Product Catalogue: Imi Norgren Buschjostgmbh Co - KG

Product Catalogue
Valve Technology and Systems

b
V a l v e Te c h n o l o g y a n d S y s t e m s
I M I N O R G R E N B U S C H J O S T G M B H + C O. K G
I M I N O R G R E N B U S C H J O S T G M B H C O. K G
Valves have been our mission for over 60 years
Buschjost offers the user a comprehensive Extensive in-house component production and
range of valves for process liquids and gases. a cutting-edge, flexible service organisation
guarantee ongoing innovation and dependability
This catalogue takes the effort out of specifying for tomorrow's changing markets.
and choosing solenoid and pneumatically
actuated valves. Buschjost, from 1967 to 1997 part of the
German Herion Group has become a member
The standard range is enhanced with cus- of the British IMI Norgren Group in 1997. The
tomised valves developed, designed and group has a global manpower of more than
manufactured for virtually all sectors. 6,000 people with an annual turnover of
approximately £1.5bn. This demonstrates
The company has a policy of emphasising financial strength and stability that guarantee
continuity and reliability. Its workforce is the customer reliability and continuity.
therefore committed to achieving uncompro-
mising quality in partnership with all existing Group synergies are allowing the company to
and prospective customers. enormously expand its domestic and particular-
ly its wider operations. Our multinational and
Buschjost has anticipated future development exporting partners have come to rely on the
by concentrating all of its consultation, devel- high availability of Buschjost products in over
opment and production capacities in 75 countries ensured by the international
Bad Oeynhausen as direct service channels. Norgren marketing companies.
Capacity focused on the future. Buschjost.
1
TECHNICAL INFORMATION
QUALITY MANAGEMENT
Buschjost introduced a Quality Management System

to DIN ISO EN 9001 back in 1994.
Quality management
All general management concerned with defining

quality policy, objectives and responsibilities within
the framework of the QM system, and their subse-
quent implementation with tools such as:
• Quality planning
• Quality control
• Quality assurance
• Quality management exposition
• Quality improvement
Requirements
• Full interdepartmental involvement

• Coverage of all activities
• Formulation of quality policy
• Setting of quality objectives
• Implementation of quality objectives
Basis of QM system
The Quality Management System is based on docu-

mentation describing all departmental QM activities
and processes on three levels:
• Quality Management Manual
• Procedural directives
• Work instructions
These directions cover suitable implementation of the

defined processes, inspection and testing.
Special testing
Buschjost has been inspected by the TÜV and

approved as a manufacturer of products for plant
subject to monitoring in accordance with the German
Pressure Vessel Regulations (TRB 801 No 45 and
TRD 110).
These products have to be supplied with a 3.1. B

Approval Test Certificate. Traceability to the starting
material has to be ensured for all of their pressurised
components.
2
Series Page Series Page

82060 9 85020 41
82080 69 85040 65
82160 105 85140 61
Solenoid Valves 82180 113 85200 53
without 82280 113 85300 87
Differential Pressure 82340 13 85320 91
82350 17 95000 45
82360 21 96000 49
82370 25
82380 125 8493571 183
82400 75 8495056 199
Solenoid Valves 82470 79 8495220 197
with 82480 125 8496852 193

Differential Pressure 82530 29 8497030 183
82540 33
82560 57
82580 145
82710 109
82850 155
82860 159
82870 171
Pressure Actuated 82880 189
Valves
82900 163
82960 167
83050 95
83200 141
83400 179
83580 99
Valves and Systems 83620 83
for 83630 83
Dust Filters 83720 175
83860 149
84140 61
84200 53
84500 117
84520 129
Motorised Valves 84720 121
and Associated 84740 133

Electronic Components 84760 137
85000 37
Subject to change in the interest of product
development.
3
VALVE SELECTION CRITERIA
The following factors are important in making the
right commercial and technical choice:
• Valve actuation
solenoid
pressure
motorised
• Switching function
normally closed
normally open
• Connection size
flow rate
kv (flow coefficient) value
• Type of connection
threaded
flanged
weld ends
• Working pressure
upstream of valve
downstream of valve
differential pressure
vacuum
• Process fluid
neutral aggressive
gas liquid
filtered contaminated
• Fluid temperature
range from - to + °C
• Ambient temperature
range from - to + °C
ambient atmosphere
• Solenoid power supply

voltage
frequency
• Protection classification
IP
EEx
• Control fluid supply

control fluid
control pressure
temperature of control fluid from - to + °C
ambient temperature from - to + °C
• Accessories and options
• Safety requirements
• TÜV approval/test certificates
• type examination
4
Technical Information Page Technical Information Page
Ammonia & Valves 52 pH-Value 136

Calculating Flow Rates 20 Position Indicator 148
c Diaphragm Valve 74 Pressure Actuated Valves 102
c Piston Valves 86 Pressure Actuated Valves,
Technical
DVGW Valves 40 NC to NO 116
Information
Dust Collector Valves Proportional Valves 186
Valves and Facts 158 Proportional Valve Characteristic 188
Valves and Shock Effect 182 Protection 56
Valves and Systems 152 Quality Management 2
Valves and Timer Solenoid 174 Seat Valves 78
Electrical Connection 36 Servo Amplifier 192
EMC 98 Solenoids 144
Explosion Protection 28 Solenoid Heating 140
Filter Cleaning & Solenoid Valves, Direct Acting 48
Differential Pressure Regulators 178 Solenoid Valves without
Flange Dimensions 162 Differential Pressure 8
Flow Regulation Kit 198 Solenoid Valves with
Group Mounted Valves 82 Differential Pressure 72
Key to Catalogue Numbers 6 Steam, Hot Water & Valves 90
Maintenance 24 Strainers 60
Manual Override Knobs 154 Switching Functions & Symbols 44
Materials (Metallic) 64 Temperature Regulation Kit 196
Materials (Polymer) 68 Test Certificates 124
Materials (Seals) 104 Vacuums & Valves 108
Mounting & Maintenance 24 Valve Controller, Pneumatic 170
NAMUR Adapter Plate 132 Valve Selection Criteria 4
Operating Voltage 12 Viscosity 136
Oxygen & Valves 128 Zero Delta P Valves 16
Sales
and
Advice Centres IMI Norgren Herion Product Lines 201 Sales and Advice Centres 202
Internet 200
5
KEY TO VALVE CATALOGUE NUMBERS
Standard valves
82 402 00 .9101 .XXXXX
Series Frequency
00 for DC
49 for 40-60 Hz
50 for 50 Hz
Thread size / 60 for 60 Hz
Nominal diameter
Voltage
Additional- Solenoid
equipment
00 Standard
01 Normally open
02 Manual override
03 Viton (FPM) seals
04 Damped operation
06 Teflon (PTFE) seals
07 Fabric diaphragm
14 EPDM seals, for hot water
18 Degreased version;
Viton (FPM) seals
23 Position indicator with two solenoid switches
01 ... 49 = Additional equipment, applicable for all series,

but not available in every series.
50 ... 99 = Additional equipment, only applicable for
one series.
further versions on request
Key to valve catalogue numbers

Special valves
849 XXXX .XXXX .XXXXX
Series
Frequency
00 for DC
49 for 40-60 Hz
50 for 50 Hz
60 for 60 Hz
Voltage
consecutively Solenoid
numbered
6
Solenoid Valves without Differential Pressure

Material Connection Pressure Temperature Series Page
Brass Gg-Gh 0-7 +90°C 82060 9
Differential Pressure
Solenoid Valves
Brass Gg-G2 0 - 16 +90°C 82340 13
without
Solenoid Valves Brass Gg-G1 0 - 16 +90°C 82350 17
without Brass Gg-G1 0 - 10 +150°C 82360 21
Differential Pressure Brass Gg-G1 0-8 +60°C 82370 25
Brass Gg-Gi 0 - 10 +90°C 82530 29
Brass Gg-G1 0 - 10 +90°C 82540 33
Brass Gi-G2 0 - 25 +90°C 85000 37
Brass Gi-G2 0 - 16 +200°C 85020 41
Brass Gg-Gi 0 - 40 +80°C 95000 45
Brass Gg 0 - 14 +80°C 96000 49
Cast steel ND 65 - ND 100 0 - 25 +90°C 84200 53

Cast steel ND 15 - ND 50 0 - 25 +90°C 85200 53
Stainless steel Gg-Gi 0 - 10 +90°C 82560 57

Stainless steel ND 65 - ND 100 0 - 16 +110°C 84140 61
Stainless steel Gh-G1 0 - 25 +90°C 85040 65
PVDF Gg-Gh 0-7 +110°C 82080 69

development.
7
SOLENOID VALVES WITHOUT
DIFFERENTIAL PRESSURE
(direct acting or indirect acting with forced lifting)
A P
Valve closed
The force produced by the solenoid plunger, which is

mechanically coupled to the main closure device,
opens this type of valve. The sequence starts with the
solenoid opening the pilot seat. This relieves the
pressure on the main closure device, bringing it into
balance so the solenoid force can lift it into the open
position.
When the pilot seat is closed, bleed orifices allow a
force to build up on the closure device that pushes it
down into the closed position on the valve seat.
These valves are preferred for use where the differen-

tial pressure is very low or zero.
A P
Valve open
8
2/2-way valves G g - G h
direct acting solenoid valves
threaded connection
82060
DESCRIPTION (STANDARD VALVE) A
a b
ab
Type seat valve
Switching function normally closed P
Operating pressure see table of characteristic data

Differential pressure not required
Process fluid neutral liquids and gases
Fluid temperature -10 to maximum of +90°C
Ambient temperature -10 to maximum of +50°C
Viscosity up to 80 mm2/s
Flow direction determined
Mounting position optional, preferably with solenoid upright
MATERIALS
Body brass
Internal parts brass, PTFE-bellows
Seals NBR
Valve seat brass
FEATURES P A
• Suitable for vacuum
• For demanding industrial applications
• Solenoid hermetically sealed from fluid
• Compact
• For high contaminated fluids
CHARACTERISTIC DATA
Connection ND kv-Value Operating Pressure Weight Part Number
G mm m3/h min. bar max. kg DC AC
g 3.0 0.28 0 7 0.3 8206000.8050 8206000.8051
h 3.0 0.28 0 7 0.3 8206100.8050 8206100.8051
g 4.5 0.42 0 6 0.3 8206060.8050 8206060.8051
h 4.5 0.42 0 6 0.3 8206160.8050 8206160.8051
9
ELECTRICAL DATA NOTES:
Standard voltage DC AC The power consumption is measured according to
24V 24V 50Hz VDE 0580 at a coil temperature of +20°C. Physical
42V 50Hz factors reduce the value by up to about 30% when the
110V 50Hz DC solenoid coil has reached normal operating
230V 50Hz temperature.
Power consumption DC AC
Solenoid 8050 12W -
Solenoid 8051 - 13VA Power lead socket type A
Socket can be turned to 4 positions 90° apart
Duty cycle 100% Solenoid can be turned to 4 positions 90° apart
Voltage range ±10%
Protection without power lead socket IP00
with power lead socket IP65
Electrical design arrangement and testing to
DIN VDE 0580
SECTIONAL DRAWING
Parts list and identification
9901
1400
400
706
704
703
400 Solenoid 702

*701 Gasket 705
*702 Bellows
701
*703 Diaphragm
*704 Plunger 9900 P A
*705 O-ring
*706 Pressure spring
1400 Socket
9900 Valve body
9901 Oval head cap screw
* These individual parts form a complete wearing unit.
10
DIMENSIONAL DRAWINGS
B
82060
51
Pg 9 with Solenoid 8050

Pg 11 with Solenoid 8051
SW 21
35
H1
H
P A
L
Connection L B H H1
G mm mm mm mm
g 44 70 80 69.5
h 44 70 80 69.5
11
OPERATING VOLTAGE
We differ basically between DC and AC solenoids. As

alternating voltage is more frequently available, it
would seem obvious to give preference to the AC
solenoids.
However, from a certain size the latter have definite

disadvantages in comparison to the DC solenoids in
terms of lifetime and magnetic force, and so the DC
solenoids with intermediate rectifiers are preferred.
This voltage rectifier is integrated in the socket or with

in the solenoid.
The main advantage of the DC solenoid is its constant

current consumption, which leads to smooth switch-
ing and a coil that can cope with mechanical obstruc-
tions.
Design measures such as a tapered pole piece and

core can tailor the magnetic force characteristic to the
requirements.
Overvoltages on breaking (inductive peaks) can be

avoided by connecting a varistor, diode or RC-network
in parallel.
The current consumption of AC solenoids depends on

the position of the core (air gap between core and
pole piece). If the core is prevented from reaching its
limit, the coil is overheated and can be burnt out.
The voltage tolerances permitted are ±10 %. If AC

solenoids designed for 50 Hz have to be used with 60
Hz, this entails a reduction in performance. In such
cases the manufacturer should be consulted before-
hand.
DC coils supplied via rectifiers can be operated

between 40 and 60 Hz.
12
2/2-way valves G g - G 2
solenoid actuated, with forced lifting
threaded connection
82340
a b
ab
Type diaphragm valve P
Switching function normally closed
MATERIALS
Body brass
Cover brass
Internal parts stainless steel, brass
Seals NBR
Valve seat brass
FEATURES
• Flow rate optional
• For robust industrial applications P A
• Practical accessories and options
• For systems with low or discontinuous pressure
• NPT thread optional
CHARACTERISTIC DATA
g 8 2.0 0 16 1.3 8234000.8301 8234000.8304
h 10 3.4 0 16 1.2 8234100.8301 8234100.8304
i 12 3.6 0 16 1.2 8234200.8301 8234200.8304
j 20 10.0 0 16 1.9 8234300.8301 8234300.8304
1 25 12.5 0 16 1.8 8234400.8301 8234400.8304
k 32 27.0 0 16 4.7 8234500.8401 8234500.8404
l 40 30.0 0 16 4.6 8234600.8401 8234600.8404
2 50 43.0 0 10 5.5 8234700.8401 8234700.8404
NPT- connection available: change (e.g.) 8234000 in 8244000
13
ELECTRICAL DATA NOTE:
Standard voltages DC AC Only use AC in conjunction with a rectifier. This is
24 V 24V 40-60Hz incorporated in the power lead of solenoids 8304
42V 40-60Hz and 8404.
110V 40-60Hz
230V 40-60Hz The power consumption is measured according to
VDE 0580 at a coil temperature of +20°C. Physical
Power consumption DC AC factors reduce the value by up to about 30% when the
Solenoid 8301 22W - DC solenoid coil has reached normal operating
Solenoid 8304 - 25VA temperature.
Solenoid 8401 40W -
Duty cycle 100% Solenoid can be turned in any direction
Voltage range ±10%
Protection without power lead socket IP00 The conditions imposed on the Ex approvals lead to
with power lead socket IP65 reduction of the permissible standard temperature
Electrical design arrangement and testing to ranges in the case of explosion protected solenoids.
DIN VDE 0580
Valves must be suitably protected against contaminated
fluids.
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx xx.8341 G g to G 1 solenoid in protection
G j to G 2 solenoid 8401/8404 class EEx me II T3
xxxxx 03.xxxx seals FPM Tmax. +110°C, xxxxx xx.8441 G k to G 2 solenoid in protection
Pmax. 10 bar class EEx me II T3
xxxxx 14.xxxx seals EPDM Tmax. +110°C, xxxxx xx.8900 solenoid in protection class
Pmax. 10 bar EEx de II C T4 and T5
xxxxx xx.8920 solenoid in protection class

EEx d II C T4 and T5
14
SECTIONAL DRAWINGS
Gg-G1 Gk-G2
1501 82340
1501
1502
1502
1504
1504
701
701
704
704
705 1400
705 1400
702 400
702 400
1505 105
1505 105
106 107
106 107
104 102
104 102
103 101
103 101
P A P A
101 Valve body 702 Plunger

102 Body cover 704 Anti magnetic spacer
*103 Diaphragm *705 Pressure spring
*104 Valve spindle *712 O-ring
*105 Screw piece 1400 Socket
106 Hexagon nut 1501 Hexagon screw
107 Oval head cap screw up to G i 1502 Round
Hexagon socket screw for G j 1504 Gasket
400 Solenoid 1505 O-ring
701 Plunger tube * These individual parts form a complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
H1
Connection L B H H1 B
Pg 11
H
G mm mm mm mm
g 67 65 125 110
h 67 65 125 110
i 67 65 125 110
P A
j 95 70 150 125
1 95 70 150 125
k 132 96 205 170 L
l 132 96 205 170
2 160 112 220 180
15
ZERO DELTA P VALVES
(diaphragm valves without differential pressure)
The Zero series is designed for reliable service in the

vacuum and low-pressure range, where any differen-
tial pressure available is insufficient to allow the use
of servo assisted solenoid valves.
It also caters for higher pressure ranges up to 16 bar.

The pressure or vacuum level and presence of a
differential are therefore no longer important con-
siderations.
All these advantages add up to a universal design.
P A
In the 0 to 16 bar pressure range the Zero series is

available with G1/4 to G2 connections.
See pages 13, 17 and 29 for further information.
We will gladly provide you with any further information required.
16
threaded connection
82350
a b
ab
MATERIALS
Body brass
Cover brass
Internal parts stainless steel, brass, PVDF
Seals NBR
Valve seat brass
FEATURES
• Flow rate optional
P A
• For robust industrial applications
• Damped operation
• For systems with low or discontinuous pressure
CHARACTERISTIC DATA
G mm m3/h min. bar max. DC AC kg
g 8 1.9 0 8 16 1.00 8235000.9301
h 10 2.6 0 8 16 0.90 8235100.9301
i 12 3.2 0 8 16 0.90 8235200.9301
j 20 7.0 0 8 16 1.55 8235300.9301
1 25 8.0 0 8 16 1.45 8235400.9301
17
Standard voltages DC AC The power consumption is measured according to
24 V 24V 40-60Hz VDE 0580 at a coil temperature of +20°C. Physical
42V 40-60Hz factors reduce the value by up to about 30% when the
110V 40-60Hz DC solenoid coil has reached normal operating
230V 40-60Hz temperature.
Power consumption DC AC Power lead socket type A

Solenoid 9301 18W inrush 106VA Socket can be turned to 4 positions 90° apart
- holding 35VA Solenoid can be turned in any direction
Duty cycle 100% The conditions imposed on the Ex approvals lead to

Voltage range ±10% reduction of the permissible standard temperature
Protection without power lead socket IP00 ranges in the case of explosion protected solenoids.
Electrical design arrangement and testing to Valves must be suitably protected against contaminated
DIN VDE 0580 fluids.
OPTIONAL FEATURES
xxxxx 03.xxxx seals FPM Tmax. +110°C, xxxxx 35.xxxx degreased and without oil,
for oxygen, seals FPM
xxxxx 14.xxxx seals EPDM Tmax. +110°C,
xxxxx 50.xxxx Pmax. 16 bar at DC
xxxxx 33.xxxx free of discolouring components
EEx me II T3, Pmax. 8 bar
18
SECTIONAL DRAWING
1400
1501
1502 82350
701
704
400
101 Valve body 1502

102 Valve cover 703
*103 Diaphragm, complete
104
104 Oval head cap screw up to G i
Hexagon socket screw for G j 102 P A
400 Solenoid
103
701 Plunger tube
*703 O-ring 101
1400 Socket
1501 Hexagon nut
1502 O-ring
DIMENSIONAL DRAWING
B = max. depth
H1
B
H
Pg 11
P A
Connection L B H H1
G mm mm mm mm
g 67 54 105 90
h 67 54 105 90 L
i 67 54 105 90
j 95 70 130 105
1 95 70 130 105
19
CALCULATING FLOW RATES
with Kv (flow coefficient)
Valve models must be carefully selected and accu-

rately sized to suit the system application. Once the
switching function and the nominal pressure have
been chosen, together with the permissible pressure
drop across the valve the medium type, density,
viscosity, temperature and flow rate govern the con-
nection size.
The flow coefficient tabulated for each valve allows

calculation of service parameters such as flow rate or
pressure drop for steady-state flow.
Kv is the flow rate in m3/h of water at a temperature

between 5 and 30°C, with a pressure drop of 1 bar
across the valve. Its value has been determined for
the different models to VDI/ VDE 2173 guidelines and
tabulated in the catalogues characteristic data.
Example:
Calculation of the flow rate through

82 404.00.9101 valve
Water at 20°C, Kv = 9.5, ∆p = 3 bar
Q = Kv x ∆p
Q = 16.45m3/h
Calculation of the pressure drop across

82 404.00.9101 valve
Water at 20°C, Q = 12m3/h, Kv = 9.5
∆p = (KQ )
v
2
∆p = 1.6 bar
20
threaded connection
82360
a b
ab
Operating pressure 0 to 10 bar
Process fluid for hot water and steam
MATERIALS
Body brass
Cover brass
Seals HNBR
Valve seat brass
FEATURES
• Flow rate optional P A
• For hot water and steam
CHARACTERISTIC DATA
g 8 1.9 0 10 1.3 8236000.8302 8236000.8306
h 10 2.6 0 10 1.2 8236100.8302 8236100.8306
i 12 3.2 0 10 1.2 8236200.8302 8236200.8306
j 20 7.0 0 10 1.9 8236300.8302 8236300.8306
1 25 8.0 0 10 1.8 8236400.8302 8236400.8306
21
Standard voltage DC AC Only use AC in conjunction with a rectifier. This is
24 V 24V 40-60Hz incorporated in the power lead of solenoids 8306.
42V 40-60Hz
230V 40-60Hz VDE 0580 at a coil temperature of +20°C. Physical
factors reduce the value by up to about 30% when the
Power consumption DC AC DC solenoid coil has reached normal operating
Solenoid 8302 14W - temperature.
Solenoid 8306 - 16VA
Power lead socket type A
Duty cycle 100% Socket can be turned to 4 positions 90° apart
Voltage range ±10% Solenoid can be turned in any direction
Protection without power lead socket IP 00
with power lead socket IP 65 Valves must be suitably protected against contaminated
Electrical design arrangement and testing to fluids.
DIN VDE 0580
22
SECTIONAL DRAWING
1400
1501
1502 82360
1504
701
101 Valve body
102 Body cover 704
*103 Diaphragm
400
Socket head cap screw from G j 1505
400 Solenoid 703
701 Core tube
*703 O-ring 104
704 Round plate 102 P A
1400 Socket
103
1501 Hexagon screw
1502 Round plate 101
1504 Gasket
1505 O-ring
DIMENSIONAL DRAWING
B = max. depth
H1
B Pg 11
H
P A
Connection L B H H1
G mm mm mm mm
g 67 65 125 110
h 67 65 125 110 L
i 67 65 125 110
j 95 70 150 125
1 95 70 150 125
23
INSTALLATION & MAINTENANCE
Clean pipework beforehand. Dirty conditions lead to

malfunctions, so fit strainer upstream of valve inlet if
necessary. The valve will no longer open or close if
bleed orifices are blocked or the plunger jammed by
dirt.
Avoid distorting the body of the valve in misaligned
pipework, or by using inappropriate tools or sealing
material. Do not use solenoid as a lever.
The valve will only close tightly in the direction of
flow. Flow in the opposite direction to the arrow may
irreparably damage components.
The preferred mounting position is with the solenoid
upright, as this considerably reduces the risk of wear
and contamination. If the fluid temperature exceeds
+150°C or the valve function is normally open, the
mounting position is restricted as detailed in the
separate publications.
Maintenance
It is advisable to carry out preventive maintenance at
intervals depending on the service conditions, and
whenever there is a noticeable deterioration in the
speed of switching.
Deposits on guide surfaces, dirt in the valve system,
perished or worn seals may lead to malfunctions. To
maintain protection, include the solenoid seals in the
maintenance.
Maintenance may only be carried out with the
pipework depressurised and the solenoid discon-
nected from the power supply.
Brochures with sectional diagram, key to parts and
fitting instructions for kits of parts subject to wear are
available on request.
Solenoid surface temperatures may get as high as
+120°C during continuous duty!
Leak or strength tests may be carried out with the
valve open or closed. The maximum test pressure =
1.5 x maximum working pressure. The valve must not
be switched during these tests.
24
threaded connection
Zertifizierungsstelle 82370
a b
ab
Process fluid neutral gaseous and liquid fuels
MATERIALS
Body brass
Cover brass
Seals FPM
Valve seat brass
FEATURES
P A
• EC type examination certificate
Product ID No: CE-0085 AU0323
Valve class B, Valve group 2
• Qualification approval acc. EN 161/3394 part 1 and EN 264
• Safety function
• Response time < 1 s
CHARACTERISTIC DATA
g 8 1.6 0 8 1.00 8237000.9381 8237000.9382
h 10 2.0 0 8 0.90 8237100.9381 8237100.9382
i 12 2.3 0 8 0.90 8237200.9381 8237200.9382
j 20 5.8 0 8 1,55 8237300.9381 8237300.9382
1 25 6.1 0 8 1.45 8237400.9381 8237400.9382
25
Standard voltage DC AC Only use AC in conjunction with a rectifier. This is
24V 24V 40-60Hz incorporated in the power lead of solenoids 9382.
42V 40-60Hz
230V 40-60Hz VDE 0580 at a coil temperature of +20°C. Physical
factors reduce the value by up to about 30% when the
Power consumption DC AC DC solenoid coil has reached normal operating
Solenoid 9381 18W - temperature.
Solenoid 9382 - 20VA
Power lead socket type A
Duty cycle 100% Socket can be turned to 4 positions 90° apart
Voltage range ±10% Solenoid can be turned in any direction
with power lead socket IP65 Valves must be suitably protected against contaminated
DIN VDE 0580
26
SECTIONAL DRAWING
1400
1501
1502 82370
701
704
400
101 Valve body
102 Valve cover 1502
*103 Diaphragm 703
104
Socket head cap screw from G j
400 Solenoid 102 P A
701 Core tube
103
*703 O-ring
704 Round plate 101
1400 Socket
1501 Hexagon nut
1502 O-ring
DIMENSIONAL DRAWING
B = max. depth
H1
B
H
Pg 11
P A
Connection L B H H1
G mm mm mm mm
g 67 54 105 90
h 67 54 105 90 L
i 67 54 105 90
j 95 70 130 105
1 95 70 130 105
27
EXPLOSION PROTECTION
Explosion protection has to prevent oxygen,

flammable substances and ignition sources arising
simultaneously.
Electrical apparatus in hazardous areas must be

regarded as an ignition source, and is therefore sub-
ject to special building and installation regulations that
have undergone international harmonisation.
The members of the "European Committee for Elec-

trotechnical Standardisation", or CENELEC for short,
have devised European standards that are identically
worded and have been adopted as national standards
in all countries. The test certificates issued by the
national bodies are therefore recognised throughout
the EU.
Hazardous areas are defined as areas in which local

and service conditions can give rise to a dangerous,
explosive atmosphere. The frequency of occurrence is
used to subdivide the areas into zones.
Electrical apparatus installed in these areas must be

approved for the relevant zones and marked as
defined in EN 50014.
Example: EEx me II T4
EEx
Electrical apparatus with European certification for
hazardous areas
Explosion protection technique (e.g. "me")

Type of measures adopted to prevent ignition of the
ambient atmosphere
Gas groups (e.g. II)

Group I Methane
Group II Other explosive gases
Temperature classifications (e.g. T4)

Maximum permissible surface temperature on any
part of the electrical apparatus. Ignition temperature
of the explosive atmosphere.
The organisation operating the installation is respon-

sible for determining the zone and use of approved
apparatus therein.
28
2/2-way valves G g - G i
threaded connection
82530
a b
ab

Fluid temperature -10 to maximum +90°C
Ambient temperature -10 to maximum +50°C
MATERIALS
Body brass
Internal parts stainless steel, PVDF
Seals NBR
Valve seat brass
FEATURES
P A
• For closed installations without differential pressure
• Compact
CHARACTERISTIC DATA
G mm m3/h min. bar max. kg
g 10 1.5 0 10 0.5 8253000.8001
h 10 1.7 0 10 0.5 8253100.8001
i 10 1.7 0 10 0.6 8253200.8001
29
Standard voltages DC AC The power consumption is measured according to
, 24V 50Hz VDE 0580 at a coil temperature of +20°C. Physical

- holding 16VA Solenoid can be turned to 4 positions 90° apart

OPTIONAL FEATURES
xxxxx 03.xxxx seals FPM Tmax. +110°C xxxxx 50.xxxx M5 mounting thread
xxxxx 14.xxxx seals EPDM Tmax. +110°C xxxxx 51.xxxx seal HNBR
Pmax. 0 to 6 bar, Tmax. +150°C
xxxxx 18.xxxx seal FPM for hot water and steam
degreased version
xxxxx 22.xxxx only for NBR and AC solenoid EEx me II T3
Pmax. 20 bar
SECTIONAL DRAWING
1501
1400
400
704
705
702
101 Valve body 1502

*102 Diaphragm 103
103 Spacer
400 Solenoid 102
*704 Guide pin
1400 Socket
*1502 O-ring
30
82530
Pg9
SW 21
35
H1
H
P A
Connection L B H H1 L
G mm mm mm mm
g 44 70 85.5 73.0
h 44 70 85.5 73.0
i 60 70 88.5 74.5
31
Turn it to good use:
®
Click-on
32
threaded connection
82540
a b
Type diaphragm valve ab
P
MATERIALS
Body brass
Cover brass
Seals NBR
Valve seat brass
FEATURES
• Solenoid easily changed without tools
• Flow rate optimal
• Especially for systems with low pressure-rating
CHARACTERISTIC DATA
Connection ND kv -Value Operating Pressure Weight Part Number
g 8 1.9 0 10 0.79 8254000.9151 8254000.9154
h 10 3.0 0 10 0.77 8254100.9151 8254100.9154
i 12 3.4 0 10 0.80 8254200.9151 8254200.9154
J 20 5.8 O 10 0.97 8254300.9151 8254300.9154
1 25 8.0 0 10 1.30 8254400.9151 8254400.9154
33
24V 24V 40-60Hz VDE 0580 at a coil temperature of +20°C. Physical

18W 20VA Socket can be turned to 4 positions 90° apart
Solenoid can be turned in any direction
Duty cycle 100%
Voltage range ±10% Valves must be suitably protected against contaminated
Protection without power lead socket IP00 fluids.
DIN VDE 0580
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 14.xxxx seals EPDM Tmax. +110°C
xxxxx 03.xxxx seals FPM Tmax. +110°C
34
SECTIONAL DRAWING
82540
101 Valve body

102 Body cover
*103 Diaphragm
104 Socket head cap screw
400 Solenoid
701 Plunger tube
702 O-ring
*705 Plunger
706 Spring clip
*707 O-ring
1400 Socket
DIMENSIONAL DRAWING
Connection L B H H1
G mm mm mm mm
g 60 44 104 92.5
h 60 44 104 92.5
i 67 44 108 94.5
j 80 50 115 99.0
1 95 62 124 103.5
35
ELECTRICAL CONNECTION
Connect solenoid in accordance with the electrical

regulations. Then close the terminal compartment
carefully to maintain protection. Make sure the cable
entry is sealed properly.
Tighten central screw of the power lead socket to a

maximum of 60Ncm. The housing must not show
signs of deformation. Ensure correct polarity of
terminals marked + and -. If unmarked the live wires
can be connected either way round. It is absolutely
essential to connect the earth wire to the marked
terminal provided.
DANGER! Earth connection essential!
It is advisable to carry out an operating test before

pressurising. The clicking of the plunger must be
audible during switching.
The power lead socket may only be connected with

the power disconnected. Operation of AC solenoids
without the plunger causes irreparable damage.
The surface of the solenoid will heat up to a maximum

of +120°C during continuous duty.
Wiring
A B
A.C. D.C.
1 2 1 2
AC voltage DC voltage
C
A.C.
AC voltage
via rectifier
36
2/2-way valves G i - G 2
threaded connection
85000
a b
ab
Type piston valve P
MATERIALS
Body brass
Cover brass
Seals NBR
Valve seat brass
FEATURES
• High flow rate
• For closed systems without differential pressure
P A
CHARACTERISTIC DATA
i 12 3.8 0 25 1.5 8500200.8301 8500200.8304
j 20 11.0 0 25 3.7 8500300.8401 8500300.8404
1 25 13.0 0 25 3.5 8500400.8401 8500400.8404
k 32 30.0 0 25 5.3 8500500.8401 8500500.8404
l 40 31.0 0 25 5.1 8500600.8401 8500600.8404
2 50 46.0 0 25 6.6 8500700.8401 8500700.8404
37
24V 24V 40-60 Hz incorporated in the power lead of solenoids 8304
42V 40-60 Hz and 8404.
110V 40-60 Hz
230V 40-60 Hz The power consumption is measured according to
Solenoid 8304 - 25 VA temperature.
Solenoid 8401 40W -
Solenoid 8404 - 45 VA Power lead socket type A
Voltage range ±10%
DIN VDE 0580
fluids.
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 33.xxxx free of discolouring components
G i solenoid 8401/8404
mounting position solenoid xxxxx 35.xxxx degreased and without oil, for oxygen,
vertical on top seals FPM
xxxxx 02.xxxx G j to G 2 manual override xxxxx xx.8341 G i solenoid in protection class

EEx me II T3
xxxxx xx.8436 G j to G 2 solenoid in protection
xxxxx 06.xxxx seals PTFE Tmax. +110°C, class EEx me II T4
Pmax. 16 bar
xxxxx 14.xxxx seals EPDM Tmax. +110°C class EEx me II T3
xxxxx 22.xxxx Pmax. 40 bar xxxxx xx.8900 G i to G 2 solenoid in protection

G i with solenoid 8401/8404 class EEx de II C T4 and T5
xxxxx 23.xxxx position indicator OPEN and CLOSED xxxxx xx.8920 G i to G 2 solenoid in protection
with two solenoid switch class EEx d II C T4 and T5
G i with solenoid 8401/8404
xxxxx 25.xxxx fuel and oil design

G i solenoid 8401/8404
viscosity max. 80 mm2/s,
seals FPM, Tmax. +110°C
38
SECTIONALS DRAWING
Gi Gj-2
1504 1501
1504 1501
701 1502
85000
701 1502
704 1400
704 1400
705
705
702 400
702 400
1505
1505
106 712
106 111
110 111
110 105
109 105
109 107
108 102
108 104
103 104
103 102
101
101
P A P A
101 Valve body 400 Solenoid

*102 O-ring 701 Plunger tube
*103 Valve plate 702 Plunger
*104 Grooved ring 704 Round plate
*105 Valve spindle *705 Pressure spring
*106 Screw piece *712 O-ring, only G i
*107 Pressure spring, from G j 1400 Socket
108 Body cover 1501 Hexagon screw
109 Spring washer 1502 Round plate
110 Cheese head cap screw 1504 Gasket
111 Hexagon nut 1505 O-ring
DIMENSIONAL DRAWING
B = max. depth
Pg 11
H1
B
H
Connection L B H H1
G mm mm mm mm
i 67 65 160 145
j 95 92 196 172
1 95 92 196 172 P A
k 132 96 220 187
l 132 96 220 187
L
2 160 112 238 198
39
EC TYPE EXAMINED VALVES TO DVGW
(GERMAN GAS INSTALLATION AND
PLUMBING ASSOCIATION) REQUIREMENTS
Firing systems, gas turbines and other oil and gas

appliances are operated with safety valves that shut
off the fuel supply should dangerous conditions arise.
Type examination is mandatory to establish their
suitability for this purpose.
For the gases specified by DVGW Code of Practice

G 260, the requirements of EN 161 and DIN 3394
Part 1 have to be met for working pressures in excess
of 4 bar. Liquid fuels are governed by the require-
ments of EN 264.
The old DIN DVGW registration number has been

superseded in the course of EU harmonisation.
Safety shut-off valves are not gas appliances ready for

use as defined in the Gas Appliance Directive. The
valves are marked with the CE product identification
number rather than the CE mark.
Buschjost has developed 3 series of electrically and

electropneumatically actuated valves. The 82580
series is only suitable for gaseous fuels, the others
cater for gaseous and liquid fuels.
These valves are described in greater detail on their

data sheets.
Overview
Series Product ID No Page
82 370 CE-0085AU0323 25
82 580 CE-0085AT0091 145
83 860 CE-0085AS0104 149
Zertifizierungsstelle
40
threaded connection
85020
a b
ab
Type piston valve P
Mounting position from Tmax. +150°C on
solenoid underneath
up to Tmax. +150°C preferably with
solenoid vertical on top
MATERIALS
P A
Body brass
Cover brass
Internal parts stainless steel, gun metal
Seals PTFE
Valve seat brass
FEATURES
• Especially for steam and hot water
• High flow rate
• For exacting process systems
CHARACTERISTIC DATA
i 12 3.0 0 16 1.7 8502200.8302 8502200.8306
j 20 9.0 0 16 3.6 8502300.8402 8502300.8406
1 25 11.0 0 16 3.5 8502400.8402 8502400.8406
k 32 28.0 0 16 5.3 8502500.8402 8502500.8406
l 40 31.0 0 16 5.1 8502600.8402 8502600.8406
2 50 43.0 0 16 6.6 8502700.8402 8502700.8406
41
24V 24V 40-60Hz incorporated in the power lead of solenoids 8306
42V 40-60Hz and 8406.
110V 40-60Hz
Solenoid 8402 29W -
Voltage range ±10%
Protection without power lead socket IP00 Valves must be suitably protected against contaminated
with power lead socket IP65 fluids.
DIN VDE 0580
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 22.xxxx Pmax. 25 bar
G i with solenoid 8402/8406
xxxxx 23.xxxx position indicator OPEN and CLOSED
xxxxx 02.xxxx G j to G 2 manual override with two solenoid switch
G i to G 2 with solenoid 8402/8406
xxxxx 14.xxxx seals EPDM Tmax. +130°C
xxxxx 33.xxxx free of discolouring components
42
SECTIONAL DRAWINGS
Gi Gj-G2
P A P A 85020
104 101 103 101
103 102
104 102
107 105
109 105
108 106
110 106
109 111
107 111
110 400
712 108 400
1505 1505
702 702
705 705
704 1400
704 1400
701 1502
701 1502
1504 1501
1504 1501

*106 Screw piece *712 O-ring, only G i
*107 Pressure spring 1400 Socket
109 Spring washer 1502 Round plate
111 Hexagon nut 1505 O-ring
DIMENSIONAL DRAWING L
B = max. depth
P A
Connection L B H H1
G mm mm mm mm B
H
Pg 11
H1
i 67 65 160 145
j 95 92 196 172
1 95 92 196 172
k 132 96 220 187
l 132 96 220 187
2 160 112 238 198
43
SWITCHING FUNCTIONS & SYMBOLS
2/2 valves have 2 controlled ports:

- inlet P
- outlet A
and
2 possible positions:
- normally closed (NC)
- normally open (NO)
Symbol A
a b
ab
P
Switching function:
Normally closed.
The medium can only flow through the valve in one fixed
direction.
Symbol A
a b
ab
P
Switching function:
Normally open.
The medium can only flow through the valve in one fixed
direction.
Whether a NC or NO 2/2 valve should be used is governed

by the failset position.
3/2 valves have 3 controlled ports:

- inlet P
- outlet A
- exhaust R
and
2 possible positions:
- inlet P closed
- inlet P open
Symbol A
a b
ab
PR
Switching function:
Inlet P normally closed and
outlet A normally connected to exhaust R.
44
threaded connection
95000
a b
Type seat valve ab
Operating pressure see characteristic data table

Mounting position optional, preferably solenoid upright
MATERIALS
Body brass
Cover brass
Internal parts brass, steel, stainless steel
Seals NBR
FEATURES
• High flow rate
• Suitable for vacuum down to 1.33 · 10-3 mbar x l/s
• Oil and grease free assembly
• Fast switching
CHARACTERISTIC DATA
Standard NC
Connection ND kv -Value Operating Pressure Dimension Solenoid Part Number
G mm m3/h min. bar max. table group DC AC
g 2 0.12 0 40 6 A 9500200.0201 9500200.3205
g 3 0.20 0 10 6 A 9500300.0201 9500300.3205
g 4 0.35 0 4 6 A 9500400.0201 9500400.3205
g 4 0.35 0 12 7 A 9500400.0701 9500400.3704
g 5 0.45 0 7 8 B 9501500.0801 9501500.3804
g 6 0.55 0 5 8 B 9501600.0801 9501600.3804
i 8 1.20 0 2.5 9 B 9501800.0801 9501800.3804
i 12 1.70 0 1 9 B 9501700.0801 9501700.3804
Standard NO
g 2 0.10 0 20 10 - 9502210.0246 9502210.3206
g 3 0.16 0 10 10 - 9502310.0246 9502310.3206
g 6 0.30 0 6 11 - 9502430.0827 9502430.3805
45
Standard voltage DC AC Solenoid system for AC with built-in rectifier
24V 230V 50Hz NC = normally closed
NO = normally open
Duty cycle 100% Take account of condition of air at temperatures
Voltage range ±10% below +2°C
Protection without power lead socket IP00 DC = DC supply
with power lead socket IP65 AC = AC supply
Electrical design arrangement and testing to EEx m II T5 with 3m connecting cable
DIN VDE 0580 EEx me II T5/T6 with terminal compartment
Solenoid type
Voltage/Protection/Solenoid group/Power consumption
DC/IP 65 Solenoid group Power AC/IP 65 Solenoid group Power
0247 A 7W 3207 A 8VA
0201 A 12W 3205 A 12VA
0716 A 7W 3706 A 10VA
0701 A 16W 3704 A 18VA
0813 B 7W 3806 B 10VA
0801 B 16W 3804 B 18VA
DC/EEx m II T5 Solenoid group Power AC/EEx m II T5 Solenoid group Power

0272 A 7W 0273 A 9VA
0270 A 11W 0271 A 13VA
DC/EEx me II T5/T6 Solenoid group Power AC/EEx me II T5/T6 Solenoid group Power
3910 A 4W 3911 A 5VA
3920 A 8W 3921 A 9VA
3930 A 12W 3931 A 13VA
3970 B 7W 3971 B 9VA
3980 B 12W 3981 B 13VA
OPTIONAL FEATURES
xxxxx x1.xxxx seals EPDM -40°C to maximum xxxxx x3.xxxx seals PTFE -50°C to maximum
of +140°C of +180°C
xxxxx x2.xxxx seals FPM -10°C to maximum xxxxx x4.xxxx seals FKM -10°C to maximum
of +120°C of +180°C
46
DIMENSIONAL DRAWING
95000
H1 = overall height valve body

H2 = overall height solenoid
L1 = overall length valve body
L2 = overall length solenoid with power lead socket
B1 = breadth valve body
B2 = breadth solenoid
C = size when completed
Dimensional drawing H1 H2 L1 L2 B1 B2 C Weight

6 28.5 40.5 36 79.5 26 29.5 120 0.21
7 28.5 40.5 36 95.0 26 43.0 120 0.25
8 29.5 40.5 36 95.0 26 43.0 120 0.25
9 40.0 40.5 75 105.0 43 43.0 120 0.80
10 46.5 40.5 36 79.5 26 29.5 120 0.21
11 46.5 40.5 36 95.0 26 43.0 120 0.25
47
SOLENOID VALVES WITHOUT
DIFFERENTIAL PRESSURE
(direct acting)
Valve closed
This type of valve is actuated entirely by the solenoid

force. The plunger with seal acting as main closure
device is forced directly onto the valve seat by the
fluid pressure and closing spring. The valve is opened
directly by the solenoid force only.
Valve open
48
3/2-way valves G g
threaded connection
96000
a b
Type seat valve ab
Switching function normally closed PR

Mounting position optional, preferably solenoid upright
MATERIALS
Body brass
Cover brass
Internal parts brass, steel, stainless steel
Seals NBR
FEATURES
• High flow rate
• Suitable for vacuum down to 1.33 · 10-3 mbar x l/s
• Free from grease and other thixotropic substances
• Fast switching
CHARACTERISTIC DATA
Standard NC
Connection ND kv -Value Operating Pressure Dimension Solenoid- Part Number
G mm m3/h min. bar max. table group DC AC
g 2 0.12 0 10 3 A 9600210.0247 9600210.3207
g 2 0.12 0 18 5 D 9600240.0701 9600240.3704
g 3 0.20 0 6 3 B 9600320.0201 9600330.3205
g 2 0.20 0 8 5 C 9600330.0716 9500330.3706
g 2 0.20 0 14 5 D 9600340.0701 9600340.3704
g 4 0.35 0 8 4 E 9601430.0813 9601430.3806
g 4 0.35 0 10 4 F 9601440.0801 9601400.3804
g 5 0.45 0 7 4 F 9601540.0801 9601500.3804
Standard NO
g 2 0.10 0 9 1 A 9602210.0247 9602210.3207
g 3 0.16 0 9 2 D 9602340.0701 9602340.3704
g 4 0.30 0 6 2 F 9602440.0801 9602440.3804
49
Standard voltage DC AC Solenoid system for AC with built-in rectifier
24V 230V 50Hz NC = normally closed
NO = normally open
Duty cycle 100% Take account of condition of air at temperatures
Voltage range ±10% below +2°C
Protection without power lead socket IP00 DC = DC supply
with power lead socket IP65 AC = AC supply
Electrical design arrangement and testing to EEx m II T5 with 3m connecting cable
DIN VDE 0580 EEx me II T5/T6 with terminal compartment
Solenoid type
Voltage/Protection/Solenoid group/Power consumption
DC/IP 65 Solenoid group Power AC/IP 65 Solenoid group Power
0247 A 7W 3207 A 8VA
0201 B 12W 3205 B 12VA
0716 C 7W 3706 C 10VA
0701 D 16W 3704 D 18VA
0813 E 7W 3806 E 10VA
0801 F 16W 3804 F 18VA
DC/EEx m II T5 Solenoid group Power AC/EEx m II T5 Solenoid group Power

0272 A 7W 0273 A 9 VA
0270 B 11W 0271 B 13 VA
DC/EEx me II T5/T6 Solenoid group Power AC/EEx me II T5/T6 Solenoid group Power
3910 A 4W 3911 A 5VA
3920 B 8W 3921 B 9VA
3930 D 12W 3931 D 13VA
3970 E 7W 3971 E 9VA
3980 F 12W 3981 F 13VA
OPTIONAL FEATURES
xxxxx x1.xxxx seals EPDM -40°C to maximum xxxxx x4.xxxx seals FKM -10°C to maximum
of +140°C of +180°C
xxxxx x2.xxxx seals FPM -10°C to maximum
of +120°C
50
DIMENSIONAL DRAWING
96000
H1 = overall height valve body

H2 = overall height solenoid
L1 = overall length valve body
L2 = overall length solenoid with power lead socket
B1 = breadth valve body
B2 = breadth solenoid
C = size when completed
Dimensional drawing H1 H2 L1 L2 B1 B2 C Weight

1 46.5 40.5 36 79.5 26 29.5 120 0.50
2 46.5 40.5 36 95.0 26 43.0 120 0.50
3 28.5 40.5 36 79.5 26 29.5 120 0.32
4 28.5 40.5 36 95.0 26 43.0 120 0.52
5 29.5 40.5 36 95.0 26 43.0 120 0.52
51
AMMONIA & VALVES
Solenoid valves are used to control ammonia refriger-

ants.
There is a special range of Buschjost valves designed

to meet the stringent and specific safety requirements
for this application, through:
• Avoidance of nonferrous metals

• Use of special seal materials
• High tightness to atmosphere to prevent emissions
• Explosion protection
• Position indication
• Type approval
• Design to power station specifications
• Grooved connecting flange to DIN 2512, type NA
The Buschjost range of equipment for use in ammonia

systems includes various sizes and types of solenoid
valves and pressure actuated valves.
52
2/2-way valves ND 15 - ND 100

flange connection PN 40
84200
85200
Type piston valve a
ab
b

Mounting position ND 15 - ND 50
optional, preferably with solenoid upright
ND 65 - ND 100
with solenoid upright only
MATERIALS
Body cast steel
Cover ND 15 - ND 50 brass
ND 65 - ND 100 cast steel
Internal parts stainless steel, brass, gun metal
Seals NBR
Valve seat cast steel
FEATURES
• Damped operation P A
• High flow rate

• Variety of options
• Continuously adjustable closing time from ND 65
• Flange drilled to ANSI B 16.5 300 lbs RF
CHARACTERISTIC DATA
Connection kv -Value Operating Pressure Weight Part Number
ND m3/h min. bar max. kg DC AC
15 5.5 0 25 4.2 8520200.8301 85 20200.8304
20 10.0 0 25 6.2 8520300.8401 85 20300.8404
25 12.5 0 25 6.7 8520400.8401 85 20400.8404
32 27.0 0 25 9.5 8520500.8401 85 20500.8404
40 31.0 0 25 10.3 8520600.8401 85 20600.8404
50 43.0 0 25 13.8 8520700.8401 85 20700.8404
65 67.0 0 25 35.5 8420800.9501 84 20800.9504
80 94.0 0 25 45.8 8420900.9501 84 20900.9504
100 144.0 0 25 66.3 8421000.9501 84 21000.9504
53
24V 24V 40-60Hz incorporated in the power lead of solenoids 8304, 8404
42V 40-60Hz and 9504.
110V 40-60Hz
Solenoid 8304 - 25 VA temperature.
Solenoid 8401 40W -
Solenoid 8404 - 45 VA Power lead socket type A
Solenoid 9501 80W - Socket can be turned to 4 positions 90° apart
Solenoid 9504 - 89 VA Solenoid can be turned in any direction

From ND 65 the closing time can be adjusted with the

valve stem (302). Screwing in increases the time and
vice versa. Full opening or closing of the control
passage will cause the valve to malfunction.
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 25.xxxx fuel and oil design
ND 15 with solenoid 8401/8404 ND 15 to ND 50, seals FPM
viscosity 80 mm2/s, Tmax. +110°C
xxxxx 02.xxxx manual override
xxxxx xx.8341 ND 15 solenoid in protection class
xxxxx 03.xxxx seals FPM, Tmax. +110°C EEx me II T3
xxxxx 06.xxxx seals PTFE, Tmax. +110°C xxxxx xx.8436 ND 20 to ND 50 solenoid in protection
ND 15 to ND 50, Pmax. 16 bar class EEx me II T4
xxxxx 14.xxxx seals EPDM Tmax. +110°C xxxxx xx.8441 ND 20 to ND 50 solenoid in protection
class EEx me II T3
xxxxx 17.xxxx normally open
seals FPM, Tmax. +110°C xxxxx xx.8900 ND 15 to ND 50 solenoid in protection
mounting position with solenoid class EEx de II C T4 and T5
upright only
xxxxx xx.8920 ND 15 to ND 50 solenoid in protection
xxxxx 22.xxxx Pmax. 40 bar, ND 15 to ND 50, class EEx d II C T4 and T5
ND 15 solenoid 8401/8404
xxxxx xx.9540 ND 65 to ND 100 solenoid in
xxxxx 23.xxxx position indicator OPEN and CLOSED protection class EEx me II T3 and T4
with two solenoid switch
54
SECTIONAL DRAWINGS
ND 15 - ND 50 ND 65 - ND 100
1501 1501 84200
1502
1502 1400 85200
1503 400
1504 701 111
701 704 122
705 121
704 1400
702 116
705 400 1504 105
304 106
702 108
301 110
1505 106 302 109
111 107
305 108
303 115
105 102 102 117
110 101 119 104
P
120 P A 103
109 A
101
104
103
101 Valve body 101 Valve body 302 Valve spindle

*102 O-ring *102 Gasket *303 O-ring
*103 Valve plate 701 *103 Valve plate *304 O-ring
*104 Grooved ring *712 *104 Grooved ring 305 Hexagon nut
*105 Valve spindle 108 *105 Valve spindle 400 Solenoid
*106 Screw piece *106 Locking ring 701 Plunger tube
*107 Pressure spring - 108 Body cover 702 Plunger
not for ND 15 *712 Gasket, only for ND 15 109 Spring washer 704 Round plate
108 Body cover 1400 Socket 110 Hexagon screw *705 Pressure spring
109 Spring washer 1501 Hexagon screw 111 Hexagon nut 1400 Socket
110 Cheese head cap screw 1502 Round plate *112 Gasket 1501 Hexagon screw
111 Hexagon nut 1504 Gasket 115 Bushing 1502 Round plate
400 Solenoid 1505 O-ring 116 Bushing 1503 Gasket
701 Plunger tube 117 Circlip 1504 O-ring
702 Plunger * These individual parts form a *119 Guide foil 1505 Round plate
704 Round plate complete wearing unit. 120 Tube
* These individual parts form a
*705 Pressure spring 301 Screw piece
complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
ND L B H øF
mm mm mm mm
Pg 11
15 130 95 145 95 B
H
20 150 105 172 105

25 160 115 172 115
32 180 140 187 140
P A
DN
ØF
40 200 150 191 150

50 230 165 200 165
65 290 195 327 185
80 310 220 347 200
L
100 350 265 376 235
55
PROTECTION CLASS
Protection
The Ingress Protection (IP) code always consists of
the letters IP followed by two digits. It specifies the
degree of protection to DIN VDE 0470 (EN 60 529)
provided by enclosures of electrical apparatus. The
first digit applies to protection against electric shock
hazard and solid bodies, the second to protection
against liquids. A letter indicating protection against
access to hazardous parts may follow the last digit.
The individual protection codes are defined in the

following table:
1st digit
Electric shock hazard protection and protection
against solid bodies
0 No protection
1 Objects greater than 50mm
2 Objects greater than 12mm
3 Objects greater than 2.5mm
4 Objects greater than 1.0mm
5 Dust-protected
6 Dust-tight
2nd digit
Protection against liquids
0 No protection
1 Vertically dripping water
2 Angled dripping water
3 Sprayed water
4 Splashed water
5 Water jets
6 Heavy seas
7 Effects of immersion
8 Indefinite immersion
The exact definitions from which these abbreviated

descriptions are derived are to be found in
DIN EN 60529.
Special regulations have to be followed when using

solenoids in hazardous areas.
56
threaded connection ¢
82560
a b
P
Process fluid slightly aggressive liquids and gases
MATERIALS
Body stainless steel, PA 66
Seals NBR
Valve seat stainless steel
FEATURES
• Suitable for vacuum P A
• Good resistance by optimised materials
• For closed installations without differential pressure
• Compact
CHARACTERISTIC DATA
g 10 1.5 0 10 0.5 8256000.9748 8256000.9749
h 10 1.7 0 10 0.5 8256100.9748 8256100.9749
i 10 1.7 0 10 0.6 8256200.9748 8256200.9749
57

Solenoid 9749 - inrush 13VA Solenoid can be turned to 4 positions 90° apart
- holding 13VA
The conditions imposed on the Ex approvals lead to
Duty cycle 100% reduction of the permissible standard temperature
Voltage range ±10% ranges in the case of explosion protected solenoids.
DIN VDE 0580
OPTIONAL FEATURES
xxxxx 03.xxxx seals FPM Tmax. +110°C xxxxx xx.8043 solenoid in protection class
EEx me II T3
xxxxx 14.xxxx seals EPDM Tmax. +110°C
SECTIONAL DRAWING
1501
1400
400
704
705
702
101 Valve body 1502

*102 Diaphragm 103
103 Spacer
400 Solenoid 102
*704 Guide pin
1400 Socket
*1502 O-ring
58
B = max. depth
82560
35
H1
H
P A
Connection L B H H1 L
G mm mm mm mm
g 44 69.5 85.5 73.0
h 44 69.5 85.5 73.0
i 60 69.5 88.5 74.5
59
STRAINER
RP Filter 0.25 Ms PN 25 Part Number
h 1239601.0000
i 1239602.0000
j 1239603.0000
1 1239604.0000
k 1239605.0000
l 1239606.0000
2 1239607.0000
RP Filter 0.25 1.4408 PN 40 Part Number

i 1239612.0000
j 1239613.0000
1 1239614.0000
k 1239615.0000
l 1239616.0000
2 1239617.0000
ND Filter 0.25 G1/4 25 PN 16 Part Number

15 1239622.0000
20 1239623.0000
25 1239624.0000
32 1239625.0000
40 1239626.0000
50 1239627.0000
65 1239628.0000
80 1239629.0000
100 1239630.0000
ND Filter 0.25 GS C 25 PN 40 Part Number

15 1239642.0000
20 1239643.0000
25 1239644.0000
32 1239645.0000
40 1239646.0000
50 1239647.0000
65 1239648.0000
80 1239649.0000
100 1239650.0000
ND Filter 0.25 1.4581 PN 16 Part Number

15 1239662.0000
20 1239663.0000
25 1239664.0000
32 1239665.0000
40 1239666.0000
50 1239667.0000
65 1239668.0000
80 1239669.0000
100 1239670 0000
ND Filter 0.25 1.4581 PN 40 Part Number
15 1239682.0000
20 1239683.0000
25 1239684.0000
32 1239685.0000
40 1239686.0000
50 1239687.0000
65 1239688.0000
80 1239689.0000
100 1239690.0000
60

¢ 84140
85140
Type piston valve a
ab
b

Process fluid aggressive and neutral fluids
Fluid temperature ND 15 - ND 50
-20 to maximum of +110°C
ND 65 - ND 100
-10 to maximum of +110°C
Mounting position ND 15 - ND 50
optional, preferably with solenoid upright
ND 65 - ND 100
with solenoid upright only
MATERIALS
Body stainless steel
Cover stainless steel
Internal parts stainless steel
Seals PTFE
FEATURES
• Good resistance by optimised materials P A
• High flow rate

CHARACTERISTIC DATA
ND m3/h min. bar max. kg DC AC
15 5.5 0 16 3.8 8514200.8301 8514200.8304
20 10.0 0 16 6.2 8514300.8401 8514300.8404
25 12.5 0 16 6.7 8514400.8401 8514400.8404
32 27.0 0 16 9.9 8514500.8401 8514500.8404
40 31.0 0 16 11.0 8514600.8401 8514600.8404
50 43.0 0 16 14.5 8514700.8401 8514700.8404
65 67.0 0 16 36.5 8414800.9501 8414800.9504
80 94.0 0 16 45.6 8414900.9501 8414900.9504
100 144.0 0 16 65.6 8415000.9501 8415000.9504
61
24V 24V 40-60 Hz incorporated in the power lead of solenoids 8304, 8404
42V 40-60 Hz and 9504.
110V 40-60 Hz
230V 40-60 Hz The power consumption is measured according to
Solenoid 8401 40W -
Solenoid 9504 - 89VA Solenoid can be turned in any direction

From ND 65 the closing time can be adjusted with the

valve stem (302). Screwing in increases the time and
vice versa. Full opening or closing of the control pas-
sage will cause the valve to malfunction.
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx xx.8341 ND 15 solenoid in protection class
ND 15 to ND 50 EEx me II T3
with solenoid 8401/8404
ND 65 to ND 100 xxxxx xx.8436 ND 20 to ND 50 solenoid in protection
with solenoid 9501/9504 class EEx me II T4
mounting position with solenoid
upright only xxxxx xx.8441 ND 20 to ND 50 solenoid in protection
class EEx me II T3
xxxxx xx.8900 ND 15 to ND 50 solenoid in protection
xxxxx 23.xxxx position indicator OPEN and CLOSED class EEx de II C T4 and T5
with two solenoid switch
ND 15 with solenoid 8401/8404 xxxxx xx.8920 ND 15 to ND 50 solenoid in protection
class EEx d II C T4 and T5
xxxxx xx.8402 ND 15 to ND 50 solenoid DC,
Tmax. +200°C, xxxxx xx.9540 ND 65 to ND 100 solenoid in
mounting position vertical, only with protection class EEx me II T3 and T4
solenoid downwards
xxxxx xx.8406 ND 15 to ND 50 solenoid AC,

Tmax.+200°C
mounting position vertical, only with
solenoid downwards
62
SECTIONAL DRAWINGS
ND 15 - ND 50 ND 65 - ND 100
1501
1501
84140
1502 1502 1400 85140
1503 400
1504
701 111
701 704 122
704 1400
705 121
702 116
705 400 1504 105
702 108 304 106
301 110
1505 106
302 109
111 107 305 108
303 115
105 102
102 117
110 101 119 104
109 P A 120 P A 103
101
104
103
101 Valve body 101 Valve body *303 O-ring

*102 Gasket *102 Gasket *304 O-ring
*103 Valve plate *103 Valve plate 305 Hexagon nut
701
*104 Grooved ring *104 Grooved ring *306 Grooved ring
*712
*105 Valve spindle *105 Valve spindle 400 Solenoid
108
*106 Screw piece 108 Body cover 701 Plunger tube
*107 Pressure spring - 109 Spring washer 702 Plunger
not for ND 15 110 Hexagon screw 704 Round plate
108 Body cover *712 Gasket - 111 Hexagon nut *705 Pressure spring
109 Spring washer - only for ND 15 *112 Gasket 1400 Socket
only for ND 15 1400 Socket 115 Bushing 1501 Hexagon screw
110 Hexagon screw 1501 Hexagon screw *119 Guide foil 1502 Round plate
111 Hexagon nut 1502 Round plate 120 Tube 1503 Gasket
400 Solenoid 1504 Gasket 148 Screw piece 1504 O-ring
701 Plunger tube 1505 O-ring 149 Screw piece 1505 Round plate
702 Plunger 150 Gasket
704 Round plate * These individual parts form a 151 Round plate * These individual parts form a
*705 Pressure spring complete wearing unit. 301 Screw piece complete wearing unit.
302 Valve spindle
DIMENSIONAL DRAWING
B = max. depth
ND L B H øF
mm mm mm mm B
Pg 11
15 130 95 145 95
H
20 150 105 172 105

25 160 115 172 115
32 180 140 187 140
P A
DN
40 200 150 191 150

ØF
50 230 165 200 165

65 290 195 330 185
80 310 220 350 200
L
100 350 260 378 220
63
MATERIALS METALLIC
Material selection
Information about the concentration, temperature and
the degree of contamination of the fluid is important
in making the right choice of materials. Further criteria
are the operating pressure and maximum flow rate.
As well as high temperatures, pressures and flow
rates must be taken into consideration when choosing
a material.
Brass (Ms 58) M. no. 2.0402

Has many applications, not suitable for aggressive and
ammoniacal fluids.
Grey cast iron (G1/4-25) M. no. 0.6025

Mainly for flanged valve bodies up to PN 16, the tempera-
ture range is limited, suitable for neutral fluids.
Spheroidal cast iron (GGG-40.3) M. no. 0.7040

Mainly for flanged valve bodies up to PN 16, suitable for
neutral fluids.
Cast steel (GS-C 25) M. no. 1.0619

Mainly for flanged valve bodies up to PN 40, high tempera-
ture range, suitable for neutral fluids.
Gun metal (Rg 5) M. no. 2.1096

(CuSn 5 ZnPb)
Seawater,mildly aggressive water or steam.
Cast stainless steel M. no. 1.4581

(G-X 7 CrNiMo 18 10)
Austenitic high-alloy steel for aggressive fluids.
Stainless steel - Ingot material M. no. 1.4571

(X 10 CrNiMoTi 18 10)
Austenitic high-alloy steel for aggressive fluids.
Stainless steel M. no. 1.4301

(X 5 CrNi 18 9)
Low-alloy austenitic stainless steel for valve's internal parts.
Stainless steel M. no. 1.4104

(X 12 CrMo S 17)
Corrosion-resistant magnetisable stainless steel, not suit-
able for aggressive fluids or seawater.
Sandvik Stainless steel 1802

Magnetic stainless steel, suitable for aggressive fluids.
Aluminium M. no. 3.2162.05

(AlSi 8 Cu 3)
Aluminium die casting for bodies up to PN 16, suitable for
neutral fluids.
64
2/2-way valves G h - G 1
threaded connection
¢
85040
Type piston valve a
ab
b

Process fluid slightly aggressive gaseous and liquid fluids
MATERIALS
Seals NBR
FEATURES
• High flow rate
CHARACTERISTIC DATA
h 10 3.4 0 25 1.5 8504100.8301 8504100.8304
i 12 3.8 0 25 1.5 8504200.8301 8504200.8304
j 20 11.0 0 25 3.7 8504300.8401 8504300.8404
1 25 13.0 0 25 3.6 8504400.8401 8504400.8404
65
24V 24V 40-60Hz incorporated in the power lead of solenoids 8304 and
42V 40-60Hz 8404.
110V 40-60Hz
Solenoid 8401 40W -
Voltage range ±10%
DIN VDE 0580
fluids.
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 33.xxxx free of discolouring components
G h to G 1 with solenoid 8401/8404
mounting position solenoid on top xxxxx xx.8341 G i solenoid in protection class
EEx me II T3
xxxxx 06.xxxx seals PTFE Tmax. +110°C, class EEx me II T4
Pmax. 16 bar
xxxxx 14.xxxx seals EPDM Tmax. +110°C class EEx me II T3
xxxxx 22.xxxx Pmax. 40 bar xxxxx xx.8900 G i to G 2 solenoid in protection

G h to G i with solenoid 8401/8404 class EEx de II C T4 and T5
xxxxx 23.xxxx position indicator OPEN and CLOSED xxxxx xx.8920 G i to G 2 solenoid in protection
with two solenoid switch class EEx d II C T4 and T5
G h to G i with solenoid 8401/8404
66
SECTIONAL DRAWINGS
Gh-Gi Gj-G1
1504 1501
85040
701 1502
704 1400
705
702 400
1505
106 712
108 111
103 105
109 104
110 102
101
P A

*106 Screw piece *712 O-ring, only for G h to G i
*107 Pressure spring,from G j 1400 Socket
109 Spring washer, only for G h to G i 1502 Round plate
110 Cheese head cap screw G h to G i 1504 Gasket
Hexagon screw G j to G 1 1505 O-ring
111 Hexagon nut * These individual parts form a complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
Pg 11
H1
H
Connection L B H H1
mm mm mm mm
h 67 65 165 150 P A
i 67 65 165 150
j 95 92 196 172
L
1 95 92 196 172
67
MATERIALS POLYMER
Materials
The design of the valve is decided by the application,
with the materials ability to resist the operating fluid
constituting an important factor.

the degree of contamination of the fluid is important in
making the right choice of materials. Further criteria
As well as high temperatures, pressures and flow rates
must be taken into consideration when choosing a
material.
All of the materials used for the bodies, seals,

solenoids etc of Buschjost valves are carefully selected
to suit the different applications.
Plastics for valve bodies
PVC Polyvinylchloride
Resistant to most acids, alkalis, salt solutions and
organic solutions miscible with water. Not resistant to
aromatic and chlorinated hydrocarbons.
PVDF Polyvinylidenfluoride
Suitable for nearly all aggressive fluids in the tempera-
ture range from -20 to +100°C.
PFA Perfluoralkoxy
As resistant as PVDF but in a higher temperature range
from -20 to +150°C.
PP Polypropylene (e. g. Hostalen)

Resistant to aqueous solutions of acids, alkalis and
salts, depending on concentration and temperature.
POM Polyoxymethylane (e. g. Delrin)

A material with a high degree of hardness and low
water absorption. Not suitable for bases, acids or
oxidation agents.
68
2/2-way valves G g - G h
threaded connection
82080
a b
Type seat valve ab
P
Process fluid aggressive liquids and gases
MATERIALS
Body PVDF
Internal parts PTFE bellows
Seals PVDF
Valve seat PVDF
Seat seal EPDM
FEATURES
• Good resistance by optimised materials P A
• Compact
CHARACTERISTIC DATA
g 3.0 0.23 0 7 0.3 8208000.8050 8208000.8051
h 3.0 0.23 0 7 0.3 8208100.8050 8208100.8051
g 4.5 0.42 0 5 0.3 8208060.8050 8208060.8051
h 4.5 0.42 0 5 0.3 8208160.8050 8208160.8051
g 6.0 0.62 0 2 0.3 8208070.8050 8208070.8051
h 6.0 0.62 0 2 0.3 8208170.8050 8208170.8051
g 8.0 0.83 0 1 0.3 8208080.8050 8208080.8051
h 8.0 0.83 0 1 0.3 8208180.8050 8208180.8051
69
24V 24V 50 Hz VDE 0580 at a coil temperature of +20°C. Physical
42V 50 Hz factors reduce the value by up to about 30% when the
110V 50 Hz DC solenoid coil has reached normal operating
230V 50 Hz temperature.

Solenoid 8051 - 13VA Solenoid can be turned to 4 positions 90° apart

DIN VDE 0580
OPTIONAL FEATURES
xxxxx x3.xxxx seals FPM xxxxx xx.8042 solenoid DC
protection class EEx me II T3
xxxxx x6.xxxx seals PTFE
SECTIONAL DRAWING
9901
1400
400
706
705
701
101
101 Valve body
400 Solenoid P A
*701 Bellows
*705 O-ring
1400 Socket
70
B
B = max. depth
82080
Pg 11
7,5
M5
20
33,5
35
H1
H
PA 0-7 bar
DN 3 mm
TM 110 °C
P A
PN 10
Connection L B H H1
G mm mm mm mm L
g 44 70 90 77
h 44 70 90 77
71
SOLENOID VALVES WITH DIFFERENTIAL
PRESSURE
(servo assisted, pilot operated or indirect acting)
A P
Valve closed
These valves operate on the servo assistance princi-

ple, which requires a specified differential pressure for
opening and closing. The solenoid opens the pilot
seat. This relieves the pressure on the main closure
device, which is raised into the open position by the
increasing effective force on its underside.
Closure of the pilot seat builds up a closing force on

the main closure device via bleed orifices. Provided
the inlet pressure is at least the required differential
higher than the outlet pressure, the valve remains
securely closed.
A P
Valve open
72
Solenoid Valves with Differential Pressure

Brass Gg-G2 0.1 - 16 +90°C 82400 75
Brass Gg-G1 0.1 - 10 +150°C 82470 79
Solenoid Valves Brass Gh 0.1 - 10 +90°C 83620 83
with Brass Gh 0.1 - 10 +90°C 83630 83
Differential Pressure Brass Gg-G2 0.5 - 40 +90°C 85300 87
Brass Gg-G1 1.0 - 25 +200°C 85320 91
Cast iron ND 20 - ND 50 1.0 - 16 +80°C 83050 95
Differential Pressure
Cast iron ND 65 - ND 150 0.5 - 10 +90°C 83580 99
Solenoid Valves
with

development.
73
c
Diaphragm Valve
74
pilot operated solenoid valves
requiring differential pressure
threaded connection
82400
a b
P
Differential pressure 0.1 bar required
MATERIALS
Body brass
Cover brass
Seals NBR
Valve seat brass
FEATURES
• Damped operation as standard
• Optional bracket P A
• Small differential pressure required
• Low power consumption
CHARACTERISTIC DATA
g 8 1.9 0.1 16 0.47 8240000.9101
h 10 3.0 0.1 16 0.45 8240100.9101
i 12 3.8 0.1 16 0.50 8240200.9101
j 20 6.1 0.1 16 0.65 8240300.9101
1 25 9.5 0.1 16 0.95 8240400.9101
k 32 23.0 0.1 10 2.73 8240500.9101
k 32 23.0 0.1 16 3.00 8240500.9151
l 40 25.0 0.1 10 2.53 8240600.9101
l 40 25.0 0.1 16 2.85 8240600.9151
2 50 41.0 0.1 10 3.85 8240700.9101
2 50 41.0 0.1 16 4.13 8240700.9151
75

Solenoid 9151 18W inrush 45VA
- holding 35VA The conditions imposed on the Ex approvals lead to
Duty cycle 100% reduction of the permissible standard temperature
Voltage range ±10% ranges in the case of explosion protected solenoids.
DIN VDE 0580
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 50.xxxx latching coil
G k to G 2 with solenoid 9150/51
xxxxx 64.xxxx body and cover chromium-plated
xxxxx xx.9130 solenoid according to UL- and CSA-
xxxxx 03.xxxx seat seal FPM, Tmax. +110°C standard
xxxxx 14.xxxx seat seal EPDM, 0.3 to 10 bar xxxxx xx.9136 solenoid in protection class
for hot water Tmax. +110°C EEx m II T4; 3 m cable
Flow table
Value in m3/h for Water 20°C
ND / Differential pressure [bar] 0.1 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Gg 0.6 1.3 1.9 2.3 2.7 3.0 3.3 3.6 3.8 4.0 4.3
Gh 1.0 2.1 3.0 3.7 4.2 4.7 5.2 5.6 6.0 6.4 6.7
Gi 1.2 2.7 3.8 4.7 5.4 6.0 6.6 7.1 7.6 8.1 8.5
Gj 1.9 4.3 6.1 7.5 8.6 9.6 10.6 11.4 12.2 12.9 13.6
G1 3.0 6.7 9.5 11.6 13.4 15.0 16.5 17.8 19.0 20.2 21.2
Gk 7.3 16.3 23.0 28.2 32.5 36.4 39.8 43.0 46.0 48.8 51.4
Gl 7.9 17.7 25.0 30.6 35.4 39.5 43.3 46.8 50.0 53.0 55.9
G2 13.0 29.0 41.0 50.2 58.0 64.8 71.0 76.7 82.0 87.0 91.7
76
SECTIONAL DRAWING
400
701
82400
1400 706
101 Valve body 105 705

102 Valve cover 103 704
*103 Diaphragm
104 707
*105 Pressure spring 102 703
400 Solenoid 101 702
701 Plunger tube
*702 O-ring
703 Screw piece P A
*705 Plunger
706 Spring clip
707 O-ring
1400 Socket
DIMENSIONAL DRAWING
B = max. depth Pg9
with Solenoid 9101

Connection L B H H1
G mm mm mm mm
g 60 44 78.5 67.0
h 60 44 78.5 67.0
i 67 44 81.0 67.0
j 80 50 88.0 71.5 B
1 95 62 79.5 77.0
H1
k 132 92 124.5 95.5

132 92 124.5 95.5
H
l
2 160 109 142.5 108.0
P A
with Solenoid 9151
Connection L B H H1
G mm mm mm mm
k 132 92 142 113.0
L
l 132 92 142 113.0
2 160 109 160 125.5
77
SEAT VALVES
Buschjost solenoid valves are a seated design, with a

diaphragm or piston for tight flow shut-off. The axial
movement of this closure device opens and closes the
valve seat.
The high density we achieved is optimised by using

the appropriate combination of materials for each
application.
Piston seat valve
An internal piston is moved axially into the position

required by the particular function. This type of valve
is available in materials catering for relatively high
pressure and temperature ranges.
Diaphragm seat valve
A specially shaped diaphragm clamped between body

and cover is moved into the position dictated by the
valve function. This extremely cost-effective design
offers the ideal technology for use in systems with
neutral gases and liquids.
78
threaded connection
82470
a b
P
Operating pressure 0.1 to 10 bar
MATERIALS
Body brass
Cover brass
Seals HNBR
Valve seat brass
FEATURES P A
• Damped operation as standard
CHARACTERISTIC DATA
g 8 1.7 0.1 10 0.47 8247000.9101
h 10 2.7 0.1 10 0.45 8247100.9101
i 12 3.4 0.1 10 0.50 8247200.9101
j 20 5.5 0.1 10 0.65 8247300.9101
1 25 8.5 0.1 10 0.95 8247400.9101
79

Duty cycle 100% Valves must be suitably protected against contaminated

Voltage range ±10% fluids.
DIN VDE 0580
OPTIONAL FEATURES
80
SECTIONAL DRAWING
400
701 82470
1400 706

102 Valve cover 103 704
*103 Diaphragm
104 707
701 Plunger tube
*702 O-ring
703 Screw piece P A
*705 Plunger
706 Spring clip
707 O-ring
1400 Socket
DIMENSIONAL DRAWING
B = max. depth Pg 9
B
H1
H
Connection L B H H1 P A
G mm mm mm mm
g 60 44 78.5 67.0
h 60 44 78.5 67.0
i 67 44 81.0 67.0
L
j 80 50 88.0 71.5
1 95 62 97.5 77.0
81
GROUP MOUNTED VALVES
The inline series of angle valves was developed as a

compact arrangement that minimises pipelaying
costs.
Three types are available to the user:
• The conventional servo assisted design requiring

differential pressure, ND10 and 0.1 to 10 bar.
• A direct acting valve, with ND3 and ND4.5 valve seat
and pressures up to 6 or 10 bar.
• A model with bellows specially protecting the
plunger tube against dirt and limescale.
Up to 8 valves can be connected in line, with a com-

mon supply inlet. Individual switching is used to vary
the consumption or control the required loads.
Individual valves can be isolated to form two separate

circuits controlling different media.
Individual valve with sealed plunger tube
82
2/2-way valves G h
threaded connection
83620
83630
a b
P
MATERIALS
Body brass
Seals NBR
Valve seat brass
FEATURES
• Very small weight and installation dimensions
P
• Various combination possible
• Connection up to 8 valves without pipework
A
CHARACTERISTIC DATA
P G A mm m3/h min. bar max. kg
h g 10 1.5 0.1 10 0.49 8362100.8001
h h 10 1.7 0.1 10 0.46 8363100.8001
Group-mounting valves
Valve quantity ND Operating Pressure Weight Part Number
mm min. bar max. A= G g kg A= G h P= G h A= G g P= G h A= G h
2 10 0.1 10 1.0 0.9 8362200.8001 8363200.8001
3 10 0.1 10 1.5 1.4 8362300.8001 8363300.8001
4 10 0.1 10 2.0 1.9 8362400.8001 8363400.8001
5 10 0.1 10 2.5 2.4 8362500.8001 8363500.8001
6 10 0.1 10 3.0 2.9 8362600.8001 8363600.8001
7 10 0.1 10 3.5 3.3 8362700.8001 8363700.8001
8 10 0.1 10 4.0 3.8 8362800.8001 8363800.8001
83

- holding 16VA Solenoid 180° rotatable

DIN VDE 0580
Assembly accessories
Bracket
Part number 1241203
consisting of:
2 Brackets
Hexagon nut
Hexagon screw
Pressure connection P = G 3/4

Part number 1241438
If assembly without brackets
consisting of:
Adapter
O-ring
Hexagon nut
Pressure connection P = G 3/4

Part number 1241104
If assembly with bracket
consisting of:
Adapter
O-ring
Plug
Part number 1241110
consisting of:
plug
O-ring
Mounting parts M 24 x 1
Part number 1241202
consisting of:
Hexagon nut
O-ring
OPTIONAL FEATURES
xxxxx 02.xxxx manual override xxxxx 14.xxxx seals EPDM Tmax. +110°C
84
SECTIONAL DRAWING
9903
400 83620
1400 83630
704
705
702
102
101
101 Valve body

*103 Diaphragm P
400 Solenoid
*702 Plunger
*704 Guide bolt
A
1400 Socket
9903 Oval head screw
DIMENSIONAL DRAWING
Valve quantity 1 2 3 4 5 6 7 8
L mm 63 115 167 219 271 323 375 427
L ca. 70
69
91
P Pg 9
A A A
17 28,5
34,5 52
85
c
Piston Valve
86
threaded connection
85300
a b
Type piston valve ab
P
MATERIALS
Body brass
Cover brass
Internal parts stainless steel, brass, PTFE
Seals NBR
Valve seat brass
FEATURES
• Damped operation P A

• Optional bracket
CHARACTERISTIC DATA
g 8 2.2 0.5 40 0.83 8530000.9151
h 10 3.4 0.5 40 0.82 8530100.9151
i 12 4.4 0.5 40 0.85 8530200.9151
j 20 7.0 0.5 40 1.25 8530300.9151
1 25 10.5 0.5 40 1.70 8530400.9151
k 32 25.0 0.5 40 4.10 8530500.9151
l 40 27.0 0.5 40 3.85 8530600.9151
2 50 43.0 0.5 40 5.60 8530700.9151
87


OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 14.xxxx seals EPDM Tmax. +110°C
G 1g to G 2
pressure range 0.5 to 30 bar xxxxx 52.xxxx seals FPM Tmax. +110°C,
free of discolouring components
xxxxx 03.xxxx seals FPM Tmax. +110°C EEx me II T4
Value in m3/h for Water 20°C

ND / Differential pressure [bar] 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Gg 1.6 2.2 2.7 3.1 3.5 3.8 4.1 4.4 4.7 4.9
Gh 2.4 3.4 4.2 4.8 5.4 5.9 6.4 6.8 7.2 7.6
Gi 3.1 4.4 5.4 6.2 7.0 7.6 8.2 8.8 9.3 9.8
Gj 4.9 7.0 8.6 9.9 11.1 12.1 13.1 14.0 14.8 15.7
G1 7.4 10.5 12.9 14.8 16.6 18.2 19.6 21.0 22.3 23.5
GK 17.7 25.0 30.6 35.4 39.5 43.3 46.8 50.0 53.0 55.9
GL 19.1 27.0 33.1 38.2 42.7 46.8 50.5 54.0 57.3 60.4
G2 30.4 43.0 52.7 60.8 68.0 74.5 80.4 86.0 91.2 96.2
88
SECTIONAL DRAWING
400
706
701
85300
101 Valve body
1400 704
102 Valve cover
*103 Valve piston 105 705
104 Cheese head cap screw 103 707
*106 Seal ring 104 702
*107 O-ring 108 102
*108 Grooved ring 106 107
400 Solenoid
701 Plunger tube 101
*702 O-ring
P A
*705 Plunger
706 Spring clip
707 O-ring
1400 Socket
DIMENSIONAL DRAWING
B = max. depth
Pg 9
B
H1
H
Connection L B H H1
G mm mm mm mm
g 60 44 105.0 93.5
h 60 44 105.0 93.5
i 67 44 107.5 93.5
P A
j 80 50 119.0 102.5
1 95 62 131.5 110.5
k 132 92 166.0 137.0
l 132 92 166.0 137.0 L
2 160 109 186.0 151.5
89
STEAM, HOT WATER & VALVES
Process engineering valves for steam and hot water

have to withstand pressure and heat. Valve selection
must take account of any influencing factors.
Solenoid valves with the following features are

suitable:
• Seated design
• Heat-resistant seals
• Suitable material combinations
• Powerful, heat-resistant solenoids
• Corrosion resistance
• High tightness to atmosphere
• Tight valve seat seal
• Optional position indicators
• Variable mounting position
• High durability
• Glandless valve system
Steam pressure table
t p t p t p
°C bar °C bar °C bar
0 0.006108 46 0.10086 92 0.7561
2 0.007055 48 0.11162 94 0.8146
4 0.008129 50 0.12335 96 0.8769
6 0.009345 52 0.13613 98 0.9430
8 0.010720 54 0.15002 100 1.0133
10 0.012270 56 0.16511 105 1.2080
12 0.014014 58 0.18147 110 1.4327
14 0.015973 60 0.19920 115 1.6906
16 0.018168 62 0.2184 120 1.9854
18 0.02062 64 0.2391 125 2.3210
20 0.02337 66 0.2615 130 2.7013
22 0.02642 68 0.2856 135 3.131
24 0.02982 70 0.3116 140 3.614
26 0.03360 72 0.3396 145 4.155
28 0.03778 74 0.3696 150 4.760
30 0.04241 76 0.4019 155 5.433
32 0.04753 78 0.4365 160 6.181
34 0.05318 80 0.4736 165 7.008
36 0.05940 82 0.5133 170 7.920
38 0.06624 84 0.5557 175 8.924
40 0.07375 86 0.6011 180 10.027
42 0.08198 88 0.6495 185 11.233
44 0.09100 90 0.7011
A technical description of the valves is to be found on

pages 21, 41, 79 and 91.
90
threaded connection
85320
a b
ab
Type piston valve P
Differential pressure 1 bar required
-10 to maximum of +60°C with solenoid
pointing vertically downwards
MATERIALS
Body brass
Cover brass
Internal parts stainless steel, FPM, PTFE
Seals PTFE
Valve seat brass
FEATURES
• Stainless steel guide piston
CHARACTERISTIC DATA
g 8 2.2 1 25 0.83 8532000.9152
h 10 3.4 1 25 0.82 8532100.9152
i 12 4.4 1 25 0.85 8532200.9152
j 20 7.0 1 25 1.25 8532300.9152
1 25 10.5 1 25 1.70 8532400.9152
91
24V 24V 40-60Hz VDE 0580 at a coil temperature of +20°C. Physical


DIN VDE 0580
OPTIONAL FEATURES
92
SECTIONAL DRAWING
400
706
101 Valve body 701
85320
102 Valve cover
1400 704
*103 Valve piston
104 Socket head cap screw 105 705
*106 Seal ring
*107 O-ring 104 702
*108 Grooved ring 108 102
701 Plunger tube
*702 O-ring 101
703 Screw piece
P A
*705 Plunger
706 Spring clip
707 O-ring
1400 Socket
DIMENSIONAL DRAWING
B = max. depth
Pg 9
B
H1
H
Connection L B H H1
G mm mm mm mm
P A
g 60 44 105.0 93.5
h 60 44 105.0 93.5
i 67 44 107.5 93.5
j 80 50 119.0 102.5 L
1 95 62 131.5 110.5
93
Special
Approvals
94
83050
a b
ab
Differential pressure 1 bar required
MATERIALS
Body cast iron
Cover brass
Seals NBR
Valve seat cast iron
P A
FEATURES
• Compact
• Variety of options
CHARACTERISTIC DATA
ND m3/h min. bar max. kg
20 8.0 1 16 3.1 8305300.0201
25 10.0 1 16 3.5 8305400.0201
32 22.0 1 16 6.1 8305500.0201
40 25.0 1 16 6.9 8305600.0201
50 43.0 1 16 9.2 8305700.0201
95


OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 14.4000 seals EPDM Tmax. +130°C
xxxxx 02.xxxx manual override xxxxx 17.4000 normally open

seals FPM Tmax. +130°C
xxxxx 03.0201 seals FPM Tmax. +80°C
xxxxx 03.4000 seals FPM Tmax. +130°C EEx me II T4
xxxxx 14.0201 seals EPDM Tmax. +80°C
96
SECTIONAL DRAWING
9900
108 1400 83050

102 701
107 704
103 705
101 Valve body
101 702
102 Body cover
*103 Diaphragm 703
P A
107 Cheese head cap screw
400 Solenoid
701 Plunger tube
*702 Plunger
*703 O-ring
*704 Guide bolt
1400 Socket
9999 Hexagon nut
DIMENSIONAL DRAWING
B = max. depth
Pg 11
B
H
P A
DN
ØF
ND L B H øF
mm mm mm mm
20 150 105 105 105
L
25 160 115 105 115
32 180 140 118 140
40 200 150 122 150
50 230 165 132 165
97
Technical Information
EMC
ELECTROMAGNETIC COMPATIBILITY
Electromagnetic compatibility is the ability of an item

of equipment, installation or system to work satisfac-
torily in the electromagnetic environment, without
itself causing electromagnetic interference that would
be unacceptable for all of the other equipment pre-
sent.
EU Declaration of Conformity (sample)
We hereby declare that all IMI Norgren Buschjost

GmbH + Co. KG solenoid actuators marketed under
our sole responsibility conform to the EU Directives
listed below. Unauthorised modification invalidates
this declaration.
Relevant EU Directives:
89/336/EEC Electromagnetic Compatibility

amended by
91/263/EEC, 92/31/EEC
and 93/68/EEC
72/23/EEC Low Voltage Directive

amended by
93/68/EEC
The electromagnetic compatibility of the products has

been assessed with reference to the following stan-
dards:
EN 50081-1 Interference (03/94 edition)

EN 50082-2 Interference Immunity
(02/96 edition)
IMI Norgren Buschjost GmbH + Co. KG
98

83580
a b
ab
MATERIALS
Body cast iron
Cover cast iron
Internal parts stainless steel, brass, gun metal
Seals NBR
P A
FEATURES
• Continuously adjustable closing time
• Compact
CHARACTERISTIC DATA
65 56 0.5 10 21.3 8358800.9366
80 90 0.5 10 28.6 8358900.9366
100 150 0.5 10 40.2 8359000.9366
125 191 0.5 10 63.0 8359100.9366
150 277 0.5 10 93.0 8359200.9366
99


The closing time can be adjusted with the valve stem

(302). Screwing in increases the time and vice versa.
Full opening or closing of the control passage will cause
the valve to malfunction.
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx xx.9336 solenoid in protection class
EEx me II T4
100
SECTIONAL DRAWING
400
1501
1502
701
112
114
1400
704
83580
113 1503
304 702
303 703
302 111
301 102
110
103
101 Valve body 303 Round plate 105
*304 O-ring 106
102 Valve cover
109
*103 Diaphragm 400 Solenoid 108
701 Plunger tube P A
105 Round plate 101
106 Round plate *702 Plunger
107 Bushing *703 O-ring
108 Screw piece *704 Pressure spring
109 Hexagon nut 1400 Socket
*110 Pressure spring 1402 Gasket
*111 Diaphragm 1501 Hexagon nut
112 Valve cover 1502 O-ring
301 Hexagon screw * These individual parts form a
302 Hexagon nut complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
B
Pg 11
H
P A
ØF
DN
ND L B H øF
mm mm mm mm
L
65 290 190 185 185
80 310 220 195 200
100 350 250 220 220
125 400 285 235 250
150 480 330 265 285
101
PRESSURE ACTUATED VALVES
(pneumatically actuated isolating valves)
Valve closed
This type of valve is controlled by a pilot fluid supplied

to the actuator by means of a pilot valve.
A stem connects the closure device to the control

member of the actuator. The spring acting on the
control member forces the closure device down into
the closed position on the valve seat. The pilot supply
overcomes the spring force to lift the control member
into the open position.
These valves are mainly suitable for contaminated or

extremely viscous process fluids.
Valve open
102
Pressure Actuated Valves

Brass Gg-G2 0.2 - 16 +90°C 82160 105
Brass Gg-Gi -0.9 - 6 +90°C 82710 109
Pressure Actuated
Valves Gun metal Gi-G2 0 - 16 +180°C 82180 113
Gun metal Gk-G2 0 - 16 +180°C 82280 113
Gun metal Gi-G2 0 - 16 +180°C 84500 117
Gun metal Gi-G1 0 - 16 +180°C 84720 121
Stainless steel Gi-G2 0 - 16 +180°C 82380 125

Stainless steel Gk-G2 0 - 16 +180°C 82480 125
Cast iron ND 15 - ND 100 0 - 10 +180°C 83200 141
Pressure Actuated
Valves
EC type examination
Gun metal Gi-G2 0 - 10 +60°C 82580 145
EC qualification approval
Casting steel ND 15 - ND 25 0 - 25 +140°C 83860 149

development.
103
SEALING MATERIALS
Material selection
the degree of contamination of the fluid is important in
making the right choice of materials. Further criteria
As well as high temperatures, pressures and flow rates
must be taken into consideration when choosing a
material.
NBR Acrylnitrile Butadiene India Rubber (e.g. Buna "N")

Standard flexible material for neutral fluids such as air,
water, oil. Good resistance to mechanical loads. Tem-
perature range depending on working conditions from
-10 to +90°C.
HNBR Hydrogenated Nitrile Rubber (e.g. Therban)
Similar in many features to NBR. Particularly suitable
for hot water and steam. Temperature range depending
on working conditions from -20 to +150°C.
EPDM Ethylane Propylene India Rubber (e.g. Nordel)
Resistant to alkalis and acids of fluid concentration,
water, hot water and steam Not resistant to oils and
greases. Temperature range depending on working
conditions from -20 to +130°C.
FPM Fluoride India Rubber (e. g. Viton)
A highly temperature- and weatherproof elastomer.
Suitable for many acids, bases, fuels and oils (includ-
ing synthetic). Not resistant to steam. Temperature
range depending on working conditions from -10 to
+180°C.
CR Chloroprene India Rubber (e.g. Neopren)
Similar in many features to NBR. Particularly suitable
for most refrigerants. Temperature range depending
on working conditions from -20 to +90°C.
PTFE Polytetrafluoroethene(e.g. Teflon)
A duroplastic, not a flexible material and therefore not
suitable for the conventional diaphragms (separating
membranes are possible). Resistance is almost univer-
sal in the temperature ranges from -20 to +200°C.
Valve bodies and internal parts are also made of this
material.
Kalrez Perfluoride Elastomer
A flexible material with the same resistance as PTFE
and excellent sealing qualities. Temperature range
depending on working conditions from -30 to +200°C.
TPE Thermoplastic elastomers

Very durable yet flexible over a wide temperature
range. Resist oils, grease, many solvents and weather-
ing.
104
diaphragm valves
threaded connection
DESCRIPTION (STANDARD VALVE)

82160
Type pressure actuated diaphragm valve A
a b
Switching function NO; NC with pilot pressure Z ab
Operating pressure 0.2 to 16 bar P

Pilot fluid air max. +60°C
Pilot pressure G g - G i max. 6 bar over operating
pressure
G j - G 2 max. 1 bar over operating
pressure
Mounting position optional
MATERIALS
Body brass
Cover brass
Internal parts brass, stainless steel
Seals NBR Z
Seat seal fabric diaphragm NBR with valve plate
Valve seat brass
P A
FEATURES
• Small dimension
• Vacuum as on option
• Compact valve for industrial applications
CHARACTERISTIC DATA
g 8 1.7 0.2 16 0.50 8216000.0000
h 10 3.4 0.2 16 0.45 8216100.0000
i 12 4.0 0.2 16 0.40 8216200.0000
j 20 11.0 0.2 16 1.15 8216300.0000
1 25 13.0 0.2 16 1.00 8216400.0000
k 32 28.0 0.2 16 2.35 8216500.0000
l 40 31.0 0.2 16 2.10 8216600.0000
2 50 46.0 0.2 16 3.35 8216700.0000
105
OPTIONAL FEATURES
xxxxx 03.xxxx fabric diaphragm FPM xxxxx 53.xxxx suitable for vacuum
with valve plate with pressure spring under
Tmax. +110°C diaphragm, FPM-fabric diaphragm
operating pressure 0.2 to 16 bar Tmax. +110°C
control pressure = operating pressure operating pressure -0.9 to 16 bar
control pressure 2 to 16 bar
G g to G i
max. control pressure 6 bar over
operating pressure
operating pressure
but max. control pressure 16 bar
xxxxx 54.xxxx suitable for vacuum
G j to G 2 with pressure spring under
max. control pressure 1 bar over diaphragm, NBR-fabric diaphragm
operating pressure Tmax. +90°C
but max. control pressure 16 bar Operating pressure -0.9 to 16 bar
control pressure 2 to 16 bar
xxxxx 51.xxxx fabric diaphragm NBR max. control pressure 6 bar over
with valve plate operating pressure
Tmax. +90°C
operating pressure 0.2 to 16 bar
control pressure = operating pressure
G j to G 2
operating pressure
xxxxx 52.xxxx fabric diaphragm FPM

with valve plate
Tmax. +110°C
operating pressure 0.2 to 16 bar
control pressure = operating pressure
G j to G 2
operating pressure
Vacuum execution
106
SECTIONAL DRAWING
82160
Z 102
104 105
101 103
P A
101 Valve body

102 Body cover
*103 Diaphragm
Hexagon screw from G j
*105 Seal ring, not for G j and G1
DIMENSIONAL DRAWING
B = max. depth
G 1/4
B
Z
H1
H
Connection L B H H1 P A
G mm mm mm mm
g 67 44 48 33
h 67 44 48 33
i 67 44 48 33 L
j 95 70 81 57
1 95 70 81 57
k 132 96 103 70
l 132 96 103 70
2 160 112 121 81
107
VACUUMS & VALVES
The term vacuum is used loosely for any gas pressure

lower than atmospheric, i.e. a negative pressure. The
unit of measurement is the millibar (mbar) or hecto
pascal (1 hPa = 1 mbar).
The user often specifies the degree of vacuum as a

percentage. For example, a relative vacuum of 40%
indicates an absolute residual pressure of 600 mbar.
Most mechanical engineering applications of solenoid

valves or pressure actuated isolating valves lie within
the rough vacuum range.
Since only very small differential pressures are

available in this type of application, valves that opti-
mise the flow and therefore have a high coefficient
(Kv) should be chosen. These valves should also
operate without differential pressure.
The actual pressure regime has to be carefully exam-

ined before valves requiring differential pressure can
be used.
Valves must always be mounted so the flow is from

P to A, ie the vacuum has to be present at their outlet.
The supply available to actuate the valve against the

vacuum must be sufficient to move the closure device
into the open position and hold it there during the
system sequence.
If this supply is interrupted, the vacuum, assisted by

the forces tending to close the valve, will shut the
valve by forcing the closure device back onto its seat.
108
diaphragm valves
threaded connection

82710
Type pressure actuated diaphragm valve A
a b
Switching function normally closed Z ab
closed by spring force P
open by external fluid

Operating pressure -0.9 to 6 bar
Pilot fluid air up to +60°C
Pilot pressure 3 to 8 bar
Flow direction optional
MATERIAL VALVE
Body brass
Cover brass
Seals NBR
Seat seal fabric diaphragm NBR with valve plate Z
Valve seat brass
MATERIAL ACTUATOR
Body brass
Cover plastic
Seals NBR
FEATURES
• For high contaminated fluids P A
• Optical position indicator
• Small dimensions
CHARACTERISTIC DATA
g 8 1.9 -0.9 6 1.9 8271000.0000
h 10 2.4 -0.9 6 2.4 8271100.0000
i 12 2.9 -0.9 6 2.9 8271200.0000
109
OPTIONAL FEATURES
xxxxx 01.xxxx normally open xxxxx 52.xxxx G h to G i valve body and
internal parts stainless,
xxxxx 03.xxxx seals FPM Tmax. +110°C seat seal Kalrez, FPM-diaphragm
with PTFE-foil
xxxxx 14.xxxx seals EPDM Tmax. +110°C Tmax. +110°C Pmax. 6 bar
xxxxx 50.xxxx G h to G i valve body and xxxxx xx.0164 with assembled standard pilot valve
internal parts stainless steel 8494171.0164 DC
xxxxx 51.xxxx G h to G i valve body and xxxxx xx.0165 with assembled standard pilot valve
internal parts stainless 8494171.0165 AC
seals FPM Tmax. +110°C
3/2-way standard pilot valve G f ND 1.6

Part Number: 8494171.xxxx
Type seat valve requiring
Function switching function
Process fluid air Tmax. +60°C
Material
Body brass
Seat seal NBR
Electrical data
Standard voltage DC AC
24V / 42V 50Hz R
110V / 230V 50Hz A
Solenoid 0164 5W - P
Solenoid 0165 - inrush 6VA
- holding 6VA
Duty cycle 100%
Electrical design DIN VDE 0580
110
SECTIONAL DRAWING
108
104 82710
105
Z
107
106
103
102
101
101 Valve body
102 Valve plate 109
103 Actuator housing
P A
104 Actuator housing cover
*105 Diaphragm
*107 Grooved ring
*108 Oval head cap screw
DIMENSIONAL DRAWING
B = max. depth
G 1/8
Z
B
H1
H
P A
Connection L B H H1
G mm mm mm mm
L
g 67 60 101 86
h 67 60 101 86
i 67 60 101 86
111
112
externally controlled seat valve
threaded connection

82180
82280
Type pressure actuated seat valve by A
a b
external fluid Z ab
closed by spring force

Pilot pressure 3.5 to 8 bar
MATERIALS VALVE
Body gun metal
Seat seal PTFE
Seal packing PTFE/FPM
Valve seat gun metal
MATERIALS ACTUATOR
Actuator body stainless steel Z
bottom aluminium WEMA-Kor coated
Seals NBR
Internal parts coated steel
FEATURES
A
• High flow rate

• Soft closing
P

CHARACTERISTIC DATA
i 15 4.8 0 16.0 1.4 8218200.0000
j 20 10.0 0 10.0 1.5 8218300.0000
1 25 14.0 0 10.0 1.8 8218400.0000
k 32 23.0 0 7.0 2.4 8218500.0000
l 40 30.0 0 4.5 2.7 8218600.0000
2 50 37.0 0 3.0 3.9 8218700.0000
k 32 27.0 0 16.0 5.3 8228500.0000
l 40 37.0 0 10.0 5.5 8228600.0000
2 50 53.0 0 10.0 7.0 8228700.0000
NPT- connection available: change (e.g.) 8218200 in 8219200; 8228500 in 8229500
113
OPTIONAL FEATURES
xxxxx 01.xxxx normally open; xxxxx 52.xxxx optical position indicator
opens with spring force
closed by external fluid xxxxx 58.xxxx electrical position indicator EEx
pilot pressure Pmax. 1 to 6 bar
xxxxx 59.xxxx Tmax. +200°C
xxxxx 22.xxxx operating pressure

G i 25 bar, G j 16 bar
xxxxx 23.xxxx electrical position indicator

OPEN + CLOSED with two
solenoid switch
3/2-way standard pilot valve G G ND 1.6

Part Number 8466000.9101
Type seat valve requiring differential
pressure
Function normally closed
Materials
Body brass
Seat seal NBR
Electrical data
24V 24V / 42V 50Hz
110V / 230V 50Hz
holding 12VA
Duty cycle 100%
114
SECTIONAL DRAWING
117
121 116 82180

118 115 82280
119 114
112 113
101 Valve body *114 Grooved ring
108 120
*102 Valve spindle, 115 Round plate
107 Z 111
complete *116 Seal lock nut
*103 Flat seal 117 Control head 106 110
104 Screw piece housing
104 109
*105 Pressure spring *118 Pressure spring
*106 Seal packing only for G 1 103 105
107 Spacer bush and G 2 102
A
*108 Plain beaning *119 Pressure spring
101
109 Nut 120 Hex bolt
110 control head 121 Plug
P
housing
*111 O-ring
*112 FPM Grooved ring *These individual parts form a
113 Round plate complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
H
H1
B
G 1/4
Connection L B H H1 Z
mm mm mm mm
i 65 89.5 154.0 140.5
j 75 89.5 160.0 144.0
1 90 89.5 171.0 150.5
k 110 89.5 186.0 161.0
A
l 120 89.5 190.0 162.5

2 150 89.5 206.0 171.0
L
P
k 110 163.0 250.0 225.0

l 120 163.0 255.0 227.5
2 150 163.0 270.0 235.0
115
PRESSURE ACTUATED VALVES –
conversion from NC to NO
The pressure actuated 84 500, 84 520 and 84 540 series of

valves are designed to allow relatively simple conversion of
the standard switching function – normally closed (NC) – to
normally open (NO).
107 Z 113 116 122 120
Normally closed – under spring force
NC to NO the easy way:

Step 1 Vent actuator
Step 2 Use 36mm ring or socket spanner to release and

unscrew actuator cover (120). This fully releases
the compression spring(s) in the actuator.
Step 3 Remove the compression springs (116 and 122)

(not present in all types of valve).
Step 4 Replace actuator cover (120) and tighten firmly.

The factory fitted compression spring (113) will
now move the depressurised piston into the
normally open (NO) position.
Step 5 The top port of the two is to be used as the pilot.
Step 6 Prior to commissioning, it is advisable to carry

out an operating test of the actuator with air as
the pilot fluid and without process fluid.
Step 7 Check actuator and valve body tightness to

atmosphere, and tightness of the stem seals
using the vent in the screw piece (107).
107 113 Z 120
Normally open – under spring force
116
threaded connection

84500
a b
external fluid Z ab

MATERIALS VALVE
Body gun metal
Seat seal PTFE
MATERIALS ACTUATOR
Actuator polyamide 66
Seals NBR
FEATURES
A
• High flow rate
• Damped operation P

CHARACTERISTIC DATA
i 15 4.8 0 16 1.4 8450200.0000
j 20 10.0 0 10 1.5 8450300.0000
1 25 14.0 0 10 1.8 8450400.0000
k 32 23.0 0 7 2.4 8450500.0000
l 40 30.0 0 4 2.7 8450600.0000
2 50 37.0 0 3 3.9 8450700.0000
117
OPTIONAL FEATURES
xxxxx 01.xxxx normally open; micro-switch
pilot pressure 1 to 10 bar
opens with spring force xxxxx 50.xxxx NAMUR interface plate
closed by external fluid
xxxxx 50.3037 with assembled NAMUR pilot valve
xxxxx 03.xxxx seals FPM Tmax. +180°C 9710000.3037 DC or AC
xxxxx 08.xxxx actuation double acting xxxxx xx.0164 with assembled standard pilot valve
8495475.0164 DC
G i 25 bar, G j 16 bar xxxxx xx.0165 with assembled standard pilot valve
8495475.0165 AC
OPEN + CLOSED with two xxxxx 55.xxxx stroke limiter
3/2-way standard pilot valve G G ND 1.6 5/2-way NAMUR pilot valve G G ND 6

Part Number 8466000.9101 Performance 3/2-way function
Type seat valve requiring differential Part Number 9710000.3037
pressure Type seat valve requiring differential
Function normally closed pressure
Process fluid air Tmax. +60°C Function normally closed
Operating pressure 1 to 10 bar Process fluid air Tmax. +50°C
Materials Operating pressure 2 to 8 bar
Body brass Body aluminium anodize
Internal parts stainless steel Internal parts stainless steel
Seat seal NBR Seat seal NBR
Electrical data Standard voltage DC AC
Standard voltage DC AC 24V 24V / 42V 50Hz
24V 24V / 42V 50Hz 110V / 230V 50Hz
110V / 230V 50Hz Power consumption DC AC
Power consumption DC AC Solenoid 3037 1.6W -
Solenoid 9101 8W inrush 15VA Solenoid 3037 - inrush 4.55VA
holding 12VA - holding 3.50VA
Duty cycle 100% Duty cycle 100%
Protection without power lead socket IP00 Protection without power lead socket IP00
with power lead socket IP65 with power lead socket IP65
Electrical design DIN VDE 0580 Electrical design DIN VDE 0580
R
A
P
118
SECTIONAL DRAWING
117
119 118
122 115 84500

116 120
103 114

* 111 Cup spring
*102 Valve plate 112 Screw piece 113 112
103 Valve spindle, * 113 Pressure spring 109 108
complete * 114 Cylinder packing
104 Cheese head cap 107 104
115 Signal pin
screw * 116 Pressure spring 106 105
105 Spring washer 117 O-ring 102
* 106 Seal ring 118 Cover cap
107 Screw piece * 119 O-ring 101
* 108 Seal packing 120 Control head
* 109 O-ring housing cover
110 Control head * 122 Pressure spring
housing cover,
bottom part *These individual parts form a
DIMENSIONAL DRAWING
B = max. depth
B
H
H1
Z1
Z2
G 1/4
Connection L B H H1
G mm mm mm mm A
i 65 89.5 177.5 164.0

j 75 89.5 184.0 168.0
P L
1 90 89.5 194.5 174.0
k 110 89.5 209.5 184.5
l 120 89.5 213.5 186.0
2 150 89.5 229.5 194.5
119
120
threaded connection

84720
a b
external fluid Z ab

MATERIALS VALVE
Body gun metal
Seat seal PTFE
MATERIALS ACTUATOR
Seals NBR
FEATURES
• High flow rate
• Soft closing
CHARACTERISTIC DATA
i 15 4.8 0 16 1.3 8472200.0000
j 20 10.0 0 8 1.4 8472300.0000
1 25 14.0 0 5 1.7 8472400.0000
121
OPTIONAL FEATURES
xxxxx 01.xxxx normally open; xxxxx 50.xxxx NAMUR interface plate
closed by external fluid xxxxx 50.3037 with assembled NAMUR pilot valve
9710000.3037 DC or AC
xxxxx xx.9101 with assembled standard pilot valve
xxxxx 08.xxxx actuation double acting 8266000.9101 DC or AC

micro-switch

24V 24V / 42V 50Hz 110V / 230V 50Hz
R
A
P
122
SECTIONAL DRAWING
84720
101 Valve body * 111 Cup spring

*102 Valve plate 112 Screw piece
103 Valve spindle, * 113 Pressure spring
104 Cheese head cap 115 Signal pin
screw * 116 Pressure spring
105 Spring washer 117 O-ring
107 Screw piece * 119 O-ring
110 Control head
housing cover,
DIMENSIONAL DRAWING
B = max. depth
Connection L B H H1
G mm mm mm mm
i 65 66 154 140.5
j 75 66 160 144.5
1 90 66 171 150.5
123
TEST CERTIFICATES TO
DIN 50 049 / EN 10 204
Type of certificate
Scope of certified testing
Catalogue number 1237461

Works test certificate to EN 10 204 - 2.1
General confirmation of conformity based on
performance of
• Operating and leak tests
• Pressure test
• Voltage test

Works test certificate to EN 10 204 - 2.2
General confirmation of conformity based on
performance/issuing of
• Operating and leak tests
• Pressure test
• Voltage test
• Material identification certificate with numbers of
constituent materials of individual parts according
to parts list

Approval test certificate EN 10 204 - 3.1.B
based on performance/issuing of
• Operating and leak tests to DIN 3230 Part 3
• Pressure test to DIN 3230 Part 3
• Voltage test to DIN VDE 580 §38
• Material identification certificate from parts list with
Material No to EN 10 204 - 2.2

Approval test certificate to EN 10 204 - 3.1.B
based on performance/issuing of
• Material quality certificate for valve body, cover,
body screws and plunger tube to EN 10 204 - 3.1.A
and 3.1.B
• Material quality certificate for parts in contact with
fluid to EN 10 204 – 2.2
• Operating and leak tests to EN 10 204 - 3.1.B
• Leakage rate 1 in test to DIN 3230 Part 3
Any tampering with the ex factory condition certified

by Buschjost automatically invalidates the approval
test certificate.
124
threaded connection
¢ 82380
DESCRIPTION (STANDARD VALVE) 82480
A
Type pressure actuated seat valve by a b
Z ab
external fluid
P
MATERIAL VALVE
Seat seal PTFE
MATERIALS ACTUATOR
Actuator body stainless steel Z
Seals NBR
FEATURES
A

• Soft closing
P

CHARACTERISTIC DATA
i 15 4.8 0 16.0 1.3 8238200.0000
j 20 10.0 0 10.0 1.4 8238300.0000
1 25 14.0 0 10.0 1.7 8238400.0000
k 32 23.0 0 7.0 2.4 8238500.0000
l 40 30.0 0 4.5 2.6 8238600.0000
2 50 37.0 0 3.0 3.8 8238700.0000
k 32 27.0 0 16.0 5.1 8248500.0000
l 40 37.0 0 10.0 5.5 8248600.0000
2 50 53.0 0 10.0 7.0 8248700.0000
NPT- connection available: change (e.g.) 8238200 in 8239200; 8248500 in 8249500
125
OPTIONAL FEATURES
xxxxx 01.xxxx normally open; xxxxx 52.xxxx optical position indicator
closed by external fluid xxxxx 58.xxxx electrical position indicator EEx
pilot pressure Pmax. 1 to 6 bar
xxxxx 59.xxxx Tmax. +200°C
xxxxx 60.xxxx actuator in stainless steel
G i 25 bar, G j 16 bar xxxxx 80.xxxx seal packing in stainless steel

solenoid switch

pressure
Materials
Body brass
Seat seal NBR
Electrical data
24V 24V / 42V 50Hz
110V / 230V 50Hz
holding 12VA
Duty cycle 100%
126
SECTIONAL DRAWING
117
121 116 82380

118 115 82480
119 114
112 113
101 Valve body *112 FPM grooved ring 108 120

*102 Valve spindle, 113 Round plate Z
107 111
complete *114 grooved ring
*103 Flat seal 115 Round plate 106 110
104 Screw piece *116 Seal-lock-nut 104 109
*105 Pressure spring 117 Control head
103 105
*106 Seal packing housing
102
A
107 Spacer bush *118 Pressure spring
*108 Plain beaning only for G 1and G 2 101
109 Nut *119 Pressure spring
110 Control head 120 Hexagon screw
P
housing, 121 Plug
*111 O-ring complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
H
H1
B
G 1/4
Connection L B H H1 Z
G mm mm mm mm
i 65 89.5 154.0 140.5
j 75 89.5 160.0 144.0
1 90 89.5 171.0 150.5
k 110 89.5 186.0 161.0
A
l 120 89.5 190.0 162.5

2 150 89.5 206.0 171.0
L
P
k 110 163.0 250.0 225.0

l 120 163.0 255.0 227.5
2 150 163.0 270.0 235.0
127
OXYGEN & VALVES
Increasing importance is being attached to the safe

handling and control of oxygen.
Buschjost has had the Bundesanstalt für Material-

forschung and -prüfung (BAM) (German Federal
Institute of Materials Research and Testing) carry out
the necessary tests for certain series of valves.
The materials in contact with the medium in the

following valves conform to the German Safety Regu-
lations for Oxygen (UVV Sauerstoff VBG 62). All
nonmetallic materials have been subjected to a special
test by the BAM.
Valve testing covers the following criteria:
• Material strength and durability.
• Burnout resistance under pressure surge.
Oxygen up to 16 bar
82 400 36.9101 series
Technical requirements:
Working pressure up to 16 bar
Pressure rating PN16
Degreased
FPM seals
Maximum fluid temperature +60°C
Maximum ambient temperature +60°C
Oxygen up to 25 bar
The type and materials of the following types of valve
were tested by the BAM for burnout resistance at
higher pressures. The valves can be used for oxygen
at up to 25 bar.
Technical requirements:
Working pressure up to 25 bar
Pressure rating PN25
Degreased
FPM seals
Maximum fluid temperature +60°C
Maximum ambient temperature +60°C
Gi 8497300.8401
Gj 8497301.8401
G1 8497302.8401
Gk 8497303.8401
Gl 8497305.8401
G2 8497306.8401
128
DESCRIPTION (STANDARD VALVE) 84520
A
Type pressure actuated seat valve by a b
ab
external fluid Z
P
MATERIAL VALVE
Seat seal PTFE
MATERIALS ACTUATOR
Seals NBR
A
FEATURES
• Good resistance by optimised materials P
CHARACTERISTIC DATA
i 15 4.8 0 16.0 1.4 8452200.0000
j 20 10.0 0 10.0 1.5 8452300.0000
1 25 14.0 0 10.0 1.8 8452400.0000
k 32 23.0 0 7.0 2.4 8452500.0000
l 40 30.0 0 4.5 2.7 8452600.0000
2 50 37.0 0 3.0 3.9 8452700.0000
129
OPTIONAL FEATURES
xxxxx 01.xxxx normally open; micro-switch
pilot pressure 1 to 10 bar
opens with spring force xxxxx 50.xxxx NAMUR interface plate
xxxxx 50.3037 with assembled NAMUR pilot valve
xxxxx 03.xxxx seals FPM Tmax. +180°C 9710000.3037 DC or AC
xxxxx 08.xxxx actuation double acting xxxxx xx.0164 with assembled standard pilot valve
8495475.0164 DC
G i 25 bar, G j 16 bar xxxxx xx.0165 with assembled standard pilot valve
8495475.0165 AC
OPEN + CLOSED with two xxxxx 55.xxxx stroke limiter

24V 24V / 42V 50Hz 110V / 230V 50Hz
R
A
P
130
SECTIONAL DRAWING
117
119 118
122 115 84520

116 120
103 114
101 Valve body 112 Screw piece 110 111
*102 Valve plate * 113 Pressure spring
113 112
103 Valve spindle, * 114 Cylinder packing
complete 115 Signal pin 109 108
104 Cheese head * 116 Pressure spring 107 104
cap screw 117 O-ring
106 105
105 Spring washer 118 Cover cap
* 106 Seal ring * 119 O-ring 102
107 Screw piece 120 Control head 101
* 108 Seal packing housing cover
* 109 O-ring * 122 Pressure spring
110 Control head
housing cover,
bottom part * These individual parts form a
* 111 Cup spring complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
B
H
H1
Z1
Z2
G 1/4
Connection L B H H1
G mm mm mm mm A
i 65 89.5 177.5 164.0
j 75 89.5 184.0 168.0
1 90 89.5 194.5 174.0 P L
k 110 89.5 209.5 184.5
l 120 89,5 213.5 186.0
2 150 89.5 229.5 194.5
131
NAMUR ADAPTER PLATE
for the 84 500, 84 520 and 84 540 isolating valves
An adapter plate can be used to mount pilot valves with NAMUR

interface on the actuators of these valve series.
STROKE LIMITING SYSTEM

For 84 500, 84 520 and 84 540 isolating valves
This system is available as an

option for adjusting the minimum
and maximum flow rate.
It can also be retrofitted after

removal of the standard position
indicator.
132
84740
a b
external fluid Z ab

MATERIALS VALVE
Seat seal PTFE
MATERIALS ACTUATOR
Seals NBR
FEATURES
• for robust industrial applications
• Soft closing
CHARACTERISTIC DATA
i 15 4.8 0 16 1.3 8474200.0000
j 20 10.0 0 8 1.4 8474300.0000
1 25 14.0 0 5 1.7 8474400.0000
133
OPTIONAL FEATURES
9710000.3037 DC or AC

micro-switch

24V 24V / 42V 50Hz 110V / 230V 50Hz
R
A
P
134
SECTIONAL DRAWING
84740

103 Valve spindle, * 113 Pressure spring
104 Cheese head cap 115 Signal pin
screw * 116 Pressure spring
105 Spring washer 117 O-ring
107 Screw piece * 119 O-ring
110 Control head
housing cover,
DIMENSIONAL DRAWING
B = max. depth
Connection L B H H1
G mm mm mm mm
i 65 66 154 140.5
j 75 66 160 144.5
1 90 66 171 150.5
135
pH-VALUE
The pH-value represents a measure of the neutrality,

acidity or basicity of an aqueous solution.
Pure water is neutral and has a pH of 7. The range

below 7 is described as acidic and that above as basic
or alkaline.
acid neutral alkaline

(acid) (water) (lye)
0-1-2-3 4-5-6 7 8-9-10-11 12-13-14
(strong) (weak) (weak) (strong)
A strong acid has a low pH.

A value of 5.5 is unlikely to cause skin irritation.
VISCOSITY
The kinematic viscosity in mm2/s is a measure of the

internal friction of gases and liquids. It represents the
resistance to movement of the contact surfaces of
adjoining layers of different (external friction) or
identical (internal friction, viscosity) material.
The viscosity depends on pressure and temperature,

and decreases with increasing temperature. Its value
is measured at +20°C from the rate of efflux from
capillaries or speed at which balls sink in test fluids.
136
butt weld ends ¢
84760
a b
external fluid Z ab

MATERIALS VALVE
Internal parts stainless steel, sandvik
Seat seal PTFE
MATERIALS ACTUATOR
Actuator body polyamide
Seals NBR
FEATURES
• Soft closing
• Suitable for vacuum-
• ISO-welded ends optional
CHARACTERISTIC DATA
DIN mm m3/h min. bar max. kg
Series 1 15 4.8 0 16 1.3 8476200.0000
Series 1 20 10.0 0 8 1.4 8476300.0000
Series 1 25 14.0 0 5 1.7 8476400.0000
137
OPTIONAL FEATURES
9710000.3037 DC or AC

micro-switch

24V 24V / 42V 50Hz 110V / 230V 50Hz
R
A
P
138
SECTIONAL DRAWING
84760

103 Valve spindle, * 114 Cylinder packing
complete 115 Signal pin
104 Cheese head cap * 116 Pressure spring
screw 117 O-ring
105 Spring washer 118 Cover cap
* 106 Seal ring * 119 O-ring
107 Screw piece 120 Control head
* 108 Seal packing housing cover
* 109 O-ring
110 Control head
housing *These individual parts form a
bottom part complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
Connection L B H H1
ND mm mm mm mm
15 100 66 149.5 140.5
20 110 66 156.0 145.0
25 120 66 165.0 150.5
139
SOLENOID HEATING
The solenoids are normally designed for continuous

duty, so under normal conditions there is no danger
of the permanent operating temperature of the coil
reaching an impermissible value.
The coil temperature that is reached during operation

is influenced by 3 factors:
- the intrinsic heating

- the temperature of the fluid flowing through
- the ambient temperature
The highest permissible solenoid temperature is

generally determined by the thermal durability of the
material used for insulation.
In order to ensure that there is no thermal damage,

the specifications for the maximum permitted fluid
and ambient temperatures should not be exceeded.
In this context, particular attention should be paid to

the power consumption of the solenoids. Many valve
manufacturers give their power consumption at
operating temperature, which is lower than the speci-
fications given in this catalogue, because of the high
coil resistance.
Particular attention should be paid to the passage in

the Buschjost data sheets:
The power consumption is measured according to

factors reduce the value by up to about 30% when
the DC solenoid coil has reached normal operating
temperature.
The actuating solenoids are offered with a range of

different connections. The most common are the
sockets to DIN 43 650, terminals in the terminal
compartment with cable passing through a Pg gland
or directly encapsulated in the coil area (flying lead).
At continuous duty the surface temperature of the

solenoid can reach up to 120°C.
140


83200
a b
external fluid Z ab

MATERIALS VALVE
Body cast iron
Seat seal PTFE
Z
MATERIALS ACTUATOR
Actuator body aluminium
bottom aluminium
Seals NBR
FEATURES P A
• High flow rate
• Self adjusting packing
• Mounting position optional
CHARACTERISTIC DATA
15 3.6 0 16.0 3.6 8320200.0000
20 6.1 0 16.0 4.6 8320300.0000
25 5.9 0 10.0 5.2 8320400.0000
32 15.0 0 10.0 10.4 8320500.0000
40 23.0 0 10.0 12.2 8320600.0000
50 35.0 0 10.0 15.2 8320700.0000
65 61.0 0 7.0 22.4 8320800.0000
80 90.0 0 5.0 26.0 8320900.0000
100 138.0 0 2.5 34.5 8321000.0000
141
OPTIONAL FEATURES
xxxxx 01.xxxx normally open; xxxxx 58.xxxx electrical position indicator
opens with spring force design 2
xxxxx 53.xxxx pilot fluid water EEx de II C T6
xxxxx 55.xxxx optical position indicator xxxxx 95.xxxx body cast steel PN 40,
Tmax. +300°C
design 1

pressure
Materials
Body brass
Seat seal NBR
Electrical data
24V 24V / 42V 50Hz
110V / 230V 50Hz
holding 12VA
Duty cycle 100%
142
SECTIONAL DRAWINGS
ND 15 - ND 25 ND 32 - ND 100
18
12
83200
17
11
10.01 21
10.02 20
22
Z
24
23
9 25
8 26
7 33
6 27
5 28
4 29
3 30
2 16
P A
1 14
15
19
1 Valve body 11 Hexagon nut 23 Hexagon socket screw ND 65 - ND 100

2 Spindle 12 Stopper *24 O-ring 16 Collar bush
3 Locking ring *14 Seat seal 25 Base complete 35 Hexagon socket screw
*4 Gasket 15 Valve plate *26 Lip-ring 36 Pressure spring
5 Guide ring 16 Pin 27 Hexagon nut 37 Semimonocoque
*6 Pressure spring 17 Pressure spring 28 Spring washer 40 Locking plate
7 Support ring 18 Pressure spring 29 Flange
*8 Packing ring 19 Retaining nut *30 Seal ring *These individual parts form a
9 Thrust collar 20 Sleeve complete *33 Packing ring complete wearing unit.
10 Cover *21 Lip-ring 34 Pressure spring
*10.01 Sleeve *22 O-ring
DIMENSIONAL DRAWING B
16
B = max. depth 40
37
36
35
Z
ND L B H øF
G 1/4
H
mm mm mm mm
15 130 96 215 95
20 150 105 198 105
25 160 115 214 115
32 180 164 247 140
40 200 164 272 150 P A
ØF
DN
50 230 165 310 165

65 290 185 387 185
80 310 200 419 200
L
100 350 220 480 220
143
SOLENOIDS
General
Valve actuating solenoids are designed for the service
conditions and conform to VDE 0580.
Power supply, voltage ranges

The preferred voltages are specified in the separate
publications.
Special voltages are possible on request.
The permissible voltage range is ±10% of the nominal

value.
Type of supply
Solenoids are available for connection to a DC or AC
supply.
Those designed for AC may only be used at the speci-

fied frequency.
The more powerful solenoids are a DC design. They

can be operated off an AC supply via a rectifier, which
is connected in series as standard. The permissible
frequency is then 40 to 60Hz.
Duty cycle
All standard solenoids are designed for continuous
duty in order to rule out the possibility of the winding
overheating during normal service conditions.
DC solenoids
The main advantage of this type is constant current
consumption. This gives soft switching and makes the
winding less sensitive to binding of the plunger. The
maximum frequency of operation is only limited by
the system's electrical and mechanical inertia.
AC solenoids
The current consumption of this system depends on
the position of the plunger. The plunger must be able
to reach its limit unhindered, otherwise the winding
will overheat.
Special spark quenching is generally not necessary.
Ensure that the mains frequency agrees with the value

specified on the name plate. If it is higher, the
solenoid will develop less force and may burn out,
since the plunger cannot reach its limit. At a lower
frequency the smaller inductive reactance causes
more heating, which can influence the lifetime of the
coil.
144
type examination certificate - threaded connection
Zertifizierungsstelle

82580
Type pressure actuated seat valve A
a b
by external fluid Z ab

Process fluid combustible gas according to
EC gas appliance directive
MATERIALS VALVE
Body gun metal
Seat seal FPM
MATERIALS ACTUATOR
Actuatorbody stainless steel
Seals NBR
FEATURES
• EC type examination
Product ID-No.: CE-0085 AT0091, Valve class A - Valve group 2
• High function safety
• Short response time < 1 s
• Qualification approval acc. to EN 161/3394 Part 1
CHARACTERISTIC DATA
i 15 4.8 0 10 1.4 8258200.0000
j 20 10.0 0 10 1.5 8258300.0000
1 25 14.0 0 10 1.8 8258400.0000
k 32 23.0 0 10 2.4 8258500.0000
l 40 30.0 0 10 2.7 8258600.0000
2 50 37.0 0 10 3.9 8258700.0000
145
OPTIONAL FEATURES
xxxxx 53.xxxx optical position indicator
xxxxx 55.xxxx welded ends and optical

position indicator
Note
Generating pressure exceeding 4 bars female threaded
sealing connections are not allowed.
Male thread possible.
3/2-way standard pilot valve G 1/4 ND 2

Type seat valve not requiring
Operating pressure 0 to 10 bar R
Body brass
Seat seal NBR
24V 24V / 42V 50Hz
110V / 230V 50Hz
Solenoid 0247 7W -
Solenoid 0247 - inrush 18VA
- holding 10VA P A
Duty cycle 100 %
146
SECTIONAL DRAWING
82580
101 Valve body 113 Round plate

*102 Valve spindle *114 Grooved ring
*103 O-ring 115 Round plate
104 Screw piece *116 Seal-lock-nut
*105 Pressure spring 117 Control head
*106 Seal packing housing
107 Spacer bush *118 Pressure spring
*108 Plain beaning *119 Pressure spring
109 Nut 120 Hexagon screw
110 Control head 121 Plug
housing
*111 O-ring *These individual parts form a
*112 Grooved ring complete wearing unit.
DIMENSIONAL DRAWING
B = max. depth
Connection L B H H1
G mm mm mm mm
i 65 89.5 154.0 140.5
j 75 89.5 160.0 144.0
1 90 89.5 171.0 150.5
k 110 89.5 186.0 161.0
l 120 89.5 190.0 162.5
2 150 89.5 206.0 171.0
147
POSITION INDICATOR
Noncontact electric type
This indicator has two magnetic switches; one for the
CLOSED and one for the OPEN position of solenoid
and pressure actuated valves.
The reed contact of the switch is deflected by a per-

manent magnet tightly screwed into a spindle. This
spindle is connected to the valve piston or stem.
These indicators can be mounted with IP65 or EEx
protection.
Features
• Emissionproof, switching magnet incorporated in
valve system
• Easily mounted in any position
• Small valve strokes detected
• Accurately reproducible switching points
• Glass fibre reinforced thermoplastic housing
• Good mechanical and electrical durability
148
type examination certificate - flange connection PN 40

Zertifizierungsstelle 83860
Type pressure actuated seat valve P1
A1
by external fluid R Z

P A
Process fluid liquid and gaseous fuel
Ambient temperature -10 to maximum of +80 °C
Mounting position optional,
preferably vertical on top
MATERIALS VALVE
Body cast steel
Seat seal PTFE
Valve seat stainless steel P
A Z
R
MATERIALS ACTUATOR
Actuator body stainless steel
Seals NBR
Internal parts coated steel P A
FEATURES
• EC type examination certificate
to EN 264 / DIN 3394 T2 / EN 161
• High function safety
• Short response time < 1 s
• Inspection certificate DIN 50 049 (EN 10204) - 3.1.B
• Product ID-No.: CE-0085AS0104
CHARACTERISTIC DATA
15 5.5 0 25 9.0 8386200.0247
20 10.0 0 25 9.2 8386300.0247
25 12.5 0 25 9.2 8386400.0247
149
OPTIONAL FEATURES
with two solenoid switches
3/2-way standard pilot valve G G ND 6

pressure
Materials
Body aluminium anodize
Seat seal NBR
Electrical data
24V 24V / 42V 50Hz
110V / 230V 50Hz P
A
Solenoid 0247 7W -
Solenoid 0247 - inrush 18VA R
- holding 10VA
Duty cycle 100%
Electrical data DIN VDE 0580
150
SECTIONAL DRAWING
135 136
122 120
1400 119 83860
101 Valve body *117 Grooved ring 400 118
*102 O-ring profile 2 117
103 Body cover 118 Round plate 116
104 Hexagon screw *119 Seal-lock-nut
9901 126
*105 Valve spindle 120 Control head housing
114 P 123
*106 Gasket *122 Pressure spring A Z
113 R 115
107 Screw piece 123 Hexagon screw
9900 112
*108 Pressure spring 126 Bush
111 109
*109 Seal packing *135 Pressure spring
110 107
110 Spacer bush 136 Plug
105 106
*111 Plain beaning 400 Solenoid
108 P A 104
112 Nut 1400 Socket
113 Control head housing 103 102
9900 Double screwed
bottom part connection 101
*114 O-ring 9901 3/2-way Pilot valve

*115 Grooved ring
profile 1 *These individual parts form a
116 Round plate complete wearing unit.
DIMENSIONAL DRAWING
B
B = max. depth
ca. 180
P
H
A Z
R
P A
DN
ØF
ND L B H øF
mm mm mm mm
15 130 163 250 96
L
20 150 163 265 105
25 160 163 265 115
151
DUST COLLECTOR VALVES AND SYSTEMS set points
∆ p - regulator
Valves
+ –
Filter pulse valves produce the pressure intensity

crucial for effective cleaning of filter media with
purging gas
compressed air.
P purge valve
To meet the requirements these valves have to be

designed to open and close extremely quickly and + –
allow high flow rates. This response also reduces air
consumption.
pulse control unit
Control systems
An electronic control unit or pneumatic controller

presets the duration of the pulse and interval required
of the valves in this application. These control sys-
tems actuate the valves directly. The timing can be
adjusted if service conditions change.
valves
Differential pressure regulator

P
This regulator initiates cleaning on the basis of the – A A
differential pressure between the dusty and clean gas
sides of the filter. When the pressure drop across the
filter reaches the preset upper limit, the regulator
actuates the cleaning valves by means of the control clean gas
system. Cleaning is interrupted immediately the lower
dusty gas
limit is reached. This type of control extends the life of
the filter media and valves. Another bonus is consid-
+
erably reduced air consumption.
152
Valves and Systems for Dust Filters
Valves
Aluminium Gj-G2 0.3 - 8 +90°C 82850 155
Valves and Systems Aluminium Gj-G2 0.3 - 8 +90°C 82860 159
for Aluminium Gj-G1 0.4 - 8 +65°C 82900 163
Dust Filters Aluminium Gj-G1 0.4 - 8 +65°C 82960 167
Systems
Pneumatic controller 82870 171
Electronic pulse control unit 83720 175
Differential pressure regulator electronic 83400 179
Purge valve electric 8493571 183
Purge valve pneumatic 8497030 183
Timer solenoid 174
Valves and Systems

for Dust Filters

development.
153
MANUAL OVERRIDE KNOBS
If the actuating supply fails, solenoid and pressure

actuated valves are brought into their normal position.
A manual override knob then allows the valve to be

opened or closed.
A wide variety of alternative types are offered to cater

for the different valve designs.
P A
154
2/2-way diaphragm valves G j - G 2

pilot operated valves for cleaning dust filters
threaded connection

82850
A
Type diaphragm valve Z
a
ab
b

Process fluid neutral gases
MATERIALS
Body aluminium
Cover aluminium
Seals NBR
Z
Valve seat aluminium
A
FEATURES
• High flow rate
• Fast switching
• High frequency
CHARACTERISTIC DATA
Connection ND Connection kv -Value Operating Pressure Weight Part Number
G mm Z m3/h min. bar max. kg
j 20 f 15 0.3 8 0.45 8285351.0000
1 25 f 20 0.3 8 0.50 8285451.0000
l 40 g 43 0.3 8 0.95 8285651.0000
2 50 g 61 0.3 8 1.45 8285751.0000
155
EXTERNAL CONTROL VIA
PNEUMATIC CONTROLLER
R
Z
DIMENSIONAL DRAWING
B = max. depth
B Z
H1
P
H
L1
Connection L L1 B H H1 L
G mm mm mm mm mm
j 81 44 75 70 40
1 87 50 75 74 44
l 132 75 Ø 115 100 69
2 151 95 112 122 81
156
SECTIONAL DRAWING 01 Size G j - 1

108 Z
105
82850
102
104
103 P
101
101 Valve body A
102 Body cover
* 103 Diaphragm
* 104 Pressure spring
105 Locking bolt
* 108 Flat seal
*These individual parts form a complete wearing unit.
SECTIONAL DRAWING 02 Size G l

102 Z
104
105
107
103
101 P
101 Valve body
102 Body cover A
* 103 Diaphragm
105 Locking bolt
* 107 Bush
SECTIONAL DRAWING 03 Size G 2

102 Z
106
104
105
103
101
P
101 Valve body
102 Body cover A
* 103 Diaphragm
* 105 Seal ring
108 Hex bolt
157
DUST COLLECTOR VALVES & FACTS
The 82 960 series solenoid system with bayonet

connection is easily mounted – just push down and
turn.
The internal components of the pilot system are

captive.
The plastic encased solenoid can be turned to 3

different positions, 120° apart, without using tools.
The factory fitted silencer prevents annoying noise

and stops ingress of foreign matter into the valve.
The solenoid design of the pilot offers maximum

security against icing.
The volume above the diaphragm is minimised for

extremely fast opening with optimised peak pres-
sures. The similarly ideal closing time ensures low air
consumption.
All of the dynamically loaded valve elements are

designed to last.
The various parts of the case are designed for high air
flow.
Available with internal BSP or NPT threaded connec-

tion to international standards.
158
2/2-way diaphragm valves G j - G 2

threaded connection

82860
A
Type diaphragm valve a
ab
b

MATERIALS
Body aluminium
Cover aluminium
Seals NBR
P
FEATURES
• High flow rate A
• Fast switching
• High frequency
CHARACTERISTIC DATA
j 20 15 0.3 8 0.60 8286351.8001
1 25 20 0.3 8 0.65 8286451.8001
l 40 43 0.3 8 1.40 8286651.9303
2 50 61 0.3 8 1.90 8286751.9303
2/2-way valves double acting

l 40 43 0.3 8 1.40 8286656.9251
159
ELECTRICAL DATA Notes
Standard voltages DC AC The conditions imposed on the Ex approvals lead to
24V 24V 50Hz reduction of the permissible standard temperature
42V 50Hz ranges in the case of explosion protected solenoids.
110V 50Hz
230V 50Hz The power consumption is measured according to
Solenoid 8001 12W inrush 20VA DC solenoid coil has reached normal operating
- holding 16VA temperature.
- holding 24VA Power lead socket type A
- holding 10VA Solenoid 8001 can be turned to 4 positions 90° apart
Solenoid 9303 can be turned in any direction
Duty cycle 100% Solenoid 9251 can be turned in any direction
Voltage range ±10%
DIN VDE 0580
OPTIONAL FEATURES
xxxxx.xx.8041 G j to G 1 solenoid in protection class EEx me II T3
xxxxx.xx.9386 G l to G 2 solenoid in protection class EEx me II T3
2/2-way valves double acting

134
B Pg 9
165
P
A
A 75
134
160
SECTIONAL DRAWINGS Parts list and identification
01 02
1400
1400
9900
9900
400
400 82860
705
701
702
705
108
702
105
707
102
706
104
105
103
P 102
P
101
107
A 103 A
101
03 1400 101 Valve body

102 Body cover
9900
* 103 Diaphragm
400 * 104 Pressure spring
701
105 Locking bolt
* 105 Seal ring
705 106 Hex bolt
107 Bush
702
* 108 Flat seal
707 400 Solenoid
706 701 Core tube
106
* 702 Plunger
102 706 Plate
707 Countersunk screw
105 P
1400 Socket
104 9900 Oval head cap screw 01
103 9900 Hex nut 02 and 03
A
101
DIMENSIONAL DRAWING B = max. depth

Pg9
B
H1
H
P Connection L L1 B H1 H1
G mm mm mm mm mm
A j 81 44 75 120 90
1 87 50 75 125 95
L1
L
l 132 50 Ø 115 145 114
2 151 95 112 174 133
161
FLANGE MEASUREMENTS
The latest edition of the relevant DIN standard
brochure.
PN 10/16, DIN 2533
ND øD øk ø d2 z
10 90 60 14 4
15 95 65 14 4
20 105 70 14 4
25 115 85 14 4
32 140 100 18 4
40 150 110 18 4
50 165 125 18 4
65 185 145 18 4
80 200 160 18 8
100 220 180 18 8
PN 40, DIN 2545

ND øD øk ø d2 z
10 90 60 14 4
15 95 65 14 4
20 105 75 14 4
25 115 85 14 4
32 140 100 18 4
40 150 110 18 4
50 165 125 18 4
65 185 145 18 8
80 200 160 18 8
100 235 190 22 8
ANSI B 16.5 Class 150

ND øD øk ø d2 z
15 88.9 60.3 16 4
20 98.4 69.8 16 4
25 107.9 79.2 16 4
32 117.5 88.9 16 4
40 127.0 98.4 16 4
50 152.4 120.6 19 4
65 177.8 139.7 19 4
80 190.5 152.4 19 4
100 228.6 190.5 19 8
ANSI B 16.5 Class 300

ND øD øk ø d2 z
15 95.2 66.7 16.0 4
(94.0)
20 117.5 82.5 19.0 4
(108.0)
25 123.8 88.9 19.0 4
(115.0)
32 133.3 98.4 19.0 4 Ø D=
Flange diameter
40 155.6 114.3 22.2 4 Ø k=
(150.0) Pitch circle diameter
50 165.1 127.0 19.0 8 Øk=
Hole diameter
65 190.5 149.2 22.2 8 z = Number of holes
(185.0)
80 209.5 168.3 22.2 8 The Buschjost
(200.0) flange valves are
Ø D values given in
100 254.0 200.0 22.2 8 rackets.
162
2/2-way valves G j - G 1
thread connection

82900
A
a b
ab
Type diaphragm valve requiring Z
P
MATERIALS
Body aluminium
Cover aluminium
Diaphragm TPE Z
P
FEATURES
• High flow rate A
• High switching frequency
• Fast switching
• Few components
• Favourable grid layout
• Long service life
CHARACTERISTIC DATA
Connection ND Connection kv -Value Operating Pressure Weight Part Number
G mm Z m3/h min. bar max. kg
j 25 f 18 0.4 8 0.29 8290300.0000
1 25 f 22 0.4 8 0.26 8290400.0000
163
EXTERNAL CONTROL VIA
PNEUMATIC CONTROLLER
R
Z
SECTIONAL DRAWING
Z 104
102
103
101
101 Valve body

102 Valve cover
103 Diaphragm
164
DIMENSIONAL DRAWING 01
B = max. depth
82 900
H1
B
P
H
A
L1
L
Connection L L1 B H H1
G mm mm mm mm mm
j 95 50 80 61.5 39
1 95 50 80 61.5 39
165
166
2/2-way valves G j - G 1
pilot operated solenoid valves for cleaning dust filters
with differential pressure
thread connection

82960
A
a b
ab
Type diaphragm valve requiring
P
Mounting position optional,
preferably with solenoid upright
MATERIALS
Body aluminium
Cover aluminium
Seals TPE
Diaphragm TPE
FEATURES
• High flow rate
• Factory fitted silencer
P
• Captive internal parts
• Fast switching A
• Few components
• Long service life
• Favourable grid layout
CHARACTERISTIC DATA
j 25 18 0.4 8 0.50 8296300.8171
1 25 22 0.4 8 0.47 8296400.8171
167
temperature.
Solenoid 8171 12W inrush 23VA Power lead socket type A
holding 16VA Socket can be turned to 4 positions 90° apart
Solenoid can be turned 3 x 120°
Duty cycle 100%
Voltage range ±10% Valves must be suitably protected against contaminated
Protection without power lead socket IP00 fluids.
DIN VDE 0580
SECTIONAL DRAWING
400
702
705
706
707
104
101 Valve body 102

102 Valve cover 101
* 103 Diaphragm
103
104 Socket head cap screw P
400 Solenoid
* 702 Plunger
* 705 Pressure spring A
* 707 Silencer
1400 Socket
168
B = max. depth
82960
H1
B = max. depth
H
A
Connection L L1 B H H1 L1
G mm mm mm mm mm
L
j 95 50 80 105.5 83
1 95 50 80 105.5 83
169
PNEUMATIC VALVE CONTROLLER
Operation of filter systems in difficult environments or

hazardous areas necessitates expensive electronic
control systems and solenoid valves. Pneumatic
control systems offer an effective technological alter-
native at the right price.
Principle of operation
The valves are connected to the pressure chamber of
the controller by air lines. The wiper arm assembly of
the controller is operated by a pneumatic ratchet
drive. It pauses between valve connections for an
interval that can be preset by the user. The duration of
the air pulse is also user adjustable by means of a
throttle valve accessed after removal of the bottom
casing. During this period the wiper arm passes
beneath a valve connection port and vents the pilot
line to that particular valve. The valve opens and
remains open until the wiper arm moves on to the
next position. The pilot air is vented through the port
marked R.
R
Z
A spring return mechanism positions the wiper arm assembly

reliably during each interval of the intermittent operation.
170
Pneumatic controller
for dust filter valves
DESCRIPTION
Type pneumatic controller
82870
Outlets 10 to 20 ports
Body cast iron
Control section consisting of pneumatic impulse generator

throttle valve
pneumatic ratchet drive
Operating section consisting of pressure chamber

wiper arm assembly
control ports Z
CONTROL SECTION
Supply pressure 2 to 8 bar
Fluid filtered compressed air
Ambient temperature Tmax. +40°C
Inlet P Gf
Interval adjustable 2 to 200s, Z Z
factory setting 10s
OPERATING SECTION
System pressure 0.5 to 8 bar
System fluid neutral gases
Ambient temperature Tmax. +40°C
Control ports Z Gg
FEATURES
• Separately adjustable air pulse duration and interval
• Suits robust industrial applications
• Compact
• Fully pneumatic operation
• Ideal for use in hazardous zones
CHARACTERISTIC DATA
Number of Weight Dimension Part Number
Z ports kg table
10 7.80 01 8287054.0000
12 7.80 02 8287154.0000
14 7.80 03 8287254.0000
16 10.90 04 8287354.0000
20 10.90 06 8287554.0000
171
SECTIONAL DRAWING
1901 Body 1924 Pneumatic timer

1902 Ratchet drive complete with wiper arm, 1925 Base plate
gear, latch and compression spring 1927 Quick-action threaded union
1903 Shouldered bush 1928 Cheese-head screw
*1904 Grooved ring 1931 Screw fitting
*1905 O-ring 1933 Rilsan tube
*1906 Compression spring 1934 Silencer
*1907 Sealing bush 1935 Body cover
*1908 O-ring 1936 Gasket
1909 Round plate 1937 Locking bolt
1910 Grub screw 1953 Gasket
1911 Star knob *1954 Wiper ring
1912 Hex nut 1955 Plug
1917 Spindle 9900 Rating plate
1918 Washer 9901 Half-round slotted pin
1919 Split pin 9902 Label
1921 Pneumatic cylinder complete with yoke
172
82870
Dimensions Number of
table control ports
no A B C D E
01 10 215 118 170 150
02 12 215 118 170 150
03 14 215 118 170 150
04 16 215 128 180 190
06 20 215 128 180 190
173
DUST COLLECTOR VALVES &
TIMER SOLENOID
Solenoid with built-in electronic timer
Combination with a timer built into the solenoid offers

a way of cleaning filter systems with just one filter
pulse valve.
The necessary terminals and two graduated poten-

tiometers for separate adjustment of pulse duration
and interval are behind the solenoid's cover.
Impuls Pause
[s] [min]
5 60
90
30
0,5 10 6 120
ON
x1 x1
(–) + –
OFF
x 0,1 x 0,05
Test
Taktmagnet ETM
Pulse Solenoid ETM
When power is supplied to the solenoid, the electronic

control system is activated with a pulse in the preset
time window. This repeated sequence of pulse fol-
lowed by interval is maintained until the power supply
is interrupted.
The time ranges that are typically used for this appli-
cation are made available.
174
Electronic pulse control unit

for valves in dust filter systems
DESCRIPTION
Type electronic pulse control unit
83720
Outputs 10, expandable to 30
Principle of operation Continuous actuation of the valves

according to the preset pulse duration
and interval.
Differential pressure dependent control
when combined with one of the 83 400
series of differential pressure regulators.
Power supply 115V/230V ±10%; 50-60Hz
Output voltage 24V DC
Max power output

standard unit & 2 expansion units AC model 44VA
DC model 20W
Rated power/output max 20 W
Ambient temperature -20 to +60°C S1

P1 P2 P3
Time ranges
pulse duration 30 to 1000ms SL1 S2 S3
interval 1 to 240 s
12 SI1 3456 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
K1
FEATURES L1 N
(24 V) (0 V) + – MV1
• Microprocessor controlled 0-20 mA
MV2 MV10
• Short-circuit-proof solid state outputs
• Valves supplied with power from the electronic unit
• Spring terminals
• Interval can be selected with potentiometer or
using a 0 to 20mA signal
CHARACTERISTIC DATA
Name Type Protection Dimensional Part Number
Drawing
Standard unit Switch cabinet mounting IP 00 01 8372000.0000
Standard unit Protective housing IP 65 02 8372100.0000
Standard unit Printed circuit board IP 00 03 8372200.0000
Expansion unit Switch cabinet mounting IP 00 01 8372500.0000

Expansion unit Printed circuit board IP 00 03 8372500.0000
175
WIRING OPERATION WITH EXPANSION UNITS
S1 P1 P2 P3
E2
P1 P2 P3
SI1
SL1 S2 S3
K1
L1 N
12 SI1 3456 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 (24 V) (0 V) +–
0-20 mA
K1
L1 N E1
(24 V) (0 V) + – MV1
0-20 mA
MV2 MV10
1 20
CONTROLS
P1 Potentiometer for adjusting pulse duration
P2 Potentiometer for adjusting pause time
P3 Potentiometer for setting required number of E2
outputs (valves):
S3:N standard unit 1 to 10
1 20
S3:E1 standard unit + expansion unit 11 to 20
S3:E2 standard unit + expansion unit 21 to 30
S1 Selector switch for START/STOP function:

"Immediate" cleaning interrupted immediately K1 opened
"Cycle" when K1 opened, cleaning continued until TERMINALS
last valve set with P3 01 live (24V for DC model)
02 neutral (0V for DC model)
S2 Selector switch for adjusting interval: 03+04 terminals for external floating contact,
START/STOP input, K1 closed:
"int" with potentiometer P2 cleaning performed
"ext" with 0 to 20mA signal, 05+06 0 to 20mA analog input for external control
eg from a Buschjost differential pressure of interval
regulator 07-28 terminals for solenoid valves 1 to 10
S3 Selector switch for operation with expansion units:
IMPORTANT NOTES
Operation without any expansion units
Connecting the power supply for the DC model the wrong way
N (= not connected) setting round will blow fuse Sl1.
Operation of the standard unit with 1 expansion unit Standard unit and expansion units must be mounted right next
standard unit on E1 setting to each other. An 0.5 metre long ribbon cable fitted with 3
expansion unit on E1 setting female connectors is supplied with each expansion unit.
Operation of the standard unit with 2 expansion units If S1 is in the middle position when the power is switched on,
the control system shortens the interval to about 50 to
standard unit on E2 setting 1050ms. This mode may only be activated briefly for test
expansion unit 1 on E1 setting purposes. Normal operation can be resumed by moving the
expansion unit 2 on E2 setting switch to one of its other positions, then switching the power
off briefly.
SI1 Mains fuse - disconnect unit from the power before
changing the fuse Plugs for PG11 cable glands are supplied with the IP65 model.
The actual glands required for installation have to be ordered
SL1 10 way male separately (Cat No 1230157).
connector - for ribbon cable interconnecting standard
unit and expansion units
176
DIMENSIONAL DRAWING 01 Description of operation

When the power is switched on, outputs 1 to 10 are activat-
ed cyclically according to the pulse duration and interval set.
The number of outputs to be controlled can be preset with
potentiometer P3. The interval can also be controlled via the
61
0 to 20mA input. The potentiometer setting affects the 83720
interval in this case. The operating sequence can be inter-
rupted with the aid of the external contact K1 and continued
later. 2 modes of operation are therefore possible.
123
1. ON/OFF operation
230.5 Pulse control is activated and deactivated by means of an
TS 35 x 7.5 to
EN 50022 ON/OFF signal. This signal can be derived from a Buschjost
differential regulator, which gives the cleaning command via
a relay output when the dust build-up on the filter reaches
Transparent cover
an upper limit. The control unit actuates the filter valves until
240 90
the layer reduces to its lower limit. Cleaning then stops until
the dust builds up the upper limit again, when it recom-
mences.
TS 35
DIMENSIONAL DRAWING 02 EN 50
1. ON/OFF operation
∆p(mbar) / filter dust build-up
Transparent cover
240 90
20 Alarm/max
15 Operation/max
10 Operation/min
5 Alarm/min
160
130
t
Pulse control ON
4.2
Cleaning
OFF
38 4
Pg 11
38 24
114 43
152 62
190
228
2. Varying the interval as a function of the dust build-up
The Buschjost differential pressure regulator has a

0 to 10V / 0 to 20mA analog output, which provides a
152
DIMENSIONAL DRAWING190
03 measure of the dust build-up on the filter. To avoid wide
228 fluctuations in cleaning efficiency and build-up, the pulse
control unit evaluates this signal and varies the interval
accordingly; shortening the interval when the filter is dirty
and vice versa.
216
16.2
6 108
2. Variable interval
53.7
∆p(mbar) / filter dust level

107.5
91.5
20 Alarm/max
5
15
228 1.5
37 10
5 Alarm/min
t
ON
Cleaning
OFF
177
FILTER CLEANING &
DIFFERENTIAL PRESSURE REGULATORS
The 83 400 series of regulators can be used in combi-

nation with the 83 720 series of electronic pulse
control units to automatically adapt the cleaning to the
dust loading.
A dust-resistant piezoresistive pressure sensor mea-

sures the differential between the clean and dusty
sides of the filter system, which depends on the
build-up, and provides a continuous digital readout.
All of the settings can be programmed with the

buttons.
The host pulse control unit continues to operate until

cleaning has progressed to the extent where the
preset limit is reached. Any after-cleaning pro-
grammed is then started. Its duration is adjustable.
Two other switching points, Alarm 1 and Alarm 2,

set above or below the set points as required, can be
used to give an alarm in the event of faults.
The switching outputs can also be operated manually.
The regulator can be switched between 0 to 10V,

0 to 20mA or 4 to 20mA analog output signals and
can be operated off 230V AC or 24V DC.
The unit conforms to the Electromagnetic Compa-

tibility Directive 89/336/EEC and the Low Voltage
Directive 73/23/EEC.
178
Differential pressure regulator

for monitoring differential pressures for variable cleaning of dust filter
systems according to dust build-up
DESCRIPTION
Type Electronic differential pressure regulator
83400
with piezoresistive pressure sensor
Gas ports Fitting for 6/4mm tube

Number of set points 2, fully adjustable
Number of alarm points 2, fully adjustable
Display LCD/digital
Maximum pressure 1 bar for 50/100 mbar measuring range
2 bar for 500/1000 mbar measuring range
Pressurised fluid neutral gases
Power supply 115V/230V ±10%; 50-60Hz

24V DC
Analog output 0 to 10V, 0 to 20mA or 4 to 20mA
Ambient temperature -20 to +60°C
After-cleaning time 0 to 60 min, resolution 1s
FEATURES
• Good interference immunity to EMC Directive
• Operation using dot matrix LCD display and 3 buttons
• Each model offers choice of two measuring ranges
• All relay outputs can be switched manually
• Separately adjustable switching points
• Pressure signal damping
CHARACTERISTIC DATA
Pressure range Type Protection Dimensions Part Number
mbar
10 Protective case IP 65 01 8340000.0000
10 Standard rail mounting IP 00 02 8340100.0000
10 Panel mounting case IP 54 / IP 20 03 8340200.0000
25/50 Protective case IP 65 01 8340001.0000
25/50 Standard rail mounting IP 00 02 8340101.0000
25/50 Panel mounting case IP 54 / IP 20 03 8340201.0000
179
R
mbar
A1 A2
px (mbar)
Alarm 2
S12
Rmax
Rmin +
S11
Alarm 1
t
P5 Sensor Null S13
P6 4mA
–
ON SS2
SS1 0V S10
2
ON
1 2 3 4 5 6 7 8
5V S9
1
115
230
1 2 3 4 5 6 7 8 9 10 11 12
L1 N L + L– R A1 A2 + –
230V AC / 24V DC max 250V AC Output
115V AC max 1A, power factor ≥ 0,95 0-10V

0(4)-20mA
CONTROLS S11 TO S13 TERMINALS

S11 Button for displaying next parameter 1 Live for AC
S12 Button for incrementing displayed parameter 2 Neutral for AC
S13 Button for decrementing displayed parameter 3 L+ for DC
4 L- for DC
PARAMETERS ADJUSTABLE WITH BUTTONS S11 5, 6 Regulator switching output
TO S13 7, 8 Alarm 1 switching output
• Actual value 9, 10 Alarm 2 switching output
• Regulator MIN set point 11 + or 0 to 10V analog output
• Regulator MAX set point 12 - or 0V analog output
• Alarm 1 switching point
• Alarm 2 switching point SS1 SWITCHES
• After-cleaning time for programming
• Manual regulator output • Analog output
• Manual alarm 1 output • Pressure sensor measuring range
• Manual alarm 2 output • Sensor damping ON/OFF
• Display range
• Alarm 1 switching mode
• Alarm 2 switching mode
NB
SS2 for factory calibration only
Terminals 4 and 12 are connected inside the regulator
180
83400
Ø 4.5
mbar
px (mbar)
A1 A2
Alarm 2
120
88
Rmax
Rmin
Alarm 1
t
tac
A1 px < Al1 angewählt/selected

t
A2 px > Al2 angewählt/selected

t
+ – ∆p- Regler/Regulator
18
60 160
90
mbar
pmax : 1bar
A1 A2
px (mbar)
125.4
Alarm 2
Rmax
109
Rmin +
Alarm 1
+
P+
t
tac
R
–
Sensor: 50mbar
A1 px < Al1 angewaehlt/selected

–
t
A2 px > Al2 angewaehlt/selected

P-
∆p- Regler/Regulator
149
px (mbar)
Alarm 2
Rmax
R
Rmin
Alarm 1
Sensor: 50mbar t
tac
Pmax : 1bar mbar R
A1 px < Al1 angewaehlt/selected
A1 A2 t
A2 px > Al2 angewaehlt/selected

54.4
ON
1 2 3 4 5 6 7 8
∆p- Regler/Regulator
34 76
195
181
DUST COLLECTOR VALVES &
SHOCK EFFECT
Parameter indicating cleaning effectiveness.
Background
The valves used are designed to release almost explo-
sive pulses of air that shake the dust particles off the
filter bags. However, this method is not effective if the
pressure rises too slowly or the flow coefficient (Kv)
of the filter pulse valve is too low. The nominal diame-
ter of the valve also has to match the filter volume.
The flow coefficient divided by the pressure rise time
therefore represents the most important technical
parameter for filter valves.
Reasons
If the pressure rises too slowly, the flow rate increas-
es too gradually to shake the dust off the filter bags.
Effective cleaning therefore requires the valve to open
abruptly and blow a very short burst of compressed
air (just a few hundred milliseconds) into the filter.
The advantage of this method is that the released
particles do not immediately settle on the filter bags
again. Its disadvantage is higher air consumption.
The dust is also not shaken off if the pressure increas-

es very quickly but the air throughput is insufficient.
The volume released is then too small to subject the
filter bags to a shock wave.
Summary
For effective cleaning, the pressure rise time has to be
very short and the flow coefficient (Kv) as large as
possible. This is expressed by the following formula:
Kv [m3/s]
Shock effect = –––––––––––––––––––– [m2 x m/s2]
pressure rise time [s]
This parameter, with units of area x acceleration, is

used to certify the shock effect. The larger the quo-
tient the more effectively the pulse valve cleans the
filter.
182
Purge valve
for cyclical cleaning of the measuring lines between
differential pressure regulator and dust filter systems
DESCRIPTION
8493571
Type electric purge valve with electronic timer
8497030
Pulse duration 0.5 to 10s
Interval 10 to 120 min
Voltage 230V 50Hz
Fluid neutral gases
Fluid temperature -10 to +80°C
Part Number 8493571.8821.23050
FEATURES
• Cyclical cleaning
• Compatible with any differential pressure regulator
• Compact
• Adjustable cleaning times
• Pressure sensor protection function
• Effective pulse of compressed air
Purge valve
for continuous cleaning of the measuring lines between differential
pressure regulator and dust filter systems
DESCRIPTION
Type pneumatic purge valve

Working pressure 0.5 to 2 bar
Fluid neutral gases
Fluid temperature -20 to +50°C
Mounting position with plug-in connectors facing downwards
Part Number 8497030.0000.00000
FEATURES
• Continuous cleaning
• Compatible with any differential pressure regulator
• Automatic condensate drainage
• Compact and robust
• Maintenance-free, no parts subject to wear
• Factory presets
183
PURGE VALVE
ELECTRIC
Differential pressure regulator Purge valve Filter
Connections
R
– Clean gas
mbar
Port A1 clean gas side of filter

min (N) L1 N
s
Pause
Impuls
A1 A2
px (mbar)
A2 clean gas side/ 2 to 8 bar

Alarm 2
S12
Rmax
Rmin +
S11
Alarm 1
P5 Sensor Null S13
P6 4mA
–
ON SS2
SS1 0V S10
Dusty gas
2
ON
regulator +
1 2 3 4 5 6 7 8
5V S9
A2 A4
1
115
230
KL2
1 2 3 4 5 6 7 8 9 10 11 12
A3 dusty gas side of filter A3

A1
A4 dusty gas side/
Inlet ∆ p
regulator
Line length
Between filter and purge valve: min 1m,
max 3m
Between purge valve and
differential pressure regulator: max 10 m
DIMENSIONAL DRAWING
30 76 62
G 1/4
117
Pg13,5
35 75 G 1/8
TERMINALS ELECTRONIC TIMER SOLENOID PRINCIPLE OF OPERATION

In filter systems with high dust loadings the purge valve
makes it possible to avoid the measuring lines to the
Impuls
[s]
5
Pause
[min]
60
differential pressure regulator getting blocked. Both of
these lines are cleared by short blasts of air controlled
90
30
0,5 10 6 120
x1
ON
OFF
x1
(N) L1 N by a built-in solenoid valve. The dusty and clean gas
x 0,1
Test
x 0,05
Taktmagnet ETM
measuring lines are routed via the purge valve to the
Pulse Solenoid ETM
differential pressure regulator. The cleaning air is sup-
plied via port P.
A solenoid with built-in electronic timer actuates the
valve so that it admits short pulses of air at long inter-
vals into both measuring lines. To protect the sensor
L1 Live
N Neutral against pressure surges, prior to each blast of air the
Earth measuring lines are reliably shut off with nozzles. They
(N) Alternative neutral for bypassing timer are only reopened after the pressure has been reduced.
Pulse Potentiometer for adjusting pulse duration The differential pressure regulator's display remains
Interval Potentiometer for adjusting interval
unchanged during the cleaning process.
184
PURGE VALVE
PNEUMATIC
Part Number 8497030.0000 Differential pressure regulator Purge valve Filter
8493571
R
Connections mbar D1 D2
– Clean gas
Port A1 clean gas side of filter Alarm 2

px (mbar)
A1 A2
S12
2 to 10 bar 8497030
A2 clean gas side/
Rmax
Rmin +
S11
Alarm 1
t
P5 Sensor Null S13
differential pressure –
P6 4mA
ON SS2
SS1 0V S10
Dusty gas
2
ON
+
1 2 3 4 5 6 7 8
5V S9
1
regulator 115
230
KL2
1 2 3 4 5 6 7 8 9 10 11 12 A1 A2 A3 A4
A3 dusty gas side of filter

A4 dusty gas side/
Inlet ∆ p
regulator
Line length
Between filter and purge valve: min 1m,
max 5m
Between purge valve and
differential pressure regulator: max 25m
DIMENSIONAL DRAWING
44 58
25
65
32
D1 D2
165
61
R 1/8
A1 A2 A3 A4
98 38
PRINCIPLE OF OPERATION
Using a filter regulator, the compressed air is fed into a
block with two precision throttle valves. Each of these
valves has two measurement ports. Air blown continu-
ously though the measuring lines to the filter keeps them
at a higher pressure than the measuring point. This is an
effective way of preventing ingress of microparticulates
into the measuring line and regulator.
185
PROPORTIONAL VALVES
Motorised valves
Production and process automation with electronic

regulation and control equipment requires interfaces
between the electronic and fluidic control loops.
The valve described below for regulating the flow rate

of liquids and gases represents such an interface.
Motorised valves are used wherever exact adjustment
to the actual requirements is needed. There is a
choice of different designs to suit the application and
requisite accuracy.
It is a rotary valve, with two oxide ceramic throttling

disks that resist dirt and do not wear.
The maintenance-free electric actuator consists of a

powerful, reversible motor; with a choice of DC,
synchronous and stepper designs to suit different
types of control system.
The control disc is rotated by the output shaft of

gearing that is free from backlash to guarantee a
reproducible control characteristic. 2 separate, float-
ing microswitches detect the closed and fully open
limits of the valve. The low power consumption of
between 1.5 and 5W means the electronic regulator
can drive certain types of motor directly.
Various motorised valve regulators and electronic

Control discs
components are offered to complement the valve in
solving control problems of varying complexity, eg
flow and temperature regulation kits, and electronic
control cards such as a servo amplifier and stepper
motor controller.
Bottom Top
One of the two control discs opens two opposite control disc control disc
triangular flow apertures in the other continuously,
over an angle of rotation of 90°. The matching
geometry of the pair of discs achieves a virtually linear
flow characteristic. The particular throttling cross-
section adopted is retained if the control voltage is
switched off. The overlap in the closed position
provides a sufficiently tight seal to prevent dripping.
CLOSED OPEN
position with overlap position
Start of opening
186
Motorised Valves and Associated Electronic Components

Brass Gi-G1 -0.9 - 10 +90 82880 189
Polymer ND 16 -0.5 - 2.5 +90 8496852 193
Motorised Valves Temperature regulation kit 8495220 197
and Associated Flow regulation kit 8495056 199
Electronic Components
Motorised Valves
and Components

development.
187
PROPORTIONAL VALVE CHARACTERISTIC
The linear characteristic of the 82 880 series of

motorised valves is a sound basis for control and
regulation.
kvs 4.4 kvs 3.4 kvs 1.1
72 72 38
68 68 34
64 64 32
kvs 4.4
60 60 30
56 56 28
52 52 26
48 48 24 kvs 3.4
44 44 22
Flow rate Q (l/min)
40 40 20
36 36 18
32 32 16
28 28 14
kvs 1.1
24 24 12
20 20 10
16 16 8
12 12 6
8 8 4
4 4 2
0
0° 15° 30° 45° 60° 75° 90° 105° 120°
Aperture angle (°)
Characteristic
Fluid: water
∆p: 1 bar
188
Motorised valves
not requiring differential pressure
threaded connection
82880
A
DESCRIPTION M
Type motorised proportional valve P
Switching function throttle position with overlap when closed
Pressure range see table of characteristic data
Viscosity up to 80mm2/s
Mounting position preferably with actuator upright,
but maximum permissible inclination 45°
MATERIALS
Body brass
Cover brass
Seals NBR
Valve seat oxide ceramic control discs
FEATURES
• Choice of compact actuators
• Resists dirt
P A
• Failset
• Wear-resistant control discs
CHARACTERISTIC DATA
Standard valves
i 15 1.1 -0.9 10.0 0.9 8288200.96XX
j 20 4.4 -0.9 6.0 1.6 8288300.96XX
1 20 4.4 -0.9 6.0 1.6 8288400.96XX
Cartridge
- 15 1.1 -0.9 10.0 0.7 8288500.96XX
189
ELECTRICAL DATA FOR MOTOR ACTUATORS
Motor type Voltage Frequency Power Torque Operating Wiring Motor Part Number
consumption time
V Hz W Ncm s
DC motor 24 - 1.9 120 10 - 14 01 9614.02400
DC motor
with feedback potentiometer 24 - 1.9 120 10 - 14 02 9615.02400
DC motor
with positioner 24 - 1.5 120 10 - 16 03 9650.02400
Synchronous motor 24 50 3.0 120 10 04 9636.02450
Stepper motor 24 - 5.0 120 10 05 9638.02400
DC motor 24 - 2.0 200 13 01 9623.02400
DC motor
with feedback potentiometer 24 - 2.0 200 13 02 9624.02400
DC motor
with positioner 24 - 2.5 200 13 - 16 03 9651.02400
WIRING
01 DC motor 02 DC motor 03 DC motor
Wiring: Wiring: Wiring:
+ to 1 CLOSING direction + to 1 CLOSING direction 1 and 2 Power supply
– to 2 – to 2 3 and 4 Input control voltage
+ to 2 OPENING direction + to 2 OPENING direction 5 Output/auxiliary
– to 1 – to1
Limit microswitches Limit microswitches
+12 V (for external potentiometer)
Resistance between 3 and 4: 5 -5V
minimum when valve closed 0-10V

4 Positioner
maximum when valve open 0-20mA
J1
M
4-20mA
M
CLOSED OPEN J2
3
0V
M 0V =
24V
12V 0-10V
J1 J2
2
5V 0-20mA
24V =
1 -5V 4-20mA
1 2
+ CLOSE –
(–) ( + OPEN ) 1 2 3 4 5
+ CLOSE –
(–) ( + OPEN )
04 Synchronous motor 05 Stepper motor NOTES

Wiring: Wiring:
AC an 1 and 3 CLOSING direction 1 Motor frame • Not gastight in closed position
2 unused 2 2 Reference potential for contacts • Pmax 10 bar for G j to G1 available
AC to 2 and 3 OPENING direction 3 Limit feedback signal (OPEN)
on request
1 unused contact opened at limit
Limit microswitches 4 Limit feedback signal (CLOSED) • Operating time depends on working
contact opened at limit pressure
CLOSED 5 and 6 Connections for phase 1
7 and 8 Connections for phase 2 • IP54 protection achieved when
M mounted with actuator upright,
Open Closed
OPEN maximum permissible inclination 45°
M
1 2 3
1 2 3 4 5 6 7 8
OPTIONAL FEATURES
xxxxx 60.96xx FPM seals 8288262.96xx Control discs achieving Kv of 3.5 at Pmax of 6 bar
xxxxx 61.96xx EPDM seals 8288562.96xx Control discs achieving Kv of 3.4 at Pmax of 6 bar
190
SECTIONAL DRAWING
82880
101 Valve body
*102 O-ring
1000
103 Ceramic disc
104 Round plate 105 9900
105 Valve steam 109 110
106 Holder
106 113
*107 O-ring
108 Pin 104 112
*109 Compression spring 103 111
*110 Seal wiper ring
102 P A 107
111 Body cover
112 Cheese head screw 101 108
*113 Shouldered bush
1000 Motor actuator
9900 Cheese head screw
DIMENSIONAL DRAWING
B = max. depth 40 ca. 75
82 x53
Pg 11
H1
H
P A
Connection L B H H1
G mm mm mm mm
i 65 55 147 134 B
L
j 95 70 164 140
1 95 70 164 140
191
SERVO AMPLIFIER
for 82 880 motorised valve
Electronic card for positioning valves with DC motor

actuators.
An electronically programmed set point of either 0 to

20mA or 0 to 10V can be used to adjust the aperture
angle and hence the flow cross-section. A potentiome-
ter in the actuator provides position feedback. Actual
value and set point are compared in the amplifier.
A 0 to 20mA output is available for actual value

feedback.
Models Valve opening

0 to full
Catalogue No
8278102.0000 0 to 10V, 0 to 20mA
8278103.0000 4 to 20mA
8278104.0000 10 to 0V, 20 to 0mA
5
signal 4
amplifier
servo-
3
MCV
GND +24V
DC
2
1
192
2/2 valves ND 16
Motorised valves
not requiring differential pressure
Tube connection
8496852
A
DESCRIPTION M
Type motorised proportional valve P
Switching function Throttle setting with bypass
Pressure range -0.5 to 2.5 bar
Process fluid neutral liquids
Viscosity up to 80mm2/s
Flow direction fixed
Mounting position preferably with actuator upright
MATERIALS
Body plastic PA 66
Cover plastic PA 66
Seals NBR, EPDM
Valve seat oxide ceramic control discs
FEATURES
• Compact
• Resists dirt
• Failset
• Wear-resistant control discs
• Manual override knob
• Feedback potentiometer
• Optional 3/2 model
CHARACTERISTIC DATA
Tube ND kv -Value Operating pressure Weight Part Number
connection mm m3/h min. bar max. kg
DIN 71 550
22 mm 16 4.0 -0.5 2.5 0.3 8496852.9655.02400
193
ELECTRICAL DATA WIRING
Actuator:
Part Number 9655.02400 Nominal potentiometer settings

Motor type DC geared motor for aperture angle of 90°
feedback potentiometer Valve closed:
v
= 0.32
V
4.7 kΩ
Valve open: v
Operating time to 90° aperture angle: = 0.68
V
1.8 to 3.1s
Standard voltage 24V DC Closed Open
Permissible voltage range -20%/+16% M
Power consumption inrush 2.4W

holding 2.4W
1 2 3 4 5 6
Duty cycle 100%
Protection IP 54 to DIN VDE 0470 Part 1 v
Electrical connection AMP socket
V
Opening direction: + to 4, – to 6
Closing direction: + to 6, – to 4
Flow characteristic
Q [%]
110
100
90
80
70
P-> A
60
50
40
30
20
10
0
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
10°
15°
20°
25°
30°
35°
40°
45°
50°
55°
60°
65°
70°
75°
80°
85°
90°
0°
5°
v/V
Aperture angle
194
8496852
195
TEMPERATURE REGULATION KIT
Kit for setting up a regulation loop consisting of:
• Motorised valve
• PID three-point stepper regulator
• Temperature sensor
Features
• Painless setup procedure

• High resolution stepper motor
• Temperature range 0 to 130°C
• Power supply 230V 50Hz
• Aperture angle limits
• For heating and cooling circuits
The kit allows a heat exchanger to regulate system

temperatures. The regulator adjusts the motorised
valve in response to deviations from the set point,
which are picked up from the sensor.
The regulation parameters can be displayed and

modified as necessary.
k"
"Plug & Wor lation
re re gu
temperatu
See page 197 for further information.
196
Temperature regulation kit

consisting of regulator, sensor and motorised valve
8495220
DESCRIPTION
Temperature regulator
Regulation characteristic PID three-point stepper regulator
Regulation range 0 to 130°C
Outputs for motorised valve fault signal/
limit detection
actual temperature
Standard power supply 230V 50-60Hz / 110V 50-60Hz
Type panel mounting
TEMPERATURE SENSOR
Type screw-in
2.5 m lead
Output digital, pulse duration modulated
MOTORISED VALVE
Type motorised proportional valve
Pressure range 0 to 10 bar
Body brass
Seals NBR
Seat seals oxide ceramic control discs
CHARACTERISTIC DATA
Connection kv -Value Pressure range Regulation range Part Number

G m3/h min. bar max. °C kit
0i 1.1 0 10 0 - 130°C 8495220.0000
j 4.4 0 6 0 - 130°C 8495221.0000
1 4.4 0 6 0 - 130°C 8495222.0000
X W Kp TN
1 2 3 4 F
5 6 7 8
Tv LK+ LK- Y
152
144
°C
AUF
LK
ZU
72
197
FLOW REGULATION KIT
Kit for setting up a regulation loop consisting of:
• Motorised valve
• Flow regulator
• Flowmeter
Features
• Painless setup procedure

• High resolution stepper motor
• Flow range 1 to 40 l/min
• Power supply 230V 50Hz
• Indicators for direction of operation of valve
The kit is used to keep the flow rate constant with

changing inlet and outlet pressures. The electronic
regulator evaluates the sensor's frequency-propor-
tional output signal to detect any increase or decrease
in pressure, which it counteracts by adjusting the
motorised valve until the set point is reached again.
The set point, actual value, loop gain, alarm limits and
sensor constant (pulses per litre) can be displayed
and modified as necessary.
k"
"Plug & Wor
ti on
flow regula
See page 199 for further information.
198
Flow regulation kit

consisting of regulator, flowmeter and motorised valve
8495056
DESCRIPTION
REGULATOR
Regulation characteristic PID three-point stepper regulator
Regulation range 1 to 40 l/min
Outputs for motorised valve fault signal/
limit detection
actual flow rate
Standard power supply 230V 50-60Hz / 110V 50-60Hz
Type panel mounting
FLOWMETER
Type rotor
plug-in connection
MOTORISED VALVE
Type motorised proportional valve
Pressure range see table of characteristic data
Body brass
Seals NBR
Seat seals oxide ceramic control discs
CHARACTERISTIC DATA
Connection kv -Value Pressure range Regulation range Part Number

G m3/h min. bar max. l/min kit
0i 0.90 0 10 1 - 40 8495056.0000
i 1.44 0 6 1 - 40 8496082.0000
X W Kp TN
1 2 3 4 F
5 6 7 8
Tv LK+ LK- Y
152
144
°C
AUF
LK
ZU
72
199
INFORMATION IMI Norgren Buschjost GmbH + Co. KG
INTERNET
Online selection of valves Detmolder Straße 256
D 32545 Bad Oeynhausen
Postfach 10 02 52 - 53
D 32502 Bad Oeynhausen
Phone ++49 57 31 / 7 91-0
Fax ++49 57 31 / 7 91-179
Please contact us on: ++49 5731 791282
http://www.buschjost.com
if you have any queries about our website.
mail@buschjost.com
• Selecting valves
• Ordering valves with the click of a mouse
• Printing out data sheets
• Downloading DXF files
b
Valve Selection
Online
www.buschjost.com
200
Product lines
WORLDWIDE PNEUMATICS EXPERTISE Handling Systems
Norgren stands for innovation, precision and quality.

An exemplarily well rounded range of products has
made this member of the IMI Group one of Europe's
leading manufacturers of pneumatic components.
International cooperation ensures technology transfer
within the group and a high level of services in over
70 countries.
IMI Norgren GmbH

Postfach 11 20, D-46515 Alpen, Germany
Bruckstraße 93, D-46519 Alpen, Germany Handling Components
Tel ++49 2802 490, Fax ++49 2802 49356
www.norgren.com
IMI Norgren-Herion Fluidtronik GmbH & Co. KG

Stuttgarter Straße 120, D-70736 Fellbach, Germany
Tel ++49 711 52090, Fax ++49 711 520 9614
www.norgren.com
Fittings and Accessories
Cylinders Valves Service Units
201
Please/contact:
Agencies
Country Name Phone Fax
Argentina AUMECO S.R.L 0054 11 47561251 0054 11 47626331
Australia IMI Norgren Pty Ltd. 0061 3 9213 0800 0061 3 9213 0898
Austria IMI Norgren Ges.m.b.H. 0043 2236 63520-0 0043 2236 63520-49
Belgium IMI Norgren N.V./S.A. 0032-2-3766020 0032-2-3762634
Brasil IMI Norgren Ltda. 005511 5521 4000 005511 5521 4001
Canada see USA, Herion USA Inc.
Colombia Colsein Ltda. 00571 6102674 00571 6107868
Croatia see Austria, IMI Norgren Ges.m.b.H.
Czech Republic IMI International s.r.o. 00420 446 612879 00420 446 612908
Denmark IMI Norgren A/S 0045 4491 4166 0045 4491 1560
Egypt Freesage Trade 0020 2 2721617 0020 2 2744140
Finland Norgren Oy 00358 9 5712 140 00358 9 5712 1440
France IMI Norgren S.A. 0033 1 60059212 0033 1 60060852
Great Britain IMI Norgren Ltd. 0044-1543-265-052 0044-1543-265813
Greece Athens Hydrodynamic S.A. 0030 1 5221155 0030 1 5221485
Hongkong IMI Norgren Limited 00852 2492 7608 00852 2498 5878
Hungary IMI Norgren Kft. 0036 1 284 9000 0036 1 284 8980
India IMI Norgren Herion PVT.LTD 0091 11 6817933 0091 11 6817932 + 36
Indonesia Singapore, Cyclect Ltd. 0065 2656833 0065 2640897
Ireland IMI Norgren Ltd. 00353-1-8300288 00353-1-8300082
Israel Dipl.Ing. M. Gutmark Ltd. 00972 3 6474214 00972 3 6476154
Italy IMI Norgen S.p.A. 0039 039 6063 1 0039 039 6063 302
Italy Siei Peterlongo S.P.A. 0039 02 7522-1 0039 02 7522-222
Japan CCI KK Norgren Division 0081-668768913 0081-668768929
Korea KPS Korea Pneumatic Sys.Co.Ltd 0082-2-2617-5008 0082-2-2617-5009
Luxembourg Belgium, IMI Norgren N.V./S.A 0032-2-3766020 0032-2-3762634
Malaysia Singapore, Cyclect Ltd. 0065 2656833 0065 2640897
Mexico IMI Norgren, S.A. DE C.V. 00525 5657521 00525 5654022
Netherlands IMI Norgren b.v. 0031 20 6822751 0031 20 6820983
New Zealand IMI Norgren New Zealand Ltd. 0064 9 5790189 0064 9 5263399
Norway Sigurd Soerum A/S 0047 67 572600 0047 67 572610
Norway IMI Norgren AS 0047 67 908201 0047 67 9706524
P.R. China IMI Norgren Pneumatics Co., Ltd. 0086 21 64856909 0086 21 6495 6042
P.R. China Herion Fluidtronik Co., Ltd. 0086 21 56986065 0086 21 56521658
Peru FLUIDTEK S.R.L 0051 14 226731 0051 14 426878
Philippines Singapore, Cyclect Ltd. 0065 2656833 0065 2640897
Poland IMI International Sp.z.o.o. 0048 22871 7880 0048 22871 7881
Portugal Iberomac Lda. 00351 22 93 96050 00351 22 93 77712
Romania see Austria, IMI Norgren Ges.m.b.H.
Singapore Cyclect Company Private Ltd. 0065 2656833 0065 2640897
Slovakia see Austria, IMI Norgren Ges.m.b.H.
Slovenia see Austria, IMI Norgren Ges.m.b.H.
South-Africa Optima Hydraulics (Pty) Ltd 0027 21 5087200 0027 21 5102114
South-Africa Ernest Lowe ELCO 0027 11 898 6600 0027 11 898 6608
Spain IMI Norgren S.A. 0034 93 7310000 0034 93 7830267
Sweden IMI Norgren AB 0046 46 196750 0046 46 152595
Switzerland IMI Norgren AG 0041-71-9738200 0041-71-9738201
Taiwan DA ING Enterprise Co., LTD. 00886-2-2713-1292 00886-2-2718-9601
Thailand Kulthorn Company 00662-282-2151 00662-280-1444
Turkey Power Pnömatik Proses Ltd. Sti 0090/212-2938870 0090/212-2936877
USA Herion USA Inc. 001 724 7765577 001 724 7760310
and the picture are registered trademarks of the IMI Norgren Buschjost GmbH + Co. KG, Germany.
202 Subject to change in the interest of product development. Published 09/2001
Notes
203
Notes
204
Notes
205
Notes
206
Notes
207
Notes
208
IMI Norgren Buschjost GmbH + Co.KG
Detmolder Straße 256

D- 32545 Bad Oeynhausen
Germany
P O B o x 10 0 2 5 2 - 5 3
D- 32502 Bad Oeynhausen
D 601702 - 11/01
P h o n e + + 4 9 5 7 3 1 / 7 9 1- 0
F a x + + 4 9 5 7 3 1 / 7 9 1- 17 9
h t t p : / / w w w.b u s c h j o s t.c o m
m a i l @ b u s c h j o s t.c o m
Ein Unternehmen der IMI Gruppe

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Product Catalogue

Valve Technology and Systems

Valves have been our mission for over 60 years

Capacity focused on the future. Buschjost.

Buschjost introduced a Quality Management System

All general management concerned with defining

• Full interdepartmental involvement

The Quality Management System is based on docu-

These directions cover suitable implementation of the

Buschjost has been inspected by the TÜV and

These products have to be supplied with a 3.1. B

Series Page Series Page

Solenoid Valves 82470 79 8495220 197

with 82480 125 8496852 193

Motorised Valves 84720 121

and Associated 84740 133

• Solenoid power supply

• Control fluid supply

• Accessories and options

Technical Information Page Technical Information Page

Ammonia & Valves 52 pH-Value 136

82 402 00 .9101 .XXXXX

01 ... 49 = Additional equipment, applicable for all series,

further versions on request

Key to valve catalogue numbers

849 XXXX .XXXX .XXXXX

Solenoid Valves without Differential Pressure

Cast steel ND 65 - ND 100 0 - 25 +90°C 84200 53

Stainless steel Gg-Gi 0 - 10 +90°C 82560 57

PVDF Gg-Gh 0-7 +110°C 82080 69

Subject to change in the interest of product

The force produced by the solenoid plunger, which is

These valves are preferred for use where the differen-

Operating pressure see table of characteristic data

400 Solenoid 702

Pg 9 with Solenoid 8050

We differ basically between DC and AC solenoids. As

However, from a certain size the latter have definite

This voltage rectifier is integrated in the socket or with

The main advantage of the DC solenoid is its constant

Design measures such as a tapered pole piece and

Overvoltages on breaking (inductive peaks) can be

The current consumption of AC solenoids depends on

The voltage tolerances permitted are ±10 %. If AC

DC coils supplied via rectifiers can be operated

NPT- connection available: change (e.g.) 8234000 in 8244000

xxxxx xx.8920 solenoid in protection class

101 Valve body 702 Plunger

The Zero series is designed for reliable service in the

It also caters for higher pressure ranges up to 16 bar.

All these advantages add up to a universal design.

In the 0 to 16 bar pressure range the Zero series is

We will gladly provide you with any further information required.

NPT- connection available: change (e.g.) 8235000 in 8265000

Power consumption DC AC Power lead socket type A

Duty cycle 100% The conditions imposed on the Ex approvals lead to

101 Valve body 1502

Valve models must be carefully selected and accu-

The flow coefficient tabulated for each valve allows