Ps-I Unit-4
Ps-I Unit-4
UNDERGROUND CABLES
Types of Cables, Construction, Types of insulating materials, Calculation of insulation resistance,
stress in insulation and power factor of cable, Numerical Problems. Capacitance of single and 3-
Core belted Cables, Numerical Problems. Grading of Cables – Capacitance grading and Inter
sheath grading, Numerical Problems.
INTRODUCTION:
Underground cables are used for power applications where it is impractical, difficult, or
dangerous to use the overhead lines. They are widely used in populated urban areas, in factories,
and educational institutes.
An underground cable consists of one or more conductors covered with some suitable
insulating material and surrounded by a protecting cover. The cable is laid underground to transmit
electric power.
TYPES OF CABLES:
Although several types of cables are available, the type of cable to be used will depend upon
the working voltage and service requirements. In general, a cable must fulfil the following
necessary requirements:
(i) The conductor used in cables should be tinned (coating the wire with tin provides it
with more durability and strength) stranded copper or aluminium of high conductivity.
Stranding is done so that conductor may become flexible and carry more current.
(ii) The conductor size should be such that the cable carries the desired load current without
overheating and causes voltage drop within permissible limits.
(iii) The cable must have proper thickness of insulation in order to give high degree of safety
and reliability at the voltage for which it is designed.
(iv) The cable mutt be provided with suitable mechanical protection so that it may withstand
the rough use in laying it.
(v) The materials used in the manufacture of cables should be such that there is complete
chemical and physical .ability throughout.
High resistivity.
Low permittivity.
Non – inflammable.
Chemical stability.
• Rubber:
It can be obtained from milky sap of tropical trees or from oil products.
They readily absorbs moisture, soft and liable to damage due to rough handling and
ages when exposed to light.
It can be obtained from mixing pure rubber with mineral compounds i-e zinc oxide,
red lead and sulphur and heated up to 150 C.
The sulphur reacts quickly with copper so tinned copper conductors are used.
• Impregnated Paper
This material has superseded the rubber, consists of chemically pulped paper
impregnated with napthenic and paraffinic materials.
It has low cost, low capacitance, high dielectric strength and high insulation
resistance.
The only disadvantage is the paper is hygroscopic, for this reason paper insulation
is always provided protective covering.
• Varnished Cambric
This is simply the cotton cloth impregnated and coated with varnish.
It is light in weight, small overall dimensions, low dielectric constant and high
mechanical strength, low water absorption.
These cables permit conductor temperature of 90 C and 250 C under normal and
short circuit conditions.
CONSTRUCTION OF A CABLE:
(iv) Bedding:
Over the metallic sheath is applied a layer of bedding which consists of a fibrous
material like jute or hessian tape. The purpose of bedding is to protect the metallic sheath
against corrosion and from mechanical injury due to armouring.
(v) Armouring:
Over the bedding, armouring is provided which consists of one or two layers of
galvanized steel wire or steel tape. Its purpose is to protect the cable from mechanical
injury while laying it and during the course of handling.
(vi) Serving:
In order to protect armouring from atmospheric conditions, a layer of fibrous
material (like jute) similar to bedding is provided over the armouring. This is known as
serving.
*Bedding, armouring and serving are only applied to the cables for the protection of conductor
insulation and to protect the metallic sheath from mechanical injury.
CLASSIFICATION OF CABLES:
Cables for underground service may be classified in two ways according to (i) the type of
insulating material used in their manufacture (ii) the voltage for which they are manufactured.
However, the latter method of classification is generally preferred, according to which cables can
be divided into the following groups :
A cable may have one or more than one core depending upon the type of service for which it is
intended. It may be (i) single-core (ii) two-core (iii) three-core (iv) four-core etc.
Fig. shows the constructional details of a single-core low tension cable. The cable has ordinary
construction because the stresses developed in the cable for low voltages (upto 6600 V) are
generally small.
It consists one circular core of tinned standard copper (or aluminium) insulated by a layer of
impregnated paper. The insulation is surrounded by a lead sheath which prevents the entry of
moisture into the inner parts.
In order to protect the lead sheath from corrosion, an overall serving of compounded fibrous
material (jute etc.) is provided.
To deliver 3-phase power either three-core cable or three single core cables may be used. For
voltages up to 66 kV, 3-core cable (i.e., multi-core construction) is preferred due to economic
reasons. For voltages beyond 66 kV, 3-core-cables become too large and bulky and, therefore,
single-core cables are used.
The following types of cables are generally used for 3-phase service:
1. Belted cables — up to 11 kV
BELTED CABLES
The cores are insulated from each other by layers of impregnated paper. Another layer of
impregnated paper tape, called paper belt is wound round the grouped insulated cores. The gap
between the insulated cores is filled with fibrous insulating material (jute etc.) so as to give circular
cross-section to the cable.
The cores are generally stranded and may be of noncircular shape to make better use of available
space. The belt is covered with lead sheath to protect the cable against ingress of moisture and
mechanical injury. The lead sheath is covered with one or more layers of armouring with an outer
serving (not shown in the figure).
The belted type construction is suitable only for low and medium voltages as the electrostatic
stresses developed in the cables for these voltages are more or less radial i.e., across the insulation.
The tangential stresses become important for high voltages (beyond 22 kV). These stresses act
along the layers of paper insulation and set up leakage current along the layers of paper insulation.
The leakage current causes local heating, resulting in the risk of breakdown of insulation at any
moment.
In order to overcome this difficulty, screened cables are used where leakage currents are conducted
to earth through metallic screens.
SCREENED CABLES:
These cables are meant for use upto 33 kV, but in particular cases may be extended to operating
voltages upto 66 kV. Two principal types of screened cables are H-type cables and S.L. type cables.
This type of cable was first designed by H. Hochstadter and hence the name. Fig. shows
the constructional details of a typical 3-core, H-type cable. Each core is insulated by layers of
impregnated paper. The insulation on each core is covered with a metallic screen which usually
consists of a perforated aluminium foil. The cores are laid in such a way that metallic screens make
contact with one another.
An additional conducting belt (copper woven fabric tape) is wrapped round the three cores.
The cable has no insulating belt but lead sheath, bedding, armouring and serving follow as usual.
It is easy to see that each core screen is in electrical contact with the conducting belt and the lead
sheath. As all the four screens (3 core screens and one conducting belt) and the lead sheath are at
earth potential, therefore, the electrical stresses are purely radial and consequently dielectric losses
are reduced.
Advantages
❖Perforations in the metallic screens assist in the complete impregnation of the cable with the
compound and thus the possibility of air pockets or voids (vacuous spaces) in the dielectric is
eliminated. ❖ Metallic screens increase the heat dissipating power of the cable.
It is basically H-type cable but the screen round each core insulation is covered by its own
lead sheath. There is no overall lead sheath but only armouring and serving are provided.
Advantages
❖ Bending of cables becomes easy due to the elimination of overall lead sheath.
Disadvantage
❖ Three lead sheaths of S.L. cable are much thinner than the single sheath of H-cable and,
therefore, call for greater care in manufacture.
Above cables are referred to as solid type cables because solid insulation is used and no gas or
oil circulates in the cable sheath. The voltage limit for solid type cables is 66 kV due to the
following reasons :
(a) As a solid cable carries the load, its conductor temperature increases and the cable
compound (i.e., insulating compound over paper) expands. This action stretches the lead sheath
which may be damaged.
(b) When the load on the cable decreases, the conductor cools and a partial vacuum is formed
within the cable sheath. If the pinholes are present in the lead sheath, moist air may be drawn
into the cable.
(c) In practice, voids are always present in the insulation of a cable. Under operating conditions,
the voids are formed as a result of the differential expansion and contraction A the sheath and
impregnated compound.
The breakdown strength A voids is considerably less than that A the insulation. If the void is
small enough, the electrostatic stress across it may cause its breakdown. The voids nearest to
the conductor are the first to break down, the chemical and thermal effects of ionization causing
permanent damage to the paper insulation.
PRESSURE CABLES:
When the operating voltages are greater than 66 kV and up to 230 kV, pressure cables are
used. In such cables, voids are eliminated by increasing the pressure of compound and for this
reason they are called pressure cables. Two types of pressure cables viz oil-filled cables and
gas pressure cables are commonly used. (i) Oil-filled cables In such types of cables, channels
or ducts are provided in the cable for oil circulation. The oil under pressure (it is the same oil
used for impregnation) is kept constantly supplied to the channel by means of external
reservoirs placed at suitable distances (say 500 m) along the route of the cable.
Oil under pressure compresses the layers of paper insulation and is forced into any voids that
may have formed between the layers.
Oil-filled cables are of three types viz., single-core conductor channel, single-core sheath
channel and three-core filler-space channels.
The oil channel is formed at the centre by stranding the conductor wire around a hollow
cylindrical steel spiral tape. The oil under pressure is supplied to the channel by means of
external reservoir.
The disadvantage of this type of cable is that the channel is at the middle of the cable and is at
full voltage w.r.t. earth, so that a very complicated system of joints is necessary. Conductors
Fig. Single-core conductor channel. oil-filled cable
Fig. shows the constructional details of a single core sheath channel oil-filled cable. In this type of
cable, the conductor is solid similar to that of solid cable and is paper insulated. However, oil ducts
are provided in the metallic sheath as shown.
In the 3-core oil-filler cable shown in Fig. , the oil ducts are located in the filler spaces. These
channels are composed of perforated metal-ribbon tubing and are at earth potential.
The oil-filled cables have three principal advantages. Formation of voids and ionisation are
avoided. Allowable temperature range and dielectric strength are increased. If there is leakage, the
defect in the lead sheath is at once indicated and the possibility of earth faults is decreased.
Disadvantages are the high initial cost and complicated system of laying.
The voltage required to set up ionisation inside a void increases as the pressure is increased.
Therefore, if ordinary cable is subjected to a sufficiently high pressure, the ionisation can be
altogether eliminated. At the same time, the increased pressure produces radial compression which
tends to close any voids. This is the underlying principle of gas pressure cables.
Fig. shows the section of external pressure cable designed by Hochstadter, Vogal and Bowden.
The construction of the cable is of triangular shape and thickness of lead sheath is 75% that of
solid cable. The triangular section reduces the weight and gives Is thermal resistance but the main
reason for triangular shape is that the lead sheath acts as a pressure membrane. The sheath is
protected by a this metal tape. The cable is laid in a gas-tight steel pipe. The pipe is filled with dry
nitrogen gas at 12 to 15 atmospheres. The gas pressure produces radial compression and closes the
voids that may have formed between the layers of paper insulation. Advantages +Such cables can
carry more load current and operate at higher voltages than a normal cable. Moreover, maintenance
cost is small and the nitrogen gas helps in quenching any flame. Disadvantage: the overall cost is
very high.
The Fig 1 shows the section of a single core cable which is insulated with the help of
layer of an insulating material.
As the leakage current flows radially outwards, the length along which the current flows in an
elementary ring is dx. While the cross-sectional area perpendicular to the flow of current depends
on the length of l of the cable.
Cross-section area = Surface area for length l of cable
= (2 π x) x l
Hence the resistance of this elementary cylindrical shell is,
The value of Ri is always very high. The expression shows that the insulation resistance is
inversely proportional to its length. So as the cable length increases, the insulation resistance
decreases.
This shows that if two cables are joined in series then total length increases and hence their
conductor resistances are in series giving higher resistance but insulation resistance are in parallel
decreasing the effective insulation resistance. Thus if two cables are connected in parallel,
conductor resistances get connected in parallel while the insulation resistance get connected in
series.
CAPACITANCE OF SINGLE CORE CABLE
A single core cable is equivalent to two long co-axial cylinders. The inner cylinder is the conductor
itself while the outer cylinder is the lead sheath. The lead sheath is always at earth potential.
Let d = Conductor diameter
D = Total diameter with sheath
The co-axial cylindrical from of cable and its section are shown in the Fig. 1(a) and (b).
Fig. 1 Capacitance of single core cable
The electric field intensity at any point P on the elementary cylinder is given by,
gx = Dx/ε where Dx = Electric flux density
Hence the work done in moving a unit charge through a distance dx in the direction of an
electric field is gx dx.
Therefore the work done in moving a unit charge from the conductor to sheath is the potential
difference between the conductor and the sheath given by,
Note : To avoid the confusion of units, students can use the expression given by equation (1), to
calculate capacitance while solving the problem.
Charging current : When the capacitance C of a cable is known then its reactance is given by,
Xc = 1/(ωC) = 1/(2πfC) Ω
Then the charging current of the cable is given by,
Key Point : If value of voltage used is r.m.s. we get r.m.s. values of stresses and if value of voltage
used is peak, we get peak values of stresses.
Key Point : The core diameter must be 1/2.718 times the sheath diameter D so as to give the
minimum value of gmax.
The value of minimum gmax is,
GRADING OF CABLE:
Definition:Grading is defined as the process of equalizing the stress in the dielectric of the cable.
Generally, the electrical stress is maximum at the surface of the conductor or the innermost part of
conductor while it is minimum at the outermost sheath of the conductor. If the stress is equal to all
the dielectric of the conductor, then the thickness of the conductor is reduced. But if the stress is
maximum at any of the dielectrics then it increases the thickness of the cable due to which the cost
of the cable also increases. There are two methods of grading the cable
Capacitance Grading
Intersheath Grading
In this type of grading, the homogeneous dielectric is replaced by layers of dielectric having a
different value of relative permittivity. For getting a uniform stress, an infinite number of dielectric
will be required. The electrical stress can be uniformly distributed by using two or more dielectric
having suitable permittivity.
The dielectric stress is given by the equation
Let us considered a cable having three dielectrics of relative permittivity ε1, ε2, and ε3, such that
ε1< ε2< ε3. Let r1, r2 and R be the outer radii of the dielectric.
Similarly the potential difference between r1 and r2 i.e., across the middle layer
and the potential difference between r2 and R i.e., across the outer layer
INTERSHEATH GRADING:
Intersheath grading is the method of keeping the gradual voltage across the insulator by
using the layers of the insulators. In this method, the uniform voltage is developed across the cable
insulators. The total layer of the insulation material is divided into numbers of layers by providing
intersheath.
Intersheath are thin metallic cylindrical sheaths concentric with the conductor and placed between
the conductor and the outside sheath. Consider a cable with one intersheath only as shown below.
Let r1= radius of the intersheath
R=radius of the outer sheath
V1 = voltage between the core and the intersheath
V2= voltage between the innersheath and outer sheath
V = applied voltage between the core and the sheath
Also
and
Also,
Where A is a constant equal to 1/gmax e 1-1/e
LIMITATIONS OF GRADING
The main disadvantage of the capacitance grading is that the range of permittivity value of
insulating material available for cable insulation is limited. The permittivity of the layers may not
remain constant thereby change the stress distribution and cause the insulation break down at
normal operating condition.
In Intershaeth grading, the intersheath layers are very thin and are liable to be damaged during
transportation or installation. Also, thin intersheath are not able to carry the damage charging
current of long cable line and thus the current-carrying capacity of the cable is reduced. For these
reasons the present trends is to avoid grading.
CAPACITANCE OF THREE CORE CABLES:
In three core cables, capacitance play an important role because in such cables capacitances
exist between the cores as well as each core and the sheath. These capacitances are dominating as
the dielectric constant of the dielectric used in cables is much more than the air. The capacitances
are shown in the Fig. 1.
Fig. 1
The core to core capacitances are denoted as Cc while core to sheath capacitance are denoted as
Cs.
The core to core capacitances Cc are in delta and can be represented in the equivalent star as
shown in the Fig. 2.
Fig. 2
The impedance between core 1 and the star point, Z1 can be obtained as,
If star point is assumed to be at earth potential and if sheath is also earthed then the capacitance
of each conductor to neutral is,
If Vph is the phase voltage then charging current per phase is,
MEASUREMENT OF CS AND CC
The total capacitance is not easy to calculate but by actual practical measurement Cs and Cc can
be determined.
Practical measurement involves two cases :
All the three capacitances are now in parallel across core 1 and the sheath.
The capacitance of core 1 with sheath is measured practically and denoted by Ca.
Ca = Cs + 2Cc ............(1)
Fig. 5
The capacitances Cs are in parallel between the common core and sheath.
This capacitance is practically measured and denoted as Cb.
Cb = 3 Cs ...........(2)
Solving (1) and (2) simultaneously,
Ca = (Cb /3) + 2Cc
Cc = (Ca /2)-(Cb /2) and Cs = Cb /3
Thus both the capacitances can be determined.
CN = Cs + 3Cc =(Cb/3) + 3((Ca /2) -(Cb /2))
Example : A three core cable has core diameter 0f 2 cm and core to core distance of 4 cm. The
dielectric material has relative permittivity of 5. Compute the capacitance of this cable per phase
per km. Thickness of the conductor insulation is 1 cm and that of belt insulation is 0.5 cm.
Solution : d = 2 cm , εr = 5, T = 1 cm, t = 0.5 cm
Use the empirical formula as the test results are not given.