5
K
2
6
21 38
32
21 VALVE DETAIL
E

8 H 16

U 27

50450135

87 50950172/H1021 PRINTED IN USA


HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Ref. Part H/F, DH, DJS
No. No. Description Two-Speed Qty
1 054626 FITTING/STRAIGHT MJ08-MORB08 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 1
5 080556 CAP FJ06 3
6 087393 FITTING/TEE FL06 FL06 FL06 2
7 088442 FITTING/90° MJ08-FJS08 1
8 089099 FITTING/STRAIGHT 6400 8-10 2
9 114824 FITTING/90° MJ08-MAORB06 1
10 121773 FITTING/45° MJ12-MAORB16 1
11 121775 FITTING/90° MJ08-MAORB12 1
12 135773 WASHER/FLAT HARDENED 5/8 12
13 50353674 TUBE/DRAIMOTOR 1
14 184499 HOSE/PRESSURE 1/2 X 22 1
15 193674 a MOTOR/2 SPEED RIGHT 1
16 193675 a MOTOR/2 SPEED LEFT 1
17 193974 TUBE/DRAIN LEFT MOTOR 1
19 194210 HOSE/PRESSURE 3/8 X 28-1/2 1
20 194732 FITTING/90° LL MJ06-MAORB06 1
21 230-24749 FITTING/STRAIGHT MJ06-MORB08 4
22 240057 a VALVE/BRAKE-TWO SPEED 1
23 242506 TUBE/CHARGE 1
24 244983 TUBE/2 SPEED LEFT 1
25 244985 TUBE/2 SPEED RIGHT 1
26 245236 TUBE/CASE DRAIN 1
27 272669 FITTING/STRAIGHT MC20-MORB12-S 8
28 50301000 FITTING/TEE BR MJ06-MJ06-MAORB08 1
29 50351006 a PUMP/TANDEM/A22 1
244517 O-RING 101.27 MM X 2.62 MM 1
30 50354621 c TUBE/HYD -06 BRAKE 1
50351245 b TUBE/BRAKE LEFT 1
31 50354623 c TUBE/HYD -06 BRAKE RIGHT CROSS 1
50351525 b TUBE/BRAKE RIGHT 1
32 50354626 c TUBE/HYD -06 BRAKE LEFT 1
50351526 b TUBE/BRAKE LEFT 1
33 50353520 TUBE/DRAIN 1
34 50351756 d HOSE/PRESSURE 3/4 X 31 2
35 50353264 d HOSE/PRESSURE 3/4 X 31 2
36 650453 SCREW/CAP 1/2 X 1-1/2 2
37 650485 SCREW/CAP 5/16 X 5/8 2
38 651620 SCREW/CAP SOCKET HEAD M16 X 30 MM 12
39 P471548 WASHER/HARD 1/2 2
40 072806 FITTING/TEE MJ06-FJS06-MJ06 1
41 193169 PORT/TEST 9-1/6 1
a) For breakdown see “Section B” of this manual.
b) SN 175747 and Before (see exemptions in note c).
c) SN 175748 and Up, plus 175732 - 175736, 175741 - 175745.
d) Hose takes (2) 50302144 O-Rings

PRINTED IN USA 50950172/H1021 88


HYDRAULICS - CHASSIS

Tank Hydraulics

26

EARLIER 194320 HOSE


1
30 9

20 15 26

18
A
27
19

29
1

5 12

10
25 3

A
INDICATOR 8
4
50250586
16 24

17 15 1

GROUND STUD ON 6
SIDE OF CHAINCASE

13
2

13
22
21
23
11

TO HYDROSTATIC 14
CHARGE PUMP INLET

50450154_50450136

89 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part
No. No. Description Quantity
1 055005 FITTING/90° MJ12-MAORB12 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 1
3 072587 FITTING/STRAIGHT MJ12-MORB12 1
4 076078 CLAMP/HOSE 3/8 X 11/32 HOLE 1
5 079092 FITTING/TEE MJ12-MAORB12-MJ12 1
6 095619 CLAMP/HOSE 1-1/4 X 13/32 HOLE 2
7 127342 CAP/HYD RESERVOIR 1
8 127349 FITTING/90° MJ20-MAORB20 1
9 128591 BREATHER/HYDRAULIC RESERVOIR 1
10 131522 PLUG MORB12 1
11 132049 SWITCH/TEMPERATURE 1
12 134756 SIGHT PORT/OIL LEVEL 1
13 134852 NUT/SPIRALOCK™ 3/8 3
14 139438 SCREW/CAP HEX FLANGE LOCKING 3/8 X 5/8 1
15 50301166 PLUG HH MORB08 2
16 50312325 d ASSY/FILTER/HYD (SERVICE PARTS INDENTED BELOW) 1
50250586 d INDICATOR/FILTER 1
074830 FILTER/OIL 1
243117 c ASSY/FILTER/HYD (SERVICE PARTS INDENTED BELOW) 1
243118 c INDICATOR/FILTER 1
074830 FILTER/OIL 1
17 50312651 e HOSE/HYD -12 X 39 1
18 50350248 TANK/HYDRAULIC 1
19 50350686 TUBE/FILL NECK 1
20 50351209 COVER/TOP TANK 1
21 50351210 MANIFOLD/HYD RETURN 1
22 50351418 TUBE/TANK RETURN 1
23 50351419 TUBE/SUCTION 1
24 50353541 AUX/CASE DRAIN 1
25 50354109 HOSE/HYD -12 X 50 1
26 50354394 b HOSE/HYDRAULIC -12 X 19-1/2 1
194320 a HOSE/OUTLET/COOLER 1
27 50657004 SCREW/CAP BUTTON HEAD 3/8 X 1 2
28 650430 SCREW/CAP 3/8 X 1 1
29 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 4
30 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
a) SN 175700 and Before
b) SN 175701 and Up
c) SN 176559 and Before
d) SN 176560 and Up
e) Hose 50312651 replaced filter tube 50352466. 90° Fitting 055005 replaced straight fitting 072587.

PRINTED IN USA 50950172/H1021 90


HYDRAULICS - CHASSIS

Hydraglide™ Ride Control Assembly

1 3 5 10

7 4
6

9
2

TO GEAR PUMP

50450219

91 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part Hydraglide™
No. No. Description Quantity
1 054626 FITTING/STRAIGHT MJ08-MORB08 2
2 131842 NUT/SPIRALOCK™ 5/16 2
3 184363 a MANIFOLD/HYDRAGLIDE 1
4 184415 ACCUMULATOR 1
5 184843 PLATE-SPACER (VALVE) 1
6 193021 TUBE/HYDRAGLIDE 1
7 193022 TUBE/HYDRAGLIDE 1
8 194126 HOSE/PRESSURE 3/8 X 26 1
9 230-24749 FITTING/STRAIGHT MJ06-MORB08 1
10 651712 BOLT/CARRIAGE 5/16 X 4 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 92


HYDRAULICS - CHASSIS
Standard Auxiliary Hydraulics

Hand/Foot and Dual Joystick Controls

4
16 24
31 9 2
19
32

C 19
21
TO CHARGE
22 B CONNECTION
12 30 13 D
A

3 4
17 B 6
20 10
8
29 33 23

7
11

C
26
18
1 14

8
18 1 5
2
E
A 5 E
6

33
29

15
D 25
27 PILOTCASE DRAIN

NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE

28 15

50450211

93 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part H/F, DJS
No. No. Description Quantity
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054994 FITTING/STRAIGHT MJ06-MORB06 3
3 055005 FITTING/90° MJ12-MAORB12 1
4 068938 FITTING/90° MJ06-MAORB06 2
5 072580 FITTING/STRAIGHT MJ10-MORB10 4
6 072587 FITTING/STRAIGHT MJ12-MORB12 2
7 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
8 129124 FITTING/STRAIGHT MJ06-MORB04 2
9 134588 NUT/SPIRALOCK™ 1/4 2
10 137784 FITTING/90° MJ06-MAORB04 1
11 175377 FITTING/TEE MJ06-MAORB04-MJ06 1
12 50353133 HOSE/PRESSURE 3/4 X 18 1
13 194126 HOSE/PRESSURE 3/8 X 26 1
14 194732 FITTING/90° LL MJ06-MAORB06 2
15 195112 CLAMP/T-BOLT 1-5/8 2
16 50351211 a VALVE/HYD SOLENOID 3-WAY 1
17 50351213 TUBE/HYD PILOT 1
18 50317198 TUBE/HYD -06 DRAIN (TUBE REPLACES 50351217 HOSE) 2
19 50351219 STRAP 2
20 50351227 HOSE/HYD PILOT PRESSURE 1
21 50351232 HOSE/HYDRAULIC 1
22 50351268 BRACKET/MTG SUPPLY VALVE 1
23 50315576 a VALVE/3-SPOOL PILOT 1
24 50352203 TUBE/HYD/CASE DRAIN 1
25 50352242 TUBE/HYD DRAIN 1
26 50305225 ac PUMP SINGLE 36CC/12-TOOTH 1
50352625 ab PUMP SINGLE 36CC 1
27 50352784 FITTING/45° HB20-MAORB20 1
28 50353361 HOSE/SUCTION 11.00 1
29 50657014 SCREW/CAP 1/2 X 1-3/8 2
30 650518 NUT/HEX LARGE FLANGE 5/16 2
31 650573 BOLT/CARRIAGE 5/16 X 1 2
32 650839 SCREW/CAP 1/4 X 2-1/4 2
33 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 176210 and Before, see exemptions in note c.
c) SN 176211 and Up, plus 176205-176209

PRINTED IN USA 50950172/H1021 94


HYDRAULICS - CHASSIS
Standard Auxiliary Hydraulics

T-Bar Controls

14

5
4
15
9

10 7

1
A 11 13
1 3
A
4 3
19 13

2
CHARGE PRESSURE B
22 CONNECTION TO CHARGE 6
21 CONNECTION
B

17

16

12
NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE
20
18 12

50450213

95 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part T-Bar
No. No. Description Quantity
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 055005 FITTING/90° MJ12-MAORB12 1
3 072580 FITTING/STRAIGHT MJ10-MORB10 4
4 072587 FITTING/STRAIGHT MJ12-MORB12 2
5 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
6 080556 CAP FJ06 2
7 129124 FITTING/STRAIGHT MJ06-MORB04 2
8 132248 O-RING 045 N70 1
9 137784 FITTING/90° MJ06-MAORB04 1
10 175377 FITTING/TEE MJ06-MAORB04-MJ06 1
11 194126 HOSE/PRESSURE 3/8 X 26 1
12 195112 CLAMP/T-BOLT 1-5/8 2
13 50351217 HOSE/HYDRAULIC 2
14 50351227 HOSE/HYD PILOT PRESSURE 1
15 50315578 a VALVE/3-SPOOL MANUAL 1
16 50352242 TUBE/HYD DRAIN 1
17 50305225 ac PUMP SINGLE 36CC/12-TOOTH 1
50352625 ab PUMP SINGLE 36CC 1
18 50352784 FITTING/45° HB20-MAORB20 1
19 50353133 HOSE/PRESSURE 3/4 X 18 1
20 50353361 HOSE/SUCTION 11.00 1
21 50657014 SCREW/CAP 1/2 X 1-3/8 2
22 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 176210 and Before, see exemptions in note c.
c) SN 176211 and Up, plus 176205-176209

PRINTED IN USA 50950172/H1021 96


HYDRAULICS - CHASSIS
Standard Auxiliary Hydraulics

Dual Hand Controls

20
A

3
5
15 9
8
22 23 16

6
10

18 B

1 14
12
14
8
4
2 1
4 C
A C
5

7
23
22

13 B

17
19

TO PILOT PRESSURE
SUPPLY ON RIGHT SIDE PILOT CASE DRAIN
OF HYDROSTATIC PUMP

11 CONTROL VALVE RELIEF PRESSURE 3300 ± 50 PSI STD FLOW

21 13

50450486

97 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part Dual Hand
No. No. Description Quantity
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054994 FITTING/STRAIGHT MJ06-MORB06 2
3 055005 FITTING/90° MJ12-MAORB12 1
4 072580 FITTING/STRAIGHT MJ10-MORB10 4
5 072587 FITTING/STRAIGHT MJ12-MORB12 2
6 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
7 080556 CAP FJ06 1
8 129124 FITTING/STRAIGHT MJ06-MORB04 2
9 137784 FITTING/90° MJ06-MAORB04 1
10 175377 FITTING/TEE MJ06-MAORB04-MJ06 1
11 194126 HOSE/PRESSURE 3/8 X 26 1
12 194732 FITTING/90° LL MJ06-MAORB06 2
13 195112 CLAMP/T-BOLT 1-5/8 2
14 50351217 HOSE/HYDRAULIC 2
15 50351227 HOSE/HYD PILOT PRESSURE 1
16 50315576 a VALVE/3-SPOOL PILOT 1
17 50352242 TUBE/HYD DRAIN 1
18 50305225 ac PUMP SINGLE 36CC/12-TOOTH 1
50352625 ab PUMP SINGLE 36CC 1
19 50352784 FITTING/45° HB20-MAORB20 1
20 50353133 HOSE/PRESSURE 3/4 X 18 1
21 50353361 HOSE/SUCTION 11.00 1
22 50657014 SCREW/CAP 1/2 X 1-3/8 2
23 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 176210 and Before, see exemptions in note c.
c) SN 176211 and Up, plus 176205-176209

PRINTED IN USA 50950172/H1021 98


HYDRAULICS - CHASSIS

High-Flow Auxiliary Hydraulics

Dual Joystick and Hand/Foot Controls

F E

36
11 6
35 3

10

26

37
38
22 C
25
19 22
A
12 D TO CHARGE
14 31 CONNECTION
30
24
6
6 15
32

20
8
23
B 3
13
4 8 9 A
F
E
C 21
4

16

2
7 G
18
G
3 8
B
21
D
28

39
34

27

29 33 PILOT CASE DRAIN


17

NOTE: CONTROL VALVE RELIEF 3200 50 PSI FULL THROTTLE HIGH FLOW
NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE STD FLOW

50450210

99 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part DJS, H/F
No. No. Description High-Flow Qty
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 5
4 055005 FITTING/90° MJ12-MAORB12 2
5 064260 NUT/HEX LOCK 5/16 1
6 068938 FITTING/90° MJ06-MAORB06 3
7 072580 FITTING/STRAIGHT MJ10-MORB10 4
8 072587 FITTING/STRAIGHT MJ12-MORB12 4
9 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
10 079097 CLAMP/TUBE 3/4 TWIN 1
11 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
12 134588 NUT/SPIRALOCK™ 1/4 2
13 140883 FITTING/90° LL MJ12-MAORB12 1
14 193709 HOSE/PRESSURE 3/4 X 23-1/2 1
15 194126 HOSE/PRESSURE 3/8 X 26 1
16 194732 FITTING/90° LL MJ06-MAORB06 2
17 195112 CLAMP/T-BOLT 1-5/8 2
18 50315577 a VALVE/4-SPOOL PILOT CONTROL 1
19 50351211 a VALVE/HYD SOLENOID 3-WAY 1
20 50351213 TUBE/HYD PILOT 1
21 50351217 HOSE/HYDRAULIC 2
22 50351219 STRAP 2
23 50351227 HOSE/HYD PILOT PRESSURE 1
24 50351232 HOSE/HYDRAULIC 1
25 50351268 BRACKET/MTG SUPPLY VALVE 1
26 50352203 TUBE/HYD/CASE DRAIN 1
27 50352242 TUBE/HYD DRAIN 1
28 50305226 ac GEAR PUMP 36 + 17/12-TOOTH 1
50352474 ab GEAR PUMP 36 + 17 1
29 50352784 FITTING/45° HB20-MAORB20 1
30 50352978 TUBE/HYDRAULIC HIGH FLOW 1
31 50352987 TUBE/HYDRAULIC HIGH FLOW 1
32 50353133 HOSE/PRESSURE 3/4 X 18 1
33 50353361 HOSE/SUCTION 11.00 1
34 50657014 SCREW/CAP 1/2 X 1-3/8 2
35 650518 NUT/HEX LARGE FLANGE 5/16 2
36 650573 BOLT/CARRIAGE 5/16 X 1 2
37 650839 SCREW/CAP 1/4 X 2-1/4 2
38 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
39 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 176230 and Before (see exemptions in note c)
c) SN 176231 and Up, plus 176200, 176222-176224, 176227-176229

PRINTED IN USA 50950172/H1021 100


HYDRAULICS - CHASSIS

High-Flow Auxiliary Hydraulics

T-Bar Controls

17
5

19 3
10 8 6
20
9
14 A
25

29
2 18
1

26 24
B

3
B A 13 7
8 1
18 7

11
15 TO CHARGE
CONNECTION
8
E
C E

4 D

21

11
22

C D

12

CHARGE PRESSURE
CONNECTION

30
28
27 16
23
NOTE: CONTROL VALVE RELIEF 3200 50 PSI FULL THROTTLE HIGH FLOW
NOTE: CONTROL VALVE RELIEF 3300 50 PSI FULL THROTTLE STD FLOW
16 DETAIL A

50450212

101 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part T-Bar
No. No. Description High-Flow Qty
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 2
4 055005 FITTING/90° MJ12-MAORB12 2
5 064260 NUT/HEX LOCK 5/16 1
6 068938 FITTING/90° MJ06-MAORB06 1
7 072580 FITTING/STRAIGHT MJ10-MORB10 4
8 072587 FITTING/STRAIGHT MJ12-MORB12 4
9 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
10 079097 CLAMP/TUBE 3/4 TWIN 1
11 080556 CAP FJ06 2
12 132248 O-RING 045 N70 1
13 140883 FITTING/90° LL MJ12-MAORB12 1
14 193709 HOSE/PRESSURE 3/4 X 23-1/2 1
15 194126 HOSE/PRESSURE 3/8 X 26 1
16 195112 CLAMP/T-BOLT 1-5/8 2
17 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
18 50351217 HOSE/HYDRAULIC 2
19 50351227 HOSE/HYD PILOT PRESSURE 1
20 50315579 a VALVE/MANUAL HIGH FLOW 1
21 50352242 TUBE/HYD DRAIN 1
22 50305226 ac GEAR PUMP 36 + 17/12-TOOTH 1
50352474 ab GEAR PUMP 36 + 17 1
23 50352784 FITTING/45° HB20-MAORB20 1
24 50352978 TUBE/HYDRAULIC HIGH FLOW 1
25 50352987 TUBE/HYDRAULIC HIGH FLOW 1
26 50353133 HOSE/PRESSURE 3/4 X 18 1
27 50353361 HOSE/SUCTION 11.00 1
28 50657014 SCREW/CAP 1/2 X 1-3/8 2
29 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
30 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 176230 and Before (see exemptions in note c)
c) SN 176231 and Up, plus 176200, 176222-176224, 176227-176229

PRINTED IN USA 50950172/H1021 102


HYDRAULICS - CHASSIS

High-Flow Auxiliary Hydraulics

Dual Hand Controls

F E

11

10 CONTROL VALVE RELIEF PRESSURE 3300 ± 50 PSI STD FLOW


CONTROL VALVE RELIEF PRESSURE 3200 ± 50 PSI HIGH FLOW

TOP VIEW 29
PILOT CONTROL VALVE

14
A
25
24

B
8
26 20
3
13
4 8 9 A
F
E
19
4

16
C
1

2
7 G
19 3
18

C
B 12 G
8
22

30
28
PILOT CASE DRAIN
21
TO PILOT PRESSURE
SUPPLY ON RIGHT SIDE
27 OF HYDROSTATIC PUMP
23 15
17

50450489

103 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part Dual Hand
No. No. Description High-Flow Qty
1 054819 FITTING/STRAIGHT MJ12-MORB10 2
2 054820 FITTING/TEE RUN MJ06-MAORB06-MJ06 1
3 054994 FITTING/STRAIGHT MJ06-MORB06 4
4 055005 FITTING/90° MJ12-MAORB12 2
5 064260 NUT/HEX LOCK 5/16 1
6 068938 FITTING/90° MJ06-MAORB06 1
7 072580 FITTING/STRAIGHT MJ10-MORB10 4
8 072587 FITTING/STRAIGHT MJ12-MORB12 4
9 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 4
10 079097 CLAMP/TUBE 3/4 TWIN 1
11 079098 PLATE/TOP SIZE 2 TWIN FLAT 1
12 080556 CAP FJ06 1
13 140883 FITTING/90° LL MJ12-MAORB12 1
14 193709 HOSE/PRESSURE 3/4 X 23-1/2 1
15 194126 HOSE/PRESSURE 3/8 X 26 1
16 194732 FITTING/90° LL MJ06-MAORB06 2
17 195112 CLAMP/T-BOLT 1-5/8 2
18 50315577 a VALVE/4-SPOOL PILOT CONTROL 1
19 50351217 HOSE/HYDRAULIC 2
20 50351227 HOSE/HYD PILOT PRESSURE 1
21 50352242 TUBE/HYD DRAIN 1
22 50305226 ac GEAR PUMP 36 + 17/12-TOOTH 1
50352474 ab GEAR PUMP 36 + 17 1
23 50352784 FITTING/45° HB20-MAORB20 1
24 50352978 TUBE/HYDRAULIC HI-FLOW 1
25 50352987 TUBE/HYDRAULIC HI-FLOW 1
26 50353133 HOSE/PRESSURE 3/4 X 18 1
27 50353361 HOSE/SUCTION 11.00 1
28 50657014 SCREW/CAP 1/2 X 1-3/8 2
29 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
30 654030 WASHER/LOCK 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 176230 and Before (see exemptions in note c)
c) SN 176231 and Up, plus 176200, 176222-176224, 176227-176229

PRINTED IN USA 50950172/H1021 104


HYDRAULICS - CHASSIS

T-Bar Controls

with Self-Leveling

C
2 D
37 35
4 15
6 J 37
2 K
37 8 9 A 40 6
38 34 36
6 12 13 8
1 17
7
16 3
18 D H 2
25
C 11
A
1 G
24 19
20 B F 4 8 1
11
E 32
29 39
30 5
B
11 14
E L 4 10
32 1
28
K
H
5
33
26
F
14

27
22 G 1
L
J

23

31 21

50450241

105 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part w/ Self-Level
No. No. Description T-Bar Quantity
1 064260 NUT/HEX LOCK 5/16 5
2 067761 FITTING/90° MJ10-MAORB10 3
3 070648 NUT/HEX LOCK 5/16 2
4 072580 FITTING/STRAIGHT MJ10-MORB10 3
5 079097 CLAMP/TUBE 3/4 TWIN 2
6 079098 PLATE/TOP SIZE 2 TWIN FLAT 3
7 079126 CLAMP/TUBE 5/8 TWIN 1
8 088904 CLAMP/TUBE 1/2 TWIN 3
9 131842 NUT/SPIRALOCK™ 5/16 2
10 134588 NUT/SPIRALOCK™ 1/4 2
11 135331 STRAP 3
12 191763 SPACER 3/4 OD X 13/32 ID 2
13 194528 BRACKET/HARNESS 1
14 245055 PLATE/TWIN FLAT 2
15 271958 a VALVE/SELF LEVEL W/BYPAS 1
16 50351125 FITTING/Y MJ10-MJ10-MORB10 2
17 50351131 MOUNT BRACKET/LOCK VALVE 1
18 50351150 TUBE/HYD LIFT 1
19 50351151 TUBE/HYD LIFT 1
20 50351154 TUBE/HYD TILT 1
21 50351167 TUBE/HYD LIFT 1
22 50351168 TUBE/HYD TILT 1
23 50351169 TUBE/HYD TILT 1
24 50351182 TUBE/HYD LIFT 1
25 50351183 TUBE/HYD LIFT 1
26 50351192 TUBE/HYD STD AUX 1
27 50351193 TUBE/HYD STD AUX 1
28 50352460 TUBE/HYD LIFT 1
29 50352461 TUBE/HYD TILT 1
30 50352462 TUBE/HYD TILT 1
31 50352463 TUBE/HYD LIFT 1
32 50352555 a VALVE/SOLENOID 2
33 50352660 HARNESS/LOCK VALVE SOLENOID 1
34 650019 SCREW/CAP 1/4 X 4 2
35 650547 SCREW/CAP 5/16 X 3-1/2 1
36 650573 BOLT/CARRIAGE 5/16 X 1 2
37 650725 SCREW/CAP 5/16 X 2-1/4 3
38 651760 BOLT/CARRIAGE 5/16 X 4-3/4 2
39 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
40 654004 WASHER/FLAT 5/16 1
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 106


HYDRAULICS - CHASSIS

T-Bar Controls

without Self-Leveling

23 28 F 2 D
31 29
30 31
31 13
6 F 3 2 33
6
6 G
7 10 11
8
H
26 10 17
4
8 15
1 1
14 22
D 8
21 E 4
C 10 9 5 1
G B
26 12
A
E 5
16 32
27
18
19 1

A H
C
B 1
20 12

25

24

50450242

107 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part w/o Self-Level
No. No. Description T-Bar Quantity
1 064260 NUT/HEX LOCK 5/16 5
2 067761 FITTING/90° MJ10-MAORB10 2
3 070648 NUT/HEX LOCK 5/16 2
4 072580 FITTING/STRAIGHT MJ10-MORB10 2
5 079097 CLAMP/TUBE 3/4 TWIN 2
6 079098 PLATE/TOP SIZE 2 TWIN FLAT 3
7 079126 CLAMP/TUBE 5/8 TWIN 1
8 088904 CLAMP/TUBE 1/2 TWIN 3
9 134588 NUT/SPIRALOCK™ 1/4 2
10 135331 STRAP 3
11 194528 BRACKET/HARNESS 1
12 245055 PLATE/TWIN FLAT 2
13 50351131 MOUNT BRACKET/LOCK VALVE 1
14 50351150 TUBE/HYD LIFT 1
15 50351151 TUBE/HYD LIFT 1
16 50351182 TUBE/HYD LIFT 1
17 50351183 TUBE/HYD LIFT 1
18 50351192 TUBE/HYD STD AUX 1
19 50351193 TUBE/HYD STD AUX 1
20 50351205 TUBE/HYD LIFT 1
21 50351207 TUBE/HYD TILT 1
22 50352460 TUBE/HYD LIFT 1
23 50352461 TUBE/HYD TILT 1
24 50352463 TUBE/HYD LIFT 1
25 50352465 TUBE/HYD LIFT 1
26 50352555 a VALVE/SOLENOID 2
27 50352660 HARNESS/LOCK VALVE SOLENOID 1
28 650019 SCREW/CAP 1/4 X 4 2
29 650547 SCREW/CAP 5/16 X 3-1/2 1
30 650573 BOLT/CARRIAGE 5/16 X 1 2
31 650725 SCREW/CAP 5/16 X 2-1/4 3
32 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
33 654004 WASHER/FLAT 5/16 1
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 108


HYDRAULICS - CHASSIS

Hand/Foot, Dual Hand and Dual Joystick Controls

with Self-Leveling

27 D 26 27

5 F
5
27 7 21 30

14 7
5 C
1
3
6
25 D 10
9 2

1 28
7
C
15 1
20 J
E 9
16 12 8
29 4
13
B 11
B
A A H 4
G

22
1

23
J 11

G E
H 1

19 18

F
24
17

50450118

109 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part w/ Self-Level
No. No. Description H/F, DJS, DH Qty
1 064260 NUT/HEX LOCK 5/16 5
2 067761 FITTING/90° MJ10-MAORB10 1
3 072580 FITTING/STRAIGHT MJ10-MORB10 1
4 079097 CLAMP/TUBE 3/4 TWIN 2
5 079098 PLATE/TOP SIZE 2 TWIN FLAT 3
6 079126 CLAMP/TUBE 5/8 TWIN 1
7 088904 CLAMP/TUBE 1/2 TWIN 3
8 131842 NUT/SPIRALOCK™ 5/16 2
9 191763 SPACER 3/4 OD X 13/32 ID 2
10 194528 BRACKET/HARNESS 1
11 245055 PLATE/TWIN FLAT 2
12 271958 a VALVE/SELF LEVEL W/BYPAS 1
13 50351125 FITTING/Y MJ10-MJ10-MORB10 2
14 50351150 TUBE/HYD LIFT 1
15 50351151 TUBE/HYD LIFT 1
16 50351154 TUBE/HYD TILT 1
17 50351167 TUBE/HYD LIFT 1
18 50351168 TUBE/HYD TILT 1
19 50351169 TUBE/HYD TILT 1
20 50351182 TUBE/HYD LIFT 1
21 50351183 TUBE/HYD LIFT 1
22 50351192 TUBE/HYD STD AUX 1
23 50351193 TUBE/HYD STD AUX 1
24 50351250 TUBE/HYD LIFT 1
25 50351253 TUBE/HYD TILT 1
26 650547 SCREW/CAP 5/16 X 3-1/2 1
27 650725 SCREW/CAP 5/16 X 2-1/4 3
28 651760 BOLT/CARRIAGE 5/16 X 4-3/4 2
29 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
30 654004 WASHER/FLAT 5/16 1
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 110


HYDRAULICS - CHASSIS

Hand/Foot, Dual Hand and Dual Joystick Controls

without Self-Leveling

21 21 D 21
20
3 3
3 F 23
5
11 6
4
17 9
5
5
15 1
8
22
D 2
1 1 7
C 1

10

E
12
B

A 2

C 7
B
E
13
F
A
1

16

14

50450119

111 50950172/H1021 PRINTED IN USA


HYDRAULICS - CHASSIS
Ref. Part w/o Self-Level
No. No. Description H/F, DJS, DH Qty
1 064260 NUT/HEX LOCK 5/16 5
2 079097 CLAMP/TUBE 3/4 TWIN 2
3 079098 PLATE/TOP SIZE 2 TWIN FLAT 3
4 079126 CLAMP/TUBE 5/8 TWIN 1
5 088904 CLAMP/TUBE 1/2 TWIN 3
6 194528 BRACKET/HARNESS 1
7 245055 PLATE/TWIN FLAT 2
8 50351150 TUBE/HYD LIFT 1
9 50351151 TUBE/HYD LIFT 1
10 50351182 TUBE/HYD LIFT 1
11 50351183 TUBE/HYD LIFT 1
12 50351192 TUBE/HYD STD AUX 1
13 50351193 TUBE/HYD STD AUX 1
14 50351205 TUBE/HYD LIFT 1
15 50351207 TUBE/HYD TILT 1
16 50351250 TUBE/HYD LIFT 1
17 50351260 TUBE/HYD TILT 1
20 650547 SCREW/CAP 5/16 X 3-1/2 1
21 650725 SCREW/CAP 5/16 X 2-1/4 3
22 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
23 654004 WASHER/FLAT 5/16 1

PRINTED IN USA 50950172/H1021 112


HYDRAULICS - LIFT ARM

28 28
36 29 29
32
15 ORIENT GREASE
ZERK DOWN
4
NOTE: DON'TCROSS HOSES

8
25
36
37
16 11 1 5
7
4 20 5
12

1 23 29
A 24
20
36 6 24
A B
17
22 3
30
5 9
29 ORIENT GREASE
ZERK DOWN
19 20
B 15
33
20 21 36
35 2 26 11
TO BASE END OF 38 31
4 TILT CYLINDER
19 13
1
34 27
25
8
34
APPY LOCTITE TO BASE END OF 4
242 TILT CYLINDER 36
6 18 36
16
TO ROD END OF 30
TILT CYLINDER
14
34 4

4
6
34
33

6 10 TO ROD END OF
14 TILT CYLINDER

50450137

113 50950172/H1021 PRINTED IN USA


HYDRAULICS - LIFT ARM
Ref. Part
No. No. Description Quantity
1 054626 FITTING/STRAIGHT MJ08-MORB08 4
2 054994 FITTING/STRAIGHT MJ06-MORB06 1
3 055648 TIE/CABLE 3/16 X 7-1/2 BLACK 2
4 067847 NUT/HEX LOCK 3/8 6
5 076078 CLAMP/HOSE 3/8 X 11/32 HOLE 3
6 079098 PLATE/TOP SIZE 2 TWIN FLAT 6
7 079126 CLAMP/TUBE 5/8 TWIN 2
8 087849 CLAMP/HOSE #52 2
9 088467 TIE/CABLE 19/64 X 14-1/2 1
10 088904 CLAMP/TUBE 1/2 TWIN 2
11 134511 TUBE/LIFT 2
12 134512 TUBE/LIFT CYL RIGHT 1
13 134513 TUBE/LIFT CYL LEFT 1
14 137186 TUBE/CROSSMEMBER REAR 2
15 188056 PIN/PIVOT 2
16 188915 PIN 2
17 191775 PROTECTOR/HOSE 1
18 244572 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 2-1/4 2
19 390-15909 CLIP/HYD LINE 3
20 50351222 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 1-3/4 5
21 50351536 TUBE/DRAIN AUX 1
22 50351542 TUBE/TILT 1
23 50351543 TUBE/TILT UPPER 1
24 50351806 HOSE/PRESSURE 5/8 X 47-1/2 2
25 50352198 a CYL/LIFT 2.75 X 30.14 2
26 50352438 TUBE/AUX-UPPER 1
27 50352439 TUBE/AUX LOWER 1
28 50352456 HOSE/PRESSURE 5/8 X 49 2
29 50352458 HOSE/PRESSURE 1/2 X 20 4
30 50352478 PIN/TILT CYLINDER 2
31 50352739 BLOCK/COUPLER (SERVICE PARTS INDENTED BELOW) 1
50352909 COUPLER/MALE 1
50352910 COUPLER/FEMALE 1
50352912 COUPLER/RETURN 1
50352914 KIT/FITTING 3/4 SAE 2
32 50352813 HOSE/PRESSURE 3/8 X 45 1
33 50352933 a CYL/TILT 3.00 X 15.13 2
34 50352938 HOSE/PRESSURE 1/2 X 20 4
35 650629 SCREW/CAP 3/8 X 3-1/4 2
36 650731 SCREW/CAP 3/8 X 3-1/2 6
37 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
38 654049 WASHER/FLAT 3/8 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 50950172/H1021 114


HYDRAULICS - LIFT ARM

High-Flow

10 10

11
2
4
3
5

APPLY LOCTITE 242


13

12

50450328

115 50950172/H1021 PRINTED IN USA


HYDRAULICS - LIFT ARM
Ref. Part High-Flow
No. No. Description Quantity
1 054626 FITTING/STRAIGHT MJ08-MORB08 1
2 054994 FITTING/STRAIGHT MJ06-MORB06 1
3 076078 CLAMP/HOSE 3/8 X 11/32 HOLE 2
4 390-15909 CLIP/HYD LINE 2
5 50351222 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 1-3/4 2
6 50351522 TUBE/AUX LOWER 1
7 50351544 TUBE/HIGH FLOW UPPER 1
8 50351545 TUBE/DRAIN HIGH FLOW 1
9 50352991 HOSE/DRAIN 1
10 50352449 HOSE 3/4 X 33-1/2 2
11 50352739 BLOCK/COUPLER (SERVICE PARTS INDENTED BELOW) 1
50352909 COUPLER/MALE 1
50352910 COUPLER/FEMALE 1
50352912 COUPLER/RETURN 1
50352914 KIT/FITTING 3/4 SAE 2
12 650629 SCREW/CAP 3/8 X 3-1/4 2
13 654049 WASHER/FLAT 3/8 2

PRINTED IN USA 50950172/H1021 116


CONTROLS - WHEEL DRIVES - LIFT/TILT

T-Bar Controls

CONTROL
42 VALVE
59
22 21
44 46 7
31 27 61
NOTE 1 49 19 13
62 54
50 57 39
1 61
56 64 12 12 61
57
2 9 4 62 61 18
7
62 7 13
10 56 6 40 30
9 2 2 2 18
32 64 53 9 19
13 55 34 54
55 65 37 43 38
8 9 63
47 63
52 48 5 41
55 65 63 HYDROSTATIC
8 7 PUMP
JUMPER HARNESS BETWEEN 65 18 9 67
CHASSIS HARNESS AND 51 2 2
FOOT THROTTLE 33 36
48
CHASSIS 20
KICKPLATE 51 9
18 18 13
55 43
63 5
52 61 7
45 61 35 61
24 55
55 7 61 13
35
51 14 3
25 59 7
8 52 55 28
26 24 15
44 16 NOTE 2
60 58
13
8 58 17
56 64
66
56
29 9 57
66 12
23 12
60 2 57
13
60 64
10
23
56
2 32
11
9
NOTES: 5
1. INSERT LOOSE TERMINALS FROM 18
RH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
2. INSERT LOOSE TERMINALS FROM
LH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK
3. SET CONTROL LINKAGE SO THAT
BOTH DRIVE AND LIFTARM CONTROL
LEVERS ARE ANGLED 8 DEGREES
FORWARD OF VERTICAL

50450243

117 50950172/H1021 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
Ref. Part T-Bar
No. No. Description Quantity
1 054202 JOINT/BALL 1
2 056937 WASHER/FLAT 25/32 8
3 072871 SCREW/CAP 3/8 X 2 2
4 074868 SPACER 1
5 075288 PIN/ROLL 5/16 X 1-1/4 3
6 079039 ROD END/FEMALE THREAD RIGHT 3/8 1
7 079216 STUD/FEMALE ROD END 5/16 8
8 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 10
9 128316 BEARING/BRONZE 8
10 134327 STOP/T-BAR 2
11 134532 ASSY/PIVOT 1
12 50303746 ROD END/ELASTOMERIC 4
13 134852 NUT/SPIRALOCK™ 3/8 11
14 183147 GRIP/KAWASAKI 1
15 183149 LEVER/LEFT CONTROL 1
16 184210 PLUG/DEUTSCH 4 PIN 1
17 184211 WEDGE/DEUTSCH 4 PIN 1
18 187002 NUT/HEX TOP LOCK FLANGE 5/16 8
19 189508 CONTROL ARM/ PUMP 2
20 195559 HARNESS/THROTTLE 1
21 220-28739 PIN/CLEVIS 2
22 220-32680 PIN/CLIP/RUE #8 2
23 241402 COVER/FLOORPLATE REAR 2
24 242500 SEAL 2
25 242621 BRACKET/MOUNTING FLOOR PLATE 1
26 242675 COVER/CLEAN-OUT 1
27 250-32609 YOKE 2
28 50311083 d CROSSMEMBER 1
50304361 bc CROSSMEMBER 1
50350540 a CROSSMEMBER 1
29 50311080 d FLOORPLATE/MECH CT 1
50350553 c FLOORPLATE/MECH CT 1
30 50306813 ROD/CONTROL LIFT 1
31 50350597 ROD/CONTROL TILT 1
32 50350605 PIVOT/CONTROL LEVER 2
33 50350612 ARM/CONTROL 1
a) SN 176170 and Before
b) SN 176171 and Up
c) SN 176311 and Before (see exemptions in note d).
d) SN 176312 and Up, plus 176296 - 176302.

Parts Listing Continued On Next Page

PRINTED IN USA 50950172/H1021 118


CONTROLS - WHEEL DRIVES - LIFT/TILT

T-Bar Controls

CONTROL
42 VALVE
59
22 21
44 46 7
31 27 61
NOTE 1 49 19 13
62 54
50 57 39
1 61
56 64 12 12 61
57
2 9 4 62 61 18
7
62 7 13
10 56 6 40 30
9 2 2 2 18
32 64 53 9 19
13 55 34 54
55 65 37 43 38
8 9 63
47 63
52 48 5 41
55 65 63 HYDROSTATIC
8 7 PUMP
JUMPER HARNESS BETWEEN 65 18 9 67
CHASSIS HARNESS AND 51 2 2
FOOT THROTTLE 33 36
48
CHASSIS 20
KICKPLATE 51 9
18 18 13
55 43
63 5
52 61 7
45 61 35 61
24 55
55 7 61 13
35
51 14 3
25 59 7
8 52 55 28
26 24 15
44 16 NOTE 2
60 58
13
8 58 17
56 64
66
56
29 9 57
66 12
23 12
60 2 57
13
60 64
10
23
56
2 32
11
9
NOTES: 5
1. INSERT LOOSE TERMINALS FROM 18
RH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
2. INSERT LOOSE TERMINALS FROM
LH T-BAR GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK
3. SET CONTROL LINKAGE SO THAT
BOTH DRIVE AND LIFTARM CONTROL
LEVERS ARE ANGLED 8 DEGREES
FORWARD OF VERTICAL

50450243

119 50950172/H1021 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
continued from previous page
Ref. Part T-Bar
No. No. Description Quantity
34 50350615 TUBE/PIVOT 1
35 50350621 CONTROL ROD/DRIVE 2
36 50350623 BRACKET/CONTROL PIVOT 1
37 50350624 ARM/CONTROL 1
38 50351992 CONTROL ROD/FWD PUMP 1
39 50351991 CONTROL ROD/REAR PUMP 1
40 50350629 BRACKET/PIVOT 1
41 50350630 SHAFT/CONTROL PIVOT 1
42 50351675 LEVER/RIGHT CONTROL 1
43 50351692 DAMPER/SELF-CENTERING (NOW ROTATED 180°) 2
44 50351757 BOOT/RUBBER T-BAR 2
45 50351767 MAT/FLOOR 1
46 50351902 GRIP/CONTROL MODULATION 1
47 50318322 ASSY/COVER/T-BAR CONTROL 1
48 50352577 TIE/CABLE 3/16 X 8 BLACK FIR TREE 2
49 50352787 PLUG DT06-8S 1
50 50352788 LOCKING WEDGE/W8S 1
51 50657034 b WASHER/FLAT M10 3
50657034 a WASHER/FLAT M10 5
52 50657035 b SCREW/CAP BUTTON HEAD M10 X 25 MM 3
50657035 a SCREW/CAP BUTTON HEAD M10 X 25 MM 5
53 650491 SCREW/CAP 3/8 X 1-14 1
54 650492 SCREW/CAP 3/8 X 2-1/2 2
55 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 8
56 650533 SCREW/CAP 3/8 X 1-1/2 5
57 650634 SCREW/CAP 3/8 X 1 4
58 651169 b SCREW/CAP LOCKING 5/16 X 2 2
651169 a SCREW/CAP LOCKING 5/16 X 2 4
59 651467 PIN/ROLL M5 X 30 MM 2
60 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 7
61 653036 NUT/HEX JAM 5/16 8
62 653039 NUT/HEX JAM 3/8 5
63 654002 WASHER/FLAT 1/4 4
64 654004 WASHER/FLAT 5/16 4
65 656048 NUT/HEX M8 4
66 195511 SEAL/BULB 2
67 071381 SCREW/CAP 3/8 X 1-1/2 2
a) SN 176311 and Before (see exemptions in note b).
b) SN 176312 and Up, plus 176296 - 176302.

PRINTED IN USA 50950172/H1021 120


CONTROLS - WHEEL DRIVES - LIFT/TILT
5
8 OTHER END TO LIFT(LWR)
23 SECTION AT FRONT OF MAIN
CONTROL VALVE
5 19 OTHER END TO TILT (MID)
43 55 SECTION ATREAR OF MAIN 19
5

Hand/Foot Controls
CONTROL VALVE
66
42

44 TO
1 PORT
6 "1B" TO 18 9
1 PORT
43 9 18 "T"
62
TO
1 PORT
26 44
"1A"
18

5
TO
5 1 PORT
34 TO 4
1 PORT "P"
40 45 TO 9
PORT 1 "P"
CHASSIS 71
KICKPLATE "T"
18
41 1
9 18
26 TO
PORT TO
72 "2B" 1 PORT
"2A"
62 OTHER END TO LIFT (LWR)
SECTION AT REAR OF MAIN 55 53
CHASSIS CONTROL VALVE OTHER END TO TILT (MID)
23 SECTION AT FRONT OF MAIN
FRONT
FLOORPLATE 54 CONTROL VALVE

USE CINCH STRAP


TO SECURE HOSES

62
62
67
41
62 56

48

64 28
38 30
39
NOTE 1 58 47

68 46 30
65 24
59 65 65
29 13 NOTE 2
65
FLOAT 5 38
ENABLE17 12 29
JUMPER 12 12
63 35
12
CONNECT TO FOOT 11 32 70
THROTTLE CONN IN 27 11
CHASSIS HARNESS 36
61
63
67
15

70
10 14
2 2
10
25 16
60 33

PARTIAL VIEW
16 OF CHASSIS
31
NOTES 60 WELDMENT SHOWN
1. INSERT LOOSE TERMINALS FROM 60
RH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED 60
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
60
2. INSERT LOOSE TERMINALS FROM
LH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK

37

29
12 PORT"T"
29 54
PORT "P" 12
23
LIFTARM FUNCTION PILOT
PORT "P" 12 PORT "T" SUPPLY SOLENOID VALVE
12 LOCATED ON RH CHASSIS SIDE
11 11
21

11 11
52 20
69
50
20
69
7

HYDRAULIC DRAIN
7 TUBE ALONG RH CHAINCASE
53

USE CINCH STRAP 57 CONTROL VALVE


B TO SECURE HOSES 55 MOUNTING BRKT
20 ON CHASSIS WLDMT

A
3 B
J H J
22 3 3 G 62
HYDRAULIC DRAIN
TUBE ALONG RH CHAINCASE
G 73
D
3 H
F A 3
C 67

62
E HYDROSTATIC
1 PUMP
C
56
D
EARLIER MODELS

3
50450251
49
E F

51

121 50950172/H1021 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
Ref. Part H/F
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 9
2 067950 RING/EXTERNAL RETAINING 4
3 068938 FITTING/90° MJ06-MAORB06 6
4 072806 FITTING/TEE MJ06-FJS06-MJ06 2
5 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 18
6 090-30303 PEDAL/FOOT 2
7 095457 FITTING/TEE MJ06-MJ06-FJS06 1
8 121030 STRIP/NON-SKID SURFACE 3
9 122778 PLUG MORB06 4
10 128316 BEARING/BRONZE 4
11 129124 FITTING/STRAIGHT MJ06-MORB04 4
12 137784 FITTING/90° MJ06-MAORB04 4
13 184210 PLUG/DEUTSCH 4 PIN 1
14 184211 WEDGE/DEUTSCH 4 PIN 1
15 188430 HANDLE/RATCHET 2
16 190400 SPACER 3
17 190684 ADAPTOR/FLOAT ENABLE 1
18 50316985 a VALVE/FOOT 2
19 193413 TUBE/PILOT 2
20 194097 HOSE/PRESSURE 1/4 X 45-1/2 3
21 194376 HOSE/PRESSURE 3/8 X 24 1
22 195115 HOSE/PRESSURE 3/8 X 23 1
23 195143 HOSE 1/4 X 48-1/2 2
24 195164 KAWASAKI GRIP W/STUD 1
25 195443 PIN/TILT CONSOLE 2
26 195511 SEAL/BULB 2
27 50353913 PLUG/HARNESS 1
28 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
29 240634 VALVE/CONTROL SINGLE AXIS 2
30 240745 ADAPTER 2
31 50304357 c COVER/CROSSMEMBER 1
240961 b COVER/CROSSMEMBER 1
32 241169 BASE/JOYSTICK 2
33 241199 COVER/CROSSMEMBER 1
34 241535 PLATE/FLOOR 1
35 242029 COVER/TOWER 2
a) For breakdown see “Section B” of this manual.
b) SN 176170 and Before
c) SN 176171 and Up

Parts Listing Continued On Next Page

PRINTED IN USA 50950172/H1021 122


CONTROLS - WHEEL DRIVES - LIFT/TILT
5
8 OTHER END TO LIFT(LWR)
23 SECTION AT FRONT OF MAIN
CONTROL VALVE
5 19 OTHER END TO TILT (MID)
43 55 SECTION ATREAR OF MAIN 19
5

Hand/Foot Controls
CONTROL VALVE
66
42

44 TO
1 PORT
6 "1B" TO 18 9
1 PORT
43 9 18 "T"
62
TO
1 PORT
26 44
"1A"
18

5
TO
5 1 PORT
34 TO 4
1 PORT "P"
40 45 TO 9
PORT 1 "P"
CHASSIS 71
KICKPLATE "T"
18
41 1
9 18
26 TO
PORT TO
72 "2B" 1 PORT
"2A"
62 OTHER END TO LIFT (LWR)
SECTION AT REAR OF MAIN 55 53
CHASSIS CONTROL VALVE OTHER END TO TILT (MID)
23 SECTION AT FRONT OF MAIN
FRONT
FLOORPLATE 54 CONTROL VALVE

USE CINCH STRAP


TO SECURE HOSES

62
62
67
41
62 56

48

64 28
38 30
39
NOTE 1 58 47

68 46 30
65 24
59 65 65
29 13 NOTE 2
65
FLOAT 5 38
ENABLE17 12 29
JUMPER 12 12
63 35
12
CONNECT TO FOOT 11 32 70
THROTTLE CONN IN 27 11
CHASSIS HARNESS 36
61
63
67
15

70
10 14
2 2
10
25 16
60 33

PARTIAL VIEW
16 OF CHASSIS
31
NOTES 60 WELDMENT SHOWN
1. INSERT LOOSE TERMINALS FROM 60
RH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED 60
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
# 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
# 8 - GRAY
60
2. INSERT LOOSE TERMINALS FROM
LH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK

37

29
12 PORT"T"
29 54
PORT "P" 12
23
LIFTARM FUNCTION PILOT
PORT "P" 12 PORT "T" SUPPLY SOLENOID VALVE
12 LOCATED ON RH CHASSIS SIDE
11 11
21

11 11
52 20
69
50
20
69
7

HYDRAULIC DRAIN
7 TUBE ALONG RH CHAINCASE
53

USE CINCH STRAP 57 CONTROL VALVE


B TO SECURE HOSES 55 MOUNTING BRKT
20 ON CHASSIS WLDMT

A
3 B
J H J
22 3 3 G 62
HYDRAULIC DRAIN
TUBE ALONG RH CHAINCASE
G 73
D
3 H
F A 3
C 67

62
E HYDROSTATIC
1 PUMP
C
56
D
EARLIER MODELS

3
50450251
49
E F

51

123 50950172/H1021 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
continued from previous page
Ref. Part H/F
No. No. Description Quantity
36 242490 TOWER 2
37 242500 SEAL 2
38 242520 BOOT/CONTROL VALVE 2
39 242616 BRACKET/GROMMET RETAINER 2
40 242622 MOUNTING/BRACKET FLOOR 1
41 242643 BRACKET/REAR FLOOR 2
42 242670 COVER/DOGHOUSE 1
43 242672 STRIP/FOAM DOGHOUSE SEAL 2
44 242673 STRIP/FOAM DOGHOUSE SEAL 2
45 242674 STRIP/FOAM FLOOR SEAL 1
46 50350238 GROMMET/PILOT HOSES 2
47 50351653 LEVER/JOYSTICK GRIP RIGHT 1
48 50351902 GRIP/CONTROL MODULATION 1
49 50352381 a VALVE/JOYSTICK SUPPLY 1
50 50352491 HOSE/PRESSURE 3/8 X 43 1
51 50352494 FITTING/Y MJ06-MJ06-MORB06 1
52 50352495 HOSE/PRESSURE 1/4 X 60 1
53 50352499 HOSE/PRESSURE 3/8 X 39 1
54 50352500 HOSE/PRESSURE 3/8 X 50 1
55 50352505 HOSE/PRESSURE 1/4 X 66 2
56 50352507 STRAP/CINCH HANGING-12 1
57 50352510 STRAP/CINCH-10 1
58 50352787 PLUG DT06-8S 1
59 50352788 LOCKING WEDGE/W8S 1
60 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 8
61 650573 BOLT/CARRIAGE 5/16 X 1 2
62 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 17
63 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
64 651467 PIN/ROLL M5 X 30 MM 1
65 651660 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 1/4 X 1-1/4 4
66 651732 SCREW/CAP LOCKING M10 X 20 MM 4
67 654004 WASHER/FLAT 5/16 4
68 656066 NUT/HEX JAM M14 1
69 L69920 HOSE 1/4 X 40 2
70 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3
71 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
72 650486 b SCREW/CAP 5/16 X 3/4 2
650687 b BOLT/CARRIAGE 5/16 X 3/4 2
73 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 1
a) For breakdown see “Section B” of this manual.
b) 650687 carriage bolts were replaced with 650486 capscrews and 654004 flat washers, please check your machine’s configuration before ordering.

PRINTED IN USA 50950172/H1021 124


CONTROLS - WHEEL DRIVES - LIFT/TILT

Dual Joystick Controls

31
52

28
53
3 REPLACEMENT
HANDLE 195164
21
7 7
40 26
54 48
NOTE 1 46
11
49
47
24
33
34
6
27
13 53
8
14 39

25
17 32
9 NOTE 55
JUMPER HARNESS BETWEEN 10 2
CHASSIS HARNESS AND 23
FOOT THROTTLE
CHASSIS 37
KICKPLATE FLOAT
ENABLE18 32
JUMPER 6
22
51

36
6

29 NOTES:
1. INSERT LOOSE TERMINALS FROM
RH JOYSTICK GRIP WIRE LEAD
30 INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - WHITE
# 3 - BLACK
# 4 - BROWN
22 # 5 - BLUE
# 6 - GREEN
# 7 - YELLOW
38 50 # 8 - GRAY
50
2. INSERT LOOSE TERMINALS FROM
35 LH JOYSTICK GRIP WIRE LEAD
INTO CONNECTOR AS FOLLOWS:
# 1 - RED
# 2 - GRAY
# 3 - BLUE
# 4 - BLACK

PORT "2"
PORT"3" PORT"T"
PORT D PORT
PORT #3 C #4
"P" E PORT
#2 PORT"P"
PORT B FRONT OF LOADER
#1 4

PORT 20
"T" A

PORT"4"
43 PORT"1"
BOTTOM VIEW LH CONTROL VALVE
DRIVE JOYSTICK

PORT "2" PORT"T"


FRONTOF
LOADER
PORT "3"

PORT"P"
PORT
"T" PORT"1"
PORT "4"
A
45
BOTTOM VIEW RH CONTROL VALVE
PORT LIFTAND TILTJOYSTICK
"P"
PORT PORT PORT PORT 19
#1 #3 #4 #2
B C D E
PORT
PORT #4
#3 PORT
#4 4 1
PORT
#2 PORT
PORT #1 44
PORT PORT PORT #3
PORT #1 #4 #3 4
#2
15
15
42
15 12
16
2
50450245 42
41
41
5

125 50950172/H1021 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
Ref. Part DJS
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 1
2 055648 TIE/CABLE 3/16 X 7-1/2 1
3 067950 RING/EXTERNAL RETAINING 4
4 068938 FITTING/90° MJ06-MAORB06 7
5 074091 TIE/CABLE 3/16 X 14-1/2 BLACK 2
6 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 14
7 128316 BEARING/BRONZE 4
8 195164 JOYSTICK/KAWASAKI/DRIVE 1
8 50305967 VALVE BODY/JOYSTICK DRIVE 1
9 184210 PLUG/DEUTSCH 4 PIN 1
10 184211 WEDGE/DEUTSCH 4 PIN 1
11 188430 HANDLE/RATCHET 2
12 189364 HOSE AND ADAPTER/PRESSURE 1/4 X 49 (INCLUDES ITEM #13) 1
13 189192 FITTING/STRAIGHT MORB06-FQL04 10
14 189193 FITTING/STRAIGHT MORB06-FQL06 2
15 189358 HOSE AND ADAPTER/PRESSURE 1/4 X 42 (INCLUDES ITEM #13) 3
16 189351 HOSE AND ADAPTER/PRESSURE 1/4 X 45 (INCLUDES ITEM #13) 1
17 190400 SPACER 3
18 190684 ADAPTOR/FLOAT ENABLE 1
19 195115 HOSE/PRESSURE 3/8 X 23 1
20 195894 HOSE AND ADAPTER/PRESSURE 1/4 X 32 (INCLUDES ITEM #13) 1
21 195443 PIN/TILT CONSOLE 2
22 195511 SEAL/BULB 2
23 195559 HARNESS/THROTTLE 1
24 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
25 240901 MAT/FLOOR 1
26 50304357 d COVER/CROSSMEMBER 1
240961 c COVER/CROSSMEMBER 1
27 241169 BASE/JOYSTICK 2
28 241170 TOWER/JOYSTICK 2
29 241199 COVER/CROSSMEMBER 1
30 241402 COVER/FLOORPLATE REAR 2
31 242029 COVER/TOWER 2
32 242500 SEAL 2
33 242520 BOOT/CONTROL VALVE 1
34 242616 BRACKET/GROMMET RETAINER 2
35 242621 BRACKET/MOUNTING FLOOR PLATE 1
36 242674 STRIP/FOAM FLOOR SEAL 1
37 242675 COVER/CLEAN-OUT 1
38 50318124 PLATE/FLOOR 1
39 50350238 GROMMET/PILOT HOSES 2
40 50351918 b JOYSTICK ASSY/LIFT ARM CTRL (SERVICE PARTS INDENTED BELOW) 1
190270 JOYSTICK/KAWASAKI 1
242520 BOOT/CONTROL VALVE 1
50351653 LEVER/JOYSTICK GRIP RIGHT 1
50351902 GRIP/CONTROL MODULATION 1
651467 PIN/ROLL 5 X 30 MM 1
656066 NUT/HEX JAM M14 1
41 50351946 HOSE/PRESSURE 1/4 X 28 2
42 50351947 HOSE/PRESSURE 1/4 X 51 2
43 50351953 HOSE/PRESSURE 3/8 X 24 1
44 50352006 HOSE/PRESSURE 3/8 X 44 1
45 50352381 a VALVE/JOYSTICK SUPPLY 1
46 50352787 PLUG DT06-8S 1
47 50352788 LOCKING WEDGE/W8S 1
48 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 8
49 650573 BOLT/CARRIAGE 5/16 X 1 2
50 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 7
51 651169 SCREW/CAP LOCKING 5/16 X 2 4
52 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
53 651660 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 1/4 X 1-1/4 7
54 654004 WASHER/FLAT 5/16 2
55 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3
a) For breakdown see “Section B” of this manual. b) NSS - Not Sold Separately.
c) SN 176170 and Before. d) SN 176171 and Up

PRINTED IN USA 50950172/H1021 126


CONTROLS - WHEEL DRIVES - LIFT/TILT

Dual Hand Controls

30
53
2
27
55
3
18 25 56
7 7
49
56 55 54
SEE NOTE 1 46
12 THREAD ADAPTER INTO 10
'P' PORT ON JOYSTICK 51
47 VALVE BODY
21

11 32
11 5
26
50 15
THREAD ADAPTER INTO
12 'T' PORT ON JOYSTICK
39 11
VALVE BODY
57
23 11 48

JUMPER HARNESS BETWEEN SEE


8 NOTE 31
CHASSIS HARNESS AND 20 2
FOOT THROTTLE
9 56

CHASSIS 35 22
KICKPLATE FLOAT
ENABLE 16 31
JUMPER 5
12
19 52
NOTES:
1. INSERT LOOSE TERMINALS FROM
34 RH JOYSTICK GRIP WIRE LEAD
5
INTO CONNECTOR AS FOLLOWS:
#1 - RED
#2 - WHITE
#3 - BLACK
29 #4 - BROWN
#5 - BLUE
#6 - GREEN
#7 - YELLOW
#8 - GRAY
2. INSERT LOOSE TERMINALS FROM
19 LH JOYSTICK GRIP WIRE LEAD
54 INTO CONNECTOR AS FOLLOWS:
36 #1 - RED
#2 - GRAY
54 #3 - BLUE
33 #4 - BLACK

PORT "2"
PORT "T"
PORT "3"
S O FRONT OF
L LOADER
M P
T

N
PORT "P"
R

Q 24 PORT "4"
PORT "1"
BOTTOM VIEW RH CONTROL VALVE
RH JOYSTICK
LIFT AND TILT JOYSTICK

PORT "2" PORT "T"


U
FRONT OF
PORT "3" LOADER
RH
12 PORT "3"
RH
RH PORT "4"
PORT "2" LH JOYSTICK
RH S PORT "P"
PORT "T" RH LH
RH
14 PORT "P" PORT "T"
PORT "1" PORT "4" PORT "1"
41 O
BOTTOM VIEW RH CONTROL VALVE
14 41 14
6 LIFT AND TILT JOYSTICK
L
44
1
40
43
14 12 LH
P
T PORT "2"
LH
LH PORT "P"
42 LH PORT "4"
R PORT "1" N
LH
17
U Q PORT "3"
M
4
13 37
38
13 45
13 13
13
FRONT OF
LOADER
14
50450506 48
6

127 50950172/H1021 PRINTED IN USA


CONTROLS - WHEEL DRIVES - LIFT/TILT
Ref. Part DH
No. No. Description Quantity
1 054994 FITTING/STRAIGHT MJ06-MORB06 1
2 064354 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1 1
3 067950 RING/EXTERNAL RETAINING 4
4 068938 FITTING/90° MJ06-MAORB06 6
5 081380 SCREW/CAP HEX FLANGE LOCKING 5/16 X 3/4 14
6 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 2
7 128316 BEARING/BRONZE 4
8 184210 PLUG/DEUTSCH 4 PIN 1
9 184211 WEDGE/DEUTSCH 4 PIN 1
10 188430 HANDLE/RATCHET 2
11 189192 FITTING/STRAIGHT MORB06-FQL04 9
12 189193 FITTING/STRAIGHT MORB06-FQL06 3
13 189358 HOSE AND ADAPTER/PRESSURE 1/4 X 42 (INCLUDES ITEM #11) 3
14 189351 HOSE AND ADAPTER/PRESSURE 1/4 X 45 (INCLUDES ITEM #11) 3
15 190400 SPACER 3
16 190684 ADAPTOR/FLOAT ENABLE 1
17 195115 HOSE/PRESSURE 3/8 X 23 1
18 195443 PIN/TILT CONSOLE 2
19 195511 SEAL/BULB 2
20 195559 HARNESS/THROTTLE 1
21 210-19469 NUT/LOCK FLANGE SERRATED 1/4 2
22 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 1
23 240901 MAT/FLOOR 1
24 240934 ORIFICE/SET OF 4 1
25 50304357 d COVER/CROSSMEMBER 1
240961 c COVER/CROSSMEMBER 1
26 241169 BASE/JOYSTICK 2
27 241170 TOWER/JOYSTICK 2
28 241199 COVER/CROSSMEMBER 1
29 241402 COVER/FLOORPLATE REAR 2
30 242029 COVER/TOWER 2
31 242500 SEAL 2
32 242616 BRACKET/GROMMET RETAINER 2
33 242621 BRACKET/MOUNTING FLOOR PLATE 1
34 242674 STRIP/FOAM FLOOR SEAL 1
35 242675 COVER/CLEAN-OUT 1
36 50318124 PLATE/FLOOR 1
37 243551 HOSE/PRESSURE 3/8 X 63 1
38 243635 HOSE/PRESSURE 1/4 X 55 1
39 50350238 GROMMET/PILOT HOSES 2
40 50351946 HOSE/PRESSURE 1/4 X 28 1
41 50351947 HOSE/PRESSURE 1/4 X 51 1
42 50351953 HOSE/PRESSURE 3/8 X 24 1
43 50352006 HOSE/PRESSURE 3/8 X 44 1
44 50352381 a VALVE/JOYSTICK SUPPLY 1
45 50352494 FITTING/Y MJ06-MJ06-MORB06 1
46 50352787 PLUG DT06-8S 1
47 50352788 LOCKING WEDGE/W8S 1
48 50353622 STRAP/CINCH HANGING -08 1
49 50354097 b JOYSTICK ASSY/RIGHT 1
50 50354099 b JOYSTICK ASSY/LEFT 1
51 650573 BOLT/CARRIAGE 5/16 X 1 2
52 651169 SCREW/CAP LOCKING 5/16 X 2 4
53 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 4
54 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 13
55 651660 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 1/4 X 1-1/4 8
56 654004 WASHER/FLAT 5/16 4
57 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3
a) For breakdown see “Section B” of this manual.
b) NSS - Not Sold Separately. 50354097 service parts include: 242520 control valve boot, 50351653 joystick grip lever, 50351902 control modulation
grip, 50354096 joystick pilot valve, 651467 spring pin and 656066 hex jam nut. 50354099 service parts include: 195164 kawasaki grip, 242520 control
valve boot and 50354096 joystick pilot valve.
c) SN 176170 and Before
d) SN 176171 and Up

PRINTED IN USA 50950172/H1021 128


CONTROLS - ENGINE

Electric Throttle Sensor

T-Bar, Dual Hand and Dual Joystick Controls

19
9

11 6 16
14
4
10
22
18

6
13
15
13
16
1

17 15

11
12 17

4
18

1 5

21
7
5 2

20

410195

129 50950172/H1021 PRINTED IN USA


CONTROLS - ENGINE
Ref. Part T-Bar, DJS, DH
No. No. Description Quantity
1 054885 BALL/JOINT ASSY 2
2 056937 WASHER/FLAT 25/32 2
3 075288 PIN/ROLL 5/16 X 1-1/4 1
4 121002 NUT/HEX INST LOCK 1/4 2
5 128316 BEARING/BRONZE 2
6 134588 NUT/SPIRALOCK™ 1/4 2
7 194686 BRACKET/THROTTLE 1
8 195161 ROD/THREADED 1/4 1
9 50353984 BODY/THROTTLE 1
10 195213 LINK/THROTTLE 1
11 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
12 242044 PEDAL/THROTTLE 1
13 242492 SPRING 2
14 50350203 BRACKET/THROTTLE 1
15 650196 SCREW/CAP SOCKET HEAD CUP POINT 1/4 X 5/16 2
16 650426 SCREW/CAP 1/4 X 1-1/4 2
17 650546 NUT/HEX 1/4 2
18 650580 WASHER/FLAT 3/16 2
19 650745 a BOLT/CARRIAGE 5/16 X 1-1/4 2
650545 a SCREW/CAP 5/16 X 1-1/4 2
20 650579 SCREW/CAP 3/8 X 1-3/4 1
21 653038 NUT/HEX JAM 3/8 1
22 654004 WASHER/FLAT 5/16 2
a) Carriage bolt 650745 has been replaced by capscrew 650545 in later models. Use the bolt type that matches your machine.

PRINTED IN USA 50950172/H1021 130


ELECTRICAL - CHASSIS

DPF
Models
15

45

34
33 10

1 30
19
28

Chassis Harness Service Parts NOTE 2


19
29

SECURE CHASSIS HARNESS


35 8 TO AXIAL MOUNT USING
ATM FUSE/5 AMP 184633 37
CABLE TIE
16
ATM FUSE/10 AMP 184631 49
41 19
ATM FUSE/15 AMP 184630 33
49 41
5 25
GLOW RELAY (FRT)
ATM FUSE/20 AMP 184629 32 16 4
ATM FUSE/30 AMP 1846 5
47

FUSE/MAXI 30 AMP 243449 17

FUSE/MAXI 60 AMP 195073 48


17
4

DIODE 187347
51 USE NYLON TIE TO
19 24 55 52 53 2 SECURE HARNESS TO
4
47 COVER AS A STRAIN
RELIEF
START EGR VALVE RELAY
RELAY/ISO/SPST/70AMP 195075 RELAY
(REAR)
PROVIDED AS ENGINE
COMPONENT
RELAY/ISO AMP  19
1
RELAY/20 AMP (YANMAR) 193206 30
19

COVER/PDM 50350319 ENGINE


FLYWHEEL 54
46
28 TO NEGATIVE
POSTON BATTERY

NOTES:
1. OPTIONAL CONTROL MODULES SHOWN FOR CLARITY
2. ECU PROVIDED WITH ENGINE

44 19
38

14

6
NUTUSED TO SECURE
20 18 HARNESS GROUND AT
40 THIS LOCATION
39

43
48
RIDE CTRL/2SP USE INDICATED FASTENERS TO SECURE
CONTROL MODULE 48 FORWARD POWER DISTRIBUTION MODULES
SEE NOTE 1 IN CHASSIS HARNESS TO THE MOUNTING
BRACKETON THE CHASSIS WELDMENT.
FUSE PDM TO BE POSITIONED IN TOP
LOCATION, RELAY PDM POSITIO NED AT
BOTTOM LOCATION

43
48

50 19
48
23
43
48
19
19
43 48
22 50

50 19
2

42
HIGH-FLOW AUX
CONTROL MODULE
SEE NOTE 1
7
27 2
11 48
ENGINE HARNESS
2 CONNECTION

36

31
ENGINE CONNECTIONS

WASHER PUMP CONNECTIONS

9
49
3

20

21
FUEL SENDER 2
CONNECTION
SECURE BREAKOUT 26
TO STD AUX HYD 2
HOSES
13

12
13

2 2
2 2

50450356

131 50950172/H1021 PRINTED IN USA


ELECTRICAL - CHASSIS
Ref. Part DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 055648 TIE/CABLE 3/16 X 7-1/2 22
3 064260 NUT/HEX LOCK 5/16 1
4 071401 NUT/HEX INST LOCK 1/4 5
5 50302018 SCREW/CAP HEX FLANGE LOCKING 1/4 X 1 4
6 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 1
7 077685 ROD/BATTERY HOLDDOWN 1
8 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 1
9 070856 NUT/LOCK SERRATED FLANGE 3/8 2
10 091667 PLATE/FACE (R260) 1
50354518 DECAL/BATTERY DISCONNECT (R260 EU) 1
11 NSS BATTERY/12 VDC WET GROUP 31, 950 CCA, 170 RESERVE 1
12 134852 NUT/SPIRALOCK™ 3/8 1
13 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
14 183814 HORN-WARNING 1
15 186863 SWITCH/DISCONNECT/DPOLE 1
16 193856 SOLENOID 2
17 195740 COVER/ELECTRICAL 2
18 210-19469 NUT/LOCK FLANGE SERRATED 1/4 1
19 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 12
20 240903 PLUG/PASS THROUGH 2
21 50320991 g HARNESS/CHASSIS R-SERIES TIER 4 1
50308399 d HARNESS/CHASSIS 1
50354251 c HARNESS/CHASSIS 1
50350378 ab HARNESS/CHASSIS 1
50350319 COVER/FUSE (BLACK, GEP BOX) AR
22 50350800 STUD PLATE/MODULE MOUNT 1
23 50350802 BRACKET/AIR CLEANER MOUNT 1
24 50350804 DUAL CLAMP/HARNESS 1
25 50350830 BRACKET/MOUNTING ELECT COMPT 1
26 50312300 MODULE/STD AUX HYDRAULIC/VARIFLOW 1
27 50352247 ANGLE/BATTERY HOLDDOWN 1
28 50352301 CABLE/BATTERY NEG 51.00 1
29 50352251 BRACKET/MOUNTING CONNECTOR 1
30 50352264 CABLE/BATTERY NEG 39.00 1
31 50352394 TRAY/BATTERY 1
32 50352452 CABLE/CASE GROUND ECU 1
33 50352751 ISOLATOR 4
34 50352756 BRACKET/ECU SUPPORT 1
35 50352771 BRACKET/MOUNTING ECU 1
36 50352842 CLAMP/CABLE TRIPLE 1
37 50353322 AXIAL MOUNT/HIGH TORQUE 1
38 50353931 BRACKET/HORN 1
39 50353937 a HORN/LEAD GROUND 1
40 50353938 a HORN/LEAD POWER 1
41 650486 SCREW/CAP 5/16 X 3/4 4
42 651173 SCREW/CAP 1/4 X 3-1/2 1
43 651424 SCREW/CAP M6 X 20 MM 10
44 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
45 651799 SCREW/CAP HEX FLANGE 5/16 X 1 2
46 653010 NUT/HEX 3/8 1
47 653034 NUT/HEX JAM 5/16 4
48 654002 WASHER/FLAT 1/4 13
49 654004 WASHER/FLAT 5/16 5
50 L570005 CLAMP/HOSE 7/8 X 13/32 HOLE 3
51 650426 SCREW/CAP 1/4 X 1/1-4 2
52 310-19471 e SCREW/CAP 1/4 X 1/2 WHIZLOCK 2
53 50307560 e COVER/BULKHEAD CONNECTION 1
54 50307590 e BRACKET/FLYWHEEL HOUSING 1
55 50657024 SCREW/CAP BUTTON HEAD M10 X 20 MM 4
a) SN 175541 and Before. PN’s 50353937 and 50353938 used with earlier revisions of the 50350378 chassis harness.
b) SN 175542 - 175578. With Revision F of the 50350378 chassis harness, PN’s 50353937 and 50353938 are unnecessary.\
c) SN 175579 - 176170
d) SN 176171 - 177379
e) Reference part numbers #52, #53 and #54 can be purchased under one assembly part number, PN 50307859, flywheel housing bracket assembly.
g) SN 177380 and Up

PRINTED IN USA 50950172/H1021 132


ELECTRICAL - CHASSIS

Non-DPF Models
14

38

26 25
1

Chassis Harness Service Parts SEE NOTE 2 27 18

SECURE CHASSIS HARNESS


7 TO AXIAL MOUNT USING
ATM FUSE/5 AMP 184633 31
CABLE TIE

ATM FUSE/10 AMP 184631 42


18
18 15

ATM FUSE/15 AMP 184630 22 GLOW RELAY


34 (FRT)

ATM FUSE/20 AMP 184629 4

40
ATM FUSE/30 AMP 1846
FUSE/MAXI 30 AMP 243449 SECURE GROUND TERMINALS 42 34
FUSE/MAXI 60 AMP 195073 TO GROUND LUG AT THIS
LOCATION USING INDICATED 4
16

DIODE 187347 HARDWARE 18


EGR VALVE RELAY
PROVIDED AS
4 ENGINE COMPONENT

RELAY/ISO/SPST/70AMP 195075 26 16

RELAY/ISO AMP  18


RELAY/20 AMP (YANMAR) 193206 18 40
27 1
START 15
COVER/PDM 50350319 39
RELAY
(REAR)

NOTES:
1. OPTIONAL CONTROL MODULES SHOWN FOR CLARITY
2. ECU PROVIDED WITH ENGINE

37 18
33

13

19
NUT USED TO SECURE
HARNESS GROUND AT
THIS LOCATION
17
36

41
USE INDICATED FASTENERS TO SECURE
41 FORWARD POWER DISTRIBUTION MODULES
IN CHASSIS HARNESS TO THE MOUNTING
BRACKET ON THE CHASSIS WELDMENT.
FUSE PDM TO BE POSITIONED IN TOP
LOCATION, RELAY PDM POSITIONED AT
BOTTOM LOCATION
RIDE CTRL/2SP 41
CONTROL MODULE 36
SEE NOTE 1

36
43 18
41
36
21
41
2
18
36
20 43 18
41
18
43

24 35
6
HIGH-FLOW AUX
CONTROL MODULE
SEE NOTE 1 41 2

10 29

4 ENGINE HARNESS
CONNECTION
2
28

42
3 8

19

30
2
2

23

12 2

12

50450422

133 50950172/H1021 PRINTED IN USA


ELECTRICAL - CHASSIS
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055021 CLAMP/HOSE 3/4 X 13/32 HOLE 2
2 055648 TIE/CABLE 3/16 X 7-1/2 17
3 064260 NUT/HEX LOCK 5/16 1
4 071401 NUT/HEX INST LOCK 1/4 7
5 076587 SCREW/CAP HEX FLANGE LOCKING 5/16 X 5/8 1
6 077685 ROD/BATTERY HOLDDOWN 1
7 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 1
8 070856 NUT/LOCK SERRATED FLANGE 3/8 2
9 50354518 DECAL/BATTERY DISCONNECT 1
10 NSS BATTERY/12 VDC WET GROUP 31, 950 CCA, 170 RESERVE 1
11 134852 NUT/SPIRALOCK™ 3/8 1
12 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
13 183814 HORN-WARNING 1
14 186863 SWITCH/DISCONNECT/DPOLE 1
15 193856 SOLENOID 2
16 195740 COVER/ELECTRICAL 2
17 210-19469 NUT/LOCK FLANGE SERRATED 1/4 1
18 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 12
19 240903 PLUG/PASS THROUGH 2
20 50350800 STUD PLATE/MODULE MOUNT 1
21 50350802 BRACKET/AIR CLEANER MOUNT 1
22 50350830 BRACKET/MOUNTING ELECT COMPT 1
23 50312300 MODULE/STD AUX HYDRAULIC/VARIFLOW 1
24 50352247 ANGLE/BATTERY HOLDDOWN 1
25 50352251 BRACKET/MOUNTING CONNECTOR 1
26 50352264 CABLE/BATTERY NEG 39.00 1
27 50352301 CABLE/BATTERY NEG 51.00 1
28 50352394 TRAY/BATTERY 1
29 50352842 CLAMP/CABLE TRIPLE 1
30 50308400 b HARNESS/CHASSIS 1
50353187 a HARNESS/CHASSIS 1
50350319 COVER/FUSE (BLACK, GEP BOX) AR
31 50353322 AXIAL MOUNT/HIGH TORQUE 1
32 50353507 BRACKET/MOUNTING ECU 1
33 50353931 BRACKET/HORN 1
34 650545 SCREW/CAP 5/16 X 1-1/4 3
35 651173 SCREW/CAP 1/4 X 3-1/2 1
36 651424 SCREW/CAP M6 X 20 MM 10
37 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 1
38 651799 SCREW/CAP HEX FLANGE 5/16 X 1 2
39 653010 NUT/HEX 3/8 1
40 653034 NUT/HEX JAM 5/16 4
41 654002 WASHER/FLAT 1/4 11
42 654004 WASHER/FLAT 5/16 4
43 L570005 CLAMP/HOSE 7/8 X 13/32 HOLE 3
a) SN 176170 and Before
b) SN 176171 and Up

PRINTED IN USA 50950172/H1021 134


ELECTRICAL - CHASSIS

Hydraglide™ Ride Control/Two-Speed Assembly

MODULE MOUNTING BRACKET

HIGH FLOW AUXILIARY HYDRAULIC


CONTROL MODULE SHOWN FOR CLARITY

50450234

135 50950172/H1021 PRINTED IN USA


ELECTRICAL - CHASSIS
Ref. Part
No. No. Description Quantity
1 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
2 240632 MODULE/2SP/RIDE CONTROL 1

PRINTED IN USA 50950172/H1021 136


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECT THE QUICK
8 8 DISCONNECTS FOR EACH RESPECTIVE OPTION AT THE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
THE CORRESPONDING WIRES AND CONNECTORS
29 3 SHOULD REMAIN DISCONNECTED.

30

29 NUT INCLUDED WITH


CAB HARNESS
3 3 29

DPF 11
30

Models
1
MATING CONNECTORS &
NUT SHOWN FROM CHASSIS
HARNESS FOR REFERENCE

SN 175851 and Up 1

(plus 175846-848) 21
27
USE NYLON TIES TO SECURE THE
HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT

21 29

9 14

19

22

12

18

10
13

26
20
23
13 15
28

28
13
13

25

17
24

RH A-PILLAR
16

28 31
28
LH A-PILLAR

6
7

SERVICE PARTS
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUSE/MAXI/30 AMP 191331
DIODE 187347
RELAY/ISO/50AMP 195075
RELAY/ISO/35AMP 272723
RELAY/ISO/20AMP 50353620
COVER/FUSE 50350319
GASKET/COVER 50250307
THROTTLE KNOB 50250306

32

4
4

2
2

50440564 SECURE THE RING TERMINAL


OF THE GROUND LEAD TO THE
CAB WELDMENT AT THIS LOCATION

137 50950172/H1021 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 195110 SCREW/ MACHINE PHILIP FLAT HEAD #8 X 1/2 2
9 241142 PLUG/PASS-THROUGH 1
10 242111 PANEL/INSTRUMENT LEFT 1
11 242113 CROSSPIECE/INSTR PANEL 1
12 242608 DISPLAY MODULE/ANALOG 1
13 242636 PLUG/PANEL 9
14 242712 PLATE/BACKING 1
15 272578 SWITCH/IGNITION (SERVICE PARTS INDENTED BELOW) 1
50280186 KEY/8001 1
50280187 KEY COVER/RUBBER 1
16 50304407 SWITCH/MASTER LIGHTS 1
17 50304408 SWITCH/LIGHT SELECTOR 1
18 50304772 PANEL/INSTRUMENT RIGHT 1
19 50304782 HARNESS/CAB ELECTRICAL 1
20 50304889 SWITCH/BRAKE MOMENTARY 1
21 50305144 MODULE/CONTROL INTERLOCK 1
22 50350550 DISPLAY/ELECTRONIC 1
23 50350696 COVER/A-PILLAR LEFT TF 1
24 50351312 THROTTLE/HAND (SERVICE PART INDENTED BELOW) 1
50250306 KNOB/THROTTLE 1
25 50351313 COVER/A-PILLAR RIGHT TF 1
26 50351794 SWITCH/DPF REGEN 1
27 650550 NUT/HEX MACHINE SCREW #10 2
28 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
29 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
30 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
31 651726 SCREW/MACHINE PAN HEAD CROSS RECESSED M5 X 10 MM 2
32 656082 SCREW/CAP M6 X 25 MM 2

PRINTED IN USA 50950172/H1021 138


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECTTHE QUICK
9 9 DISCONNECTS FOR EACH RESPECTIVE OPTION ATTHE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
29 3 THE CORRESPONDING WIRES AND CONNECTORS
SHOULD REMAIN DISCONNECTED.

30

29 NUTINCLUDED WITH
CAB HARNESS
3 3 29

DPF 30

Models
13
1
MATING CONNECTORS &
NUT SHOWN FROM CHASSIS
HARNESS FOR REFERENCE

SN 175850 and
Before
1

USE NYLON TIES TO SECURE THE


HARNESS TO RETAINING LOOPS ON

(except 175846-848)
8 28 THE REAR SURFACE OF CAB WLDMT

8 29

11 17

25

18

15

19
12
16

14 26

20
16
32 10

16
16

24

22
23
RH A-PILLAR

21
27
LH A-PILLAR 32

6
7

31

4
4

2
2

50450226
SECURE THE RING TERMINAL
OF THE GROUND LEAD TO THE
CAB WELDMENTATTHIS LOCATION

139 50950172/H1021 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 137753 MODULE/CONTROL INTERLOCK 1
9 137821 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #6 X 1/2 2
10 195087 SWITCH/IGNITION 1
073694 KEYSWITCH (SET OF 2) 1
11 241142 PLUG/PASS-THROUGH 1
12 242111 PANEL/INSTRUMENT LEFT 1
13 242113 CROSSPIECE/INSTR PANEL 1
14 242291 SWITCH/PARK BRAKE 1
15 242608 DISPLAY MODULE/ANALOG 1
16 242636 PLUG/PANEL 9
17 242712 PLATE/BACKING 1
18 50350550 DISPLAY/ELECTRONIC 1
19 50350694 PANEL/INSTRUMENT RIGHT 1
20 50350696 COVER/A-PILLAR LEFT TF 1
21 50304407 SWITCH/MASTER LIGHTS 1
22 50304408 SWITCH/LIGHT SELECTOR 1
23 50351312 THROTTLE/HAND 1
50250306 KNOB/THROTTLE 1
24 50351313 COVER/A-PILLAR RIGHT TF 1
25 50354257 b HARNESS/CAB 1
50351529 a HARNESS/CAB 1
26 50351794 SWITCH/DPF REGEN 1
27 651726 SCREW/MACHINE PAN HEAD CROSS RECESSED M5 X 10 MM 2
28 650550 NUT/HEX MACHINE SCREW #10 2
29 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
30 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
31 656082 SCREW/CAP M6 X 25 MM 2
32 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
a) SN 175578 and Before
b) SN 175579 and Up

PRINTED IN USA 50950172/H1021 140


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECT THE QUICK
8 8 DISCONNECTS FOR EACH RESPECTIVE OPTION AT THE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
THE CORRESPONDING WIRES AND CONNECTORS
28 3 SHOULD REMAIN DISCONNECTED.

29

28 NUT INCLUDED WITH


CAB HARNESS
3 3 28

Non-DPF Models 29
11
1

MATING CONNECTORS &

SN 175851 and Up NUT SHOWN FROM CHASSIS


HARNESS FOR REFERENCE

(plus 175846-848)
USE NYLON TIES TO SECURE THE
21 26 HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT

21 28

9 14

19

22

12

10
18

13

13
23 20
13

27 15
27

13
13

17 25

16 24
RH A-PILLAR

27
30
LH A-PILLAR

27

6
SERVICE PARTS
7
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
FUSE/ATM/25 AMP 184628
FUSE/ATM/30 AMP 184627
FUSE/MAXI/30 AMP 191331
DIODE 187347
RELAY/ISO/50AMP 195075
RELAY/ISO/35AMP 272723
RELAY/ISO/20AMP 50353620
COVER/FUSE 50350319
GASKET/COVER 50250307
THROTTLE KNOB 50250306

31

4
4

2
2

SECURE THE RING TERMINAL


50440593 OF THE GROUND LEAD TO THE
CAB WELDMENT AT THIS LOCATION

141 50950172/H1021 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 2
9 241142 PLUG/PASS-THROUGH 1
10 242111 PANEL/INSTRUMENT LEFT 1
11 242113 CROSSPIECE/INSTR PANEL 1
12 242608 DISPLAY MODULE/ANALOG 1
13 242636 PLUG/PANEL 10
14 242712 PLATE/BACKING 1
15 272578 SWITCH/IGNITION (SERVICE PARTS INDENTED BELOW) 1
50280186 KEY/8001 1
50280187 KEY COVER/RUBBER 1
16 50304407 SWITCH/MASTER LIGHTS 1
17 50304408 SWITCH/LIGHT SELECTOR 1
18 50304772 PANEL/INSTRUMENT RIGHT 1
19 50304782 CAB HARNESS/ELECTRICAL 1
20 50304889 SWITCH/BRAKE MOMENTARY 1
21 50305144 MODULE/CONTROL INTERLOCK 1
22 50350550 DISPLAY/ELECTRONIC 1
23 50304953 COVER/A-PILLAR LEFT TF 1
24 50351312 THROTTLE/HAND (SERVICE PART INDENTED BELOW) 1
50250306 KNOB/THROTTLE 1
25 50351313 COVER/A-PILLAR RIGHT TF 1
26 650550 NUT/HEX MACHINE SCREW #10 2
27 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4
28 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
29 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
30 651726 SCREW/MACHINE PAN HEAD CROSS RECESSED M5 X 10 MM 2
31 656082 SCREW/CAP M6 X 25 MM 2

PRINTED IN USA 50950172/H1021 142


ELECTRICAL - ROPS/FOPS
5 FOR MACHINES EQUIPPED WITH THE RIDE CONTROL
AND/OR TWO-SPEED OPTIONS CONNECT THE QUICK
10 10 DISCONNECTS FOR EACH RESPECTIVE OPTION AT THE
LOCATION ADJACENT TO THE CONNECTOR IN THE LED
DISPLAY:
RIDE CONTROL: 24 BLUE WIRE
TWO-SPEED: 23 ORANGE WIRE
FOR MACHINES WITHOUT THESE OPTIONS
THE CORRESPONDING WIRES AND CONNECTORS
28 3 SHOULD REMAIN DISCONNECTED.

29

28
3 3 28 NUT INCLUDED WITH
CAB HARNESS

29

Non-DPF Models 13
1

SN 175850 and Before 1

(except 175846-848) 8 27
USE NYLON TIES TO SECURE THE
HARNESS TO RETAINING LOOPS ON
THE REAR SURFACE OF CAB WLDMT

8 28

11 17

25
18

15

19
12
16

16
14

20
16
32 9

16
16

24

22
23

26
21

32
LH A-PILLAR RH A-PILLAR
6
7

30

4
4

2
2

50450418

SECURE THE RING TERMINAL


OF THE GROUND LEAD TO THE
CAB WELDMENT AT THIS LOCATION

143 50950172/H1021 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part Non-DPF Models
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 058805 CLAMP/HOSE 1-1/8 X 13/32 HOLE 2
3 067750 NUT/SPEED 4
4 081379 SCREW/CAP HEX FLANGE LOCKING 5/16 X 1/2 2
5 137497 LIGHT 1
6 137602 CONNECTOR,12V POWER PORT 1
7 137603 COVER/12V POWER PORT 1
8 137753 MODULE/CONTROL INTERLOCK 1
9 195087 SWITCH/IGNITION 1
073694 KEYSWITCH (SET OF 2) 1
10 195110 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #8 X 1/2 2
11 241142 PLUG/PASS-THROUGH 1
12 242111 PANEL/INSTRUMENT LEFT 1
13 242113 CROSSPIECE/INSTR PANEL 1
14 242291 SWITCH/PARK BRAKE 1
15 242608 DISPLAY MODULE/ANALOG 1
16 242636 PLUG/PANEL 10
17 242712 PLATE/BACKING 1
18 50350550 DISPLAY/ELECTRONIC 1
19 50350694 PANEL/INSTRUMENT RIGHT 1
20 50350696 COVER/A-PILLAR LEFT TF 1
21 50304407 SWITCH/MASTER LIGHTS 1
22 50304408 SWITCH/LIGHT SELECTOR 1
23 50351312 THROTTLE/HAND 1
50250306 KNOB/THROTTLE (SERVICE PART OF 50351312) 1
24 50351313 COVER/A-PILLAR RIGHT TF 1
25 50354257 HARNESS/CAB 1
26 50657027 SCREW/CAP BUTTON HEAD M5 X 16 MM 2
27 650550 NUT/HEX MACHINE SCREW #10 2
28 651308 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 3/4 6
29 651672 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1-1/8 2
30 656082 SCREW/CAP M6 X 25 MM 2
31 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 4

PRINTED IN USA 50950172/H1021 144


ELECTRICAL - ROPS/FOPS

Standard Light Harness

SN 175578 and Before

ROPS HARNESS
LH A-PILLAR

STD. LIGHTING HARNESS CONNECTS TO


ROPS HARNESS AT THIS LOCATION
1
FLASHER P/N 055925
SERVICE PARTS:
MICRORELAY P/N 183733 (3)
COVER/RELAY HOLDER P/N 241961 2
MTG BRACKET P/N 241955 (2)
MICRORELAY MODULE P/N 241954
FLASHER P/N 055925

ROPS HARNESS
EU Light Harness

SN 175578 and Before


LH A-PILLAR

DETAIL A

STD. LIGHTING HARNESS CONNECTS TO


ROPS HARNESS AT THIS LOCATION
1 A

UPPER OPENING IN
with Self-Leveling
LH A-PILLAR COVER

410248_50450227_410276

145 50950172/H1021 PRINTED IN USA


ELECTRICAL - ROPS/FOPS
Ref. Part
No. No. Description Quantity
1 241227 a HARNESS/CAB STANDARD LIGHTING 1
a) SN 175578 and Before

Ref. Part (EU)


No. No. Description Quantity
1 241178 a HARNESS/CAB EU LIGHTING 1
2 650448 a SCREW/CAP 1/4 X 3/4 2
a) SN 175578 and Before

Ref. Part with Self-Level


No. No. Description Quantity
1 271702 SWITCH/SELF LEVEL 1

PRINTED IN USA 50950172/H1021 146


ELECTRICAL - LIGHTS

POSITION THE
WORKLIGHTS TO
THE INSIDE OF
THE TAILLIGHTS

1 2
4

5
1

SEE NOTE

3
2

NOTES:
FORWARD WORK LIGHTS ARE TO BE INSTALLED WITH THE
LIGHT HOUSING IS ANGLED 10 DEGREES DOWNWARD FROM
THE HORIZONTAL AND 10 DEGREES OUT FROM CENTERLINE
OF THE MACHINE.

410350_50450532

147 50950172/H1021 PRINTED IN USA


ELECTRICAL - LIGHTS
Ref. Part
No. No. Description Quantity
1 074091 TIE/CABLE 3/16 X 14-1/2 BLACK 2
2 241117 a LIGHT / WHITE / 55W 4
3 242386 b LIGHT / RED / 35W 2
4 50303646 TIE/CABLE 9/32 X 8.00 BLACK FIR TREE 2
5 242633 GROMMET/SPLIT 3/8 ID 2
6 50354203 d HARNESS/TAILLIGHT 1
241532 c HARNESS/TAILLIGHT 1
50353916 CAP/DUST DT06-6S 1
a) Order replacement 55 W bulb part number 139529.
b) Order replacement 35 W bulb part number 139530.
c) SN 175578 and Before
d) SN 175579 and Up

PRINTED IN USA 50950172/H1021 148


ELECTRICAL - ENGINE
DPF Models

CONNECT THE (3) ELECTRICAL


CONNECTORS TO THEIR CORRESPONDING
KEYED MATES AT LOCATION "A"

LOCATION "A"
5 9

FRONT OF
MACHINE
USE INDICATED TIE STRAPS TO
SECURE EXISTING ENGINE HARNESS
TO BRACKET AS SHOWN
10
12 USE LOOM TO PROTECT
POSITIVE BATTERY CABLE

2
SECURE HARNESS
TO ENGINE HARNESS 8
10 METAL RAIL (3X)
SECURE ENG
HARNESS TO
BRKT
14 11 10

USE TIE STRAP TO SECURE


FLOW AND OIL PRESSURE 2
SWITCH HARNESS LEADS TO
MAIN BRANCH OF HARNESS AS TO OIL
INDICATED PRESSURE
SWITCH
2
3 2 6

TO CHASSIS
15 AUX POWER
SECURE POSITIVE BATTERY CABLE TO 19
MOUNTING BRACKET USING CLAMPS

20

3 2

50352336 FOR "R" SERIES (SHOWN)


50354573 FOR VERTICAL LIFT (NOT SHOWN)
15
SECURE POSITIVE BATTERY CABLE TO 13 BATTERY SHOWN FOR
MOUNTING BRACKET USING CLAMPS REFERENCE PURPOSES
USE CLAMP TO SECURE BATTERY CABLE
TO BRACKET ON LH CHAINCASE. ROUTE
BATTERY CABLE THROUGH BOTTOM
OPENING ON CLAMP

LOCATION "A" FRONT OF


MACHINE

16
CONNECT THE (3) ELECTRICAL
CONNECTORS TO THEIR CORRESPONDING
KEYED MATES AT LOCATION "A"

USING NUT PROVIDED WITH


THE HARNESS SECURE THE
CONNECTOR TO THE FLYWHEEL
8 HOUSING BRACKET
17
USE LOCTITE 242 14
TO SECURE
TORQUE TO 33 FT.-LBS.

15
USE CLAMP TO SECURE
POSITIVE BATTERY CABLE
2 TO BRACKET
9
USE TIE STRAP
TO SECURE ENGINE 18
HARNESS TO BRKT CONNECT TO
ENGINE'S GLOW
PLUG LEAD

22
4
ATTACH GROUND CABLE
TO REAR GROUND STUD
21 ON RH CHAINCASE
1 2
7

2
21
USE TIE TO KEEP HARNESS 6
AWAY FROM EXHAUST SURFACES
BATTERY SHOWN FOR
REFERENCE PURPOSES

50450220

149 50950172/H1021 PRINTED IN USA


ELECTRICAL - ENGINE
Ref. Part DPF Models
No. No. Description Quantity
1 054985 CABLE/BATTERY 1
2 055648 TIE/CABLE 3/16 X 7-1/2 12
3 071401 NUT/HEX INST LOCK 1/4 2
4 134852 NUT/SPIRALOCK™ 3/8 1
5 176652 SCREW/CAP HEX FLANGE SCOTCH GRIP M8 X 12 MM 2
6 50306840 c HARNESS/HEATER TIER 4 1
7 50350892 WIRE/ALTERNATOR 1
8 50350909 CABLE/POS BATT 69.00 1
9 50320992 HARNESS/ENGINE TIER 4 (SN 177380 and Up) 1
50352146 HARNESS/ENGINE (SN 177379 and Before) 1
10 50352577 TIE/CABLE 3/16 X 8 BLACK FIR TREE 5
11 50352696 BRACKET/ENGINE HARNESS 1
12 50352835 LOOM/BATTERY CABLE 1
13 50352842 CLAMP/CABLE TRIPLE 1
14 50352847 SLEEVE/FIBERGLASS 11.75 1
15 50353222 CLAMP/TUBE 25/32 3
16 50315004 d RETAINER/HARNESS 1
50353706 b RETAINER/HARNESS 1
50352334 a RETAINER/HARNESS 1
17 50657038 SCREW/CAP M10 X 45 MM 2
18 650419 SCREW/CAP 1/4 X 1-3/4 1
19 651173 SCREW/CAP 1/4 X 3-1/2 1
20 654002 WASHER/FLAT 1/4 1
21 656048 NUT/HEX M8 2
22 656090 SCREW/CAP M10 X 16 MM 1
a) Engine SN 000142 and Before
b) Engine SN 000143 and Up
c) Factory Units - Model SN 175860 and Up, plus 175847-848, 175851 and 175858. Field units will vary.
d) Model SN 176920 and Up, plus 176904-910, 176915-916.

PRINTED IN USA 50950172/H1021 150


ELECTRICAL - ENGINE
Non-DPF Models

6
28
8
27
18

TO STARTER LOOM SHOWN


17 13 ROUTED WITH
BATTERY CABLE
10
17

3
11 12 SECURE TO POSITIVE
TERMINAL OF BATTERY
24

24
10 3
16

15

5 20
25
4
14 SEE NOTE 1

23 26
22

7
4 26

19
25
NOTES:
1. USE CLAMP TO SECURE POSITIVE BATTERY CABLE AND BATTERY POWER LEADS TO BRKT ON LH CHAINCASE
2. NATURALLY-ASPIRATE ENGINE SHOWN IN ASSEMBLY VIEWS. SAME ROUTING PRACTICES APPLY FOR TURB ENGINE INSTALLATIONS

50450402

151 50950172/H1021 PRINTED IN USA


ELECTRICAL - ENGINE
Ref. Part Non-DPF Models
No. No. Description Quantity
1 054985 CABLE/BATTERY 1
2 076147 CLAMP/HOSE 1/2 X 13//32 HOLE 1
3 088467 TIE/CABLE 19/64 X 14-1/2 BLACK 2
4 128007 CLAMP/HOSE 5/8 X 13/32 HOLE 2
5 134852 NUT/SPIRALOCK™ 3/8 1
6 176652 SCREW/CAP HEX FLANGE SCOTCH GRIP M8 X 12 MM 2
7 193840 HARNESS/ENGINE 1
8 194797 P-CLAMP 1/4 1
9 195009 SENDER/TEMPERATURE 1
10 210-19470 NUT/HEX FLANGE SERRATED LOCK 5/16 2
11 50350892 WIRE/ALTERNATOR 1
12 50350909 CABLE/POS BATT 69.00 1
13 50352835 LOOM/BATTERY CABLE 1
14 50352842 CLAMP/CABLE TRIPLE 1
15 50353222 CLAMP/TUBE 25/32 1
16 50353303 LEAD WIRE/STARTER 1
17 50353322 AXIAL MOUNT/HIGH TORQUE 2
18 50353552 BRACKET/UPPER FLYWHEEL 1
19 50353556 BRACKET/ENGINE HARNESS 1
20 50353599 BRACKET/ENGINE ELECTRICAL 1
21 650419 SCREW/CAP 1/4 X 1-3/4 1
22 651173 SCREW/CAP 1/4 X 3-1/2 1
23 654002 WASHER/FLAT 1/4 1
24 656048 NUT/HEX M8 2
25 656090 SCREW/CAP M10 X 16 MM 4
26 656093 SCREW/CAP M8 X 16 MM 3
27 656100 NUT/HEX M5 1
28 656163 SCREW/CAP M5 X 10 MM 1

PRINTED IN USA 50950172/H1021 152


ELECTRICAL - CONTROL

High Flow Control

3
MOUNTED IN ENGINE
COMPARTMENT BELOW
2 SPEED/RIDE CONTROL
MODULE (REAR LEFT SIDE)

EXTEND ICON TO BE ON
RIGHT HAND SIDE OF
SWITCH WHEN INSTALLED
1

2
MOUNTED IN THE OPERATORS
COMPARTMENT IN THE UPPER
LEFT-HAND INSTRUMENT PANEL
IN THE LOWEST HORIZONTALLY-
ORIENTED SWITCH OPENING
Two-Speed Control

2
1

3
50450222

153 50950172/H1021 PRINTED IN USA


ELECTRICAL - CONTROL
Ref. Part High Flow
No. No. Description Quantity
1 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
2 242308 SWITCH/HIGH FLOW 1
3 273361 CONTROLLER/HIGH FLOW 1

Ref. Part Two- Speed


No. No. Description Quantity
1 128738 BULB/LAMP WEDGE 1
2 137797 NUT/WHIZLOCK SERRATED FLANGE #10 2
3 240632 MODULE/TWO-SPEED SHIFT 1

PRINTED IN USA 50950172/H1021 154


ELECTRICAL - 14-PIN AUXILIARY CONNECTOR

18 1
4
12 1 1 1
1
19 22

1
25 DEUTSCH 4 PIN WEDGE
DEUTSCH 4 PIN PLUG SERVICE P/N 184211
16 SERVICE P/N 184210
1
5
2 2 8 21
7
DEUTSCH 8 PIN PLUG 27
23 20 SERVICE P/N 50352787
10
TO 12 PIN 6
24
CONNECTOR 13
ON RELAY BOX 11
26 HARNESS 193831 DEUTSCH 8 PIN WEDGE
OLD STYLE RELAY SERVICE P/N 50352788
17 BOX AND BRACKETS
16
9

14
26 23
DETAIL A

CHASSIS
GROUND STUD

BLACK GROUND
WIRE CONNECT TO
CHASSIS GRND.
STUD
15 TO 8 PIN
CONNECTOR ON
STARTER SOLENOID 14 PIN AUX
(RED WIRE) HANDLE 193833
3
WEATHER PACK 1
AUX POWER SUPPLY 1
CONNECTOR ON MAIN A
CHASSIS HARNESS TO WEATHER PACK
AUX POWER SUPPLY
CONNECTOR ON
MAIN CHASSIS HARNESS
TO 12 PIN PLUG ON
14 PIN CONN HARNESS
50353387

50440535

155 50950172/H1021 PRINTED IN USA


ELECTRICAL - 14-PIN AUXILIARY CONNECTOR
Ref. Part 14-Pin Aux
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 9
2 084175 NUT/HEX LOCK #10 5
3 193828 HARNESS/14 PIN AUX 1
4 193831 HARNESS/RELAY BOX 1
5 193833 HANDLE/14 PIN AUX 1
6 193850 MOUNT/14 PIN CONNECTOR 1
7 193855 COVER/RELAY BOX 1
8 193857 CHASSIS/RELAY BOX 1
9 194146 DIODE BLOCK/8 1
10 194147 BREAKER 15 A 1
11 194507 DUST CAP W/CHAIN 1
12 210-19469 NUT/LOCK FLANGE SERRATED 1/4 4
13 210-32183 NUT/HEX NYLON INSERT #8 1
14 242144 RELAY/SEALED 4
15 273181 FUSE/INLINE 20 A 1
16 310-32288 SCREW/MACHINE ROUND HEAD SLOT #8 X 3/4 3
17 50304433 COVER/RELAY BOX 1
18 50304443 BRACKET/RELAY BOX 1
19 50304459 MOUNT/RELAY BOX 1
20 50304859 BRACKET/RELAY BOX 1
21 50353165 BRACKET/RELAY BOX 1
22 50353425 HARNESS/14 PIN CONN 135.00 1
23 650315 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 1/4 X 1/2 3
24 650486 SCREW/CAP 5/16 X 3/4 2
25 650518 NUT/HEX LARGE FLANGE 5/16 2
26 651312 SCREW/MACHINE TRUSS HEAD SLOTTED CROSS-RECESSED #10 X 1/2 5
27 651467 PIN/ROLL M5 X 30 MM 1

PRINTED IN USA 50950172/H1021 156


FOUR-POINT LIFT

POSITION LIFT DECALS FORWARD


OF THE LUG HOLE AS SHOWN

50450365

157 50950172/H1021 PRINTED IN USA


FOUR-POINT LIFT
Ref. Part
No. No. Description Quantity
1 030-31934 BOLT/CARRIAGE 1/2 X 1-1/2 4
2 134853 NUT/SPIRALOCK™ 1/2 4
3 134966 WASHER/FLAT HARDENED 1/2 4
4 137718 DECAL/LIFT HOOK 4
5 243548 LIFT EYE/FOUR POINT 2

PRINTED IN USA 50950172/H1021 158


SOUND SUPPRESSION

Standard

5
NOTES
1. THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION.
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES.

THIS SOUND COMPONENT


IS NOTUSED WITH HVAC OR
HEATER EQUIPPED MACHINES

MACHINE
1 6
FRONT

NOTE 1
4

NOTE 1
3
CUSTOM
UNDERSIDE
VIEW

50450285

159 50950172/H1021 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part
No. No. Description Quantity
1 50351214 FOAM/SEAT PAN 1
2 50352239 FOAM/ROPS BACK 2.00 1
3 50352266 FOAM PAD/GEAR PUMP 3
4 50352268 FOAM PAD/CROSSMEMBER 1
5 50354378 SOUND PAD/ENGINE COVER 1
6 50353083 FOAM/REAR ROPS DECK 1

PRINTED IN USA 50950172/H1021 160


SOUND SUPPRESSION

Standard

DPF (EU) Models

NOTE:
THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION.
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES.

4 ATTACH TO
19 17 REAR DOOR GRILLE
20
21
THIS SOUND COMPONENT 5
IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES
11
18
10
16
MACHINE
FRONT
7

15
8

NOTE 1 13
14

9
2
NOTE 1 12 6

3
CUSTOM
3 UNDERSIDE
VIEW

50450276

161 50950172/H1021 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part DPF (EU)
No. No. Description Quantity
1 071700 NUT/LOCK 1/4 15
2 138031 PULLEY/FAN 1
3 50307725 ISOLATOR/BELLY PAN 4
4 50308218 STRIP/FILLER 5
5 50308222 FOAM/REAR DOOR GRILLE 5
6 50312770 ISOLATOR/CONTROL VALVE 1
7 50312814 ISOLATOR/HYD FILTER MNT 1
8 50312819 ISOLATOR/HYDRAGLIDE VALVE 1
9 50350094 BELT/ALTERNATOR 1
10 50351214 FOAM/SEAT PAN 1
11 50352239 FOAM/ROPS BACK 2.00 1
12 50352266 FOAM PAD GEAR PUMP T-BAR 3
13 50352268 FOAM PAD CROSSMEMBER T BAR 1
14 50352594 SOUND PAD LOWER RT TOWER R220 1
15 50352601 SOUND PAD MIDDLE RT TOWER R220 1
16 50352602 SOUND PAD UPPER RT TOWER R260 1
17 50352604 FOAM PAD ENGINE COVER R260 1
18 50314491 b SOUND PAD UPPER RT TOWER 1
50352609 a SOUND PAD UPPER RT TOWER FWD R260 1
19 50354378 SOUND PAD R260 ENGINE COVER 1
20 650448 SCREW/CAP 1/4 X 3/4 15
21 654002 WASHER/FLAT 1/4 30
a) SN 176919 and Before (see exemptions in note b)
b) SN 176920 and Up, plus 176904-910, 176915-916.

PRINTED IN USA 50950172/H1021 162


SOUND SUPPRESSION

Standard

Non-DPF (EU) Models

NOTES
1. THESE PARTS ARE SHOWN IN THE T-BAR CONFIGURATION. 11
THESE PARTS WILL BE SLIGHTLY REARRANGED ON THE BACK 15
SIDE OF THE CROSSMEMBER FOR ALL OTHER CONTROL TYPES.

2
THIS SOUND COMPONENT
IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES 12
14
5

13 10

3
MACHINE
FRONT
4

SEE NOTE 1 7

SEE NOTE 1 6

CUSTOM
9 UNDERSIDE
VIEW

50450513

163 50950172/H1021 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part Non-DPF (EU)
No. No. Description Quantity
1 138031 PULLEY/FAN 1
2 243126 PAD/INSULATION/MUFFLER 1
3 50350094 BELT/ALTERNATOR 1
4 50351214 FOAM/SEAT PAN 1
5 50352239 FOAM/ROPS BACK 1
6 50352266 FOAM PAD/GEAR PUMP 3
7 50352268 FOAM PAD/CROSSMEMBER 1
8 50352594 SOUND PAD/LOWER RIGHT TOWER 1
9 50352601 SOUND PAD/MIDDLE RIGHT TOWER 1
10 50352602 SOUND PAD/UPPER RIGHT TOWER 1
11 50352604 FOAM PAD/ENGINE COVER 1
12 50354155 FOAM/RIGHT TOWER REAR 1
13 50354163 FOAM/RIGHT TOWER FRONT 1
14 50354164 FOAM/RIGHT TOWER MIDDLE 1
15 50354378 SOUND PAD/ENGINE COVER 1

PRINTED IN USA 50950172/H1021 164


SOUND SUPPRESSION

Standard

Group Side Screen Baffles

5
3

50450372

165 50950172/H1021 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part
No. No. Description Quantity
1 070856 b NUT/LOCK SERRATED FLANGE 3/8 4
650545 a SCREW/CAP 5/16 X 1-1/4 4
2 50353060 b PANEL/LEFT SIDE 1
50353357 a PANEL ASSY/LEFT 1
3 50353068 b PANEL/RIGHT SIDE 1
50353358 a PANEL ASSY/RIGHT 1
4 50353072 PAD/SOUND LEFT PANEL 1
5 50353121 SOUND PAD/RIGHT PANEL 1
a) Parts used before chassis update adding capscrews to chassis weldment.
b) Parts used after chassis update adding capscrews to chassis weldment.

PRINTED IN USA 50950172/H1021 166


SOUND SUPPRESSION

Deluxe (Optional)

DPF Models

THIS SOUND COMPONENT


IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES 5

MACHINE
FRONT

CUSTOM
UNDERSIDE
VIEW

50450541

167 50950172/H1021 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part
No. No. Description Quantity
1 50352594 SOUND PAD/LOWER RIGHT TOWER 1
2 50352601 SOUND PAD/MIDDLE RIGHT TOWER 1
3 50352602 SOUND PAD/UPPER RIGHT TOWER 1
4 50352604 FOAM PAD/ENGINE COVER 1
5 50314491 b SOUND PAD UPPER RT TOWER 1
50352609 a SOUND PAD UPPER RT TOWER FWD R260 1
a) SN 176919 and Before (see exemptions in note b)
b) SN 176920 and Up, plus 176904-910, 176915-916.

PRINTED IN USA 50950172/H1021 168


SOUND SUPPRESSION

Deluxe

Non-DPF Models

THIS SOUND COMPONENT


IS NOT USED WITH HVAC OR
HEATER EQUIPPED MACHINES
1

4
MACHINE
FRONT
7

CUSTOM
UNDERSIDE
VIEW

50450575

169 50950172/H1021 PRINTED IN USA


SOUND SUPPRESSION
Ref. Part
No. No. Description Quantity
1 243126 PAD/INSULATION/MUFFLER 1
2 50352594 SOUND PAD/LOWER RIGHT TOWER 1
3 50352601 SOUND PAD/MIDDLE RIGHT TOWER 1
4 50352602 SOUND PAD/UPPER RIGHT TOWER 1
5 50352604 FOAM PAD/ENGINE COVER 1
6 50354155 FOAM/RIGHT TOWER REAR 1
7 50354163 FOAM/RIGHT TOWER FRONT 1
8 50354164 FOAM/RIGHT TOWER MIDDLE 1

PRINTED IN USA 50950172/H1021 170


BRAKE RELEASE
INSTALL HOSE PROTECTOR ALONG
THE LENGTH OF THE HOSE RUNS 3 6 REFERENCE BRAKE RELEASE
IN THE REGION ADJACENT TO THE OUT 18 VALVE MOUNTING HOLE
RIDE CONTROL TUBES LOCATION DRAWING VIEW
15
BREAK AWAY METAL FILL PLATE AFFIX DECALS TO
6
AND INSTALL PASS THROUGH PLUG UPPER LEFT CORNER
9 ON OUTSIDE SURFACE
8 OF TOE PLATE
11
2
16 17
IN
13
1 12 4 REFERENCE RIVET
3 LOCATION DRAWING
VIEW

12
SWELL 10
LATCH
13 1
7
1
BRAKE VALVE 14
CAP LOCATION SEE NOTE 1
PILOT MACHINES NOTES:
SEE NOTE 2
1. FOR MACHINES WITH SERV0-CONTROLLED HYDROSTATIC
5 PUMPS, REMOVE THE EXISTING CAP FROM THE BRANCH
LOCATION OF THE TEE AND CONNECT THE HOSE FROM THE
"IN" PORT OF THE BRAKE RELEASE VALVE IN ITS PLACE.
DISCARD THE CAP. REMOVE THE RIGHT DRIVE MOTOR BRAKE
TUBE AS INDICATED IN THE ILLUSTRATION. INSTALL THE
15 TO LEFT DRIVE (091039) ADAPTER ON THE RUN LOCATION OF THE TEE WHERE
MOTOR BRAKE THE RIGHT DRIVE MOTOR BRAKE TUBE WAS REMOVED. CONNECT
FITTING THE DRAIN LINE FROM THE PUMP SERVO TO THE (091039) ADAPTER.
2. FOR MACHINES WITH PILOT-OPERATED HYDROSTATIC PUMPS,
REMOVE THE EXISTING CAP FROM THE BRANCH LOCATION OF
TO RIGHT DRIVE MOTOR THE TEE AND CONNECT THE HOSE FROM THE "IN" PORT OF THE
BRAKE FITTING BRAKE RELEASE VALVE IN ITS PLACE. REMOVE THE RIGHT DRIVE
MOTOR BRAKE TUBE AS INDICATED IN THE ILLUSTRATION.
REINSTALL THE CAP AT THE RUN LOCATION OF THE TEE WHERE
THE RIGHT DRIVE MOTOR BRAKE TUBE WAS REMOVED.
REMOVE TUBE FROM BRAKE VALVE
TO TEE AS SHOWN AND DISCARD
IN FINAL INSTALLATION

DECAL LOCATION DECAL LOCATION


R190 11 R220/2200R
R260/2600R
17 16

LOCATE MOVEMENT WARNING


DECAL HERE. 50354393 FOR
DOMESTIC AND 50354566 FOR
EU MACHINES.

DECAL LOCATION
1900R

LOCATE MOVEMENT WARNING


DECAL HERE. 50354393 FOR
DOMESTIC AND 50354566 FOR
EU MACHINES.

50440540

171 50950172/H1021 PRINTED IN USA


BRAKE RELEASE
Ref. Part
No. No. Description Quantity
1 055648 TIE/CABLE 3/16 X 7-1/2 3
2 064260 NUT/HEX LOCK 5/16 2
3 068938 FITTING/90° MJ06-MAORB06 2
4 071722 RIVET/BLIND 2
5 091039 FITTING/90° MJ06-FJS06 1
6 191330 SPACER 0.5X0.334X1.0 2
7 191775 PROTECTOR/HOSE 1
8 240903 PLUG/PASS THROUGH 1
9 242517 VALVE/BRAKE RELEASE (SERVICE PARTS INDENTED BELOW) 1
198190 BODY/VALVE/BRAKE RELEASE 1
198191 HAND/PUMP PUSH ACTUATE 1
198192 MANUAL PUSH-CLOSE PULL-OPEN 1
198193 KIT/SEAL 198192 1
198194 RELIEF/DIRECT ACTING POPPET 1
198195 KIT/SEAL 198194 1
10 272730 TUBE/HANDLE 1
11 272760 DECAL/PARK BRAKE RELEASE 1
12 273076 CLIP/HANDLE HOLDER 2
13 50304613 HOSE/HYD -04 X 63 1
14 50354082 COVER/LOWER LEFT 1
15 50354107 HOSE/HYD -04 X 76 1
16 50354393 DECAL/WARNING/MOVEMENT 1
17 50354566 DECAL/WARNING/MOVEMENT 1
18 650741 SCREW/CAP 5/16 X 3-1/4 2

PRINTED IN USA 50950172/H1021 172


TIRES

173 50950172/H1021 PRINTED IN USA


TIRES
Ref. Part
No. No. Description Quantity
1 811308 ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED 1
240363 WHEEL 16.5 X 8.25 1
a TIRE/HEAVY DUTY 10 X 1635 8-PLY 1
1 50324017 ASSY/WHEEL 31 X 15.50-15 HD (Silver) 1
811253 ASSY/WHEEL 31 X 15.50-15 HEAVY DUTY (Yellow) 1
194326 WHEEL 15 X 13 1
1 50323984 ASSY/WHEEL 12 X 16.5 HD (Silver) 1
811294 ASSY/WHEEL 12 X 16.5 HEAVY DUTY 10-PLY FLOTATION WIDE SIDEWALL (Yellow) 1
240364 WHEEL 16.5 X 9.75 1
a TIRE/HEAVY DUTY 12 X 16.5 10-PLY HD2000 II 1
1 811295 ASSY/WHEEL 12 X 16.5 HEAVY DUTY 10-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED 1
240364 WHEEL 16.5 X 9.75 1
a TIRE/HEAVY DUTY 12 X 16.5 10-PLY HD2000 II 1
1 50323987 ASSY/WHEEL 33 X 15.50 X 16.5 12-PLY (Silver) 1
808216 ASSY/WHEEL 33 X 15.50 X 16.5 12-PLY EXTRA WIDE / WIDE SIDEWALL (Yellow) 1
137243 WHEEL 12 X 16.5 1
a TIRE/HEAVY DUTY 33 X 16.5 X 15.5 1
1 50323988 ASSY/WHEEL HD 14 X 17.5 14-PLY (Silver) 1
807728 ASSY/WHEEL 14 X 17.5 14-PLY FLOTATION - HEAVY DUTY WIDE SIDEWALL (Yellow) 1
128508 WHEEL 17.5 X 10.5 8-BOLT 1
a TIRE/HEAVY DUTY 14 X 17.5 14-PLY 1
2 50323983 ASSY/WHEEL 10 X 16.5 SD (Silver) 1
811309 ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY (Yellow) 1
240363 WHEEL 16.5 X 8.25 1
a TIRE/SEVERE DUTY 10 X 16.5 1
2 811310 ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY FOAM-FILLED 1
240363 WHEEL 16.5 X 8.25 1
a TIRE/SEVERE DUTY 10 X 16.5 1
2 50323986 ASSY/WHEEL 12 X 16.5 SD (Silver) 1
811296 ASSY/WHEEL 12 X 16.5 12-PLY H/E SEVERE DUTY (Yellow) 1
240364 WHEEL 16.5 X 9.75 1
a TIRE/SEVERE DUTY 12 X 16.5 1
2 811297 ASSY/WHEEL 12 X 16.5 12-PLY H/E SEVERE DUTY FOAM-FILLED 1
240364 WHEEL 16.5 X 9.75 1
a TIRE/SEVERE DUTY 12 X 16.5 1
2 50323985 ASSY/WHEEL 12 X 16.5 HD QUIK GEL (Silver) 1
811298 ASSY/WHEEL 12 X 16.5 HEAVY DUTY 10-PLY FLOTATION QUIK GEL (Yellow) 1
240364 WHEEL 16.5 X 9.75 1
a TIRE/HEAVY DUTY 12 X 16.5 1
2 50324022 ASSY/WHEEL SD 14 X 17.5 (Silver) 1
810146 ASSY/WHEEL 14 17.5 SEVERE DUTY 14-PLY FLOTATION (Yellow) 1
128508 WHEEL 17.5 X 10.5 8-BOLT 1
a TIRE/HEAVY DUTY 14 X 17.5 14-PLY 1
2 810869 ASSY/WHEEL SOLID FLEX 10 X 16.5 LEFT 1
810870 ASSY/WHEEL SOLID FLEX 10 X 16.5 RIGHT 1
810871 ASSY/WHEEL SOLID FLEX 12 X 16.5 LEFT 1
810872 ASSY/WHEEL SOLID FLEX 12 X 16.5 RIGHT 1
2 810949 ASSY/WHEEL SOLID FLEX 14 X 17.5 LEFT 1
810950 ASSY/WHEEL SOLID FLEX 14 X 17.5 RIGHT 1
2 807801 ASSY/WHEEL HEAVY DUTY 10 X 16.5 NARROW RIM 1
134372 WHEEL 16.5 X 8.25 NARROW 1
a TIRE/HEVY DUTY 10 X 16.5 8-PLY 1
3 811255 WHEEL/SOLID RUBBER 8.00 X 16 (NOT SHOWN) 1
a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.
b) All air-filled tires take the 191020 valve stem part number.

PRINTED IN USA 50950172/H1021 174


SECTION NOTES - SECTION NOTES - SECTION NOTES - SECTION NOTES

SECTION NOTES

175 50950172/H1021 PRINTED IN USA


DECALS
GENERAL INFORMATION

CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged or
if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.

Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.

For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s
Manual for information on the safety decals.

NEW DECAL APPLICATION


Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining
proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out
the decal surface.

Specific decal part numbers for type of model, control option and the Gehl logo must be ordered sepa-
rately.

PAINT FINISH. Use list below to order paint:


167788 One Gallon Gehl Yellow
167789 6-Pack Spray Cans Gehl Yellow

50294066 4-Pack Quart Manitou Black (Later machines)


167754 One Gallon Gun Metal Gray (Early machines)
50294068 6-Pack Spray Cans Manitou Black (Later machines)
167755 6-Pack Spray Cans Gun Metal Gray (Early machines)

167792 One Gallon Red


167793 6 (12 oz. Spray Cans) Red

PRINTED IN USA 50950172/H1021 176


DECALS
Ref. Part Quantity
No. No. Description Domestic EU & X-Series
1 073458 STRIP/NON-SKID SURFACE 1 1
2 190646 DECAL/HYDRALOC™ 1 1
3 132166 TAG/RIP CORD 1 1
4 132294 RING 1 1
5 137545 REFLECTOR/RED 2 -
197998 REFLECTOR/RED - 2
6 137632 DECAL/HYDRAULIC OIL 1 1
7 137634 DECAL/DIESEL FUEL 1 1
8 137637 DECAL/DANGER LIFT ARM 2 -
50352631 DECAL/LIFT ARM LOCK - 2
9 137655 DECAL/DANGER NO RIDERS 1 -
137844 DECAL/DANGER NO RIDERS - 1
10 137657 DECAL/WARNING GENERAL 1 -
137845 DECAL/WARNING GENERAL - 1
11 50352528 DECAL/DANGER HOT SURFACE 1 -
50352526 DECAL/DANGER HOT SURFACE - 1
12 137660 DECAL/ETHER 1 1
13 137661 DECAL/TIE DOWN 4 4
14 50304376 DECAL/ACCELERATOR DIAL 1 1
15 140516 DECAL/FLAG 1 1
16 184214 DECAL/WARNING ROPS 1 -
184711 DECAL/WARNING ROPS - 1
17 50352557 e DECAL/SERVICE 1 1
50352558 d DECAL/SERVICE 1 1
18 50354117 DECAL/ATTACH BRACKET (ALL-TACH) 1 -
186743 DECAL/ATTACHMENT BRACKET (ALL-TACH) - 1
50354137 DECAL/LATCHING 1 1
19 50352518 DECAL/FUEL/ULSD 1 1
20 242152 DECAL/IGNITION SWITCH 1 1
21 50352534 DECAL/PDM FUSE-RELAY 1 1
50353899 DECAL/PDM FUSE -RELAY (X-SERIES ONLY) - 1
22 131050 KEYCHAIN 1 1
23 50352637 DECAL/ROPS LOCK 1 -
50352566 DECAL/ROPS LOCK - 1
24 242260 DECAL/WARNING GENERAL 1 -
242590 DECAL/WARNING GENERAL - 1
25 242397 DECAL/DANGER WARNING 1 -
242284 DECAL/DANGER WARNING - 1
242408 DECAL/DANGER WARNING - 1
26 242582 DECAL/WARNING MANUAL 1 -
242568 DECAL/WARNING MANUAL - 1
27 50352529 DECAL/DANGER FAN HAZARD 1 -
50352527 DECAL/DANGER FAN HAZARD - 1
28 242236 DECAL/SAFETY SHUTDOWN 1 -
242246 DECAL/SAFETY SHUTDOWN - 1
30 139074 DECAL/AIR CONDITIONER 2 2
45 50308307 DECAL/EMERGENCY ESCAPE 1 1
46 50305713 c PDM DECAL/ ROPS ELECTRICAL 1 1
50354397 b DECAL/PANEL/ROPS 1 1
50351334 a DECAL/PANEL/ROPS 1 1
a) SN 175578 and Before
b) SN 175579 - 175850 (see exemptions in note c)
c) SN 175851 and Up, plus 175846-848.
d) SN 176919 and Before
e) SN 176920 and Up

177 50950172/H1021 PRINTED IN USA


DECALS

Model Designation Decals


Ref. Part
No. No. Description Quantity
31a 50323477 DECAL/RIGHT TOWER/R260 (LATER MACHINES) 1
31b 50353111 DECAL/R260 RIGHT (EARLY MACHINES) 1
32a 50323476 DECAL/LEFT TOWER/R260 (LATER MACHINES) 1
32b 50353112 DECAL/R260 LEFT (EARLY MACHINES) 1
48 50323447 DECAL/MODEL/R260 (LATER MACHINES) 2

Gehl Decals
Ref. Part
No. No. Description Quantity
33a 50323410 DECAL/GEHL/GLASS 3.19 X 10.67 (LATER MACHINES) 1
33b 50353113 DECAL/GEHL (EARLY MACHINES) (FRONT OF LOADER) 1
34a 50325971 DECAL/GEHL/BLACK 5.25 X 24.58 (LATER MACHINES) 2
34b 50353114 DECAL/GEHL (EARLY MACHINES) (LIFT ARM) 2
35 50353115 DECAL/GEHL (EARLY MACHINES) (REAR GRILLE - NO HOLE IN GRILLE) 1
104833 DECAL/GEHL (EARLY MACHINES)(REAR GRILLE - WITH HOLE FOR REAR CAMERA) 1
36a 50323673 DECAL/GEHL/REFLECTIVE 1.50 X 7.00 (LATER MACHINES) 3
36b 50353116 DECAL/GEHL (EARLY MACHINES) (REAR CAB) 1
47 50380750 DECAL/X-SERIES 2

Control Decals
Ref. Part Quantity
No. No. Description T-Bar H/F DH DJS
37 50352533 DECAL/T-BAR RIGHT 1 - - -
50352530 DECAL/JOYSTICK RIGHT - - - 1
50352532 DECAL/HAND AND FOOT RIGHT - 1 - -
50354141 DECAL/DUAL HAND RIGHT - - 1 -
38 184227 DECAL/T-BAR LEFT 1 - - -
194864 DECAL/HAND AND FOOT LEFT - 1 - -
184526 DECAL/JOYSTICK LEFT - - - 1
192207 DECAL/DUAL HAND LEFT - - 1 -

Option Decals
Ref. Part
No. No. Description Quantity
39 184139 DECAL/HIGH FLOW 1
40 138711 DECAL/HYDRAGLIDE™ 2
41 184116 DECAL/TWO-SPEED (SET OF TWO) 1
42 184357 DECAL/POWER-A-TACH 1
43 139107 DECAL/LATCHING LEFT 1
44 139109 DECAL/LATCHING RIGHT 1

PRINTED IN USA 50950172/H1021 178


DECALS

23

41

7
32b
31b
32b 36b

19
31
34b 34b
35

5
13

179 50950172/H1021 PRINTED IN USA


DECALS

9 33b
17

18

21

46 21

21

10

21

12

PRINTED IN USA 50950172/H1021 180


DECALS

27
11

47

13

13
13

38

37
Dual Joystick Models Dual Joystick Models

181 50950172/H1021 PRINTED IN USA


DECALS

38
37

Hand/Foot Models Hand/Foot Models

38
37

T-Bar Models T-Bar Models

16

40

PRINTED IN USA 50950172/H1021 182


DECALS

28

14

26

30

24
25

183 50950172/H1021 PRINTED IN USA


DECALS

45

20

43 44 22

42
33b

39

45
7

19

PRINTED IN USA 50950172/H1021 184


DECALS

36a

33a
25

36a 36a

31a
32a
34a 34a
48 48

185 50950172/H1021 PRINTED IN USA


PRINTED IN USA 50950172/H1021 186
LIFT CYLINDER

50352198

187 50950172/H1021 PRINTED IN USA


LIFT CYLINDER
Ref. Part
No. No. Description Quantity
50352198 CYLINDER/LIFT
1 50352928 TUBE/LIFT CYLINDER 1
2 124073 PISTON 1
3 50280041 GLAND/HEAD 1
4 50352927 ROD/LIFT CYLINDER 1
5 183453 BUSHING/COMPOSITE 4
6 080313 NUT/LOCK 1.00 1
7 198178 ZERK/STRAIGHT 1/4 SELF-TAP 3
8 50352964 a FITTING/GREASE 90 1/4 TF 1
18 50352965 INSERT/LOCKING 2
50352962 KIT/SEAL (INCLUDES ITEMS #9 - 18 ON THE DWG) 1
a) Check cylinder tube to see if it has a 90° fitting. Later models use the 198178 fitting in all three places.

PRINTED IN USA 50950172/H1021 188


TILT CYLINDER

50352933

189 50950172/H1021 PRINTED IN USA


TILT CYLINDER
Ref. Part
No. No. Description Quantity
50352933 CYLINDER/TILT
1 50352930 TUBE/TILT CYLINDER 1
2 243199 PISTON 1
3 50352966 GLAND/HEAD 1
4 50352931 ROD/TILT CYLINDER 1
5 131488 BUSHING/CONNEX 2
6 183453 BUSHING/COMPOSITE 2
7 L500668 NUT/LOCK 1.125 1
8 198178 ZERK/STRAIGHT 1/4 SELF-TAP 1
18 50352965 INSERT/LOCKING 2
243200 KIT/SEAL (INCLUDES ITEMS #9 - 18 ON THE DRAWING) 1

PRINTED IN USA 50950172/H1021 190


DRIVE MOTORS

Single-Speed

106

111

49

45

46
43

100 115
107

32
15
77
76
74

42
73
48
78
52
90 40
84 47

10

72

71

70

195101_195102

191 50950172/H1021 PRINTED IN USA


DRIVE MOTORS
Ref. Part
No. No. Description Single-Speed Qty
195101 MOTOR/SINGLE SPEED RIGHT 1
195102 MOTOR/SINGLE SPEED LEFT 1
10 194233 ASSEMBLY/CYLINDER BLOCK 1
15 194234 KIT/PISTON REPAIR 1
40 195691 ASSEMBLY/VALVING W/DISTR 1
42 184986 WASHER/SPRING 1
43 194236 PIN/DOWEL 1
45 184987 O-RING 1
46 194237 PIN/DOWEL 1
47 195692 VALVING (INCLUDES ITEMS 47, 48 AND 52) 1
48 186026 KIT/SEAL 1
52 132621 SPRING 6
32 184991 VALVING/SHUTTLE 1
49 184992 KIT/SEAL 1
70 194252 ASSEMBLY/BEARING SUPPORT #100-14 1
71 186022 SUPPORT/BEARING 1
72 194244 KIT/BEARING (INCLUDES ITEMS 72, 73, 74, 76, 77 AND 78) 1
73 NSS BEARING/ROLLER 1
74 NSS BEARING/ROLLER 1
76 NSS RING/THRUST 1
77 NSS RING/SNAP 1
78 NSS RING/SEAL 1
84 NSS O-RING 1
90 194253 SHAFT #100-14 SPROCKETS 1
100 194247 ASSEMBLY/BRAKE 1
106 194250 O-RING/BRAKE PISTON 1
107 194249 PISTON/BRAKE 1
111 186016 O-RING 1
115 194248 SPRING/BRAKE 8
150 195693 KIT/SEAL COMPLETE 1

PRINTED IN USA 50950172/H1021 192


DRIVE MOTORS

Two-Speed

18
6

7
4

16

17

2
3

11

14
15

12 13

10

193674_193675

193 50950172/H1021 PRINTED IN USA


DRIVE MOTORS
Ref. Part
No. No. Description Two-Speed Qty
193674 MOTOR/TWO-SPEED RIGHT 1
193675 MOTOR/TWO-SPEED LEFT 1
1 194233 ASSEMBLY/CYLINDER BLOCK 1
2 194234 KIT/PISTON REPAIR 1
3 194235 ASSEMBLY/VALVING COVER 1
4 194236 PIN/DOWEL 1
5 194237 PIN/DOWEL 1
6 184986 WASHER/SPRING 1
7 184987 O-RING 1
8 194238 ASSEMBLY/VALVING 1
9 194239 ASSEMBLY/TWO-SPEED SPOOL 1
10 194252 ASSEMBLY/BEARING SUPPORT #100-14 1
11 194244 KIT/BEARING 1
12 194253 SHAFT #100-14 SPROCKETS 1
13 194247 ASSEMBLY/BRAKE 1
14 194248 SPRING/BRAKE 8
15 194249 PISTON/BRAKE 1
16 194250 O-RING/BRAKE PISTON 1
17 186016 O-RING 1
18 184991 VALVING/SHUTTLE 1
184992 KIT/SEAL 1
194251 KIT/SEAL COMPLETE 1

PRINTED IN USA 50950172/H1021 194


TANDEM PUMP

Hand/Foot, Dual Hand and Dual Joystick Pump


50351006

8
8
13

21

7
22
21

8 4
9 8
1 3

50351006

195 50950172/H1021 PRINTED IN USA


TANDEM PUMP
Ref. Part H/F, DH, DJS Pump
No. No. Description Quantity
50351006 PUMP/TANDEM A22 1
1 50353716 GROUP/ROTARY 1
2 50353717 GROUP/ROTARY 1
3 50353721 CONTROL/HYDRAULIC 1
4 50353721 CONTROL/HYDRAULIC 1
7 50353722 CARTRIDGE/CONTROL 1
8 230100 VALVE/PRESSURE RELIEF 4
9 50353719 VALVE/CHARGE PRESSURE RELIEF 1
13 191712 PUMP/GEAR/INTERNAL 1
21 191714 BEARING/PLAIN ROLLER 2
22 50353723 COUPLER 1
23 50353724 KIT/SEAL (NOT SHOWN) 1

PRINTED IN USA 50950172/H1021 196


TANDEM PUMP
Hand/Foot, Dual
Hand and Dual Joy-
13

stick Tandem Pump 12

50351006 / 50353716
Engine End 11
10

10
1

16

15

Hand/Foot, Dual
Hand and Dual Joy- 13

stick Tandem Pump 12

50351006 / 50353717
Gear Pump End 10

16

15

198170-198171

197 50950172/H1021 PRINTED IN USA


TANDEM PUMP
Ref. Part Quantity
No. No. Description Engine End
50353716 GROUP/ROTARY 1
1 50353731 SHAFT/DRIVE ASSY 1
2 50353730 ASSY/CRADLE 1
3 50353725 GROUP/ROTARY RIGHT 1
10 191717 SEEGER-V-RING 2
11 191718 RING/SHAFT SEAL 1
12 191716 SHAFT/DRIVE RIGHT ROTATION 1
13 50353727 BEARING 1
15 50353729 LINER/BEARING 2
16 50353728 BEARING/CRADLE 2

Ref. Part Quantity


No. No. Description Pump End
50353717 GROUP/ROTARY 1
1 50353732 SHAFT/DRIVE ASSY 1
2 50353730 ASSY/CRADLE 1
3 50353726 GROUP/ROTARY LEFT 1
10 191717 SEEGER-V-RING 1
12 191720 SHAFT/DRIVE LEFT ROTATION 1
13 50353727 BEARING 1
15 50353729 LINER/BEARING 2
16 50353728 BEARING/CRADLE 2

PRINTED IN USA 50950172/H1021 198


TANDEM PUMP

T-Bar Tandem Pump 186918 / Gear Pump End 186919

30

15

30 38

40

14
26 13 38

34

35

33 17 13
32 39
31 16
4
6
37
3
8
39 20* 24*
39* 28
21*
7 22* 10
23* 25*

28 28
39*
5
19* 28 39
18
9
37
27 3

39
11 2 36 1
3911
29 12
39

Asterisk (*) reference numbers are included


in reference number (18) housing assembly.

186918_186919

199 50950172/H1021 PRINTED IN USA


TANDEM PUMP
Ref. Part Quantity
No. No. Description 186919 Pump End
186918 PUMP/TANDEM 1
186919 PUMP/TANDEM GEAR PUMP END 1
1 123067 NUT/JAM 1
2 123069 WASHER/SEAL 1
3 123122 SCREW/CAP HEX SOCKET HEAD #12 X 1 8
4 184567 KIT/ROTATING 1
5 136978 PISTON/SERVO 1
6 128106 FOLLOWER/PISTON 1
7 123073 a PLATE/COVER 1
8 127989 GASKET 1
9 123079 a PLATE/COVER 1
10 123080 PLATE/CAM 1
11 060745 BEARING/RACE THRUST 2
12 060746 BEARING/THRUST 1
13 132647 VALVE/RELIEF 5500 PSI 2
048953 O-RING 1
14 650731 SCREW/CAP HEX HEAD 3/8 X 3-1/2 2
15 650742 SCREW/CAP HEX HEAD 3/8 X 4 4
16 123123 SCREW/CAP HEX SOCKET HEAD #12 X 1-1/2 6
17 189279 PLATE/VALVE 1
18 187380 ASSEMBLY/HOUSING 1
19 055306 BEARING 1
20 136985 PLUG/SAE04 1
21 136980 CRADLE 1
22 127679 PIN/DOWEL 2
23 136981 BUSHING/CAM 1
24 136994 SCREW/CAP BUTTON HEAD 2
25 136982 SCREW/CAP 2
26 184569 ASSEMBLY/BACKPLATE 1
27 132654 SHAFT/DRIVE 1
28 131529 PLUG/SAE08 4
29 123094 SPACER 1
30 132651 ADAPTER ASSEMBLY/CHARGE (INCLUDES #34) 1
31 187382 ASSEMBLY/CONTROLLER (INCLUDES #32 AND #33) 1
32 127990 KEY 1
33 136986 SEAL/WIPER 1
34 50353153 ASSY/GEROTOR 1
35 136995 PLUG/SAE08 1
36 123110 WASHER 1
37 650854 WASHER/FLAT #12 8
38 136988 WASHER 4
39 128108 KIT/SEAL 1
40 123088 O-RING 1
a) An E-shaped o-ring (not shown) in this cover plate is part of the 128108 seal kit.

PRINTED IN USA 50950172/H1021 200


TANDEM PUMP

T-Bar Tandem Pump 186918 / Engine End 186920

25 38
13

14 39
36 37

33

16 13

31
32 40
30 15
4
35 6
3
8
40 19*
40* 28 23
20
7 10
21
24
22

28 28
40*
5
28
18* 40
17
9
35
26 3

40
11 1
12 2 34
11
40
27
29**
40
Asterisk (*) reference numbers are included
in reference number (17) housing assembly.
Double asterisk (**) reference number is
included in seal kit reference number (40).

186918_186920

201 50950172/H1021 PRINTED IN USA


TANDEM PUMP
Ref. Part Quantity
No. No. Description 186920 Engine End
186918 PUMP/TANDEM 1
186920 PUMP/TANDEM ENGINE END 1
1 123067 NUT/JAM 1
2 123069 WASHER/SEAL 1
3 123122 SCREW/CAP HEX SOCKET HEAD #12 X 1 8
4 184567 KIT/ROTATING 1
5 136978 PISTON/SERVO 1
6 128106 FOLLOWER/PISTON 1
7 123073 a PLATE/COVER 1
8 127989 GASKET 1
9 123079 a PLATE/COVER 1
10 123080 PLATE/CAM 1
11 060745 BEARING/RACE THRUST 2
12 060746 BEARING/THRUST 1
13 132647 VALVE/RELIEF 5500 PSI 2
048953 O-RING 1
14 50250659 b SHCS .375-16 x 4.25 lg 4
15 123123 SCREW/CAP HEX SOCKET HEAD #12 X 1-1/2 6
16 189279 PLATE/VALVE 1
17 187381 ASSEMBLY/HOUSING 1
18 055306 BEARING 1
19 136985 PLUG/SAE04 1
20 136980 CRADLE 1
21 127679 PIN/DOWEL 2
22 136981 BUSHING/CAM 1
23 136994 SCREW/CAP BUTTON HEAD 2
24 136982 SCREW/CAP 2
25 184570 ASSEMBLY/BACKPLATE 1
26 123087 SHAFT/DRIVE 1
27 060748 WASHER 1
28 131529 PLUG/SAE08 4
29 123093 SEAL/SHAFT 1
30 187382 ASSEMBLY/CONTROLLER (Includes #31 and #32) 1
31 127990 KEY 1
32 136986 SEAL/WIPER 1
33 136995 PLUG/SAE08 1
34 123110 WASHER 1
35 650854 WASHER/FLAT #12 8
36 123114 COUPLER 1
37 132248 O-RING 1
38 650433 SCREW/CAP 1/2 X 1-1/4 2
39 654009 WASHER/FLAT 1/2 2
40 128108 KIT/SEAL 1
a) An E-shaped o-ring (not shown) in this cover plate is part of the 128108 seal kit.
b) PN 650535 hex-headed screw is also a possible service part, this screw is 2-1/4” long. Check your machine for correct length screw.

PRINTED IN USA 50950172/H1021 202


GEAR PUMP - SINGLE

Standard Auxiliary

50352625_50305225

203 50950172/H1021 PRINTED IN USA


GEAR PUMP - SINGLE
Ref. Part
No. No. Description Quantity
50305225 b PUMP SINGLE 36CC/12 TOOTH 1
50352625 a PUMP/SINGLE 36 CC 1
1 50280056 KIT/SEAL 1
2 50250558 b KIT/SEAL 1
50280251 a KIT/SEAL (INCLUDES REF ITEM #1) 1
a) SN 176210 and Before, see exemptions in note b.
b) SN 176211 and Up, plus 176205-176209

PRINTED IN USA 50950172/H1021 204


GEAR PUMP - DOUBLE

High-Flow Auxiliary

50352474_50305226

205 50950172/H1021 PRINTED IN USA


GEAR PUMP - DOUBLE
Ref. Part High-Flow
No. No. Description Quantity
50305226 b GEAR PUMP 36 + 17/12 TOOTH 1
50352474 a PUMP/GEAR 36 + 17 1
1 50280056 KIT/SEAL 1
2 50250558 b KIT/SEAL 1
50280057 a KIT/SEAL 1
4 50250559 b KIT/SEAL 1
50280057 a KIT/SEAL 1
a) SN 176230 and Before (see exemptions in note b)
b) SN 176231 and Up, plus 176200, 176222-176224, 176227-176229

PRINTED IN USA 50950172/H1021 206


SELF-LEVELING VALVE

A
1 2

B
3

9
8
7
D
C 4 6

10

20
11
10 12
13

15
16
14
17
18

19

271958

207 50950172/H1021 PRINTED IN USA


SELF-LEVELING VALVE
Ref. Part
No. No. Description Quantity
271958 VALVE/SELF-LEVELING W/ BYPASS 1
2 NSS NUT/COIL (Included with item #4) 1
3 50280058 COIL 1
4 50280059 CARTRIDGE 1
5 080808 PIN 1
6 080809 CAP/ADJUSTMENT 1
7 080811 SCREW/SET 1
8 080810 NUT 1
9 NSS COVER 1
10 080813 ASSEMBLY/PLUG (Includes o-ring) 2
11 088472 ASSEMBLY/PLUG (Includes o-ring) 1
12 088471 SPRING 1
13 088473 CHECK/LOAD 1
14 129066 KIT/SEAL 1
15 NSS BODY 1
16 NSS SPOOL 1
17 350-27299 RING/RETAINING 1
18 089961 SPRING 1
19 129004 ASSEMBLY/PLUG 1
20 NSS SPOOL 1

PRINTED IN USA 50950172/H1021 208


LIFT AND TILT SOLENOID VALVE
50352555 Valve

50351211 Valve

2
1

50352555_50351211

209 50950172/H1021 PRINTED IN USA


LIFT AND TILT SOLENOID VALVE
Ref. Part
No. No. Description Quantity
50352555 VALVE/SOLENOID
1 50250294 2W N.C. SPOOL VALVE 1
2 50250295 COIL, 12 VDC W/DIODE 1
3 244272 COIL NUT 1

Ref. Part
No. No. Description Quantity
50351211 VALVE/HYDRAULIC SOLENOID THREE-WAY
1 244655 VALVE/SOLEOID W/ SCREEN 1
2 240197 SCREW/CAP SOCKET HEAD M5 X 10 MM 2
3 NSS BODY/VALVE 1
4 240202 KIT/SEALKit V98-T39 (NOT SHOWN) 1

PRINTED IN USA 50950172/H1021 210


SOLENOID VALVES - BRAKE, JOYSTICK SUPPLY AND BRAKE RELEASE

Single-Speed - 240056 Two-Speed - 240057 Joystick Supply - 50352381

2 2 2

1 1
1 1
4 4 3
4

240056_240057_50352381

211 50950172/H1021 PRINTED IN USA


SOLENOID VALVES - BRAKE, JOYSTICK SUPPLY AND BRAKE RELEASE
Ref. Part Quantity
No. No. Description Single Two Joystick
240056 VALVE/BRAKE 1 - -
240057 VALVE/BRAKE TWO-SPEED - 1 -
50352381 VALVE/JOYSTICK SUPPLY - - 1
1 50352380 CARTRIDGE - - 1
243248 CARTRIDGE 1 2 -
2 243249 COIL 1 2 1
3 243250 PLUG 1 1 -
4 243263 KIT/SEAL 1 2 1
4 NSS BODY 1 1 1

PRINTED IN USA 50950172/H1021 212


MAIN CONTROL VALVE
High-Flow Control Valve 50315579 - T-Bar Controls

9
8

10 7

6
5

7
11

12

13
2
3

Standard Control Valve 50315578 - T-Bar Controls

9
8
10
13

11

5
8

12

4
1

13

50315578_50315579 2

213 50950172/H1021 PRINTED IN USA


MAIN CONTROL VALVE
T-Bar
Ref. Part High-Flow
No. No. Description 50315579
50315579 VALVE/FOUR-SPOOL MANUAL
1 50353570 Elec Hyd Spool 3 & 4 Front Side 1
2 50280176 Main Relief/SK6 201-420 Bar 2
3 103052 Check Valve 1
4 50353569 Elec Hyd Spool 3 & 4 Back Side 1
5 240289 Seal Retainer/Float 1
6 240288 Seal Retainer 1
7 240278 Port/Relief/3500 PSI 2
8 50354512 Port Relief/2350 PSI 1
9 103060 Plug Kit 1-1/16".12 UNF 1
10 240272 Check Valve Kit 3
11 50315715 Port Relief 2030 PSI 1
12 240286 Detent Kit 1
50353666 HYD PROPORTIONAL COMMAND 5-15 BAR 1
13 50280185 Coil/12 VDC 4

T-Bar
Ref. Part Standard
No. No. Description 50315578
50315578 VALVE/THREE-SPOOL MANUAL
1 50353586 Kit Electro Hyd Spool 12V Front 1
2 240289 Seal Retainer/Float 1
3 240288 Seal Retainer 1
4 50280176 Main Relief/SK6 201-420 Bar 1
5 240286 Detent Kit 1
50353666 HYD PROPORTIONAL COMMAND 5-15 BAR 1
6 240287 Spool Return Action Kit 1
7 50353575 Kit Electro Hyd Spool 12V Rear 1
8 240278 Port/Relief/3500 PSI 2
9 50315715 Port Relief 2030 PSI 1
10 103060 Plug Kit 1-1/16".12 UNF 2
11 240272 Check Valve Kit 1
12 50354512 Port Relief/2350 PSI 3
13 50280185 Coil/12 VDC 2

PRINTED IN USA 50950172/H1021 214


MAIN CONTROL VALVE
Standard Control Valve 50315576 - Hand/Foot, Dual Hand and Dual Joystick Controls

11
7
6
9 12

10

High-Flow Control Valve 50315577- Hand/Foot, Dual Hand and Dual Joystick Controls

6
9
12 8

10
4

11

3
2

50315576_50315577

215 50950172/H1021 PRINTED IN USA


MAIN CONTROL VALVE
H/F, DH, DJS
Ref. Part Standard
No. No. Description 50315576
50315576 VALVE/THREE-SPOOL PILOT
1 50353586 Kit Electro Hyd Spool 12V Front 1
2 240276 Anterior Hydraulic Control 2
3 50280176 Main Relief/SK6 201-420 Bar 1
4 240273 Rear Hydraulic Control 2
50353665 HYD PROPORTIONAL COMMAND 5-15 BAR 1
5 50353575 Kit Electro Hyd Spool 12V Rear 1
6 240278 Port/Relief/3500 PSI 2
7 50315715 Port Relief 2030 PSI 1
8 240272 Check Valve Kit 3
9 103060 Plug Kit 1-1/16".12 UNF 2
10 50354512 Port Relief/2350 PSI 1
11 50353668 Kit/Seal 1
12 50280185 Coil/12 VDC 2

H/F, DH, DJS


Ref. Part High-Flow
No. No. Description 50315577
50315577 VALVE/FOUR-SPOOL PILOT
1 50353573 Elec Hyd Spool 3 & 4 Front Side 1
2 50280176 MAIN RELIEF/SK6 200-240 BAR 2
3 103052 CHECK VALVE 1
4 50353572 Elec Hyd Spool 3 & 4 Back Side 1
5 240273 REAR HYDRAULIC CONTROL 1
50353665 HYD PROPORTIONAL COMMAND 5-15 BAR 1
6 240278 PORT RELIEF/3500 PSI 2
7 50354512 PORT RELIEF/2350 PSI 1
8 240272 CHECK VALVE KIT 3
9 103060 Plug Kit 1-1/16".12 UNF 1
10 50315715 Port Relief 2030 PSI 1
11 50280185 Coil/12 VDC 1
12 50353667 Kit/Seal 1

PRINTED IN USA 50950172/H1021 216


HYGRAGLIDE™ RIDE CONTROL MANIFOLD

2 3

184363

217 50950172/H1021 PRINTED IN USA


HYGRAGLIDE™ RIDE CONTROL MANIFOLD
Ref. Part Quantity
No. No. Description Hydraglide™
184363 ASSY/MANIFOLD 1
1 184384 COIL 3
2 184389 CARTRIDGE 2
3 184388 CARTRIDGE 1

PRINTED IN USA 50950172/H1021 218


CONDENSOR, HEATER HOUSING AND HVAC HOUSING ASSEMBLY

11

21
23

SEAL OPENING AROUND HEATER


TUBE COMPLETELY

23
17

11
18
6
21

13 5
16 22 4
2

23

12

10
3

14
19

243007 Heater Housing Assembly


240461 HVAC Housing Assembly 7
20
20
15
1

243076 Condensor Assembly

LH SIDE OF
ASSEMBLY

LOWER LH QUARTERING VIEW

SEE NOTE
1 3

TOP VIEW 4 BOTTOM VIEW 2


NOTE: ORIENT THE FAN ON FAN MOUNT SO THAT THE WIRING 5
IS ROUTED TOWARD THE LEFT HAND SIDE OF THE ASSEMBLY
240461_243007_243076

219 50950172/H1021 PRINTED IN USA


CONDENSOR, HEATER HOUSING AND HVAC HOUSING ASSEMBLY
Ref. Part Quantity
No. No. Description Heater / HVAC
240461 ASSEMBLY/HVAC HOUSING 1
243007 ASSEMBLY/HEATER HOUSING 1
1 131842 NUT/SPIRALOCK™ 5/16 4
2 137797 NUT/SERRATED FLANGE #10 1
3 138623 SWITCH/PRESET COLD CONTROL (HVAC ONLY) 1
4 138723 VALVE/EXPANSION RING/AC (HVAC ONLY) 1
5 138778 O-RING/AC/#8 FITTING (HVAC ONLY) 1
6 186151 BLOWER/DOUBLE 1
194981 CONTROLLER/FAN SPEED (INCLUDES RESISTOR BLOCK) 1
7 242145 RELAY/SEALED 1
8 242471 EVAPORATOR (HVAC ONLY) 1
9 242477 CORE/HEATER 1
10 242478 FOAM/SEAL HVAC HOUSING 2
11 242842 FLANGE/CORE MOUNT 2
12 242874 HARNESS/HVAC BOX 1
13 242875 PACK/RECTIFIER 1
14 243383 MOUNT/BLOWER 1
15 243385 BRACKET/MOUNTING HVAC HOUSING LEFT 1
16 243386 BRACKET/MOUNTING HVAC HOUSING RIGHT 1
17 244804 PLATE/DRIP HVAC (HVAC ONLY) 1
18 244806 PAD/SEALING (HVAC ONLY) 1
19 420-36134 GROMMET 3/8 1
20 650548 SCREW/MACHINE ROUND HEAD #10 X 1/2 (HVAC ONLY) 3
650548 SCREW/MACHINE ROUND HEAD #10 X 1/2 (HEATER ONLY) 9
21 650980 SCREW/MACHINE ROUND HEAD #10 X 3/8 (HVAC ONLY) 8
22 651192 SCREW/MACHINE ROUND HEAD CROSS RECESSED #10 X 1 1
23 651307 SCREW/MACHINE PAN HEAD CROSS RECESSED 1/4 X 1/2 8

Ref. Part Quantity


No. No. Description Condensor Assy
1 194701 COVER/CONDENSOR 1
2 210-32184 NUT/CENTERLOCK FLANGE 1/4 6
3 243075 FAN/CONDENSER 1
4 243078 MOUNT/FAN 1
5 NSS BRACKET/CONDENSOR SUPPORT 1
6 L500595 CORE/CONDENSOR/AC 1

PRINTED IN USA 50950172/H1021 220


FOOT VALVE

Ref. Part Quantity


No. No. Description Foot Valve
50316985 VALVE/FOOT
1 50351499 KIT/KINEMAMTIC 1
2 50250650 KIT/CURVE 1
3 50351506 BODY/VALVE 1

221 50950172/H1021 PRINTED IN USA


PRINTED IN USA 50950172/H1021 222
KITS AND ACCESSORIES
Counterweight Kit 50850001

4
2
3

Ref. Part
No. No. Description Qty.
50850001 KIT/COUNTERWEIGHT
1 132681 HLN INST 1 CZY. . . . . . . . . . . . . . . . . . . . 2
2 244322 COUNTERWEIGHT/CAST . . . . . . . . . . . . 1
3 651816 CS 1X4-1/2 C5ZY . . . . . . . . . . . . . . . . . . . 2
4 654016 FW 1 AWZY . . . . . . . . . . . . . . . . . . . . . . . 2

50352739 Auxiliary Coupler Service Kits

4FH08M
SERVICE KIT: 50352909

4BD-FFH06M
SERVICE KIT: 50352912

4FH08F
SERVICE KIT: 50352910
4FH-13/34S
SERVICE KIT: 50352914
Ref. Part
No. No. Description Qty.

50352739 BLOCK/COUPLER PRESS RELIEF


50352909 KIT/SERVICE MALE QUICK-COUPLER ........1
50352910 KIT/SERVICE FEMALE QUICK-COUPLER....1
50352912 KIT/SERVICE RETURN QUICK-COUPLER ...1
50352914 KIT/SERVICE 3/4 SAE FITTING .....................1

223 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES
Warning Lamp Kit 811496

1.50
1.19
1.06

.31 THRU. (2)


6 BRACKET SOCKET
ASSEMBLY

BRACKET MOUNTING HOLE LOCATION

INSTRUMENT PANEL

1
7 3

WARNING LAMP SWITCH 2


BRACKET MOUNTING HOLES
5 INSTRUMENTPANEL
SWITCH LOCATION
"A" PILLAR COVER
4

Ref. Part
No. No. Description Qty.
811496 KIT/WARNING LAMP
1 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
2 210-32183 HN/NYLON INSERT #8-32 ZY . . . . . . . . . 2
3 242326 SWITCH/WARNING LAMP. . . . . . . . . . . . 1
4 243376 SOCKET/12V . . . . . . . . . . . . . . . . . . . . . . 1
5 243378 BRKT/SOCKET MTG . . . . . . . . . . . . . . . . 1
6 197960 BEACON WITH BULB . . . . . . . . . . . . . . . 1
7 650663 CS 1/4x5/8 C5ZY . . . . . . . . . . . . . . . . . . . 2
8 651642 SCREW FCHM SLTD #832X1/2. . . . . . . . 2

PRINTED IN USA 50950172/H1021 224


KITS AND ACCESSORIES
Rearview Mirror Kit 811488

REPLACE EXISTING 4
BOLT

2
USE EXISTING NUT
1

APPLY LOCTITE
3

Ref. Part
No. No. Description Qty.

811488 KIT/REARVIEW MIRROR


1 132353 REARVIEW MIRROR ..................................... 1
2 242805 MTG PLATE/MIRROR .................................... 1
3 650980 RHMS SLT #1024x3/8 CZY ............................ 2
4 50305902 PHMS CR 1/4x1.00 COCB SEM .................... 1

225 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES
AM/FM Radio Kit 50850728
17
INSTALL AROUND WIRE HARNESS
12 AND ANTENNA WIRES TO FILL GAPS
IN DUCT WHERE THE 1.00 HOLE
WAS DRILLED TO POWER SUPPLY CONNECTOR
ON ROPS WIRE HARNESS

11

DRILL 1.00 HOLE IN REAR LEFT 12


CORNER OF DUCT FOR UNITS WITH HVAC
TO RADIO

RADIO MOUNTING SCREWS 4


M4X.7X8mm WITH ATTACHED
LOCK WASHER (QTY 4) 1
SUPPLIED IN HARDWARE BAG 5 TO RIGHT
WITH RADIO ASS'Y 192454 13 3 SPEAKER
16
TO ANTENNA 16 1
6
TO LEFT
11 20 HEADPHONE SPEAKER
15
MOUNTING
TAB 14
11

AUX INPUT CABLE 11


SUPPLIED WITH 7
RADIO ASSY 192454 14
11
11 15
7

RADIO MOUNTING SURFACE

19 TEMPLATE USED FOR


TRIMMING HOLES IN
HEADLINER

HVAC HOUSING COVER


ROPS COVER

NOTE 2 17 NOTE 3
NOTE 1

10
17
NOTE 4
ROTATE ANTENNA
2 HORIZONTALLY
8 FOR V400, 4000V,
V270, 2700V, V330,
WITHOUT HVAC HOUSING
3300V (NOTE 3)

FASTENER IS EXISTING WITH HVAC HOUSING


COMPONENT Ref Part
651260 THREAD CUTTING SCREWS TO 18
BE USED ON HVAC HOUSINGS WHERE THE
No. No. Description Qty.
ANTENNA BRACKET MOUNTING HOLES
MUST BE DRILLED (FIELD KIT ONLY)
NOTES: 50850728 KIT/AM-FM RADIO
1. USING A UTILITY KNIFE, TRIM 1/2" DIAMETER HOLE INTO COLORED DECAL. 1 071401 HLN INST 1/4 CZY ....................................... 4
2. REMOVE COLORED DECAL, OR WITH UTILITY KNIFE, TRIM 1/2" AND 1/4"
DIAMETER HOLES INTO COLORED DECAL. IF DECAL IS REMOVED CLEAN 2 076078 CLAMP/HOSE .38X.34 HOLE...................... 1
EXCESS GLUE RESIDUE FROM METAL BEFORE PROCEEDING.
3. STARTING FROM OUTSIDE OF ROPS, ROUTE ANTENNA CORD THROUGH "P" CLAMP,
3 084175 HLN INST #1024 CZY .................................. 3
THEN THROUGH GROMMET AND ROPS WINDOW PANEL. 4 242089 RADIO MNT ASS'Y ...................................... 1
4. STARTING FROM INSIDE OF ROPS, ATTACH ANTENNA EXTENSION CORD TO THE
ANTENNA CORD COMING FROM THE RADIO. CONNECT THE OTHER END OF THE 5 242342 HOUSING/SPEAKER RH ............................ 1
ANTENNA EXTENSION CORD TO THE CORD ON THE ANTENNA ROUTED IN STEP 3.
BUNDLE CORDS AND STORE IN HEADLINER. 6 242343 HOUSING/SPEAKER LH ............................. 1
7 243086 MOUNT/SPEAKER ...................................... 2
8 50302100 CS FL LOCK 5/16X1/2 C5OC ...................... 2
9 50309829 BRACKET/ANTENNA MOUNT .................... 1
10 50311691 PLUG/ANTENNA.......................................... 1
11 50311728 PACKAGE/RADIO AM-FM-WB .................... 1
12 50353330 SEAL/FOAM................................................. 1
13 650584 FW #10 AZY ................................................. 3
14 651778 PHMS CR #832X3/4 CBO............................ 8
15 653002 HN MS #832 CZY......................................... 8
16 654002 FW 1/4 AWZY............................................... 4
17 J243571 ANTENNA WITH WIRE................................ 1
18 651260 SCREW/THWH TC USL 1/4X5/8 CZY ......... 3
19 242090 TEMPLATE/RADIO MNT.............................. 1
20 50313276 CABLE/ANTENNA EXTENSION .................. 1

PRINTED IN USA 50950172/H1021 226


KITS AND ACCESSORIES

3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427

EXTEND AND ASSEMBLE


D-RING AS SHOWN

REMOVE RETRACTOR
COVER TO INSTALL
CAP SCREW & WASHER
VIEW FROM RIGHT EXTEND AND ASSEMBLE
OUTER FACE A D-RING AS SHOWN
OF ROPS
SIDE PANEL 3

BOLT
CAP
NYLON
5 WASHER

6 1
5 6
DETAIL A
DETAIL B
2
B

1 1
REF DETAIL C
FOR CONNECTION 6

D 5

DETAIL C

1 6
4 5 1
6
DETAIL D

Qty. Qty.
Ref. Part 810426 810427
No. No. Description 3-Point 2" 3-Point 3"
1 081371 NUT/HEX LOCK 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4
2 139340 RESTRAINT ASSEMBLY/3-POINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . -
139341 RESTRAINT ASSEMBLY/3-POINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -. . . . . . . . . . . . . . . . . . . . . . . . . 1
3 183949 BOLT GROUP/SHOULDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
4 184007 TAB/RETRACTOR MOUNT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 . . . . . . . . . . . . . . . . . . . . . . . . 1
5 650630 SCREW/CAP 7/16 X 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4
6 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 . . . . . . . . . . . . . . . . . . . . . . . . 4

227 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES
Backup Alarm Kit 50850344 for
T-Bar Controls

TO REAR LIGHT 6
ELECTRICAL HARNESS
MOUNTING LEDGE
9
REAR GRILLE WELDMENT

REAR DOOR WELDMENT

8
8
11
11
2
2

T-BAR CROSSMEMBER

10
7
10
(NOTE NO.1) 4 7
NOTE:
1. MOUNTING HARDWARE FOR ITEM NO.3 CONTROL ARM
SUPPLIED WITH SWITCH 1 SWITCH
ACTUATORS
2. UPON INSTALLATION OF THE SWITCHES (NOTE NO.2) 4 (NOTE NO.1)
IT MAY BE NECESSARY TO TRIM THE TO CHASSIS
SPRING ACTUATORS SO THEY DO NOT ELECTRICAL HARNESS
OVERLAP OR CAUSE INTERFERENCE 1

TO CHASSIS
1 ELECTRICAL HARNESS

Ref. Part
No. No. Description Qty.
50850344 KIT/BACKUP ALARM
1 055648 TIE/CABLE .19X7.50 BLACK. . . . . . . . . . 7
2 650863 FW 1/4 AN . . . . . . . . . . . . . . . . . . . . . . . . 4
3 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
4 135726 SWITCH AS-ALARM (BACKUP) . . . . . . . 2
5 140880 ALARM/BACK-UP . . . . . . . . . . . . . . . . . . 1
6 184491 SPACER/BACKUP ALARM . . . . . . . . . . . 1
7 50353022 WLDMT/BRKT SWITCH MNT . . . . . . . . . 2
8 650448 CS 1/4X3/4 C5ZY. . . . . . . . . . . . . . . . . . . 4
9 650758 CB 1/4X3/4 C5ZY. . . . . . . . . . . . . . . . . . . 2
10 650848 FW #6 AZY . . . . . . . . . . . . . . . . . . . . . . . . 4
11 654022 LW 1/4 RZY . . . . . . . . . . . . . . . . . . . . . . . 4

PRINTED IN USA 50950172/H1021 228


KITS AND ACCESSORIES
Engine Block Heater Kit 805855
Ref. Part
No. No. Description Qty.
805855 HEATER/BLOCK
1 121480 HEATER/ENGINE (includes Ref. 2). . . . . 1
2 121481 CORD/HEATER (Rectangular) . . . . . . . . 1
50309375 CORD/HEATER (Round) . . . . . . . . . . . . . 1
3 055648 TIE/CABLE (not shown). . . . . . . . . . . . . . 3

229 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES
Cab Door Kit 50850284

NOTES:

1. SERVICE PART FOR KEY: P/N 50280186. OLD SERVICE KEY P/N: 243561.
50
2. FRONTDOOR PULL HANDLE KIT, P/N 244267, INCLUDES PULL HANDLE, LATCH PLATE,
AS WELL AS ALL ASSOCIATED GASKETS, BUSHINGS, AND FASTENING HARDWARE 24
3. WIPER MOTOR SERVICE KIT, P/N 244269, INCLUDES WIPER MOTOR AS WELL AS
ASSOCIATED GASKETS, BUSHINGS, AND FASTENING HARDWARE
3
4. WIPER ARM REPLACEMENT KIT, P/N 50354627, INCLUDES WIPER ARM, PANTOGRAPH
PLATE & GASKET, WIPER BLADE, WASHER HOSE AND GUIDE, SPRAY NOZZLE & BRACKET
AS WELL AS ASSOCIATED HARDWARE.
38
5. ROUTE WASHER FLUID HOSE THROUGH THIS CLAMP.
2
46 38 26
10 51 NOTE 2
29 22 40 20 27
30 51 NOTE 2
38
31 38
21
42 43 57 26
16 44
25 55
40
55 28

NOTE 4 9 28
29
22 40 39 20
28
21
4 55
26 27 5
25 26
38
12
40
26 21 22
27 29
49 28
SEE NOTE #5 56 25 36
26
38 41 20 58 35
22 6
47 11
15
1
39 FASTENING HARDWARE
SHOWN FOR REFERENCE
33
14 54
29
32 53
17 8 25 1
34 37 19 7
23 21 FASTENING HARDWARE
13 26 53
SHOWN FOR REFERENCE 18
46
48
45

NOTE 3 52

Ref. Part Ref. Part


No. No. Description Qty. No. No. Description Qty.

50850284 KIT/CAB DOOR 29 242980 FW 1/4" BO ...................................................5


1 122485 STUD/BALL 10MM ....................................... 2 30 242981 PHMS 1/4-20 X 1.00 BO ...............................2
2 242921 BACKER/HINGE........................................... 1 31 242982 PHMS M6 X 35 MM BO ................................1
3 242923 HINGE/DOOR............................................... 1 32 242984 NUT/ACORN M8 BO.....................................1
4 242927 LATCH/DOOR............................................... 1 33 242985 NUT/ACORN M5 BO.....................................1
5 242928 COVER/LATCH............................................. 1 34 242986 HN M18 BO...................................................1
6 242930 STRIKER ...................................................... 1 35 242990 WASHER/STRIKER BOLT ............................1
7 242934 COVER/WIPER MOTOR .............................. 1 36 242991 NUT/STRIKER BOLT ....................................1
8 50354627 b WIPER ARM REPLACEMENT ASSY ........... 1 37 242995 FW M20 BO ..................................................1
242937 a PLATE/PANTOGRAPH ................................. 1 38 243021 GASKET KIT .................................................1
9 50354627 b WIPER ARM REPLACEMENT ASSY ........... 1 39 243022 BUSHING/BRONZE......................................2
242938 a ARM/WIPER ................................................. 1 40 243029 BUSHING/.384" O.D. ....................................4
10 242939 BLADE/WIPER ASS'Y .................................. 1 41 243030 BUSHING/.25 ID X .50 OD ...........................2
11 242942 SPRING/GAS ............................................... 1 42 243709 CHICLET/MTG BRKT ...................................1
12 50304004 b HOSE GUIDE/WIPER ASSY ........................ 1 43 243711 M2 X 9.5 PHP Z ............................................1
242943 a CLIP/WIPER HOSE...................................... 1 44 243712 #6-18 X 5/8 PHP BLK....................................2
13 242944 GROMMET/WASHER HOSE ....................... 1 45 244162 PLATE/GAS SPRING MOUNT......................1
14 242945 ELBOW/WASHER HOSE ............................. 1 46 244212 HINGE/CABSIDE ..........................................2
15 50304005 b WASHER HOSE/WIPER ASSY.................... 1 47 244213 PHMS 1/4-20 X 1.50 BO ...............................2
242946 a HOSE/WASHER ........................................... 1 48 244214 GASKET/GAS SPRING MOUNT ..................1
16 50304006 b SPRAY NOZZLE/WIPER ASSY.................... 1 49 244238 PLUG .25 DIA. X .25 DEEP ..........................2
242947 a HEAD/SPRITZER ......................................... 1 50 244242 KIT/FRONT DOOR GLASS...........................1
17 242948 RAIN SEAL/WIPER ...................................... 1 51 244267 KIT/FRONT DOOR PULL HAND ..................1
18 242951 GROMMET/DRIVE SHAFT .......................... 1 50280186 KEY/FRONT DOOR LATCH .......................1
19 242954 WASHER/ FIBER M20.................................. 1 50304908 ASSY/HANDLE ...........................................1
20 242955 BUSHING/.31 ID X .50 OD ........................... 5 52 244269 KIT/WIPER MOTOR SERVICE.....................1
21 242956 WASHER/RUBBER 5/16 .............................. 5 53 653007 HN 5/16 C2ZY...............................................2
22 242957 WASHER/RUBBER 1/4 ................................ 5 54 654004 FW 5/16 AWZY..............................................1
23 242961 ELBOW/WASHER HOSE ............................. 1 55 654052 LW INT T 1/4 AZY..........................................5
24 242963 SEAL/BULB .................................................. 1 56 50304947 CLAMP/HOSE .38 X /34 HOLE/SS...............1
25 242970 PHMS 5/16-18 X 1.50" BO ........................... 5 57 656047 HN M6-1.00 C8 ZY DIN934...........................1
26 242973 FW 5/16 BO ................................................ 10 58 651148 FW 1/2 AWZY................................................1
27 242974 HLN INST 5/16-18 BO .................................. 5 a) 242937 and 242938 replaced by 50354627. Other parts used for
28 242978 PHMS M6 X 25 MM BO................................ 6 earlier wiper arm system with single-spring blade pressure system.
b) Parts utilized in latest two-spring blade pressure system.

PRINTED IN USA 50950172/H1021 230


KITS AND ACCESSORIES
Cab Door Kit 50850284
Door Completing Package

HINGE BACKER LOCATE CONNECTOR ON ROPS WIRE HARNESS HINGE BACKER


PLATE WITH BLACK, TAN, GRAY AND (2)RED WIRES PLATE
AND PLUG INTO SWITCH

TO DOOR SWITCH

10
5
2
TO DOOR CONNECTION
ON ROPS HARNESS
9
16
7 TO WIPER
NOTE:
1 BREATHER TUBE TO BE MOTOR
1
ROUTED WITH FRONT
WASHER HOSE AND SECURED 1
1
WITH CABLE TIES
11
15 13
1
TO DOOR 7
HARNESS
1
SECURE WASHER HOSE AND DOOR HARNESS
TO GAS SPRING WITH TIE STRAPS

1 8 3
SEE NOTE 3

SERVICE PART CONNECT 140 GREY WIRE


50352244 FROM CHASSIS HARNESS CONNECT ONE OF THE
TO THIS TERMINAL "0" BLACK WIRES
NOTES: FROM CHASSIS HARNESS
TO THIS TERMINAL
1. USE TIE STRAPS TO SECURE WASHER HOSE 4 14
TO CHASSIS AND ROPS WIRE HARNESS. 12
2. TIE BACK REMAINING BLACK AND ORANGE
WIRES ON CHASSIS HARNESS WHICH ARE
USED FOR REAR WIPER WASHER PUMP ON
EU MACHINES ONLY.
3. INSERT RUBBER PLUGS INTO FLOOR PLATE 17
DRAIN HOLES.

4 1
DETAIL A

A 4

14

Ref. Part
No. No. Description Qty.
50850284 KIT/COMPLETING CAB DOOR
1 055648 TIE/CABLE .19X7.50 BLACK . . . . . . . . . . 9
2 084174 HLN INST #1224 CZY. . . . . . . . . . . . . . . . 2
3 192182 PLUG/RUBBER . . . . . . . . . . . . . . . . . . . . 2
4 210-19470 HN FL SLOC 5/16 CZY . . . . . . . . . . . . . . . 5
5 242293 SWITCH/WIPER-WASHER . . . . . . . . . . . 1
6 242866 HARNESS/DOOR V2700V . . . . . . . . . . . . 1
7 242976 SHCS 1/4-20 X .25 BO . . . . . . . . . . . . . . . 4
8 243450 BARB/HOSE . . . . . . . . . . . . . . . . . . . . . . . 1
9 244668 SENSOR/PROXIMITY . . . . . . . . . . . . . . . 1
10 244674 BRKT/MTG PROXIM SWITCH . . . . . . . . . 1
11 50350018 CABLE TIE MNT .25 HOLE . . . . . . . . . . . 2
12 50352911 HOSE/WASHER 46.00 . . . . . . . . . . . . . . . 1
13 50352916 HOSE/WASHER 102.00 . . . . . . . . . . . . . . 1
14 50352945 RESERVOIR/3QRT/SNGL PMP . . . . . . . . 1
243061 PUMP/WASHER . . . . . . . . . . . . . . . . . . 1
243062 FILL SPOUT/REMOTE . . . . . . . . . . . . . 1
50352244 CAP/VENTED W/ HOSE BARB . . . . . . . 1
15 50352975 TUBE/BREATHER . . . . . . . . . . . . . . . . . . 1
16 650812 RHMS SLT #1224X1/2 CZY . . . . . . . . . . . 2
17 L570005 CLAMP/HOSE .88X.41 HOLE . . . . . . . . . 1

231 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

811487 Side Window Kit

10 6
7
4

6 1 2

10

9 2

11
3
3
9

5
11

Right Window Assembly


8
5 8 Left Window Assembly
Part Number 241328
4 Part Number 241329

Ref. Part
No. No. Description Qty.

811487 KIT/SIDE WINDOW


1 242779 STRIKER ........................................................ 2
2 242780 LATCH ASS'Y ................................................. 2
3 242781 RAIL/SLIDE .................................................... 2
4 242784 SEAL/WINDOW.............................................. 2
5 242786 WINDOW/LOWER.......................................... 2
6 242789 WINDOW/FRONT RH .................................... 1
242787 WINDOW/FRONT LH ..................................... 1
7 242790 WINDOW/REAR RH....................................... 1
242788 WINDOW/REAR LH ....................................... 1
8 242819 FRAME/WINDOW RH .................................... 1
242818 FRAME/WINDOW LH..................................... 1
9 50353122 FOAM/WINDOW/HORIZONTAL..................... 2
10 50353125 FOAM/WINDOW/HORIZONTAL..................... 2
11 651308 PHMS CR 1/4X3/4 ZB .................................. 26

PRINTED IN USA 50950172/H1021 232


KITS AND ACCESSORIES
Seat Belt Kits - 2" 810424 and 3" 810425

5
4
2
1
5
1

4 4 3
3

A
DETAIL A

1
2 4 1
5 5

Qty. Qty.
Ref. Part 810424 810425
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3
2 184007 TAB/RETRACTOR MOUNT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ 1
3 420-36086 ASSEMBLY/ SEAT BELT 2.00 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ -
420-36087 ASSEMBLY/SEAT BELT 3.00 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 1
4 650630 SCREW/CAP 7/16 X 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3
5 654046 WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 ........................ 3

Seat Kits - Suspension 810422 and Standard 810423

3 3

4 5
2
2

2 2 5
2
2 4
2
2

Qty. Qty.
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 184892 BRACKET/SEAT BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 1
2 137836 NUT/HEX WHIZLOCK M8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 ........................ 4
3 184017 SEAT/STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 1
184016 SEAT/SUSPENSION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ........................ -
4 650630 SCREW/CAP 7/16 X 1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ........................ 2

233 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

810946 Universal Radio Kit

Ref. Part
No. No. Description Qty.

810946 KIT/UNIVERSAL RADIO


1 184507 ANTENNA/RADIO ...........................................1
2 192454 RADIO/AM-FM-WB .........................................1
3 192764 SPEAKER/PAIR 3-1/2 .....................................1
4 410010 KIT/UNIVERSAL INSTALL ..............................1
192763 HARNESS/RADIO/AM-FM-WB.....................1

PRINTED IN USA 50950172/H1021 234


KITS AND ACCESSORIES

811486 Backup Alarm Kit for Dual Joystick and Hand/Foot

GENERAL ARRANGEMENT NOTE:


FOR R190 AND 1900R LOADERS EQUIPPED WITH THE TWO-SPEED OPTION
AND FOR ALL VARIATIONS OF THE OTHER MODELS AFFECTED BY THIS KIT,
2 INSTALL THE PRESSURE SWITCHES IN THE PORTS TO THE RH PILOT PORTS
3 ON THE TOP OF THE TANDEM PUMP AS SHOWN.
SEE NOTE FOR R190 LOADERS EQUIPPED WITH THE SINGLE-SPEED OPTION ONLY,
4 THE PRESSURE SWITCH ON THE REAR SECTION OF THE PUMP (CLOSEST
TO THE ENGINE) NEEDS TO BE INSTALLED IN THE PORT ON THE LEFT
SIDE OF THE PUMP INSTEAD OF THE RIGHT PORT AS WAS DONE WITH
THE OTHER MODEL AND MACHINE CONFIGURATIONS.
THE ALARM BACK-UP SPACER IS NEEDED FOR INSTALLATION OF THIS KIT
ON ALL TIER IV MODEL LOADERS. OPTIONAL FOR USE ON NON-TIER IV
MODELS.
ALARM CAN BE LOCATED IN BOTH A CENTERED AND RIGHT-OF-CENTER
LOCATION ON THE REAR DOOR . POSITION THE ALARM ACCORDINGLY
WITH THE CORRESPONDING ALARM OPENING ON THE REAR DOOR.

1
5

1
5

Ref. Part Qty.


No. No. Description Req.
811486 KIT/BACKUP ALARM DJS, HF
1 072806 TEE MJ06-FJS06-MJ06 . . . . . . . . . . . . . . 2
2 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
3 140880 ALARM/BACK-UP . . . . . . . . . . . . . . . . . . 1
4 184491 SPACER/BACKUP ALARM . . . . . . . . . . . 1
5 187045 SWITCH/PRESSURE . . . . . . . . . . . . . . . 2
6 650758 CB 1/4X3/4 C5ZY . . . . . . . . . . . . . . . . . . . 2

235 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

Dual Flasher Kit 50850341

3
4 5
3
3
2
11/32 DRILL THRU 10
(2) PLCS., LH SHOWN, 4
RH OPPOSITE
1.38 2 10
2.62 6
2.75
RISER/OUTER LH,
VIEW FROM BACK 6 NOTE:
OF MACHINE SEE DETAIL A
CONNECT TO ELECTRICAL
DETAIL A ROUTE FLASHER HARNESS BEHIND LEAD ON LIGHT
PANELS IN ROPS; CONNECT THE (BOTH SIDES)
SWITCH CONNECTOR IN THE
BRACKET/FLASHER GUARD HARNESS TO HAZARD SWITCH AT
MOUNTING HOLE LOCATION LEFT INSTRUMENT PANEL

HAZARD 1
LIGHT 7
SWITCH 9
LEFT
INSTRUMENT 9
PANEL 1

CONNECT TO MATING
8 6 PIN DEUTSCH CONNECTORS
ON MAIN CHASSIS
CONNECT TO MATING HARNESS (BOTH SIDES)
12-PIN DEUTSCH PLUG
IN ROPS HARNESS
(LH REAR CORNER OF ROPS)

Ref. Part
No. No. Description Qty.
50850341 KIT/DUAL FLASHER
1 055648 TIE/CABLE .19X7.50 BLACK . . . . . . . . . 4
2 058615 CLAMP/HOSE .50X.41 HOLE . . . . . . . . . 2
3 087234 LIGHT/WARNING ASSEMBLY . . . . . . . . 2
4 187026 BRKT/FLASHER GUARD RT . . . . . . . . . 1
5 187031 BRKT/FLASHER GUARD LT. . . . . . . . . . 1
6 210-19470 HN FL SLOC 5/16 CZY . . . . . . . . . . . . . . 4
7 242313 SWITCH/HAZARD (DOMESTIC) . . . . . . 1
8 50304728 HARNESS/FLASHER . . . . . . . . . . . . . . . 1
9 50353024 HARNESS/FLASHER . . . . . . . . . . . . . . . 2
10 650487 CS 5/16X1 C5ZY . . . . . . . . . . . . . . . . . . . 4

PRINTED IN USA 50950172/H1021 236


KITS AND ACCESSORIES

50850116 Impact-Resistant Door Kit

25

8
17

25
9
8 26
9 2 2

9 14 36 34
2 22 22
19
2
20 5 29
27

26 9
25 4 24
8 2 35
16
3 2 22 11
12
2 WASHER SUPPLIED
30 27 6 36 WITH STRIKER
4
23
28 18 13
21
32
33
SEE NOTE 1
9 7 31
3 2
10 37
TO DOOR TO BALL STUD
18 SWITCH 1 ON DOOR
30
HINGE MOUNTING
23 LOCATIONS
32 28 15
TO DOOR CONNECTOR 6
ON ROPS HARNESS TO WIPER
(NOT USED WITH IMPACT 7
RESISTANT DOOR, SECURE
NOTES: THIS BRANCH TO HARNESS
USING CABLE TIES)
1. INSERT RUBBER PLUGS INTO FLOOR PLATE
DRAIN HOLES

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

50850116 KIT/IMPACT-RESISTANT DOOR 19 50350159 PANEL/IMPACT .............................................. 1


1 055648 TIE/CABLE .19X7.50 BLACK ..........................2 20 50350300 SENSOR/PROXIMITY BRKT ......................... 1
2 071401 HLN INST 1/4 CZY ..........................................8 21 50350313 SEAL/BULB .................................................... 1
3 071703 LN 3/8 CBZY ...................................................2 22 50657011 PHMS CR M6-1.0X25 CZ DIN........................ 6
4 076078 CLAMP/HOSE .38X.34 HOLE .........................2 23 650545 CS 5/16X1-1/4 C5ZY ...................................... 4
5 084174 HLN INST #1224 CZY .....................................2 24 650812 RHMS SLT #1224X1/2 CZY ........................... 2
6 122485 STUD/BALL 10MM ..........................................2 25 650835 CS 1/4X1 C5ZY .............................................. 5
7 131842 HN FL SLOC 5/16 C ........................................2 26 650851 CS 3/8X4-1/2 C5ZY ........................................ 2
8 137462 WASHER 1/4 SEALING ..................................5 27 651308 PHMS CR 1/4X3/4 ZB .................................... 3
9 187405 TAB/ LEXAN DOOR ........................................5 28 651659 FW M10 HARDENED Z .................................. 4
10 242866 HARNESS/DOOR V2700V..............................1 29 651752 CS M6-1.00x100 C8.8 ZY D ........................... 1
11 242927 LATCH/DOOR .................................................1 30 651821 CS M10-1.5x30 C8.8 ZB DI ............................ 4
12 242928 COVER/LATCH ...............................................1 31 653015 HN 7/16 C2ZY................................................. 1
13 242930 STRIKER .........................................................1 32 654004 FW 5/16 AWZY ............................................... 4
14 50304908 HANDLE ASS'Y ...............................................1 33 654046 FW 7/16 AWZY ............................................... 1
50280186 KEY/FRONT DOOR LATCH..........................1 34 654052 LW INT T 1/4 AZY ........................................... 4
15 242942 SPRING/GAS ..................................................1 35 656047 HN M6-1 C8 ZY DIN934 ................................. 1
16 244668 SENSOR/PROXIMITY.....................................1 36 656179 FW M6 ZY DIN125.......................................... 2
17 245260 FRAME/DOOR WLDMNT................................1 37 192182 PLUG/RUBBER .............................................. 2
18 50350139 HINGE/CABSIDE WDLMNT............................2

237 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES
50850328 Four-Point Lift Kit

POSITION LIFT DECALS FORWARD


OF THE LUG HOLE AS SHOWN

Ref. Part
No. No. Description Qty.
50850328 KIT/FOUR-POINT LIFT
1 030-31934 CB 1/2X1-1/2 C8ZY . . . . . . . . . . . . . . . . . 4
2 134853 NUT/SPIRALOCK 1/2-13 . . . . . . . . . . . . . 4
3 134966 FW 1/2 HT . . . . . . . . . . . . . . . . . . . . . . . . 4
4 137718 DECAL/LIFT HOOK . . . . . . . . . . . . . . . . . 4
5 243548 LIFT EYE/FOUR POINT . . . . . . . . . . . . . . 2

PRINTED IN USA 50950172/H1021 238


KITS AND ACCESSORIES

50850357 Rear Wiper Kit

CONNECT 138 ORANGE WIRE


FROM CHASSIS HARNESS
TO THIS TERMINAL
REAR WINDOW
WIPER SWITCH CONNECT "0" BLACK WIRE
FROM CHASSIS HARNESS
TO THIS TERMINAL

USE CABLE TIES WITH FIR TREE


19 MOUNTS TO SECURE WASHER HOSE 34
IN HOLES ON FORWARD FLANGE OF
THE ENGINE COVER 25 LOCATE CONNECTOR ON ROPS WIRE HARNESS WITH
RIGHT INSTRUMENT PANEL BLACK, YELLOW, ORANGE AND (2) PURPLE
(PART NO:242112) 16 WIRES AND PLUG INTO SWITCH (REAR WIPER)
RESERVOIR PUMP 26
PINOUTS 25 16
8 25 27 31
28
SWITCH LOCATION
10
15
NOTE:
BREATHER HOSE TO BE ROUTED 1
WITH REAR WASHER HOSE AND
SECURED WITH CABLE TIES 7

6
14 32

22 24
33 29 20 13 3 17
30 12
2

4 18 USE CABLE TIE WITH FIR TREE


2 3 17
19 MOUNT TO SECURE WASHER HOSE
21 IN INNER HOLE OF ROPS ELECT.
CONNECTOR MTG BRKT 9

TO CONNECTOR IN ROPS
21 ADJUST SO ENGINE COVER HARNESS, INSIDE RIGHT
DOES NOT CONTACT REAR WIPER PLASTIC SIDE CONSOLE
WHEN ROPS IS ROLLED BACK
4
NOTES:
1. USE TIE STRAPS TO SECURE WASHER HOSE TO CHASSIS AND ROPS WIRE HARNESS
2. IF THE MACHINE IS ALREADY EQUIPPED WITH A FRONT DOOR, THE SINGLE WASHER PUMP RESERVOIR WILL
NEED TO BE REMOVED AND REPLACED WITH THE DUAL PUMP RESERVOIR PROVIDED AS PART OF THIS KIT.
RECONNECT THE TUBE FOR THE FRONT WASHER TO THE CENTER-MOUNTED WASHER PUMP, AND THE FRONT WASHER
4 ELECTRICAL CONNECTIONS TO THEIR RESPECTIVE POSITIVE AND NEGATIVE TERMINALS ON THE CENTER PUMP
OMIT IF MACHINE IS
23 EQUIPPED WITH FRONT DOOR, SEE NOTE 2

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

50850357 KIT/REAR WIPER 18 50350809 HOSE/WASHER 70.00 ................................... 1


1 055648 TIE/CABLE .19X7.50 BLACK ......................... 2 19 50352577 TIE/CABLE .19X8.00 BLACK ......................... 3
2 072871 CS 3/8X2 C5ZY SP......................................... 2 20 50352710 SPACER/SHAFT............................................. 1
3 090666 LN FL SERR 3/8 CZY ..................................... 4 21 50352897 RESERVOIR/3QRT DUAL PMP .................... 1
4 210-19470 LN FL SERR 5/16 CZY ................................... 4 22 50352975 TUBE/BREATHER .......................................... 1
5 240055 WINDOW/REAR ............................................. 1 23 50353341 CAP/PUMP EFFLUENT.................................. 1
6 241900 MOTOR/REAR WIPER ................................... 1 24 50353619 COUPLER ...................................................... 1
7 242340 SWITCH/REAR WIPER-WASHER ................. 1 25 651809 FW M5 ZB DIN125 ......................................... 3
8 242801 PLATE/MTG WIPER MOTOR......................... 1 26 651810 PHMS CR M5-0.8X35 CZB DI........................ 1
9 242867 WIPER HARNESS/REAR............................... 1 27 656100 HN M5-0.8 C8 ZY DIN934 .............................. 1
10 242947 HEAD/SPRITZER ........................................... 1 28 L500696 COVER ........................................................... 1
11 243452 BLADE/WIPER ............................................... 1 29 L500697 M18 NUT ........................................................ 1
12 243453 ARM/WIPER ................................................... 1 30 L500700 M8 NUT / PANTO PLATE ............................... 1
13 243456 WASHER/FIBER............................................. 1 31 L500706 M5 ACORN NUT............................................. 1
14 243512 SCREW/TAPTITE M6 ..................................... 2 32 L500708 TOWER SEAL/TRICO WIPER ....................... 1
15 243530 HOSE/REAR WIPER ARM ............................. 1 33 L500709 RAIN SHIELD ................................................. 1
16 243546 WASHER/RUBBER #10 ................................. 2 34 L500711 M5X16MM SCREW ........................................ 1
17 50313790 TIP/RUBBER .................................................. 2

239 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

50850574 Electric Attachment Control Kit

16 4
10 1
17 1
NOTE 1 20
1 1
23
DEUTSCH 4 PIN WEDGE
14 NOTE #4 SERVICE P/N 184211
1
DEUTSCH 4 PIN PLUG 5
2 2 SERVICE P/N 184210
INSTALL PROVIDED CONNECTOR AFTER DEUTSCH 8 PIN WEDGE
PASSING WIRES THRU BASE OF TOWER
THEN, CONNECT TO 4 PIN PLUG ON 26 SERVICE P/N 50352788
1 MAIN CHASSIS WIRE HARNESS
8 21 SEE NOTE 1 FOR PIN-OUTS
DEUTSCH 8 PIN PLUG 6
SERVICE P/N 50352787 22
TO 12 PIN INSTALL PROVIDED CONNECTOR AFTER 12
CONNECTOR PASSING WIRES THROUGH BASE OF TOWER 9
THEN, CONNECT TO 8 PIN PLUG ON 14 PIN
25 ON RELAY BOX AUXILIARY HARNESS 193828.
HARNESS 193831 SEE NOTE 2 FOR PIN-OUTS
15
14
7

13
25 21
11
DETAIL A

PINOUT POSITIONS
1. 4 PIN CONNECTOR
PIN-OUT CONFIGURATION: CHASSIS
1. RED GROUND
2. PINK STUD
3. GREEN
4. BLACK
2. 8 PIN CONNECTOR
PIN-OUT CONFIGURATION: SECURE 14-PIN HARNESS 24
1. YELLOW TO CORD GUIDE BRACKET
2. GRAY USING NYLON TIE
3. ORANGE
4. BROWN
5. WHITE
6. VIOLET BLACK GROUND
7. BLUE WEATHER PACK WIRE CONNECT TO
8. TAN AUX POWER SUPPLY CHASSIS GRND.
CONNECTOR ON MAIN STUD
18 CHASSIS HARNESS
STARTER SOLENOID TO 8 PIN
19 (RED WIRE) CONNECTOR ON
14 PIN AUX
HANDLE 193833
1 3
A 1
TO WEATHER PACK
AUX POWER SUPPLY
CONNECTOR ON
MAIN CHASSIS HARNESS
TO 12 PIN PLUG ON
14 PIN CONN HARNESS
50353387

Ref. Part Ref. Part


No. No. Description Qty No. No. Description Qty

50850574 KIT/14-PIN AUX CONNECTOR 14 310-32288 RHMS #8-32X3/4 CZY SLTD ....................... 3
1 055648 TIE/CABLE .19X7.50 BLACK ....................... 9 15 50304433 COVER/RELAY BOX.................................... 1
2 084175 HLN INST #1024 CZY .................................. 5 16 50304443 WELDMENT/BRKT/RELAY BOX ................. 1
3 193828 HARNESS/14 PIN AUX ................................ 1 17 50304459 ASSY/RELAY BOX MOUNT......................... 1
4 193831 HARNESS/RELAY BOX ............................... 1 18 50315001 GUIDE/CORD............................................... 1
5 193833 HANDLE / 14 PIN AUX................................. 1 19 50352577 TIE/CABLE .19X8.00 BLACK FIR TREE...... 1
6 193850 MOUNT / 14 PIN CONNECTOR .................. 1 20 50353425 HARNESS / 14 PIN CONN 135.00............... 1
7 194146 DIODE BLOCK/8 .......................................... 1 21 650315 THWH TC USL 1/4X1/2 CZY........................ 3
8 194147 BREAKER/15A ............................................. 1 22 650486 CS 5/16X3/4 C5ZY ....................................... 2
9 194507 DUST CAP W/CHAIN ................................... 1 23 650518 HN LG FL 5/16 C2ZY ................................... 2
10 210-19469 LN FL SERR 1/4 CZY................................... 4 24 650573 CB 5/16x1 C5ZY........................................... 3
11 210-19470 LN FL SERR 5/16 CZY................................. 1 25 651312 SCREW/THM CR #1024X1/2 Z.................... 5
12 210-32183 HN/NYLON INSERT #8-32 ZY ..................... 1 26 651467 PIN/ROLL 5 X 30 .......................................... 1
13 242144 RELAY/SEALED ........................................... 4 27 50304859 WELDMENT/BRKT/RELAY BOX ................. 1

PRINTED IN USA 50950172/H1021 240


KITS AND ACCESSORIES

50850457 Single-Point Lift Kit

INSTALLATION VIEW FOR LEFTHOLD DOWN BRACKET 4 21 6 2 5 12

18 18

21 3
SEE NOTE 1 3
6 21
13 1
7
1
17 16

9 6
DRILL (2)21 32" DIA HOLES
FOR FRONT HARDWARE
20 MOUNTING LOCATIONS. 16
USE LH & RH SIDE BRACKETS
19 AS TEMPLATES TO DETERMINE 8
HOLE LOCATION.
SEE NOTE 2
SLIDE LH & RH SIDE LIFT
INSTALLATION VIEW FOR RIGHT HOLD DOWN BRACKET BRACKETS OVER THE ROPS
PIVOT BUSHING ON CHASSIS
6

21

SEE NOTE 1
USE EXISTING ROPS
14 PIVOT HARDWARE

16
4.33 4.33
2.58 2.58
20 LOWER DOOR THRESHOLD VIEW
5.04 5.04
19
15

20
USE EXISTING ROPS PIVOT HARDWARE

10 NOTE 1:
DRILL (4)17 32" DIA HOLES FOR THE HOLD DOWN
BRACKETHARDWARE IN THE LOWER DOOR THRESHOLD OF
11 THE ROPS. INDICATED DIMENSIONS ARE SHOWN FROM
THE OUTSIDE OF THE ROPS.
NOTE 2:
WHEN ATTACHING THE LIFT POINT WELDMENT
TO THE SIDE BRACKETS, ALIGN THE WELDMENT
WITH THE PROPER SET OF HOLES FOR THE CHASSIS
ON WHICH THE INSTALLATION IS BEING PERFORMED.
R190 AND R220 USE THE REARMOSTSET OF HOLES;
THE R260 USES THE FOREMOSTSET.

Ref Part Qty.


No. No. Description Req’d

50850457 KIT/SINGLE-POINT LIFT


1 067847 HLN INST 3/8 CZY ..........................................2
2 137718 DECAL/LIFT HOOK.........................................2
3 138669 TUBE/LOCKING ..............................................2
4 188050 ROD/LIFT SUPPORT ......................................1
5 188053 WELDMENT/LIFT EYE ASSY .........................1
6 480-27676 FW 41/64 ZY....................................................6
7 50353995 SINGLE POINT LIFT WLDMT .........................1
8 50353999 SIDE LIFT BRKT/LH WLDMT..........................1
9 50354000 SIDE LIFT BRKT/RH WLDMT .........................1
10 50354014 BASE/THREADED HOLDDOWN ....................2
11 50354015 HOLDDOWN SPACER/THREADED ...............2
12 50354024 PLATE/NAME ..................................................1
13 50354093 HOLDDOWN BRACE WLDMT/LH ..................1
14 50354094 HOLDDOWN BRACE WLDMT/RH..................1
15 650495 CS 1/2X1-1/4 C5ZY .........................................4
16 650647 CS 5/8X2 C5ZY ...............................................6
17 650694 CS 5/8X2-1/2 C5ZY .........................................2
18 650818 CS 3/8X3 C5ZY ...............................................2
19 653018 HN 1/2 C2ZY ...................................................4
20 654009 FW 1/2 AWZY ..................................................8
21 L50081 HN 5/8 C5ZY ...................................................6

241 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

50850374 Power-A-Tach Kit

12 21 SEE
7 NOTE 2
31 13 #2
46
21 36
10
SEE
6 NOTE
#2
33

8
21
9

34 14 SEE
20 27
NOTE #1
30 21
11
21

14
15
26 41

5
15
24 41
21

4 1 3
39 38
41 15 14
17 22
18
NOTES: A 45
1.) NEW LINKAGE COMPONENETS ARE PROVIDED WITH 42
THIS KIT, BUT DO NOT NEED TO BE REPLACED 37
44
IF EXISTING COMPONENTS ARE IN GOOD CONDITION. 16 40
2.) PLACE SLIDE ROD (241711) BETWEEN LINK PIN (137168)
AND LATCH LINK (137169) BEFORE INSTALLING CLEVIS PIN A B 3
(50350090). 19
43 45
25
23
3
29
17
B
37
A B 44
28
EXPLODED VIEW 32
FIGURE # 6 B A

Ref. Part Qty. Ref. Part Qty.


No. No. Description Req. No. No. Description Req.

50850374 KIT/P-A-T 23 50350108 FLAG/RH/WLDMT.............................................1


1 054994 ST MJ06-MORB06............................................ 1 24 50351222 HWHTFS 5/16X1-3/4.........................................1
2 067847 HLN INST 3/8 CZY............................................ 2 25 50351569 VALVE/POWER ALL-TACH ...............................1
3 068938 90 MJ06-MAORB06.......................................... 4 26 50351581 TUBE/ALLTACH/POWER..................................1
4 072806 TEE MJ06-FJS06-MJ06.................................... 1 27 50351582 TUBE/ALLTACH/POWER..................................1
5 079098 PLATE/TOP SIZE 2 TWIN FL ........................... 1 28 50351597 ASSY/HOSE/SLEEVE .......................................1
6 137168 PIN LINK ........................................................... 2 29 50351812 BRKT/POWER ALL-TACH.................................1
7 137169 LATCH LINK...................................................... 2 30 50352699 COVER/CYLINDER/UPPER .............................1
8 137170 LATCH PIN........................................................ 2 31 50352702 COVER/FLAG/CLEANOUT/LH .........................1
9 137386 PIN/SPRING ..................................................... 2 32 50352704 COVER/CYLINDER/LOWER ............................1
10 50350090 PIN/CLEVIS ...................................................... 2 33 50352705 COVER/FLAG/CLEANOUT/RH.........................1
11 139101 DECAL-POWER ALL-TACH ............................. 1 34 50352950 HOSE/MP .38 X 46.00.......................................2
12 139107 DECAL-LATCHING (LEFT)............................... 1 35 50450195 ACTUATOR/190/MANUAL ................................1
13 139109 DECAL-LATCHING (RH) .................................. 1 36 650535 CS 3/8X2-1/4 C5ZY...........................................2
14 194309 CLAMP/TUBE .38 TWIN ................................... 3 37 650569 CS 1/2X1-3/4 C5ZY...........................................2
15 194380 PLATE/TOP SIZE 1 TWIN................................. 3 38 650706 CS 1/4X2 C5ZY .................................................2
16 241701 CYLINDER/HYD POWER F-A-T....................... 1 39 650863 FW 1/4 ANZY.....................................................2
17 241711 LINK/SPRING SLIDE ........................................ 2 40 650934 THWH TC USL 3/8X1 CZY................................4
18 243409 BRKT/STOP...................................................... 1 41 650959 THWH TC USL 1/4X1-1/2 CZ............................3
19 243415 BRKT/STOP...................................................... 1 42 650973 THWH TC USL 5/16X1 CZY..............................3
20 245180 CLAMP/TUBE .38 TWIN ................................... 1 43 653005 HN 1/4 C2ZY .....................................................2
21 310-32411 Screw Self Tapping3/8-16 ................................. 13 44 653018 HN 1/2 C2ZY .....................................................2
22 50350107 FLAG/LH/WLDMT ............................................. 1 45 653053 HJN 3/4 F2ZY....................................................2
46 655006 PIN/COTTER.....................................................2

PRINTED IN USA 50950172/H1021 242


KITS AND ACCESSORIES

50850374 Power-A-Tach Kit

17 22 16 23 17
37 37
40 18 19 40
44 44

.13 REF .13 REF


45 45
ROD END OF 3 3 BASE END OF
CYLINDER CYLINDER
40 QUICK-TACH STOPS 40 PRE-ASSEMBLED CYLINDER
FIGURE # 4 FIGURE # 3
25 3
1
39
4 21 21 36 2

12 21 11 21 21 13 7
20
38 LINKAGE PIN FROM 46
5 39 CYLINDER ASEMBLY 10 SEE NOTE
3 38 #1
29 9
24
21 21
6
34

43 8
34
PRE-ASSEMBLED VALVE
FIGURE # 9 31 21 32 30 21 33 ALL-TACH BUCKETLINKAGE
FIGURE # 2
DECAL & COVER POSITIONS
FIGURE # 5

15
14
41

42

28 MANUAL ALL-TACH MECHANISM


LIFT ARM TUBES FIGURE # 1
FIGURE # 8
26 27 42
NOTE:
41 41 1.) CLEVIS PIN (50350090) SHOWN IN THIS VIEW, BUT
14 15 14 15 DO NOT ASSEMBLE UNTIL AFTER CYLINDER ASSEMBLY
IS IN POSITION.

Ref. Part Qty. Ref. Part Qty.


No. No. Description Req. No. No. Description Req.

1 054994 ST MJ06-MORB06.............................................1 24 50351222 HWHTFS 5/16X1-3/4 ........................................ 1


2 067847 HLN INST 3/8 CZY ............................................2 25 50351569 VALVE/POWER ALL-TACH............................... 1
3 068938 90 MJ06-MAORB06...........................................4 26 50351581 TUBE/ALLTACH/POWER.................................. 1
4 072806 TEE MJ06-FJS06-MJ06.....................................1 27 50351582 TUBE/ALLTACH/POWER.................................. 1
5 079098 PLATE/TOP SIZE 2 TWIN FL ............................1 28 50351597 ASSY/HOSE/SLEEVE....................................... 1
6 137168 PIN LINK ............................................................2 29 50351812 BRKT/POWER ALL-TACH ................................ 1
7 137169 LATCH LINK ......................................................2 30 50352699 COVER/CYLINDER/UPPER ............................. 1
8 137170 LATCH PIN ........................................................2 31 50352702 COVER/FLAG/CLEANOUT/LH ......................... 1
9 137386 PIN/SPRING ......................................................2 32 50352704 COVER/CYLINDER/LOWER ............................ 1
10 50350090 PIN/CLEVIS .......................................................2 33 50352705 COVER/FLAG/CLEANOUT/RH ........................ 1
11 139101 DECAL-POWER ALL-TACH ..............................1 34 50352950 HOSE/MP .38 X 46.00....................................... 2
12 139107 DECAL-LATCHING (LEFT)................................1 35 50450195 ACTUATOR/190/MANUAL ................................ 1
13 139109 DECAL-LATCHING (RH) ...................................1 36 650535 CS 3/8X2-1/4 C5ZY........................................... 2
14 194309 CLAMP/TUBE .38 TWIN....................................3 37 650569 CS 1/2X1-3/4 C5ZY........................................... 2
15 194380 PLATE/TOP SIZE 1 TWIN .................................3 38 650706 CS 1/4X2 C5ZY................................................. 2
16 241701 CYLINDER/HYD POWER F-A-T .......................1 39 650863 FW 1/4 ANZY..................................................... 2
17 241711 LINK/SPRING SLIDE.........................................2 40 650934 THWH TC USL 3/8X1 CZY................................ 4
18 243409 BRKT/STOP.......................................................1 41 650959 THWH TC USL 1/4X1-1/2 CZ............................ 3
19 243415 BRKT/STOP.......................................................1 42 650973 THWH TC USL 5/16X1 CZY.............................. 3
20 245180 CLAMP/TUBE .38 TWIN....................................1 43 653005 HN 1/4 C2ZY ..................................................... 2
21 310-32411 Screw Self Tapping3/8-16 ..................................13 44 653018 HN 1/2 C2ZY ..................................................... 2
22 50350107 FLAG/LH/WLDMT..............................................1 45 653053 HJN 3/4 F2ZY.................................................... 2
23 50350108 FLAG/RH/WLDMT .............................................1 46 655006 PIN/COTTER..................................................... 2

243 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

50450384 Completing Kit


Power-A-Tach Kit

20

DISCONNECT
CHARGE PRESSURE
HOSE AT THIS POINT 3

12
11 11 15 SEE NOTE 1

12 17 SEE NOTE 2
PILOTPUMP CONFIGURATION 8
FIGURE # 5
3

BREAK-A-WAY 2
TAB 19
SIDE SCREEN T-BAR
DISCONNECT 7 CONNECTION
CHARGE PRESSURE FIGURE # 2 EXTERNAL ASSEMBLY VIEW
HOSE AT THIS POINT FIGURE # 3
4 SEE NOTE 3
1
10
PILOT
CONNECTION
13
9 DRAIN
TUBE

18 6
14

SEE NOTE 2 16
INTERNAL ASSEMBLY VIEW
FIGURE # 4
T-BAR PUMP CONFIGURATION
FIGURE # 6 SWITCH PLACEMENT
RIGHT HAND ELECTRICAL TOWER
1 FIGURE # 8
NOTES:
VALVE ASSEMBLY
FIGURE # 1 5 1.) USE THIS PART (50353532) WHEN INSTALLING ON
R190, 1900R, R220, 2200R.
2.) USE THESE PARTS (50353538) & (50353540)
WHEN INSTALLING ON R260, 2600R.
3.) USE THIS CAP TO COVER UNUSED PORT.

DECAL PLACEMENT
FIGURE # 7

Ref. Part Qty.


No. No. Description Req.

50450384 ASSY/CHASSIS P-A-T


1 054994 ST MJ06-MORB06 ............................................4
2 064260 HLN INST 5/16 CZY ..........................................1
3 079098 PLATE/TOP SIZE 2 TWIN FL ............................2
4 080556 CAP FJ06 ..........................................................1
5 184357 DECAL/POWER-A-TACH..................................1
6 210-19469 HN FL SLOC 1/4 CZY .......................................2
7 210-19470 HN FL SLOC 5/16 CZY .....................................2
8 245180 CLAMP/TUBE .38 TWIN....................................1
9 50351381 VALVE/POWER ALL-TACH ...............................1
10 50351577 BRKT/POWER ALL-TACH.................................1
11 50351590 TUBE/ALLTACH/MANIFOLD .............................1
12 50351591 TUBE/ALLTACH/MANIFOLD .............................1
13 50351643 SWITCH/POWER-ALLTACH .............................1
14 50353531 TUBE/ALLTACH/MANIFOLD/DRAIN.................1
15 50353532 TUBE/ALLTACH/CHARGE ................................1
16 50353538 TUBE/ALLTACH/MANIFOLD/DRAIN.................1
17 50353540 TUBE/ALLTACH/CHARGE ................................1
18 650019 CS 1/4X4 C5ZY .................................................2
19 650573 CB 5/16X1 C5ZY ...............................................2
20 650725 CS 5/16X2-1/4 C5ZY .........................................1

PRINTED IN USA 50950172/H1021 244


KITS AND ACCESSORIES
50850395 (Tier 4) and 50850433 (Non-Tier 4) Cab Heater Kits

CONNECT THESE BLACK AND RED


WIRES TO THE CORRESPONDING
COLORED WIRES ON THE HEATER TIE BACK THESE WIRES BECAUSE
HOUSING HARNESS. THEY ARE NOT USED FOR HEATER
36 INSTALLATIONS
CONNECT THESE WEATHERPACK
CONNECTORS TO THE CONNECTORS
ON THE HEATER HOUSING HARNESS
WITH CORRESPONDING COLORED
WIRES

INSERT GROMMET INTO PASS-


19 THROUGH HOLE IN REAR UPPER
LH CORNER OF ROPS 18

17
3 4
26
38

DETAIL A

12 13
35
6 8
37
SHOWN FOR 14 47
REFERENCE 14
ONLY 16
45

15
47
INSERT HOSE AND PLUG INTO 45 45
15 SQUARE OPENINGS ON BOTH
SIDES OF HEADLINER
A

36

FASTEN CLIPS TO 27
LOUVER OPENINGS

SHOWN FOR
REFERENCE
ONLY

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

50850395 KIT/CAB HEATER 24 243013 PAD/HOUSING LH ..........................................1


50850433 KIT/CAB HEATER 25 243014 PAD/HOUSING RH .........................................1
1 095955 CLAMP/HOSE #10 ..........................................8 26 243017 PAD/HVAC HEADLINER SEAL .......................1
2 131842 LN FL SPIRALOCK 5/16 CZY .........................4 27 243445 CLIP/HOSE RETAINING .................................4
3 136304 KNOB/HEATER SWITCH ................................1 28 243737 HOSE/MOLDED HTR (SUPPLY) ....................1
4 136305 SWITCH/HEATER ...........................................1 29 243738 HOSE/MOLDED HTR (RETURN) ...................1
5 187030 DRIP CAP........................................................2 30 243741 HEATER TUBE WLDMN'T ..............................1
6 191635 KNOB/CONTROL SKIRTED ...........................1 31 244770 TUBE/DRAIN HVAC ........................................2
7 192182 PLUG/RUBBER...............................................2 32 244815 HOSE/MENDER .50 HOSE.............................2
8 195110 SCREW/#8 X .5 SM/PHIL FH........................16 33 245235 CLAMP/HOSE WIRE 0.75 OD ........................2
9 195660 FILTER/HVAC FRESH AIR..............................1 34 50302100 CS FL LOCK 5/16X1/2 C5OCB .......................1
10 241208 PLATE/HEATER TUBES .................................1 35 50304944 POTENTIOMETER..........................................1
11 241209 HOSE/HEATER ...............................................2 36 50305022 HARNESS/CAB HVAC ....................................1
12 241987 PLUG/A/C SWITCH.........................................1 37 50305025 DECAL/HVAC CONTROL ...............................1
13 242437 VENT ...............................................................4 38 50309427 HEADLINER/HVAC DUCTED .........................1
14 242534 PLUG/PASS-THROUGH TUBE.......................2 39 50309814 WLDMT/HVAC HOUSING...............................1
15 242537 TUBE/FORWARD HVAC .................................2 40 50314758 SEAL/FOAM ....................................................1
16 242831 COVER/RECIRC .............................................2 41 50315179 SEAL/FOAM ....................................................1
17 242832 FILTER/RECIRC..............................................2 42 50350388 GAS SPRING/2050N.......................................2
18 242833 PAD/SEALING FILTER....................................2 43 50657031 CS 3/8x1 C5 OCB ...........................................8
19 242862 GROMMET .62ID .188GW 1.2 ........................1 44 651307 PHMS CR 1/4X1/2 OCB..................................4
20 242863 PAD/FOAM SEALING STRIP ..........................1 45 651308 PHMS CR 1/4X3/4 OCB..................................8
21 242917 PAD/HOUSING TOP .......................................1 46 651363 FW 3/8 AW OCB..............................................8
22 243007 ASSY/HEATER HOUSING ..............................1 47 651807 FW 1/4 AWZB ..................................................4
23 243009 GROMMET .69ID .250GW 1.0 ........................2

245 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES
50850395 (Tier 4) and 50850433 (Non-Tier 4) Cab Heater Kits

2
1
22
21
1 28 SHOWN FOR REFERENCE PURPOSES ONLY
29
30
25
1 44 39
43
1
2 40
46
20
11

11 9
24 33
41
23 33

7 44 31
44 31 43
1 46
34
10 32
7
TO RETURN PORT ON ENGINE
TO HEATER VALVE 5
23
32

GAS SPRING MOUNT


POSITIONED ON 42
CAB EXTERIOR

42

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

1 095955 CLAMP/HOSE #10.......................................... 8 24 243013 PAD/HOUSING LH.......................................... 1


2 131842 LN FL SPIRALOCK 5/16 CZY......................... 4 25 243014 PAD/HOUSING RH ......................................... 1
3 136304 KNOB/HEATER SWITCH ............................... 1 26 243017 PAD/HVAC HEADLINER SEAL....................... 1
4 136305 SWITCH/HEATER........................................... 1 27 243445 CLIP/HOSE RETAINING................................. 4
5 187030 DRIP CAP ....................................................... 2 28 243737 HOSE/MOLDED HTR (SUPPLY).................... 1
6 191635 KNOB/CONTROL SKIRTED ........................... 1 29 243738 HOSE/MOLDED HTR (RETURN)................... 1
7 192182 PLUG/RUBBER .............................................. 2 30 243741 HEATER TUBE WLDMN'T.............................. 1
8 195110 SCREW/#8 X .5 SM/PHIL FH ....................... 16 31 244770 TUBE/DRAIN HVAC........................................ 2
9 195660 FILTER/HVAC FRESH AIR ............................. 1 32 244815 HOSE/MENDER .50 HOSE ............................ 2
10 241208 PLATE/HEATER TUBES................................. 1 33 245235 CLAMP/HOSE WIRE 0.75 OD........................ 2
11 241209 HOSE/HEATER............................................... 2 34 50302100 CS FL LOCK 5/16X1/2 C5OCB ...................... 1
12 241987 PLUG/A/C SWITCH ........................................ 1 35 50304944 POTENTIOMETER ......................................... 1
13 242437 VENT............................................................... 4 36 50305022 HARNESS/CAB HVAC.................................... 1
14 242534 PLUG/PASS-THROUGH TUBE ...................... 2 37 50305025 DECAL/HVAC CONTROL............................... 1
15 242537 TUBE/FORWARD HVAC ................................ 2 38 50309427 HEADLINER/HVAC DUCTED......................... 1
16 242831 COVER/RECIRC............................................. 2 39 50309814 WLDMT/HVAC HOUSING .............................. 1
17 242832 FILTER/RECIRC ............................................. 2 40 50314758 SEAL/FOAM ................................................... 1
18 242833 PAD/SEALING FILTER ................................... 2 41 50315179 SEAL/FOAM ................................................... 1
19 242862 GROMMET .62ID .188GW 1.2........................ 1 42 50350388 GAS SPRING/2050N ...................................... 2
20 242863 PAD/FOAM SEALING STRIP.......................... 1 43 50657031 CS 3/8x1 C5 OCB ........................................... 8
21 242917 PAD/HOUSING TOP ....................................... 1 44 651307 PHMS CR 1/4X1/2 OCB ................................. 4
22 243007 ASSY/HEATER HOUSING ............................. 1 45 651308 PHMS CR 1/4X3/4 OCB ................................. 8
23 243009 GROMMET .69ID .250GW 1.0........................ 2 46 651363 FW 3/8 AW OCB ............................................. 8
47 651807 FW 1/4 AWZB ................................................. 4

PRINTED IN USA 50950172/H1021 246


KITS AND ACCESSORIES

50850395 Cab Heater Kit


Heater Assembly Routing

B
5

5
A

20
24

17 B C

SLIDE HEATER HOSES 7


THROUGH SLEEVE 22
20 10
4
23

5 SECURE HEATER
CHASSIS HARNESS
6
24

5 TO SUPPLY PORT
(SEE ENGINE VIEW)
6
SHOWN FOR
REFERENCE ONLY
DPF EQUIPPED TIER IV 18
TURBO ENGINES USE THIS TO RETURN PORT
ENGINE TOP VIEW ADAPTOR, ALL OTHER
FAN END (SEE ENGINE VIEW)
ENGINES IT IS NOT USED
4

SECURE HEATER HOSE 2

19 5
C
DPF EQUIPPED TIER IV
TURBO ENGINES USE
A 21
THIS RETURN PORT SUPPLY LINE TO 5
HEATER VALVE
ALL OTHER ENGINES USE 16
THIS RETURN PORT

CHASSIS GROUND STUD 26

TO CAB HARNESS 9

1 TO RELAY

15
TO HEATER VALVE

3
11

1
TO CHASSIS GROUND STUD
11

25

TO CHASSIS HARNESS
(FUSED POWER)
TO TABS ON 8
BACK OF ROPS

12
25

GAS SPRINGS 245211 SHOWN FOR REFERENCE


25 STRUCTURED TO FACTORY HEATER STOCK
13
8 NUMBERS

25

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d No. No. Description Req’d

1 055648 TIE/CABLE .19X7.50 BLACK ......................... 3 15 50305021 HARNESS/CHASSIS HEATER....................... 1


2 070634 LN LG FL SERR 1/4 CZ.................................. 1 16 50305026 VALVE/HEATER.............................................. 1
3 131842 LN FL SPIRALOCK 5/16 CZY......................... 1 17 50305090 HVAC ACCUMULATOR BRKT ASSY ............. 1
4 090666 LN FL SERR 3/8 CZY ..................................... 2 18 50305120 HEATER VALVE BRKT WLDMT ..................... 1
5 095955 CLAMP/HOSE #10 ......................................... 6 19 50305122 TIE/CABLE .30X15 BLACK FIR TREE ........... 1
6 104052 ST-L HB10-MBSPT06..................................... 2 20 50352401 HOSE HEATER 5/8 X 35.00 ........................... 1
7 137797 LN FL SERR #1024 CZY ................................ 1 21 50352403 HOSE HEATER 5/8 X 14.00 ........................... 1
8 210-19470 LN FL SERR 5/16 CZY ................................... 4 22 50352424 SLEEVE HG28 X 27 ....................................... 1
9 241486 PLATE/COVER LOUVERED .......................... 1 23 50352577 TIE/CABLE .19X8.00 BLACK FIR TREE ........ 1
10 242147 RELAY/40 AMP/SEALED................................ 1 24 50353911 HOSE/HEATER -10 X 58IN ............................ 1
11 242482 KNOB/CLAMPING .31 STUD ......................... 2 25 650969 CB SN 5/16X5/8 C5ZY.................................... 4
12 244813 COVER/DRAIN HVAC RH .............................. 1 26 L50202 BHSCS 1/4X5/8 C SS ..................................... 2
13 244814 COVER/DRAIN HVAC LH............................... 1

247 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

50850556 Pre-Cleaner Kit (Non-DPF Models)

R260/2600R X-SERIES LAYOUT


FOR INSTALLATION OF THIS KIT ON
AN R260/2600R MODEL, OMIT THE FOLLOWING
PARTS:
QTY P/N
(1) 087849
(1) 189798
(1) 210-19533
(1) 50353622
(1) 50354293
FOR FURTHER PART IDENTIFICATION,
REFERENCE THE R190/R220 LAYOUT
R260/2600R MODELS SHARE THE SAME
ENGINE COVER CUTTING INSTRUCTIONS
AS THE R190/R220 MODELS

EXISTING ELBOW
ROTATE ELBOW TOWARD
5 THE FRONT OF THE MACHINE

6
12

13

10
EXISTING
SEE CUTTING INSTRUCTIONS 7 ELBOW
& CLAMP

11 8

4
1 3
SEE LAYOUT NOTE

R190/1900R/R220/2200R X-SERIES LAYOUT


WHEN INSTALLING THE 189798 ELBOW,
ORIENT SO THAT IT IS POINTED
T0WARDS THE FRONT RIGHT CORNER
OF THE MACHINE

Ref. Part
No. No. Description Qty.

50850556 KIT/PRE-CLEANER
1 070634 HN LF SLOC 1/4 CZ .....................................3
2 087849 CLAMP/HOSE #52 .......................................4
3 189673 REDUCER/INTAKE.......................................1
4 189798 ELBOW 90 ....................................................1
5 192587 PRECLEANER..............................................1
6 192731 ADAPT/3.0-4.0/PRECLEANER ....................1
7 210-19533 HN FL CLOC 3/8 CZY...................................1
8 240306 HOSE/AIR INTAKE .......................................1
9 272742 TUBE/PRECLNR/FLNG 90...........................1
10 50353622 STRAP/CINCH HANGING-08.......................1
11 50354293 FLEX HOSE MGT BRKT ..............................1
12 651042 HWHMS 3/8X1 C2ZY.................................... 1
13 651307 PHMS CR 1/4X1/2 ZB ..................................3

PRINTED IN USA 50950172/H1021 248


KITS AND ACCESSORIES

50850572 Backup Alarm Kit (EU and X-Series Models)

SECURE HARNESS GROUND WIRE TO CHASSIS GROUND STUD


LOCATED ON THE INNER SURFACE IN LH TOWER LOCATION

USE NYLON TIES TO SECURE SPEED SENSOR


USE EXISTING 1 HARNESS IN PLACE ALONG PATH OF MAIN
FASTENER CHASSIS HARNESS
HARDWARE
7

REPLACES EXISTING 8 4
HARNESS MTG BRKT
HYDRAULIC CROSS TUBES AND 1
MAIN CONTROL VALVE SHOWN
FOR REFERENCE PURPOSES

9
NOTES: 14
12 SEE NOTE 3
4
1. SLIDE THE LOOSE ENDS OF THE HARNESS
BREAKOUTS THROUGH THE CORD GRIP OPENING 1
PRIOR TO INSERTING THE LOOSE TERMINALS
INTO THE PROVIDED ELECTRICAL CONNECTOR SECURE THE SENSOR CABLE
1 1 TO ROUTING LINK ON INSIDE
ENSURE THAT VERY LITTLE EXCESS CORD REMAINS
WITHIN THE CHAINCASE TO REDUCE THE OPPORTUNITY CHAINCASE USING NYLON TIE
FOR THE CORD TO COME IN COTACT WITH THE DRIVE
CHAINS. TIGHTEN CORD GRIP INTO OPEN WELD FLANGE 10 SHIM AS REQUIRED
ON SIDE OF CHAINCASE.

2. INSERT LOOSE TERMINALS OF SPEED SENSOR


HARNESS FOR RH SPEED SENSOR AS FOLLOWS:
LOCATION 1: WHITE OUTPUT CHANNEL A 6 SEE NOTE 4
LOCATION 2: BLUE OUTPUT CHANNEL B 14
LOCATION 3: BLACK GROUND (-)
LOCATION 4: YELLOW 12V POWER (+) 12 SEE NOTE 2
11
3. INSERT LOOSE TERMINALS OF SPEED SENSOR USE EXISTING 2 17
HARNESS FOR LH SPEED SENSOR AS FOLLOWS: FASTENER
LOCATION 1: WHITE OUTPUT CHANNEL A HARDWARE 16
LOCATION 2: BLUE OUTPUT CHANNEL B SEE NOTE 1 13
LOCATION 3: BLACK GROUND (-) FRONT
LOCATION 4: YELLOW 12V POWER (+) OF SECURE THE SENSOR CABLE
1 TO ROUTING LINK ON INSIDE
MACHINE
4. ENSURE THAT THE SENSOR IS ASSEMBLED TO ITS MOUNTING CHAINCASE USING NYLON TIE
2
BRACKET ORIENTED SUCH THAT THE FLANGE IS DIRECTED
DOWNWARD (BOTH SIDES). SECURE BRKT IN PLACE ON WHEEL
MOTOR MOUNTING BOLT CIRCLE USING 11
EXISTING HARDWARE (BOTH SIDES)
13 SEE NOTE 1
SHIM AS REQUIRED 10

SEE NOTE 4 6 16 17

3
FRONT

LH CHAINCASE
OPENING SHOWN 5

11 18
6

2
10
17
16 LEFT-HAND CHAINCASE VIEW BACK UP ALARM CAN BE POSITIONED ON THE REAR DOOR IN THE CENTER
OR RIGHT OF CENTER MOUNTING CONFIGURATIONS ON THE REAR DOOR
ALIGN THE BACK UP ALARM WITH THE ALARM OPENING ON THE REAR DOOR

FRONT

RH CHAINCASE USE SHIMS TO SET DISTANCE


OPENING SHOWN BETWEEN SENSOR FACE AND
SPROCKET OUTER DIAMETER.
GAP ALLOWABLE RANGE TO BE
0.040 - 0.080 IN.
11 (APPLIES TO BOTH SIDES)

C
6 15

2 BACK-UP ALARM/REAR DOOR INSTL

17
ORIENT SENSOR ON BRACKET WITH FLANGE
DIRECTED DOWNWARD, SECURE TO BRACKET
10 USING LOWER THREADED STUD ONLY
16

RIGHT-HAND CHAINCASE VIEW DETAIL C

Ref. Part Ref. Part


No. No. Description Qty. No. No. Description Qty.

50850572 KIT/BACKUP ALARM 9 50354359 HARNESS/SPD SENSOR............................ 1


1 055648 TIE/CABLE .19X7.50 BLACK........................8 10 50354569 SHIM/SPEED SENSOR ............................... 4
2 070648 LN LG FL SERR 5/16 CZ ..............................2 11 50354571 SENSOR MTG BRKT WLDMT..................... 2
3 134588 NUT/SPIRALOCK 1/4-20 ..............................2 12 50354580 DTM04-4P RECEPTACLE............................ 2
4 137797 LN FL SERR #1024 CZY ..............................2 13 50354589 CORD GRIP/1/2 NPT ................................... 2
5 140880 ALARM/BACK-UP .........................................1 14 50354610 WEDGE DTM 4-PIN RECPT........................ 1
6 50304578 SENSOR/SPD/DIRECTION ..........................2 15 650758 CB 1/4X3/4 C5ZY ......................................... 2
7 50354101 MODULE/SENSOR/SPEED..........................1 16 650863 FW 1/4 ANZY................................................ 2
8 50354265 MODULE MNT BRKT ASSY .........................1 17 653005 HN 1/4 C2ZY ................................................ 2

249 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

50850624 Sub-Zero Crankcase Ventilation Kit (Non-DPF Models)

EXISTING CONNECTION

EXISTING AIR INTAKE


RESTRICTION INDICATOR (OLD STYLE)

1
EXISTING AIR INTAKE
2 RESTRICTION INDICATOR (NEW STYLE)
1
1

1 3
4

PORTION OF 5
EXISTING HOSE
1
6 5
1

EGR COOLER

EXISTING CONNECTION

Ref. Part
No. No. Description Qty.

50850624 KIT/SUB-ZERO CRANKCASE VENT


1 095955 CLAMP/HOSE #10........................................8
2 50304230 HOSE COOLANT SUPPLY...........................1
3 50304280 FITTING/HOSE BARB 5/8 X 45 ....................1
4 50305837 INTAKE PIPE WELDMENT B .......................1
5 50306804 MOLDED HOSE............................................1
6 50306805 HOSE/BREATHER........................................1
7 50353150 SPACER BREATHER PLUG.........................1

PRINTED IN USA 50950172/H1021 250


KITS AND ACCESSORIES
50850832 Impact-Resistant Door Kit
1
1
1
1 49 8
1
37
1

1
1 8 NOTE:
49
49 1 ALL INDICATED PARTS COME IN WIPER ARM ASSEMBLY 50354627.
27
31 8
25
1 33
1
41
22 9 12
28 29 LOCATE CONNECTOR ON ROPS WIRE HARNESS
31 36 WITH BLACK, TAN, GRAY, AND (2) RED WIRES
24
AND PLUG INTO SWITCH
27 25 26 9 9 38
35 50
20 2
34 57 47
18
49 2
2
40 47
8 59
2
51 53 15
23 5 WASHER SUPPLIED
A 21 4 16 WITH STRIKER
17 39 9
2 55
3
48
2 58 56
9 59 SECURE WASHER
54 50 4 47 14 HOSE TO CHASSIS
46 2 1
HARNESS WITH
51 32
52 CABLE TIES
39 2
9 6 SECURE WASHER
3 2 7 A HOSE TO CHASSIS
1
HARNESS WITH
TO DOOR 1 CABLE TIES
SWITCH 19
6 30 11
54
52 7 TO WIPER MOTOR 1
43 45
11
10
TO DOOR CONNECTOR 1
ON ROPS HARNESS TO STUD ON
CONNECT 140 GRAY WIRE CHASSIS
FROM CHASSIS HARNESS SECURE BREATHER
13 TUBE TO WASHER
TO THIS TERMINAL INSERT RUBBER PLUGS 60
42 FLUID BOTTLE FILL
INTO FLOOR PLATE
DRAIN HOLES TUBE WITH CABLE
11 TIES
CONNECT ONE OF THE 1
"0" BLACK WIRES FROM 1
WIPER ARM ASSEMBLY CHASSIS HARNESS TO 11
THIS TERMINAL 44
SECURE WASHER
HOSE TO CHASSIS
HARNESS WITH
CABLE TIE

Ref. Part Ref. Part


No. No. Description Qty. No. No. Description Qty.

50850832 KIT/IMPACT-RESISTANT DOOR 32 244668 SENSOR/PROXIMITY .................................... 1


1 055648 TIE/CABLE .19X7.50 BLACK ........................12 33 245260 FRAME/DOOR WLDMNT............................... 1
2 071401 HLN INST 1/4 CZY ..........................................9 34 50304908 HANDLE ASSY ............................................... 1
3 071703 LN 3/8 CBZY....................................................2 35 50304947 CLAMP/HOSE .38 X .34 HOLE SS ................ 1
4 076078 CLAMP/HOSE .38X.34 HOLE.........................2 36 50308307 DECAL/EMERGENCY ESCAPE .................... 1
5 084174 HLN INST #1224 CZY .....................................2 37 50314555 PANEL/IMPACT .............................................. 1
6 122485 STUD/BALL 10MM ..........................................2 38 50314760 DECAL/EMERGENCY ESCAPE .................... 1
7 131842 LN FL SPIRALOCK 5/16 CZY .........................2 39 50350139 HINGE/CABSIDE WDLMNT ........................... 2
8 137462 WASHER 1/4 SEALING ..................................6 40 50350300 SENSOR/PROXIMITY BRKT.......................... 1
9 187405 TAB/ LEXAN DOOR ........................................6 41 50350313 SEAL/BULB .................................................... 1
10 192182 PLUG/RUBBER...............................................2 42 50352911 HOSE/WASHER 46.00 ................................... 1
11 210-19470 LN FL SERR 5/16 CZY....................................5 43 50352916 HOSE/WASHER 102.00 (R-Series)................ 1
12 242293 SWITCH/WIPER-WASHER.............................1 243505 HOSE/WASHER 112.00 (V-Series) ................ 1
13 242866 HARNESS/DOOR V2700V..............................1 44 50352945 RESERVOIR/3QRT/SNGL PMP (R-Series).... 1
14 242927 LATCH/DOOR .................................................1 242884 RESERVOIR/WASHER FLUID (V-Series)...... 1
15 242928 COVER/LATCH ...............................................1 45 50352975 TUBE/BREATHER .......................................... 1
16 242930 STRIKER .........................................................1 46 50354627 WIPER ARM REPLACEMENT ASSY ............. 1
17 242934 COVER/WIPER MOTOR.................................1 47 50657011 PHMS CR M6-1.0X25 CZ DIN........................ 6
18 242935 MOTOR/WIPER...............................................1 48 650812 RHMS SLT #1224X1/2 CZY............................ 2
19 242942 SPRING/GAS ..................................................1 49 650835 CS 1/4X1 C5ZY .............................................. 6
20 242944 GROMMET/WASHER HOSE ..........................1 50 650851 CS 3/8X4-1/2 C5ZY ........................................ 2
21 242945 ELBOW/WASHER HOSE................................1 51 651308 PHMS CR 1/4X3/4 OCB ................................. 3
22 242948 RAIN SEAL/WIPER .........................................1 52 651659 FW M10 HARDENED Z .................................. 4
23 242951 GROMMET/DRIVE SHAFT .............................1 654004 FW 5/16 AWZY (OLDER MODELS) ............... 4
24 242954 WASHER/ FIBER M20 ....................................1 53 651752 CS M6-1.00x100 C8.8 ZY DIN931.................. 1
25 242957 WASHER/RUBBER 1/4 ...................................2 54 651821 CS M10-1.5x30 C8.8 ZB DIN933.................... 4
26 242961 ELBOW/WASHER HOSE................................1 650545 CS 5/16x1-1/4 C5ZY (OLDER MODELS) ....... 4
27 242980 FW 1/4 BO.......................................................2 55 653015 HN 7/16 C2ZY................................................. 1
28 242986 HN M18 BO .....................................................1 56 654046 FW 7/16 AWZY ............................................... 1
29 242995 FW M20 BO.....................................................1 57 654052 LW INT T 1/4 AZY ........................................... 4
30 243450 BARB/HOSE .................................................1 58 656047 HN M6-1.00 C8 ZY DIN934 ............................ 1
31 244213 PHMS 1/4-20 X 1.50 MKS...............................2 59 656179 FW M6 ZY DIN125.......................................... 2
60 L570005 CLAMP/HOSE .88X.41 HOLE ...................... 1

251 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES

50850832 Impact-Resistant Door Kit

12
12
12

9
A
8

MARK AND DRILL


1/2" DIA. HOLES
HERE USING FENDER
AS A TEMPLATE

12 MARK AND DRILL


11/32" DIA. HOLE HERE
2 12 USING BRACKET AS A
4 TEMPLATE
12
2 12 7
2

DETAIL A
(LEFT AND RIGHT SIDES OF CHASSIS)

8
12 1
3
11
5 9
1
1
4
6 1
4
4
1 1

Ref. Part
No. No. Description Qty.

50850836 KIT/WIDE FENDER


1 067847 HLN INST 3/8 CZY ........................................30
2 090666 LN FL SERR 3/8 CZY....................................10
3 210-19470 LN FL SERR 5/16 CZY....................................2
4 400-20715 WASHER .......................................................18
5 50314160 STRIP/BACKING .............................................2
6 50314200 SKIRT/FENDER FRONT .................................2
7 50314221 FENDER/WIDE LH..........................................1
8 50314230 SKIRT/FENDER REAR ...................................2
9 50314235 FENDER/REAR BRKT ....................................2
10 50314333 FENDER/WIDE RH .........................................1
11 650487 CS 5/16X1 C5ZY .............................................2
12 651067 CB SN 3/8X1 C5ZY.....................................40

PRINTED IN USA 50950172/H1021 252


KITS AND ACCESSORIES
50850827 Rear Camera Kit - SN 176920 and Up

7 SEE NOTE 2 2
10 15 16
11
6 REMOVE PLUG
15
FROM REAR
DOOR
19
1
18
1
8
1
5 17 19
4 15 18

12

14 ROUTE 50313387 & 50315330 THROUGH


GROMMET THEN INSTALL GROMMET IN
SEE NOTE 1 1.00 INCH HOLE IN BACK LEFT CORNER OF ROPS.

13
A SEE NOTE 1

NOTES:
1. REMOVE 2 AMP ATO FUSE FROM ITS ORIGINAL POSITION
IN FUSE HOLDER WITHIN THE MONITOR HARNESS AND
REPLACE IT WITH THE 15 AMP ATO FUSE PROVIDED. .
MOVE THE 2 AMP ATO FUSE JUST REMOVED AND INSERT
IT INTO THE FUSE HOLDER AT THE LOCATION INDICATED
AT -A-..
2. REMOVE THE EXISTING CROSSPIECE WITHIN THE LOADER
AND REPLACE IT WITH THE MODIFIED CROSSPIECE
PROVIDED.
3. FASTEN CAMERA MTG PLATE TO THE CAMERA BASE
BRACKET SO THAT THE FLATTENED SURFACE OF THE
CAMERA BODY IS ORIENTED UPWARD.
4. CHANGE CAMERA 3 SETTING WITHIN THE MONITOR'S
OPTION MENU FROM "NORMAL" TO "MIRROR".
Ref. Part
No. No. Description Qty

1 055648 TIE/CABLE .19X7.50 BLACK......................14


2 310-32288 RHMS #8-32X3/4 CZY SLTD ........................3
3 420-35578 FUSE/15A ATO ATC......................................1
4 50312266 CAMERA/CMOS 2.4MM NO IR ....................1
5 50312268 MONITOR/5" WEATHERPROOF..................1
6 50313154 MONITOR MTG BRKT..................................1
7 50313158 CROSSPIECE/MONITOR INSTL..................1
8 50313200 GROMMET ISOLATOR #8 ID .......................3
9 50313387 HARNESS/CAMERA SYSTEM POWER ......1
10 50314757 PLATE/MTG CAMERA..................................1
11 50314766 BRKT/MTG CAMERA ...................................1
12 50315330 CABLE/CAMERA 15 FT ................................1
13 50315440 CABLE/MONITOR.........................................1
14 50320559 GROMMET .38ID .140GW 1.00GD SPLIT ...1
15 650606 FW #8 AZ ......................................................6
16 650758 CB 1/4X3/4 C5ZY..........................................2
17 653002 HN MS #832 CZY..........................................3
18 653005 HN 1/4 C2ZY.................................................2
19 654002 FW 1/4 AWZY................................................2

253 50950172/H1021 PRINTED IN USA


KITS AND ACCESSORIES
50851090 Bluetooth Radio Kit
17
TO RADIO
TO POWER SUPPLY CONNECTOR
ON ROPS WIRE HARNESS

11

MICROPHONE AND USB/AUX 12


ACCESSORY SUPPLIED WITH
RADIO ASS'Y 50319749
TO RADIO

RADIO MOUNTING SCREWS


M4X8mm WITH ATTACHED
LOCKWASHER (QTY 4) 1
SUPPLIED IN HARDWARE BAG 4 5 TO RIGHT
WITH RADIO ASS'Y 50319749 13 3 SPEAKER
16
TO RADIO
TO ANTENNA 16 1
HEADPHONE 6 TO LEFT
MOUNTING SPEAKER
11 TAB 15
14
11
COVER INSTALLED IN 11
MACHINES WITHOUT RADIO 7
INSTALL AROUND WIRE HARNESS
AND ANTENNA WIRES TO FILL GAPS 14
IN DUCT WHERE THE 1.00 HOLE 11
WAS DRILLED
11 15
COVER INSTALLED IN 7
MACHINES WITHOUT RADIO

RADIO MOUNTING SURFACE

TEMPLATE USED FOR


13 TRIMMING HOLES IN
DRILL 1.00 HOLE IN REAR LEFT HEADLINER
CORNER OF DUCT FOR UNITS WITH HVAC

HVAC HOUSING COVER


ROPS COVER

NOTE 2 NOTE 3 17
NOTE 1

10

9
17
NOTE 4
MOUNT ANTENNA HORIZONTALLY
FOR V400, V420, 4000V, 4200V,
2
V270, 2700V, V330, 3300V
8 ( NOTE 3)

WITHOUT HVAC HOUSING

FASTENER IS EXISTING WITH HVAC HOUSING


COMPONENT

651260 THREAD CUTTING SCREWS TO


BE USED ON HVAC HOUSINGS WHERE THE
ANTENNA BRACKET MOUNTING HOLES
MUST BE DRILLED (FIELD KIT ONLY)

NOTE:
1. USING A UTILITY KNIFE, TRIM 1/2" DIAMETER HOLE INTO COLORED DECAL.
2. REMOVE COLORED DECAL TO EXPOSE THE 1/2" AND 1/4"
DIAMETER HOLES. ONCE DECAL IS REMOVED, CLEAN ANY
EXCESS GLUE RESIDUE FROM METAL BEFORE PROCEEDING.
3. STARTING FROM OUTSIDE OF ROPS, ROUTE ANTENNA CORD THROUGH "P" CLAMP,
THEN THROUGH GROMMET AND ROPS WINDOW PANEL.
4. STARTING FROM INSIDE OF ROPS, ATTACH ANTENNA EXTENSION CORD TO THE
ANTENNA CORD COMING FROM THE RADIO. CONNECT THE OTHER END OF THE
ANTENNA EXTENSION CORD TO THE CORD ON THE ANTENNA ROUTED IN STEP 3.
BUNDLE CORDS AND STORE IN HEADLINER.

Ref. Ref.
No. Part No. Description Qty. No. Part No. Description Qty.

1 071401 HLN INST 1/4 CZY........................................ 4 10 50319229 BRKT/ANTENNA MOUNT............................ 1


2 076078 CLAMP/HOSE .38X.34 HOLE ...................... 1 11 50319749 PACKAGE/BT RADIO AM-FM-WB............... 1
3 084175 HLN INST #1024 CZY................................... 3 12 50353330 SEAL/FOAM ................................................. 1
4 242089 RADIO MNT ASS'Y....................................... 1 13 650584 FW #10 AZY ................................................. 3
5 242342 HOUSING/SPEAKER RH ............................. 1 14 651778 PHMS CR #832X3/4 CZB ............................ 8
6 242343 HOUSING/SPEAKER LH.............................. 1 15 653002 HN MS #832 CZY......................................... 8
7 243086 MOUNT/SPEAKER....................................... 2 16 654002 FW 1/4 AWZY............................................... 4
8 50302100 CS FL LOCK 5/16X1/2 C5OCB .................... 2 17 J243571 ANTENNA WITH WIRE ................................ 1
9 50311691 PLUG/ANTENNA .......................................... 1

PRINTED IN USA 50950172/H1021 254


BULKHEAD AT CAB CAB HARNESS HVAC BOX HARNESS
REAR TRUSS LOCATION
A 184 YEL-14

255
183 RED-14 A 183 RED-14
B 184 YEL-14 B B 184 YEL-14 183 RED-14
TO 12VDC KEYED POWER 0 BLK-14 191 RED-14
IN RIGHT INSTR PANEL A 186 RED-14 192 YEL-14
(SEE ROPS SCHEMATIC)
185 ORG-16 A A 185 ORG-16
0 BLK-16 B B 0 BLK-16
AC BRIDGE
RECTIFIER
HIGH SPEED + AC PACKAGE
(PIN "B") 186 RED-14 0 BLK-16 183 RED-14 BLOWER RELAY
L M H (PIN "L") 183 RED-14 183 RED-14 184 YEL-14
FAN SPEED (PIN "M") 184 YEL-14 184 YEL-14 185 ORG-16
SWITCH (PIN "H") 185 ORG-16
B C (PIN 185 ORG-16 0 BLK-16
"C") 180 WHT-14
86 87
PRESET COLD + 87a
CONTROL SWITCH
IN HEATER HOUSING 85
- 30

180 WHT-14

182 BLU-14
188 BLU-14
COMPRESSOR SWITCH

191 RED-14
192 YEL-14
193 ORG-12
190 BLK-12
182 BLU-14 182 BLU-14
188 BLU-14
TEMP CONTROL POTENTIOMETER 190 BLK-12 BLOWER MOTOR
193 ORG-12

0 BLK-16
IN HEATER HOUSING

185 0RG-16
194 RED-12
HTPWR RED-12
A/C HEAT 187 BLU-16
188 BLU-14
180 WHT-16
SN 175843 and Up

RED 1 186 RED-16 186 RED-16


YELLOW 2 181 RED-16 181 RED-16
BLACK 3 0 BLK-16
SCHEMATICS - HVAC

193 ORG-12

190 BLK-12
194 RED-12
194 RED-12
191 RED-14
192 YEL-14
L MH
RESISTOR BLOCK
IN HEATER HOUSING
HTPWR RED-12 HTPWR RED-12 HTPWR RED-12 191 RED-14
190 BLK-12 190 BLK-12 194 RED-12 192 YEL-14
194 RED-12 194 RED-12
190 BLK-12 193 ORG-12

CHASSIS HVAC HARNESS


188 BLU-14 A/CCLUTCH
181 RED-16 1 1 181A RED-16
188 BLU-14 2 2 188 BLU-14 186 RED-16
3 186 RED-16
187 WHT-16 3 187 WHT-16 181A RED-16
180 WHT-16 4 4 180 WHT-16 187 WHT-16
186 RED-16 5 5 186 RED-16 180 WHT-16
PLUG 6 6 PLUG

BINARY PRESSURE
SWITCH IN
190 BLK-12 190 BLK-12 ACCUMULATOR/DRYER

HTPWR RED-12 HTPWR RED-12

TO CHASSIS
GROUND STUD
ELECTRIC ENG
F ED COOLANT FLOW
ABC
CONTROL VALVE
186 RED-16

50950172/H1021
CONNECTIONS MADE IN 0 BLK-16
LH CAB B-PILLAR
181B RED-16
CONDENSER HEATER
FAN RELAY VALVE RELAY

86 86
+ 87a 87 + 87a 87
TO CHASSIS
GROUND STUD
85 85
-
- 30 30

BLACK
0 BLK-16
0 BLK-16

189 BLU-12
180 WHT-16

187 WHT-16
181A RED-16
186 RED-16
181B RED-16

B
0 BLK-16

FAN MOTOR
ACPWR RED-12

0 BLK-12
187 WHT-16
181A RED-16
186 RED-16

180 WHT-16
181B RED-16

IN CONDENSOR
189 BLU-12 A HOUSING

180 WHT-16
186 RED-16 BLUE
181B RED-16
181A RED-16
0 BLK-16
0 BLK-16
187 WHT-16
189 BLU-12 ACPWR RED-12 C
ACPWR RED-12 NC B
HTPWR RED-12 A
HTPWR RED-12

3-PIN METRI-PACK 630 SERIES


CONNECTOR IN CHASSIS HARNESS

PRINTED IN USA
HVAC CONTROL MODULE CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB A
183 RD A 183 RD 184 YL
REAR TRUSS LOCATION 184 YL B 184 YL 183 RD
B 191 RD
A/C HEAT
192 YL

PRINTED IN USA
185 OR A A 185 OR
0 BK B B 0 BK
AC BRIDGE
RECTIFIER

0 BK
+ AC

182 BU

180 WH
181 RD
182 BU HIGH SPEED PAC KAGE
181 RD PRESETCOLD BLOWER RELAY
0 BK CONTROL SWITCH
180 WH
IN HEATER HOUSING
86 87
+ 87a

85 30
-
183 RD

191 RD
192 YL
193 OR
190 BK
(PIN "C") 180 WH

182 BU
188 BU
FAN SPEED 184 YL
SN 175842 and Before

LMH (PIN "M") 184 YL


(PIN "H") 185 OR
SWITCH (PIN "L") 183 RD 185 OR 182 BU
B C (PIN "B") 186 RD 0 BK
188 BU
190 BK BLOWER MOTOR
193 OR

0 BK
IN HEATER HOUSING

185 0R
194 RD
HTPWRRD
TO 12VDC KEYED 188 BU
POWER IN RIGHT 186 RD 182 BU 187 WH
0 BK 181 RD 181 RD
INSTR PANEL
(SEE ROPS SCHEMATIC)

194 RD
194 RD
193 OR
191 RD
192 YL

190 BK
L MH RESISTOR BLOCK
185 OR IN HEATER HOUSING
HTPWR RD HTPWRRD 0 BK
HTPWR RD 191 RD
194 RD 192 YL
190 BK 190 BK 194 RD 194 RD
190 BK 193 OR

CHASSIS HVAC HARNESS


A/CCLUTCH

181 RD A A 181 RD 188 BU


188 BU B B 188 BU 181 RD
187 WHC C 187 WH 187 WH
181 RD
188 BU BINARY PRESSURE
187 WH SWITCH IN
ACCUMULATOR/DRYER

50950172/H1021
190 BK 190 BK 190 BK
HTPWRRD
HTPWRRD HTPWRRD
187 WH
181 RD

TO C HASSIS
GROUND STUD 181 RD
ELEC TRIC ENG
NC COOLANT FLOW
0 BK CONTROL VALVE

CONNECTIONS MADEIN
LH CAB B-PILLAR

86 87 TO CHASSIS
0 BK
O BK

CONDENSER + 87a
187 WH

GROUND STUD
FAN RELAY
85
- 30

BLACK
0 BK
187 WH
189 BU
ACPWR RD

0 BK B FAN MOTOR
189 BU IN CONDENSOR
A
HOUSING
BLUE

189 BU ACPWR RD C
ACPWR RD NC B
HTPWR RD A
HTPWR RD

3-PIN METRI-PACK 630 SERIES

256
SCHEMATICS - HVAC

CONNECTOR IN CHASSIS HARNESS


CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB
REAR TRUSS LOCATION
183 RED-14 A A 183 RED-14 184 YEL-14

257
B 184 YEL-14 B 184 YEL-14 183 RED-14
TO 12VDC KEYED POWER 0 BLK-14 B
191 RED-14
IN RIGHT INSTR PANEL 186 RED-14 192 YEL-14
(SEE ROPS SCHEMATIC) A

185 ORG-16 A A 185 ORG-16


0 BLK-16 B B 0 BLK-16
AC BRIDGE
RECTIFIER
HIGH SPEED + AC PACKAGE
(PIN "B") 186 RED-14 0 BLK-16 183 RED-14 BLOWER RELAY
L M H (PIN "L") 183 RED-14 183 RED-14 184 YEL-14
FAN SPEED (PIN "M") 184 YEL-14 184 YEL-14 185 ORG-16
SWITCH B 185 ORG-16
C (PIN "H") 180 185 ORG-16 0 BLK-16
(PIN "C") WHT-14
86 87
+ 87a

85 30
-
NOT USED ON HEATER NOT USED ON HEATER
ONLY INSTALLATION ONLY INSTALLATION
180 WHT-14

191 RED-14
192 YEL-14
193 ORG-12
190 BLK-12
182 BLU-14 182 BLU-14

188 BLU-14
TEMP CONTROL POTENTIOMETER 190 BLK-12 BLOWER MOTOR
193 ORG-12 IN HEATER HOUSING

0 BLK-16
194 RED-12

185 0RG-16
HTPWR RED-12
A/C HEAT 187 BLU-16
188 BLU-14
180 WHT-16
SN 175843 and Up

RED 1 186 RED-16 186 RED-16


YELLOW 2 181 RED-16 181 RED-16
BLACK 3 0 BLK-16

193 ORG-12

190 BLK-12
194 RED-12
194 RED-12
191 RED-14
192 YEL-14
L M H
RESISTOR BLOCK
IN HEATER HOUSING
HTPWR RED-12 HTPWR RED-12 191 RED-14
HTPWR RED-12
194 RED-12 192 YEL-14
190 BLK-12 190 BLK-12
194 RED-12 194 RED-12
190 BLK-12 193 ORG-12

CHASSIS HEATER HARNESS

181 RED-16 1 1 181A RED-16


2 2 186 RED-16
188 BLU-14 PLUG 186 RED-16
187 WHT-16 3 3 187 WHT-16 181A RED-16
180 WHT-16 4 4 180 WHT-16 180 WHT-16
186 RED-16 5 5 186 RED-16
PLUG 6 6 PLUG

190 BLK-12 190 BLK-12

HTPWR RED-12 HTPWR RED-12


SCHEMATICS - HEATER/DEFROSTER

TO CHASSIS
GROUND STUD

ELECTRIC ENG
F E D COOLANT FLOW
A B C
CONTROL VALVE
186 RED-16

50950172/H1021
CONNECTIONS MADE IN 0 BLK-16
LH CAB B-PILLAR
181B RED-16
HEATER
VALVE RELAY

86
+ 87a 87

85 30 TO CHASSIS
- GROUND STUD
0 BLK-16
186 RED-16

180 WHT-16
181B RED-16
181A RED-16
0 BLK-16
186 RED-16
181B RED-16

180 WHT-16
181A RED-16

C
NC
NC B
A
HTPWR RED-12

3-PIN METRI-PACK 630 SERIES


CONNECTOR IN CHASSIS HARNESS

PRINTED IN USA
HVAC CONTROL MODULE CAB HARNESS HVAC BOX HARNESS
BULKHEAD AT CAB
REAR TRUSS LOCATION 183 RD A A 183 RD 184 YL
184 YL B B 184 YL 183 RD
A/C HEAT 191 RD
192 YL

185 OR A A 185 OR
0 BK 0 BK

PRINTED IN USA
B B
BULKHEAD AT CAB AC BRIDGE
REAR TRUSS LOCATION RECTIFIER
AC

0 BK
+ PACKAGE

182 BU

180 WH
181 RD
182 BU HIGH SPEED
181 RD BLOWER RELAY
0 BK
180 WH
86 87
+ 87a
-
85 30
183 RD NOT USED ON

191 RD
192 YL
193 OR
190 BK
(PIN "C") 180 WH 184 YL
FAN SPEED L MH (PIN "M") 184 YL HEATER ONLY
SWITCH (PIN "H") 185 OR
B C (PIN "L") 183 RD 185 OR 182 BU
(PIN "B") 186 RD 0 BK
188 BU
190 BK BLOWER MOTOR
193 OR IN HEATER HOUSING

0 BK
185 0R
194 RD
HTPWR RD
TO 12VDC KEYED POWER 186 RD 188 BU
IN LEFTINSTR PANEL 182 BU 187 WH
(SEE ROPS SCHEMATIC) 0 BK 181 RD 181 RD
190 BK
194 RD
194 RD
193 OR
191 RD
192 YL

LM H
RESISTOR BLOCK
185 OR IN HEATER HOUSING
HTPWR RD HTPWR RD 0 BK
HTPWR RD 191 RD
190 BK 190 BK 194 RD 192 YL
194 RD 194 RD
190 BK 193 OR

CHASSIS HEATER HARNESS

181 RD A A 181 RD
188 BU B B NC 181 RD
187 WH C C NC
181 RD
188 BU
187 WH

50950172/H1021
190 BK 190 BK 190 BK
HTPWR RD
181 RD

HTPWR RD HTPWR RD

TO CHASSIS
GROUND STUD 181 RD
ELECTRIC ENG
NC COOLANT FLOW
CONTROL VALVE
0 BK

CONNECTIONS MADE IN
LH CAB B-PILLAR
O BK

TO CHASSIS
GROUND STUD

C
NC
HTPWR RD B
NC
A
HTPWR RD

3-PIN METRI-PACK 630 SERIES


SN 175842 and Before

CONNECTOR IN CHASSIS HARNESS


SCHEMATICS - HEATER/DEFROSTER

258
259
SWITCH 1 SWITCH 2 SWITCH 3 DEUTSCH CONNECTOR PIN FUNCTION TABLE
FUNCTION GROUND POWER ON SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4
C GRY E WHT G DBL WITH KEY UP DOWN UP DOWN UP DOWN
193833 2 PIN
D ORG F PUR H TAN HAND GRIP WEATHERPACK PIN IDENTIFICATION B K C D E F G H A
2 SPEED/ HOUSING SHROUD AMP CAPACITY * 15 15 15 10 10 15
FLOAT HORN AUX
SWITCH TYPE N/A N/A MOMENTARY MOMENTARY MOMENTARY LATCHED
RED BLK BRN YEL 2 PIN 2 PIN
GRY * TOTAL CUMULATIVE SYSTEM CAPACITY LIMITED TO 20 AMPS
BLU WEATHERPACK WEATHERPACK
TOWER TOWER
.156 INSULATED 12 PIN
FEMALE BULLET DEUTSCH
RECEPTACLE
.156 INSULATED FABRICATED 194147
12 PIN ELECTRICAL 15 AMP
MALE BULLET
RED DEUTSCH BOX AUTO RESET
PLUG CIRCUIT BREAKER
INSULATED RING RED A A A 10 AMP
FOR 1/2" STUD 194146
BLK B B B FUSE WHT 1 DIODE BLOCK
PUR 2
193839 INLINE DBL 3
ADAPTOR HOLDER TAN 4
BLK 9
WITH 5
193828 SEALED 6
7
HARNESS CAP 8
ALL HANDLE
YEL
RED

CONDUCTORS YEL 1 1 YEL YEL 1 1 YEL YEL YEL


GRY 2 2 GRY GRY 2 2 GRY GRY
TO BE 20 GA ORG 3 3 ORG ORG 3 3 ORG ORG
BRN 4 4 BRN BRN 4 4 BRN BRN
WHT 5 5 WHT WHT 5 5 WHT
PUR 6 6 PUR PUR 6 6 PUR
DBL 7 7 DBL DBL 7 7 DBL
TAN 8 8 TAN TAN 8 8 TAN RED
BLK 9 9 BLK BLK
BLK 10 10 BLK
RED 11 11 RED
RED 12 12 RED

50950172/H1021
8 PIN

PINK
RED
BLK
GRN
4 PIN DEUTSCH
DEUTSCH 193832
RECEPTACLE
1 2 3 4 PLUG HARNESS
YEL
BLK
PNK
BLK
BLK
RED
BLK
BLK
RED
BLK

RED
RED
BRN
YEL/BLK
GRY/BLK
ORG

RED
GRY

12 GA. 20 AMP INLINE FUSE RELAY CONNECTOR


8 PIN 12 GA. HOUSING (QTY 4)
193844 OR 241740 4 PIN DEUTSCH
87
87
87
87

30
30
30
30

86
85
86
85
86
85
86
85

87A
87A
87A
87A

ADAPTOR 1 2 3 4 DEUTSCH RED


PLUG INSULATED RING
DBL
TAN
WHT

RECEPTACLE
BLK
PUR
PNK

RED

FOR 5/16 STUD


YEL/BLK
GRY/BLK

RED
GRY
BLU
BLK
.156 INSULATED
MALE BULLET (4) ARMING RELAY "A" RELAY "C" RELAY "D" 194144 RELAY
RELAY (QTY 4)
A GRN 1 1 PNK
B BLK 2 2 BLK
C ORG 3 3 YEL/BLK
D WHT/BLK 4 4 GRY/BLK
E WHT 5 5 WHT
F RED/BLK 6 6 PUR
G BLU 7 7 DBL
H GRN/BLK 8 8 TAN
J 9 9
SCHEMATICS - ELECTRICAL AUXILIARY - 14-PIN CONNECTOR

K RED 10 10 RED
L 11 11
M 12 12
N
14 PIN P
DEUTSCH 193832 12 PIN
NOTES: CIRCULAR CONNECTOR HARNESS 12 PIN DEUTSCH
WITH DUST CAP, NUT, DEUTSCH RECEPTACLE
1. ALL WIRE TO BE 16 GA EXCEPT WHERE NOTED. WASHER, AND STRAIN PLUG
2. BRAIDED LOOM TO WITHIN 2.0" OF CONNECTORS WHERE SHOWN. RELIEF
SEE PIN FUNCTION TABLE

PRINTED IN USA
ABOVE
SCHEMATICS - HYDROSTATIC/HYDRAULIC - HAND/FOOT

260
OPTIONAL HIGH FLOW PILOT SUPPLY
HYD COUPLERS SOLENOID VALVE
MANIFOLD
MAIN CONTROL VLAVE
P2 SHOWN WITH OPTIONAL
HIGH FLOW SECTION
CASE DRAIN FILTER ASSEMBLY
RIGHT WITH BYPASS
REXROTH A20VG PORT KEY DRIVE
A-B.....HIGH PRESSURE PORTS
MOTOR STD AUX
HAND/FOOT
TILT
FOOT
T.......CASE DRAIN PORT
MA......GAUGE-OPERATING
PEDAL CONTROLS
PRESSURE A TILT
MB......GAUGE-OPERATING
PRESSURE B
R.......AIR BLEED
X1-X2...CONTROL PRESSURE PORTS
(BEFORE THE ORFICE) P1 LIFT
G-G1-G2.PRESSURE PORT FOR
AUXILIARY CIRCUIT
S.......BOOSTSUC TION PORT
MG......GAUGE-OPERATING LIFT
PRESSURE G FOOT HEAT EXCHANGER
Y.......CONTROL PRESSURE PEDAL
GAUGE PORT
RESERVOIR
HYDROSTATIC

50950172/H1021
S X1 X2 MA A G1A MA MG X2 X1 PUMP
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
G2 MB B G Y B MB T R
STANDARD
TILTCYLINDERS HYDRAULIC SHOWN WITH
PUMP OPTIONAL TWO LIFTCYLINDERS
JOYSTICK PILOT SPEED SOLENOID
POWER ALL-TACH SUPPLY SOLENIOD VALVE
VALVE
CH P2
BRAKE
SOLENOID
VALVE
P1 P2
POWER ALL-TACH
CHASSIS VALVE
P1 2A 2B
TEST
PORT
P T
P T
RIGHT SIDE
TRAVEL JOYSTICK
D C
P T HYDRAGLIDE
2 4 AC MANIFOLD
LEFT SIDE SELF LEVEL VALVE
TRAVEL JOYSTICK LEFT (OPTIONAL)
DRIVE G
MOTOR D C
AUXILIAR HYD
COUPLERS P T
3 1 A B
A B

PRINTED IN USA
B
A
T
CASE DRAIN
261
OPTIONAL HIGH FLOW PILOT SUPPLY
HYD COUPLERS RIGHT SOLENOID VALVE
DRIVE
MOTOR

MAIN CONTROL VALVE


P2 SHOWN OPTIONAL
HIGH FLOW SECTION

CASE DRAIN DUAL JOYSTICK


COUPLER
REXROTH A20VG PORT KEY
STD
A-B.....HIGH PRESSURE PORTS AUX CONTROLS
T.......CASE DRAIN PORT 4
MA......GAUGE-OPERATING
PRESSURE A TILT
MB......GAUGE-OPERATING 2
PRESSURE B T
R.......AIR BLEED 3 FILTER ASSEMBLY
X1-X2...CONTROL PRESSURE PORTS P WITH BYBASS
(BEFORE THE ORFICE) P1 LIFT
G-G1-G2.PRESSURE PORT FOR 1
AUXILIARY C IRCUIT
S.......BOOST SUCTION PORT LIFT/TILT
MG......GAUGE-OPERATING JOYSTICK HEATEXCHANGER
PRESSURE G
Y.......CONTROL PRESSURE
GAUGE PORT
TILTCYLINDERS
OPTIONAL
POWER ALL-TACH
CYLINDER SHOWN

RESERVOIR

S X1 X2 G1A
MA A G1A MA MG X2 X1
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
HYDROSTATIC
PUMP
SHOWN WITH
OPT. 2-SPEED
SOL. VALVE
G2 MB B G Y B MB T R
STANDARD
HYDRAULIC
PUMP LIFTCYLINDERS
JOYSTICK PILOT
SUPPLY SOLENOID

CH P2

50950172/H1021
BRAKE
P1 P2 SOLENOID
VALVE

P1 2A 2B

P T
P T
TEST
OPTIONAL PORT
POWER ALL-TACH
CYLINDER VALVE TRAVEL
JOYSTICK
D C
4
HYDRAGLIDE
MANIFOLD SELF-LEVEL
AC VALVE
2 (OPTIONAL)
T
3 G
P
AUXILIARY HYD
COUPLERS 1 A B

B A
SCHEMATICS - HYDROSTATIC/HYDRAULIC - DUAL JOYSTICK

LEFT
DRIVE
MOTOR
T

CASE DRAIN COUPLER

PRINTED IN USA
262
SCHEMATICS - HYDROSTATIC/HYDRAULIC - T-BAR

OPTIONAL HIGH-FLOW
HYDRAULIC COUPLERS RIGHT
DRIVE
MOTOR
MAIN CONTROL VALVE
SHOWN WITH OPTIONAL
HIGH-FLOW SECTION
P2
CASE DRAIN COUPLER STD. AUX, HYDRAULICS
REXROTH A20VG PORT KEY
A-B.....HIGH PRESSURE PORTS
T.......CASE DRAIN PORT
T-BAR
MA......GAUGE-OPERATING
PRESSURE A CONTROLS TILT
MB......GAUGE-OPERATING
PRESSURE B FILTER ASSEMBLY
WITH BYPASS
R.......AIR BLEED
X1-X2...CONTROL PRESSURE PORTS LIFT
(BEFORE THE ORFICE)
G-G1-G2.PRESSURE PORTFOR P1
AUXILIARY CIRCUIT
S.......BOOST SUCTION PORT
MG......GAUGE-OPERATING
PRESSURE G HEATEXCHANGER
Y.......CONTROL PRESSURE
GAUGE PORT
TILTCYLINDERS
OPTIONAL
POWER ALL-TACH
CYLINDER SHOWN
SAFETY LOCK RESERVOIR
SOLENOID
HYDROSTATIC
OPTIONAL PUMP
HIGH-FLOW
HYDRAULIC

50950172/H1021
PUMP
STANDARD
HYDRAULIC
PUMP
LIFTCYLINDERS
CH P2 BRAKE
SHOWN WITH SOLENOID
OPT. 2-SPEED VALVE
VALVE
P1 P2
TEST SAFETY LOCK
2A 2B PORT SOLENOID
P1
POWER ALL-TACH P T
P T CHASSIS VALVE
OPTIONAL
POWER ALL-TACH
CYLINDER VALVE
D C
OPTIONAL
SELF-LEVEL
AC VALVE SHOWN
STANDARD G
AUXILIARY
HYD. COUPLERS
A B
B
LEFT A
DRIVE
MOTOR

PRINTED IN USA
T
CASE DRAIN COUPLER
HYDRAGLIDE
MANIFOLD
SHOWN (T-BAR OPTION)
263
OPTIONAL HIGH FLOW RIGHT
HYD COUPLERS DRIVE
MOTOR

MAIN CONTROL VALVE


SHOWN OPTIONAL
P2 HIGH FLOW SECTION

CASE DRAIN
COUPLER
REXROTH A20VG PORT KEY
A-B.....HIGH PRESSURE PORTS
T.......CASE DRAIN PORT STD
MA......GAUGE-OPERATING 4 AUX
PRESSURE A
MB......GAUGE-OPERATING
PRESSURE B TILT
2
R.......AIR BLEED T
FILTER ASSEMBLY
X1-X2...CONTROL PRESSURE PORTS 3 WITH BYBASS
(BEFORE THE ORFICE) P
G-G1-G2.PRESSURE PORT FOR P1
AUXILIARY CIRCUIT 1
LIFT
S.......BOOST SUCTION PORT
MG......GAUGE-OPERATING RIGHT-HAND
JOYSTICK
PRESSURE G
Y.......CONTROL PRESSURE
GAUGE PORT HEAT EXCHANGER
TILT CYLINDERS

OPTIONAL
POWER ALL-TACH
CYLINDER SHOWN

RESERVOIR

DUAL-HAND
OPTIONAL S X1 X2 MA A G1A
G1A MA MG X2 X1
HIGH FLOW CONTROLS
HYDRAULIC
PUMP

HYDROSTATIC
PUMP
SHOWN WITH
OPT. 2-SPEED

50950172/H1021
SOL. VALVE
G2 MB B G Y B MB T R

STANDARD
HYDRAULIC
PUMP JOYSTICK PILOT LIFT CYLINDERS
SUPPLY SOLENOID

CH P2

BRAKE
P1 P2 SOLENOID
VALVE

P1 2A 2B

P T
OPTIONAL P T
POWER ALL-TACH TEST
CYLINDER VALVE PORT
SCHEMATICS - HYDROSTATIC/HYDRAULIC - DUAL HAND

LEFT-HAND
JOYSTICK
D C
4
HYDRAGLIDE
MANIFOLD SELF-LEVEL
AC VALVE
2 (OPTIONAL)
T
3 G
P
AUXILIARY HYD
COUPLERS 1 A B

B
A
LEFT
DRIVE
MOTOR
T

CASE DRAIN COUPLER

PRINTED IN USA
ENGINE
OIL PRES COLD START ALTERNATOR
RACK POSITION/ACTUATOR EGR VALVE
SWITCH COIL L

PRINTED IN USA
W
TO STARTER B+
A SEE CHASSIS
SCHEMATIC
1234 56 123456
ENGINE
TEMP
SENDER
22 GN-16

96 PK-16

69 WH-16
114 GY-16
100 BU-16

14 PU-16
101 GN-16
94 RD-14
99 OR-16
98 TN-16
34 YL-16

106 PU-16
103 BR-16
105 YL-16

104 16-GY
ENGINE
TEMP
SENDER
(ECU)

50950172/H1021
12

102 OR-16
69 WH-16
SPEED
SENSOR

31 OR-14
12 271978 ELECTRICAL SCHEMATIC

31 OR-14
94 RD-14
22 GN-16
99 OR-16
69 WH-16
14 PU-16
98 TN-16
96 PK-16
34 YL-16

PLUG
PLUG

104 16-GY
106 PU-16
103 BR-16
105 YL-16
101 GN-16
115 BU-16
114 GY-16
102 OR-16
164 PU-16
164 GY-16
4TNV98 ENGINE

A B C D E F G H J K L M N P R S T UV W X
TO CHASSIS

264
SCHEMATICS - ELECTRICAL - ENGINE

Non-DPF Models
SCHEMATICS - ELECTRICAL - ENGINE

DPF Models

STARTER GLOW PLUG


ALTERNATOR 12V - 500W
- +

BATTERY L 120
W
RESISTOR
2 14 PUR-18
B+ 1 242 RED-18

ENGINE OIL 81 RED-8 81 RED-8

1 2 3 4 5 6 7 8 9 101112131415161718
1 2 3 4 5 6 7 8 9 101112131415161718
PRESSURE SWITCH PLUG PLUG
PLUG PLUG
PLUG PLUG
PLUG PLUG
82A WHT-12 82A WHT-12
PLUG PLUG
82 WHT-10 82B WHT-12 82B WHT-12
PLUG PLUG
170 BRN-18 170 BRN-1 8
34 YEL-18 34 YEL-18
171 R/W-18 171 R/W-18
14 PUR-18 14 PUR-18
174 RED-18 174 RED-18
175 BLU-18 175 BLU-18
223 GRN-18 223 GRN-18
DPF MID-TEMP 176 BLK-18 176 BLK-18 176 BLK-18
170 BRN-18 PLUG PLUG
SENSOR
DPF INLET 176 BLK-18
TEMP SENSOR 171 R/W-18
ENGINEHARNESS
176 BLK-18 CONNECTION
DPF PRESSURE 174 RED-18
223 GRN-18
SENSOR 175 BLU-18

CHASSIS
HARNESS

ENGINE ENGINE
ELECTRICAL HARNESS "B"
SCHEMATIC
50352400
A33 L/W-1.25
#4 A16 RED-1.25
INJECTOR

A47 WHT-1.25 A33 L/W-1 .25 236D YEL-16


#1 A17 BLU-1.25

1 2 3 4 5 6 7 8 9 101112

1 2 3 4 5 6 7 8 9 101112
A16 RED-1.25 241D BLU-16
A47 WHT-1.25 236A YEL-1 6
A17 BLU-1.25 241A BLU-16
A31 Y/G-1.25 A31 Y/G-1.25 236B YEL-16
#2 A01 ORG-1.25 A01 ORG-1.25 241B BLU-16
A32 GRN-1.25 236C YEL-16
A02 BRN-1.25 241C BLU-16
A04A YEL-1.25 238A YEL-1 6
A32 GRN-1.25 A04 YEL-1.25 238 YEL-16
#3 A02 BRN-1.25 A05 PNK-1.25 239 BLU-16
A05A PNK-1.25 239A BLU-16

A04 YEL-1.25
HPP SUPPLY PUMP A05 PNK-1.25

A08 R/W-0.5
CAM SPEED SENSOR CM A37 BLU-0.5
A52 B/L-0.5

A39 PNK-0.5
CRANK SPEED SENSOR CK A54 ORG-0.5 A07 RED-0.5 228 RED-20

1 2 3 4 5 6 7 8 9 101112

1 2 3 4 5 6 7 8 9 101112
A26 GRN-0.5 231 GRN-20
A25 B/W-0.5 232 BLK-20
A07 RED-0.5 A08 R/W-0.5 235 R/W-20
A26 GRN-0.5 A37 BLU-0.5 240 BLU-20
RAIL PRESSURE SENSOR RP A52 B/L-0.5 237 BLK-20
A25 B/W-0.5 A39 PNK-0.5 229 BLK-20
A54 ORG-0.5 233 RED-20
PLUG 234 BARE-20
A11 BLU-0.5 K56 Y/G-0.5 172 YEL-20
FUEL TEMPSENSOR A51 BR/W-0.5 A11 BLU-0.5 227 PNK-20
A51 BR/W-0.5 230 BLK-20

K56 Y/G-0.5
EXHAUSTTEMP. SENSOR A51 BR/W-0.5

K52 BRN-0.5
AIR TEMP. SENSOR A59 L/Y-0.5

EGR GAS K52 BRN-0.5


TEMP. SENSOR K33 R/W-0.5
B42 ORG-1.25 167 ORG-16
1 2 3 4 5 6 7 8 9 101112

1 2 3 4 5 6 7 8 9101112

K54 PNK-0.5 168 PUR-20


A20 L/W-1.25 K76 BLU-0.5 168 GRY-20
M A19 YEL-1.25 B00 BLK-1.25 0 BLK-16
INTAKE K23 RED-0.5 219 RED-20
K52 BRN-0.5 K20 GRN-0.5 222 GRN-20
THROTTLE K20 GRN-0.5 K52 BRN-0.5 220 BLK-20
K23 RED-0.5 A19 YEL-1.25 225 YEL-16
A20 L/W-1.25 225 BLU-16
A59 L/Y-0.5 264 YEL-20
K76 BLU-0.5 K33 R/W-0.5 263 WHT-20
RESISTOR K54 PNK-0.5 PLUG PLUG

B00 BLK-1.25
K76 BLU-0.5
EGR VALVE K54 PNK-0.5
B42 ORG-1.25

B00 BLK-1.25
K76 BLU-0.5
K54 PNK-0.5
EXHAUST THROTTLE K54 PNK-0.5
(NOT USED) B42 ORG-1.25

COOLING WATER A29 BLU-0.5


A28 GRN-0.5
TEMPSENSOR
K21 B/W-0.5 K45 RED-0.5 173 RED-20
12345678

12345678

NEW TEMP SENSOR K79 PNK-0.5 K85 YEL-0.5 165 YEL-20


K39 WHT-0.5 159 WHT-20
K74 BLK-0.5 178 BLK-20
K79 PNK-0.5 179 PNK-20
K21 B/W-0.5 196 BLK-20
A28 GRN-0.5 102 ORG-20
K74 BLK-0.5 A29 BLU-0.5 224 BLK-20
K39 WHT-0.5
EGR PRESSURE SENSOR K85 YEL-0.5
K45 RED-0.5

265 50950172/H1021 PRINTED IN USA


PRINTED IN USA
DPF Models

RIGH T
20 RIDE C ONT/ 21 47 JOYSTICK
2 SPEED HIGH FLOW

LEFT CONTROL 1 2 3 4 5 6 7 8 9 101112 1 2 3 4 5 6 7 8 9 101112 85 PNK- 16 267 ORG-16 1 RE D


46 27 GRY-16 266 WHT-16 2 WH ITE
HANDLE SWITCHES ELECTRIC 116 RED- 16 0 BLK-16 3 BLACK
116 RED-16 27 GRY-16 4 BR OWN
60 FLOAT 0 BLK-16 85 PNK-16 5 BLUE
1 79 PNK- 16 EN ABLE 267 ORG-16 116 RED- 16 6 GREEN
26 WHT-16 266 WHT-16 245 GRN-16 7 YELLOW
2 76 OR G-16 79 PNK-16 85 PNK-16 8
3 O6 ORG-16 76 ORG-16 1 245 GRN-16 116 R ED-16 GRAY
2

O BLK-16
0 BLK-16
4 26 WHT-16 O6 OR G-16 85B PNK-16

87 TAN-16
27 GRY-16
79 PNK-16
26 WHT-16
24 BLU-16
35 BLU-16
86 BRN -16
39 YE L-16
23 ORG-16
38 PUR -16
35 BLU-16
120 PNK-16
121 GRN -16

127 BRN-16
128 GRY-16
126 GRN -16

85B PNK- 16
123 TAN- 16
124 YEL-16
122 PUR -16
116 R ED-16
125 PNK-16
PILOT
PRESSUR E
SOLENOID
35 BLU-16 1
0 BLK-16 2 22

HIGH FLOW
SOL-FORWARD
0 BLK-16
27 GR Y-16
85B PNK- 16
116 RED- 16
267 ORG-16
266 WHT-16
245 GRN-16

120 PNK-16 1
127 BRN-16 2 23
42 08 OR G-16

O BLK-16
O BLK-16
86 BRN-16
27 GRY-16

23 ORG-16
38 PUR-16
87 TAN-16

24 BLU-16
39 YEL-16
35 BLU-16
HI GH FLOW

26 WHT-16
79 PNK- 16
35 BLU- 16
0 BLK-16

123 TAN-16
85B PNK- 16

124 YEL-16
122 PUR -16
125 PNK- 16
121 GRN -16
128 GRY- 16

126 GRN-16
116 RED-16
127 BRN -16
120 PNK- 16
FWD HORN
SOL- REVERSE
121 GRN -16 1
128 GRY-16 2 24
128 GRY-16 35 BLU-16
120 PNK-16 120 PNK-16 STD FLOW
127 BRN -16 127 BRN-16
FLOAT 116 R ED-16 121 GRN-16 121 GRN-16 SOL-FOR WARD
CON TR OL 35 BLU-16 35 BLU-16 128 GRY-16
0 BLK-16 117 PNK-16 117 PNK-16 1
SOLEN OID 117 PNK-16 0 BLK-16 0 BLK-16 2 25
118 YEL-16 118 YEL- 16
1 86 BRN -16
19 2 0 BLK-16 HYD TEMP STD FLOW
57 SOL-REVER SE
SWITCH 11
RIDE 1 243 BLU-16
40 GR Y-16 A SWITCHABLE 2 O BLK-16 118 YEL-16 1
CON TR OL 0 BLK-16 2 26

O BLK-16
24 BLU-16
86 BRN-16
39 YE L-16

O6 ORG-16
79 PNK-16
23 ORG-16
38 PUR-16

76 OR G-16
SOLEN OID SELF- LEVEL
SOLEN OID
1 39B YEL-16 GROUND ST UD
18 2 0 BLK-16 RH C HAINCASE
HYD FILTER 0 BLK-16 1
267 ORG-16 2
RIDE 51 RESTRICT 118 YEL-16 PLUG 3 STD. AUXILIARY 0 BLK-12
CONTROL SWITCH 117 PN K-16 PLUG 4 HY DRAULICS GROUND STUD
0 BLK-16 PLUG 5 LH CHAINCASE

24 BLU-16
23 ORG-16
CONTROL MODULE

0 BLK-16
O6 ORG-16

86 BRN -16
38 PUR -16
79 PNK-16
76 ORG-16
30 A 6

39 YEL-16
SOLEN OID 32 GR N-16 80 YL-14 245 GRN-16 PLUG
B 147L RED -16 266 WHT-16 35B BLU-16 7
1 39A YEL-16 BACKUP 267 ORG-16 245 GRN -16 8 59
17 2 0 BLK-16 ALAR M 116 RED-16 266 WHT-16 9
35B BLU-16 118 YEL-16 10 48
SWITCH 117 PN K-16 11
08 OR G-16 86 BRN-16 116 R ED-16 12 EU LIGHTIN G
86 BRN -16 39 YEL-16 CONNEC TOR
39 YEL-16 38 PUR-16 FUEL 31 A 147R RED-16
0 BLK-14 JUM PER USED LH CHAINC ASE
0 BLK-14 50 BAC KUP B 49A GRN-14 FOOT THROTTLE
36 BLU- 16 08 OR G-16 SEN DER 27 WITH H AND 0Y BK-14 6
38 PUR -16 36 BLU-16 ALAR M #47 FOOT OPTION 130 TN -16 5
JOYSTI CK 0 BLK-16 SWITCH 70B RED-18 C C 148 OR- 16 4
SU PPLY SOL 69B WHT-18 B B 142 BU-16 3
109 BLK- 18 A A 132 GN- 16 2
147L RED-16 1
1 36 BLU-16 25 BRN-16
16 2 0 BLK-16 ACCESSORY
40 POWER
AIR FILTER 28
RESTRICT A 13 RED-14 160 RED -18 1 1 0 BLK-12
87 TA N-16

78 GR Y-16
13 RED -14
80 YEL-14

BR AKE 52 GROUND STUD


243 BLU-16
122 PUR-16
124 YEL- 16
123 TAN- 16
35 BLU-16
116 RED-16
0 BLK-16
35B BLU-16

B 0 BLK-14
49A GR N-14
126 GRN-16
125 PNK-16

161 BLK-18
70B RED -18
69B WHT-18
109 BLK-18

SWITCH (OP T) 2 2 J1939 TER M.


147R RED-16
147L RED-16

SOLENOID
RESISTOR RH C HAIN CASE
36 BLU-16 35 BLU- 16 158 RED -20 158 RED -20 1
1 76 OR G-16 160 RED -18 2

40 GR Y-16
32 GR N-16
25 BRN-16
15 2 0 BLK-16 O8 OR G-16 160 RED -18 161 BLK-18 29
A 13 RED-14 06 OR G-16 161 BLK-18 3
169 BLK-20 169 BLK-20 4
BA
B 0 BLK-14 247 GRY- 20 PLUG 5 YANMAR DI AGNOSTIC
20B BRN -20 247 GRY-20 PLUG 6 TERMI NAL (YDT)
ACCESSORY 158 RED-20 36 BLU-16 6
41 0 BLK-14
0 BLK-16
35 BLU-16

29 YEL-16
78 GR Y- 16

2 SPEED 0 BLK-16
87 TAN-16
80 YEL-14
35B BLU-16

5
49A GRN-14
13 RED-14
116 RED-15

160 RED-18
126 GRN-16
125 PNK-16
122 PUR -16
124 YEL-16
123 TAN-16
243 BLU -16

POWER
109 BLK- 18

SOLENOID 129 YEL-16


70B RED-18
69B WHT-18

74 BLU-16
147L RED -16
147R RED-16

19 WHT-16 161 BLK-18 35 BLU- 16 148 ORG-16 4


169 BLK-20 O8 OR G-16 GROUND STUD 142 BLU-16 3
1 38 PUR -16 36 BLU-16 06 ORG-16 0 BLK-16 132 GRN-16 2
14 2 0 BLK-16 29 YE L-16 76 ORG-16 AD JAC ENT TO 147R R ED-16 1
33 PNK-16 76 ORG-16 POWER MODULES
0 BLK-16 53 20A BRN-16 20B BRN-20 RE GEN
76 ORG-16 33 PNK-16 EU LIGHTIN G
74 BLU- 16 IN TERLOCK 49 CON NECTOR
0 BLK-16 FUEL PUMP 20A BR N-16
54 35 RH CHAINCASE
0 BLK-16 - 85 +86 36 BLU-16
138 ORG-16 T 78 GR Y-16 87A 247 GRY-20
55 B 0 BLK-16 0 BLK-16
148 ORG-16
132 GRN-14
142 BLU-14
129 YEL-14
130 TAN-16

13 87
1 89 RED-16 30
POWER 2 0 BK-16 140 GRY-16 56
ALL-TAC H GROU ND STUD
SOLENOID RE AR WIP ER
CON NECTIONS RH C HAINCASE
SOL LOC K PILOT
19 WHT-16

O6 ORG-16
24 BLU-16
23 OR G-16
40 GR Y-16
32 GR N-16
25 BRN-16

0 BLK-12
79 PNK-16
76 ORG-16

89 RED -16
08 ORG-16
138 ORG- 16
140 GRY-16

36 BLU-16

-85 +86
110 WHT-16

0 BLK-16 29 YE L-16
12 1 110 WH T-16
2 0 BK-16 74 BLU-16 35 BLU-16
POWER 30 87
ALL-TACH
SOLENOID
GROU ND STUD TAILLIGHT
0 BLK-12

25 BRN-16

79 PNK-16
76 ORG-16
23 ORG-16
32 GR N-16
19 WHT-16
0 BLK-14

08 ORG-16
O6 OR G-16
24 BLU-16
40 GR Y- 16

89 RED -16
42 GR N-14

110 WH T-16
138 ORG-16
140 GRY- 16

36 BLU-16
PLU G

146 PNK-16
49A GRN- 14
148 ORG-16

LEFT SIDE TOWER HORN HA RNESS


08 ORG-16 - 85 CONNEC TOR
76 ORG-16 0 BLK-16 +86 06 ORG-16 32
O6 ORG-16 12 3 4 5 6
79 PNK-16
110 WHT-16 76 OR G-16 O8 OR G-16 TAILLIGHT HAR NESS
05 RED -16 89 RED -16 30 87
36 BLU-16
POWER RELAY B1 12A R ED-10 40 GR Y- 16
9 12B RED-10 25 BRN-16
85- +86 12C R ED-10 138 ORG-16
0 BLK-16 05 RED-16 140 GRY-16
13 RED-14
78 GRY-16
74 BLU-14

12D R ED-10
79 PNK-16
80 YE L-14
76 ORG-16

49A GR N-14
35B BLU-16
116 R ED-15

FUSE PANEL
147 L RED-16
147 R R ED-16

B POWER 02 RED-10 24 BLU-16 SAFETY S TART RELAY


12A RED-10 32 GR N-16 - 85 +86
O2 RED- 10 30 87 23 OR G-16 0 BLK-16 33 PNK- 16
19 WHT-16 87A

50950172/H1021
O2 RED-10
60

01 RD -8 RE LAY PANEL 20A BR N-16


POWER FU SE B1 30 87 20B BRN-20
42 GR N-14

POWER FUSE B2 - 85 +86


148 ORG-16
132 GRN -14
142 BLU-14
129 YEL-16
130 TAN-16
146 PNK-16

21 GRN- 16
49A GR N-14

92 PUR-18
0 BLK-14

147L RED-16
147R RED- 16

01 RD -8 02 RED-10
60
42 GRN-14
49A GR N-14
146 PNK- 14
148 ORG-16

79 PNK-16
74 BLU- 14

80 YEL-14

13 RED-14
76 ORG-16
78 GRY-16

49A GR N-14
116 RED- 15

O2 RED-10
147L RED -16
147R RED-16
35B BLU-16

0 BLK-16 85- +86 05 RED-16 30 87 82 WHT-10 TAIL


12A R ED-10
POWER STAR T SOL. 12B RED-10 LIGH T
12B RED -10 43 RE LAY 12C R ED-10
O2 R ED-10
30 87 12D RED- 10
POWER RELAY B2 02 RED-10 34 FUSE PANEL
42 GRN-14

132 GRN -14


49A GRN-14
148 ORG-16
142 BLU-14
129 YEL-16
130 TAN-16
146 PNK-16

SOL LOCK
147L RED -16
147R RED-16

TAIL LIGHTS/MARKERS
8 85- +86 05 RED-16
0 BLK-16 74 BLU-14 15 20 11 RED- 12
POWER AU X REAR
FUSE PANEL 97 PNK-18 - 85 +86 0 BLK-16 CONTROL AC /HEAT WOR K
A 12C RED- 10
0 BLK-10 O2 R ED-10 30 87 116 RED- 14 10 20 55 WHT- 12 LIGHT
POWER REL AY A1 O2 RED- 10 81 RED -08
0 BLK-0 POWER FU SE A1 30 87 RIDE/2SP ACCESS
O2 RED-10 79 PNk-16 10 30 56 RED -12
60

01 RD -8 GLOW PLUG
44 BACK
RELAY ALAR M RA DIO
O2 RED-10 60 ORG-16
60

GROU ND STUD 01 RD -8 80 YEL-14 5 10


POWER FUSE A2 DOM E
35 BLU- 16

LEFT SIDE TOWER 84 FUEL PU MP STROBE


POWER RELAY A2 84 RED -16
BATTERY 85- +86 78 GRY-16 5 10
0 BLK-16 05 RED-16
DISCONNEC T POWER HORN GAUGES
SWITCH 166 BLU-18 - 85 +86 76 ORG-16 10 10 53 RED -16
12D R ED-10 0 BLK-16
00 BLK-10

O2 RED-10
01 RED-06

30 87 REAR
O2 R ED-10 ACCESS KEY
30 167 ORG- 16 13 RED-14 20 02 RED-14 WORK
87 15
KEY FLASH/ LIGHT
01 RED-06 O2 R ED-10
30

EGR VALVE TURN WIPE/ WASH


0 BK-14

45
49A GN-14

- + STAR T RE LAY 134 PNK- 16 10 15 59 RED-14


AUX
O2 R ED-10
60

CONTROL IN TER LOCK


83 10 A/C 35B BLU-16 DIODE 10 54 RED -14 BACKUP
269 BLK-08

BATTERY R EAR
ACPWR RED- 12 WIPER /WASH ALLTAC H ALAR M A B
FUSE PANEL
136 PUR-14 62 RED -16 TAIL
30 30

HEAT PWR-12 15 10
HE AT SEAT AIR LIGHT
COM PRESS FRT WORK LIGHTS
O2 RED- 10
60

C 135 YEL-16 20 15 214 RED -14


GLOW REAR WOR K LIGH TS SELF-LEVEL
O2 R ED-10
30

213 RED -14 15 5 157 RED -16


00 BLK-10
02 RED -10
167 ORG-16
166 BLU-18
81 RED -08
0 BLK-16
97 PNK- 18
82 WHT-10
21 GR N-16
92 PUR -18
05 RED -16

EC U
00 BLK-10 148 ORG-16 1
0 BLK-16 2
157 RED-16 157 RED -16
135 YEL-16
213 RED -14

134 PNK-16
136 PUR -14

84 RED -16 214 RED-14


53 RED-16 62 RED-16
59 RED -14 54 RED-14
36 BLU-16
36 BLU-16

54 RED-14
87 TA N-16
29 YEL-16
33 PNK-16

20B BRN -20


158 RED -20
169 BLK-20

109 BLK-18
247 GRY- 20
160 RED -1 8
161 BLK-18

59 RED-14
70B RED -18
69B WHT-18
23 OR G-16
25 BRN -16
89 RED -16

19 WHT-16
32 GRN-16
24 BLU- 16
40 GRY-16

0 BLK-16
0 BLK-16
122 PUR-16
124 YEL-16
123 TAN-16
140 GRY-16
138 ORG-16
20A BRN-16

125 PNK-16
243 BLU-16
110 WHT-16

82 WHT-10
81 RED-08
21 GR N-16
97 PNK-18
92 PUR -18
05 RED -16
05 RED -16
00 BLK-10
02 RED-10

62 RED -16
126 GRN -16

166 BLU -18

02 RED -14
167 ORG-16

02 RED-14 53 RED-16
214 RED -14 84 RED-16
60 ORG-16 60 ORG-16
11 RED-12 56 RED -12
55 WHT-12
136 PUR-14
134 PNK-16
213 RED-14

135 YEL-16

55 WHT-12
0 BLK-16 56 RED-12 11 RED-12

2 14 PUR-16
7 120 1 242 RED -18
RE SISTOR

81 RED-8
PLU G
PLU G
PLU G
PLU G 82 WHT-10
82A WHT-12 81 RED-8
PLU G 34 YEL-16 130 TAN- 16 1
82B WHT-12 14 PUR-16 148 ORG-16 42 GRN-14 2
6 PLU G 174 RED-20 132 GRN-14 129 YEL- 16 3
TO 170 BRN -18 175 BLU-20 142 BLU-14 134 PNK- 16 4
ENGINE HARN ESS 34 YE L-16 176 BLK-20 129 YEL-16 142 BLU -14 5
171 R/W-18 170 BRN-18 130 TAN-16 132 GRN-14 6
CONNEC TION 14 PUR-16 171 R/W-18 146 PNK-16 146 PNK-16 7
174 RED -20 242 RED -18 42 GRN-14 148 ORG-16 8
175 BLU -20 223 GRN-18 214 RED-14 199 ORG-20 9
223 GRN-18 60 ORG-16 126 GRN -16 10
176 BLK-20 11 RED-14 125 PNK-16 11
PLUG
1 2 3 4 5 6 7 8 9 101112131415161718

134 PNK-16 123 TAN- 16 12


213 RED-14 122 PUR -16 13 1
126 GRN-16 124 YEL- 16 14
125 PNK-16 60 OR G-16 15 ROPS
123 TAN- 16 24 BLU-16 16
122 PUR-16 23 OR G-16 17 INTERFACE
228 RED-20 124 YEL-16 87 TA N-16 18 HD P26-24- 31ST
231 GRN -20 24 BLU- 16 04 BLU- 16 19
232 BLK-20 23 OR G-16 213 RED -14 20
172 YEL-20 87 TAN- 16 19 WHT-16 21
235 R/W-20 228 RED -20 19 WHT-16 214 RED -14 22
240 BLU -20 231 GRN -20 32 GR N-16 32 GRN-16 23
237 BLK-20 232 BLK-20 160 RED -18 218 GRN-20 24
38 229 BLK-20 235 R/W-20 161 BLK-18 160 RED -18 25
233 RED-20 240 BLU-20 199 ORG-20 161 BLK-18 26
234 BARE-20 237 BLK-20 04 BLU-18 31 ORG-18 27
172 YEL-20 229 BLK-20 218 GRN -18 PLUG 28
227 PNK-20 233 RED-20 31 ORG-18 11 RE D-14 29
TO 230 BLK-20
1 2 3 4 5 6 7 8 9 101112

227 PNK-20 PLUG 30


YANMAR ENGI NE 230 BLK- 20 PLUG 31
HA RNESS C 236D YEL-16
236D YEL-16 241D BLU-16
241D BLU-16 236A YEL-16
236A YEL-16 241A BLU- 16
241A BLU-16 236B YEL-16
236B YEL-16 241B BLU -16 84 RED-16 1
241B BLU-16 236C YEL-16 157 RED -16 34 YEL-16 2
39 236C YEL-16 241C BLU-16 84 RED -16 40 GRY-16 3
241C BLU-16 238 YEL- 16 53 RED-16 53 RED-16 4 2
238A YEL-16 239 BLU -16 59 RED -14 67 PNK-20 5
238 YEL- 16 54 RED -14 135 YEL- 16 6
239 BLU -16 62 RED -16 136 PUR -14 7 ROPS
239A BLU-16 02 RED -14 69A WH T- 16 8
1 2 3 4 5 6 7 8 9 101112

135 YEL-16 29 YEL-16 9 INTERFAC E


136 PUR -16 71 BLK-20 10 HD P24-24- 31PT
40 GR Y-16 70A R ED-16 11
29 YE L-16 36 BLU- 14 12
36 BLU-16 33 PNK-16 13
167 ORG-16 33 PNK-16 25 BRN-16 14
168 PUR-20 25 BRN-16 05 RED-16 15
197 GRY-20 0 BLK-16 20A BR N-16 02 RED-14 16
0 BLK-16 167 ORG-16 140 GRY-16 198 TAN-20 17
219 RED-20 168 PUR -20 138 ORG-16 20A BRN-16 18
222 GRN-20 197 GRY-20 243 BLU-16 59 RED-14 19
37 220 BLK-20 219 RED -20 89 RED-16 54 RED -14 20
225 YEL-16 222 GRN -20 110 WH T- 16 62 RED-16 21
TO 226 BLU -16 220 BLK-20 14 PUR -16 14 PUR -16 140 GRY-16 22
YANMAR ENGINE 264 YEL- 20 263 WHT-20 34 YEL-16 34 YEL-16 138 ORG-16 23
HA RNESS B 263 WHT-20 173 RED -20 05 RED-16 05 RED -16 195 YEL-18 24
PLUG 165 YEL-20 02 RED-10 67 PNK-20 14 PUR -18 25
1 2 3 4 5 6 7 8 9 101112

159 WHT-20 00 BLK-10 69A WHT-20 PLUG 26


178 BLK- 20 71 BLK-20 PLUG 27
179 PNK-20 70A RED-20 243 BLK-16 28
173 RED-20 196 BLK- 20 195 YEL-18 89 RED -16 29
165 YEL-20 225 YEL-16 198 TAN-20 110 WH T-16 30
159 WHT-20 226 BLU -16 157 RED -16 31
14 PUR -16

178 BLK-20 102 ORG- 20


14 PUR -16
34 YEL-16
34 YE L-16

36 179 PNK-20 224 BLK-20


196 BLK- 20 264 YEL-20
102 ORG-20
224 BLK-20
1 23 45 67 8

55 WHT-12 A
PLUG B 61
0 BLK-12 C
PLU G D ROPS
56 RED-12 E IN TER FAC E
1218-6400
GROUND STUD
LH CHAINCASE
71 BLK-20

97 PNK-20
166 BLU-20
92 PUR-20
14 PUR-20
04 BLU-18
198 TAN- 20

220 BLK- 20
109 BLK-20
169 BLK 20
161 BLK-20
05 RED -20
34 YE L-20

196 BLK-20
178 BLK-20
197 GRY- 20
172 YEL-20
67 PNK-20
195 YEL-18

165 YEL-20
247 GRY-20
158 RED -20
171 R/W-18
176 BLK-20
175 BLU-20
21 GR N-16
31 OR G-18

179 PNK- 20
173 RED-20
263 WHT-20
222 GRN -20
219 RED-20
168 PUR-20
70B RED -20

159 WHT-20
69B WHT-20
20B BRN -20
160 RED -20
174 RED -20
218 GRN-18
70A RED-20

170 BRN -18


69A WHT-20

199 ORG-20

264 YEL-20
224 BLK- 20
226 BLU-16
225 YEL-16
239 BLU-16
238 YEL-16
230 BLK-20
232 BLK- 20

236A YEL-16
237 BLK-20
240 BLU-20
235 R/W-20

241A BLU- 16
236D YEL-16
227 PNK- 20
229 BLK-20

102 ORG-20
236C YEL-16
241B BLU-16
236B YEL- 16
241D BLU- 16
231 GRN -20
223 GRN -18

241C BLU-16
233 RED-20
228 RED -20
242 RED -18
197 GRY-20
161 BLK-20

168 PUR-20
160 RED -20
00 BLK-10
02 RED-10
00
02
00
02
00
02

4
60-PIN
PLUG

3
195 YEL-18
BLK-14
BLK-14
BLK-14

ECU CONNECTION
236A YEL-16
92 PUR -20
14 PUR -20
RED -14
RED -14
RED -14

236D YEL-16
236C YEL-16
236B YEL-16
241A BLU-16
241B BLU-16
34 YE L-20
71 BLK-20
04 BLU-18

234 BARE- 20
241D BLU- 16
241C BLU- 16
67 PNK-20
05 RED-20
97 PNK-20
172 YEL-20

237 BLK-20
230 BLK-20
229 BLK-20
240 BLU -20
224 BLK-20
232 BLK-20
226 BLU -16
225 YEL-16
235 R/W-20
239 BLU -16
238 YEL-16
109 BLK-20
196 BLK-20
198 TAN-20

21 GRN-16

264 YEL- 20
233 RED -20
242 RED -18
227 PNK-20
169 BLK 20
31 ORG-18

PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG

223 GRN -18

231 GRN -20


228 RED-20
173 RED-20
70B RED -20
70A RED- 20
159 WHT-20
20B BRN -20
263 WHT-20
218 GRN -18
174 RED-20
219 RED-20
222 GRN -20

PLU G

165 YEL-20
171 R/W-18
176 BLK-20
178 BLK-20
166 BLU-20
175 BLU-20
161 BLK-20
220 BLK-20

102 ORG-20
247 GRY-20
179 PNK-20
197 GRY-20
69B WHT-20
199 ORG-20

94- PIN ECU C ONNECTION


158 RED -20
170 BRN -18
160 RED -20
168 PUR -20

PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
PLU G
69A WHT-20

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10

ENGI NE EC U

GROU ND STUD
LEFT SIDE TOWER
266
SCHEMATICS - ELECTRICAL - CHASSIS
RIGHT
20 RIDE CONT/ 21 47 JOYSTICK
2 SPEED HIGH FLOW
LEFT CONTROL 1 2 3 4 5 6 7 8 9101112 1 2 3 4 5 6 7 8 9 101112 85 PNK-16 267 ORG-16 1 RED
46 HAND LE SWITCHES 27 GRY-16 266 WHT-16 2 WHITE
116 RED-16 3 BLACK

267
ELECTRIC 0 BLK-16
116 RED-16 27 GRY-16 4 BROWN
79 PNK-16 26 WHT-16 60 FLOAT 0 BLK-16 85 PNK-16 5 BLUE
1 ENABLE 267 ORG-16 116 RED-16 6 GREEN
2 76 ORG-16 79 PNK-16 266 WHT-16 245 GRN-16 7 YELLOW
3 O6 ORG-16 76 ORG-16 1 85 PNK-16 245 GRN-16 116 RED-16 8 GRAY
2

0 BLK-16

O BLK-16
4

26 WHT-16

87 TAN-16
27 GRY-16
79 PNK-16
24 BLU-16
39 YEL-16
35 BLU-16
23 ORG-16
86 BRN-16
38 PUR-16
35 BLU-16

127 BRN-16
128 GRY-16
120 PNK-16
126 GRN-16
121 GRN-16

123 TAN-16
124 YEL-16
122 PUR-16

85B PNK-16
116 RED-16
125 PNK-16
26 WHT-16 O6 ORG-16 85B PNK-16
PILOT
PRESSURE
SOLENOID
35 BLU-16 1
0 BLK-16 2 22

HIGH FLOW
SOL-FORWARD

0 BLK-16
27 GRY-16
120 PNK-16 1

85B PNK-16
116 RED-16
245 GRN-16
267 ORG-16
266 WHT-16
127 BRN-16 2 23
42 08 ORG-16

O BLK-16
O BLK-16
27 GRY-16

86 BRN-16
23 ORG-16
38 PUR-16
87 TAN-16
HIGH FLOW

24 BLU-16
39 YEL-16
35 BLU-16
0 BLK-16

26 WHT-16
79 PNK-16
35 BLU-16

123 TAN-16
85B PNK-16

124 YEL-16
122 PUR-16
125 PNK-16
121 GRN-16
128 GRY-16

126 GRN-16
116 RED-16
127 BRN-16
120 PNK-16
FWD HORN
SOL-REVERSE
121 GRN-161
128 GRY-16 2 24
128 GRY-16 35 BLU-16
120 PNK-16 120 PNK-16 STD FLOW
127 BRN-16 127 BRN-16
FLOAT 116 RED-16 121 GRN-16 121 GRN-16 SOL-FORWARD
CONTROL 35 BLU-16 35 BLU-16 128 GRY-16
SOLENOID 0 BLK-16 117 PNK-16 117 PN K-16 1
117 PNK-16 0 BLK-16 0 BLK-16 2 25
118 YEL-16 118 YEL-16
1 86 BRN-16
19 2 0 BLK-16 HYD TEMP STD FLOW
57 SOL-REVERSE
SWITCH 11 243 BLU-16
RIDE 1 118 YEL-16 1
CONTROL 40 GRY-16 A SWITCHABLE 2 O BLK-16 26
SELF-LEVEL 0 BLK-16 2

O BLK-16
SOLENOID

24 BLU-16
86 BRN-16
39 YEL-16
23 ORG-16

O6 ORG-16
79 PNK-16
38 PUR-16

76 ORG-16
SOLENOID GROUND STUD
1 39B YEL-16
18 2 0 BLK-16 RH CHAINCASE
HYD FILTER 0 BLK-16 1
51 267 ORG-16 2
RIDE RESTRICT 118 YEL-16 PLUG 3 0 BLK-12
117 PNK-16 PLUG 4 STD. AUXILIARY GROUND STUD
CONTROL SWITCH 0 BLK-16 PLUG 5 HYDRAULICS
SOLENOID 30 A 80 YL-14 245 GRN-16

24 BLU-16
23 ORG-16
PLUG

0 BLK-16
32 GRN-16 6 CONTROL MODULE LH CHAINCASE

86 BRN-16
38 PUR-16
79 PNK-16
76 ORG-16
O6 ORG-16

39 YEL-16
B 266 WHT-16 35B BLU-16 7
1 39A YEL-16 BACKUP 147L RED-16 267 ORG-16 245 GRN-16 8 59
17 2 0 BLK-16 ALARM 116 RED-16 266 WHT-16 9 48
35B BLU-16 118 YEL-16 10
SWITCH 117 PNK-16 11
86 BRN-16 116 RED-16 12 EU LIGHTING
08 ORG-16 39 YEL-16
86 BRN-16 38 PUR-16 31 A 147R RED-16 CONNECTOR
39 YEL-16 B JUMPER USED LH CHAINCASE
0 BLK-14 0 BLK-14 50 FUEL 49A GRN-14 27 FOOT THROTTLE WITH HAND
36 BLU-16 08 ORG-16 SENDER BACKUP 0Y BK-14 6
38 PUR-16 36 BLU-16 ALARM #47 FOOT OPTION 130 TN-16 5
JOYSTICK 0 BLK-16 70B RED-18 C C
SUPPLY SOL SWITCH 69A WHT-18 B B
148 OR-16 43
142 BU-16 2
109 BLK-18 A A 132 GN-16 1
1 36 BLU-16 25 BRN-16 147L RED-16
16 2 0 BLK-16 ACCESSORY
40 POWER
AIR FILTER
RESTRICT A 13 RED-14 0 BLK-12

87 TAN-16

78 GRY-16
13 RED-14
80 YEL-14
GROUN D STUD

243 BLU-16
116 RED-16
0 BLK-16
35B BLU-16
BRAKE

126 GRN-16
125 PNK-16
122 PUR-16
124 YEL-16
123 TAN-16
35 BLU-16
B 0 BLK-14

49A GRN-14
109 BLK-18
52 SWITCH (OPT)

147R RED-16
SOLENOID
163 PNK-18 1 28 RH CHAINC ASE
1 36 BLU-16 1
2 160 BLK-18 2 2

25 BRN-16
15

40 GRY-16
32 GRN-16
0 BLK-16 A 13 RED-14
B 0 BLK-14 35 BLU-16 163 PNK-18
BA 76 ORG-16 05 RED-18 05 RED-18 1
O8 ORG-16 160 RED-18 160 RED-18 2 29
41 ACCESSORY 06 ORG-16 160 BLK-18 160 BLK-18 3 0 BLK-14 6

0 BLK-16
78 GRY-16
35 BLU-16

87 TAN-16
2 SPEED 0 BLK-16

80 YEL-14
35B BLU-16
4

49A GR N-14
13 RED -14
116 RED-15

125 PNK-16
122 PUR-16
124 YEL-16
123 TAN-16
163 PNK-18 0 BLK-20 5

126 GRN-16 147L RED-16


243 BLU-16
0 BLK-18 129 YEL-16

70B RED-18
69A WHT-18
109 BLK-18
147L RED-16 70B RED-18
147R RED-16 69A WHT-18
SOLENOID POWER 21 GRN-18 29 YEL-16 5 4
19 WHT-16 PLUG 6 148 ORG-16
05 RED-18 74 BLU-16 PLUG 142 BLU-16 3
1 38 PUR-16 160 RED-18 35 BLU-16 132 GRN-16 2
14 2 0 BLK-16 160 BLK-18 O8 ORG-16 1
53 0 BLK-18 06 ORG-16 147R RED-16
0 BLK-16 29 YEL-16 76 ORG-16
33 PNK-16 76 ORG-16
20 BRN-16 21 GRN-18 EU LIGHTING
0 BLK-16 54 35 FUEL PUMP 76 ORG-16 33 PNK-16 49 CONNECTOR
74 BLU-16 20 BRN-16
T 78 GRY-16 GROUN D STUD RH CHAINCASE
138 ORG-16 55 B 0 BLK-16 0 BLK-16
13 ADJACENT TO
132 GRN-14
142 BLU-14
148 ORG-16
129 YEL-14
130 TAN-16

1 89 RED-16
POWER 2 0 BK-16 140 GRY-16 56 POWER MODULES
SCHEMATICS - ELECTRICAL - CHASSIS

ALL-TACH GROUND STUD


REAR WIPER RH CH AINCASE
SOLENOID CONNECTIONS

19 WHT-16

0 BLK-12
O6 ORG-16
24 BLU-16
23 ORG-16
40 GRY-16
32 GRN-16
25 BRN-16

79 PNK-16
76 ORG-16

89 RED-16
08 ORG-16
138 ORG-16
140 GRY-16

36 BLU-16
110 WHT-16
12 SOL LOCK PILOT
1 110 WHT-16
2 0 BK-16 0 BLK-16 -85 +86 29 YEL-16
POWER
ALL-TACH 74 BLU-16 35 BLU-16
SOLENOID 30 87
TAILLIGHT
GROUND STUD HARNESS

0 BLK-12

32 GRN-16
25 BRN-16
19 WHT-16

79 PNK-16
76 ORG-16
O6 ORG-16
24 BLU-16
23 ORG-16
40 GRY-16
0 BLK-14

89 RED-16
08 ORG-16
110 WHT-16
138 ORG-16
140 GRY-16
42 GRN-14

36 BLU-16
LEFT SIDE TOWER
PLUG

CONNECTOR
146 PNK-16
49A GRN-14
148 ORG-16

08 ORG-16
76 ORG-16 HORN 32
O6 ORG-16
79 PNK-16 0 BLK-16 -85 +86 06 ORG-16 12 3 4 5 6
110 WHT-16 TAILLIGHT HARNESS
05 RED-16 89 RED-16
36 BLU-16 76 ORG-16
RED-16

12A RED-10 40 GRY-16 30 87 O8 ORG-16


9 12B RED-10 25 BRN -16
0 BLK-16 85- +86 12C RED-10 138 ORG-16
79 PNK-16

05 RED-16 140 GRY-16


147RRED-16
13 RED-14
78 GRY-16

12D RED-10
76 ORG-16
74 BLU-14

80 YEL-14
35B BLU-16
116 RED-15

POWER 02 RED-10 24 BLU-16


O2 RED-10 30 12A RED-10 32 GRN-16
87 23 ORG-16 SAFETY START RELAY
19 WHT-16
O2 RED-10 0 BLK-16 - 85 +86 33 PNK-16
87A
42 GRN-14

92 PUR-18 -85 +86 21 GRN-16 20 BRN-16 21 GRN-18


148 ORG-16
132 GRN-14
142 BLU-14
129 YEL-16
130 TAN-16
146 PNK-16
0 BLK-14

49A GRN-14

60 60
02 RED-10
147L RED-16
147R RED-16

30 87
42 GRN-14
146 PNK-14
49A GRN-14
148 ORG-16

79 PNK-16
74 BLU-14
80 YEL-14
13 RED-14
76 ORG-16
78 GRY-16

49A GRN-14
35B BLU-16 49A GRN-14
116 RED-15

O2 RED-10 82 WHT-10
147L RED-16
147R RED-16 147L

0 BLK-16 85- +86 05 RED-16 30 87 268 RED-16 268 RED-16 10 02 RED-10 TAIL
12A RED-10 LIGHT
POWER 43 12B RED-10 ECU
O2 RED-10 30 12B RED-10 12C RED-10
87 268 RED-16 12D RED-10
02 RED-10
SOL TAIL LIGHTS/MARKERS
42 GRN-14

132 GRN-14
49A GRN-14
148 ORG-16
142 BLU-14
129 YEL-16
130 TAN-16
146 PNK-16

147L RED-16
147R RED-16

0 BLK-16 85- +86 05 RED-16 LOCK


74 BLU-14 11 RED-12
8 15 20 REAR
POWER AUX AC/HEAT WORK
12C RED-10 97 PNK-18 -85 +86 0 BLK-16
CONTROL
0 BLK-10 O2 RED-10 30 87 116 RED-14 10 20 55 WHT-12 LIGHT
O2 RED-10 81 RED-08 RIDE/2SP ACCESS
0 BLK-0 30 87
O2 RED-10 79 PNk-16 10 30 56 RED -12
44 BACK RADIO
O2 RED-10 ALARM

60 60
80 YEL-14 5 10 60 ORG-16
84 DOME
FUEL PU MP
35 BLU-16

GROUND STUD STROBE


BATTERY 0 BLK-16 85- +86 78 GRY-16 5 10 84 RED -16
LEFT SIDE TOWER 05 RED-16
DISCONNECT POWER HORN GAUGES
SWITCH 12D RED-10 93 GRN-18 -85 +86 268 RED-18 76 ORG-16 10 10 53 RED -16

00 BLK-10
01 RED-06
O2 RED-10 30 87 REAR
268 RED-16 94 RED-16 ACCESS KEY
30 87 13 RED-14 20 15 02 RED-14 WORK
01 RED-06 O2 RED -10 FLASH/ WIPE/ LIGHT
45 WASH
0 BK-14

- 134 PNK-16TURN 20 15 59 RED-14


49A GN-14

+ AUX
O2 RED -10 CONTROL INTERLOCK
83 BATTERY 10 35B BLU-16 DIODE 10 54 RED-14

269 BLK-08
HEAT PWR-12 REAR ALL BACKUP AB
FUSE PANEL WIPER/WASH TACH ALARM
ACPWR RED-12 136 PUR-14 15 10 62 RED-16 TAIL
95 YEL-18 -85 +86 05 RED-18 SEAT AIR FRT WORK LIGHT
COMPRESS LIGHTS

60 30 30 60 30
O2 RED-10 94C RED-16 96 PNK-16 135 YEL-16 20 15 214 RED-14
30 87 REAR WORK LIGHTS SELF-LEVEL
213 RED-14 15 5 157 RED-16
46
34 FUSE PANEL 148 ORG-16 1
00 BLK-10 O BLK-14 2
213 RED-14

157 RED-16 157 RED-16


134 PNK-16
136 PUR-14
135 YEL-16

84 RED-16 214 RED-14


53 RED-16 62 RED-16
7 59 RED-14 54 RED-14
54 RED-14 59 RED-14
62 RED-16 02 RED-14
STARTER 37 82 WH-14 A 02 RED-14 53 RED-16

94 RED-16
94C RED-16
214 RED-14 84 RED-16
60 ORG-16 60 ORG-16
00 BLK-10
96 PNK-16
93 GRN-18
81 RED-08
0 BLK-16
97 PNK-18
82 WHT-10
21 GRN-18
92 PUR-18
05 RED-16

95 YEL-18

11 RED-12 56 RED-12
135 YEL-16
136 PUR-14
134 PNK-16
213 RED-14

55 WHT-12 55 WH T-12
56 RED-12 11 RED-12
33 PNK-16
36 BLU-16
29 YEL-16

87 TAN-16
25 BRN-16
89 RED-16

21 GRN-18
0 BLK-18
40 GRY-16

23 ORG-16
140 GRY-16
138 ORG-16
110 WHT-16

19 WHT-16
32 GRN-16
24 BLU-16
243 BLU-16
20 BRN-16

05 RED-18
126 GRN-16
125 PNK-16
122 PUR-16
124 YEL-16
123 TAN-16

109 BLK-18

0 BLK-16
70B RED-18
69A WHT-18
163 PNK-18

82 WHT-10
160 RED-18
160 BLK-18

81 RED-08
00 BLK-10
96 PNK-16

92 PUR-18
97 PNK-18
93 GRN-18
95 YEL-18
05 RED -16
21 GRN-18

94 RED -18
94B RED-18

94D RED-18

ENGINE
HEATER 82 WHT-10
(GRID ) 81 RED-08
130 TAN-16 1
148 ORG-16 42 GRN-14 2
132 GRN-14 129 YEL-16 3
0 BLK-16 142 BLU-14 134 PNK-16 4
129 YEL-16 142 BLU-14 5
130 TAN-16 132 GRN-14 6
146 PNK-16 146 PNK-16 7
42 GRN-14 148 ORG-16 8
214 RED-14 PLUG 9
60 ORG-16 126 GRN-16 10
11 RED-14 125 PNK-16 11
101 GRN-16 94A RED-16 134 PNK-16 123 TAN-16 12
99 ORG-16 94D RED-18 213 RED-14 122 PUR-16 13 1
00 BLK-16 126 GRN-16 124 YEL-16 14
98 TAN-18 125 PNK-16 60 ORG-16 15 ROPS
PLUG 00 BLK-16 123 TAN-16 24 BLU-16 16

4H4J4K4L4M
21 GRN-18 122 PUR-16 23 ORG-16 17 INTERFACE
05 RED-18 124 YEL-16 87 TAN-16 18
PLUG 92 PUR-18 24 BLU-16 04 BLU-18 19 HDP26-24-31ST
PLUG 97 PNK-18 23 ORG-16 213 RED-14 20
PLUG 93 GRN-18 87 TAN-16 19 WHT-16 21
PLUG 95 YEL-18 19 WHT-16 214 RED-14 22
PLUG 21 GRN-18 32 GRN-16 32 GRN-16 23
106 PUR-18 05 RED-18 160 RED-18 PLUG 24

50950172/H1021
97 PNK-16 160 BLK-18 160 RED-18 25
114 GRY-16 160 BLK-18 26
92 PUR-18 04 BLU-18 31 ORG-14 27
164 PUR-18 31 ORG-14 PLUG 28

3H3J3K3L3M4A4B4C4D4E4F4G
164 GRY-18 11 RED-14 29
PLUG PLUG 30
102 ORG-18 PLUG 31
PLUG
14B PUR-18
PLUG
67 PNK-18

3A3B3C3D3E3F3G
105 YEL-18
PLUG
3 00 BLK-16 84 RED-16 1

ECU
163 PNK-18 67 PNK-18 157 RED-16 34 YEL-14 2
PLUG 04 BLU-18 84 RED-16 40 GRY-16 3
69C WHT-18 163 PNK-18 53 RED-16 53 RED-16 4
PLUG 160 RED-18 59 RED-14 67 PNK-18 5
PLUG 160 BLK-18 54 RED-14 135 YEL-16 6
PLUG 14B PUR-18 62 RED-16 136 PUR-14 7
94D RED-18 109 BLK-18 02 RED-14 69 WHT-16 8
04 BLU-18 71 BLK-18 135 YEL-16 29 YEL-16 9
PLUG 70A RED-18 136 PUR-14 71 BLK-18 10
104 GRY-18 69C WHT-18 40 GRY-16 70 RED-16 11
94A RED-16 104 GRY-18 29 YEL-16 36 BLU-14 12
00 BLK-16 106 PUR-18 36 BLU-16 33 PNK-16 13
160 RED-18 103 BRN-18 33 PNK-16 25 BRN-16 14
160 BLK-18 105 YEL-18 25 BRN-16 05 RED-16 15 ROPS

1H1J1K1L1M2A2B2C2D2E2F2G2H2J2K2L2M
70A RED-18 101 GRN-16 20 BRN-16 02 RED -14 16
109 BLK-18 100 BLU-18 05 RED-18 96 PNK-16 140 GRY-16 PLUG 17 INTERFACE
100 BLU-18 114 GRY-16 05 RED-16 70B RED-18 138 ORG-16 20 BRN-16 18
71 BLK-18 99 ORG-16 67 PNK-18 69A WHT-18 243 BLU-16 59 RED-14 19 HDP24-24-31PT
93 GRN-18 98 TAN-18 163 PNK-18 109 BLK-18 89 RED-16 54 RED-14 20
95 YEL-18 102 ORG-18 04 BLU-18 163 PNK-18 110 WHT-16 62 RED -16 21

1B 1D 1F 1H 1K 1M 2B 2D 2F 2H 2K 2M 3B 3D 3F 3H 3K 3M 4B 4D 4F 4H 4K 4M
PLUG 164 PUR-18 160 RED-18 05 RED-18 14 PUR-18 140 GRY-16 22
1A 1C 1E 1G 1J 1L 2A 2C 2E 2G 2J 2L 3A 3C 3E 3G 3J 3L 4A 4C 4E 4G 4J 4L
1A1B1C1D1E1F1G 103 BRN-18 164 GRY-18 160 BLK-18 160 RED-18 34 YEL-14 138 ORG-16 23
14B PUR-18 160 BLK-18 05 RED-16 PLUG 24
109 BLK-18 04 BLU-18 14 PUR-18 25
71 BLK-20 31 ORG-14 67 PNK-18 PLUG 26
70B RED-18 69 WHT-16 PLUG 27
70A RED-20 70 RED-16
14A PUR-18 14 PUR-18
14B PUR-18 71 BLK-18 243 BLK-16 28
69C WHT-18 69A WHT-18 34 YEL-14 70 RED-16 89 RED-16 29
69B WHT-18 69 WHT-16 05 RED-16 110 WHT-16 30
14A PUR-18 67 PNK-18 157 RED-16 31
104 GRY-18 96 PNK-16 69 WHT-16
31 ORG-14 104 GRY-18 31 ORG-14 71 BLK-18
106 PUR-18 106 PUR-18 34 YEL-14 70 RED-16
PLUG 103 BRN-18
PLUG 105 YEL-18 55 WHT-12 A 61
103 BRN-18 101 GRN-16 PLUG B
94B RED-14 100 BLU-18 0 BLK-12 C
105 YEL-18 114 GRY-16 PLUG D ROPS
101 GRN-16 99 ORG-16 56 RED-12 E INTERFACE
100 BLU-18 98 TAN-18 1218-6400
114 GRY-16 102 ORG-18
PLUG 164 PUR-18 GROUND STUD
6 99 ORG-16 164 GRY-18 LH CHAINCASE
69B WHT-14 94B RED-14
ENGINE

14A PUR-18 69B WHT-16


98 TAN-18 96 PNK-16
CONNECTION

102 ORG-18 14A PUR-18


96 PNK-16 31 ORG-14
34 YEL-14 34 YEL-14
164 PUR-18
164 GRY-18
ABC D E F GHJ K L MNP R S T U VWX

NOTE: WIRE 164 IS A TWISTED PAIR CABLE


Non-DPF Models

PRINTED IN USA
SCHEMATICS - ELECTRICAL - ROPS/FOPS
STROBE RADIO LEFT RIGHT DOME
LIGHT FRONT FRONT LIGHT
32 (OPT) 31 1 2 3 (OPT) 30 WORK 21 WORK 22
LIGHT

60 ORG-16
141 PNK-16
LIGHT

61 GRN-16

143 BRN-16
0 BLK-16

143 BRN-16
0 BLK-16

84 RED-16
0 BLK-16

0 BLK-16

0 BLK-16
3-PIN METRIPACK
DEUTSCH CONNECTOR
DT06-3S ABC A B C TOWER CONNECTOR
TO WIPER MOTOR DEUTSCH
(TO DOOR SWITCH) CONNECTOR

139 TN
59 RD
DT06-6S

52 WH
59 RD

0 BK
NC
1 0 BLK-16
ELECTRONIC 2 53 RED-16
3 160 RED-18
DISPLAY 4 160 BLK-16
5 PLUG
6 25 BRN-16
13
34 YEL-16 1
ROPS

DEUTSCH DT06-12S
19 WHT-16 2
32 GRN-16 3

59 RD
59 RD
139 TN
52 WH
40 GRY-16 4

0 BK
CAB DOOR 14 PUR-16 5 ANALOG FRONT WIPER REAR WIPER
SWITCH
ELECTRICAL
31 ORG-16 6 DISPLAY SWITCH
HARNESS 67 PNK-16 7 (EU ONLY) 137 YEL-16
15 BRN-16 8 (OPTIONAL)
04 BLU-16 9 2 1 2
87 TAN-16 10 1 0 BK
24 BLU-16 11 7 8

54 RED-16
23 ORG-16 1 136 PUR-16
SCHEMATIC
12 3 3

30 PUR-16

0 BLK-16
59B RED-16
37 GRN-16
143 BRN-16
2 3

52 WH

54 RED-16
139 TN
29 5 6 138 OR

139 TAN-16
59 RD
5 6

0 BK

59A RED-16

140 GRY-16
16 17 18
136 PUR-16
DCBA
4-PIN DEUTSCH CONNECTOR
DT06-4S
DEUTSCH SINGLE
FEMALE SOCKET
50352423 PARK BRAKE
SWITCH

(JIFFY SPLICE) 125 PNK-16

53 RED-16
124 YEL-16 198 TAN-16
123 TAN-16
TO WIPER/WASHER/ HIGH FLOW 126 GRN-16 199 ORG-16
DOOR SWITCH 53 RED-16
(OPT) 81 36 8 3 6 10
2 1 TURN SIGNAL
A 139 TAN-16 SWITCH 18A
B 52 WHT-16 27 3 (EU ONLY) DPF REGEN
23 D C 0 BLK-16 7 2 SWITCH
72 5 9

195 YEL-16
59C RED-16 122 PUR-16 JUMPER
53 RED-16
4-PIN DEUTSCH CONNECTOR 0 BLK-16
DT04-4P 141 PNK-16 218 GRN-16
14/14A

Electrical ROPS/FOPS Schematic


3 2 5
7 IGNITION SW
ACC 61 GRN-16
2 3 IGN

84 RED-16
2 3 1 05 RED-16
28 OFFST
FLASHER HIGH/LOW ON 20 BRN-16
STROBE (DOM. OPT. BEAM ST
(OPT) OR EU) (EU ONLY) BAT 02 RED-14

SN 175850 and Before SELF-LEVEL 0 BLK-16


SWITCH 0 BLK-16 PWR ALLTACH
SWITCH
(OPT) (OPTIONAL)
7 7 8

(except 175846-848)
89 RED-16
2 3 243 BLU-16 1
2 89 RED-16
33 157 RED-16 3
215 PNK-16
216 PUR-16 5 6 110 WHT-16
217 GRY-16 13

246 PNK-16
62 RED-16
1 3 4 6 LIGHT
2 5 SELECTOR
SWITCH
26A METRIPACK
0 BLK-16 ACCELERATOR DIAL
1216-2210
148 ORG-16
133 ORG-16 A 71 BLK-16
MASTER B 69A WHT-16
3 C 70 RED-16
LIGHTS D PLUG
2 SWITCH E PLUG
F PLUG
26 12
11A RED-14
24
B 0 BLK-12 4-PIN WEATHERPACK TOWER
A 6
55 WHT-12
SEAT 36 BLU-14 1

DEUTSCH
HVAC PWR

DT06-6S
A BCD PWR 29 YEL-16 2
1201-5792 15 BRN-16 3
NOTE A: 37 GRN-16 4
WEATHERPACK PLUG 5
ROPS 6
GROUND 33 PNK-16

135 YEL-16
59C RED-16

10 WHT-16
RED WIRE IS SIGNALING CIRCUIT FOR

141 PNK-16

54 RED-16
23 ORG-16
60 ORG-16

31 ORG-16
52 WHT-16
139 TAN-16
61 GRN-16

19 WHT-16
32 GRN-16

53 RED-16
40 GRY-16
14 PUR-16
67 PNK-16
10

15 BRN-16
24 BLU-16
04 BLU-16
87 TAN-16

0 BLK-16
34 YEL-16
RING TERMINAL TO SAFETY

0 BLK-16

0 BLK-16
INTERLOCK

11A RED-14
217 GRY-16
133 ORG-16
148 ORG-16
216 PUR-16
215 PNK-16

126 GRN-16
125 PNK-16
122 PUR-16

143 BRN-16
141 PNK-16
ISO/EU OPERATING MODE.

55 WHT-12

157 RED-16
243 BLU-16

123 TAN-16
124 YEL-16
84 RED-16
0 BLK-16
6A MODULE

0 BLK-16
BLACK WIRE IS SIGNALING CIRCUIT FOR 54 RED-16 1
0 BLK-16 0 BLK-16 2
10 WHT-16 3
NASO/DOMESTIC OPERATING MODE. ACCESSORY 17 GRN-16 4

DEUTSCH
DT06-12S
59C RED-16
30 PUR-16 5

141 PNK-16
60 ORG-16
31 ORG-16

23 ORG-16

61 GRN-16
19 WHT-16
32 GRN-16

67 PNK-16

52 WHT-16
PLUG

53 RED-16
15 BRN-16
139 TAN-16
04 BLU-16
24 BLU-16

40 GRY-16
14 PUR-16
87 TAN-16

34 YEL-16
40 GRY-16 67
0 BLK-16

0 BLK-16 56 RED-12 PLUG


PLUG 8
11 52 WHT-16 9
PLUG 10

140 GRY-16
59B RED-16

218 GRN-16
143 BRN-16

199 ORG-16

246 PNK-16
59A RED-16
133 ORG-16

139 TAN-16
148 ORG-16

37 GRN-16

195 YEL-16
126 GRN-16

143 BRN-16
11

217 GRY-16

215 PNK-16

198 TAN-16
216 PUR-14

141 PNK-16
11A RED-14
125 PNK-16
122 PUR-16

157 RED-16
PLUG 12

54 RED-16

62 RED-16
243 BLU-16

30 PUR-16
55 WHT-12
123 TAN-16
124 YEL-16
84 RED-16
AUXILIARY PLUG

0 BLK-16
9
LIGHTING
130 TAN-16
8 1 36 HARNESS

59B RED-14
59A RED-14
0 BK 7 2

140 GRY-16
143 BRN-16

199 ORG-16
218 GRN-16
135 YEL-16

246 PNK-16
54 RED-16
139 TAN-16
135 YEL-16 10 WHT-16

195 YEL-16
198 TAN-16

62 RED-16
37 GRN-16
54 RED-16

30 PUR-16
RESTRAINT 8

0 BLK-16
11 RED-16 BAR
SWITCH
2 1
7 1 132 GRN-14 217 GRY-16

54 RED-16
0 BLK-16
10 WHT-16
141 PNK-16 216 ORG-16
133 PUR-14
2 3 139 TAN-16 148 ORG-16
142 BLU-14

54 RED-16
52 WHT-16

17 GRN-16
15 BRN-16 215 PNK-16
61 GRN-16 141 PNK-16
53 RED-16 11A RED-14
DT04-12P DT06-12S 67 PNK-16 126 GRN-16
14 PUR-16 125 PNK-16
WITH 1011-349-1205 34 YEL-16 123 TAN-16
59C RED-16 122 PUR-16 54 RED-14
40 GRY-16 124 YEL-16 55 WHT-12
145 YEL-14 1 1 217 GRY-16 143 BRN-16 143 BRN-16
132 GRN-162 2 132 GRN-14 217 GRY-16 133 ORG-16 139 TAN-16 135 YEL-16 30 PUR-16 56 RED-12
142 BLU-14 3 3 142 BLU-14 133 ORG-16 215 PNK-16 139 TAN-16 52 WHT-16 143 BRN-16 37 GRN-16 70 RED-16
134 PNK-16 4 4 215 PNK-16 143 52 WHT-16 15 BRN-16 139 TAN-16 10 WHT-16 69A WHT-16
149A BRN-1656 5 133 ORG-16 143 BRN-16 216 BRN-16
PUR-14 15 BRN-16 61 GRN-16 246 PNK-16 160 RED-18 71 BLK-16
6 216 PUR-14 246 PNK-16 61 GRN-16 246 PNK-16 218 GRN-16 160 BLK-18 110 WHT-16
0 BLK-16 7 7 0 BLK-16 246 PNK-16 62 RED-16 160 RED-18 218 GRN-16 199 ORG-16 52 BRN-16
WHT-16 89 RED-16
130 TAN-16 8 8 130 TAN-16 62 RED-16 36 BLU-14 160 BLK-18 157 RED-16 160 RED-18 62 RED-16 15 02 RED-14
129 YEL-16 9 9 129 YEL-16 36 BLU-14 148 ORG-16 246 PNK-16 160 BLK-18 198 TAN-16 61 GRN-16 20 BRN-16
11 RED-16 10 10 11B
215 RED-14 130 TAN-16 199 ORG-16 218 GRN-16 243 BLU-16 199 ORG-16 195 69A WHT-16 05 RED-16
PLUG 11 11 PNK-16 42 GRN-14 126 GRN-16 199 ORG-16 84 RED-16 59BYEL-16
RED-16 84 RED-16 61 GRN-16
EMPTY PLUG 12 12 216 PUR-16 129 YEL-16 125 PNK-16 40 GRY-16 40 GRY-16 59A RED-16 53 RED-16 136 PUR-16
2 214 RED-16 134 PNK-16 123 TAN-16 53 RED-16 53 RED-16 140 GRY-16 36 BLU-14 138 ORG-16
3 WORK/ROAD LIGHT 213 RED-16 142 BLU-14 122 PUR-16 62 RED-16 62 RED-16 52 WHT-16 40 GRY-16 137 YEL-16
EMPTY D 143 BRN-16 132 GRN-14 124 YEL-16 59C RED-16 59B RED-16 160 RED-18 29 YEL-16 25 BRN-16
1 EMPTY 146 PNK-16 146 PNK-16 218 GRN-16 59A RED-16 160 BLK-18 71 BLK-16 160 RED-18
6 50 WHT-16 42 GRN-14 213 RED-14 160 RED-18 36 BLU-14 36 BLU-14 36 BLU-14 70 RED-16 160 BLK-18
5 270 WHT-16 87 30 214 RED-16 36 BLU-16 214 RED-14 160 BLK-18 34 YEL-16 135 YEL-16 15 BRN-16 33 PNK-16 53 RED-16
4 62A RED-16 11B RED-16 11A RED-14 14 PUR-16 136 PUR-16 61 GRN-16 25 BRN-16 84 RED-16
134 PNK-14 270B WHT-16
87A 246 PNK-16 0 BLK-16 67 PNK-16 69A WHT-16 69A WHT-16 05 RED-16 36 BLU-14
PLUG 217 GRY-16 29 YEL-16 84 RED-16 02 RED-14 29 YEL-16
149 BRN-16 86+ 85- 217 GRY-16 71 BLK-16
70 RED-16
53 RED-16
110 WHT-16
20 BRN-16 15 BRN-16
138 ORG-16 37 GRN-16
33 PNK-16 40 GRY-16 89 RED-16 33 PNK-16
25 BRN-16 29 YEL-16 110 WHT-16 10 WHT-16
05 RED-16 71 BLK-16 56 RED-12 30 PUR-16
FRT WORK LIGHTS 02 RED-14 70 RED-16 137 YEL-16 40 GRY-16
A 198 TAN-16 33 PNK-16 136 PUR-16 52 WHT-16
20 BRN-16 25 BRN-16
143 BRN-16 87 30 54 RED-14 05 RED-16
SEE PLUG 270B WHT-16 140 GRY-16 02 RED-14
87A 138 ORG-16 20 BRN-16
195 YEL-16 138 ORG-16
NOTE A 133 ORG-16 86+ 85- 217 GRY-16 89 RED-16 89 RED-16
110 WHT-16 136 PUR-16
55 WHT-12

F ROAD LIGHTS 0 BLK-16 0 BLK-16


0 BLK-16
145 YEL-14 87 30
143 BRN-16 270 WHT-16
A1 87A
B1 129C YEL-16 216 PUR-16 86+ 85- 217 GRY-16
A2 151 GRN-16
B2 129A YEL-16
A3 152 YEL-16
B3 130C TAN-16
A4 50 WHT-16 TAILLIGHTS
B4 130A TAN-16 C
A5 PLUG
B5 PLUG 146 PNK-16 87 30 11B RED-16
A6 129B YEL-16
B6 PLUG PLUG
A7 130B TAN-16 87A
B7 11 RED-16 216 PUR-16 86+ 85- 217 GRY-16
A8 0 BLK-16
B8
REAR WORK LIGHTS
B
42 GRN-14 87 30 213 RED-16
PLUG
87A 0 BLK-16
215 PNK-16 86+ 85-
148A ORG-16

FLASHER
146A PNK-16

126 GRN-16
213 RED-14
214 RED-14
11B RED-16
11A RED-16
199 ORG-16

122 PUR-16
218 GRN-16

69A W HT-16
132 GRN-14

125 PNK-16

160 RED-18

138 ORG-16
60 ORG-16
23 ORG-16

134 PNK-16

136 PUR-14

140 GRY-16

110 WHT-16
31 ORG-16

142 BLU-14

157 RED-16
129 YEL-16

123 TAN-16
124 YEL-16
160 BLK-18

243 BLU-16
19 WHT-16
32 GRN-16
130 TAN-16

198 TAN-16

195 YEL-16
42 GRN-14

67 PNK-16

33 PNK-16
25 BRN-16
05 RED-16
02 RED-14
20 BRN-16
135 YEL-16
54 RED-14

89 RED-16
24 BLU-16

14 PUR-16

59 RED-14

70 RED-16
04 BLU-16

84 RED-16
40 GRY-16
53 RED-16
62 RED-16
36 BLU-14
87 TAN-16

34 YEL-16

29 YEL-16
71 BLK-16

136 PUR-16
137 YEL-16
MODULE
E BRAKE/ALL-TACH

0 BLK-16
CONNECTION
246 PNK-16 87 30 62A RED-16
PLUG 87A
0 BLK-16
36A BLU-16 86+ 85- TO REAR
ABC WIPER/WASHER
148A ORG-16
146A PNK-16

56 RED-12
132 GRN-14
199 ORG-16
126 GRN-16

218 GRN-16

69A W HT-16

138 ORG-16
134 PNK-16

125 PNK-16
122 PUR-16

213 RED-14

160 RED-18

136 PUR-14

110 WHT-16
157 RED-16
142 BLU-14

243 BLU-16
60 ORG-16
23 ORG-16

214 RED-14

31 ORG-16

140 GRY-16
130 TAN-16
129 YEL-16

123 TAN-16
124 YEL-16

160 BLK-18

135 YEL-16

TAN-16

195 YEL-16

55 WH-12
42 GRN-14

32 GRN-16
19 WHT-16

11 RED-14

84 RED-16
40 GRY-16
53 RED-16
67 PNK-16

70 RED-16
33 PNK-16
25 BRN-16
05 RED-16
02 RED-14
20 BRN-16
59 RED-14
54 RED-14

14 PUR-16

89 RED-16
24 BLU-16
04 BLU-16

36 BLU-14

62 RED-16
87 TAN-16

34 YEL-16

29 YEL-16
71 BLK-16

0 BK-12
3-PIN WEATHERPACK

PLUG
PLUG
PLUG
PLUG
PLUG

PLUG
PLUG
7 SHROUD

198

C
D
B

A
B
E
5-PIN

10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

11
11

1
2
3
4
5
6
7
8
9
D
1
2
3
4
5
6
7
8
9

A 1208-4891
5A C 61
1 2
TOP VIEW 31 PIN
PDM MODULE 31 PIN DEUTSCH PLUG
48 44 40 36 32 28 24 20 16 12 8 4 DEUTSCH RECEPTACLE
47 43 39 35 31 27 23 19 15 11 7 3 HDP26-24-31ST
HDP24-24-31PT
46 42 38 34 30 26 22 18 14 10 6 2 TO
45 41 37 33 29 25 21 17 13 9 5 1 TO TO CHASSIS
CHASSIS CHASSIS
HARNESS HARNESS
HARNESS
86 30 F E
87 87A85

NOTCH ORIENTATION

PRINTED IN USA 50950172/H1021 268


SCHEMATICS - ELECTRICAL - ROPS/FOPS

Electrical ROPS/FOPS Schematic


SN 175851 and Up

(plus 175846-848)

269 50950172/H1021 PRINTED IN USA


Recommended Coupling & Adapter Installation Torque Specifications
For JIC 37° and 45°
For SAE “0" Ring Boss (Steel) (Machined or Flared)

Size Ft-Lbs Steel


Dash Fractional Minimum Maximum Size Ft-Lbs
-3 3/16 8 10
Dash Fractional Minimum Maximum
-4 1/4 14 16
-5 5/16 18 20 -4 1/4 10 11
-6 3/8 24 26 -5 5/16 13 15
-8 1/2 50 60 -6 3/8 17 19
-8 1/2 34 38
-10 5/8 72 80
-10 5/8 50 56
-12 3/4 125 135
-14 7/8 160 180 -12 3/4 70 78
-16 1 200 220 -16 1 94 104
-20 1-1/4 210 280 -20 1-1/4 124 138
-24 1-1/2 270 360 -24 1-1/2 156 173
-32 2 219 243

271
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.

UNIFIED GRADE 2 GRADE 5 GRADE 8


NATIONAL
DRY LUBED DRY LUBED DRY LUBED
THREAD
8-32 19* 14* 30* 22* 41* 31*
8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*
1/4-20 66* 50* 9 75* 12 9
1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16-24 12 9 19 14 25 20
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 50 35 75 55 110 80
1/2-20 55 40 90 65 120 90
9/16-12 70 55 110 80 150 110
9/16-18 80 60 120 90 170 130
5/8-11 100 75 150 110 220 170
5/8-18 110 85 180 130 240 180
3/4-10 175 130 260 200 380 280
3/4-16 200 150 300 220 420 320
7/8-9 170 125 430 320 600 460
7/8-14 180 140 470 360 660 500
1-8 250 190 640 480 900 680
1-12 270 210 710 530 1000 740

METRIC GRADE 8.8 GRADE 10.9 GRADE 12.9


COARSE
DRY LUBED DRY LUBED DRY LUBED
THREAD
M6-1 8 6 11 8 13.5 10
M8-1.25 19 14 27 20 32.5 24
M10-1.5 37.5 28 53 39 64 47
M12-1.75 65 48 91.5 67.5 111.5 82
M14-2 103.5 76.5 145.5 108 176.5 131
M16-2 158.5 117.5 223.5 165.5 271 200
*All torque values are in ft-lbs except those marked with an * which are in lbs.
For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.
For Support and Service, Contact Your Dealer
www.gehl.com/dealer-locator

Manitou Group
One Gehl Way, West Bend, WI 53095-0179 U.S.A.
www.gehl.com

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