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    Failure Analysis Report AFA 1

    Uploaded by

    bartanto59
    The injector on a machine failed after 400 hours of use, causing overheating and rough idling. An investigation found errors with the engine control module and dirty fuel system. The failed injector was examined and found to have issues with the solenoid system. The root cause was determined to be a failed injector combustion system due to overheating. The recommendation was to replace the injector under warranty.

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    Failure Analysis Report AFA 1

    Uploaded by

    bartanto59
    48 views5 pages
    The injector on a machine failed after 400 hours of use, causing overheating and rough idling. An investigation found errors with the engine control module and dirty fuel system. The failed injector was examined and found to have issues with the solenoid system. The root cause was determined to be a failed injector combustion system due to overheating. The recommendation was to replace the injector under warranty.

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    The injector on a machine failed after 400 hours of use, causing overheating and rough idling. An investigation found errors with the engine control module and dirty fuel system. The failed injector was examined and found to have issues with the solenoid system. The root cause was determined to be a failed injector combustion system due to overheating. The recommendation was to replace the injector under warranty.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    48 views5 pages

    Failure Analysis Report AFA 1

    Uploaded by

    bartanto59
    The injector on a machine failed after 400 hours of use, causing overheating and rough idling. An investigation found errors with the engine control module and dirty fuel system. The failed injector was examined and found to have issues with the solenoid system. The root cause was determined to be a failed injector combustion system due to overheating. The recommendation was to replace the injector under warranty.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
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    FAILURE ANALYSIS

    Flash WO :
    REPORT Reported By : Budi Artanto
    Original WO : Reported Date : June 09, 2022

    Checked by
    Approved by
    Foreman / : : Budi Artanto
    Service Head
    Supervisor

    Information
    EQUIPMENT CUSTOMER
    CODE HQ100 NUMBER _01 NAME
    TECHNICIAN EQUIPMENT
    06 / 09 /2022
    DATE IDENTIFICATION HQ1 LOCATION
    Mo / da / yr
    MACHINE INSTRUCTION
    MODEL MD6 SERIAL No MC6538
    Overheating
    HOURS 400
    GROUP √ IF DESCRIPTIVE COMMENTS (20
    PART NUMBER DESC GROUP NUMBER
    PART NAME QTY MADE PRODUCT SPACES MAXIMUM PER
    RESPONSIBLE CODE* CONTAINING PART NAME INOPERABLE
    INCIDENT)
    2874689 8648194 INJECTOR YES NO
    INJECT 1 OHT

    DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator
    B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse Complaint

    Component Information
    Component Description : INJECTOR PCR Schedule Hrs :
    ID : SITE Comp Hours : 400 Hours
    Comp Arr / Gp No : MC6538 Life Remaining :
    Mach Hrs Install : 400 Comp New Price :
    Mach Hrs Removed : Cost To Repair :
    Date Comp Installed : 2022 Cost/Hr Remaining :
    Date Comp Failed : June 09,2022
    Supporting Documentation Required
    # Description Y/N Comments
    1 Installation Check List N
    2 Repair & Maintenance History Y
    3 Others N
    4
    5
    6
    7
    8

    Failure Outline: Brief outline of what the Customer reported.


    Failed Injector Combustion System ( Overheating )

    Bagian dari / Part of : TSD.TEC.SOP.001.R00 3 of 4 Form Number : PSDV.SVTC.FRM.001.R01


    FAILURE ANALYSIS
    REPORT
    Background / Research: Include all observations made during your Failure Analysis investigation including good and bad.
    Rough idling, decreased fuel efficiency, the smell of gasoline, and the check engine light
    Following the Tasks were done when the problem was being investigated:
    1. ECM Error
    2. Fuel System is Dirthy
    3. Parts Durabillity
    4. Electrical Mall Fungtion

    Pict
    OBSERVATION

    Injector Failed Combustion


    Injector Failed From Solenoid System

    Bagian dari / Part of : TSD.TEC.SOP.001.R00 3 of 4 Form Number : PSDV.SVTC.FRM.001.R01


    FAILURE ANALYSIS
    REPORT

    Bagian dari / Part of : TSD.TEC.SOP.001.R00 3 of 4 Form Number : PSDV.SVTC.FRM.001.R01


    FAILURE ANALYSIS
    REPORT

    Conclusions (What Caused the Failure): Describe the root cause and the sequence of events that caused it.

    Warranty Decision or Recommendation: Please mark X in only one box below.

    *) Application Severity Analysis

    Bagian dari / Part of : TSD.TEC.SOP.001.R00 3 of 4 Form Number : PSDV.SVTC.FRM.001.R01


    FAILURE ANALYSIS
    REPORT

    Bagian dari / Part of : TSD.TEC.SOP.001.R00 3 of 4 Form Number : PSDV.SVTC.FRM.001.R01

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