Scribd Logo
Upload

Welcome to Scribd!

  • 269 views

    Basic IE Formulas

    Uploaded by

    wjgbrrrxmc
    This document outlines 18 formulas used in the garment industry for production planning and analysis. Some key formulas calculate daily line targets based on minutes, operators, and efficiency; individual operator targets and efficiency; line efficiency; machine and labor productivity; work in process; standard times; machine utilization; costs per minute and unit; man to machine ratios; samples per minute; operator hourly and daily capacities; defects per hundred units; pitch time; and takt time. The formulas provide a way to measure and optimize important metrics in garment production lines and processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Basic IE Formulas

    Uploaded by

    wjgbrrrxmc
    269 views2 pages
    This document outlines 18 formulas used in the garment industry for production planning and analysis. Some key formulas calculate daily line targets based on minutes, operators, and efficiency; individual operator targets and efficiency; line efficiency; machine and labor productivity; work in process; standard times; machine utilization; costs per minute and unit; man to machine ratios; samples per minute; operator hourly and daily capacities; defects per hundred units; pitch time; and takt time. The formulas provide a way to measure and optimize important metrics in garment production lines and processes.

    Original Description:

    Garment Industry I.E formulas

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document outlines 18 formulas used in the garment industry for production planning and analysis. Some key formulas calculate daily line targets based on minutes, operators, and efficiency; individual operator targets and efficiency; line efficiency; machine and labor productivity; work in process; standard times; machine utilization; costs per minute and unit; man to machine ratios; samples per minute; operator hourly and daily capacities; defects per hundred units; pitch time; and takt time. The formulas provide a way to measure and optimize important metrics in garment production lines and processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    269 views2 pages

    Basic IE Formulas

    Uploaded by

    wjgbrrrxmc
    This document outlines 18 formulas used in the garment industry for production planning and analysis. Some key formulas calculate daily line targets based on minutes, operators, and efficiency; individual operator targets and efficiency; line efficiency; machine and labor productivity; work in process; standard times; machine utilization; costs per minute and unit; man to machine ratios; samples per minute; operator hourly and daily capacities; defects per hundred units; pitch time; and takt time. The formulas provide a way to measure and optimize important metrics in garment production lines and processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Basic IE Formulas used in garment industry.

    Formula#1:
    Daily Line Target = (Total working minutes in a day X No. of operators in a line X Line eff%)/Garment SAM

    Formula#2:
    Individual operator target = (Total working minutes in a day X line efficiency %)/Operation SAM

    Formula#3:
    Individual operator Efficiency% = (units produced X operation SAM X 100)/Total minutes worked

    Formula#4:
    Line Efficiency% = (Line output X garment SAM X 100)/(Number of operators X minute worked in a day)

    Formula#5:
    Machine Productivity: Line output / No. of machine used

    Formula#6:
    Labour Productivity = Line output / No. of total manpower (operators +helpers)

    Formula#7:
    Line WIP (work in process) = Total pieces loaded in the line – Total output.

    Formula#8:
    Standard Time = (Observed time X observed rating) + Allowances
    Allowances – Relaxation allowance, contingency allowance

    Formula#9:
    Machine utilization% = (Actual Machine running Time X 100) / Time available

    Formula#10:
    Cost per minute = Total cost incurred in labour / Total available working minute in a day X no. of labours

    Formula#11:
    Production Cost per unit = Total cost incurred in production in a day/ no. of garment produced in a day

    Formula#12:
    Man to Machine ratio = Total manpower of the factory / Total no. of sewing machines (utilized)

    Formula#13:
    SAM= Basic time+ 10% (bundle allowance) + 20% (machine & PFD allowance)

    Formula#14:
    Operator Hourly Capacity/Target (1 hour= 60 minutes) = 60/SAM
    Operator Daily Capacity/Target (8 hours= 480 minutes) = 480/SAM
    Formula#15:
    Daily Line Capacity= Total no. of Operators in the line * 480 minutes (8 hours)/ SAM of the Garment.

    Formula#16:
    Defects per hundred units = (Total defects found * 100)/Total garments inspected

    Formula#17:
    Pitch Time = Garment SAM/No. of operations.

    Formula#18:
    Net available time / Customer demand
    = 4500 minutes per shift (10 operator’s total man-minutes)
    = 500 pieces per shift
    Takt time = (4500÷500) = 9 minutes per piece

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy