C32with EMCP3
C32with EMCP3
RENR9855-03
8AWG WIRE MIN
244-9602
(USER AC/DC RETURN)
May 2019 Harness And Wire Electrical Schematic Symbols
CB-C1
T0
263-1741
ST POS
1
E565-CB1
RO4-NO Symbols
(NOTE K) ST NEG 229-CB2
276-7784 MX 2 BATT -
CB2 C2 C1
RO1 C
240VAC RELAY OUTPUT #1 AUX COM
50A 229-CB3
BATT+
(NOTE P) MAX 2A 3 BATT -
RO1 NO USER LOAD T
BATT+
RO2 C AUX
4
F407-CB4
DI 7 Pressure Temperature Level Flow Circuit Breaker
RELAY OUTPUT #2
BATT+
(NOTE P) RO2 NO
MAX 2A
USER LOAD
11 14
Symbol Symbol Symbol Symbol Symbol
AUX NC X711-CB5
F6 BATT+ 5 AUX-NC
RO3 C 11 12
BATT-
RELAY OUTPUT #3
(NOTE P) RO3 NO
MAX 2A
USER LOAD TRIP POS
6
101-CB6
BATT +
Symbols and Definitions
F5 BATT- RO5 C
RELAY OUTPUT #5 MAX 2A TR
TRIP NEG
7
229-CB7
BATT - Fuse: A component in an electrical circuit that will open the circuit if too much current flows
BATT- RO5 NO USER LOAD
C2 C1 through it.
F4 BATT- RO6 C
RELAY OUTPUT #6
RO6 NO
MAX 2A
USER LOAD CO-C1 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
GND
MOTOR POS 101-CO1
BATT +
circle indicates that the component has screw terminals and a wire can be disconnected from it.
RO7 C 1
(NOTE L) GND
MAX 2A
RELAY OUTPUT #7 RO7 NC USER LOAD MOTOR NEG 229-CO2
CB1
(NOTE D) MCH 2 BATT - Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
240VAC MAX 2A B4 A1
10A F04 RO7 NO USER LOAD
A2 MOTOR CLOSE X712-CO3
No circle indicates that the wire cannot be disconnected from the component.
3 CLOSE
RO8 C
RO4-NO
RO4-NO
MAX 2A +
USER LOAD
- RELAY OUTPUT #8 RO8 NC
MAX 2A
USER LOAD
A4 MOTOR OPEN X713-CO4 Ground (Wired): This indicates that the component is connected to a grounded wire. The
RELAY OUTPUT #4 4 OPEN
11 A1+
(NOTE D)
BREAKER 1 OPENED - + MAX 2A
AUX-NC1 USER LOAD RO8 NO USER LOAD
14
Electrical System
DI 1 (OPTIONAL SHIPLOOSE)
PMG.A
IC REMOTE START/STOP B- S PWM
Sender: A component that is used with a temperature or pressure gauge. The sender
DI 2
F1 DIGITAL INPUT #3 VDC-A +/- 10 VDC INPUT (A) VOLTAGE/PF
measures the temperature or pressure. Its resistance changes to give an indication to
DI 3 VARIABLE VDC SOURCE
F2 SPARE ANALOG INPUT VDC-B ADJUSTMENT
T
the gauge of the temperature or pressure.
AI 3+ +/- 10 VDC INPUT (B)
9 (NOTE D, M) + -
CDVR ALARM OUTPUT
10
(+)
AI 3- ALM USER LOAD
SXC1-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
11 (NOTE D, G, N) MODBUS+ + -
MODBUS RTU CDVR SHUTDOWN OUTPUT FSD USER LOAD
WDR1-UP It has a coil that makes an electromagnet when current flows through it. The
X711-MB9
AUX-NC Harness and Wire Symbols
263-1741 11 12
101-MB7
Wire, Cable, or Harness Harness Identification Letter(s):
CUSTOMER INTERCONNECT- STANDARD DEVICES BATT + Assembly Identification: Includes
Harness Identification Letters and
(A, B, C, ..., AA, AB, AC, ...)
229-MB4 Harness Connector Serialization Code:
TR BATT - Harness Connector Serialization
The "C" stands for "Connector" and the
F2+ F2- Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
101-MB6
BATT + L-C12
111-7898 3E-5179 3E-5179
MCH
229-MB4
BATT - Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
B3 B1
TO PTs / BUS BAR
X713-MB10
2
TO EMCP
OPEN
Plug Receptacle
229-MB11
XF BATT - Pin or Socket Number
252-7574 244-9602
244-9599 281-2760 281-2768
A2 A1
5A
1 Deutsch connector: Typical representation
Component
F409-VF4 T0 F409-V4 N715-AC30 FRES CIRCUIT BREAKER TYPE MASTERPACT 2
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
sockets and the receptacle contains all pins.
281-3177 N713-AC21 VDC-A
Volume 1 of 2: Controller and Interconnections 325-AG135 PK-14
CB2 N714-AC20 VDC-B
Sure-Seal connector: Typical representation
BATT+ 1 Harness identification code:
50A E560-AC70 RO1 C of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
BATT+
252-7697
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
F701-AC63 RO1 NO
BATT+ 101-AC17
Y902-AC75 RO2 C Y902-FU1 ©2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
BATT+ 101-AC3 (DI RTN)
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
E488-VF3 F6 E488-V3 Y903-AC64 RO2 NO
229-JU1 BATT-
Y904-AC42 RO3 C
BATT- 202-AC18
Y905-AC65 RO3 NO
E487-VF2 F5 E487-V2
BATT-
Y908-AC66 RO5 C
229-SJ5 BATT-
Y909-AC59 RO5 NO 267-8469
E486-VF1 F4 E486-V1
200-LG2 GND 838-AC19 Y910-AC69 RO6 C 229-JU1
(BATT-)
GND 200-AC2 Y911-AC61 RO6 NO Y911-JU2 DIGITAL I/O MODULE (FOR USE WITH EMCP3.3) THERMOCOUPLE MODULE RTD MODULE POINTGUARD
(JWH+) CB1-1-SJ1 (P#:234-0275) (P#:234-1644) (P#:234-1645) 40-PIN CONNECTOR (FOR USE WITH EMCP 3.2/3.3)
F408-AC71 DI 4
CB1 F04 40-PIN CONNECTOR (DRC26-40S) PG-C1
G487-AC51 DI 5
F405-R1 TC1+ (WHITE OR YELLOW) R1 (RED) 101-PG1
10A 1 1 1 1
INPUT #1 DI 01 GEN WINDING TEMP GEN WINDING TEMP + BATT+ 2 AMP
(JWH-) CB1-2-SJ2 RO4-NO E565-AC60 G488-AC54 DI 6 F406-R11 CH1 TC1- (RED) W1 (WHITE) 229-PG2
11 DI 02 11 PHASE A1 CH1 3 PHASE A1 Vin 10-30VDC - 2 BATT -
281-2760 267-8467 INPUT #2
RO4-NO E565-CB1
N717-AC29 V/PF 21 F407-R21 TC2+ (WHITE OR YELLOW) C1 (WHITE) 200-PG3
INPUT #3 DI 03 21 GND 4 GND 3 GND
252-7430
CH2 GEN WINDING TEMP
AUX-NC1 X711-CB5
11 A1+
12 DI 06 12 PHASE C1 CH2 13
AC-CR2 N718-VA1 INPUT #6
OPEN X713-CO4 N718-AC28 COM 1
24
Y911-JU2 G490-R32
32
G491-R3 R3 (RED)
A2
COM 5
34
RENR9855-03 VOL 1 of 2
DI RTN D998-AC1 J905-AC24 DS-50 E499-R4 BGW1 (WHITE OR YELLOW) R4 (RED)
AC-F1 F1 N705-GEN7 4 DI RTN 4 31 6
INPUT COMMON #1 GEN REAR BEARING TEMP GEN WINDING TEMP RxB+
AC-F2 N706-GEN8 (R02-C) Y902-FU1 DI RTN
N716-AC25 E499-R14 CH7 BGR1 (RED) W4 (WHITE)
F2 EX-DIS 14 DI RTN 14 CH4 33 PHASE A2 7
INPUT COMMON #2 RxA-
9 PWM F702-AC68 24 E499-R24 BGW2 (WHITE OR YELLOW) C4 (WHITE) NOTE Z
INPUT COMMON #3 DI RTN 24 GND 34
10 CH8 GEN FRONT BEARING TEMP
281-2768 34 E499-R34 34 BGR2 (RED)
11 281-3177 INPUT COMMON #4 DI RTN
J729-R7 R5 (RED)
TO OPT. SPACE HEATER
30 Page,
276-7784 38 J751-R38 7
OUTPUT #8 (N.C) DO8-B 30 CAN2 SH 5
CH20 SPARE NOTE AA
TO PTs / BUS BAR 39 J749-R39 8
OUTPUT #8 (COM) DO8-COM 40
TO EMCP BATT+ 263-1739 263-1741
9
BATT+
E560-AC14 RO1 C BATT+ 1
252-7574 244-9599 101-AC17 RJ-C1
OPTIONAL RTD MODULES
BATT+ 4 SEE COMMUNICATION DRAWING
244-9602 F701-AC63 RO1 NO
BATT-
BATT+ 1
BATT+ 101-AC3 CAN2+ 2 RJ-45
F409-VF4 T0 F409-V4 Y902-AC75 RO2 C
BATT- 4 SEE COMMUNICATION DRAWING FEMALE
CAN2- 3 ETHERNET
(AI 3-) 2 CONNECTOR
BATT- Y903-AC1 RO2 NO
5 CAN2+
CAN2 SH
CB2 202-AC18 CAN2- 3
BATT- Y904-AC42 RO3 C NOTE AB
50A CAN2 SH 5
BATT- Y905-AC61 RO3 NO
F04
E487-VF2 F5 E487-V2 Y912-AC55 RO7 C
(USER AC/DC RETURN)
RO4-NO E565-AC60 Y913-AC54 RO7 NC
(USER AC/DC SUPPLY)
RO4-NO E565-CB1 Y914-AC49 RO7 NO
E486-VF1 F4 E486-V1
252-7430
AUX-NC1 X711-CB5 Y915-AC13 RO8 C
252-7429 244-9608
AUX-NC2 244-9857
Y916-AC53 RO8 NC
AUX-NC3
(JWH+) CB1-1-SJ1
Y917-AC4 RO8 NO THIS HARNESS ALREADY COMES
CB1 OPEN X713-CO4 WITH THE REMOTE ANNUNCIATOR. 272-8239
ANNUNCIATOR (NOTE U) RELAY O/P #8 RELAY O/P #7
10A CLOSE X712-CO3 F408-AC71 DI 4
SIX PIN USER LOAD DO8-B DO7-B USER LOAD
11
(JWH-) CB1-2-SJ2 CONNECTOR
DI 7 F704-CB4 G487-AC51 DI 5 BATT+ USER LOAD DO8-A DO7-A USER LOAD
263-1739 SIX PIN 12
DI 7 F407-AC62 G488-AC45 DI 6 GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR. BATT+
CONNECTOR DO8-COM DO7-COM
(NOTE V)
8 RELAY O/P #6 RELAY O/P #5
11 A1+
CR2-12-SJ3
12
(H1) 101-AC15 (BATT-) 229-SJ5 DI 1 F405-AC76 USER LOAD DO6-B DO5-B USER LOAD
HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS.
G490-AC58 DI 8
BATT- 9
14
CR2-11-JP7 (JWH+)
276-8159 DI 2 F406-AC73 FOLLOW THIS DIAGRAM FOR REMOTE ANNUNCIATOR. USER LOAD DO6-A DO5-A USER LOAD
(H4) CR2-22-SJ4 CR2-21-JP6 R955-AC69 DO 2
MAIN TRUNK (243M/800FT MAX)
22
(JWH-)
31 21
CR2-31-JP5 (JWH+) AI 3+ P737-AC40 F702-AC52 PWM USER LOAD DO4-B DO3-B USER LOAD
244-9657 CAN2+
A2
F709-AC68
32
MODBUS- CAN2-
N752-AC22 ALM BATT- TERMINATING
AC-PMG-B PMG.B N703-GEN6 MOD-REF R953-AC47 YELLOW RESISTOR USER LOAD DO2-A DO1-A USER LOAD
CAN2-
CAN2+
AC-PMG-A PMG.A N702-GEN5 (YELLOW) (YELLOW) J904-AC23 FSD 252-7455
DO2-COM DO1-COM
CAN2+ Y794-AC33
RESISTOR
120 OHMS
F CAN1 SH 38
893-E18
38
893-MA13
3 CAN1SH
RO3-C 43
Y904-L89
43
Y904-MA159
43
Y904-AC42
RO3-C RELAY CONTACT (NORMALLY CLOSED)
MCH CHARGING MOTOR F
CDL+ 13 13 ESPB
ES-C29 GENERATOR FRAME (CHASSIS) GROUND
892-E7 892-MA12
CDL- 14 14 E565-MA153 E565-AC60
101-ES3 101-L98 101-L64 RO4-C RO4-NO E565-L46
4 41 33 33 33 RO4-NO
R24 R23 EARTH GROUND
E565-ES6 E565-L56 CIRCUIT BREAKER
7
AC-C10 AC-C32
892-AC5 892-MA18 F405-ES5 F405-L65 LAMP
CDL- E 21 6 70 DI 1 Y909-L19
R11 R12 RO5-NO Y909-MA152 Y909-AC59
32 32 32 RO5-NO
893-AC13 893-MA5 F405-ES2
CDL+ D 20 2 FUSE
M756-AC7 M756-MA29 RO5-C Y908-L28 Y908-MA158 Y908-AC66 CURRENT TRANSFORMER
CAN1 + G 50 101-ES4 101-L45 40 40 40 RO5-C
5
M755-AC8 M755-MA45 TERMINATING RELAY COIL
SERVICE CAN1 - F 34 RESISTOR 354-ES1 RO6-C Y910-L48 Y910-MA150 Y910-AC69
CONNECTOR 1 27 27 27 RO6-C -
M757-AC6 M757-MA43 L24 L23
CAN1 SH C 42 MA-C21
BATT- EMERGENCY STOP PUSH BUTTON EXCITER
M756-MA313
101-AC11 101-MA47
C B A
BATT + A 52 M755-MA314 120
Y911-L13 Y911-MA149
RO6-NO
Y911-AC61 Y911-JU2
RO6-NO
OHMS 26 26 26 +
202-AC43 202-MA14 M757-MA315
BATT - B 9
A2 2 POSITION SWITCH
Y903-L1 Y903-MA10 Y903-AC64 AC-CR2 RESISTIVE SENDER
354-E20 354-MA19 354-L68 RO2-NO 48 48 48 RO2-NO
BATT+ ESTOP 1 23 23 18 A1
101-AC17 Y902-L39 Y902-MA167 Y902-AC75
EMCP 3.1 RO2-C 58 58 58 RO2-C
101-AC15
D998-E19 D998-MA15 3
BATT- DI RTN 15 15
202-AC18 AC-C32 VARIABLE VDC SOURCE
DI RTN
D998-AC1 D998-MA8
D998-AC1 2 3 POSITION SWITCH
22 22
22 DI RTN
DI 1 1 DC TERMINAL
F405-AC76 F405-MA170 F405-L99
70 70
BATT+ AC TERMINAL
BATT-
L-C32
M756-L22 (YELLOW) M756-MA29 (YELLOW)
CAN1 + 50 50 (NOTE F) MX SHUNT TRIP
DI 2 F406-L36 CONNECTOR
F406-AC73 F406-MA165 E-C5 E-C7
M755-L20 (GREEN) M755-MA45 (GREEN) 55 55 55 DI 2
CAN1 - 34 34 DIGITAL
DI 3 F407-L35 D998-MA15 D998-E19
995-AC72 F407-MA164 15 15
M757-L21 M757-MA43 54 54 54 DI 3 RETURN
CAN1 SH 42 42
DI 4
F408-AC71 F408-MA163 F408-L34
101-L50 101-MA47
E E
53 53 53 DI 4
BATT+ 52 52
OPTIONAL ANNUNCIATOR DI 5
202-L84 202-MA14 G487-AC51 G487-MA161 G487-L30
BATT- 65 65 45 45 45 DI 5
L-C18 AN-C15 DI 6 G488-L29
G488-AC45 G488-MA160
101-L80 101-AN1 101-AN3 44 44
ABBREVIATIONS
1 BATT+ 44 DI 6
1
D D DIODE
PEECR
PF
PEEC RELAY
POWER FACTOR
D
DC DIRECT CURRENT PL PANEL ILLUMINATION LIGHT
PLS PANEL LIGHT SWITCH
ECLS ENGINE COOLANT LOSS SENSOR PM PERMANENT MAGNET
(NOTE F) L-C20 L-C20 ECS ENGINE CONTROL SWITCH PMG PERMANENT MAGNET GENERATOR
L-C32 AC-C32
E-C7 E-C5 L-C32 EMCP 3.2/3.3 POT POTENTIOMETER
202-E11 202-MA25 202-L84 F701-L49
ECTS ENGINE COOLANT TEMPERATURE SENSOR
F701-MA166 F701-AC5 PR PUMP RELAY
BATT- 40 40 65 65 BATT- RO1-NO 51 51 51 RO1-NO EFCR EMERGENCY FUEL CONTROL RELAY
EFR ENGINE FAILURE RELAY PRL PUMP RUN LIGHT
101-E6 101-MA23 101-L50 E560-L40 E560-MA16 E560-AC14
BATT+ 5 5 52 52 BATT+ RO1-C 61 46 46 RO1-C PRPB PUMP RUN PUSHBUTTON
OPTIONAL EG ELECTRONIC GOVERNOR (SPEED SENSING)
OPTIONAL I/O MODULE RTD/TC PS PINION SOLENOID
Y903-L33 Y903-MA10 Y903-AC1 EGA ELECTRONIC GOVERNOR ACTUATOR
(NOTE F) CDVR CONNECTORS MODULE RO2-NO 48 48 48 RO2-NO PSL PUMP STOP LIGHT
MA-C14 EGR ELECTRONIC GOVERNOR RELAY
E-C7 E-C5 MA-C12 MA-C35 PSPB PUMP STOP PUSHBUTTON
101-E15 101-MA4 101-MA63 101-MA7 101-M1 101-M3 Y902-L39 Y902-MA167 Y902-AC75 ELS ENCLOSURE LIGHT SWITCH
BATT + 4 4 8 18-30V CNTRL 1 1 BATT+ RO2-C 58 58 58 RO2-C PWM PULSE WIDTH MODULATED
PWR INPUT (B+) EMSR EMERGENCY STOP RELAY
Y905-L23 Y905-MA154 Y905-AC61
202-E26 202-MA39 202-MA64 18-30V CNTRL 202-MA66 202-M2 202-M4 RO3-NO 35 35 35 RO3-NO ENFR ENGINE FAILURE RELAY
BATT - 39 39 7 PWR INPUT (B-) 4 4 BATT- RAN REMOTE ANNUNCIATOR
EOPS ENGINE OIL PRESSURE SENSOR
MA-C9 Y904-L89 Y904-MA159 Y904-AC42 RDM RELAY DRIVER MODULE
M756-E5 (YELLOW) M756-MA35 (YELLOW) M756-MA68 Y794-M9 Y794-M12 RO3-C 43 43 43 RO3-C EOTS ENGINE OIL TEMPERATURE SENSOR
CAN1 + 35 35 1 CAN1+ 2 2 CAN2+ REF REFERENCE
ESPB ESDR ENGINE SHUTDOWN RELAY
M755-E4 (GREEN) M755-MA36 (GREEN) M755-MA69 ES-C29 ESPB EMERGENCY STOP PUSH BUTTON RFI RADIATED FREQUENCY IMMUNITY
CAN1 - 36 36 2 CAN1- Y795-M8 Y795-M11
3 3 CAN2-
ESTS EMERGENCY STOP SWITCH ON ENCLOSURE RHLH RIGHT HAND/LEFT HAND SWITCH
101-ES3 101-L69 101-L64 RO4-C RO4-NO E565-L46 E565-MA153 E565-AC60
M757-E3 M757-MA38 M757-MA67 4 41 33 33 33 RO4-NO EXC EXCITER RR RUN RELAY
CAN1 SH 38 38 3 CAN1SH Y796-M7 Y796-M10 R24 R23
5 5 CAN2 SH RSE CONTACT SENSE RAISE
E565-ES6 E565-L56
893-E18 893-MA13 7 F FUSE
CDL+ 13 13
FCR FUEL CONTROL RELAY SASV START AID SOLENOID VALVE
F405-ES5 F405-L65 RO5-NO Y909-L19 Y909-MA152 Y909-AC59
892-E7 892-MA12 6 70 DI 1 32 32 32 RO5-NO FCS FUEL CONTROL SOLENOID SATS START AID TEMPERATURE SWITCH
CDL- 14 14 R11 R12
FCTM FUEL CONTROL TIMER MODULE SAS START AID SWITCH
OPTIONAL F405-ES2
DISCRETE I/O 2 RO5-C Y908-L28 Y908-MA158 Y908-AC66 FPT FUEL PUMP TIMER SCS SCROLL SWITCH
MODULE 40 40 40 RO5-C SEC SECOND
AC-C10 AC-C32 FRBS FUEL RUPTURE BASIN SWITCH
MA-C17 101-ES4 101-L98
892-AC5 892-MA18 5 FRES FAULT RESET SHTC CIRCUIT BREAKER SHUNT TRIP COIL
CDL- E 21 101-M5
1 BATT+ RO6-NO Y911-L13 Y911-MA149 Y911-AC56 SL SYNCHRONIZING LIGHT
354-ES1 26 26 26 RO6-NO FS FUEL SOLENOID
893-AC13 893-MA5 TERMINATING SLR SYNCHRONIZING LIGHT RESISTOR
CDL+ D 20 RESISTOR 1 FSOS FUEL SHUT-OFF SOLENOID
202-M6 BATT- L24 L23
4 SM STARTING MOTOR
M756-AC7 M756-MA29 RO6-C Y910-L14 Y910-MA150 Y910-AC57
FTSPR FUEL TRANSFER SYSTEM PUMP RELAY
CAN1 CAN1 + G 50 27 27 27 RO6-C SMMS STARTING MOTOR MAGNETIC SWITCH
MA-C21
SERVICE Y794-M15 SMR STARTING MOTOR RELAY
M755-AC8 M755-MA45 M756-MA313 2 CAN2+ GEN GENERATOR
CONNECTOR
C B A
CAN1 - F 34
M755-MA314 120 RO7-NO Y914-L2 Y914-MA139 Y914-AC49 GFR GENSET FAULT RELAY
SP SPEED ADJUST POTENTIOMETER
OHMS Y795-M14 2 2 2 RO7-NO SS SYNCHRONIZING SWITCH
M757-AC6 M757-MA43 M757-MA315 3 CAN2- GND GROUND
CAN1 SH C 42
GNDFCT GROUND FAULT CT
C C
Y796-M13
101-AC11 101-MA47 5 CAN2 SH RO7-NC Y913-L92 Y913-MA147 Y913-AC54 T GENERATOR LINE LEADS
BATT + A 52 15 15 15 RO7-NC GNDFR GROUND FAULT RELAY
354-E20 354-MA19 354-L68 TERM TERMINATING
ESTOP 1 23 23 18 GOV GOVERNOR
202-AC43 202-MA14 GRR GENERATOR RUN RELAY TSC TRANSFER SWITCH POSITION
BATT - B 9 D998-E19 D998-MA15 RO7-C Y912-L12 Y912-MA148 Y912-AC55 INDICATING CONTACT
DI RTN 15 15 25 25 25 RO7-C GS GOVERNOR SWITCH
AC-C32 TX TRANSFORMER
DI RTN GSC GENERATOR SET CONTROL
BATT+ D998-AC1 D998-MA8
101-AC17 22 22 RO8-NO Y917-L1 Y917-MA115 Y917-AC4 GSM GOVERNOR SYNCHRONIZING MOTOR
1 1 1 RO8-NO VAR VOLTAGE ADJUST RHEOSTAT
BATT- DI 1
202-AC18 F405-AC76 F405-MA170 F405-L99 VAS VOLTAGE ADJUST SWITCH
70 70 HC HEATER CONTACTOR
BATT- RO8-NC Y916-L10 Y916-MA146 Y916-AC53 VR VOLTAGE REGULATOR
14 14 14 RO8-NC
DI 2 F406-L36
EMCP 3.2/3.3 F406-AC73
55
F406-MA165
55
RO8-C
24
Y915-L48
56
Y915-MA13
56
Y915-AC13
RO8-C
55 DI 2
L-C32 CP-C4 MOD BUS+
R951-L5 R951-MA142 R951-AC48 DI 3 AC-CR2
MODBUS+ 5 5 5 995-AC72 F407-MA164 F407-L35
54 54 54 DI 3 F709-L44 F709-MA169 F709-AC68 101-AC15
MOD BUS- DO 1 69 69 69 BATT+
R952-L3 R952-MA140 R952-AC46 A2 A1
MODBUS- 3 DI 4
3 3 F408-AC71 F408-MA163 F408-L34
53 53 53 DI 4
MOD REF R955-L43 R955-MA168 R955-AC69 DIAGRAM NOTES
R953-L4 R953-MA141 R953-AC47 DI 5 DO 2 68 68 68 DO 2
MODBUS REF 4 4 4 G487-AC51 G487-MA161 G487-L30
45 45 45 DI 5 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
M756-L22 (YELLOW) M756-MA29 (YELLOW) DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
CAN1 + 50 50 DI 6
G488-AC45 G488-MA160 G488-L29
44 44 44 DI 6 DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
M755-L20 (GREEN) M755-MA45 (GREEN)
CAN1 - 34 34 DI 7 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
F407-AC62 F407-MA155 F407-L24
36 36 36 DI 7 NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
RENR9855-03 VOL 1 of 2
M757-L21 M757-MA43
CAN1 SH 42 42 DI 8
G490-AC58 G490-MA151 G490-L15 NOTE D: EMCP3.3/3.2 ONLY
101-L50 101-MA47
TERMINATING
28 28 28 DI 8 EMCP3 I/O DEFAULT CONFIGURATION NOTE E: EMCP3.3 ONLY
BATT+ 52 52
RESISTOR NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
202-L84 202-MA14
DESCRIPTION EMCP3.2 EMCP3.3
BATT- 65 65 RELAY 01 (R01) SPARE SPARE NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
RE-C21
AC-C32 CAN2+ RELAY 02 (R02) SPARE SPARE
Y794-L81 (YELLOW) Y794-AC33 Y794-RE30 NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
CAN2+ 62 62 SPARE SPARE
C B A
(R03)
(Dimensions: 39 inches x 28 inches)
120 RELAY 03
CAN2- Y795-RE32 NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
Y795-L83 (GREEN) Y795-AC39 OHMS RELAY 04 (R04) COMMON SHUTDOWN COMMON SHUTDOWN
CAN2 - 64 64 Y796-RE34 NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
RELAY 05 (R05) SPARE SPARE
CAN2 SH NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
Y796-L82 Y796-AC36 RELAY 06 (R06) SPARE SPARE
CAN2 SH 63 63 RELAY 07 (R07) SPARE SPARE NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
BATT+
101-AC17 RELAY 08 (R08) SPARE SPARE NOTE N: SEE "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
L-C18 AN-C15 52
101-L80 101-AN1 101-AN3 DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY DISABLE AUX POWER SUPPLY
1 1 BATT+ BATT- NOTE P: DEDICATED OUTPUTS:
202-AC18 DIGITAL OUTPUT #2 (D02) NOT AVAILABLE SPARE
202-L93 229-AN2 229-AN4 ANNUNCIATOR 9
2 2 BATT- DIGITAL INPUT #1 (DI1) E-STOP E-STOP RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
#1
B Y794-L86
6
Y794-AN9 Y794-AN12
6 CAN2+
AI 3+
P737-AC40
6
P737-MA143
6
P737-L17
30 AI 3+
DIGITAL INPUT #2
DIGITAL INPUT #3
(DI2)
(DI3)
REMOTE START
SPARE
REMOTE START
SPARE
DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" (EMCP 3.2 &3.2 ONLY)
NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-
B
Y795-L88 Y795-AN8 Y795-AN11
5 5 CAN2- DIGITAL INPUT #4 (DI4) SPARE SPARE
AI 3- P738-L16 NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
Y796-L87 Y796-AN7 Y796-AN10 P738-AC50 P738-MA144 DIGITAL INPUT #5 (DI5) SPARE SPARE
4 4 CAN2 SH 7 7 29 AI 3-
DIGITAL INPUT #6 (DI6) SPARE SPARE NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
AC-C11 BATT-
DIGITAL INPUT #7 (DI7) SPARE SPARE NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
AN-C16 101-AC12
101-AN5 A BATT+ DIGITAL INPUT #8 (DI8) SPARE SPARE
1 BATT+ PWM 236-1159 (INCLUDES STD FILM)
F702-AC52 F702-MA40 ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE ENGINE OIL PRESSURE
L-C22 229-AN6 BATT- ANNUNCIATOR 202-AC44 CAN2 23 23 ANALOG INPUT #2 ENGINE COOLANT TEMP ENGINE COOLANT TEMP 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
Y796-L96
2 B BATT-
SERVICE
(AI2)
#2 ANALOG INPUT #3 (AI3) SPARE SPARE NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
Y794-AN15
A B C
EMCP 3.2/3.3 COMMUNICATIONS EMCP 3.2/3.3 DC SCHEMATIC FOR CEI NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
NOTE AE: WHEN ENGINE IS RUNNING EMCP ENERGIZES THE RELAY “AC-CR2”
TO DISABLE THE AC POWER
30 Page,
8 7 6 5 4 3 2 1
RENR9855-03
LOAD LOAD May 2019 Harness And Wire Electrical Schematic Symbols
L0 L1 L2 L3 L0 L1 L2 L3
L-C20 EMCP 3 Symbols
3 OR 4 POLE 3 OR 4 POLE
OPTIONAL OPTIONAL TRANSFORMER WIRING
CIRCUIT CIRCUIT 4160V 3300V 2400V
BREAKER BREAKER BUS BAR WIRE BUS BAR WIRE BUS BAR WIRE
PT# PT# TERMINATION PT#
TERMINATION COLOR COLOR TERMINATION COLOR
1 T1 RED 1 T1 YELLOW 1 T1 BLUE
1 T2 BLACK 1 T2 BLACK 1 T2 BLACK T
2 T2 BLACK 2 T2 BLACK 2 T2 BLACK
2 T3 RED 2 T3 YELLOW 2 T3 BLUE Pressure Temperature Level Flow Circuit Breaker
DETAIL A Symbol Symbol Symbol Symbol Symbol
EMCP 3
T0 T1 T2 T3
T0 T1
CT-T1X2
T2 T3
F453-CT4 L-C3 F453-L27
L-C20 Symbols and Definitions
4 39 CURRENT COMMON (In)
CT 1
E486-VF1
F4
E486-V1
L-C36
1
E486-L9
13 VOLTAGE SENSING A (Va) GROUND
CT-T1X1 F448-CT1
1 F448-L18 31 CURRENT A (Ia) Fuse: A component in an electrical circuit that will open the circuit if too much current flows
GROUND
BAR 1/2 AMP
BAR
CT-T2X2 through it.
E487-VF2 E487-V2 E487-L8
F5 2 11 VOLTAGE SENSING B (Vb)
CT 2
1/2 AMP CT-T2X1 F450-CT2 F450-L32
2 47 CURRENT B (Ib)
E488-VF3
F6
E488-V3
3
E488-L7
9 VOLTAGE SENSING C (Vc) Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CT-T3X2
1/2 AMP circle indicates that the component has screw terminals and a wire can be disconnected from it.
F409-VF4 T0 F409-V4 F409-L6 CT 3 F452-CT3
4 7 VOLTAGE SENSING NEUTRAL (Vn) CT-T3X1 3 F452-L38 CURRENT C (Ic)
57
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
L-C3
CT-T1X2 F453-CT4
4
F453-L27
39 CURRENT COMMON (In)
EXAMPLE OF No circle indicates that the wire cannot be disconnected from the component.
4160V TRANSFORMER
CT 1 MV-PT1
CT-T1X1 F448-CT1 F448-L18 2527445
1 31 CURRENT A (Ia) MS-C1
PT1-PT6 RD H1 X1 PT1-PT1 E486-MS1 22 Ground (Wired): This indicates that the component is connected to a grounded wire. The
VI 1
CT-T2X2 E486-MV1 V-C36 E486-L9
PT1-PT2 22 E486-V1 REF 13 grounded wire is fastened to the machine.
H2 X2 F4 1 VOLTAGE SENSING A (Va)
CT 2 YL BK-WH 2
CT-T2X1 F450-CT2 F450-L32 22 1/2 AMP
2 47 CURRENT B (Ib) H3 X3 PT1-PT3 E487-MS2 E487-MV2 E487-V2 REF E487-L8
BU OR 3 F5 2 11 VOLTAGE SENSING B (Vb)
CT-T3X2
PT1-PT5
GND
GN
PT1-PT4
4
200-MS3 1/2 AMP Ground (Case): This indicates that the component does not have a wire connected to ground.
BK H4 24 E488-MV3 E488-V3 REF E488-L7
CT 3
CT-T3X1 F452-CT3 F452-L38 GND F6 3 9 VOLTAGE SENSING C (Vc) It is grounded by being fastened to the machine.
3 57 CURRENT C (Ic) 24 1/2 AMP
MV-PT2
2527445 GND 24 200-MV4 E486-V4 REF F409-L6
4 7 VOLTAGE SENSING NEUTRAL (Vn)
Electrical System
PT2-PT6 PT2-PT1 E488-ME2 20 Sender: A component that is used with a temperature or pressure gauge. The sender
P12 RD H1 X1
VI 1
CM-T2X1 F454-CM2
MA-C2
F454-MA308 measures the temperature or pressure. Its resistance changes to give an indication to
1 1 PHASE B CURRENT SENSING 1
DROOP CDVR T
the gauge of the temperature or pressure.
CT CM-T2X2 F455-CM1 F455-MA309
Ib DETAIL A EXAMPLE OF
2 2 PHASE B CURRENT SENSING 2 4160V TRANSFORMER P12
MG-C3
E486-MG3 E486-MA312
C 12 GEN VOLTAGE SENSING A (Va) SXC1-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
MA-C3 E487-MG2 E487-MA311
E486-VS5 3 E486-MA312 12 GEN VOLTAGE SENSING A (Va) B 11 GEN VOLTAGE SENSING B (Vb) WDR1-UP It has a coil that makes an electromagnet when current flows through it. The
E487-VS4 E487-MA311
E488-MG1
A
E488-MA310 10 GEN VOLTAGE SENSING C (Vc) JSJ1-UP electromagnet can open or close the switch part of the relay.
2 11 GEN VOLTAGE SENSING B (Vb)
MA-C2
E488-VS3 E488-MA310 CM-T2X1 F454-CM2 1 F454-MA308
1 10 GEN VOLTAGE SENSING C (Vc) 1 PHASE B CURRENT SENSING 1
DROOP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
CT CM-T2X2 F455-CM1 F455-MA309
2 2 PHASE B CURRENT SENSING 2 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
T1 T2
N
-
N706
AC-C3
2 N706-GEN8
F2 AC F2 AC-C1
4
N706-PM4
P6
4 EXCITER (-)
Harness and Wire Symbols
EXC F1
N705 1 N705-GEN7 AC F1 5
N705-PM5 5 EXCITER (+) P6 Wire, Cable, or Harness Harness Identification Letter(s):
- AC-C3 F2 AC F2 AC-C1
+ N N706 2 N706-GEN8 4 N706-PM4 4 EXCITER (-)
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
200-PM6 6
GND CHASSIS GND EXC Harness Identification Letters and
N705 N705-GEN7
F1
AC F1 N705-PM5 Harness Connector Serialization Code:
T3 1 5 5 EXCITER (+) Harness Connector Serialization
The "C" stands for "Connector" and the
+ GND 200-PM6 Codes (see sample).
6 CHASSIS GND number indicates which connector in the
T3 AG-C4 L-C12 harness (C1, C2, C3, ...).
GEN L-C12
PHASE ROTATION 1-2-3 TO CENTER TAPS FOR 111-7898 3E-5179 3E-5179
OPTIONAL SE GENERATOR GEN TO CENTER TAPS
AC-C2 PHASE ROTATION 1-2-3
FOR OPTIONAL
SE GENERATOR Part Number: for Connector Plug 1
A B N702 1 N702-GEN5 10 AMP PMG A AC PMG A 1 N702-PM1 1 PMG PHASE A AC-C2 Part Number: for Connector Receptacle
PMG B N702 N702-GEN5 10 AMP AC PMG A N702-PM1
N703 2 N703-GEN6 10 AMP
PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B
A
PMG
1 PMG A 1 1 PMG PHASE A 2
C N703 2 N703-GEN6 10 AMP PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B
N704 3 N704-GEN9 10 AMP PMG C AC PMG C 3 N704-PM3 3 PMG PHASE C C N704 N704-GEN9 10 AMP AC PMG C N704-PM3
3 PMG C 3 3 PMG PHASE C Plug Receptacle
PM GENERATOR Pin or Socket Number
PM GENERATOR 5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
LOW VOLTAGE AC SCHEMATIC MEDIUM VOLTAGE AC SCHEMATIC 2 sockets and the receptacle contains all pins.
Volume 2 of 2: Engine and AC Schematics 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
(NOTE F)
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
PT1-T1
MA-C33 E-C5 E-C7
F448-LC1 101-LS1 101-MA23 101-E6 T1 T2 ©2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
1 4 A BATT+
LC-C1 15 52 5 5 BATT+ All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
F450-LC2
PT2-T2
2 6 B
PT1-T2
TO CT'S 202-LS2 202-MA25 202-E11
BATT- 16 65 40 40 BATT-
TRANSFORMER WIRING F452-LC3
3 8 C
PRIMARY SECONDARY
600V 240V 4 F702-LS4 F702-MA26 F702-E10
23 21 21 PWM
TERMINAL WIRE TERMINAL WIRE PWM (+) 19 N
PT# F448-LC5
LANDING COLOR LANDING COLOR 1 5 A SIGNAL D998-LS3 D998-MA15 D998-E19
LC-C2 (-) 20 22 15 15 DI RTN
1 TB-T1 RED TB-22 ORANGE F450-LC6
BLACK TO EMCP3 2 7 B
1 TB-T2 TB-24 BLK/WHT T3
F452-LC7 21
2
2
TB-T2
TB-T3
BLACK
RED
TB-24
TB-20
BLK/WHT
ORANGE
3 9 C SPEED POT 1 Related Electrical Service Manuals
F453-LC4 MA-C34 127-9070 GENERATOR
PT2-T3
480V 240V 4
SP-1-LS5 SP-1-MA274 SP-1-L58 1 1k 3
Title Form Number
TERMINAL WIRE TERMINAL WIRE 28 10 10 1 E-C7
PT# 10
LANDING COLOR LANDING COLOR
LOAD SPEED 2 SPEED TRIM Troubleshooting RENR9348
SP-2-LS6 SP-2-MA280 SP-2-L62 POTIENTIOMETER (P#:9X1339)
1 TB-T1 BROWN TB-22 ORANGE ADJUST 27 12 12 2
SHARING 11 Systems Operation / Testing and Adjusting RENR9968 40 Pin Conn
1 TB-T2 BLACK TB-24 BLK/WHT EXAMPLE OF
LINES SP-3-LS7 SP-3-MA288 SP-3-L67 480V
2 TB-T2 BLACK TB-24 BLK/WHT 26 13 13 3
12 TRANSFORMER
2 TB-T3 BROWN TB-20 ORANGE E-C5
MA-C32 GND PT1 ENGINE INTERFACE HARNESS
380V 240V 200-LS8 200-MA31 200-AC2
GND 11 11 252-7365 (P#:8T9834)
TERMINAL WIRE TERMINAL WIRE (P#:281-2728 (C32), 263-1740 (C175))
PT#
LANDING COLOR LANDING COLOR
LOADSHARE T1 40 Pin Conn
E486-LT1 22 E486-PT1 X1 H1 E486-PT3 E486-LV1
1 TB-T1 GREEN TB-22 ORANGE MODULE A 1 OR BR
1 TB-T2 BLACK TB-24 BLK/WHT MA-C5 EMCP HARNESS (P#:263-1738)
2 TB-T2 BLACK TB-24 BLK/WHT B 2 M-C17
(P#:9X1343)
2 TB-T3 GREEN TB-20 ORANGE T2 E-C7
E487-LT2 24 E487-PT2 X2 H2 E487-PT4 E487-LV2 (P#:1552265) L-C20
240V 240V C 3 BK-WH BK
(P#:9X1339)
40 Pin Conn CDVR MA-C35
(SEE NOTE W)
8 Pin Conn (P#:1607689)
TERMINAL WIRE TERMINAL WIRE EMCP 3.3/3.2
PT# 40 Pin Conn PM-C6 MA-C9 MA-C12 (P#:1552273)
LANDING COLOR LANDING COLOR PT2 70 Pin Conn
1 TB-T1 WHITE TB-22 ORANGE 252-7365 (P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn OPTIONAL DI/DO
1 TB-T2 BLACK TB-24 BLK/WHT E-C5 MODULE (P#:244-9606)
X1 H1 T3 ENGINE INTERFACE HARNESS 6 Pin Conn 9 Pin Conn 12 Pin Conn
2 TB-T2 BLACK TB-24 BLK/WHT E488-LT3 20 E488-PT6 E488-PT8 E488-LV3 M-C35
OR BR (P#:8T9834)
2 WHITE ORANGE (P#:281-2728 (C32), 263-1740 (C175))
TB-T3 TB-20 L-C29 ES-C29
40 Pin Conn (P#:3E3382) M-C14
RENR9855-03 VOL 2 of 2
MAIN HARNESS (P#:244-9612)
6 Pin Conn (P#:1552265) (P#:1552252) (P#:3E5179) ESTOP PB
(P#:263-1737)
LEFT SIDE
DETAIL A GND 200-LT4 24 E487-PT5 X2 H2 E487-PT7
T2
MA-C5 EMCP HARNESS (P#:281-2761) 12 Pin Conn 12 Pin Conn
BK-WH BK 8 Pin Conn
(P#:9X1343)
L-C20 (P#:263-1747)
DETAIL A 40 Pin Conn CDVR MA-C35
OPTIONAL TC/RTD
(SEE NOTE W)
(P#:1607689) PM-C1 MA-C2 MA-C3 MODULE (NOTE E)
EMCP 3.1 (P#:244-9601)
(P#:1552273) L-C22
F6 6 Pin Conn MV
4 Pin Conn 6 Pin Conn MA-C21
PT1-T2
30 Page,
4 Pin Conn 2 Pin Conn (P#:1342540) (CAN2) 9 Pin Conn
MODULE
DETAIL B B 2
E487-MT2 24 SERVICE CONN 2
MA-C33
PMG EXCITER (P#:244-9599)
EXAMPLE OF (P#:244-9598) (P#:1607689)
LV CTs
24 MV-PT2 4160V
ME-C2 PT-C2 (P#:252-7355) MV 70 Pin Conn
2527445 AC-TERM
24 E488-ME2
1
PT2-PT1 VI X1 H1 RD
TRANSFORMER
PT2-PT6
(F4, F5, F6, T0)
RIGHT SIDE (SEE NOTE W) PANEL ENCLOSURE
E488-MT3 20 PT2-PT2
2
BK-WH X2
REAR SIDE
C 3 H2 YL
(P#:252-7574) LV (SEE NOTE W)
20 E487-ME1 PT2-PT3 (P#:252-7356) MV
3 BUS BAR
OR X3 H3 BU
20 200-ME3 PT2-PT4 (SEE NOTE X)
4 GND
GND
200-AC2
MA-C32
200-MA31
MA-C33
200-LS8
GND
GND
GN H4 BK PT2-PT5
EMCP 3.2 AND 3.3 HARNESS CONNECTIONS
SPEED TRIM 11 11 MA-C33
POTIENTIOMETER
127-9070 SP-3-L67
MA-C34
SP-3-MA288 SP-3-LS7 12
DETAIL B (P#:1607689)
3 13 13 26 LOAD 70 Pin Conn
2
SP-2-L62
12
SP-2-MA280
12
SP-2-LS6
SPEED
27 ADJUST 11
SHARING
LINES
PANEL ENCLOSURE
2 SP-1-L58 SP-1-MA274 10
SP-1-LS5
28
REAR SIDE
1 10 10
3 1k 1 (SEE NOTE W)
4 AC/DC BOX JACKET WATER TERMINAL BOX JACKET WATER
F452-LC7 (CONTROL PANEL) (MOUNTED ON RAIL) HEATER
C 9 3 AC-CB2
(NOTE F) 21 LC-C2 9KW
E-C7
D998-E19
E-C5
D998-MA15 D998-LS3
B 7
F450-LC6
2 TO EMCP3
L1 L1-JH6 L1
CR1
T1
1L1
EMCP 3.1 HARNESS CONNECTIONS
DI RTN 15 15 22 20 (-) F448-LC5
PWM A 5 1 1 3
F702-E10 F702-MA26 F702-LS4 SIGNAL CUSTOMER
PWM 21 21 23 19 (+) F453-LC4 SUPPLY
4
240VAC CR1
F452-LC3 L2 T2 2 4
C 8 3 L2 L2-JH5
202-E11 202-MA25 202-LS2 LC-C1
BATT- 40 40 65 16 BATT- F450-LC2 50 1L2
B 6 2 TO CT'S AMP
101-E6 101-MA23 101-LS1 LV-TRANS LS-TERM CIRCUIT BREAKER TYPE NSJ, P AND R
BATT+ F448-LC1 FOR USE WITH MEDIUM VOLTAGE LOAD SHARING OPTION FOR USE WITH LOW VOLTAGE LOAD SHARING OPTION
BATT+ 5 5 52 15
A 4 1 PT1
AC-CB1
(P#: 252-7446) (P#:252-7430)
252-7365 (P#:244-9639) PG-C1 (P#:279-0877) DC TERMINAL STRIP
CB1-1-SJ1 AC-CR2
JWH+ A1 A2 MV TRANSFORMER
CR2-31-JP5 CR2-32-JH7 LOAD SHARING TERMINAL STRIP CIRCUIT BREAKER
CR1 TO MAIN POWER
MS-C1 MV-PT1 BATT
BUS BAR
31 32 LS-C32 3 Pin Conn CB-C1
HARNESS LV-TRANS ST
ML-C32 (P#:1028804) (P#:2527445) BUS BAR LOAD SHARING
(P#:1338753) CONNECTOR AX (P#:1552264) DC-TERM
MEDIUM VOLTAGE AC OPTIONS
LOAD SHARING
(P#:1338753) TO MAIN HARNESS CONNECTOR MODULE PT2
CB1-2-SJ2 4 Pin Conn 4 Pin Conn MA-C33 TR
JWH- TB JWH-JH3 21 T MODULE 70 Pin Conn PG-C3 8 Pin Conn
(JWH-) MA-C33 MV-LOADSHARE-TERM 252-7365
70 Pin Conn MODBUS2
10 MV-TB1 MV TRANSFORMER
MODBUS2 (USE FOR ATS & SWITCHGEAR)
AMP (P#:244-9644)
(P#:252-7435) (P#: 244-9599) (P#: 252-7356) ME-C2 MV-PT2 7 Pin Conn
AC-CR2 (LOCATED IN THE (P#:252-7425) C0-C1
CR2-11-JP7 CR2-12-SJ3 H1 TBH1-JH1 H1 (P#:1028804) (P#:2527445) BUS BAR TO LOAD
VICINITY OF CDVR)
Harness identification code Harness And Wire Symbols 11 12
P TO EMCP3 HARNESS CONNECTOR
VC-C36-REF
AC-TERM 4 Pin Conn 4 Pin Conn
SHARE FOR
VOLTAGE SENSING
M (P#:1552272) DC-TERM
This example indicates AC-CR2 FOR EMCP VOLTAGE SENSING (P#:3E3382) (P#:252-7357) (P#:244-9642) 4 Pin Conn
FUSES
CR2-22-SJ4 H4 H4
wire 135 in harness "AG". Connector Reference CR2-21-JP6 TBH4-JH2 L-C36 6 Pin Conn
(F4,F5,F6,T0) (P#: 252-7359)
(P#: 252-7355)
Designator 21 22 GND (P#: 305-0762)
(P#:252-7429)
MC-C3 DB-C1
TO CDVR CONNECTOR MG-C3 TO EMCP FOR
P174 J174 A-C15 Part Number For FOR USE WITH BOTH LOW & MEDIUM VOLTAGE LOAD SHARING OPTIONS
CONNECT TO CT-C3 FOR LV
AG-C22 Connector Assembly FOR CDVR VOLTAGE SENSING (P#:3E3370) CURRENT SENSING (P#:1028804) CT
MODBUS1 MODBUS
1306795 1306795 1552269 3E3364 GENERATOR L-C3 4 Pin Conn
9 Pin Conn
(USE FOR EMCP)
MA-C3 3 Pin Conn LC-C1 MP-C3 (MV) CIRCUIT BREAKER TYPE MASTERPAC
N725-GEN15 SPACE HEATER
325-AG135 PK-14 1 325-A135 PK-14 H1 (P#: 252-7354) (P#:1552272) (P#:1028804) CT
(P#: 252-7353)
Plug Receptacle GROUND
4 Pin Conn 4 Pin Conn
(P#: 279-0865)
CIRCUIT BREAKER
2 N726-GEN16
BUS BAR
MC-C2
Socket Wire H2 H2 TO LOAD SHARING MODULE FOR VOLTAGE SENSING TO CDVR CONNECTOR DROOP RJ-C1
Pin Wire Fuse N727-GEN17 (P#:3E3364) CT LOAD SHARING (P#:252-7355) ST
Color Gauge H3 H3
FOR CURRENT SENSING
MODULE ETHERNET RJ-45 CONN
RJ-45 ETHERNET AX
DC-TERM
2 Pin Conn
Pin or Socket (P#: 252-7358)
MA-C2 LC-C2
TO EMCP3 HARNESS CONNECTOR (FOR REMOTE MONITORING) TR
M
Single Wire Ground Number N728-GEN18 H4 OPTIONAL (P#:3E3376)
FOR CURRENT SENSING
BATTERY
Connector Circuit Connection 200-L32 BK-14 CHARGER 4 Pin Conn
L-C3
Number A
(P#:244-9643) (P#:244-9857)
Identification
105-9344
B
LOAD SHARING HARNESS CONNECTIONS POINTGUARD HARNESS CONNECTIONS CIRCUIT BREAKER HARNESS CONNECTIONS
AC/DC CONTROL BOX JWH HARNESSES
Component AC-TERM
Part Number JWH BOX
(244-9602) NOTE: ALL FOUR (4) JACKET WATER HEATER
HARNESSES ARE WIRED THE SAME.
OVERALL LENGTHS ARE DIFFERENT FOR EACH ENGINE.
F F
T960-J21 BU-16 11
7E6513 T860-A46 OR-16 99 INJECTOR 9,11 HS
T961-J22 GN-16 12
ENGINE INTERFACE 98
INJECTOR 1 T858-J2 GY-16 T962-J23 WH-16
CONNECTOR T858-A27 GY-16
97
10 2 T958-J19 YL-16
A-C40 STARTER RELAY 1 96
T858-A47 GY-16
CONNECTOR J-C2 95
T859-A18 WH-16
A-C20 7E6513 94
T859-A41 WH-16
93
INJECTOR 1 T858-J1 GY-16 T860-A46 OR-16
ATMOSPHERIC PRESSURE
T860-A53 OR-16 E963-A48 CU -18 92 SPD/TMG SHIELDS
12 2 T957-J18 PU-16
SENSOR CONNECTOR G846-A1 YL-18 91 OIL TEMP
T957-A2 PU-16
A-C14 90
SERVICE T957-A52 PU-16
T958-A5 YL-16 994-A20 GY-18 89
CONNECTOR STARTER RELAY 2
T958-A50 YL-16 995-A22 BU-18 88
A-C35 CONNECTOR C967-A25 BU-18 87
A-C22 T959-A8 BR-16
C984-A72 YL-18 86
T959-A51 BR-16
F-C2 C991-A7 PK-18 85
T960-A9 BU-16
7E6513 E963-A29 WH -18 84
T960-A54 BU-16
E963-A30 BK -18 G833-A45 PK-18 83 ANALOG REFERENCE
SECTION D-D INJECTOR
1
1
2
T858-F1 GY-16
T957-F18 PU-16
T961-A10
T961-A55
GN-16
GN-16
E963-A48 CU -18 82
ENLARGED VIEW E965-A15 BU-18 81
T962-A13 WH-16
F-C3 E966-A32 YL-18 80
T962-A56 WH-16
7E6513 F421-A23 YL-18 79
INJECTOR 1 T859-F4 WH-16 T957-F18 PU-16 T859-F12 WH-16 8 T859-A18 WH-16 T860-A53 OR-16 68 INJECTOR 2,4 HS
7 2 T960-F21 BU-16 T958-F19 YL-16 T860-F8 OR-16 9 T860-A46 OR-16 G833-A11 PK-18 T859-A41 WH-16 67 INJECTOR 6,8 HS
SECONDARY ENGINE G833-A43 PK-18 66
SPEED/TIMING T959-F20 BR-16 10
F-C6 T960-F21 BU-16 11 G833-A69 PK-18 G833-A17 PK-18 F421-A23 YL-18 65 DIFF FUEL PRESS
SENSOR CONNECTOR
A- C2 A- C1 7E6513 T961-F22 GN-16 12 G833-A44 PK-18 64
(CAMSHAFT)
63
A-C6 INJECTOR 1 T860-F5 OR-16 T962-F23 WH-16
TIMING CALIBRATION(TC) 9 2 T961-F22 GN-16 G833-A45 PK-18 M707-A6 PU-18 62 FUEL TEMP
EVEN INJECTOR HARNESS PROBE CONNECTOR 61
ECM
CONNECTOR A-C7 FUEL TEMPERATURE F-C7 G833-A71 PK-18 X863-A16 BK-18 60 STRTR SOLENOID-
A-C4 SENSOR CONNECTOR 7E6513 X862-A80 OR-18 59 STRTR SOLENOID+
A-C15 T858-A47 GY-16 58 INJECTOR 10,12 HS
INJECTOR 1 T860-F6 OR-16
11 2 T962-F23 WH-16 G846-A1 YL-18 R747-A14 GY-18 57 ATM PRESS
TOP VIEW G857-A40 YL-18
G858-A39 WH-18
C967-A25 BU-18 56
55
INTAKE AIR TEMP
M707-A6 PU-18 54
R746-A26 PK-18 53
A-C5 R747-A14 GY-18 52
1552269 51
PRIMARY ENGINE R800-A70 OR-18 T962-A56 WH-16 50 INJECTOR 2 LS
BK-18 1 E963-A30 BK -18
SPEED TIMING SENSOR 49
BK-18 2 E963-A29 WH -18
ENGINE INTERFACE (CRANKSHAFT) 48
E963-A48 CU -18 T858-A27 GY-16
CONNECTOR 2016615 E965-A15 BU-18 47 CAM SPD/TMG-
E A-C40 T858-A47
T859-A18
T859-A41
GY-16
WH-16
WH-16
E966-A32 YL-18 46
45
44
CAM SPD/TMG+
E
A-C6 T860-A46 OR-16 43
1552269 T860-A53 OR-16 T957-A52 PU-16 42 INJECTOR 12 LS
SECONDARY ENGINE T957-A2 PU-16 41
BK-18 1 E965-A15 BU-18 T957-A52 PU-16
SPEED TIMING SENSOR C991-A7 PK-18 40 FUEL PRESS
B BK-18 2 E966-A32 YL-18 F421-A23 YL-18 T958-A5 YL-16
SERVICE (CAMSHAFT) C984-A72 YL-18 39 LOW COOLANT LVL
A CONNECTOR 2016616 G833-A45 PK-18 T958-A50 YL-16 38
FUEL PRESSURE A-C35 G857-A40 YL-18 T959-A8 BR-16 37
SENSOR CONNECTOR G858-A39 WH-18 T959-A51 BR-16 G857-A40 YL-18 36 TDC PROBE-
A-C10 A-C10 E963-A29 WH -18 T960-A9 BU-16 E963-A29 WH -18 35 CRANK SPD/TMG+
3E3370 E963-A30 BK -18 T960-A54 BU-16 34
FUEL PRESSURE +5 VOLTS OR-18 A G828-A28 WH-18 A-C7 E963-A48 CU -18 T961-A10 GN-16 33
SENSOR GROUND YL-18 B G829-A31 GN-18 1552269 E965-A15 BU-18 T961-A55 GN-16 32
COOLANT LEVEL 1946725 SIGNAL GN-18 C C991-A7 PK-18 E966-A32 YL-18 T962-A13 WH-16 T960-A54 BU-16 31 INJECTOR 6 LS
TIMING CALIBRATION(TC) 1 G858-A39 WH-18 T962-A56 WH-16
SENSOR CONNECTOR G833-A17 PK-18 30 TEMP SNSR COMMON
PROBE CONNECTOR 2 G857-A40 YL-18 X862-A80 OR-18
A-C18 29
X863-A16 BK-18 994-A20 GY-18 28 OIL PRESS (FILT)
SPEED SENSOR A-C12 27
CONNECTOR 2370227
FUEL TEMPERATURE
G858-A39 WH-18 26 TDC PROBE+
A-C9
SENSOR CONNECTOR OIL PRESSURE Vs A G828-A3 WH-18 A-C11 E963-A30 BK -18 25 CRANK SPD/TMG-
A-C15 START AID SENSOR GROUND B G829-A4 GN-18 1552269 24
FUEL DIFFERENTIAL
SOLENOID 2490098 SIGNAL C 994-A20 GY-18 BK-18 1 F421-A23 YL-18 23
PRESSURE SWITCH
CONNECTOR BK-18 2 G833-A45 PK-18 T961-A55 GN-16 22 INJECTOR 4 LS
2122768 T958-A50 YL-16 21 INJECTOR 10 LS
FUEL DIFFERENTIAL PRESSURE A-C36
20
SENSOR CONNECTOR PRIMARY ENGINE 19
A-C11 SPEED/TIMING A-C13 T959-A51 BR-16 18 INJECTOR 8 LS
SENSOR CONNECTOR 2304013 G829-A67 GN-18 17 PRESS SNSR COMMON
(CRANKSHAFT) Vs A G828-A38 WH-18 16
A-C5 INLET AIR GROUND B G829-A37 GN-18 R746-A26 PK-18 15 BOOST PRESSURE
OIL TEMPERATURE PRESSURE SENSOR SIGNAL C R746-A26 PK-18 14
SENSOR CONNECTOR 2668650
FUEL FILTER STARTER 995-A22 BU-18 13 COOLANT TEMP
A-C24 994-A20 GY-18 12
MOTOR 995-A22 BU-18 11
C967-A25 BU-18 10
FUEL FILTER A-C14 C984-A72 YL-18
OIL PRESSURE
SENSOR CONNECTOR
C 2304013 C991-A7 PK-18
9
8
ATMOSPHERIC Vs A G828-A36 WH-18 G828-A3 WH-18 7
A-C12 G828-A28 WH-18
PRESSURE SENSOR GROUND B G829-A35 GN-18 6
SIGNAL C R747-A14 GY-18 G828-A36 WH-18
2490094 5
G828-A38 WH-18 4
G829-A4 GN-18 3
A-C24 G829-A31 GN-18 2
1552269 G829-A35 GN-18 1
OIL PRESSURE OIL TEMPERATURE G829-A37 GN-18
SIGNAL 1 G846-A1 YL-18 A-C2
SENSOR CONNECTOR SENSOR G833-A11 PK-18
GROUND 2 G833-A11 PK-18 2274002
A-C12 1309811 G833-A43 PK-18
G833-A69 PK-18
A-C15 G833-A44 PK-18
1552269 G833-A71 PK-18
FUEL TEMPERATURE G846-A1 YL-18
SIGNAL 1 M707-A6 PU-18
SENSOR
D D
PRIMARY ENGINE GROUND 2 G833-A69 PK-18 M707-A6 PU-18
SPEED/TIMING 1309811 R746-A26 PK-18
A
B SENSOR
(CRANKSHAFT)
C A-C16
R747-A14
R800-A70
GY-18
OR-18
A-C17
1552269 SYMBOL DESCRIPTION ABBREV COLOR
COOLANT TEMPERATURE SIGNAL 1 995-A22 BU-18
SENSOR GROUND 2 G833-A43 PK-18
(+) BATTERY CIRCUIT CONNECTED RD RED
1309811 R800-A70 OR-18
G833-A71 PK-18 (+) BATTERY SWITCHED WH WHITE
CIRCUIT NOT CONNECTED
DIAGNOSTIC CODES A-C18
1552267
X862-A80 OR-18
X863-A16 BK-18 STARTING CIRCUIT ELECTRICAL CONNECTION TO
OR ORANGE
COOLANT LEVEL +8 VOLTS RD-18 A R800-A70 OR-18
STARTER SENSOR GROUND BK-18 B G833-A71 PK-18 MACHINE STRUCTURE
SPN/ FMI EI D CI D CONDI TI ON (-) BATTERY / SENSOR RETURN YL YELLOW
MOTOR REAR VIEW 1656634 ALARM GN-18 C C984-A72 YL-18 INTERNAL ELECTRICAL CONNECTION
16- 17 E3 9 0 - 1 Fu e l Fi l t e r Re s t r i c t i o n Wa r n i n g TO SURFACE OF COMPONENT PK PINK
SENSOR / ACTUATOR SUPPLY
16- 19 E3 9 0 - 2 Fu e l Fi l t e r Re s t r i c t i o n De r a t e LEFT VIEW SIGNAL PLUS TO ECM
CONNECTOR BK BLACK
C 100- 01
108- 03
E3 6 0 - 3
274- 03
L o w En g i n e Oi l Pr e s s u r e Sh u t d o wn
At mo s p h e r i c Pr e s s u r e o p e n / s h o r t t o +b a t t
ECM BREAKER
6T3644 945-A134
945-A132
BR-18
BR-18 945-A133 BR-18
150-A91 RD-12 150-A94
150-A95
150-A96
RD-14
RD-14
RD-14
DIAGRAM NOTES C
101-A89 RD-12
20A
F702-A143 BK-18
150-A127 RD-14 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
108- 04 274- 04 At mo s p h e r i c Pr e s s u r e s h o r t t o g r o u n d 115-A90 RD-12 F715-A141 BK-18
200-A108 BK-14
DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
200-A19 BK-16 200-A109 BK-14
120-A33 RD-18 F715-A142 BK-18 200-A97 BK-16 DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
110- 03 110- 03 En g i n e Co o l a n t Te mp e r a t u r e o p e n / s h o r t t o +b a t t F716-A139 BK-18
200-A110 BK-14
200-A105 BK-14 200-A111 BK-14
F722-A144 BK-18 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
110- 04 110- 04 Engine Coolant Temperature short to ground 200-A112 BK-14
239-5794 A-C36 G833-A71 PK-18
200-A107 BK-14 NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
110- 15 E3 6 1 - 1 Hi g h En g i n e Co o l a n t Te mp e r a t u r e Wa r n i n g 200-A106 BK-14
1552269
E-T6 START AID 200-A128 BK-14 NOTE D: EMCP3.3/3.2 ONLY
1 120-E4 RD-18 SOLENOID BK-18 2 382-A42 PK-18 200-A128 BK-14
110- 16 E3 6 1 - 2 Hi g h En g i n e Co o l a n t Te mp e r a t u r e De r a t e BK-18 1 383-A49 GN-18 G833-A77 PK-18 NOTE E: EMCP3.3 ONLY
E-T5 1433878 383-A49 GN-18
2 200-E10 BK-18 N757-A21 WH-18 382-A42 PK-18
110- 00 E3 6 1 - 3 Hi g h En g i n e Co o l a n t Te mp e r a t u r e Sh u t d o wn ASOS 944-A129 OR-18 R774-A34 WH-18 944-A130 OR-18
NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
TIMER E-T7
111- 17 E0 5 9 - 1 L o w En g i n e Co o l a n t L e v e l Wa r n i n g 3 354-E5 OR-18
R800-A70 OR-18
945-A133 BR-18 NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
F702-A143 BK-18
E-T8 945-A132 BR-18 NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
6 N757-E9 WH-18
111- 18 E0 5 7 - 2 L o w En g i n e Co o l a n t L e v e l De r a t e F715-A141 BK-18
X862-A82 OR-18 F715-A142 BK-18 F715-A140 BK-18
NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
168- 00 168- 00 Sy s t e m Vo l t a g e Hi g h 200-A106 BK-14 X862-A81 OR-18
RELAY X863-A84 BK-18
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
200-A107 BK-14 F716-A139 BK-18
168- 01 168- 01 Sy s t e m Vo l t a g e L o w 1480757 944-A131 OR-18 X863-A85 BK-18 F722-A144 BK-18 NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
E-T3 E-T4 101-E1 RD-16 945-A134 BR-18
G971-E7 RD-16 NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
168- 02 168- 02 Sy s t e m Vo l t a g e i n t e r mi t t e n t / e r r a t i c 120-E4 RD-18 E-C1 A-C39 A-C38 F702-A143 BK-18 G833-A77 PK-18 G833-A79 PK-18
3E3388 3E3388 1552264 F715-A141 BK-18 G833-A71 PK-18 NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
RD-16
172- 03 172- 03 Intake Manifold Air Temperature open/short to +batt E-C2 101-E1 RD-16 1 1 101-A12 RD-16 F715-A142 BK-18
1552269 200-E12 BK-18 200-E8 BK-16 200-E3 BK-16 2 2 200-A19 BK-16 F716-A139 BK-18 N757-A21 WH-18 NOTE P: DEDICATED OUTPUTS:
172- 04 172- 04 I n t a k e Ma n i f o l d Ai r Te mp e r a t u r e s h o r t t o g r o u n d BK-18 2 200-E12 BK-18 200-E10 BK-18 200-E3 BK-16 120-E4 RD-18 3 3 120-A33 RD-18 F722-A144 BK-18 R774-A34 WH-18
G833-A77 PK-18 RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS
119-E11
6 6 M756-A119 GN -19
174- 04 174- 04 Fu e l Te mp e r a t u r e s h o r t t o g r o u n d BREAKER G971-E7 RD-16 7 7 M757-A122 CU -19 HARNESS (R02 IS AVAILABLE TO THE CUSTOMER CONNECTION AS A NON PROGRAMMABLE RELAY
N757-E9 WH-18 200-E8 BK-16 8 8 R774-A34 WH-18
174- 15 E3 6 3 - 1 Hi g h Fu e l Te mp e r a t u r e Wa r n i n g
6T3642
N757-E13 WH-18 OUTPUT)
10A
101-E1 RD-16 RELAY OUTPUT #3 - R03: DEDICATED TO ENGINE PRELUBE THROUGH ENGINE INTERFACE HARNESS
174- 16 E3 6 3 - 2 Hi g h Fu e l Te mp e r a t u r e De r a t e E-T1 E-T2 N757-E6 WH-18
A-C38 RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
174- 00 E3 6 3 - 3 Hi g h Fu e l Te mp e r a t u r e Sh u t d o wn 1552264 DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2"
6 NOTE AE
175- 03 175- 03 En g i n e Oi l Te mp e r a t u r e o p e n / s h o r t t o +b a t t RH ASOS 101-A125 RD-14 NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-
(Dimensions: 39 inches x 28 inches)
G-C2 7
1433878 200-A128 BK-14
1552269 G-T2
175- 04 175- 04 En g i n e Oi l Temperature short to ground 8T8730
8
944-A129 OR-18 NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
BK-18 2 200-G5 BK-16 945-A132 BR-18
175- 0 E1 9 7 - 3 Hi g h En g i n e Oi l Te mp e r a t u r e s h u t d o wn BK-18 1 G971-G3 RD-16 200-G5 BK-16 200-G4 BK-16 NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
200-G6 BK-16 M755-A117 1532707
G-T1 M755-A116 YL -19 M755-A118 1532707 NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
175- 15 E1 9 7 - 1 Hi g h En g i n e Oi l Te mp e r a t u r e Wa r n i n g LH ASOS
G-C1 8T8730
1433878
1552269 G971-G2 RD-16 G971-G7 RD-16 M756-A119 GN -19 M756-A120 1532707 236-1159 (INCLUDES STD FILM)
175- 16 E1 9 7 - 2 Hi g h En g i n e Oi l Te mp e r a t u r e De r a t e BK-18 2 200-G5 BK-16 G971-G3 RD-16 M756-A121 1532707 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
BK-18 1 G971-G2 RD-16
190- 08 190- 08 En g i n e Sp e e d a b n o r ma l M757-A122 CU -19 M757-A124 1532707 NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
118-BB1 RD-8
AIR SHUTOFF OPTION M757-A123 1532707
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF
B 190- 15
190- 00
E3 6 2 - 1
E3 6 2 - 3
En g i n e Ov e r s p e e d Wa r n i n g
En g i n e Ov e r s p e e d Sh u t d o wn 118-B1 RD-8
CONTROLS B
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
228- 11 261- 11 En g i n e Ti mi n g Ca l i b r a t i o n i n v a l i d
115-A90 RD-12 IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
A-C20
228- 13 261- 13 En g i n e Ti mi n g Ca l i b r a t i o n r e q u i r e d 1552269 200-A107 BK-14 A-C1 NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
200-A106 BK-14 1607689
BK-18 1 X862-A81 OR-18
234- 02 253- 02 Pe r s o n a l i t y mo d u l e mi s match BK-18 2 X863-A84 BK-18
120-A33 RD-18
945-A134 BR-18 1 NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
944-A131 OR-18
444- 05 444- 05 St a r t Re l a y o p e n c i r c u i t BATTERY AND DISCONNECT WIRING B-T2 B-T3 F702-A143 BK-18
2
3
NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
SMMS 1 1311489
NOTE AD 1480757
1311489
118-B1 RD-8 F722-A144 BK-18 R800-A70 OR-18 4 +8V DIGITAL POWER NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
444- 06 444- 06 St a r t Re l a y s h o r t t o g r o u n d F715-A141 BK-18 G833-A79 PK-18 5 DIGITAL RETURN
F715-A142 BK-18 6 NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
446- 05 446- 05 Ai r Sh u t o f f Re l a y o p e n 304-B2 RD-8
F716-A139 BK-18
BATT-CABLE + RD-00 G833-A77 PK-18 944-A130 OR-18
7
8 CAT DATALINK+
NOTE AD: CUSTOMER WIRED AND/OR OPTIONAL COMPONENTS
446- 06 446- 06 Ai r Sh u t o f f Re l a y s h o r t NEG POS NEG POS B-T4 M757-A122 CU-19 945-A133 BR-18 9 CAT DATALINK- SHOWN FOR REFERENCE ONLY.
CONNECT TO BATT+ TERM 1311487 M756-A119 GN-19 N757-A21 WH-18 10 AIR SHUTOFF
620- 03 620- 03 5 Vo l t Se n s o r DC Su p p l y s h o r t t o +b a t t ON STARTER MOTOR G S M755-A116 YL-19 11 NOTE AE: SOCKETS FOR WIRES G971 AND 200 ON HARNESS
BATTERY 1 BATTERY 2
R774-A34 WH-18 12
620- 04 262- 04 5 Vo l t Se n s o r DC Po we r Su p p l y s h o r t t o g r o u n d 13
2824359 CONNECT TO HARNESS 2609516 A-C39
MTR BAT 101-A87 RD-8
STARTER 1 A-T1 14 AS FOLLOWS:
BATT-CABLE - BK-00 130-0026 BK-0000 2371962
651- 05 1- 05 Cy l i n d e r # 1 I n j e c t o r o p e n c i r c u i t 1311492
15
DISCONNECT SWITCH MOTOR 16 G971-G7 RD-16 SOCKET 7 ON A-C39
7N0718
651- 06 1- 06 Cy l i n d e r # 1 s h o r t 17
200-G4 BK-16 SOCKET 8 ON A-C39
383-A49 GN-18 18 ETHER HOLD IN +
200-A105 BK-14
652- 05 2- 05 Cy l i n d e r # 2 I n j e c t o r o p e n c i r c u i t CONNECT TO BATT- TERM CONNECT TO BATT- TERM A-T7 19
ON STARTER MOTOR WHEN ON STARTER MOTOR 1311507 382-A42 PK-18 20 ETHER HOLD IN -
652- 06 2- 06 Cy l i n d e r # 2 s h o r t A DISCONNECT SWITCH 21
IS NOT USED R774-A34 WH-18 22 ETHER MAN OVERRIDE
653- 0 5 3- 05 Cy l i n d e r # 3 I n j e c t o r o p e n c i r c u i t A-C40
F715-A140 BK-18 23 E-STOP
30 Page,
24
8T9834
653- 06 3- 06 Cy l i n d e r # 3 s h o r t BATTERY- 383-A49 GN-18 25
200-A107 BK-14 40
382-A42 PK-18 26
A-C22 200-A106 BK-14 39 BATTERY-
654- 05 4- 05 Cy l i n d e r # 4 I n j e c t o r o p e n c i r c u i t 1552269 CAN DATALINK SHIELD R774-A34 WH-18 27
M757-A122 CU-19 38
150-A92 RD-14 28
X862-A82 OR-18 37
654- 06 4- 06 Cy l i n d e r # 4 s h o r t BK-18 1
CAN DATALINK- 150-A93 RD-14 29
BK-18 2 X863-A85 BK-18 M756-A119 GN-19 36
150-A94 RD-14 30
M755-A116 YL-19 35 CAN DATALINK+
655- 05 5- 05 Cy l i n d e r # 5 I n j e c t o r o p e n c i r c u i t SMMS 2 BB-T2 BB-T3
34
150-A95 RD-14 31
1311489 150-A96 RD-14 32
ALTERNATOR WIRING 1480757
1311489
118-BB1 RD-8 33
655- 06 5- 06 Cy l i n d e r # 5 s h o r t NOTE AD 32
150-A127 RD-14 33
120
4 62
838-A137 BK-16 3 MPU SIGNAL C
200-A109 BK-14 63 BATTERY-
723- 08 342- 08 Se c o n d a r y En g i n e Sp e e d s i g n a l a b n o r ma l A-C9 838-A136 RD-16 2 MPU COMMON 64
A-C27
8 7 6 5 4 3 2 1